AZD

Microcomputer control system for Electromagnetic Rapping

Manual

Fujian Longking Co.

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Directory
Chapter 1 Safety
Chapter 2 Receiving, handling and storage
Chapter 3 Product Overview
3.1 Product Name and Model
3.2 Uses
3.3 Features
Chapter 4 Main Technical Performance and Technical Parameters
4.1 Conditions of Use
4.2 Main Technical Parameters
Chapter 5 System components
5.1 Hardware
5.2 Block Diagram
5.3 Top of the electromagnetic hammer rapping control principle
5.4 side motor control principle
Chapter 6 Installation steps
6.1 Visual inspection
6.2 No-load debugging
6.3 load debugging
6.4 Debugging Notes
Chapter 7 Main methods of operation
7.1 Observed motherboard sampling voltage
7.2 the current of sampling
7.3 Communication
7.4 System Configuration and parameter setting
7.5 observed running state
Chapter 8 Maintenance
Chapter 9 Common faults
Appendix 1:
The elements are arranged in the installation and
Terminal wiring diagram
Appendix 2:
16 X16 matrix system electrical schematics

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 Chapter 1. Safety Information
1.1 Important Safety Symbols

WARNING: Indicates that will hurt, especially electrical equipment.

Warning: That the improper touch system components, may be dangerous.

1.2 Safety Precautions
Attention! This product is a low-voltage power supply unit with dangerous voltage of 380V or 220V. For
your safety, please observe the following requirements:

Plan, installation, commissioning, parameter settings, maintenance and service work to be carried
out by qualified personnel;

These will be undertaken by a qualified and reliable personnel check.

Power at the same time do not attempt to disassemble any unit or touch the internal, and to do so
can result in an electric shock;

If powered do not try to touch any of the terminals or terminal board to do so can result in electric
shock.
Danger! - In order to reduce the risk of electric shock, strict compliance with the guidance of the
manual inside. Only by authorized and professionals to open, operation or maintenance of this
equipment. I will not be responsible for the damage caused by incorrect installation and use of such
equipment.

Chapter 2. Receiving, handling and storage

2.1 Receiver
2.1.1 Check box outside to see that there is no damage.
Note: any external damage indicates that inside the device may be damaged.
2.1.2 Check product sets.
Electromagnetic rapping control cabinet sets
To overhaul distribution box 1 set
1 set of lighting distribution box
Rapping at the top of the terminal box sets
Anode rapping operation box 1 set
1 part product certification
1 set of spare parts

2.2 Handling
Mobile cranes with a forklift or bandwidth lifting sling box. Should be appropriate forklift fork on the
bottom of the box, with rope lifting with a crane lifting at least sufficient load-bearing, and the rope on
the bottom of the box as much as possible. Containers placed close to the flat surface of the final
installation position as possible. When the movement and processing of the
When retain its box will help to avoid damage to the equipment. Whatever moves, no matter what time
must ensure that the equipment is vertical.

2.3 Treatment.
first open the top, and then open the packaging of the four sides of the control cabinet fixed with
screws at the bottom of the board away fixed screw control cabinet base. Control cabinet from the
base elevation. Have played on the rings in the four corners of the top of the control cabinet, four

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lifting sling attached to the four rings, lifting with a crane or forklift.

2.4 Storage
Equipment arrived, did not immediately installed, do not save unboxing and press the following
process:
2.4.1 stored in a clean, dry place.
2.4.2 Do not unpacking to reduce the danger, to protect the equipment clean.
2.4.3 Storage environment is maintained at a temperature of -40 to 60 C.
2.4.4 Best placed indoors.

Chapter 3. Product Overview

The low-voltage control system of the electrostatic precipitator is the automatic control device
other than the addition to the high-voltage power supply apparatus of all other electric
facilities, it is a versatile automatic control system, which with the electric precipitator body,
form an electric high-voltage power supply apparatus three parts of the dust removal system.
The ESP low voltage control system including Top Electromagnetic rapping and the side motor
rapping control, unloading (lose) gray control incubator (beam) electric heating, electrical
heating of the ash bucket, the ceramic shaft electric heating, detect material, import and
export Speaker temperature display
Safety interlock control.
This guide explains the AZD microcomputer electromagnetic Rapping control system is mainly
responsible for the top of the electromagnetic Rapping control, side motor Rapping control.
Other features of the low-voltage control system control see "ATC20A microcomputer
automatic temperature control system manual and manual" ALC16A microcomputer automatic
logic control system.

3.1 Name and Model

Product Name: microcomputer controller electromagnetic rapping
Product Model: AZD

3.2 Usage
AZD electromagnetic rapping system is a designed to control dust collector at the top of the rapping
side rapping equipment, integrated top electromagnetic hammer rapping, side motor rapping
advantage, depending on the application, select the top BEL combination the BE mode or the top side
of rapping rapping mode.
3.2.1 The electromagnetic rapping controller can be used in the two rapping device mode:
υ BE type: anode, cathode are top electromagnetic hammer rapping;
υ BEL type: cathode top electromagnetic hammer rapping, the anode side motor rapping. According to
the rapping device mode
In the System Configuration menu option to delete the side motor or not.
3.2.2 Top Electromagnetic rapping apply to up the 256 electromagnetic hammer rapper (0 to 255), 16
are arranged in a matrix of 16 rows, for specific applications, and the flexibility to configure the number
of rappers, the number of groups, the ranks of the position and so on. The rapping highly in the 0 ~
30cm
Range adjustable (Heightened 0 to 45cm).
3.2.3 can be divided into a maximum of 32 rapping group: anode 16 group (A01 ~ A16), cathode 16
(C01 ~ C16) group:
υ anode for top electromagnetic hammer rapping or side motor rapping the way, cathode fixed way for
the top of the electromagnetic hammer rapping.
υ side motor rapping maximum applies to 16 motors, each motor group 16 group.
The number of group υ anode and cathode group number must match the same.
3.3 Features
As the core of the control system to the SCM, the A / D conversion and V / F converter real-time
sampling of voltage and current signals, dynamically follow the external environment, and power and
data storage, overload, open circuit, short-circuit protection functions, to achieve off electric rapping

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improve electrical efficiency, and equipped with a liquid crystal display terminal, LED analog display,
real-time communications with the host computer in IPC, configuration flexibility,
The man-machine interface is friendly.
3.3.1 Side motor Rapping fight: each set of each motor, all motor co-owned a rapping large cycle Ta,
and independent of the starting time of each motor, work time, stop time, each motor to set timing
run. When a station
The motor work time is 0, the motor does not work. The motor has three operating modes: AUTO / ON
/ OFF, ie Auto / Forced On / Forced Off, its output selectable output contactor protection output only in
AUTO
The state associated rapping.
3.3.2 Top Electromagnetic rapping:
There are two rapping by: grouping; matrix mode.
3.3.2.1 Grouping way:
Within each group members must belong to an electric field, and is the same polarity (cathode or
anode)

All groups jointly owned by a rapping cycle Tc, and each independent rapping cycle Rtt and rapping the
start time, each group run set the timing, and the group members according to their serial number
Rapping from low to high sequence play.
Group rapping group set its rapping time setting range 0 to 999.9 minutes, a resolution of 0.1 minutes.
The rapping height adjustable within a range of 0 ~ 30cm, heightening type rapping hammer height
adjustable within a range of 0 ~ 45cm: corresponding rapping phase angle setting range 0 to 255,
rapping phase angle can be unified set group settings, set separately.
Close Renyi Zhen playing. (Phase angle 0 off)
Rapping interval setting range 0.5 ~ 5.0S, 0.5S resolution.
The members of each group can be arbitrarily configured combinations.
3.3.2.2 Matrix way:
The rapping height adjustable within a range of 0 ~ 30cm, heightening type rapping hammer height
adjustable within a range of 0 ~ 45cm: corresponding rapping phase angle setting range 0 to 255,
rapping phase angle can be unified set group settings, set separately.
Close Renyi Zhen playing. (Phase angle 0 off)
Rapping interval setting range 0.5 ~ 5.0S, 0.5S resolution.
The matrix can be arbitrarily set number of rappers.
Matrix order rapping rapper number increment direction, and also can be rappers descend direction.
3.3.2.3 associated rapping (ie power rapping):
Off rapping: When an anode rapping group (or a cathode the rapping Group) began rapping, the
corresponding high-voltage power failure (the controller contacts closed) set in advance the amount of
time in advance when an anode The working end of the rapping group (or a cathode rapping group),
and the corresponding high-voltage power is restored (the controller contacts open).
In Bel mode, if the top solenoid rapping matrix mode, the top is not a correlation processing, the side
portion of the motor can choose whether to perform the association process.
Associated rapping ahead of time (0 to 9.9 minutes) to adjust the settings, and the associated number
of cycles (0 to 99) can also adjust the settings.
3.3.2.4 same rappers, the phase angle in terms of the packet or in the matrix has a unique value, that
is, the phase angle of each rapper last set execution.
3.3.2.5 Whether in packet mode or in matrix mode, rapping interval is the same as the value set last
execution.
3.3.2.5 packet mode and matrix mode can run the monitor menu arbitrary quickly switch.
3.3.2.6 with LCD terminal, real-time display of all setting parameters, running status and fault
conditions.
3.3.2.7 achieve all the set parameters are saved after a long time.

3.3.2.8 devices can work in the state run status, or system configuration status through the
motherboard jumper switch to switch, and the system is configured with password protection.
3.3.2.9 Hot Standby function: When the board fails to stop running for more than 10 minutes, the

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board prepared to take over control of the automatic operation. Once the motherboard to resume
normal work, the backup board to hand over control to quit running, back to the monitoring state.
3.3.2.10 with over-current, open circuit, short-circuit detection and protection capabilities.
3.3.2.11 switch input function
The controller of acquisition and display 16-bit input switch, according to actual needs, as the the side
motor input state
Returns or other switch inputs.
For example, we will input switch named I1.1 ~ I1.16, if the system of M (M ≤ 16) side
Rapping motor I1.1 ~ I1.M for the input state of the motor itself returns; I1. (M +1) ~ I1.16 its turn
can be used as a
He input the switch signal return.
All input switch can also be configured to use or non-use, when there is use alarm input is closed or not
closed alarm
Function.
3.3.2.12 remote control function
The controller is equipped with RS485/422 serial communication interface, multiple controller with the
host computer or micro terminal communication constitutes
The IPC Series Intelligent precipitator control system subsystem, in response to the host computer
(CTL micro terminal or IPC) 0.5s state
Query that returns the status of the various rappers, the host computer or micro terminal of the
controller to set and control, centralized control, scene control.
Electromagnetic hammer rapping every moment only and only a rapping hammer rapping, the side
motor rapping may several motors simultaneously rapping. The top of the electromagnetic hammer
rapping timing independent of the side motor rapping timing.

Chapter 4. Main technical performance and technical parameters:

4.1 Conditions of Use
4.1.1 Indoor Ambient temperature -10 ℃ ~ 40 ℃;
Location 4.1.2 running non-conductive, explosive dust, non-corrosive metal and destroy the
insulation gas and steam;
4.1.3 No severe Rapping and shock;
4.1.4 The maximum air humidity of 90% (air temperature 20 ° C ± 5 ° C);
4.1.5 AC voltage frequency fluctuations in the range of no more than ± 2%;
4.1.6 device metal structure must have a grounding point, the grounding connected wires must
be yellow, green color line; main ground point with the device of any relevant, due to damage
to the insulation may be little resistance between the metal components 0.1Ω; connected to
the ground point screws and wiring points allowed for other mechanical fastening.
4.2 The main technical parameters
4.2.2 at the top of the electromagnetic hammer rapping parameters:
υ rapping interval: 0.5 ~ 5s. Before a rapping the rapping is completed with the next rapping
the time interval between the rapping must be 0.5 ~~ 5s.
υ phase angle: 0 to 255. The electromagnetic hammer rapping height corresponding to the size
of the phase angle, and generally between 120 to 180 (corresponding rapping height of 0 ~
30cm or 0 ~~ 45cm) close the rappers in the phase angle is zero.
The υ related: Yes / No. Power off rapping, rapping to cut off or reduce the high voltage power
supply occurs: in association state;
Rapping occurs in non-associated state, the high-voltage power supply unchanged. (Whether
the associated change in the parameter setting menu configuration state only).
υ rapping cycle: 0 ~ 999.9min. Minimum cycle are able to ensure that all rappers rapping at
least once.
The υ start time: 0 ~ 999.9min. Each group of rappers to set a start time, stagger the starting
time for each group.
υ rapping cycle: 0 ~ 999.9min. The time interval between rapping twice before and after the
group rapping.
4.2.3 the side motor rapping parameters:

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 The υ side rapping cycle: 0 ~ 999.9min;
The υ start time: 0 ~ 999.9min;
The υ work time: 0 ~ 999.9min;
υ stop time: 0 ~ 999.9min; each motor run need to set the starting time.
υ mandatory: ON / OFF / AUTO: ON: motor immediately operation; OFF: motor immediately
stop; AUTO: motor run
Setting sequence.
4.2.4 Related: Yes / No
υ associated lead time Ti (0 ~ 9.9 minutes): rapping association board output to a high-voltage
voltage drop down.
υ related manner (XX: Y): XX represents the associated number of intervals XX (0 ~ 99): the
rapping group XX rapping cycle
Power-off time, that XX rapping cycle is executed only power off rapping; circulation in the
period of the power-off rapping rapping
Y times, XX, Y values of each group can be set independently.

Chapter 5. Main structure and working principle

5.1 hardware components:

SlNo Name Printed circuit Quantity Remark

board name

1 power board AZD-DY 1 ± 15V, 5V, AC15V voltage

2 main control
board AZD-ZK 2 One of the main, to prepare
3 hot standby
interface board AZD-RJ 1
4 optional control input and output
motor I / O board AZD-MIO 2 of the motor
5 high voltage
associated output optional power / under electrical
board AZD-HIO 2 control signal output
6 Sampling plate AZD-CY 1 current sampling board
7 display interface
board MZD-XS 1
8 alarm output optional sound and light alarm
board BJSC-01 1 output
9 line palette MZD-HX 2
10 palette MZD-LX 2
11 relative to the
control board MZD-XK 1
12 analog display 1 LED matrix
13 micro terminal CTL-01 1 set
14 Communications
allocation board TXFPB 1

5.2 Block diagram (Figure 1):

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Figure 1 System Block Diagram

5.3 top of the electromagnetic hammer rapping control

Electromagnetic Rapping work is the use of the electromagnetic force.
When When the rapping coils flowing in a DC current generating a magnetic force will be rapping rod
instituted to a certain height, and then power-off, the magnetic force disappears, the rapping bar
falling, the impact of the anode plate or cathode frame, Produce the rapping force, electromagnetic
structure shown in Figure rappers
2. The size of the rapping force playing height decided by the Rapping, while rapping height by current
flowing through the coil current is determined by the size, by changing the flow through the size of the
coil current can be controlled rapping height, changing the coil current through the SCR phased to
achieve.
Present system requirements rapping connected into the matrix form (Figure 3).
Any moment, the matrix cannot have two or above rappers to work at the same time, that allows only
one operational rapping.

Figure 2 electromagnetic rapper structures

Rapping together into a matrix, control matrix 16x16 (rows x columns), so an electric magnetic
resonance playing controllers can control up to 256 electromagnetic rappers working principle is shown
in Figure 3.
Row select line (R0-R15) and column select line (C0-C15) between rappers jumper. Decide which

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rapper by the row select switch and column selection switch. For example, Figure 3 Bank of China
selected switch KR0 and column selection jumper in the R0 closed KC0, the C0 0 # rappers ON
(selected) into rapping. Thus, by controlling the line, column selection switch off, you can select the the
Renyi Zhen playing in the matrix.
The rapping matrix works diagram
Figure 3 is only shown connected across R0, 0 # c0 rapping, row, column selection switch in the actual
apparatus is implemented by the SCR, for ease of explanation, FIG. Switch schematically drawn. In
addition, at any moment, the matrix can not work at the same time two or more rapping, i.e. the
matrix is rapping order of work, allowing only one rapping put into operation.
Electromagnetic rapper by the set in the top of the top of the ESP rapping terminal box connected to a
matrix. Terminal box with blocking diode is required by various rappers.

The 5.4 side Rapping motor control

Rapping motor control, the main circuit AC contactor output circuit breaker, thermal relay short circuit,
overload, phase-failure protection circuit. Each rapping motor circuit in the control cabinet panel has a
"manual", "stop", "Automatic" control switch.
Timing control, automatic control "automatic" way, by the control incase board micro terminal can
easily set up rapping required working time, stop time.
The site has Rapping operation box, When site commissioning or accident maintenance, the loop
control each anode rapping the anode rapping on the operation box.
The side portion rapping motor control loop schematic see Figure 4.

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Figure 4 side rapping motor control circuit schematic.

AZD microcomputer electromagnetic Rapping control system, side rapping control timing control. Each
motor of a group, all motor co-owned a rapping large cycle Ta, and each motor is independent of the
starting time, work time, stop time, each motor is running at a set timing. When the working hours of a
motor, the motor does not work.
The motor has three operating modes: AUTO / ON / OFF, that is automatic / strong open / strong shut
their output selectable for the contactor output or protector output, only in AUTO state association
(power off) rapping . A timing chart of Figure 5 is a rapping motor.

Note:
rapping motor control only in automatic mode according to the timing of the work, if IPC host
computer, the interface of the IPC work settings, including strong open and strong relevant high
priority in the automatic mode.

Chapter 6. Installation steps

6.1 Visual inspection
6.1.1 inspection during transport equipment is not damaged. Check the lines are not loose or dropped.

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6.1.2 check the installed components, to see if there is no loose or appearance damage, check the
terminal block should be no damage, firmly fixed, good insulation.
6.1.3 If there are signs of damage, informed before making installation and running equipment
manufacturers.
6.2 No-load debugging (all load electromagnetic rapper, motor, high pressure associated with the
disconnect is not connected)
6.2.1 This system uses a plate structure, i.e. in the printed board in the cabinet are mounted directly at
the control cabinet, the overall wiring diagram (Fig. 5), the connection between each plate. Note: for
board connection terminals (XT1, XP4, XP5)
Empty then.
6.2.2 check the cabinet outside the rappers matrix wiring is correct and whether the open or short
circuit failures of various rappers, rapping hammer installed Liang, horizontally mounted, fixed screw
locking. .
6.2.3 Check all cable Ensure that all cables are correct.
6.2.4 Control ranks of the election of the main circuit breaker is set to OFF.
6.2.5 Rapping power line control cabinet end to the grid 220VAC/50Hz.
6.2.6 determine the wiring is correct, close the control cabinet power switch, the power supply board
(AZD-DY), the main control board
(AZD-ZK) indicator is on, the controller has begun energized run. Under normal operating conditions,
the phase control board
Start time
Start time
Large cycle
Start time stop time
The work time of the start time to stop time
work time
work time
work time
work time
(MZD-XK) and line selection, column selection board will be shiny, this the AZD equipment, operating
terminal and the terminal search into the real-time monitoring menu, select Matrix run, due to no-load
operation, you will be prompted to "open" alarm.
Note: any time, the the line palette with columns palette can only be one on each indicator light
flashes.

6.2.7 Factory, the system configuration parameters and operating parameters set by the commissioning
personnel, users need to change, can be found in
End-use instructions.

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 Figure 5 Rapping cabinet cable connections
6.3 load commissioning
6.3.1 connected to electromagnetic rapper
6.3.1.1 No-load debugging normal, disconnect the main power.
6.3.1.2 Control the ranks of the selected main circuit breaker is set to ON.
6.3.1.3 Close the main power switch control cabinet.
6.3.1.4 Select Matrix run, lifting height of about 20cm) phase angle reunification is set to 145
(corresponding to the rapping hammer rapping, rapping interval is set to 1s
6.3.1.5 set matrix starting number to the end of the number, serial number of rappers from low to high
all turn-by-rapping again observe the correct analog display of light-emitting tube display and the
observed micro terminal fault records, see rapping The hammer the presence of open circuit,
overcurrent fault.
6.3.1.6 Extracted from various electric field in turn 2 to 3 rapping hammer height calibration.
Measurement phase angle corresponding rapping hammer lifting height: from 120 increments until the
lifting height close to Rapping fight hammer the ceiling (30cm or 45cm), record the measured height
and display a high degree of data to fill in the following table.

Rapping phase Angle measured Show rapping height Show rapping height
rapping height (Height correction (Height correction
value 0mm) value x mm)
…
150
145
140
…

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Rapping height data recorded table height setting requirements rapping the group phase angle rapping.
Finishing record height data, calculated every rapper actual rapping height of the display a high degree
of error, take all the errors of the absolute value of the average positive (if the average of> 3cm, then
change the height of the school where the configuration menu can be unified set or individually set), so
that the display height as far as possible consistent with the actual height.
Figure 6 is rapping height roughly between phase angle and rapping, for reference only (due to the
power grid and the rapping hammer, field applications are different).

Figur
e 6 the relationship between the phase angle and rapping height
6.3.1.7 The main run of the backup board switch: the motherboard phased signal removal, LED1 lights
are no longer flashing bright on AZD-RJ, at this time, that the board is not working to stop the output,
relative to the control board and ranks palette; after about 10 minutes, AZD-RJ LED2 lights start
flashing light, that operational backup board, phased plate and ranks the palette recovery output.
Observed system state backup board, if normal then back to the work of the board is running. (If this
rapping system for BE mode, cathode Rapping fight rapping with the anode are used at the top of the
electromagnetic hammer rapping, the next
Said 6.3.2 steps ignored)
6.3.2 side motor
6.3.2.1 Check the motor output board AZD-MIO input and output terminals connected to the motor
circuit.
Motor input connected to an external switch signal input terminal the motor output output terminal
connected to the external AC contactor coil loop, its schematic diagram shown in Figure 7 (dashed box
for external circuit schematic diagram, see each item for specific loop related design).
If the motor is more than 8, you need two-AZD-MIO board through jumper setting panel switch to
select the 1-8, 9-16 motor.

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 Figure 7 motor output board input, output terminal diagram

6.3.2.2 Observed that the output of the respective channels is performed correctly, the respective
channels of the input feedback signal is correct.
6.3.3 The high pressure associated output (power off)
6.3.3.1 high voltage output board AZD-HIO output terminals XT1 ~ XT4 corresponding to an external
high-pressure control point: if the high pressure associated with output of more than 8-way you need
to use two the AZD-HIO board, by setting the jumper switch panel to choose low 8-way High output 8
Road. As shown in Figure 8:

Figure 8 high-voltage output board jumper settings

6.3.3.2 observed for each channel's associated output status indication is correct, and the associated
output contacts are correct.
6.3.3.3 running set of associated parameters, observed run timing compliance requirements.
(Note: The contact capacity of the associated output 7A/220VAC)
6.4 Debugging Considerations
6.4.1 board connector to ensure good contact, otherwise, the controller will work instability, not
normal.
6.4.2 off the main power switch must first cut the ranks of the selected circuit breaker, or Rapping is
not in the no-load case (rapping
Play) operation, the otherwise easily lead fuse blows.
6.4.3 to change the status of the work of the master board (jumper selectable configuration or run)
Please turn off the power.
6.4.4 If the change control board (AZD-ZK) address (by dialing the digital switch), the control board
and the terminal must be re-multiplexing
Bit.
6.4.5 the system's main control board (AZD-ZK), take a model (AZD-CY), the analog display board is
not allowed without additional power supply
Access the input signal in the case, first unplug the power cable other cable unplugged.

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Do not hot plug the cable of the printed board and chip!

Chapter 7. Main methods of operation

7.1 observe the sampling voltage of the main control panel (see Table 1)
(Note: This step is only by the plant commissioning personnel in the factory to operate.)
As shown in Figure 9, observed with an oscilloscope or multimeter of AZD-ZK board ad-vol
average voltage, with a multimeter
Measured by the AC power supply input voltage value, and to record the value of the two.
Check 'voltage setting correspondence between the table', to see whether the value of both
character
Together its corresponding relationship (see Table 1).

Power 187 198 209 220 231 242 253

supply
Voltage
(V)

Table 1 voltage setting corresponding relational tables:-

Figure 9 AZD-ZK board partial map

7.2 The current sampling
Disconnected 7.2.1 J1, J2 shorted, J3 shorted into the current sampling work state.
7.2.2 Access load current: the current rappers termination to terminal X10. (Note that the polarity of
the current direction is consistent with the arrow logo on Kehai module).
7.2.3 LED1 RAPPING bright load current.
7.2.4 LED2 SHORT bright that load short or extremely overcurrent.
7.2.5 LED3 OVER bright that load overcurrent.
7.2.6 rappers, the host computer is shown the height values rapping with the actual rapping height
value larger deviation, can be corrected by setting the height of the school value. (Height correction
value must be operated through the terminal configuration menu)
7.3 Communications
7.3.1 communication with the terminal:

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Before energizing:
¬ the AZD-ZK master board jumper switches J4 1-2 short connected (see Figure 9).
¬ will pick the AZD-ZK SRPU terminals XT1 the terminal on TXFPB XS104 selectable RS422 mode or
RS485 mode.
¬ Communications allocation panel 9-pin D-type socket with a 9-pin D-type socket terminals are
connected.
¬ the dial of AZD-ZK master board band switch address settings, address a range of 0 to 15.
Sure that the wiring is correct, energized:
¬ View LCD terminal display and communication is successful.

Figure 9 Communication jumper

7.3.2 IPC communication with the host computer:
The communication allocation board TXFPB the terminal XS103 with the host computer IPC 422 ways
observed communication No normal.
Note: AZD-ZK communicate with the terminal, the terminal must be in the 'local' way: 'monitoring' on
the terminal panel lights;
AZD-ZK host computer IPC communication terminal must be 'remote control' mode: terminal on the
front panel of 'monitoring' the light does not Glow.
7.4 System Configuration and parameter setting (the detailed terminal menu operation, please refer to
the manual terminal.)

Figure 10 state set jumper

7.4.1 AZD-ZK J3 2-3 short even choose to enter the 'configuration' state after power-up or reset the
system configuration and parameter settings in the configuration menu, enter the configuration menu;
may only be carried out in the Run menu, parameter settings.
7.4.1.1 System Configuration items:
The first the motor side rapping configuration, and then the top of the electromagnetic rapping
configuration.
The side motor rapping: set the motor state (work or Delete); Set motor output mode (protector or
contactors)
Top Electromagnetic rapping: according to rappers arrangement and No. Figure rappers ranks wiring
schematics, set the of each electromagnetic rapper No. corresponding line number, column number;

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setting each electromagnetic rappers belongs group No. (1 to 16); Preferences polarity (anode or
cathode) of each electromagnetic rapping.
Rapping Height adjustment:
Unified adjust or be adjusted individually, and can input display height correction value (the first test of
0mm), to cause the display height and the actual height consistent. (This operation only at the site of
rappers debugging, commissioning is completed, no longer change their correction value.)
Related adjustments:
Setting the association of each group the advance time Ti (0 ~ 9.9 minutes), the number of associated
intervals Ni (0 ~ 99), associated with the rapping cycles XI (0 to 9).
For the top rapping: the advance time Ti <rapping cycle - the the electromagnetic hammer time x the
group member number x is the number of cycles rapping Xi.
Electromagnetic hammer time = 0.1s rapping the interval
As Rapping side: the associated advance time Ti <stop time;
7.4.1.2 parameter configuration items:
Top Electromagnetic rapping: to set big cycle, cycle, starting time, Rapping interval; the the setting
matrix starting rappers letter, ending rapper No.; set phase angle rapping; the setting groups
electromagnetic rapping whether the association.
The side motor rapping: Set a large cycle, starting time, work time, stop time; setting mandatory state;
Setting the motor is associated.
7.4.1.3 rapping timing set principle:
The side motor rapping timing:
Side rapping large cycle must greater than Renyiyitai motor Ta (Ts+Tw+Tp) and, and to ensure that
this period Ta rapping completed at least once each motor.

Top Electromagnetic rapping timing:

Top Electromagnetic rapping cycle must be greater than any set of electromagnetic rapper (Ts + Rtt
Tc) and, and indeed
Ensure that all electromagnetic rappers have completed at least one cycle of this cycle Tc Rtt rapping.

When set associated with that power-off rapping, large the anode group and cathode group of the
same cycle, the same as the start time of a group Reference to 'AZD associated parameter settings'
program parameter settings.
7.4.2 AZD-ZK J3 1-2 short even choose to enter the 'running' state, re-power-up or reset, the
Department of
The system began to run into the Run menu.
Note: changing the J3 jumper to be re-power on or reset valid.
7.5 observed running state
The AZD-ZK master board and the terminal IPC communication normal, observed from terminal or IPC
interface the AZD system running state.
Change the operation mode, AZD observation matrix manner, grouping line selection, column selection
board signal and control signal

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Output is correct.
The rapping rapper number one by one in order from low to high again (without load), observed the
display tube analog display of light-emitting
The sequence shown is correct.
Note: motherboard, backup board parameters and system configurations are consistent.

Chapter 8. Equipment maintenance and maintenance

This rapping should be regularly maintained (subject to power execution), including:
8.1 control room should be kept clean, dry, non-corrosive gases, no rattling.
8.2 according to the environmental conditions regularly with a dry, clean compressed air purging low
voltage devices, the control cabinet to eliminate dust.
Usual run-time, the door of the control cabinet should be closed.
8.3 to see if there is a charred, burned components or traces, and replace or act accordingly.
8.4 out regular checks of various cables and terminals for loose and re-tighten the Plug:
8.4.1 check the IC, flat connection cable is loose on the printed circuit board, and re-seated.
Overcast the 8.4.2 check phased board ranks palette thyristor anode bolt is loose, and re-tighten.
8.5 regularly check the control cabinet, terminal box at the top of the components, the timely
replacement of damaged components.
Thyristor RC snubber capacitors the
8.6 check phased plate, ranks palette if there is breakdown timely replacement or removal has
The breakdown of the capacitor.

8.7 If you need welding printing plate devices, using less than 30W soldering iron and the housing
needs to be grounded, if not grounded, you need to unplug
Electric iron supply welding.
8.8 Long-term disabled, re put into operation before the heavy moisture, the application does not
exceed 80 ° C in a dry air purge each low pressure
Components. Avoid power transmission equipment in the case of wet.
8.9 measured once a year grounding resistance should not be greater than 0.1 Ω.

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 Chapter 9. Common Troubleshooting:-
Fault Description
The main control panel power
indicator is not high
Rapping no height
Rappers rapping do not
improve, the failure to mention
Shows 'open circuit'
Rapping is no upgrade or only
slightly improved, and failure
prompts 'over-flow' or 'short-
circuit'
Trip
The circuit breaker on the
main circuit breaker tripped, or
rows, columns
Analog display light-emitting
diode matrix flashing, or more
light emitting diodes flashing
Remedy
1. View the output of the power supply board indicator light is
not lit, check the power
Source fuse blown;
2. If the power supply board output is normal, then check
whether the cable is connected to the main board
Loose.
1. The communication whether FAIL
2. View rapping hammer if there is a lifting height
3. Check the AZD-CY board current signal into the end of the
polarity is correct
AZD-CY board output frequency output signal point
1. Check whether the rapper coil to open
2. Check rapping on the isolation diode open
1. Rapping overcurrent, overcurrent protection action
2. The rapper coil short-circuits or the presence shorted to
ground
3. The rapper blocked.
4. Terminal box at the top of the isolation diode breakdown
5. View phased plate failure
6. Row and column select output terminals or terminals of the
coil is loose, poor contact
1 rapper matrix serious (i.e, precipitator housing) short - circuit
on
2 phased board failure
1, a light-emitting diode breakdown or short - circuit panel
2, the display driver board circuit failure
3, the display driver board flat connection cable is loose
4, the display board behind the cable is disconnected
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Appendix 1: The elements are arranged in the installation and terminal wiring diagram
The ″ current sampling board (AZD-CY):

1) Terminals X10 Rapping Hammer current signal input terminal.

(2) XP1 of 1 to 20 feet with the main control board AZD-ZK the XP4 connected, then 21 to 40 feet free.
The XP1 pin defined as follows:

Pin
Ground

Ground

Ground

Ground
Definition

C11

C13

C15
R11

R13

R15

R17
R1

R3

R5

R7

C1

C3

C5

C7

C9
Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Number
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
Pin
Definition
R10

R12

R14

R16

C10

C12

C14
+5

R0

R2

R4

R6

+5

+5

C0

C2

C4

C6

+5

C8

(3) XP2 the idle not pick XP2 pin is defined as follows:

Pin Definitions Ground Ground +5 +5 LED1-A

Pin 2 4 6 8 10
Number
Pin 1 3 5 7 9
Number
Pin Definitions Overcurrent SPARE Spare +15 Current sampling

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Power supply board (AZD-DY)

Figure in the terminal wiring the following manner:

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High voltage related output board (AZD-HIO)

(1) The high-voltage control signal output terminal:

(2) J2, J3 jumper ways

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(3) J1 pin definitions

Pin Definitions +5 Grou +15 SCL SDA

nd
Pin Number 2 4 6 8 10
1 3 5 7 9
Pin Definitions +5 Grou +15 SCL SDA
nd

Electrical I / O board （AZD-MIO）

Motor feedback signal input terminal (1):

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2) Voltage motor control signal output:

(3) J1, J2 jumper terminal connection:

4) J1 in XP1 pin definition with AZD-HIO board.

Hot standby interface board (AZD-RJ)

(1) Voltage XP1, XP2, XP3 pin definitions with voltage same board voltage AZD-ZK XP2 pin definitions.
(2) XP4 XP5 XP6 pin definition with AZD-ZK board XP3 same pin definitions.
(3) Hot standby interface board and display interface board and analog display connection diagram is
as follows:

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Control board (AZD-ZK)

Figure in the terminal wiring the following manner:

(1) communication terminals XT1 terminal communication distribution board connection and J4 jumper
method:

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(2) J3 jumper mode (select 'Run' or 'configuration'):

XP1 power input pin definitions:

4) J1, J2 connector connected to voltage communication module COMM-K

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(5) The XP2 pin defined as follows:

Pin

Ground

Ground

Ground

Ground
Definition

C11

C13

C15
R11

R13

R15

R17
R1

R3

R5

R7

C1

C3

C5

C7

C9
Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Number
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
Pin
Definition

R10

R12

R14

R16

C10

C12

C14
+5

R0

R2

R4

R6

+5

+5

C0

C2

C4

C6

+5

C8
(6) XP3 pin definition:

Pin Definitions +5 SPARE Ground SPARE Phased

Pin 2 4 6 8 10
Number 1 3 5 7 9
Pin Definitions +5 SPARE Ground SPARE Phased

(7)XP4 pin definitions: (Note: XP4 access to the AZD-CY XP1 1-20 feet)
Pin

Overcurrent
Definition
sampling
Current
Ground

Ground
SPARE

SPARE
Phased

+15

-15
+5

Pin 2 4 6 8 10 12 14 16 18 20
Number
1 3 5 7 9 11 13 15 17 19
Pin
Overcurrent
sampling

Definition
Current
Ground

Ground
SPARE

SPARE
Phased

+15

-15
+5

(8) XP5 pin definitions:

Pin Definitions +5 Grou +15 SCL SDA

nd
Pin Number 2 4 6 8 10
1 3 5 7 9
Pin Definitions +5 Grou +15 SCL SDA
nd

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Phased board (MZD-XK)

(1) The phased board XT1XT2 then the grid voltage.

(2) V9 rapping instructions diode, thyristor conduction when the board when the diode light rapping
again, once lit. Can be judged by the diode instructions state phased board is working properly.

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The line Select board (MZD-HX)

1) palette (1) corresponding to the line 1 to 8 The line palette (2) corresponding rows 9 to 16.
(2) board SCR is used to control The corresponding do the same, broken.
(3) The line palette The eight light-emitting diode is used to indicate whether the row select signal
input. A light-emitting diode light indicates that the corresponding Rows opt coupler conduction,
thereby triggering the thyristor conduction on that line. Intuitive understanding by The state The The
light-emitting diode Line palette.

Column palette (MZD-LX)

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(1) column selection plate (1) corresponding to columns 1 to 8, and The column selection plate (2)
corresponding to The column 9 to 16. Board 8 SCR is used to control The pass, breaking the
corresponding column.
(2) out palette The eight light-emitting diode The used to indicate whether there is The column select
signal input. A light-emitting diode light indicates that the corresponding column of the opt coupler
conduction, thereby triggering the thyristor conduction on the column. Column palette can intuitively
understand the work of the state through The light-emitting diode. Only in The case The a row and a
column The same The pass The rapping hammer The form a loop.

Alarm output board (BJSC-01)

(1) Input terminal XP1, XP2, XP3 definition:

XP1, XP2, XP3 can be connected to the AZD, ATC, ALC any motherboard;
(2) J1 for on / off buzzer:
1-2 short even The J1: allow The buzzer buzzer actions;
2-3 short even The J1: prohibit The buzzer buzzer actions.
(3) XT1 1, 2, a pair of normally open contacts connected to the lighting alarm;
XT1 3,4 a pair of normally open contacts connected to the buzzer alarm.
(Contact load: 7A/250VAC)
(4) D1, D2, D3: respectively corresponding XP1, XP2, XP3 lighting alarm control signal input terminal;
D4, D5, D6: XP1, XP2, XP3 input terminal respectively corresponding The buzzer alarm control signal.
Buzzer alarm
Signal can be set ON or OFF in The terminal of the 'alarm sound control' menu that is independent
open or close the

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Appendix 2:16 X16 matrix system electrical schematics

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