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V, V B, a nd V L Se r ie s
■ 2-, 3-, and 5-valve instrument manifolds
Manifold Features
Contents
Swagelok offers a variety of 2-, 3-, and 5-valve instrument manifolds. The 2-valve
Page
manifolds are designed for static pressure and liquid level applications; the 3- and
Manifold Features . . . . . . . . . . . . 2 5-valve manifolds are designed for differential pressure applications.
Valve Features . . . . . . . . . . . . . . . 3 The V, VB, and VL series manifolds feature a horizontal body design. Manifold
connections include 1/2 in. and 12 mm female Swagelok® tube fitting, 1/2 in. female
Technical Data . . . . . . . . . . . . . . . 3 pipe (NPT and ISO 228/1), and flange (MSS SP-99).
Testing . . . . . . . . . . . . . . . . . . . . . 3
Cleaning and Packaging . . . . . . . 3
Pressure-Temperature Ratings . . . 3 Flange Connections
2-Valve Manifolds . . . . . . . . . . . . . 4 ■ Flange design meets the
requirements of MSS SP-99.
■ Introduction
■ Standard flange seal is a
■ V Series
fluorocarbon FKM O-ring.
■ VL Series
■ Flange seals and flange bolts
3-Valve Manifolds . . . . . . . . . . . . . 7 are included with manifold.
■ Introduction Safety Stop Pin
■ V Series ■ 316 stainless steel pin
Bonnet-to-Body Seal
5-Valve Manifolds . . . . . . . . . . . . . 9 prevents detachment of
the bonnet from the body ■ Metal-to-metal seal
■ Introduction eliminates the need
due to vibration.
■ V Series for O-ring seals.
■ Design is vibration tested
■ VB Series to MIL-STD 167‑1,
Options . . . . . . . . . . . . . . . . . . . . 12 Sections 5.1.2.4.2
through 5.1.2.4.6.
■ High-Temperature Packing
■ Flange Seal Materials
■ Flange Fasteners
■ Mounting Hole Center Line
■ Hydrostatic Testing
Mounting Kits . . . . . . . . . . . . . . . 12
■ Mounting Bracket Kit
■ Steam-Trace Block Kits
Maintenance Kits . . . . . . . . . . . . 12
■ Flange Seal and Bolt Kits
Internal Finish
■ Burr-free threads and internal
surfaces reduce leaks, promoting
accurate transmitter readings.
Packing adjustments may be required during the service life of the valve.
Valves that have not been cycled for a period of time may have
a higher initial actuation torque.
Instrument Manifolds—V, VB, and VL Series 3
Valve Features
The flow through a Swagelok manifold is controlled by a series On both designs, the stem packing is externally adjustable
of stainless steel needle valves. Each valve has a specific in the open position. PTFE is the standard packing material;
function—to block pressure, to bleed off pressure, or to optional Grafoil packing is available for high-temperature
equalize pressure—depending on its location on the manifold. applications.
The control of all these functions is shared by two needle
valve designs—a large-bonnet needle valve for manifold
orifices of 0.156 in. (4.0 mm) and a small-bonnet needle valve Large-
for manifold orifices of 0.125 in. (3.2 mm). Bonnet Valve
Small-
Bonnet Valve Stainless steel
handle features Packing bolt permits
a “divot point” stem packing adjustment.
set screw to
Packing nut permits stem resist loosening Rolled stem threads
packing adjustment. due to vibration. enhance cycle life.
2-Valve Manifolds
V Series Process Instrument
VL Series Process Instrument
side side side side
Block valve
Bleed valve
■ Allows for block and bleed (or calibration) of static pressure ■ Designed for liquid level applications
transmitter or gauge ■ Consists of two block valves operating in parallel to shut
■ Consists of one block valve and one bleed valve off either one of the two process lines through the manifold
■ End connections—1/2 in. and 12 mm female Swagelok tube ■ No equalizer passage through the manifold
fitting; 1/2 in. female pipe (NPT); flange (MSS) ■ End connections—1/2 in. female pipe (NPT) to flange
■ Horizontal body style ■ Horizontal body style
■ Direct instrument mount and remote mount ■ Direct instrument mount
V Series
1
Materials of Construction
2
Materials for pressure-containing wetted
parts are in compliance with ASME B31.1. 3
Material Grade/ 4
Component ASTM Specification
5
1 Handle
6
2 Set screw
316 SS/A479
3 Packing nut
4 Upper gland 7 10
5 Packing PTFE/D1710
6 Lower gland 316 SS/A240 or A167
7 Bonnet 316 SS/A479
8a Stem 316 SS/A276 8a
8b Ball tip
316 SS/A479
9 Body
10 Stop pin 316 SS/A479
Flange seals
(not shown)
Fluorocarbon FKM 8b
Flange bolts
B8M CL.2B/A193
(not shown)
Fluorinated base
with PTFE and
Lubricants tungsten disulfide
Hydrocarbon-based
Wetted components listed in italics.
9
Instrument Manifolds—V, VB, and VL Series 5
2-Valve Manifolds
V Series
Ordering Information and Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Process Instrument
Direct Instrument Mount Manifolds with Flange Connections side side
Side
Top 1.25 Front
Bleed (31.8)
valve
Process Instrument
side side
Block
valve G
open
B 1.63
D E (41.4)
Bleed Instrument
2.19 connection connection
(2) mounting C A Process
holes, 0.34 (55.6) open connection
(8.6) dia F
Manifolds with Female Swagelok Tube Fitting and Pipe Connections Process Instrument
side side
Top Side
F Bleed 1.25 Front
1.88 valve (31.8)
(47.8)
(2) mounting C
Process Instrument
holes, 0.34 side side
(8.6) dia Process
connection Instrument
0.58 Block
G (14.7) connection
open valve
D
B E
A
Bleed open 0.62
connection (15.7)
2-Valve Manifolds
VL Series
Materials of Construction
Materials for pressure-containing wetted
parts are in compliance with ASME B31.1.
Material Grade/
Component ASTM Specification
1 Handle
2 Set screw 316 SS/A479
3 Packing bolt
4 Jam nut 316 SS/A276
8 6
5 Packing PTFE/D1710
6 Bonnet 316 SS/A479
7b 5
7a Stem 316 SS/A276 4
7b Ball tip 7a 3
316 SS/A479
8 Body 9 1
9 Stop pin 316 SS/A479
Flange seals
Fluorocarbon FKM
(not shown)
Flange bolts
B8M CL.2B/A193
(not shown)
Fluorinated base
with PTFE and
2
Lubricants tungsten disulfide
Hydrocarbon-based
Wetted components listed in italics.
Top
1.25
(31.8)
Block
valve
(2) mounting Side Front
holes, 0.34
(8.6) dia
2.125 Instrument
(2) process side
(54.0)
connections Process
1.69 side
(42.9)
1.25 1.63
3.38 (31.8) (41.4)
(85.9)
0.63 3.48
8.91 (226) open (16.0) (88.4)
(2) instrument
0.90 connections
(22.9)
3-Valve Manifolds
V Series Process Instrument
side side
Equalizer valve
Block valve
Block valve
V Series 1
2
Materials of Construction
Materials for pressure-containing wetted 3
parts are in compliance with ASME B31.1.
Material Grade/ 4
Component ASTM Specification
1 Handle 5
2 Set screw 316 SS/A479
3 Packing bolt
4 Jam nut 316 SS/A276 6 9
5 Packing PTFE/D1710
6 Bonnet 316 SS/A479
7a Stem 316 SS/A276
7b Ball tip
316 SS/A479 7a
8 Body
9 Stop pin 316 SS/A479
Flange seals
Fluorocarbon FKM
(not shown)
Flange bolts
B8M CL.2B/A193 7b
(not shown)
Fluorinated base
with PTFE and 8
Lubricants tungsten disulfide
Hydrocarbon-based
Wetted components listed in italics.
8 Instrument Manifolds—V, VB, and VL Series
3-Valve Manifolds
V Series
Ordering Information and Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change. Process Instrument
side side
Top
Side
2.00
(2) mounting (50.8) Equalizer valve Front
1.60 holes, 0.34
(42.9)➀ (8.6) dia
Process Instrument
side side
Block Block
G valve 0.59
open valve
(15.0)
D
E 1.63
H (41.4)
(2) process
2.125 connections F
C (54.0)
(2) instrument
A connections
open
5-Valve Manifolds
V Series Process Instrument VB Series Process Instrument
side side side side
Equalizer
Equalizer valve
valves Bleed
Bleed Bleed valve Block
valve valve valve
Block Block
valve Block valve
valve
■ Designed for mounting on differential pressure transmitters ■ Designed for mounting on differential pressure transmitters
where a double-equalize function is required where a double-bleed function is required.
■ Consists of two block valves, two equalizer valves, and one ■ Consists of two block valves, two bleed valves, and one
bleed valve equalizer valve
■ End connections—1/2 in. and 12 mm female Swagelok tube ■ End connections—1/2 in. and 12 mm female Swagelok tube
fittings, 1/2 in. female pipe (NPT), and flange (MSS) fittings, 1/2 in. female pipe (NPT), and flange (MSS)
■ Horizontal body style ■ Horizontal body style
■ Direct instrument mount and remote mount ■ Direct instrument mount and remote mount
12 10a 10b 11
3 6
8
1
9
10 Instrument Manifolds—V, VB, and VL Series
5-Valve Manifolds
V Series Process
side
Instrument
side
Ordering Information and Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Direct Instrument Mount Manifolds with Flange Connections
Top
Side Front
Bleed valve
1.25
Equalizer valve Equalizer valve (31.8)
1.13
(28.7) Block valve Process Instrument
Block valve side side
(1) bleed
connection G
3.38 open
2.00 1.63
(85.9) (50.8) E (41.4)
H
Side Front
Bleed valve
(2) mounting Process 1.25 Instrument
holes, 0.34 Equalizer valve Equalizer valve (31.8)
side side
(8.6) dia
Block valve Block valve
Bleed 0.59
connection G (15.0)
3.38 2.00 E
(85.9) (50.8)
H
2.125
(2) process
C (54.0)
connections F
8.91 (226) open
1.13 (2) instrument
(28.7)
connections
1 12 11
3 6 8 9 10a 10b
Top Side
Equalizer valve
Front
2.125 F
(54.0)
(2) mounting holes, 8.91 (226) open
0.34 (8.6) dia
Options
High-Temperature Packing MSS Flange Fasteners
■ Grafoil valve packing material for high-temperature service. ■ Optional long studs or short bolts are available for special
See Pressure-Temperature Ratings, page 3. flange mounting applications. See table below for flange
■ Includes Grafoil flange seals on MSS flanges. fastener length comparison.
To order a manifold with optional Grafoil packing, add -G to ■ All fasteners are stainless steel with 7/16-20 threads.
the manifold ordering number. ■ Optional fasteners are available for all V, VB, and VL series
Example: SS-V3NBF8-FL-G manifolds with MSS flanges.
To order a manifold with optional flange fasteners, add a
Flange Seal Materials fastener designator to the manifold ordering number.
■ MSS flange seals are available in Grafoil, virgin PTFE, and
MSS Flange Length Hex Size Fastener
reinforced PTFE for system compatibility. Fasteners in. (mm) in. Designator
■ Temperature ratings are included in the table below. Standard hex
1.0 (25.4) 5/8 —
To order a manifold with an optional MSS flange seal material, head bolt
add a material designator to the manifold ordering number. Long stud
2.6 (66.0) 11/16 -LGB
with hex nut
Example: SS-V3NBF8-FL-T
Short hex
0.875 (22.2) 5/8 -SHB
head bolt
MSS Flange Temperature
Seal Material Lubricant/ Rating Packing Example: SS-V3NBF8-FL-LGB
Material Designator Sealant °F (°C) Material
Fluorocarbon Silicone –20 to 450
FKM
—
base (–28 to 232)
PTFE Mounting Hole Center Line
Fluorinated –65 to 1000 ■ Elongated mounting holes on the instrument flange allow
Grafoil -G Grafoil
base (–53 to 537) for center line installations between 2 1/8 and 2 1/4 in. (54.0
Virgin PTFE -T PTFE and 57.2 mm).
Silicone –65 to 250
Reinforced base (–53 to 121) ■ Available on 3- and 5-valve V and VB series manifolds with
-TRL PTFE
PTFE
MSS flanges.
■ Pressure rating is 3600 psig at 100°F (248 bar at 37°C) and
2480 psig at 450°F (170 bar at 232°C).
Mounting Kits To order, add -EH to the manifold ordering number.
Example: SS-V5NBF8-FL-EH
Mounting Bracket Kit
Kit contains stainless steel Hydrostatic Testing
bracket, U-bolts, cap screws,
Hydrostatic testing is available as an option.
nuts, lock washers, spacer, and
instructions. Kit does not fit To order, add -W20 to the manifold ordering number.
3-valve manifolds with flange- Example: SS-V2BF8-W20
to-flange end connections.
Ordering number: SS-MB-VBK
Maintenance Kits
Steam-Trace Block Kits
Kit contains plated steel trace
Flange Seal and Bolt Kits
block with two 1/4 in. female ■ Kit contains flange seals,
NPT ports, cap screws, nuts, flange bolts, lubricant, and
lock washers, block retainer instructions.
plate, heat transfer gasket, ■ Select a kit ordering number
and instructions. from the tables below based on
the manifold series, flange style, and seal material.
Kit Ordering
Manifold Styles Number V, VB, and VL Series with MSS Flanges
3-valve, flange S-MB-M3SK
3-valve, pipe-to-pipe Kit Ordering Number
Flange Seal
3-valve, tube-to-tube S-MB-M5SK Material 2-Valve 3- and 5-Valve
5-valve, all styles Fluorocarbon FKM SS-MK-V2V SS-MK-V3V
Grafoil SS-MK-V2G SS-MK-V3G
Virgin PTFE SS-MK-V2T SS-MK-V3T
Reinforced PTFE SS-MK-V2R SS-MK-V3R
Instrument Manifolds—V, VB, and VL Series 13
Accessories
Eccentric Flanges
■ Used with flange-to-flange manifolds to allow the
connection of process flange taps or process root valves.
■ Offered with Swagelok tube fitting, female NPT, or pipe
butt weld connections.
■ Provide an offset connection of 1/16 in. (1.6 mm) from the
bolt hole center line. Eccentric View
1.31
(33.3)
0.063
2.45 (1.6)
(62.2) eccentricity
Example: SS-MKT-V3F4
14 Instrument Manifolds—V, VB, and VL Series
Accessories
Concentric and Eccentric Concentric Eccentric
Pipe Nipples Pipe Nipples Pipe Nipples
■ Used with eccentric flanges to adapt
to different flange tap spacings.
■ Provide an offset of 1/16 in. (1.6 mm)
from center line.
■ Offered with 1/2 in. male NPT end
connections.
■ Available in 316 stainless steel and
carbon steel.
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Instrument Manifolds—V, VB, and VL Series 15
Accessories
DP Transmitter Calibration Fittings Gauge Adapters
■ Speed transmitter calibration by reducing the number of ■ Adapt female BSP/ISO parallel thread
steps in the traditional calibration. to male NPT threads.
■ Allow rapid access to the cell for calibration—only the bleed ■ Are offered in 1/4, 3/8, and 1/2 in.
port tap requires removal to access transmitter ports. male NPT sizes.
■ Prevent possible galling of transmitter NPT body threads— ■ Are available in 316 stainless steel
straight threads on the calibration tube fitting screw directly material.
into plug/bleed port fittings. For more information, see the Swagelok Pipe Fittings catalog,
■ Choice of fitting with 5/16-24 in. thread and 1/4 in. tubing or MS-01-147.
1/4-28 in. thread and 1/4 in. tubing, depending on the bleed
port size of the transmitter plug.
Positionable Gauge Adapters
■ Are available in 316 stainless steel material.
■ Allow 360° orientation of
pressure gauges.
■ Are offered with 1/2 in. male
Ordering number for fitting NPT inlet connection.
with 5/16-24 thread:
■ Are available with 1/2 in. NPT
SS-400-1-0253
and ISO parallel gauge connections.
■ Are all 316 stainless steel material.
For more information, see the Swagelok Pressure Gauges,
Ordering number for fitting Industrial and Process—PGI Series catalog, MS-02-170.
with 1/4-28 thread:
SS-400-1-0257
Additional Manifold Products
Dimensions For direct-mount
Dimensions, in inches (millimeters), are for reference only and manifolds, see the
are subject to change. Swagelok Direct- Direct-Mount
Mount Manifolds— Manifold
Calibration Fitting with 5/16-24 in. Thread
VE Series catalog,
9/16 nut hex 0.06 (1.5) MS-02-308.
min opening
30° For remote-mount
manifolds, see the Remote-Mount
Swagelok Remote- Manifold
Mount Manifold—
0.40 Two Valve catalog,
0.25 (6.4)
(10.2)
dia MS-02-330.
0.60 0.41 1.00
(15.2) (10.4) (25.4) For bellows-sealed
2.32 3-valve manifolds,
(58.9) Bellows-Sealed
see the Swagelok
3‑Valve Manifold
Calibration Fitting with 1/4-28 in. Thread Bellows-Sealed
0.06 (1.5) min 3‑Valve Manifolds—
9/16 nut hex opening V3 Series catalog,
30° MS‑02‑07. The
manifolds use B or
U series bellows-sealed valves for systems with difficult fluid
containment requirements.
0.43
(10.9) 0.20
(5.1) dia
0.60 0.78
(15.2) (19.8)
1.69
(42.9)
Safe Product Selection Warranty Information
When selecting a product, the total system design must Swagelok products are backed by The Swagelok Limited
be considered to ensure safe, trouble-free performance. Lifetime Warranty. For a copy, visit swagelok.com or contact
Function, material compatibility, adequate ratings, your authorized Swagelok representative.
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Swagelok—TM Swagelok Company
Grafoil—TM GrafTech International Holdings, Inc.
© 2002–2011 Swagelok Company
Caution: Do not mix or interchange parts with those of Printed in U.S.A., AGS
other manufacturers. March 2011, R5
MS-01-178