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Komatsu parts are divided largely into the following three categories.
1. General parts
They are parts designed by Komatsu; classified in chassis parts and engine parts.
3. Purchased Parts
They are parts purchased.
* Click the box to jump each section
A.Chassis
Parts
P2-5
1.General
Parts
B.Engine
Parts
P6-7
2.KES Parts
P8-13, 15-32
3.Purchased
Alphabet on the first digit
Parts P14
0 KES Parts
1 Bulldozer
2 Motor grader, Vibration roller, Hydraulic Excavator
3 Forklift truck, Shovel loader
4 Wheel tractor
5 Dump truck
6 Engine
7 Hydraulic equipment, Electric device
Purchased parts
As you learn now, the first digit is given priority over other all classifications.
The first digit is an aid for judging "what for" at a glance.
-1-
1-A. CHASSIS PARTS
1 2 3 4 5 6 7 8 9 10
Digits indicate the Digits indicate the Digits indicate each part and Zero is given to the
machine model on unit on which the are its own particular number. first-come part and
which the part is part is installed. the figure becomes
installed. higher one each
everytime a revision
is made to the part.
Example
1 4 X 3 2 1 1 1 1 0
1 2 3 4 5 6 7 8 9 10
-2-
1 2 3 4 5 6 7 8 9 10
-3-
1 2 3 4 5 6 7 8 9 10
-4-
1-A. (3) Unit Number for Chassis Parts
1 2 3 4 5 6 7 8 9 10
0 1 2 3 4 5 6 7 8 9
Engine Air cleaner Lighting system, instrument
Cooling
0 acces-
sories
exhaust
system
system
Fuel system
Electrical system
5 Suspension
Body
Operator's
seat
6 Hydraulic system
Power control unit
Drawbar
7 Working mechanism
Winch Ripper
8 Attachment
Oversize
9 Attachment
Undersize
parts.
Others
Note: Units in the upper column are for crawler type Machines and ones in the lower
column for wheel type machines.
-5-
1-B. (1) ENGINE PARTS
1 2 3 4 5 6 7 8 9 10
6
The first digit of part number is six.
-6-
1-B. (2) Unit Number for Engine Parts
Indicates classification of units.
1 2 3 4 5 6 7 8 9 10
2 Cylinder block
3 Moving parts
The figure grows one each only when the whole of
engine is remodeled.
4 Valve system
5 Lubrication system 5
6 Cooling system 6
7 Fuel system
Used oversized and undersize parts.
8 Accessories, Miscellaneous
9 Others 9
*Note: Zero (0) is also used for some specific models.
-7-
2. KES PARTS
1 2 3 4 5 6 7 8 9 10
0
Classification number Material code Dimension code
The first digit is zero (0). Classification of material, Size classification is indicated
Large classification is indicated surface treatment, type etc. by this number.
from the first to third digits. is indicated by this sixth
The fourth and fifth digits digit.
indicate small classification.
Example
0 1 0 1 0 8 1 0 3 5
Indicates a hexagon headed Refer to page 10 for the Bolt dia: 10mm
bolt. details. Length: 35mm
0 1 2 3 4 5 6 7 8 9
Bolt, Nut
Bolt Stud Screw Nut Washer Bolt
0 1 metric
Thread
Protector Heli-sert Bolt
Screw Wingbolt
Seat Distance Nut
Hose
Pin
Elbow
Bolt, Nut Key
Bolt Plug O-ring
0 2 unified
Thread
Bolt
Screw
Nut Rivet
(Cummins
Others ( )
(Cummins
Engine)
Engine)
Key
Pin Rivet
Key, Pin Chain Linkage Lifting
0 4 Others
Wire
Ring
V-belt parts
Screw
Clip
apparatus
Lock
Bearing
0 6 Bearing Bearing
Seal
Bushing
Seal
O-ring Hose
Hydraulic
Hydraulic Gasket Hydraulic Air piping
0 7 parts Packing Cylinder
piping
parts
Valve
parts
Plug parts
Others
Bulb
Battery Lamp Electric
Resistor
Electric Switch Horn powered Gauge
0 8 parts Wiring Buzzer
Heater
signal
bulldozer Meter
parts Mirror parts
Wiper
Pedal Cushion
Bolt Overall
Tools Attached Safety Knob Arm-rest Plate
0 9 Others tools plate
Nut
Others
Handle Seat Mark
Nipple Cap
Others
Others Others
-9-
(3) Material Code of KES Parts
Code indicates material, heat treatment and surface treatment. An actual example of indication is
explained by representative parts, bolts and O-rings, of KES parts as follows.
Metric thread 6 7 8 D E
Material code
Unified thread 2 7 8
Metric thread or
E
Fine thread
F F
(b) O-RING
1 2 3 4 5 6 7 8 9 10
Material code 0 1 2 4 5 7 A B E F G
Yellow 2
02890~ dots, White 1
- - - - - - - - -
02894 Green 1 dot
dot
Identifica
tion Color Blue 2 Red 2 Pink 1 Pink 2 Green 1 Green 2 Yellow 1
07000 - - - Brown
dots dots dot dots dot dots dot
*O-rings are classified as above by the conditions which they are used under, such as temperature, pressure,
installed part, etc. To identify these classification, an identification color is given to each O-ring.
For example, O-ring with its part number, 07002-52034 has two painted orange dots.
- 10 -
(4) Dimension Code of KES Parts
Dimention code indicates classification of sizes of parts. Indication is explained by actual
examples of representative KES parts bolt, nut, washer and O-ring as follows.
l
Diameter (d) of bolt is
indicated in mm.
d
1 2 3 4 5 6 7 8 9 10
0 1 0
* Even numbers of the fifth digit indicate bolts with their (l) less than 95mm.
Example: 0 1 0 1 0 - E 1 2 9 0 … d= mm
1 2 l= 9 0 mm
0 1 0 1 6 - 3 2 0 4 5 … d= 2 0mm l= 4 5 mm
* Odd numbers of the fifth digit indicate bolts with their (l) more than 100mm and
1 of hundreds digit is omitted and two digits are used.
Example: 0 1 0 1 1 - E 1 0 0 0 …d= 1 mm
0 l= 1 0 0 mm
0 1 0 1 7 - 3 2 0 5 0 … d= 2 0mm l= 1 5 0 mm
1 2 3 4 5 6 7 8 9 10
0 1 5
- 11 -
Example: 0 1 5 80 - 0 0 5 0 4 ….. d= 5 mm h= 4 mm
0 1 5 82 - 0 1 4 1 1 ….. d= 1 4 mm h= 1 1 mm
(c) WASHER
Thickness (t) of washer is indicated
by a multiple of 0.1 mm.
t t
d d
1 2 3 4 5 6 7 8 9 10
0 1 6
Example: 0 1 6 02 - 0 0 6 1 9 ….. d= 6 mm
mm h= 1 .9 mm
0 1 6 40 - 2 2 0 3 2 ….. d= 2 0 mm h= 3 .2 mm
1 2 3 4 5 6 7 8 9 10
0 2 0
- 12 -
* Even numbers of the fifth digit indicate bolts
with their (l) less than 95mm.
Example: 0 2 0 1 0 - 2 0 4 2 5 … d= 4/16" l= 2 5 mm
0 2 0 3 0 - 2 0 5 1 6 … d= 5/16" l= 1 6 mm
Example: 0 2 0 1 1 - 2 0 6 2 7 … d= 6/16" l= 1 2 7 mm
0 2 0 3 1 - 2 0 7 0 2 … d= 7/16" l= 1 0 2 mm
1 2 3 4 5 6 7 8 9 10
0 2 2
Example: 0 2 2 0 5 - 1 1 0 1 5 … d= 1 0/16" h= 1 5 mm
(f) O-RING
d
w
0 7 0 0 0
Grade of thickness is as follows. Inner dia. (d) indicated in mm.
- 13 -
(f) O-RING
Example:
0289 0 - 0 1 0 1 5 W= 1.70 ~ 1.85 mm d= 1 5 mm
0700 0 - 1 3 0 2 2 W= 3 mm d= 2 2 mm
3. PURCHASED PARTS
The first digit of part numbers for purchased parts is always a letter of alphabets.
Various patterns are used by each source and number of digits are different.
Representative examples of part number are as follows.
(3)Generator-related parts
DY82010-00002 Rotor ass'y
DY06021-01000 Battery Switch
- 14 -
2. KES PARTS Bolt - 1
01012 (l ≤ 95) d
01013 (l ≥ 100) l
01252 (l ≤ 95) 1 2
- 15 -
2. KES PARTS Bolt - 2
- 16 -
2. KES PARTS Nut
First 5 digits Figure Notes Last 5 digits
narrow pitch
01508 d left-hand thread
h
lock nut
d d for bearing
01530
h
01531
narrow pitch
01540 h d wing nut
wide pitch
01541 h wing nut
d
narrow pitch
01546 d
h
projection
01570 d welding h (mm)
h d (mm)
wide pitch material
01580
h d
narrow pitch
01582 (high) d
01583 (low) h
wide pitch with
01590 (d≤10) d (d≥12) groove
h
narrow pitch with
01592 (high) same as 01590
groove
- 17 -
2. KES PARTS Washer
01611 t d
01640 t d
01641 t d small
big
01643 same as 01641 with heat d (mm)
treatment
material
01650 t d lock washer
t
01653 d lock washer
01654 t d
01658 t d
01659 t ☐ ☐ /10
d
01670 d t (mm)
01671 t
material
d
02300 for unified bolt
t
t d
02310 for unified bolt
- 18 -
2. KES PARTS Stud & Key
d (mm)
wide pitch /
01122 (l ≤ 95) d
narrow pitch
01123 (l ≥ 100) for steel
l
material code
d t d (mm)
04010 t (mm)
material
- 19 -
2. KES PARTS Pin
d (mm)
04050 d cotter pin
material
l
04205 d
l
d
04022 d≤12 dowel pin
l
d
d≥16 l (mm)
l
d (mm)
09241 d
09242 d drawbar
or pin
l
d
- 20 -
2. KES PARTS Belt
containing
04120
1 piece
containing
04121
2 pieces
| <-- w --> |
containing
04122 pitch circuit
3 pieces
Last 5 digits
width w mm
(width of applied
ll )
material code
- 21 -
2. KES PARTS Bearing-1
First 8 digits Notes Last 2 digits Figure
0600 -213
0600 -222 double ball bearing
0600 -223
0600 -230
0600 -231 inner dia. no
0600 -232 inner shaft type
- 22 -
2. KES PARTS Bearing-2
First 8 digits Notes1 Last 2 digits Figure
inner dia. no
inner dia. no
inner dia. no
inner dia. no
inner dia. no
inner dia. no
- 23 -
2. KES PARTS Bearing-3
First 8 digits Notes Last 2 digits Figure
d
0600 -96 single ball bearing
ball size
seal type inner dia. no
contact angle
inner dia. no
- 24 -
2. KES PARTS O-Ring
Figure
First
Notes Last 5 digits
5 digits
02890
mainly
02891 thickness code
for code 1 2 3 5 6 7
02892 w (mm) 1.70-1.85 2.54-2.69 3.43-3.63 5.21-5.46 - 6.83-7.14
Cummins
02893 material code
Engines code 0 4
02894 marks on o-ring
2 yellow dots 1 white dot
1 green dot
for
thickness code
07000 code 1 2 3 5 6 7
hydraulic w (mm) 1.5 2.0(d≦21), 2.5(d≧55) 3.0 5.0 6.0 -
material code
code 1 5 7 A B E F G
marks on 2 blue 1 red Brown 1 pink 2 pink 1 green 2 green 1 yellow
o-ring dots dots dot dot dot dots dot
- 25 -
2. KES PARTS Ring
Type First 5 digits Figure Note Last 5 digits
Back-up
07001 d = d (mm)
Ring thickness code
code 1 2 3 4 5 6
for
t tmm 1.25 1.9 2.25
07146 hydraulic
cylinder material
Wear for
07155 d hydraulic = t (mm)
Ring cylinder =d
07156 t material
Piston
for
Ring 07161 d hydraulic diameter code
cylinder = d (mm)
material
d thickness code
Ring 07018 for
transmission
t diameter code d (mm)
material
code 1 2 3 4 5 6 7
d ≤35 d≤135 d ≤170
t mm 2.5 2 5 3 3 4 0 4 5 6
d ≥40 d≥140 d ≥180
3 0 4 5 6 0
=t (mm)
04069 for hyd. cyl. Diameter of applied part, d (mm)
d t material
(shaft)
for shaft
04070 4mm d ≥100mm
d
- 26 -
2. KES PARTS Packing
GASKET
First 5 digits Notes Figure Last 5 digits
07003
d D D (mm)
for high
07004 pressure d (mm)
material
seal washer d
07005 gasket ↓ ☐ ☐ /10=t (mm)
↑ d (mm)
t material
PACKING
First 5 digits Notes Figure Last 5 digits
U-packing d
07190 for piston
U-packing d
07191 for rod
d (mm)
material
U-packing d
09370 for idler
cylinder
felt
07007 packing t ☐ ☐ /10=t (mm)
d (mm)material
d
SEAL
First 5 digits Notes Figure Last 5 digits
dust seal d
07016 for sliding t =t (mm)
d (mm)
material
dust seal for d
07019
Idler cylinder
dust seal for
d diameter of
07141 hyd.cylinder, applied parts
ball joint
d material
dust seal for
07145
hyd. Cylinder
- 27 -
2. KES PARTS Hose - 1
Type
Taper Seal Type
First
Figure 5 digits
Notes Last 5 digits
(t code=1) mainly
<- l
for = l cm
02750 Cummins c code
(t code≧2) <- l engine c code 1 2 3 4
- c -
mm 19 22 25
material code
First
5 digits Notes Last 5 digits & Figure
07102
07103 armed with
wire
07105 armed with
wire
07106 = ☐ ☐ X 10 cm = l cm
07108 metallic cap code
07109 armed with code 02 03 04 05 06 10 12 14
wire 19
c mm 24 27 32 36 41 46 55
07113 for scorial *22
disposal * in case of 07123- ☐ ☐ ☐ ☐ ☐
07123 when material
code is 2, material code
armed with
wire
07086 when material
code is 2,
armed with
wire
07121 when material
code is 2,
armed with
wire
07096 when material
code is 2, l
armed with
wire
07071 when material <- c ->
code is 2,
armed with
wire
07082 when material
code is 2,
armed with
wire
- 28 -
2. KES PARTS Hose -2
07114
d
Flange 07122 armed with wire if M. is 2
- 29 -
2. KES PARTS Hose - 3
Last 5 digits
= ☐ ☐ X 10 cm = l cm
=diameter code
code 04 05 06 10 12 14 20
d mm 25 28 31 38 44 54 65
07371 07371 07371 07371
applied 07371 07371 07371 -☐1044 -☐1250 -☐1460 -☐2071
flange -☐0400 -☐0500 -☐0638 *07371 *07371 *07371 *07371
-☐1049 -☐1255 -☐1465 -☐2076
applied 07000 07000 07000 07000 07000 07000 07000
o-ring # -☐2021 -☐3022 -☐3025 -☐3032 -☐3038 -☐3048 -☐2010
07327
applied 07327 07372-☐0830 07327 -☐1030 07372-☐1230
bolt -☐0825 -☐1030 *07372 *07372-☐1240
-☐1035
applied
01602-00825 01602-01030 01602-01236
washer
material code
2. KES PARTS Hose - 4
First
Type 5 digits Notes Figure
07260 l ≤ 900 l
Clamp Type
d
07261 1000≤ l ≤900
Last 5 digits
07260 : ☐ ☐ x 10mm = l mm
07261 : ☐ ☐ x 100mm = l mm
diameter code d mm
material code
First
Type 5 digits Notes Figure
l
Last 5 digits
material code
First
Type 5 digits Notes Figure
l
d
Last 5 digits
material code
- 31 -
2. KES PARTS Gauge Switch
08646 electrical
Oil type
Temperature 08656
Gauge l mm
08664 not used for l
new design
08645 electrical material code
Water type
Temperature 08655
Gauge
08661 not used for
new design
Air Pressure
Gauge 08654 amperage
material code
- 32 -
https://www.komatsu.net/kltd/parts/management_operation_guide/parts_management_gu... 12-12-2008