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Connect - Contact - Control

Connector series
UIC 558 VE

R115

43
52

F 120.en
2

UIC 558 VE series connector  


The connector complies with the requirements of UIC 558 VE  Rugged design
(up to 1994: UIC 568 VE). It connects lines used for the: The receptacle features an emergency release that
remote control of lights
 ensures, provided the receptacle is installed in the
correct position, a non-destructive separation of plug
remote control of doors
 and receptacle when two electrically not decoupled
public address systems in passenger coaches
 vehicles move apart.
and multiple units  Material
transmission of binary data
 Increased corrosion resistance to chemicals, in par-
ticular to detergents containing acids or alkalis
We can also supply contact inserts for special Shell

applications.
 Quick and easy to install
 Shell can be split, allowing wiring checks
 Simple to replace individual elements
 Seals can be replaced without disassembling the
contacts
 Uses the same basic design for normal receptacles
and dummy receptacles. The conversion of dummy
receptacles into normal receptacles is done by fitting the
appropriate contacts.
 Coding
 Keypositions for mating prevent connectors from
mismating with connectors carrying different inserts
13 pole plug intermateable with 18 pole receptacle

in accordance with UIC 558 VE
 Cable sets, assembled
We supply on request receptacles and plugs
assembled complete with cables or wires to suit
the customer’s specific requirements
 Fammability
Meets the requirements of UL94-V0 and the following
fire-protection standards: EN  45545, NF  F1610/2,
NF F611030
3

Specifications   UIC 558 VE series

Series UIC E-13P, UIC E-13S UIC E-18P, UIC E-18S UIC E-22P+PE, UIC E-22S+PE

Standard UIC 558 VE UIC 558 VE ---

Max. number of contacts


(preferred types*) 13 pole 18 pole 22 pole + PE
(PE = protective earth contact)

Contact arrangement
Contact identification marked on
insert:
Pin insert: rear view
Socket insert: front view

Rated operating voltage without


PE 25 V 25 V 25 V
(IEC 60038)

Rated operating voltage with PE


115 V~ 115 V~ 115 V~
(IEC 60038)

Rated current 10 A 10 A 10 A

Contact diameter 3 mm 3 mm 3 mm

Crimp Crimp Crimp


Terminal type
0.75 ... 1.00 mm² 0.75 ... 1.00 mm² 0.75 ... 1.00 mm²
Wire gauges
(AWG 18 ... 17) (AWG 18 ... 17) (AWG 18 ... 17)

Contact resistance
≤2m ≤2m ≤2m
(IEC 60512-2)

Temperature range –50 °C ... +90 °C

Protection degree (EN 60529) IP69K when mated or receptacle closed

Mechanical life
10,000 operating cycles 10,000 operating cycles 10,000 operating cycles
(IEC 60512-5, Test 9a)

Materials
Shell, receptacle
Aluminium die-cast GdAISi 12 GdAISi 12 GdAISi 12
Shell, plug
Polyamide 6 with 30% fibre glass PA 6 GF30 black PA 6 GF30 black PA 6 GF30 black
Contact inserts
Polyamide 6.6 = halogen-free PA 6.6 GF30 black PA 6.6 GF30 black PA 6.6 GF30 black
reinforced with 30% fibre glass
Seals Silicone Silicone Silicone
Contacts Wrought copper alloy, Wrought copper alloy, Wrought copper alloy,
crimpable crimpable crimpable
Contact plating Ni/Ag/Au Ni/Ag/Au Ni/Ag/Au

* We supply on request special contact arrangements, e. g. 6 + 2 and 16 + 2HF (not standardized to UIC),
as well as others to customer requirements.
4

UIC BD xx, UIC KD xx, UIC LD xx  Receptacle Shell

52

28

R115
43

125
36

6.6

43
83 65

Mounting, Ordering, Mounting position  

Mounting holes Ordering code


l Mounting, Schaltbau standard Ordering code Description
69.3 Shell with socket insert, but without contacts, for receiving the
Dummy receptacle
free plug cable at train end
UIC BD 130 C0 Receptacle with insert for 13 socket contacts, colour RAL 7035
Receptacle with insert for 18 socket contacts, colour RAL 7035,
5 UIC BD 180 CR
red marking
Ø3
Receptacle with insert for 22+PE socket contacts, colour
UIC BD 220 C0 PE
RAL 7035
Complete receptacle consisting of shell, socket insert and all
65

Coupling receptacle
the contacts
45

UIC KD 13S C0 Receptacle with insert + 13 socket contacts, colour RAL 7035


Ø 6.5 or M6 Receptacle with insert + 18 socket contacts, colour RAL 7035,
UIC KD 18S CR
red marking
Receptacle with insert + 18 socket contacts, colour RAL 3020,
UIC KD 18S DR
red marking
Receptacle with insert + 22+PE socket contacts, colour
Mounting, Kheops compatible
l UIC KD 22S C0 PE
RAL 7035
50 Empty receptacle Shell without insert and without socket contacts
Receptacle without insert for 13/22+PE socket contacts, colour
UIC LD 130 C0
RAL 7035
Ø 6.2
Receptacle without insert for 18 socket contacts, colour
* * UIC LD 180 CR
RAL 7035, red marking
Receptacle without insert for 18 socket contacts, colour
UIC LD 180 DR
RAL 3020, red marking
5
Ø3
Correct mounting position
50

The recptacle features an emergency release that ensures


* a non-destructive separation of plug and receptacle. To this
*
end the receptacle must be mounted upright onto the front
Diameter of fixing and mounting elements,
end of the vehicle or carriage, so that the lid opens upwards.
* e.g. bolt heads, 12.5 mm max. Reduced scale diagrams / dimensions in mm
5

UIC ST xx  Plug Shell

*)

*)

*) Colour markings in 18 pole version

aprox.155
Ordering code Description
115
Plug with insert, 13 pins, and cable gland PG21 with
111 UIC ST 13P E0 D1
antikink fitting for cable diameter 12.5 – 15.5 mm
Plug with insert, 13 pins, and cable gland PG21 with
UIC ST 13P E0 D2
antikink fitting for cable diameter 16.5 – 18.5 mm
Plug with insert, 18 pins, and cable gland PG21 with
UIC ST 18P ER D2
D1 or D2

antikink fitting for cable diameter 16.5 – 18.5 mm


Ø 49.8

Plug with insert, 22+PE pins, and cable gland PG21


UIC ST 22P E0 D1 PE
with antikink fitting for cable diameter 12.5 – 15.5 mm
Plug with insert, 22+PE pins, and cable gland PG21
UIC ST 22P E0 D2 PE with antikink fitting for cable diameter 16.5 – 18.5
mm

Ø3 36

UIC KK D1, UIC KK D2  Cable gland Accessories

36 Mounting 36
wall

Ordering code Description


(Mounting hole)

D1 or D2

Cable gland PG21 with antikink fitting for


UIC KK D1
Pg 21
Ø 30

cable diameter 12.5 – 15.5 mm


Cable gland PG21 with antikink fitting for
UIC KK D2
cable diameter 16.5 – 18.5 mm

0 ... 8
24 39.5+1

Reduced scale diagrams / dimensions in mm Reduced scale diagrams / dimensions in mm


6

UIC E-13P, UIC E-13S  Contact insert in acc. with UIC 558 VE Contact inserts

UIC E-13P pin insert UIC E-13S socket insert


1 – 13: Pin, type SHC-1,00-Ni-30 1 – 13: Socket, type BHC-1,00-Ni-30

Front view Front view

8 13 13 8
9 14 14 9 18

Ø 52.8 +0.15
- 0.50
18
7 11 11 7
10 10
6 12 6
5 1 12
16 16
3 1 3 5
17 17
4 2 2 4
15
15

Ø 41.5 ±0.15
22.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2 22 ±0.2 16.6 -0.25 Ø 59.9 -0.50

  Sealed contact cavities   Sealed contact cavities

UIC E-18P, UIC E-18S  Contact insert in acc. with UIC 558 VE Contact inserts

UIC E-18P pin insert UIC E-18S socket insert


1 – 18: Pin, type SHC-1,00-Ni-30 1 – 18: Socket, type BHC-1,00-Ni-30

Front view Front view

8 13 13 8
9 14 14 9 18
Ø 52.8 +0.15
- 0.50

18
7 11 11 7
10 10
6 12 6
5 1 12
16 16
3 1 3 5
17 17
4 2 2 4
15
15

Ø 41.5 ±0.15
22.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2 22 ±0.2 16.6 -0.25 Ø 59.9 -0.50

Reduced scale diagrams / dimensions in mm


7

UIC E-22P+PE, UIC E-22S+PE  Contact insert not in acc. with UIC 558 VE Contact inserts

UIC E-22P+PE pin insert UIC E-22S+PE socket insert


1 – 22: Pin, type SHC-1,00-Ni-30 1 – 22: Socket, type BHC-1,00-Ni-30
Pin, type SHC-1,00-Ni/U PE: Socket, type BHC-1,00-Ni-30

Front view Front view

20 21 21 20
19 8 10 22 22 10 8 19
9 9

Ø 52.8 -0.5
7 1 2 2 1 7
11 11
18 6 3 12 3 6 18
5 4 12 4 5
17
17 13 13
16 16
15 14 14 15

Ø 41.8 Ø 41.4 ±0.2


22.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2 22 ±0.2 16.6 -0.25 Ø 59.9 -0.2

SHC-1,00-xx-30, BHC-1,00-xx-30  Contacts (pin / socket) Contacts

Ordering code: Example:   SHC-1,00-Ni-30 


Type of contact    Special design
S Pin UIC version 30
B Socket
  Contact finish
Contact diameter  Nickel (standard) Ni
H Ø 3 mm Gold Au
Silver Ag
Connection 
C Crimp
Wire gauge 
1,00 Leads, AWG 18 ... 17 (0.75 ... 1.00 mm²)

Pin contact Wire gauge Socket contact Wire gauge


3

3
Ø 5.15

Ø 5.15

35.5 33.8

Pin contact Socket contact Specification


Ordering code Contact finish Ordering code Contact finish Wire gauge Rated current
SHC-1.00-Ni-30 Nickel BHC-1.00-Ni-30 Nickel AWG 18 ... 17 (0.75 … 1.00 mm²) 10 A
SHC-1.00-Au-30 Gold BHC-1.00-Au-30 Gold AWG 18 ... 17 (0.75 … 1.00 mm²) 10 A
SHC-1.00-Ag-30 Silver BHC-1.00-Ag-30 Silver AWG 18 ... 17 (0.75 … 1.00 mm²) 10 A

Reduced scale diagrams / dimensions in mm


8

CWZ-600-1  Crimp tool AWZ-B  Extraction tool Tool

Disassembly of contacts:
Insert extraction tool into the contact hole as far as it will go. The contact (pin or
socket) is ejected from the contact cavity by the force of the spring.
Important: Never use force to remove the contacts from the contact cavity!

Assembly  

l Assembly of receptacle
Empty receptacle

Socket insert Cover

O-ring seal Socket


Drawing of 13 / 18 pole receptacle

l Assembly of plug

Ring Pin insert O-ring seal Plug shell Sealing ring Strain relief fitting

Pin Compression Clamping


ring screw

Contacts must be heard to engage in the contact insert.


When assembling or disassembling the strain relief fitting, the clamping screw must
be fully removed from the fitting.

Reduced scale diagrams / dimensions in mm


9

UIC DK 13S 00 Lxxxx  Connector cable, single ended, 13 pole Cable sets, assembled

100 ±5

screen
yellow

yellow

yellow
wihte

black

withe

black

wihte

black
red

red

red
11
11 x 11 = (121) 53

L 180

Ordering code Number of contacts L

UIC DK 13S 00 Lxxxx 13 xxxx mm

Adapter cable with cable harness and socket insert for installation in empty receptacle;
we supply assembled cable sets with the length you require.

UIC DL 18S 00 Lxxxx  Connector cable, single ended, 18 pole Cable sets, assembled

Ordering code Number of contacts L

UIC DL 18S 00 Lxxxx 18 xxxx mm

UIC DL 18S 00 L2000 * 18 2000 mm

UIC DL 18S 00 L2800 * 18 2800 mm

UIC DL 18S 00 L5000 * 18 5000 mm


Adapter cable with cable harness and socket insert for installation in empty receptacle;
we supply assembled cable sets with the length you require. * Preferred length

Reduced scale diagrams / dimensions in mm


10

UIC SK 13P E0 Lxxxx  Connector cable, single ended, 13 pole Cable sets, assembled

approx. 155

screen
yellow

yellow

yellow
white

black

white

black

white

black

100±5
red

red

red
approx. 40

11
11 x 11 = (121) 53
L 180

Ordering code Number of contacts L

UIC SK 13P E0 Lxxxx 13 xxxx mm

UIC SK 13P E0 L3450 * 13 3450 mm


Adapter cable with cable harness and plug (plug black without marking);
we supply assembled cable sets with the length you require. * Preferred length

UIC SL 18P ER Lxxxx  Connector cable, single ended, 18 pole Cable sets, assembled

115 approx. 40

Ordering code Number of contacts L

UIC SL 18P ER Lxxxx 18 xxxx mm

UIC SL 18P ER L2400 * 18 2400 mm

UIC SL 18P ER L2800 * 18 2800 mm

UIC SL 18P ER L3500 * 18 3500 mm


Adapter cable with cable harness and plug (plug black with red marking);
we supply assembled cable sets with the length you require. * Preferred length

Reduced scale diagrams / dimensions in mm


11

UIC VK 13P E0 Lxxxx  Connector cable, double ended, 13 pole Cable sets, assembled

approx. 155
approx. 40

L2

L1

Bestellbezeichnung Polzahl L2 L1

UIC VK 13P E0 Lxxxx 13 xxxx mm L2 + 230 mm

UIC VK 13P E0 L2680 * 13 2880 mm 2910 mm


Connecting cable with cable and plugs (plugs black without marking); we supply * Preferred length
ssembled cable sets with the length you require.

UIC VK 18P ER Lxxxx  Connector cable, double ended, 18 pole Cable sets, assembled

approx. 155
approx. 40

L2

L1

Bestellbezeichnung Polzahl L2 L1

UIC VK 18P ER Lxxxx 18 xxxx mm L2 + 230 mm

UIC VK 18P ER L1700 18 1700 mm 1930 mm

UIC VK 18P ER L2400 18 2400 mm 2630 mm

* Preferred length
Connecting cable with cable and plugs (plugs black without marking); we supply
assembled cable sets with the length you require.

Reduced scale diagrams / dimensions in mm


12

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Schaltbau GmbH The production facilities Certified to DIN EN ISO 14001 Certified to DIN EN ISO 9001


manufactures in of Schaltbau GmbH have since 2002. For the most since 1994. For the most
compliance been IRIS certified since recent certificate visit recent certificate visit
with RoHS. 2008. our website. our website.

Electrical Components and Systems for


Railway Engineering and Industrial Applications

Connectors Connectors manufactured to industry standards


Connectors to suit the special requirements of communications
engineering (MIL connectors)
Charging connectors for battery-powered machines and systems
Connectors for railway engineering, including UIC connectors
Special connectors to suit customer requirements

Snap-action switches Snap-action switches with positive opening operation


Snap-action switches with self-cleaning contacts
Enabling switches
Special switches to suit customer requirements

Contactors Single and multi-pole DC contactors


High-voltage AC/DC contactors
Contactors for battery powered vehicles and power supplies
Contactors for railway applications
Terminal bolts and fuse holders
DC emergency stop switches
Special contactors to suit customer requirements

Control devices Master controllers and reversers for railway applications


Toggle switch devices
Handles and foot switches for railway applications
(dead-man equipment)
Switching elements with high breaking capacity
Emergency brake handles
Signal devices

Transportation system equipment Power supplies for passenger coaches (electric equipment)
Battery chargers for locomotives and passenger coaches
High-voltage equipment for single and multi-phase operation
Heating devices and heating controls
Design and engineering services for high-voltage equipment
Special equipment to suit customer requirements

Schaltbau GmbH with compliments:

Klausenburger Strasse 6
81677 Munich
Germany
Phone +49 89 9 30 05-0
Fax +49 89 9 30 05-350
e-Mail contact@schaltbau.de
Internet www.schaltbau.com We reserve the right to make technical alterations without prior notice.
For updated product information visit www.schaltbau-gmbh.com.
F1732/0602/1.0 Printed in Germany Stand 02-2015

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