FINAL DRAWING

I
I

FOR I

1309 HEAT EXCHANGER \

.. \

SEC. NO. SHIP DESIGN OFFICE SHIP TYPE

C3D6 HIP OUTFITIING DESIGN DEP'T No.2 5,500 TEU CLASS CONTAINER CARRIER

la. NO. SHIP NO. SHIP NAME

3709 1309 CSCL HONG KONG

NAME OF DRAWING
APPROVED _5_.-e.K-e.'_K_I_M _

CHECKED J. I. CHO! OIL HEATERS & TUBULAR TYPE COOLERS

DRAWN \

, DATE 2000.11.30
SCALE DRAWING NO.
;
, t 6U~2817-015
-, ,
~,#-..... ~
r
.J.'.,:..;. ". ..~.;' , ~
HYUNDAI>HEAW INDUSTRIES CO •• LTD O'CONSOUDATED NO: .--"-
IM-M-A
ULSAN, SHIPV ARD;KOREA " , Ji

J
 PLAN HISTORY

NO. I OATE REV. MARK DESCRIPTION I DRAWN I CHECKED IAPPROVED

I , I
I I
I I
I I

I I

CONTENTS
F\NAL'
TITLE OWG. NO.

.
1. 59M 2 M/E F.O HEATER DHOH -997116
2
2. 37.21 M C/E F.O HEATER DHOH -997309
2
3 9.39M H.F.O PURL HEATER DHOH -997118
2
4. 4.39M MAIN L.O PURL HEATER DHOH -997119
2
5. 1.63M C/E LO PURL HEATER DHOH-997120A
2
6. 40M DUMP COND/DRAIN COOLER DHCC -997121
2
7. 3M M/E JACKET F.W PREHEATER DHFH-997122

[~~T-~~'~'~i-2""o
".~ :;.~I' ~l- t1A - ~
....... ·n'..
( 24 ) SHEET WITH A COVER

H. H. L
<@> DONG HWA
PRECISION INDUSTRIAL CO., LTD.
CUSTOMER:

HEAD OFFICE & FACTORY PROJECT NAME 1308/9

1506- 2, DADAE -DONG, SAHA-KU.
PUSAN, KOREA
. MAIN PHONE: (051) 264-2800
FAX: (051) 264-0868 CLASS: ASS APPROVED ~V\·lQJ-
SEOUL OFFICE
HAN SHIN CORE OFFICE, SUITE 1516 DATE : CHECKED
11-9, SHIN CHEON-DONG, SONGPA-KU.
SEOUL, KOREA
PHONE : ~02j 421-4707
FAX: 02 421-4708
..
REV. MARK : DRAWN: ~
-""1<> ~
( TEL. 82-51-260-2856)
 ":' • • ,.: .
~,

c.~..
\~-;~:;r'~. \
~.
{:::!;~ :~, .
\--

. " ==l=I~~~-
.I J ··a~Jrl[]·;r
; 10. ~ . ,,'<7 c-IL .
I 1\ @--- -f PT1,1/ .
; 'fGJ 17 , i ' }3ITE TYPE .£ONNECTOR
. r- I-

i ~ (. -I~ ikf .
, (2) IT I R 17 . GASKET PTfE 1
I 6 I " PT dl 16 RIVET SS 41 2

f1 ; III ~..! li i :(~ ~/'" :~ ~~~ :~S ~

r I §j) ------:-±.W "- I rb . 13 GASKET
PLATE
. PTfE 1
I ® u- - 12 SET SCREW C 3602 1
I r~ 4 • , , : 1""1- t; - - , - 11 LOCK NUT C 3602' 1
15 ) I JC ~. r2\ l_~ ~J r<h 10 AOJUST SCREW C 3602 1
~. \.V I-m!" I\, ~ ~ b::::=
16 I

I
l:;::=;:;:=;:::;::;:::=;j
'-I @
1:I
r ~d
I"
, /
1r
J
i
9
8
7
SPRING SEAT(UP)
SPRING SEAT{LOW)
SPRING
C 3602
C 3602
SWOSC
1
1
1
_

I 6 VALVE STEM STS 304 1

i /'
I

; 1 . 5 AOJUST RING BC 6 1
I ~ 4 DISC C 3771 1
3 CAP C 3771 1
PT d L 2 BONNET BC 6 1

, 1 BODY' C 3771 1 ,
.t:

L
--L:t:::
APPLICATION: BELOW IOKg/cm G

SIZE
15A
I
.
d
20
J
J
d.
21.0
I L
38
I HI
42.
I H
142
[p~
L 1;2
,d PT
3/4
~1 O'TY(Sel)
NO

-:j~
DES
PAHT NAME

- CIlE/.
I~~ Is? /
tWt: MATEIUAL

-2/l?8
APP
DATE
SCALE
Q'TY HEIJAHK

1994 05 16

N
..
S

. D.W.G NAME, / . IJODEL NO

101(gf/Cm2

LOW LIfT TYPE SAfETY VALVE BSR-;S1

~ a.w.G NO
-::-- JOICWANG IND,CO.,LTD. JKS-1152-102
J .K
 ~ Cc:
:;.::", .:
•. ~--:
-'lL.~
__---, I

I·,; .-; ~. ._. "

I I i'. ~ .

~IWH
3 ) 11
(
I
I

G
13
- PTJ4·9Jt~J~r;r·· .
0r-----~k
BITE TYPE CONNECTOR
0f-.-----l-l~ ~-~-~.~-

9.J-- -l-lli1--1 PTdl

71- _
./ I 15 SEAL Pb 2
14 GASKET PTFE 1·
Z}------f-
13 GASKET:· \ PTFE
0---- 1 12
11
SET SCREW C 360Z

lZ)-----,F'"lI LOCK··NUT C 3602

10 ADJUST SCREW C 3602
Q <:PRINr. SWOSC-V
B SPRING SEAT(UP) C 3602
14
~
7 SPRING SEAT(LOW) C 3602
I
IS 6 VALVE STEM SUS 304
5 DISC SUS 304
4 ADJUST RING SUS 304
3 CAP BC 6 1 '

PTd 2 BONNET ....BC. 6 ..

0d
·,1\prLlC1\TJ6N : OVEn IOI<g!cm'C 1 BODY SUS 304
I. L Nol PART NAME MATERIAL Q'TY REMARK

SIZE d
DES I CHE I APP
L HI H I PTd PTdl W.T(Kg) OT(sol) DATE I 1991. 3. 12

t IJ I
B;jMUN I S~w.cIAN ~.G. KIM I I I
15A 42 62 189 I/Z" J/4" 1.4

-D.W.G
rP I
N~,/ 3D Kg/CmZ
SCALE N S

MODEL NO

HIGH LIFT TYPE SAFETY VALVE. BSR-HP

.D.1f.G NO:-

~JOKWANG
J :K
IND.CO. JKS-IZJ2-01
......
 D D
-----;
A~ I
-<>--

SWAY BRACING NA~E PLAit SEAi- SWAY BRACING

,
,
1H-~35",-0 --ii I
I, /

': ~ -H}------,--- ~$
I, ,

« L~lr --- - /

~ , , , SWAY BRACING

UPPER SACDLE

:.
1------- UPPER SADDLE

CD CD

NAME PlATE SEAT NO.1

----- .. ~

,
«
A'~ +
C
TYPE "A" TYPE "B"

•
VIEW A·A' DIMENSION (mm)
NO. ITEM DWG NO. TYPE
A B C I D
019 HOLE 19,29 HOLE
10 1 59M 2 M/E FO HEATER I!"~
J_ 845 2050 410 DHOH - 997116 "A" l\sl
THROU:~I ~,.
o THROUGH
r;--+--!-t+---x'----.
......, I r J gl 2 37,21M 2 C/E FO HEATER 410 810 1300 335 DHOH· 997309 It A" I/B\
!
gl
1--'1-_
I .
_ I
I I -+ 3
I DHOH· '"A" liB"
~-=1
I I I
, I! !
4 "A" "8"
I DHOH·

~
I L
30 30 30
5 DHOH· "A" "B"
69 I
FIXED SIDE
DRAWN CHECKED APPROVED
SLIDING SIDE
UPPER / LOWER SADDLE ARRANGEMENT
DETAIL OF SWAY BRACING
e DONGHWA PRECISION IND, CO, . LTD,
PUSAN. KOREA

SAVE NAME' ,. KEy\7116-ASS

 ._------_. __ _ .. .. _ - - - _ .. --------- -'-l

VIEW 'C-c'
I
[®TEl I
et SOli FOR COVER TO I
Sf rmre 1,'/ CAS~ Or
PAVl~G ·.lIGlIl Of
40:~g Mm OVER ONLY

.----._._--::-::=-=-::::--- 1
ACCESSORIES
QTY REMARK
2 0.0 10 TUBE
2 DITTO
L TYPE
I) Kglcm 2

•
,
=L ,
I \ I CONNECTION FlANGE

rl
'~J
FLANGE SIZE
NO PART ;:..'ME BORE
I RAriNG
420 F.O IN & OUTLET FLANGE 100 A JIS 16K S.O. FJ.
. I 360' n
III
STEA~ INLET fLANGE
DRAIN OUTLET fLANGE
80 A
40 A
JIS
JIS
10K S.O.
10K S.O.
FJ.
FJ.
TYPE "A" 23 CHEM!. CLEAN. CONN STPGJ70S/SS400 2 I I 16K-2SA#80
22 INSPECTION OP~N1NG HOLE STPG370S.SS400 2 SET I IOK-6SA #40
21 I E2AOI 31

4+~lf4:RJ
20 I SABOI - 01
19 LIFTING LUG SS400 2 I L3A02 03
Q]) 60'

e;. iJS}
A

~
18 INSULATiON GLASS WOOL I SET I W3AOI 01
, D 17 GASKET NON-ASBESTOS 1 I I I 31

~j~ ~ ~:lll. :~
, '
16 I PRESS GAUGE BOSS S20C I 1 I I PTJl8

,-zt=l<===li...~ =1 ~~!! ~ !! ,i
, '\ ' \ ',
, . ,
IS
14
13
GASKET
HEX. BOLT & jlUT
AIR VENT BOSS
NON-ASBESTOS
SNB7
S20C
1 I I I 31 .
IS6SETSI
2
I M20
I PT} 8
L. ._._._ rr.~l_._JL.::T. J\
•
I I , I 20 I 12 DRAIN BOSS S20C 2 I PT} 8'
r=;-:
A' 11 RELIEF VALVE BOSS S20C I I PTI 2"
30 I, .I 30 I I 10 THERMOMETER 80SS S20C 2 I PFI 2"
TUBE SECTION SECTiON A-A' TUBE PITCH 9 SUPPORT SADDLE SS400 2 I 91
RB-7.513 TUBE PROJECTION DETAIL OF EXPANSION JOINT NAME PLATE SEft.T SS400 I I N2A02 01
8
Tubes shall be flush wilh or exlend by no more Ihan one half of a lube diomeler 7 TUBE ST8340 435 11 ~ 15.9x21x2803L
beyond Ih~ face 01 each lubesheel, excepl Ihot lubes shall be flush wilh Ihe lop 6 OUTLET CONNECTION STPG370S.SS400 1 IIOK 40A #80
lubesheel m verlicol exchangers 10 facililale drainage unless olherwise specilied by I OUTSIDE FINAL COATING I HEAT RESISTANCE ALUMI. PAINT
INSIDE COATING OF COVER I CARBOLINE OIL PREP. #I 5 I INLET CONNECTiON STPG370S.SS400 1 11 OK-80A #40
the purchaser. 4 REVERSING COVER /85Ko SB410 I I NCOIA - Og
DESIGN TEST CONDITION 3 CHANNEL COVER I 145Ka SB410 I I I NC02A - 09
2 SHELL FLANGE (TUBE SHEET) SB410 2 301 x OD620
SURFACE AREA 59 M' SHELL SIDE I TUBE SIDE
I I SHELL SB410 J ID500 x 91
FLUID STEAM I F.O
FLUID 0 TY 1179 Ko/hr I 24.7 m' /hr PART WEIGHT MATERIAL WORK SPARE
T OPERATiNG PRESS. 7 Ko/cm' G I Ko/cm' G NO. PART HAME (Kg) (JIS) O'TYISET REMARK
DETAIL OF BOSS INLET TEMPERATURE I 169.6 'C lOO 'C RULE CUSTOMER TYPE NO. REQUIRED I--
OUELET TEMPERATURE 169.6 'C ISO
60' M.K T ASS H. H. I. 690CZ- 2 2 SET ISHIP
NO. OF PASSES 2
II _ ~OUTSIOE. ..l I 6.0 m/s 0.28 m/s
~- D j -~I n 5.5 Kq cm' 0.62 KQ, cm'
8 Ko. ern' G KQ, cm'G
i--~1JG'-~IT
15
_ 2±1 1 ID 5.1 HYDRO C TEST PRESS. 12 Ko cm'G
oH

'" CLEANLINESS FACTOR 85 %J

DETAIL OF SHELL TO SHELL JOINT EFFICIENCY 60 1%1
DETAIL OF Y AND BONNET fO HEAD EMPTY I
I
FULL ~ DONGHWA PRECISION IND.CO..LTD. A
1660 2370 ~ PUSAN,KOREA REV
SAVE NAME: KEY\7116
 1/4
PAGE I
SPARE PARTS & TOOLS LIST USED FORI 1308/9
59M' M/E F.O HEATER
BOX NO.I

SUPPLY I DRAWING
(per healer) REMARK
NO. NAME SKETCH MAIERUlL
PART
WORK SPAREI NO. NO.

2803
I I
1 TUBE -B-G-o:T'"
-
-
-
-
~ 518340 435,2 11'" OHOH-
997116
7
• WEIGHT
: 34K9
TH'K 2.0
I

• 2
.
GASKET
re:
0620

NON-
ASBESTOS 1,2 1<2 15
• WEIGHT
: 0.5Kg
. TH'K JO

~
,

GASKET
1- - NON-
ASBESTOS 1,2 1<2 17
3 ' , '0517
• WEIGHT
: 0.5Kg
TH'K JO

• 4 RELIEF VALVE SPRING

~-
III I III~ , , SWOSC 1<2 OHOH-

~
997116 • WEIGHT
1'-
: 0.05Kg
I 019.8 I

MFR'S NAME
0 DONGHWA PRECISION INO.CO,LTO.

SAVE NAME : KEY\7116SP 1

 r PAGE I 2/4

SPARE PARTS & TOOLS LIST IUSED FO 1308/9

I BOX NO·I
SUPPLY
(per ship)
I DRAWING
NO. NAME . SKETCH MATER~L REMARK
PART
WORK SPARE/ NO. NO.

5 NYLON BRUSH
m. J NYLON &
SS400
1
THIS TOOL
TOGETHER
H/EX AND
TO BE USED
WITH OTHER
ASSEMBLED

I 3350
I
WITH ITEM o.b.c.d
WElGHT·.O.95KI',

• -0
.
NYLON BRUSH
;;[~l
- NYLON &
55400
2

I 90 I~ L--j
.
r
=

..
'1--- I---~
'I---
-b HANDLE 55400 1
• WEIGHT
: O.BKg
10 200

• -c BM
~l ~- 1 - - -
'- 55400 9
10 lOO 10
320

-d JOINT f------I3 55400 10

J
I JO I

MFR'S NAME
c®=> DONGHWA PRECISION IND.CO.,LTD.

SAVE NAME: KEY\7116SP2

 PAGE I 3/4
SPARE PARTS & TOOLS LIST USED FORI 1308/9
BOX NO.
SUPPLY
DRAWING
NO. (per ship)
NAME SKETCH MATERIAL REMARK
PART
WORK SPARE NO. NO.
CB-Ill
FOR
;) 51 I,
016,1.01
6 TUBE EXPANDER
C2:j=1 226
SKS 3
SC M5
SUJ
1
,
• WEIGHT
: D.22Kg

• .

'~E!J
o<l1
El 8_
7 S-HANDlE S20C I THESE TOOLS
ARE TO BE • WEIGHT
I 150 106 USED TOGETHER : OJJKg
. WITH OTHER
HEAT EXCHANGER

TUBE PUSH
~~
~::i

;;~E1--h
!:!

8 OUT TOOL SK5 (I/I) • WEIGHT

t=J 230 I
: OJI(O.5J)Kg

•
9 CHISEL
I~ SKS 3 1 • WEIGHT
: O.25Kg
I 2JO I
CB-105
FOR
015.9'2.01

~~
SKS3
10 TUBE EXPANDER 1
SC M5
SUJ
1/ • WEIGHT
22J : O.22Kg

MFR'S NAME c@:> DONGHWA PRECISION IND.CO.,LTD.

SAVE NAME : SP 1
 PAGE 4/4
I
SPARE PARTS & TOOLS LIST USED FOR 1308/9

BOX NO.I
SUPPLY
DRAWING
(per ship)
NO. NAME . SKETCH MATERIAL REMARK
PART
WORK SPARE NO. NO.

550
I I
9 SPARE GASKET BOX
/ lj
i
PAPER 1 <,

• WEIGHT
: 0.5Kg

• 10
.
SPARE PARTS BOX
rB~
I
350
I
STEEL 1
THESE BOXES &
PLUG ARE TO
BE USED TOGETHER

WITH OTHER • WEIGHT

HEAT EXCfllNGER : 15Kg
.

~
11 SPARE TUBE BOX 1
WOOD
• WEIGHT
[.::1 : 4Kg

• 12 PLUG .~ WOOD 124

30 1 5
• WEIGHT
: 1.4Kg
35

12 PLUG
;;;

~~ ~~ ]3D 5
WOOD 14 1.../
• WEIGHT
: 0.2Kg
35

MFR'S NAME
0 DONGHWA PRECISION IND.CO.,LTD.
 l
I
cl'
r-
~­
D
E

ACCESSORIES
NO PARi NAME O'TY I REMARK
A I AIR VENT VAt(lE I 2 I 30K lOA O.D 10 TUBE
B I DRAN VALVE 2 I 30K - lOA DITTO
C I THERMOMm" I 2 o 150,200 'C
N L TYPE
D I RELIEF VA.LVE I SETTING PRESS. 9Ko/cm'G
E NAI,E PLATE I 125 , 80
F PRESS. GAUG:: I I WITH ROOT V/V ~75 8 TYPE
I
I I

•
CONNECTION FLANGE
FLANGE SIZE
NO PART NAME
BORE RATING
I F.O IN & GUTLET FLANGE 80 A JIS 10 K S.O. FJ.
IT JIS 10 K S.O. FJ.
STEAM INLET ,""FLA~Nl'f.GE7T---+~B+-~~fB---,~-i+---j
50 A
ill DRAN OUTLET FLANGE 25 A JIS 10 K S.O FJ.
IV I
21 CHEM!. CLEANING CONN. STPGJ70S,SS400 2 16K-25A 680
22 INSPECTION OPENING HOLE STPGJ70S,SS400 2 IOK-65A H40
17 21 EXPANSION JOINT STPG370E I E2AOI - 30

4- tl H-J@~ 4- ! f+J
14
®
20
19
TURBULATOR
LIFTING LUG
BRASS
SS400
336
2
SABOI
LJA02
01
03
U ~h
D~~
I \~ 18 INSULATION
17 I GASKET
GLASS WOOL
NON ASBESTOS
1 SET
I
W3AOI
31
01

i i ~ 16 I PRESSURE GAUGE BOSS S20C I I PTJ/8

~
I
15 GASKET NON ASBESTOS I 31
-4-~-
.~
, ,, -4- 14 HEX. BOLT & NUT SNB7 56SETS M20
,

•
13 AIR VENT BOSS S20C 2
1 201 12 DRAN BOSS S20C 2 PTJ 8"
A' 11 RELIEF VALVE BOSS S20C 1 PTI 2
/-4'-' 10 THERMOMETER BOSS S20C 2 PFI/2
9 SUPPORT SADDLE SS400 I SET 91
TUBE SECTION SECTION A-A' TUBE PITCH DETAIL OF EXPANSION JOINT 8 NAME PLATE SEAT SS400 I I N2A02 - 01
7 TUBE STB340 336 8 015.9,21,2053L
r OUTLET FINAl COATING I HEAT RESISTANCE AlUMI. PAINT 6 STEAM OUTLET CONNECTION STPGJ70S,SS400 I IDK-25A H80
r
I INSIDE COATING OF COVER 1 CAlRBOLlNE OIL PREP. I1 I 5 STEAM INLET CONNECTION STPGJ70S,SS400 I I IOK-50A H80
4 REVERSING COVER I 70KG SB4 10 I CIAOI 08
DESIGN TEST CONDITION 3 CHANNEL COVER \1 10KG SB410 I CIA02 - 08
SURFACE AREA 3721 M SHELL SIDE TUBE SIDE 2 SHELL FLANGE (TUBE SHEET) SB410 2 28t x OD570
I SHELL S6410 I I.D450 ,9t
FLUID STEAM F.O
FLUID 0 TY
OPERATING PRESS.
462.9 Ko/hr
7 Ko/cm G
9.7 . m /hr
8
PART
Ko/cm G NO.
I REMARK
INLET TEMPERATURE r 169.6 'C 100 'C RULE
OUELET TEMPERATURE 169.6 'C 150 'C
NO. OF PASSES I 2
VELOCITY - rilfs D.14 m/s APPROVE~-(Vl "tJ7 SCALE PROJECT 1308/9
PRESSURE DROP
DESIGN PRESS. 8
- Ko, cm'
Ko, cm' G
0.24 Ko, cm'
9 Ko, cm' G CHECKED
NONE hTmITL:EE---~~----tj
G/E F.O HEATER
HYDRO C TEST PRESS. 12 Ko~ cm' G 13.5 Ko, cm' G
CLEANLINESS FACTOR 85 17, DRAWN -J( 0 I "S1 31,., PROJECTION
3RD
DWG NO.
DHOH 997309
JOINT EFFICIENCY 60 17,1
WI~~~T
EMPTY
1200 1
FULL
1620 ~ DONGHWA
PRECISION IND.CO.,LTD.
PUSAN,KOREA
LA-
REV
SAVE NAME : lee\7309
 PACE 1/ 1

SPARE PARTS & TOOLS LIST USED FOR 1308/9

37.21M 1 C/E F.O HEATER
BOX NO.

SUPPLY
(per heater)
I DRAWING
NO. NAME . SKETCH MAlERlAL REMARK
PART
WORK SPARE NO. NO.

2053
I I
1 TUBE B B ]!
- - 'es,
STB340 336'2 8<2 DHOH-
997309
7
• WEIGHT
TH'K 2.0 : 25Kg

• 0570

~
. NON-
2 GASKET ASBESTOS 1,I 1,2 15
• WEIGHT
: 0.45Kg
. TH'K 3.0

e:,
0570

NON-
3 GASKET ASBESTOS 1,2 ,,2 17

• WEIGHT
: 0.45Kg

•
TH'K 3.0

4 RELIEF VALVE SPRING

m ~
tW~
SWOSC 1<2 DHOH-
997309
• WEIGHT
: 0.05Kg
I 021.5 I

MFR'S NAME
<> DONGHWA PRECISION IND.CO.,LTD.

SAVE NAME : KEY\ 7117SP

 , - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _ . _ - - ---------------~----------------.
(E)TUBE REMOVAL

@ t'9 SPACE
PART I 01 02 I I
"= I NOTE I
'- ~ ...:.T.:..:U8:::.E-i--...":..-+--;~~£_+_:7~
NO
I
2J5 235 395
143 11 3
L
Lit
± L1
I
I
1

I
• I 78
3.
1:::.5:::..
9
L
I 4.69 7.04 !'9J9
.'.I'
1 550 800: 1050 EYE 80LT FOR COIfiR TO

t----~~lh ~
l- Li 1 275 400, 525 B[ FlTIEO [~l CASE OF

r 4(-+-)++ 1
f23\ i;=K..---r=--

1 200
I;--r-)\
J --I -~ I (zi) 1
250
C 1 568 1 8181~
o 11129! 1379 i!62~_
HAWiG WEiGHT OF
40<g ANa OVER ONLY

~ ¥Z--
I
O . --
\ \'
~
I 11
'--j- - A 'I!-
, . , --ffi-'
'~f-
, -
\'
I Mf}'
,

"r " /
~2
~~\L)t0@
V)

/ I A 13
I 150 E 1 650 1 900~'!l50 I

r,
I ""' __ I
'~l- . J
I
I
I 1l1..s!11 I I ACCESSORIES
I :: : ":'s .' P.-\R r NAME

~~ ~ ~Ll'17'
1 b...: --:; : ,:: NO I T OTY REMARK
A I AIR VENT VALVr~"=---+....'!..!~h=---,.~~:;,_,"""--_____j
c;Vo -Ef7=I!! I 2 30K - lOA 0.0.10 TUBE
lOA onto
;t-,~~~I[--xH-~f- - __ J r-v
-r- 11 ! 300 B I DRAIN VALVE 2 30K

-+ -- _..@XfL.~
C 1 THERMOMETER' I 2 o -100/150'C I TYPE
i1c:\ " - ~·s -~ "0 o 1 RELIEF VALVE -----+--'---l---4~~~c.......--'-'""-='O'__1
I SETIING PRESS 4 K07cm'G
vt,
- - 1

~jK ~--------- 150 ~ ~; : GLASH i ~ I i~ E 1 NAME PLATE

F I PRESS. GAUGE
I
I
!
I
125 , 80
WITH ROOT v/V ~75 B TYPE
-=-= I P-: "~~ G
G)L
-= -
1
I r+- "'\
-7 _1 >- I-- i 1---£'"----- "- "~
1«-~~ + -++5,-,7+-/~ CONNECTION FLANGE

•
. ,: , 18 7 I 0
-)7+ 1 I ALV' STEEL J6}CD NO PART NAME
BORE
FLANGE SIZE
RATING
230 I~~~' -::iY137 i C . i I 25 I
U
F.O IN & OUFLET FLANGE
STEAM INLET FLANGE
55 A
1 40 A
JIS
JIS
10 K S.O
10 K S.O
FJ.
FJ.
290 o ill DRAIN OUnEi FLANGE I 25 A JIS 10 K S.O FJ.
350 1 285 ~I IV I A JIS K SO FJ.

I
ID
12 B -
-W!:r- 24 SWAY BRACING SS400 2 gt
23 CHEMI. CLEAN. CONN. STPG370S,SS400 2 5K-25A #80
2-~19 HOLES i-I 9,29 HOLES INSPECTION OPENING HOLE STPG370S.SS400 2 SETS 10K 50A-r80
17 22
® 15 14
FIXED SIDE I I SLIDING SIDE 21
20
EXPANSION JOINT
TURBULAroR
STPG370E
BRASS
I
192
E2AOI - 06
SABOI - 01
19 LIniNG LUG' 1SS400 2 UA02 03
f Ire r r· 18 INSULATION ' GLASS WOOL I SET W3AOI 01

"UI~!! ! ~/~, ~
17 GASKET I NON-ASBESTOS I GIA07 111311
PRESSURE GAUGE BOSS S20C I PT3I8
J(
----
j =; 1"Tl'7 "
-r
, I" ~ ~
16
15
14
GASKET
HEX BOLT & NUT
NON ASBESTOS
SNB7
I
40SETS
GIA08 07(311
.'.120
l_-'-'- tt_~l JL_~ L-Jl
•
13 AIR VENT BOSS S20C 2 PT3 8
12 DRAIN BOSS' S20C 2 PT3 8
25 IL 1Ll-L 11
10
RELIEF VALVE BOSS
THERMOMETER BOSS
S20C
S20C
I
2
PTI 2
1 PFI 2
RB-7.513 TUBE PROJECTION
Tubes shall be Ilush wilh or extend by no more than one half of 0 tube diameter 9 SUPPORT SADDLE SS400 2 1 91
beyond the face of each tubesheel, except that tubes shall be flush wilh the loo TUBE SECTION SECTION A-A' TUBE PITCH DETAIL OF EXPANSION JIONT 8 NAME PLATE SEAT SS400 I N2A02 - 01
7 1 TUBE SlB340 192 5 ~ 15.9,21, I053L
lubesheet in vertical exchonqers 10 lacilitale drainage unless otherwise specified by
the purchaser. I HEAT RESISTANCE ALUMI. PAINT 1 OUTLET CONNECTION STPG370S.SS400 I 10K 25AT80
I CARBOLINE OIL PREP. 11 1 INLET CONNECTION STPG370S,SS400 I 10K 40A U80
REVERSING CavER I 65KG S8410,STPG370S I CiAO I 06

B
25
! 1~ DESIGN TEST CONDITION CHANNEL COVER 85KG S8410,STPG370S I CiA02-05

~2
2 SHELL FLANGE (TUBE SHEET) SB410 2 251 x 00470
5 (7 I SURFACE AREA 9.39M 1 SHELL SIDE TUBE SIDE
SHELL STPG370E I
NI
,I FLUID STEAM F.O
I FLUID 0 TY 256.81 Ko/hr 6.3 m' /hr PART WEIGHT MATERIAL WORK SPARE

~
I T PART NAME (Kg) (JIS) O'TY/SET REMARK
OPERATING PRESS. I 7 Ko/cm' G 3 Ko/cm G NO.
.// '/j OETAIL OF BOSS INLET TEMPERATURE 169.6 'C 55 'C RULE CUSTOMER TYPE I NO. REOUIRED
~" 11=
C OUELET TEMPERATURE
NO. OF PASSES
169.6
1
'C 98
2
'C
ASS I H. H. I. 660CZ - 2 1 SET/SHIP
APPROVE~,AA .()./ [StALE
L(I
//
VELOCITY - m/s 0.16 m/s PROJECT 1038/9
I- - -I- M.K T K C <> PRESSURE DROP - Ko. cm' 0.5 Ko cm'
DESIGN PRESS. 8 Ko cm' G 4 Ko cm' G CHECKED NONE TITLE
I 5.2 5 5 l--
HJ.O PURL HEATER (NO.2) 1---1
17/ HYDRO C TEST PRESS. 12 Ko. cm' G 5 Ko cm'G
D 5.1 5 5
W m 4.5 5 5
CLEANLINESS FACTOR
JOINT EFFICIENCY
85
60
(%)
(%)
DRAWN -1" D~ -(~ 3/)..-1 PROJECTION
3RD I
IDWG NO.
DHOH-997118-A
DETAIL OF "x"
W(~~~T EMPTY
350
I
I
FULL
425 c@=> DONGHWA
PRECISION IND.CO"LTD.
PUSAN ,KOREA REV
SAVE NAME: 997118
 TUEE ,wow S?;CE(E)

<1> i 00 @ <t@
VIEW 'C-c'
J95 ~ I L ) I I \73 PART
NO ,
I 01
02
.I ~l GJ ,
0159 TUEE .",1 1 4.69 7.0'!' i ~.~9
L 1 5:0 ECG I ;0:0
EYE Self FOR CCVER TO EE nilED iN D.s~ er
li I 275 "CO; 525
r:A"lNG WE:Giii OF 40kg AND C'IIi{ ONLY
C I Sce 3,e I ,C6a
o 11129 IJ79 I ,529
. t I 6:0 1 900 ! i 1:0 I

ACCESSORIES
NO I P.';ii ~,;,~E I OiY I REMARK
A I AIR IJE,'H vp-e/i: I 2 I JCK - OOA 0.0.10 fUBE
B I ORAJN VAl'(E I 2 I JCK .. lOA DITTO
C I THERIAOMETE~ I iLl o - 100/150 'C L lYPE
0 I RELIEF VALVE I I I srmsc PRESS. ~ Ko/cm'O
,
E I NAME PLUE
I PRESS. GAUGE
I I I 125 x 80
I 1 I WITH ROOf V/v 07S' B lYPE
G I I I
,

• ®X6
="1
..11...-+
-;rrr
NO

il
ID
I
PART Nf.,~E
r.o IN Il CUTLET flANGE
I STE;I,~ INLET F,ANOE
I ORillN OUTLET FL~~GE
CONNECflON fLANGE

BORE
55 A I
'4C A I
I 25 A I
11 fLNIGE

JIS
JIS
JIS
10K
10K
10K
RAflNG
SIZE

S.O.
S.O.
S.O.
'J.
F.f.
FJ.
I

17
2-019 HOLES .. \ 2 ~19x29 HOLES 22
CHEMI. CL(;In CONN. I STPGJ70S 55400 2 I
INSPECflON OFENING HOLE .lSTPCJ70S,SS400 2 SET I
I SK 2SA180
I 10K SOA 180
FIXED SlOE I l SLIDING SIDE 21 EXPANSION JOINT I STPG37CE I I E2AOI - 05
Y- I ~ 14 15 4- i ~ 14
20 I TURBULAfOR I BRASS 192 I SABOI - 01
+ 20 19 I LIfTING LUG ' I SS400 2 I LJA02 - OJ
I rr I rh 18 I INSULMION I GLASS WOOL 1 SET I W3AOI - 01
17 I GASKET I NON ASBESros 1 I 1 I GIA07 - 11 \31

9 r
-""'t--
I::: I'klli.!!
1-11v "
I !!
"
~'~~9~
I~ 19v
FLOW ~
"""'r~"""'r
JL :FLOW 16
IS
14
I
I
I
PRESSURE G;lUCE BOSS
GASKET
HEX. BOU Il NUT
I S20C
I NON-ASBESTOS 1 I
I SNB7
1 I

40SETSI
I Pf3/8
I I GIA08 - 07 \31
I M20
, '--- q-_~l JL __l_~_ ~
IJ I AIR II[NT 80SS I S20C I 2 I I PTJ 8

•
12 ORillN 80SS .LS20C I 2 I 1Pl3 8
_25--;I--;!_ 25 !l 11 I RELIEF VALVE soss I S20C I I I I PT \ 2 -;

RB-7.513 TUBE PROJECTION ID ! THERMOMEiER 60SS I S20C I 2 I I PFI 2

Tubes shall be flush wilh or extend by no more then one hell 01 0 lube diomeler 9 1 SUPPORT $;IDDLE I SS400 I 2 I I 91
beyond Ihe lace of each lubesheel, excepl Ihol lubes shall be lIush wilh lhe loo TUBE SECTION SECflON A-A' TUBE PITCH DETAIL OF EXPANSION JIONT 8 I NAME PLATE SEA[ I SS400 I I I I N2A02 - 0\
tubesheet in verticol exchangers to Iccilitote droinage unless otherwise specified by 7 I TUBE I SiB340 I 192 I 5 101S.9'21x10S3L
Ihe purchaser. OUTLET FINAl COATING I HEAT RESISTANCE AlUMI. PAlNf 5 I OUTLET CONNECflON I STFGJ70S,SS400 I 1 I IIOK-2SA ,j80
INSiDE COATING OF COII[R I CARBOLINE OIL PREP..1I 5 I INLET CONNECiiON I STPGJ70S,SS400 I 1 I IIOK-40A ,j80
4 I REVERSING COVER I 6S~ Q8410,STPGJ70Sl 1 I I CIAOI - 05
3 I

~L
2 IJ-'VW
I
I:
" 5 1""
SF'
1
~,
,,
fLUID
FLUID 0 ff
-:1_--occ':S~TEN~,
256.81
V::;'i:-:--_Ii--c:;-,-f"".O---;;:n;;;--j
Ko/hr I 6.3 m'lhr PART I oAR' ";I~E
WEIGHT I MATERiAl IWORK ISPARE
RE~K
OPERATING PRESS. i 7 xc/cm' G I 3 Ko/cm' G NO.' I ". (Kg) (JIS) I O'ff/SET I '
INlEi TEMPERATURE I 159.5·C I SS 'C RULE ICUSTO~ER I TYPE I
NO. REQUIRED L
DETAIL Of BOSS QUELET TEMPERATURE I 159.5 'C .1 98 'C ABS H. H. I. 550cz-21 3 SET/SHIP I
NO. Of PASSES I I I 2 I
f.--.T.II[fi'Li,OC~If';-(~o:!----+I--_'------=mT./s'---+-"""0~,1'«6--;m;;T;'ls- - j APPROVEO~ (\,1 ' CUi SCAlE PROJECT 1308/9 L..,..--
PRESSURE DROP I - Ko cm' I 0.6 Ko. cm'
M.K I T IKI C DESIGN PRESS. I 8 Ko cm' G I 4 Ko. cm' G CHECKED 1 {. ~}' Of \J I' NONE fllLE H.f.O PURl. HEAlER (NO.'1 r---
1 ~ S2[ 5 S HYDRO C TEST PRESS. I 12 Ko cm' G i b Ko, cm' G n"c .

_-;;CL;;;:[;I;;-II-ol!~,,,,,'}E';7iSS;,,;,;fA:;;:Cfc::.OR,,-_c-!. _._,__ ._._ ---850~ -(~i·-· --·----1 ..-'~ ~ -I,,"

OW:l 0, y
nlsllsis
-_._----
m ~ 4S I 5 i 5
,'Olm f.·'i1Cd,E~'ICCi-V,
'II(~~~f r--'- -T~~~T---.L
,)
C_--;~---'-G8D-'- '-OONC'HWA
ORilllN /-}
£ ..
!PROJWION JIW IOWG NO. OHOH-997118

.. ~~~;~,I~~'[~OCO,LiD'''' .-
r-,'.-

FiJ'
SAil[ NAME: KEY\7118
 PAGE 1/ 1

SPARE PARTS & TOOLS LIST USED FOR 1308/9

9.39M' H.F.O PURl. HEATER
BOX NO.

SUPPLY
(per healer)
I DRAWING
NO. NAME .SKETCH MATERIAL REMARK
PART
WORK SPAREI NO. NO.

1053
I I
1 TUBE 8- 8] [
-- - '&
STB340 192'3 5,) OHOH-
997118
7
• WEIGHT
TH'K 2.0 : 11.9Kg

•
I
. ~
(t ;
\,v "'5
NON-
2 GASKET l
J..;] 0360 ASBESTOS 1,) 1<3 15
~ , WEIGHT
: 0.42Kg
. TH'K 3.0

3 GASKET ~
~,, .J6Q
NON-
ASBESTOS 1<3 1,) 17

, WEIGHT

•
TH'K 10 : 0.42Kg

~-
,"

4 RElIEF VALVE SPRING

iii j ili~ SWOSC 1,] OHOH-

~- 997118 .
, WEIGHT

I 021.5 I : 0.05Kg

ce
...

MFR'S NAME
DONGHWA PRECISION IND.CO,LTD.

SAVE NAME : KEY\7118SP

 --
I

NO.2
I

.- -£'
, IH --+--'< -.
SWAY BRACING I >-+- 'MI
I SWAY BRACING
,
<{
I, I -- - -- - -- ---l'j---!

~
I , ,, ,
. NAME PLATE SEAT SWAY BRACI~G

/ " " - - UPPER SAOOLE---~

, ,

• --
I

NO.1

-+ -----I~-----------------

<{
,
<{

IIr--r+ -- - -- - - - - -- - - - - - - - - - --'ilf--!

A'--C:>.j
NAME PLATE SEAT
C

TYPE "A" TYPE "B"

• 019 HOLE
THROUGH
VIEW A·A'

10
19,29 HOLE
THROUGH
NO.

1
ITEM

439M 2 MAIN L.O PURl. HEATER

A
DIMENSION (mm)

B C ID

330 620110681350 DHOH·

DWG NO.

997119
TYPE

"A" De(
3 2 DHOH- "A" "8"
I
I I I
1
3 DHOH- "A" "B"
I I
I
I
I
I -=t 4
I DHOH· "A" "8"

~
I '
30
69
30 5
I DHOH- "An "B"

DRAWN CHECKED APPROVED

FIXED SIDE SLIDING SIDE UPPER / LOWER SADDLE ARRANGEMENT

DETAIL OF SWAY BRACING

e DONGHWA PRECISION IND. CO. , LTD.
PUSAN. KOREA

SAVE NAME : 7119-ASS

 --- --- -------------------------'--------------------~

~
C 10
VIEW

10 C
'C-~c'
y' ~
327 r
TUBE REMOVAl SPACE(E) ,

f
-'I
I, r
I
5 19
f® I $~
'>;'Ilce REM"""

t,

138
PART
NO 01
I 02
Ei-~+4#-k~g#-1
_01,-=-5',-=-9..:.TU::8c:.
Jt
ila",-
M' I 2.20 I 3.30 I U9
L I 550 I 800 U~
EYE BOLT FOR COVER TO BE FITTED IN CASe: OF
, , , /;<Q>@ ~ \,
\
"
' 139.5
I 3 1I 1I
r (21)
3 1I 275 I 400 I 525

'~: ~I~
~AV1NG WEIGHT OF 40kg AND OVER ONLY
11 , ! , C I 568 I 818 i .1068
:J,/ 22 22 \,\xr,: : 1:1 I : 1 :!: iW=
D 1 1021 I 1271 I

~\~1-011 ~ ~ P7t(01/,MJ\
0: 200
T
1
E 1650 I 900 1;150
,i ' FT 23 ftt:--::+- -< '>l- i
/l-----~ ~ ~~ [LE, b..:' -;;'1-- j~: ' ". ~7 . /~ ACCESSORIES

:-~~-6-t!!! I!l; i~ \\JJD

,f--

.///-!/~ '/'\\! \'\\ il/~

I

I o'n REMARK

r
eo A I AiR VENT VAlVf: I 2 I 30K - lOA O.D 10 TUBE
Y,-- -\ \, 'rnrr ~.I.d-, -_~ -+\, +- ~ lL-Q-- i ' ; 8 I DRAIN VALVE I 2 I 30K - lOA DITTO

•
--I f, -i" - -
\ ,,-I vlJJJ'!,TI \: 1'-/
->-.--

ct!K- "' -1--

I~ <;
-
I~O;W - ;.-~~~~-~ - ;;;
r-:-!I ';: H" C
D
E
THERMOMETER
RELIEF VAlVE
NAiME PLATE '
I 2 I 0 - 100/150 'C 'L" WE
I I I' SETTING PRESS.
I 1 125 , 80
4 Ka/cm'

Kr*-v ~ g %,' ~
ffi~ ~
3' ---'--~-
~
! 0-= !
~ ~--~
:'~)~~' - ~r
Z -~t '\
F PRESS. GAUG[----+---:----+~~~-=cc-=~~~~-~
I I
I
WITH ROOT '1/'1 075 8 WE

I
~
M 25 1 -- 8 12

•
; : 1,1
, ' : 17, ' , I: 1.1
'@71 fGALV' STEEL
6 v0
57, fO'\
CONNECTION FLANGE
FLANGE SIZE
I 150 II / I 150 10 C 1335; C ~ 25
NO PART IIAME 80RE
RATING
I L.O IN & OUILET FLANGE 65 A JIS 5K S.O. FJ.
2~ ~ 0
n
I . 235 235 I ' 4=+ m
STEAM INLET FLANGE
DRAIN OUTLEr FLANGE
40 A
25 A
JIS
JIS
10K
10K
S.O.
S.O.
FJ.
FJ.

• TYPE "A" TYPE "8" I 6 12 8 1I ~\T 23 CHEMI. CLEAN. CONN. STPG370S/SS400 2 5K 25AH80

4 , t r:""' ,.
I f+J 14, 15 4- ! t=P 17

~h/
®
2-019 HOLES

~
FIXED SlOE I

A
2-1g'29 HOLES
SLIDING SIDE
22
21
20
19
INSPECTION OPENING HOLE
EXPANSION JOINT
TURBULATOR
LIFTING LUG
STPGJ70S.SS400 2 SET
STPG370E
BRASS
SS400
I
92
2
10K-25A 180

SABOI -
E2AOI - 04
01
13A02 - 03

a
18 INSULATION GLASS WOOL I SET W3AOI - 01
~
\ ;-=r v-,-- c:
1 17 GASKET NON ASBESTOS 1 GlA07 - 07-(3t

.~ : .I,,~!i ~ i! }:j~l~ -=r ~

16 PRESS GAUGE BOSS S20C 1 PT3IB
FLOW if !I i FLOW 15 GASKET NON-AS8ESTOS I GIA08 - 04 (31
\~ 14 HEX. BOLT & NUT SNB7 24SETS M20

JL_=t_ ,-_J
13 AIR VENT BOSS S20C 2 PT3 8
I_~l
• L._---'-- __ , I I , I 20 I 12 DRAIN 80SS S20C 2 PT3 8
A' 11 RELIEF VAlVE BOSS S20C I PTI 2
~ I--=<'-'
TUBE SECTION SECTION A-A' TUBE PITCH
10 THERMOMETE,~ 80SS S20C 2 I PFI 2
9 SUPPORT SADDLE SS400 2 91
RB-7.513 TUBE PROJECTION DETAIL OF EXPANSION JOINT 8 NAiME PLATE SEAT SS400 1 N2A02 - 01
Tubes shall be Hush wilh or extend by no more lhon one half of 0 lube diameter 7 TUBE ST8340 92 5 015.9,2t' 1053L
beyond Ihe lace 01 each tubesheel, except Ihat lubes shall be Hush wilh Ihe tap 6 OUTLET CONNECTION STPG370S.SS400 I IOK-25A 180
lubesheel In verl.col excnonqers 10 locililole drainage unless otherwise specified by I OUTSIDE FiNAl COATING I HEAT RESISTANCE ALUM!. PAINT
5 INLET CONNECTION STPG370S.SS400 1 I I IOK-40A HBO
the purchaser. I CARBOLINE OIL PREP. II
4 REVERSING COVER I 3SKa SB4 10 1 I I CIAOI - 04
DESIGN TEST CONDiTION 3 CHANNEL COVER 50Ko SB410 1 I CIA02 - 04

~
I I SURFACE AREA 4.39 M' SHELL SIDE TUBE SIDE
2 1 SHELL FLANGE ITUBE SHEET! I SB410 2 I 25t x OD370
1 I SHELL STPG370E I I 250A 140
NI
2
I,
. '51'.5·
5iT
FLUID
FLUID 0 n
STEAM
262.29
I
Ko/hr I 6.6
L.O
m' /hr PART
NO.
I PART IlAiME WEIGHT
(Kg)
MATERiAl
(JIS)
WORK ISPARE
o'rr SET REMARK

!
///v
1
,
DETAIL OF BOSS
' OPERATING PRESS.
INLET TEMPERATURE
OUELE! TEMPERATURE
7
169.6
169.6
Ko/cm'G
'C
'C
3
45
90
RULE
ASS
ICUSTOMER
H. H. I.
WE
640CZ- 2
NO. REQUIRED
2 SET/SHIP
I 9=f NO. OF PASSES 2 .-
VELOCITY m/s 0.36 'm/s
u PRESSURE DROP KOI cm' 0,35 Ko, cm'
M.K T KI C I- 8 Kn,cm'G 4
I 52 5 I5 12 KOlcm'G 6
85 -(:IT
U 5.1 5 I5 JOIN! EFFICIENCY 60 (7,1
DETAIL OF Y m 4.5 5 I 5 V~IG~r EMPTY FULL ~ DOINGHWA PRECISION IND.CO.,LTD. A
IKol 360 I 410 ~ PUSAN,KOREA REV
SAVE NAiME : KEY/7119
 1/ 1
PAGE I
SPARE PARTS & TOOLS LIST USED FORI 1308/9
- - ..
4J9M' MAIN L.O PURl. HEATER I BOX NOI

I
SUPPLY
MATERIAL (per healer)
I DRAWING
NO. NAME SKETCH REMARK
WORK SPAREI NO.
I PART
NO.

1053
I I
1 TUBE 8-B~
.
__
. .ril
- sI S18340 92'1 5,1 DHOH-
997119
7
• WEIGHT
TH'K 2.0 : 7.9Kg

• 2
.
GASKET
~
0370

NON-
ASBESTOS 1,I 1,1 15
• WEIGHT
: 0.4Kg
TH'K 3.0
.
0370

~
NON-
1,I 1,1 17
3 GASKET ASBESTOS
• WEIGHT
: O.4Kg
TH'K 3.0

• 4 RELIEF VALVE SPRING

~-
,11

iii i ili~
'

SWOSC 1,1 DHOH-

~
997119 • WEIGHT
: 0.05Kg
I 021.5 I

MFR'S NAME
0 DONGHWA PRECISION IND.CO.,LTD.

SAVE NAME : KEY\7119SP

 ~------------~------------------------------------"----------_.~-~-~

VIEW 'C-c'

;',CCESSOF.:ES
NO I P..\HT n~.\.iE I OfY I RE!)!i:,
A I AJR VGH Vi-LVI I 2 ! 30« ICA 0.0 10 WEE
B I OR,\JN VALVE I 2 I .30K - lOA D1fTO
C I THER.'AO.\IETER I I I I I o - IC0l150 'C L ffPE
0 I RELIEF VALVE I 1 lSE, ,ING FRESS. 4 Xc/cm 'G
E I NA'JE FLATE I 1 I 125 , 80
F 1 FRESS. GAUGE I 1 I WITH ROOf VIV ~ 75 B TYPE
I I I
I I I

•
CONNECTION flANGE
10 C
NO PART NAYE BORE 11----'-~"==,,~-----1
FLANGE SIZE
1 RAilNG
o L.O IN & OUiLET FLANGE 40 AI JiS 5« 5.0. F.F.
U I 25 A I JIS 10« 5.0. FJ.
ill I 15 A I JIS 10« S.O. FJ.
TYPE "B"
2-123 HOLES 2-23,j3 HOLES 23 CHE,Y!. CLEAN. CONN. STPG370S/SS4001 2 I I 5«-25A !80
I FIXED SIDE I SlIOh~G SIDE' 22 INSPECTION OFENING HOLE SiPG370S,SS4OQ 12 SET I I 10«-25A 980
21 EXPANSION JOIN; STPG370E I I I I E2AOI - 02
20 TURBULATOR BRASS I 30 I I SABOI 01
~ A
60' 19 LIFTING LUG I SS400 I 2 I I L}A02 - 03

~
18 INSULAflON I GLASS VlOOL. 11 SET I I W3AO! - 01
\7 \ ! R6 17 GAS«ET I NON-ASBESTOS I I I 1 I GIA07 0573[1
~~~
~;£/L ;~e:- 16 PRESS GAUGE 80SS I S20C I 1 I I PfJlB

f,'·
'! ';6( '\ 15 GASm NON ASBESTOSI I i l l GIAOS - 02{3t1
,, \ \,.
, ,
,
,
~-~ , 14
13
HEX. BOLT & NUT
AIR VENT BOSS
ISNB7
-IS20C
115SETSI
I 2 I
I M20
I PT} 8
. .

•
I I I I I
20 12 DRAJN BOSS I S20C I 2 I I PT3 8
A' I1 I RELIEF VALVE BOSS I S20C I 1 I I PTI 2
K
RB-7.513 TUBE PROJECTION 10 I THERMOMETER EOSS S20C I 2 I I PF 1/2
TUBE SECTION SECTION A-A' TUBE PITCH 9 I SUPPORT SADDLE SS400 I 2 I I 9t
Tubes shall be flush wilh or exlend by no more Ihan one half of 0 tube diameler
beyond Ihe face of each tubesheet, except Ihol 'tubes shall be flush with the lop DETAIL OF EXPANSION JOINT 8 I NA~E PLAIE SEAT SS400 1 I I N2A02 - 01
lubesheel in verlicol exchangers 10 focililote drainage unless alherwise specified by 7 I ruSE 1518340 30 I 5 I 015.9,21
the purchaser. I HEM RESISTANCE ALUM!. PAlNi
I CARBOLINE OIL PREP..11
DESIGN TEST CONDITION 3 I CHANNEL COVE,~ I 35Ka I SB410 i j I CIA02-02

7fU]L
~~~~I'
r
r
_' "II,i

~-l::.:=
,,
;I
SURFACE A~EA 1.63 M'
FLUID
FLUID 0 TY
I
I
I
SHELL SIDE
SIEAlA
I
ruBE SIDE
L.O
2
I
I SHELL FLA~GE (ruSE SHEETl I 58410
I SHELL ISiPG370E
2 I
I I
WOR« I' S?ARF
I 251 x 00280
I 150A HO
C Ii

, .
I I «
----'--'--'
OPERATING PRESS.
INLET iWPERATURE
I
I
88.31
7
159.5
«o/hr
Ka/cm'G
'C
I
PART
NO.
I PART NMAE
I I
WEIGHT
(Kg)
MATERIAL
(JIS)
I I
-
I O'TY/SET I REMAR«
DETAIL OF BOSS
- ~ C OUELET TEMPERATURE I 159.6 'C 95 'C
RULE 'CUSTOMER TYPE NO. REQUIRED
NO. OF PASSES ASS H. H. I. 630CZ - 2 I 1 SET/SHIP
2
~ VELOCity m s I 0.33 mTs
M.K
I
T
4.5 5
K C
5
u
l- 1/, PRESSURE DROP
DESIGN PRESS.
IffDRO C TEST PRESS.
8
12
Ko cm' I
Ko cm'G I
0.37
4
Ko cm'
Ko cm'G
Ko cm'G
U 4.5 5 5 CLEANLINESS FACTOR
m 3.7 4 4
JOINr EFFICIENCY 60 17.) IS
DETAIL OF Y
'N~IGH;
1«0)
WPfY
125
FULL
145
It...
HEV
SAVE NAME : «EY\7120
 .'

PAGE
I 1/ 1

SPARE PARTS & TOOLS LIST USED FOR 1308/9

1. 63M' GIE l.O PURl. HEATER
BOX NO.I

ISUPPLY
MAfERL\l (per healer)
I DRAWING
NO. NAME SKETCH REMARK
IWORK ISPAREI NO. I PART
NO.

1303
I I
I TUBE -E%3-=T
-
--
-
- ~
~I STB340 30 5
DHOH-
997120A
7
• WEIGHT
TH'K 2.0 : 4.9Kg

. -
(if<.. ;l\\\
0280

NON-
2 GASKET \~0168 ASBESTOS 1 1 15

• WEIGHT
: 0.37Kg
. TH'K JO

0280

~
NON-
3 GASKET ASBESTOS 1 1 17

• WEIGHT
TH'K JO : 0.37Kg

~-
4 RELIEF VALVE SPRING
III I III~ SWOSC 1
DHOH-

~-
997120A
• WEIGHT
: 0.05Kg
I 021.5 I

MFR'S NAME c@=> DONGHWA PRECISION IND.CO.,LTO.

SAVE NAME : KEY\712DSP

 --J ,
ACCESSORIES .- ~I
NO. I PART NA.~E o'rr I REMARK
A I ,
IJR VENT vi" 2 30K-IOA (0.0 10 TUBE)
B I DRAIN v/v 3 30K- lOA (0.0 10 TUBE)
C I PLUG -
I I M30 , 2p
0 I PLUG I 11 M30 x 20
E ! THER"WETER 5 I 0-200'C;2 0- iOD'C;3 l ~ rYPE
F I N~,~E PlATE I I 125 , 80
,
G ! COMPOUND C,':0GE &: v~_1 PF3/8' x ~75
I
H I WATeR LEVEL GAUGE I ,, I F72U (loK-IOA)

I I
27 I mu GAUGE CONN. pTPG370,S2DC I 1 I ioK-IOA
26 I INSULATION GL'6S WOOL
GALv' STEEL 1SET
Z51
0.61
I
25 I CHEMICAL CLEANNG CONN. FC200,SS4DO 2. 5K-25A j80
24 I GASKET ON - ASBESTOS 4 2 G1A07-13
23 sne
BOLT &: NUT SNB7 32 sels I M20

, 22 I SODA HOPPER BOSS S2DC I I I M30 x 2p

21 BL'NK
'111 11 ;: ~
,~
RB-7513 TUBE PROJECTION
ZD AIR VENT BOSS S20C I I PT3/8" .
Tubes shall be flush with Of exlend by no more than one hall cf 0 tube diameter beyond the face of each lubesheel,
400 400 456'x3' ;1368 491 I except that tubes shall be flush with the lop lubesheel in ver!iccl exchangers la facilitate drainage unless otherwise 19 DRAIN BOSS S20C I 1/1 PT3/8"
- - - ,-
6 ,, specified by the purchaser.
OUTSIDE FINAL COATING
. 18 COMPOUND GAUGE 80SS
I HEAr RESISTANCE ALUM!. PAINT SILVER I 17 I THERMOMETER BOSS
S2DC 1 m/8'
I S20e 1 3/2 PFI/Z"
.J
I L INSIDE COATING OF COVER I TAR EPOXYIMIN.250 ul
16 I LIFTING LUG I SS400 Z L3AOZ-O I
DETAIL OF BAFFLE PLATE PITCH CONNECTiON FLA~GE 15 I SUPPORT SADDLE SS400 2 91
M20 I I FlA,~GE SIZE 14 NA.ME PLATE & GAUGE SEAT SS400 I NZA07-01
22
NO. I PART NIJ,{E BORE RATING 13 BOILING STEAM CONN. S2DC I I M30 x 20

~I
,,I
L! 25 I 0
I
r I
I IN &: OUTLET FLANGE
STEAM INLET FUNGE
200A
250A I
JIS 5K 5.0. F.F. ((;24)
JIS IOK 5.0. FJ.
12 PEEP HOLE
11 STAY SPACER «
~TPG370,SS40cl
SS4DO,SGP 7sels
I 10K-IDOA #40
M12 &:15A
:-:- ,I ,enl
..... r-r-;
0 - 6=1 , , , ill COND. W. INLET FlANGE I 80A JIS 10K S.O. F.F. 10 I BAFFLE
9 I TUBE SHEET
PLATE SS'OO I 6 61

1;
, NAVAL-BRASS 2 0570 x 251
I i
I 11' I DRAIN OUTLET FLANGE 80A JIS 10K 5.0. F.F.
co
, I I Till c--J 8 I TUBE I 323 AI. -BRASS 298 7 016,II,2730L
CO
~
I '-{ 86'00 V AIR OUTLET FlANGE 50A JIS IOK 5.0. rr.
~
""' -
~i'
.r>
0 c M20 7 COND. W. INLET CONN. TPG370,SS400 I 10K- 80A 840
u 2 6 STEAM INLET cmlN. ,TPG370,SS4DO I IOK-250A 140
c,.
t R6
DETAIL OF STUD BOLT &: NUT ,-------::::=~:::-::=:=~------__,
DESIGN TEST co.~OITlON
6
1-----''----1c.=::..:e-.:=::.:-.::.::.:.::.:'-----.----F-''-=c.=:..::.-=+---'--!--+-'C::.:...:=.:.-'..:..::-j
5 INLET COVER I 97 FC200 I OeS-01l3-17
- , Jj SURFACE AREA 40 M' SHELL SIDE I TUBE SIDE 4 I OUTLET COVER 1 97 rC200 I· I DCS-01l3-17

-:' 1 I
DETAIL OF WELDING PARTS FLUID STEN, F.W 3 1 EXPANSION JOINT STPG370E I E2AOI-08
I ="
FLUID err 3700 kQ/hr I 220 m' /hr 2 SHELL FLA~GE SS400 2 0570,221

;;)=~ ~
CO.5 OPERATING PRESS. ArM. k9/cm' G 4 kq/cm' G SHELL SB410 I II.D 450 r 61
\J ~I , \0 DETAIL OF TUBE PITCH T
- INLET TEMPERATURE 169.6
70
'c
'C
55.
G5,S4
'c
'c
PART
NO. PART NMIE
WEIGHT
I
(Kg)
MArERIAl
(JIS)
WORK SPARE
O'ff/SET
I
REMARK
-P- -le- l-f=" --t-H--
,
j. -- l- -P- - - C OUTLET TEMPERATURE
016.1'0.05 t M.KI T I K C NO. OF PASSES. I I RULE CUSTOMER NO. REOUIRED _
~ -I
\
12~i <Xl
'C
I 1 - - - ~ VElOCllY I - m/s 1.33 m/s ASS H. H. I. I SET/SHIP
- ;i,f;1..v"'~
I u PRESSURE DROP. kg/cm' kg/cm'
~,
=;,d 0.3
D 9.3 9 9 APPROVED SCALE PROJECT 1308/9 -
_1...-.....- _
- -~- I--
= 91 I~ IF -"-' m 5.5 6 6 DESIGN PRESS, 7 kg/cm'G 5 kg/cm'G
-
'" - 11' 5.5 6 6 HYORO'C rEST PRESS, 10.5 kg/cm'G 7.5 kg/cm' G CHACKED7~'~ . r.JIl ?/ t NONE TITLE DUMP. COND/DRAlN COOLER
--J , '"
"" L-
V 5.5 6 6 'CLEANLlNESS FACTOR 85 (7.)
12 6,0 6 6 JOINT EFFiCIENCY 60 (7.)
DRAWN
o;<i 1"'I":).
'111' PROJECTiON
3RD
IDWG NO.
DHCC-997121
DETAIL OF TUBING & SPACING BAFFLES T
WEIGHT EMPff FULL ~ DONGHWA PRECISION IND.CO.,LTD.
(k9) 1050 I 1550 ~ PUSAN,KOREA REV
SAVE NAME : KEY\71 21
 I PAGE 1/ 1

2
SPARE PARTS & TOOLS LIST IUSED FO~ 1308/9
40M OUMP CONDENSER!DRNN COOLER
I BOX NO.
SUPPLY
(per ship)
I DRAWING
NO. NAME SKETCH MATERIAL REMARK
PART
WORK ISPAREI NO. NO.
2730
I I
1 TUBE -B
-- G-
- -3r AL-BRASS 298 7
. DHCC-
997121 8
• WEIGHT
TH'K 1 : 7.8K9
I
0520
I
• 2 GASKET
. G£ TH'K 3
NON-
ASBESTOS
4 2
DHCC-
997121
24
• WEIGHT
: D.45K9

MFR'S NAME
c@:> DONGHWA PRECISION IND.CO.,LTD.
SAvE NAME: KEY\7121SP
 BUNDLE REMOVAL SPACE! MI5 EYE BOLT ACCESSORIES ~

(1350) o'rr I
I~~ ~cp
NO. PART IJA~E REMARK
VIEW 'C-c'"
A AIR VENT v/v 2 I 3QK - lOA (0.0 10 TUBE)
B I DRAIN v/v 2 3QK - lOA DlrTO
200 2~ I I I 1101 I C BLANK
295 205 ~I I 955 0 BLANK I
E I THERMOMETER I 3 0- 200·U "L IYPE
F NAME PLAIT I I I25x80
G COMPOUND GAUGE & v/v I I PF 3/8xe75
H 1

I I

f-+"
25
11t1 - I,
1 ,50 i 14

~ ~GF ~k~12~
I 1
1 1 140
180
1 I 0'
®/ @) 5 I

, 6: 3 3 po 704 ~ I 10 ",,1' m GLASS WOOL I sel 251

•
24 INSULATION
'+
I! -+
A TYPE B TYPE 20
(jj)
2-e23HOLES
FIXFD SIDE
2-23x33HOLESI'\
SLIDING SIDE I ·
GASKET 23
GAlV' STEEL
NON-ASBESTOS
I , 0.51
GIA07-07x31
~I 22 GASKET NON-ASBESTOS I
1 GIA09-04x3t
If II I=n ® 21 COMPOUND GAUGE BOSS S20C 1 PU/8" x 55L
1lJ T' 11 e65.9 iS1l RB-7.513 TUBE PROUECTlON ill
20 DRAIN OUTLET CONN. STPG370,SB41 I IOK-40A 880

=--
350
- 0
I-~I ---3 Tubes shail be lIush wilh or exlend by no mare Ihon one hall 01 0 lube diameter beyond Ihe lace 01 each lubesheet,
except thot tubes shall be flush with the top lubesheel in verticcl exchangers to facilitate droinage unless otherwise
19
18
STUD BOLT 1£ NUT
BlANK
SNB7 12sels M20 x 120L

~ ~ 7.1 ~I specilied by the purchaser. OUTSIDE FiNAl COATING I HEAT RESISTANCE AlUM!. PAINT SILVER II---'''---J...;::::..:..::.c-------l-----I--+--t-~c__-__j
17 AIR VENT BOSS S20C I PU/8"
e165.? 45· INSIDE COATING OF COVER I TAR EPOXY ( MIN. 250 )J) I ~.:,.._.j"'=:c'-".:,:,..='~----_+_-==_-+_-'---_t_-t_=~,___-___l
16 DRAIN BOSS S20C 1 PU/8"
F ~.J-.7 ::31 15 BlANK
DETAIL OF BAFFLE PLATE PITCH EV.....J..-U !' M20 CONNECTION FLANGE 14 THERMOMETER BOSS . S20C/FC200 1/2 PFI/t
FlANGE SIZE 13 SUPPORT SAlDDLE SS400 Isel 91
22 NO. PART NAME
-r----p- I--
,: 11
5
~I
I
I
'1 TIT
11 11
,
I I F.W IN & OUTLET FLANGE 65A
RATING
JIS 5K S.O. H. (1-18)
12 NAME
I' BlANK
PLATE & G~UGE SEAT SS400 I N2A07-01

.-tn:- 0 D STEAM INLET FLANGE 65A JIS 10K S.O. FJ. 10 PEEP HOLE STPG370,SS400 IOK-50A

•
, -lflf
II ! 0'1 I
I ~ I I[
I
I
ill DRAIN OUTLET FLANGE 40A JIS 10K S.O. FJ. 9 STAY & SPACER SS400,SGP 4sels MI2 &15A
g DETAIL OF WELDING PART IV 8 BAFFLE PLATE SS400 2 61
~ ,.,., V
';i 9":]
M20 I 7 TUBE SHEET NAVAl-BRASS e370 x201
<..i 2
0 _. 'I I 6 TUBE Al-BRASS 36U el6xll
a. -'-H-I- DETAIL OF STUD BOLT & NUT
DESIGN TEST CONDITION 5 STEAM INLET CONN. r.;TPG370,SS401 IOK-65A840

~
- '--
.-' SURFACE AREA 3 M' SHELL SIDE TUBE SlOE 4 STEAM INLET BOX STPG370S 150A 940
,1\ , "
FLUID STEAM F.W 3 CHANNEL COVER I 46 FC200 OCS-O 101-05
C_
I I I l4~ FLUID O'TY 1454 kq/hr 23.1 m'/hr 2 SHELL FlANGE SS400 F2AOI-02
865
W-!-J 'Ft'
·~_rC05~jJ
OPERATING PRESS. 7 kg/cm'c 4 kg/em'c SHELL STPG370S 250A 940
Ir
: - . . " "",. n '"
DETAIL OF TUBE PITCH
T 11 K
-" Le
INLET TEMPERATURE 169.6 'C I 29.2 'c PART
PART NAME
WEIGHT
MATERIAL
WORK SPARE
REMARK
- 11
--= ,
- ~ C OUTLET TEMPERATURE
NO. OF PASSES.
169.6 ·C
I
60
2
·C NO.
RULE
(Kg)
CUSTOMER
O'TYjSET
NO. REQUIRED
M.K T K C
I - - u
f!? VELOCITY
PRESSURE DROP.
- m/s
- kg/err?
1.15 m/s
0.2
ASS
kg/err? AlPPROVEO A/M/
H. H. I. 1 SET/SHIP

D 5.2 5
-
5
1/, I DESIGN PRESS. 8 kg/em'c 5 kg/em'c ,. ~
SCAlE
NONE
PROUECT
IrTmITLFE----'----i-~
1308/9

9 ill 5.1 5 5 HYORO'C TEST PRESS. 12 kg/crrIG 7.5 kg/em'c CHECKED 7b~ .~ 7/t M/E JACKET F.W PREHEATER
DETAI( OF TUBING & SPACING BAFFLES 102 6.0 6 6 CLEANLINESS FACTOR 85 (:r.' DRAWN 1'1 1/11 PROUECTlON
JOINT EFFICIENCY 60 (7,) 3RO 10WG NO. OHFH-997122
WEIGHT EMPTY FULL
~
PRECISION IND.CO.,LTD.
(kg) 300 I 348 DONGHWA PUSAN,KOREA REV
SAVE NAME . KEY\71 22
~---------
,--------------- ---- - --- .... _. --------------------------------~
C
® P~T I
/ 01 I' 01 [' 03
~- NO,
M' I 4.69 I 704 I 9.39
1= I NOTE I
L 550 I 800 I 1050 ill BOLT FOR COVER TO
L1 LT 275 I 400 I 525 BE FITTED IN CASE OF
C 568 1 818 I 1068 HAVING WEIGHT OF
o 11291137911629 40k9 ANO 0\1R ONLY
E I 650 ! 900 I i i 50

ACCESSORIES
NO I PART NAME 1 OlY REMARK
A I AIR VENT VALVE I 2 30K lOA 0.0.10 TUBE
B I DRAIN VALVE 2 30K lOA DITTO
C I THERMOMETER 2 1 0 -100/150'C L . 'T' TYPE
0 I RELIEF VALVE I I SETTING PRESS. 4 Ko/cm'G
E NAME PLATE I 1 125 , 80
F PRESS. GAUGE I I WITH ROOT V/V 075 B lYPE
G I

CONNECTION FLANGE

• NO PART NAME FLANGE SIZE

BORE RATING

I~ I
II
FO IN & OUTLET FLANGE
STEAM INLET FLANGE
65 A
40 A
JIS
JIS
10 K S.O.
10 K S.O.
F.E.
F.E.
o m DRAIN OUTLET FLANGE 25 A JIS 10 K S.O. F.E.
285 ~I I\' A JIS K S.O. F.E.
.A....t
10 -~i 24 UPPER SADDLE I SS400 2 91
I
12 B \ 23 CHEMI. CLEAI'. CONN. STPG370S,SS400 2 5K-25A n80
2-019 HOLES 2·-19,29 HOLES 22 INSPECTION OPENING HOLE STPG370S,SS400 2 SETS IOK-50A g80
FIXED SIDE I I SLIDING SIDE 21 EXPANSION JOINT STPG370E 1 E2AOI - 06
14 IS
20 TURBULATOR BRASS 192 SAlBOI - 01
60' 19 LIniNG LUG SS400 2 l3A02 - 03
'r-re-

~
18 INSULATION GLASS WOOL 11 SET W3AOI-OI
17 GASKET NON ASBESTOS I I GIA07 11(31)
16 PRESSURE GAUGE BOSS S20C I I PT3I8
IS GASKET NON ASBESTOS I I GIA08 07(31)
14 HEX. BOLT & NUT SNB7 40SETS M20

•
13 AIR VENT BOSS S20C 2 PT3 8
I 20 I 12 DRAIN BOSS S20C 2 PT3 8
11 RElIEF VALVE BOSS S20C I PTI 2
10 THERMOMETER BOSS S20C 2 PFI 2
9 SUPPORT SADDLE SS400 I 2 91
TUBE SECTION SECTION A-A' TUBE PITCH DETAIL OF EXPANSION JIONT 8 NAME PLATE SEAT SS400 I I N2A02 01
7 TUBE ST8340 I 192 5 015.9,21,1053L
HEAT RESISTANCE ALUMI. PAINT OUTlET CONNECTION STPG370S,SS400 1 IOK-25A880
I CAJRBOllNE OIL PREP. ; 1 INLET CONNECTION STPG370S,SS400 I I I 10K 40A g80
REVERSING COVER J 65KG SB410,STPG370S I CIAOI-06
25 DESIGN TEST CONDITION CHANNEL COVER I 85KG SB41O,STPG370S I I CIA02 06
11 I k-=f: SURFACE AJREA 9.39 M SHELL SIDE TUBE SIDE 2 SHELL FLANGE ITUBE SHEET) SB410 I 2 I 251, 00470

~
SHELL STPG370E I 350A 840
2 M'K FLUID STEAM F.O
WEIGHT MATERIAL WORK SPAJRE
0
T FLUID 0 lY 256.81 Ko/hr 6.3 m' /hr PART
j
~
~

'"
~ v OPERATING PRESS. 7 Ko/ cm- G 3 NO. PART NAME (Kg) (JIS) O'lY SET REMAJRK
.. '" DETAIL OF BOSS
ICUSTOMER
~
~ u // /.Li INLET TEMPERATURE 169.6 'C 55 RULE
0.:
IlYPE NO. REOUIREO r--
OUELET TEMPERATURE 169.6 'C 98
11= NO. OF PASSES
AlBS I H. H. I. 660CZ - 2 1 SET!SHIP
2
VELOCITY 0.16 m s
- -1--- M.K T K C Ul PRESSURE DROP 0.6 Ko cm'
i DESIGN PRESS. Ko cm' G CHECKED NONE TITLE
I 5.2 5 5 4 HJ.O PURl. HEATER (NO. 1)
~I// HYDRO C TEST PRESS. 6 Ko cm' G
II5.1 5 .5
W m 4.5 5 5
CLEANLINESS FACTOR
JOINT EfFICIENCY
PROJECTION
3RO I
10WG NO.
DHOH-997118-B
OWJL OF "x" FULL PRECISION INO.CO.,LTD.
425 DONGHWA PUSAN,KOREA
SAVE NAME: 997118B
 PAGE I 1/ 1

SPARE PARTS & TOOLS LIST USED FO~ 1308/9

2
3M MIE JACKET F.W. PREHEATER BOX NO.I

SUPPLY I DRAWING
(per ship) REMARK
NO. NAME SKETCH MATERIAL
PART
WORK SPAREI NO. NO.

1
~
,: NON -
. DHFH-
GASKET
~0272 ASBESTOS
1 1 997122 22
• WEIGHT
: O.4Kg
TH'K JO
0370

• 2 GASKET
.
w: TH'K JO
NON -
ASBESTOS
1
DHFH-
997122 23
• WEIGHT
: 0.4Kg

MFR'S NAME
c@D DONGHWA PRECISION INO.CO.,LTD.
SAVE NAME: KE'i\7122SP
 PAGE 1/ 1
ACCESSORIES FOR CLEANING USED FOR 1308/9

BOX NO.

SUPPLY
(per ship)
I DRAWING
NO. NAME . SKETCH MATERIAL REMARK
PART
WORK SPARE NO. NO.
16K-15A
/
SODA BOILING .e.-!. l..- n. SS
I STEAM VALVE & 1

~
NOZZLE
BC
e ")0,1 • WEIGHT
: 2JKq

• 2
SODA HOPPER
& VALVE
~"',-;.,rti' -If
STEEL
1 JIS 20K
F 7J88-S
BC

~
• WEIGHT
. : 2.1Kq

• -

...
MFR'S NAME
c@:> DONGHWA PRECISION IND.CO.,LTD.
 INSTRUCTION MANUAL FOR OIL HEATER

~ DONGHWA PRECISION IND. CO., LTD.

PUSAN, KOREA
 Instruction Manual

1. Disc ri pUon i

Our preheaters being installed for the purpose of heating fuel

oil, lub oil built as tubular heat exchsngers.

DONGHWA preheaters Can be delivered with one-or mUltiple flow and

vertical or horizontal design.

The preheater consists of a steel shell, welded tubeplates with

•
therein expanded inside tubes and flanged type Cover•
The shell can be insulated and coated with galvanized steel sheet,
if wanted.

Working-and test pressure is stated on the name plate.

Eventually damaged inside tubes can easily be removed and re-installed.

If replacement for the tubes is not available the defect inside tubes
can .be plugged. When ordering tubes for replacement please state
•
the serial no. which is visible on the name plate •

• OIL t ~ STEAM
I
I
I

•
I

I
I .
I

• !
ill
"T
1\
f
I
-- 11 I
- -

.J
\~
+
I
r-:-
.L
!
l.

If
I !f I. i
*
I I
I ,.,
I

! CONDENSATE
(FIG. 11

- 1 -
 diesel oil and lub oil are
provided with drawable turbulators. which results in;

a) better heat exchange within the tube

b) no cracking by turbulences of the medium
c) deminished wall temperature

Should a tube be detached or exchanged. the turbulators must be

• removed before.

2. Starting Operation

1) Before the first start a water or oil rinsing on the tube-and

shell side must be carried out.
2) Switch on oil or water
3) Ventilate oil or water
4) Open ventilation on the steam side
5) Open slowly steam valve
6) When slight steam can be ovserve on the ventilation

• close ventilation on the steam side.

3. Shut-down Operation

1) Close steam valve

2) Switch off oil or water
3) Open ventilation
4) Open drain valve.

- 2 -
 4. Cleaning
Cleaning must be carried out when the following phenomena are found out.

(a) in case the specified temperature can not be obtained.

(b) in case the scale is found out on the inside of heating tubes by
regular check.

I) Cleaning of tube side

(I) discharge the drain completely.
(2) dismantle channel and reversing side cover.
(3) take out turbulators.
(4) clean tube inside using the supplied brush.
(5) insert the turbulators into the tube inside at this time, pIs

• check turbulators direction.

5. Leakage from the tube

In the following cases, there might be a leakage from the tube so

please check by the pressure test.

(a) in case oil is detected at steam drain

(b) in case too much d~ain is detected at oil side drain valve.
If a leakage from the tube is observed by the regular check,
Repair the tube in the following procedures.

• 1) leakage from the expanded part

Re-expand the tube with an expander. If the leakage does not
stop in spite of expanding, plug up to the tube or renew it.

2) When the tube is corroded or damaged to cause leakage, renew

the tube or plug it up. Plug is delivered as one of the spare
parts. plugged tubes are to be replaced under supervising of
. heater maker, When the quantity is over 10% of total tube number.

- 3 -
 . ,

6. Defects and remedy

Condition Reason Action to be taken

Oil or water- Steam puantity

Temperature too low too small Check thermostat
Condensate stop drain
Contamination clean

Slight 0 il or Screw have tighten screws

water leakage become loose

• Heavy oil or
water leakage

water in the oil

Sealing defect

tubes are leaky

gasket must be
exchanged

remove covers
or oil in condensate check tubes and plug
the defect tube.
install box with new
gasket

- 4 -
 , .

INSTRUCTION MANUAL FOR COOLER

~ DONGIIWA PRECISION IND. CO., LTD.

PUSAN; KOREA
 INSTRUCTION MANUAL FOR COOLER

J. Operating Instructions

1) Cooling Side (Water Channel)

(a) ~~nipulate the valve so that each fluid will flow in a

gradual manner.

(h) Keep the air vent valve under the ever-slightly-opened

condition. Care should be taken so as not- to let the air

gather in the water channel or tuhe inside •

• (c) Check with the flowmeter if

rat~
furni~hed

will not exceed the designed: valve.

so that the flow

(d) Record periodically the inlet and outlet temperatures,

pressure, and flow of each fluid.

(e) For the flow control, use the outlet vdlve. Do no use

the inlet valve for this purpose. Keep the inlet valve

constantly full open.

• 2) Fresh Water (or Lub•. Oil) Side (Shell)

At'starting up, open the air vent valve fully. After

confirming the air completely vented, tighten up the valve.

2. Cleaning

Cleaning must be carried out when the following phenomena are

found.

(a) In case the scale i.s found on the inside or outside surface

of cooling tubes by checking when the specified temperature

can not he obtained for inlet and nutIet of fresh water.

(h) In case the scale ill: found on the inside or outside surface
of cooling tuhe~ by checking on the other case, such a

overhauling. Overhauli ng must be carried out everyone year.

'-1-
 1) Check
When checking the tube inside's surface, as to the tube side,

take off water channel or cover.

2) Cleaning of Shell· Side

(a) Discharge the drain completely.

(b) Close in/out valve

(c) Fill up chemical solution through drain valve with chemical pipe.
(d) Chemical cleaning line is connected respecthely to the air vent

& drain valve and circulated .

• (e) If fouled condition is severe. It is preferable to contact

and discuss maker or special cleaning shop.

(f) At any case, cleaning chemical should be nelltalh.ed with alkalic

Rollltion and completly rinsert with clean fresh water.

3) Cheening of Tube Side

(a) Discharge the drain completely

(h) Take off channel and reversing cover .

• (c) Clean out using

3. Leakage From Tube

~he cleaning· brush.

In the following cases, there might be a leakage from tube.

So please check hy the pressure test.

(a) Extraordinary decrease or increase of the cooled fluid

(h) When the cooling water outlet temperature rises too high
comparing with normal valve.

(c) When the shell inside gives an extraordinary sound.

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.-..... ;

If a leakage from the tube is observed by the check mentioned

in-4. or check at overhauling, repair the tube in the following

procedures.

('a) Leakage from the expanded part.

Re-expand the tube with an e-xpand _tool. If the leakage does

not stop in spite of expansion, plug up the tube or renew it.

(b) When the tube is corroded or damaged to cause leakage, renew

the tube or plug it up. Plug is delivered as one of the spare

• parts •

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