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Desalination
journal homepage: www.elsevier.com/locate/desal

A review on the applicability of integrated/hybrid membrane processes in water


treatment and desalination plants
Wei Lun Ang a, Abdul Wahab Mohammad a,b,⁎, Nidal Hilal c, Choe Peng Leo d
a
Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor DE, Malaysia
b
Research Centre for Sustainable Process Technology (CESPRO), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor DE, Malaysia
c
Centre for Water Advanced Technologies and Environmental Research (CWATER), College of Engineering, Swansea University, Swansea SA2 8PP, UK
d
School of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia Seri Ampangan, 14300 NibongTebal, Penang, Malaysia

H I G H L I G H T S

• Today, conventional water treatment process encounters more and tougher challenges.
• Membranes have been widely deemed as the alternative process in water industry.
• Integrated/hybrid processes could help in reducing the problems of water scarcity.
• Marked improvements and benefits could be obtained by this membrane process.
• Integrated/hybrid processes could lead to a breakthrough in solving water scarcity.

a r t i c l e i n f o a b s t r a c t

Article history: Conventional processes involved in water treatment, either in water treatment plants or reverse osmosis desali-
Received 23 September 2013 nation plants, have encountered several obstacles that have severely affected their performances and efficiencies.
Received in revised form 6 March 2014 Pollution of natural water resources, increasing demand and overuse of clean water have all put critical stress on
Accepted 8 March 2014
currently available conventional water treatment/desalination plants. Due to these problems, integrated/hybrid
Available online xxxx
membrane processes have attracted much interest. An integrated/hybrid membrane system is a process which
Keywords:
combines a membrane filtration unit (microfiltration/ultrafiltration/nanofiltration) with other processes such
Integrated/hybrid membrane process as coagulation, adsorption and ion exchange. Alternatively, it can be a combination of different membranes in
Water treatment the same system with a conventional process. The purpose of this paper is to review the applicability of integrat-
Desalination ed/hybrid membrane systems in water treatment plants and reverse osmosis desalination plants. The literature
Membrane pretreatment shows that many benefits and marked improvements could be achieved with integrated/hybrid membrane pro-
cesses, such as enhanced quality of the water produced, energy savings, environmental friendliness, and reduc-
tions in the capital and operating costs of the plants. The implications of the integrated membrane system prove
that it has huge potential to be widely applied and can lead to a breakthrough in solving the problem of water
scarcity.
© 2014 Elsevier B.V. All rights reserved.

1. Introduction pollution of water resources, improper management of water, climate


change and population growth have led to a water scarcity crisis.
Water is one of the vital commodities that sustains and nurtures our According to the United Nations [2], around 1.2 billion people live in
life on earth and can be easily obtained from our surrounding. Fresh areas of physical scarcity, another 500 million people approach this sit-
water is consumed daily for many purposes. The three largest consum- uation and 1.6 billion people (one quarter of the world's population)
ing sectors worldwide are agriculture (70%), industry (19%) and domes- are facing economic water shortage. The effects of water scarcity or
tic use (11%) [1]. Several factors such as overuse/misuse of water, water shortage are very severe and actions should be taken to defuse
the resulting tensions and solve the problems. Some of the obvious neg-
ative effects of water scarcity can be seen from the figures provided by
⁎ Corresponding author at: Department of Chemical and Process Engineering, Faculty of
Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 UKM Bangi,
WHO [3], where more than 3.4 million people die each year from
Selangor DE, Malaysia. Tel.: +60 3 8921 6410; fax: +60 3 8921 6148. water-hygiene related causes. Besides that, water shortage also serious-
E-mail address: wahabm@eng.ukm.my (A.W. Mohammad). ly threatens agriculture activities, which in turn reduce the food supply

http://dx.doi.org/10.1016/j.desal.2014.03.008
0011-9164/© 2014 Elsevier B.V. All rights reserved.

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
2 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

and cause starvation in some countries [4]. The situation is worsened by III) Water hardness
the high population growth rate, by 80 million a year, which indicates In addition, water produced from traditional treatment plants
that the demand for fresh water will only continue to increase in the may be too hard and need to be softened further [20]. Traditional
near future [5]. softening processes such as cold and hot lime softening and pel-
In anticipation of the negative consequences that have arisen, solu- let softening require intensive consumption of lime and acids and
tions such as water recycling, water reuse, desalination and improve- will produce large quantities of sludge [21,22].
ment of currently available water treatment plants have been IV) Disinfection by-products
suggested. Desalination and improvements in water treatment plants In order to remove viruses and bacteria, chlorination has been
will be the focus of this paper. Desalination is a technology that utilizes applied as a disinfection method. However, this will create
brackish and seawater by rejecting the contaminants and minerals in another adverse problem, which is the formation of disinfection-
the water to produce potable water. This technology has become by-products that are carcinogenic and difficult to remove [23].
more popular and applicable due to the inexhaustible source of seawa-
Aforementioned are some of the major disadvantages and weak-
ter [6]. For water treatment plants, stringent regulations on drinking
nesses of traditional drinking water treatment methods. Hence, the lim-
water quality by governments and worsening qualities of feed water
itations of conventional treatment plants have driven various
due to pollution are the two main contributing factors leading to the
researchers to improve on or recommend alternative processes for
need for modifications and improvements to the plants to enhance
water treatment plants. In this paper we will show that the integration
their efficiency in treating groundwater and surface water [7].
of conventional and membrane technologies appears to be one of the
best alternatives to overcoming these limitations. An integrated/hybrid
1.1. Conventional drinking water treatment plants
membrane system would be able to cope with the increasing demand
for fresh water of better quality despite the deteriorating quality of
Most current drinking water treatment plants use conventional
water resources. This will be further discussed in more detail in
treatment methods like coagulation–flocculation, sedimentation, sand
Section 2.
filtration, disinfection and ozonation [8] to produce fresh potable
water. Raw water as feed to water treatment plants might come from
1.2. Reverse osmosis desalination plant with conventional pretreatment
groundwater, a well, or surface water such as rivers, lakes, ponds and
reservoir systems [9]. However, due to human activities such as dispos-
The water sources for reverse osmosis desalination plants are usual-
ing of industrial wastes and contamination of water resources, conven-
ly seawater or brackish water (mostly from bays, harbors and estuaries)
tional treatment plants are having difficulty producing potable water
[24]. Seawater often contains various types of contaminants such as col-
effectively. This is mainly due to a significant drop in feed water quality.
loidal particulates, microorganisms, high concentrations of mineral
This is happening especially in developing and underdeveloped coun-
salts, natural organic material, oil and grease (O&G) and hydrocarbons
tries as they do not have proper protection plans in place to preserve
that require extensive pretreatment to get rid of possible foulants [25].
the quality of water resources and lawful regulations to prevent the
Without a proper pretreatment process, contaminants such as
dumping of industrial wastes into the waterway. Hence, conventional
suspended and dissolved solids will block the RO membrane and reduce
water treatment plants will only be able to remove either some or
the permeate flow through the membrane as well as the rejection rate
none of the emerging industrial pollutants in the water.
of foulants [26]. Conventional pretreatment processes have been widely
Several shortcomings of traditional water treatment plants will be
applied in seawater reverse osmosis (SWRO) plants, which usually con-
briefly discussed below:
sist of coagulation, flocculation, sedimentation, pH adjustment, chlori-
nation, scale inhibition, dual media filter and dissolved air flotation
I) Pollution of water resources
[27]. A conventional pretreatment system may produce feed water to
Water resources which have been seriously polluted require ad-
a RO system with acceptable quality when the system is operated
vanced treatment facilities in order for conventional water treat-
properly and with a consistent quality of seawater. However, there are
ment plants to produce safe drinking water [10]. Traditional
a few shortcomings in conventional pretreatment processes that have
treatment has been shown to be unable to remove toxins, pesti-
resulted in the deterioration of RO systems.
cides, pharmaceutical residues, arsenic and herbicides from pol-
A few examples of the problems encountered by SWRO plants with
luted water resources [8,11–14]. More advanced treatment for
conventional pretreatment processes will be briefly explained below:
pesticides such as oxidation with ozone and filtration by granular
activated carbon (GAC) has been considered effective in pesticide I) Fluctuations in performance
removal but problems related to the process still arise. Some of Experiences from the Doha research plant showed that conven-
these problems are due to the saturation of the activated carbon tional pretreatment produced instability in SDI value as well as
and the formation of toxic chemical by-products which may de- frequent backwashing, a high rate of chemical consumption
velop in the GAC filters [15–17]. These weaknesses have driven (for coagulant and pH adjustment) and media filters faced with
the use of membrane technology, which can compete economi- clogging trouble [28]. Another SWRO plant at Jeddah showed
cally with those advanced treatment processes and also provide that the conventional pretreatment process was susceptible to
multifunctional capabilities. changes in the quality of the raw seawater [29]. It was observed
II) Vulnerability towards microorganism attack that when seasonal variation occurred due to climatic conditions
It was reported that the biological treatment applied to the Mery- such as dust storms and wind, the filtration system had to be par-
sur-Oise water treatment plant in France failed to prevent the tially or completely shut down because it was unable to convert
growth of bacteria in the distribution system due to a high level the high SDI of the raw seawater into filtered water with accept-
of organic matter from the Oise river which prevented the treat- able SDI. This phenomenon has also been reported at the Addur
ment system from removing all the organic materials [18]. This SWRO desalination plant [30]. Seasonal changes in the SDI of
same phenomenon has been observed at the Cheng Ching Lake the raw seawater caused stress to the dual media filter, which
Water Works conventional water treatment plant, where algae was unable to produce filtered water with SDI less than 2.7.
and other microorganisms could not be completely removed by This failure caused severe deterioration of the RO membranes.
the system [19]. Complaints were received from customers re- Efforts have been made to modify the conventional pretreatment
garding the disagreeable taste and odor of the treated water. section in order to anticipate the seasonal change in seawater
This is another weakness of conventional treatment methods. quality, mostly in terms of the dose of coagulant, adjusting the

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 3

pH and fine tuning the backwash procedure [6]. These changes membrane. Membrane and feed channel spacer surfaces were
may slightly improve the performance of the system but it is covered by a thick fouling layer (Fig. 1A and B) and electron mi-
quite difficult to control it, especially when the dosing schedule croscopy revealed that the fouling films consisted of bacteria em-
is dependent on the quality of the feed water. The optimal dosage bedded in the matrix (Fig. 1C and D).
of coagulant depends on the quality of the feed water, which in- III) Scaling
cludes its pH, temperature, alkalinity, natural organic matter and Scaling is another issue frequently encountered in RO desalina-
turbidity. Since it is affected by multiple parameters, the optimal tion plants. It occurs when the concentration of salts exceeds
dosage is difficult to predict, especially when there is a fluctua- their solubility limit and crystallizes onto the membrane surface.
tion in the raw water quality. This gives rise to the problem of Several types of scales that are often encountered on RO mem-
underdosing or overdosing. Traditional (jar test) and automatic branes are calcium carbonate, calcium sulfate, barium sulfate
(modeling) methods may not be able to make a prompt predic- and silicates. Fig. 2 shows SEM–EDS images of silica fouling on
tion when there is a fluctuation in raw water quality. There are RO membranes operated with (A) paper mill effluent and
other major disadvantages to conventional pretreatment, such (B) groundwater [33]. Several scale mitigating techniques have
as a low removal rate of particles smaller than 10–15 μm, possi- been applied in industry and can be categorized into three
bility of breakthrough during filter backwash, carryover of high major groups, which are (i) alteration of feed water characteris-
concentrations of colloidal particles immediately following a fil- tics, (ii) addition of antiscalant and (iii) optimization of operating
ter backwash and the impact of additives such as coagulant and parameters and system design. Acidification is the most common
antiscalant on RO membranes [31]. method used to alter the feed water's characteristics, adjusting
II) Susceptibility to biofouling attack the pH of the water and thus adjusting the solubility of scale in
Biofouling is another serious problem for RO desalination plants. the water. However, the use of acids such as sulfuric acid may
The failure of conventional pretreatment to lower the SDI value potentially promote the formation of sulfate scales [33]. Fig. 3
indicates the existence of nutrients in the water that become shows the formation of barium sulfate scale on a RO membrane
food for bacteria and microorganisms. The efficiency of each surface. Besides this approach, ion-exchange softening might be
unit in the operation of the RO plant at Alberto Pasqualini oil re- a good approach to scale control [34]. However, due to the signif-
finery in Southern Brazil was investigated [32]. It was found that icant capital and operational expense involved with this tech-
the conventional pretreatment system failed to remove major nique, other alternatives appear to be more attractive and
parameters that contributed to biofouling and none of the treat- acceptable. To optimize the operating parameters, the risk of
ment stages achieved a significant reduction in microbial num- scaling is reduced by lowering product recovery. Unfortunately,
bers. In one of the pretreatment sections, granular activated this will have economic impacts for the operating efficiency of
carbon (GAC) filters were found to be the major source of micro- the plant due to reduced productivity. These shortcomings have
bial contamination and chlorination, with the disinfectant being led to the popular application of antiscalant as a preventive
the major contributor to the assimilable organic carbon (AOC) method for scale formation. Commercially available antiscalants
content in the plant. Fig. 1 shows the fouling analysis of the RO can be divided into three groups, which are phosphates,

Fig. 1. Fouled membrane element. (A) Frontal view of spiral wound RO element. (B) Macroscopic view of fouling layer (C and D). High magnification electron micrographs of fouling layer
surface.
Source: Schneider et al. [32].

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
4 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

Fig. 2. Silica fouling on RO membranes operated with (A) papermill effluent and (B) groundwater.
Source: Antony et al. [33].

phosphonates and polycarboxylates [35]. Though antiscalants water resources, the fouling problem could be reduced significantly.
can perform well in preventing the formation of scale, some However, the performance still depends on the quality of the feed
limitations have been reported regarding the use of antiscalants water. In developed countries, most water resources are protected but
in RO desalination plants. Some antiscalants were shown to in developing and underdeveloped countries this is not the case. Some
enhance biofouling potential in RO systems by accelerating the of the major water resources may be contaminated with industrial dis-
normal biological growth up to 10-fold [36], while the correct charge, and improper deforestation can cause additional soil/mud to be
dosage of antiscalants is very important because too much of released into the waterway. Hence, the conventional water treatment
the agent will turn it into a foulant [37,38]. plants in those countries will have problems dealing with such feed
water. This is the context where an integrated/hybrid membrane
Due to the unsatisfactory performances of conventional pretreat- system can come into play to reduce and solve these problems. This is
ment systems, various studies have been reported on alternative pre- applicable to SWRO desalination plants as well. Conventional pretreat-
treatment technologies, especially the potential of membrane and ment methods are not effective in preventing RO membrane fouling
integrated/hybrid membrane systems to be used as a pretreatment. and incapable of producing a consistent feed to the RO system. With
This will be discussed in the next section. the incorporation of an integrated/hybrid membrane system as a
pretreatment process, these problems can be minimized. Details about
1.3. Definition of an integrated/hybrid membrane process integrated/hybrid membrane processes in the context of drinking
water treatment and reverse osmosis desalination plants will be
Generally, hybrid membrane processes have been described as pro- discussed in the following sections.
cesses where one or more membrane processes are coupled with other
unit process such as coagulation, adsorption and ion exchange [39,40].
All these processes will be integrated into a single system to carry out 2. Integrated/hybrid membrane processes in drinking water
specific task. The main purpose of this integrated/hybrid membrane treatment plants
system is to achieve better performance than any of the component
parts. Weaknesses in certain processes can be reduced by other process- Due to the advances and improvements in membrane technology,
es in the integrated system. Membrane fouling has long been known to they have been suggested for use in the water industry to replace con-
be the main obstacle in membrane operation. For instance, by coupling a ventional treatment plants that may be less capable of removing trace
coagulation process with a membrane unit in water treatment of inland organic contaminants such as arsenic, herbicides and pesticides to

Fig. 3. SEM–EDS images of barium sulfate scale on RO membrane surface.


Source: Antony et al. [33].

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 5

meet the standards in WHO Guidelines for Drinking Water Quality 2008 removal efficiency of the contaminants. Examples of lab scale studies
[41]. Currently, membrane filtration has been proven to be a good alter- and pilot/full scale hybrid drinking water production plants will be
native to conventional water treatment plants. briefly discussed below.
Membrane filtration offers several advantages such as little or no re- Natural organic matter (NOM) is the main obstacle for UF/MF mem-
quirement for chemicals, a higher quality of water produced, reduced brane systems for it cannot be removed effectively and thus causes foul-
sludge production and a smaller plant footprint [10]. In addition, ing problems. Many studies have been carried out to investigate the best
another important benefit of membrane filtration is that it can reject combination of hybrid membrane processes for water treatment plants.
various pollutants simultaneously, which cannot be achieved using A pilot plant study was carried out at Heemskerk water treatment plant
many conventional processes. For example, the use of a nanofiltration using a combination of coagulation–sedimentation–filtration (CSF) and
membrane can reject and reduce hardness, color and pesticides in the UF as a pretreatment for this reverse osmosis (RO) based water treat-
feed water [19,42]. This is economically feasible since many different ment plant [49]. The study showed that CSF pretreatment led to severe
conventional treatment processes can be replaced by a single mem- colloidal fouling of the RO membrane while the use of UF as a pretreat-
brane treatment. ment showed a superior level of the removal of colloidal substances
Basically, membrane water treatment can be divided into two cate- from the raw lake water. Furthermore, a combined CSF–UF pretreat-
gories: (i) standalone membrane processes and (ii) integrated/hybrid ment process reduced the risk of biofouling significantly by reducing
membrane processes. A standalone membrane process is treating key biological parameters. This showed that the hybrid process had a
water utilizing only membranes, such as microfiltration (MF), ultrafil- better ability to cope with the membrane fouling problem.
tration (UF) and nanofiltration (NF) membranes, while with an Another large scale UF water treatment plant was installed and test-
integrated/hybrid process, a pretreatment will be applied prior to the ed for treatment of the highly turbid raw water from the Taihu River,
membrane filtration unit. This pretreatment process may consist of con- China to produce drinking water [48]. In that study, coagulation was
ventional methods (such as coagulation, flocculation, sedimentation) or the pretreatment for the UF membrane unit. The operating results
a membrane pretreatment method [43]. Nowadays, a number of showed that with an optimum dose of ferric chloride (coagulant),
integrated/hybrid membrane systems for water treatment have been water that fulfilled the drinking water regulations applicable in China
established to produce drinking water. The reason behind this develop- could be produced. This proved that coagulation can enhance the
ment trend is because membrane fouling is a major obstacle for mem- removal of natural organic matter in the water and increase a UF
brane filtration processes, especially when the raw water contains membrane's lifespan by reducing the fouling tendency. This kind of im-
high concentrations of natural organic matter (NOM) [44]. When provement can be seen in other studies as well. A pilot test in the Gueui
there is a high load of organic content in the feed water, neither of the drinking water plant, Korea had been done to evaluate the feasibility of
membranes can guarantee high water quality and at the same time a hybrid UF system in treating the river water [50]. The performance of
the risk of fouling will increase significantly [45]. Hence, to secure the whole system was observed to improve when a coagulation pre-
good water quality and the performance of the membrane, it has to be treatment was carried out. The fouling propensity of the immersed UF
combined with other processes such as coagulation, adsorption or hollow fiber module was reduced by the coagulation pretreatment.
even coupled with another membrane. With the presence of an inte- Several other studies have also justified that coagulation pretreatment
grated/hybrid system, a pretreatment prior to the membrane filtration can enhance the removal rates of NOM and dissolved organic materials
unit can provide another barrier to the contaminants in the raw water by UF membranes that otherwise could not be removed without pre-
and thus reduce the chance of membrane fouling. Detailed information treatment [7,47,51–53].
about water treatment plants with integrated/hybrid membrane Apart from coagulation, several other types of pretreatment have
systems will be elaborated in the following section. been tested, such as adsorption, peroxidation, MIEX resin and biological
treatment [54]. In a study about controlling NOM fouling, it was report-
2.1. Microfiltration/ultrafiltration membranes ed that the addition of a powdered activated carbon (PAC) adsorbent
enhanced the removal of organic matter and membrane fouling was
Membrane filtration with microfiltration (MF) and ultrafiltration controlled, which resulted in less need for rigorous membrane cleaning
(UF) membranes has become widely used in drinking water treatment [55]. Peroxidation is a process that uses oxidants such as ozone, chlorine
plants. Several large scale UF plants for drinking water production are and permanganate to suppress the growth of microorganisms. It may
already being installed worldwide. However, several major problems alter the properties of NOM as well. The effect of ozone on the perfor-
have impeded the widespread use of UF/MF for drinking water produc- mance of a hybrid ozonation–UF system was investigated and the
tion. Among these problems are fouling of UF/MF and the poor rejection study showed that membrane fouling was reduced and the quality of
efficiency of contaminants. A MF/UF alone was found to have poor re- the permeate improved via the reduction in total organic carbon
moval of dissolved organic solutes (DOM), disinfection by-products (TOC) in the system [56]. Similar findings were also reported for an
(DBP) and precursors, biopolymers such as algal organic matter integrated MIEX resin–UF system [57]. However, the use of MIEX has
(AOM) and effluent organic matter (EfOM) [46–48]. It is undeniable not been studied extensively due to its higher cost compared to
that a single UF/MF membrane unit can produce water of sufficient coagulation.
quality for drinking provided the water resources are of a good grade The pretreatment section not only is restricted to a single process,
(free from contamination by wastes from human activities), i.e. where but also can be a combination of several processes, such as an ozona-
water resources have been properly conserved. But where the impuri- tion–adsorption–UF system [58]. However, an example of such an inte-
ties mentioned above are present in the raw water, a standalone mem- grated system performed only slightly better than without ozonation.
brane process may not be so feasible for producing drinking water of the Thus, an integrated pretreatment system must be designed and studied
quality recommended by WHO. This gives rise to the concept of inte- properly or else it may cause adverse effects to the system. Though a
grated/hybrid membrane processes in treating water with the impuri- hybrid process can enhance the performance of a UF process, dissolved
ties mentioned above as well as water contaminated with wastes that organic matter (DOM), especially in the low molecular weight (MW)
standalone membrane and conventional processes find hard to remove. range, is difficult to remove from water and thus can severely foul UF
Many studies have been carried out combining different conventional membranes [59].
treatment methods for use as a pretreatment for a membrane filtration In addition to UF, MF has also found greater acceptance as an alter-
process, and the outcomes showed that overall performance had been nate method for use in conventional water treatment plants. The fouling
increased not only in terms of the production flux and membrane due to NOM and dissolved organic matter (DOM) has also plagued MF
lifespan (reduction in membrane fouling) but also in terms of the membranes in water treatment processes. Thus, hybrid MF systems

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
6 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

seem to be a solution to this problem. Several studies have been con- in operation for several years treating the surface water from the river
ducted to investigate the performance of MF membranes incorporating Oise. The river water contains such high concentrations of organic mat-
a pretreatment such as a coagulation process. In a pilot plant built in ter and pesticides that the traditional water treatment method faced dif-
Korea, coagulation with an aluminum-based coagulant as a pretreat- ficulties reducing the contaminants to an acceptable level. With the
ment enhanced the water quality and the permeate flux compared to application of a NF membrane and pretreatment of the feed water
direct MF filtration without any pretreatment [60]. This pilot plant prior to membrane filtration by coagulation, flocculation, settling and
was also tested for its ability to deal with sudden loading of extremely sand filtration, product water quality has been improved with improved
turbid feed water. It was shown that the hybrid MF system could removal efficiency of organic matter and pesticides from the raw water.
improve DOM removal and was able to cope with shock solid loading. Another study on NF of groundwater with high levels of hardness and
Coagulation increased the retention of water soluble substances and natural organic matter (NOM) content was carried out in a German
contaminants that were responsible for the colloidal fouling [61]. water treatment plant [69]. The treatment process consisted of a pre-
Thus, pretreatment prior to membrane filtration can protect the mem- treatment (deferrization, demanganization and rapid sand filtration)
brane from severe fouling caused by contaminants in the water. In addi- system before the water was fed to a NF membrane. The rejection of
tion, a hybrid coagulation–MF/UF system was shown to enable the NOM was nearly complete (N95%) and the rejection of calcium and
removal of viruses, which could not have been done by MF or UF magnesium was very high as well (N74% and N 86%, respectively). The
alone [62]. This indicates that a MF membrane combined with an appro- combination of a conventional with a NF process reduced the fouling
priate pretreatment process can be a potential technology for removing problem and required less use of chemicals. From the above cases, it
viruses from drinking water. The choice of pretreatment is not only re- can be seen that the performance of hybrid conventional-NF membrane
stricted to coagulation. Instead, several other types of pretreatments processes is satisfactory. This is further proven by a study carried out
have been studied and all led to good performance for the whole sys- with a coagulation-NF hybrid to remove humic acid (NOM), bromide
tem. Super-powdered activated carbon and chitosan have been tested and bromate (carcinogenic substances) [70]. From the study, it was
in place of a conventional coagulant [63,64]. With activated carbon, found that those contaminants could not be removed effectively by co-
the caked fouling layer formed on the membrane surface was more per- agulation or NF alone. But with the hybrid coagulation-NF process the
meable and thus a more stable filtration performance was achieved contaminants could be removed effectively while the permeate flux
[63]. Chitosan also appeared to improve the quality of the treated was improved at the same time.
water compared to the water treated by MF alone [64]. Some pretreat- In a nutshell, pretreatment prior to membrane filtration can increase
ments may include a combination of several chemicals such as MIEX, the permeate quality and reduce membrane fouling. However, caution
powdered activated carbon and coagulant [65]. Such combinations of should be taken when designing and choosing a combination hybrid
hybrid MF systems can reduce the levels of a wide range of dissolved or- membrane process for a plant because the extent of treatment required
ganic carbons (DOC) and colloidal substances over a wide molecular depends on the quality of the feed water. A good grade of feed water re-
weight range in the water and thus successfully prevent short-term quires very little treatment but low grade feed water requires a more
fouling in MF. extensive treatment process. In addition, the balance between capital/
operating cost and quality of water produced should be taken into con-
2.2. Nanofiltration membranes sideration since a profitless plant would not be desired even though it
could produce a superior quality of potable water.
From the previous section, it can be seen that MF/UF is mostly used
to treat groundwater and surface water, which mainly are of good 3. Integrated/hybrid membranes as a pretreatment in RO
quality and only low levels of chemical contaminants. However, with desalination plants
the reduction in the number of such clean water resources all over the
world, UF/MF might not be so capable in treating low grade waters As previously described, conventional pretreatment processes have
that are polluted with pesticides and high levels of low MW organic ma- been widely applied to SWRO desalination plants despite their vulnera-
terial [66] or the by-products of chlorination disinfection processes such bility to variations in the quality of the feed water. However, with the
as trihalomethane (THM) precursors [45]. Furthermore, UF/MF is un- emergence and advancement of membrane technology there is a new
able to soften the raw water, which has more dissolved ions in it. trend in trying to utilize membranes as pretreatments for SWRO plants.
Thus, some of this effort has been transferred to NF membranes, Installations and pilot scale testing of membrane pretreatments have re-
which show the potential to retain pollutants and dissolved organic portedly increased. The outcomes from those trials are encouraging and
matter and require a lower operating pressure than RO membranes. promising. Fig. 4 shows a comparison between conventional and mem-
However, NF water treatment plants still face the same problem that brane pretreatment prior to RO desalination [71]. Though membrane
has haunted membrane systems, which is membrane fouling caused based pretreatment (MF/UF/NF) for a reverse osmosis desalination
by the NOM and sub-micron particulates in the water [67]. In order to plant with seawater/brackish water as feed is an attractive alternative
mitigate and reduce membrane fouling, hybrid membrane systems to conventional pretreatment methods, it is still a relatively new appli-
where conventional physical/chemical processes are combined with a cation and not many desalination plants worldwide are using it. The ex-
membrane filtration system have been widely adopted [68]. The follow- periences from a few pilot and real plants that utilized membrane-based
ing are a few examples of applications of hybrid NF system in drinking pretreatments will be described below. It can be seen that most of the
water treatment processes. membrane pretreatments were combined with other treatments such
Nanofiltration (NF) membranes have found useful applications in as coagulation to boost their overall performance. The use of integrat-
water softening since the 1990s. As noted in the previous section, tradi- ed/hybrid membrane systems not only is popular in water treatment
tional treatment methods are often unable to reduce the hardness of plants, but also is being utilized in RO desalination plants. The reason
groundwater to a sufficiently low level but this can be achieved with a behind this trend is mostly due to the low quality of sea and brackish
NF membrane. According to projects carried out by the Intermunicipal water, which require more intensive pretreatment before being fed to
Water Company of Veurne Ambacht, NF can remove hardness from a RO system.
groundwater quite effectively, with retentions higher than 90% for mul-
tivalent ions (hardness is mostly due to multivalent ions such as calcium 3.1. Microfiltration/ultrafiltration membranes
and magnesium) and around 60–70% for monovalent ions [20]. An ex-
ample of a successful application of NF in a water treatment plant is A research project on the applicability of MF as a pretreatment for a
Mery-sur-Oise in France [18]. This NF water treatment plant has been SWRO system had been carried out as early as 1997 [72]. The study

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 7

Fig. 4. Comparison between conventional and membrane pretreatment prior to RO desalination.


Source: Hasson & Shemer [71].

showed that the MF system was capable of supplying a good quality of pretreatment for SWRO plants. MF and UF membranes were tested at
water to the RO system continually. However, fouling was observed and the SWRO pilot plant in Singapore [81,82]. The findings from the testing
to overcome this problem chlorination and an additional strainer were showed that the SDI value of the filtrate produced by the UF membrane
installed to reduce the biofouling propensity. A comparison between was superior to that produced by the MF membrane, and the operation
the MF system with conventional pretreatment was also made [28]. of the membrane pretreatment system was easier compared to a con-
The physical and chemical analyses of the filtrate from the MF system ventional pretreatment system. The effect of coagulation on the perfor-
were superior to the conventional pretreatment. An assessment study mance of MF and UF membranes was studied and it was found that a
showed that the total unit water cost was lower for the MF system hybrid UF process could produce lower SDI15 values compared to a hy-
and this indicated that the membrane-based system was economically brid MF process [83]. Currently, most membrane-based pretreatments
competitive. Several other studies were also carried out on the integrat- in SWRO desalination plants are using integrated/hybrid UF membrane
ed/hybrid MF process due to the observed fouling problems. processes.
A study combining coagulation–dual media filtration–MF as a pre- A pilot plant was constructed at the desalination plant of ONDEO
treatment for a SWRO plant was also carried out [73]. It was reported Services in Gibraltar to study the potential of UF to be used as a pretreat-
that the combination of deep bed filtration with flocculation can be an ment prior to the SWRO system [84]. The study showed that UF com-
attractive pretreatment prior to MF for its good efficiency in removing bined with coagulation managed to reduce the SDI of the seawater
different MW ranges of organic matters. A hybrid ozone-MF process from 13 to 25 to less than 0.8, while the conventional dual media filtra-
was also tested and the results showed that ozonation of seawater tion failed to reach the required SDI, which was below 2.5. Another field
could significantly reduce fouling of the hydrophobic MF membrane testing program was conducted at Ashdod, on the Mediterranean, to
[74]. Biofouling is a troublesome issue for membrane applications. In compare the efficiency of conventional and UF membranes as pretreat-
order to reduce the biofouling propensity, a hybrid chlorination–MF ments for a SWRO plant [85]. During periods of normal weather both
system was evaluated [75]. It was reported that this combination can re- systems had the same performance but the advantage of the hybrid
move a number of bacteria but eventually, after 24 h, bacteria were seen UF system prevailed during stormy periods when there were high con-
to regrow due to the food source produced as by-products of the centrations of suspended solids and large fluctuations in the quality of
chlorination and the presence of bacteria in the MF permeate. Recently, the seawater. Despite the fluctuation of seawater quality, the hybrid
there have been some pilot studies about the use of submerged MF coagulation–UF system still managed to produce a consistently good
membranes as a pretreatment for a SWRO plant [76–78]. A submerged quality of feed water to the RO system.
membrane system was combined with coagulation and adsorption pro- Periodic quality changes in seawater during storms and algal blooms
cesses. This combination enabled up to 70% of dissolved organic carbon also affected the performance of the Kindasa SWRO plant with conven-
(DOC) to be removed from the seawater with low doses of flocculant tional pretreatment [86]. After utilizing a trial where UF was combined
and adsorbent. with ferric chloride coagulation as a pretreatment for the SWRO plant,
MF membranes might show some attractive performance as pre- the feed quality to the RO system was stable and consistent with an
treatments in SWRO plants; however, UF membranes have found SDI of around 2.2, which was 2 units better than the conventional
wider acceptance in this role due to their ability to reject suspended or- pretreatment yielded. Even during algal blooms, the UF pretreatment
ganics, silt, pathogens and viruses (MF is unable to remove viruses) with filtrate still maintained the SDI below 3, a prerequisite for proper oper-
greater efficiency compared to MF [79]. This is due to the fact that UF ation of a RO desalination plant. This again proved that hybrid
membranes can provide a better barrier to contaminants since their membrane-based pretreatment is a reliable technology for SWRO
pore size is much smaller than that of MF membrane [80]. Many inves- plant pretreatment. Another pilot test was carried out on outside–in
tigations on the performances of MF and UF have been carried out and hollow fiber UF as a pretreatment for seawater desalination [87]. The
the outcomes showed that UF was better than MF for use as a performance of the UF system was satisfactory in terms of the stability

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
8 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

of operation and filtrate quality. It was reported that with the addition 3.2. Nanofiltration membranes
of polyferric sulfate coagulant, the flux of the UF filtrate could be in-
creased from 65 lmh to 80 lmh. This showed that with a proper combi- Even though MF/UF promises a good alternative pretreatment pro-
nation of pretreatments, the performance of the whole system can be cess to conventional methods, there is still room for improvement in
enhanced. the pretreatment section of SWRO desalination plants. From the experi-
Not only coagulation was combined with UF membrane as a pre- ences with membrane water treatment plants, it is known that MF/UF
treatment process, but also the performances of ion exchange–UF and membranes do not reject all organic materials in the water, especially
lime–UF were tested out as well. According to the results obtained dissolved organic matter and NOM. Furthermore, scaling is another
from the Corso desalination plant, coupled treatment of ion exchange– problem for SWRO desalination plants, which MF/UF is utterly unable
UF with amberlite IR 120 as the resin gave the best result with 98% to help resolve because neither type of membrane rejects mineral
turbidity removal, reduced from 8.4 NTU to 0.13 NTU [88]. Pilot scale salts (ions). In addition, the operating costs of RO systems are consid-
hybrid electrocoagulation–UF and coagulation–UF systems to pretreat ered high due to the fouling problem and high operating pressure. It
seawater were also carried out to determine which combination is bet- has been reported that usually around 85% of energy consumption
ter [89,90]. It was shown that in-line electrocoagulation resulted in goes to the high pressure pumps and around 44% of the cost of the
lower resistance to filtration and the flux recovery was improved after water produced come from the energy used in SWRO plants, as shown
UF membrane cleaning compared to an equivalent dose of ferric chlo- in Figs. 5 and 6 [96]. The energy costs of desalination plants are strongly
ride. However, further study is required to optimize the practicality related to the salinity of the feed water [97]. When the salinity
and sustainability of this system. (dissolved minerals) of the feed water is high, much higher pressure
Hybrid UF membrane systems not only are capable of reducing the has to be applied for the reverse osmosis process to occur. Hence, the
turbidity of the raw water, but also can be designed to remove other studies of pretreatment sections for SWRO desalination plants should
contaminants such as silica. Silica removal by an in-line coagulation– focus on the processes that can reduce fouling problems as well as the
UF system was tested using brackish water containing 30 mg/L of cost and energy consumption of the plant (by reducing the salinity of
SiO2. Silica was successfully removed with an optimum removal rate the feed water).
of 65% with an alum (coagulant) dosage of 30 mg/L as Al2O3 [91]. Recently, nanofiltration (NF) membrane technology has been grow-
There have been several other pilot studies of UF as a pretreatment in ing by leaps and bounds. Not only the field of NF membrane modifica-
a SWRO desalination plant, at the Kalealo desalination pilot plant, Ewe tion/fabrication has gained a lot of attention from researchers and
Beach, Hawai and NFESC, Port Hueneme, CA [92], the Aquaculture developers, but also new applications of NF membranes are also being
farm of Ifremer (French Institute of Marine Research) at Palavas-les- discovered and investigated actively. NF has shown some potential to
flots, France [93] and the SWRO desalination plant in Qingdao Jiaozhou reduce RO membrane fouling as well as reduce the costs of SWRO
Bay, China [94]. All those tests confirmed the benefits of hybrid UF plant due to its ability to reject multivalent ions and partial monovalent
systems as pretreatments for SWRO plants. ions in the water [98]. The introduction of NF as a pretreatment in desa-
Outcomes from these trials showed that a variety of hybrid mem- lination will not only impact on the quality of the feed water (removal of
brane systems can be developed, as long as it is suitable to pretreat turbidity, microorganisms and hardness) to the RO unit, but the desali-
the feed water, and will produce the required filtrate water quality. It nation process will also benefit from it [99]. When the ionic salts in sea-
should be noted that the hybrid system must be designed in such a water are reduced by a NF membrane, the osmotic pressure is reduced
way that the additional pretreatment process will not be redundant. A significantly and hence the RO unit can be operated at a lower pressure
study on the removal of organic microconstituents by a RO membrane (lesser energy required for the pump) and a higher recovery rate [100].
was carried out with three types of pretreatment processes, a UF mem- Below are some examples of trial applications of NF as a pretreatment
brane, magnetic ion exchange (MIEX)–UF, and MIEX–coagulation–UF for desalination plants.
[95]. From the results it was shown that the UF pretreatment effectively NF has been tested as a pretreatment for seawater desalination by
removed high MW NOM while the integration with other pretreatment the Saline Water Conversion Corporation (SWCC) dating back to the
processes (MIEX and coagulation) did not provide additional reductions year 1990 onward. The integrated desalination pilot plants consist of
in membrane fouling. Thus, the design of the hybrid system is very dual and fine sand media filtration–NF membrane–SWRO, dual
important in order to achieve the best performance at the least cost. media–fine sand media filtration–NF membrane–MSF (multistage

Miscellaneous, Seawater supply, Pretreatment


1.80% 4.50% system, 2.60%
Product transfer High pressure
pumps, 6.70% pumps, 1st pass,
80.60%
High pressure
pumps, 2nd
pass, 3.80%

Fig. 5. Power usage in RO seawater plant with a partial second stage.


Source: Wilf [96].

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 9

Maintenance &
Labor, 4% parts, 7% Consumables, 3%

Membrane
replacement, 5%

Electric power, 44%


Fixed charges, 37%

Fig. 6. Total water cost distribution.


Source: Wilf [96].

flash distiller) and dual media–fine sand media filtration–NF mem- findings from the pilot plant studies and the tested operating conditions
brane–SWROreject–MSF [100]. From the results obtained, NF reduced from the demonstration plant will be utilized in the real NF–SWRO plant

the levels of Ca2+, Mg2+, SO2−
4 , and HCO3 ions by 89.6%, 94.0%, 97.8% at Umm Lujj, Saudi Arabia [103]. A clearer schematic flow diagram of
and 76.6%, respectively, and reduced total hardness by 93.3%. these hybrid NF/RO/MSF systems can be referenced in Fig. 7 [104].
Implementing NF as a pretreatment also reduced the levels of Cl−, From the previous section, the performance of NF was best when the
Na+ and K+ by 40.3% each and overall seawater total dissolved solids raw seawater was first passed through dual media and fine sand media
(TDS) by 57.7%. The integration of NF with the MSF process enabled filtration units. However, the effect of direct filtration of seawater by NF
the MSF plant to be operated on NF filtrate or NF–SWROreject filtrate at membranes is not well studied, especially the rejection of contaminants
a high distillation temperature of 120 °C and a high distillate recovery and fouling mechanism. The effects of various pretreatments for partic-
rate even without chemical additions such as antifoam [101]. The use ulates and to control inorganic fouling were studied on a SWRO [105]. It
of NF as a pretreatment enhanced the production of water by more was shown that the RO membrane flux was the highest with NF as a
than 60% and led to a cost reduction of about 30% at both the SWRO pretreatment, for NF removed not only inorganic scale matter but also
and MSF desalination pilot plants [102]. Afterward, encouraged by the colloidal particles. Besides combining NF with a conventional pretreat-
performance of the pilot plants, a demonstration plant was established. ment process, an integrated membrane–membrane system has also
The results obtained from the demonstration unit confirmed the been tested. An integrated UF–NF membrane system was studied to

Fig. 7. Schematic flow diagram of trihybrid NF/RO/MSF desalination system.


Source: Hamed [104].

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
10 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

determine the performance of NF in seawater desalination pretreat- required less than 50% the energy needed by the RO membrane in addi-
ment [106]. The UF–NF system produced better effluent with 96.3% tion to providing higher permeability. However, this concept is still new
TOC removal for long term operation, with the final TOC concentration and thus requires extensive investigations with real seawater.
in the range of 0.06–0.35 mg/L. This indicated that NF membranes The quality of brackish water is usually better than that of seawater.
could produce very good quality filtrate. However, membrane fouling Hence, in some cases, a desalination plant will replace the RO mem-
was gradually observed, especially after chemical cleaning. This shows brane with a NF membrane since it requires lower operating pressure
that the system needs to be improved and studied more in depth to and yet is still able to produce acceptable potable water. In Jordan, the
identify the factors contributing to fouling. desalination of brackish water by NF was investigated [114]. The pilot
NF is not only being tested in RO desalination plants, but also is being plant was a hybrid plant with a MF membrane as a pretreatment for
tried in different integrated plants where RO desalination is combined the brackish water prior to reaching the NF unit. It was observed that
with different processes. For example, an integrated system where re- the desalination process was efficient, judging from the removal of or-
verse osmosis and membrane distillation were combined with NF as ganic and inorganic contents from the feed water. A bench scale test
the feed pretreatment for the units was proposed and studied [107]. of NF for seawater desalination was also carried out by the Long Beach
The introduction of NF in the pretreatment section raised the perfor- Water Department utilizing a dual-stage NF process to replace the RO
mance of the plant and at the same time kept the energy requirement desalination process [115]. The primary goal of this system was to re-
almost constant. The water production cost of the same integrated sys- duce energy consumption while producing potable water at an accept-
tem was estimated to be 0.92 $/m3 with a recovery factor of 76.2% [108]. able recovery rate. From the bench scale testing, it was determined that
The potential of integrated membrane desalination with a membrane the NF system could desalinate the seawater to potable water. Hence,
crystallizer was also investigated [109]. By using NF as a pretreatment this showed that NF has bright prospects in the desalination field and
for the seawater, the recovery of the RO unit can be up to 50%, and further investigations and fabrications of better NF should be carried
with the introduction of a membrane crystallizer to treat the disposed out to discover the possible application of NF to desalination. Fig. 8
brine the overall recovery can be up to 100%. In addition, another inte- shows the number of desalination plants using NF membrane technolo-
grated MF–NF–RO system with membrane distillation (MD)/membrane gy for municipal drinking water treatment [116]. It can be seen that
crystallizer (MCr) units operating on the NF/RO retentate was consid- most of the raw water was categorized as low salinity water (brackish
ered. There were, accordingly, five different configurations [110]. The and river water) and the waters produced were used as drinking water.
presence of MF removed particulates and microorganisms, which re- The approach to pretreatment in SWRO desalination plants has un-
duced the membrane-fouling propensity of the successive steps. NF dergone gradual changes and improvements, from the conventional
was found to be able to reduce the water hardness and thus the osmotic chemical/physical pretreatment process to membrane-based pretreat-
pressure of the RO feed could be reduced, which allowed the recovery ment and finally integrated/hybrid membrane systems. The effective-
rate to be increased. It was reported that the fifth configuration, where ness of the pretreatment system is usually accessed through its
two MCr operated on the NF and RO retentate, achieved a water recov- performance, which includes the quality of the permeate, membrane
ery up to 92.8%. This again demonstrated the potential of NF as a pre- lifespan, membrane fouling tendency and cost. However, other consider-
treatment option for desalination plants. An interesting study about ations should be taken into account when evaluating the pretreatment
combining different membrane operations in desalination processes section, such as whether the fouled membrane can be backwashed/
was also carried out. RO desalination was combined with membrane chemically cleaned to regain its function, the efficiency of the cleaned
distillation with the hope of further increasing the recovery rate of the membrane, the effect of chemical additives on the membrane and foul-
whole desalination plant [111]. By introducing NF as a pretreatment ing propensity. Some integrated/hybrid systems might produce a better
prior to the RO unit, it was possible to remove hardness, turbidity and
microorganisms, and reduce energy and chemical consumption as
well, leading to a 30% reduction in overall water costs. Seawater con- Seawater, 1, 6%
tains a variety of types of dissolved salts and attempts to exploit those
components economically have already been made [112]. This concept
was proposed to combine membrane filtration such as MF/UF/NF/RO,
a membrane crystallizer, adsorption and precipitator. It was also report-
Pure water, 2,
ed that NF should be used to separate sulfate ions from seawater, be-
cause if the scale components are not separated then scale deposition 13%
on the membrane surface of the following unit can occur.
From the above examples it can be seen that NF is able to remove
contaminants and impurities in seawater and thus reduce the operating
pressure of the following RO unit. Operating at a lower pressure allows
power consumption to be reduced. This, combined with the lower foul-
ing propensity of the membranes, further decreases the production cost
of the water. River water, 5, 31%
Brackish water, 8,
4. Desalination of brackish/seawater by integrated/hybrid
50%
nanofiltration processes

RO desalination has long been recognized to be a huge energy-


consuming unit in the overall desalination plant. This drives research to-
wards the study of alternative processes to replace the RO membrane. A
combined process concept consisting of hybrid ion exchange–NF to de-
salinate brackish and seawater has been proposed [113]. In the first
study attempt with simple salt solutions, monovalent chloride ion
was passed through an anion exchanger and exchanged with divalent
sulfate ion which led to a reduction in the osmotic pressure of the Fig. 8. Total NF plants by type of raw water for municipal drinking water purposes.
feed water. In terms of divalent ion rejection, the NF membrane Source: DesalData.com.

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 11

quality of permeate but the operating time and consumption cost will be to predict that the cost of integrated/hybrid membrane systems will be-
higher. Thus, thorough testing and studies have to be carried out to verify come competitive with either conventional or standalone membrane pro-
the applicability of the integrated/hybrid pretreatment system in the real cesses. This assumption is also based on the advantages of integrated/
plant. hybrid membrane systems, where a membrane section will have the
same benefits as a standalone membrane unit but, with the integration
of other pretreatment processes upstream, membrane fouling problems
5. Issues of energy, cost and environmental impact related to could be minimized. Thus, more cost analysis studies for integrated/
integrated/hybrid membrane systems hybrid membrane systems need to be carried out in order to truly real-
ize the potential of this process.
The cost related to integrated/hybrid membrane systems is one cru- Another issue related to integrated/hybrid membrane systems is
cial and important factor for determining whether this process is eco- their energy consumption. The use of a membrane might require
nomically feasible or not in water treatment and desalination plants. pumping water through the membrane, which results in the use of en-
However, to our concern, very little or no information about the cost ergy (depending on the quality of the raw water and type of mem-
of integrated/hybrid membrane systems in the water industry has brane). However, the increment in energy consumption for that
been reported in the literature. This might be because the concept of in- particular section might impact on the following section's energy con-
tegrated/hybrid membrane systems is considered new compared to sumption. It was discussed in Section 3 that the use of integrated/hybrid
well established conventional and standalone membrane processes. As NF membrane systems as pretreatments for desalination plants was
a result, most cost comparisons have been done on conventional and able to reduce the energy consumption of the downstream RO unit
standalone membrane processes. And a comparison done on one partic- due to the partial removal of dissolved solids from the water. From
ular section might not be a complete study that reveals the true benefits. this report it can be seen that the extra energy spent on a NF membrane
For instance, though the cost of a membrane pretreatment for a desali- can be covered by the reduced energy consumption in the other unit.
nation plant might be a bit higher than a conventional pretreatment This again proves that a simple comparison between particular sections
process, its benefit will be realized in the RO unit as higher flux (produc- is not an appropriate method to finalize which type of pretreatment is
tion) and reduced cleaning frequency (shorter system downtime and better in terms of cost and energy consumption. Due to the scarcity of
prolonged element life) could be achieved. Table 1 shows one case of information on cost and energy consumption for integrated/hybrid
economic comparison between UF and conventional pretreatment pro- membrane systems in the water industry, it is difficult to claim that in-
cesses for SWRO [31]. It can be seen that the specific investment cost for tegrated/hybrid membrane systems are cheaper than conventional/
UF pretreatment system is 40% higher than conventional system. But standalone membrane processes. But from the few case studies shown
this is offset by the lower cost of investment in desalination system in the main text, it is not unreasonable to assume that an integrated/
which constitutes more than half of the total specific investment costs. hybrid membrane system is cost competitive and might consume less
It ends up with the UF pretreatment SWRO which has a competitive energy in reality (though it depends on the quality of the raw water
specific investment costs over conventional based SWRO. Though and the design of the integration process). In addition, few studies
power consumption and replacement of UF are higher compared to have been carried out to investigate possibilities for using renewable
conventional process, the ratio of operational costs for cleaning and energy as part of the power supply for desalination plants. This could
RO replacement is much lower for UF pretreatment system. This proved be an additional strength for membrane related processes, since the
that membrane pretreatment has obvious benefits onto the down- successful implementation of a renewable energy supply will result in
stream RO process. Thus, comparisons between a particular section reduced power consumption from a non-renewable source. In the
would not be sufficient to conclude which process will be the best in end, the energy cost and environmental pollution due to non-
terms of cost analysis. Instead, more thorough cost analysis should be renewable energy consumption could be reduced.
carried out to investigate which process could cut total operating and Waste discharge from integrated/hybrid membrane systems has not
capital costs rather than a particular section's cost. been well studied. It has been reported that conventional water treat-
As the development of membrane technology is expected to grow in ment processes consume large amounts of chemicals, especially in co-
the future, it can be predicted that the cost and fouling problems related agulation/flocculation/sedimentation processes [119]. As a result, a
to membrane processes will be reduced and minimized [117,118]. huge quantity of sludge will be produced that needs to be treated before
Based on the above statements and with some full-scale applications being discharged to the environment. The costs for sludge treatment
of integrated/hybrid membrane systems in drinking water treatment and disposal may represent a large percentage of the total operating
and desalination plants (as discussed in the main content), it is rational costs for water treatment plants if the raw water contains a large quan-
tity of suspended particles. Membrane processes require less chemical
consumption but, for the most severe fouling processes, chemical
Table 1
cleaning might be required to restore membrane performance [120].
Economic comparison between UF and conventional pretreatment processes for SWRO.
Source: Adapted from Wolf et al. [31].
The brine discharge may contain chemical residues from pretreatment
and cleaning processes which pose a threat to living organisms if it is re-
Costs Ratio⁎ leased into the environment [121,122]. More details about the environ-
Specific investment costs⁎⁎ 1.01 mental impacts of desalination processes could be obtained by referring
Infrastructures 1.01 to the reference cited. Chemical consumption and waste (brine) dispos-
Pretreatment system 1.41
al for integrated/hybrid membrane systems have not been well studied
Desalination system 0.92
Operational costs⁎⁎⁎ 0.98 and no comparison between conventional/standalone membrane units
Manpower 0.79 has been carried out yet. It is predicted that neither cost will be too high
Spare parts 0.93 because the use of a membrane results in reduced chemical consump-
Power consumption 1.04 tion in the pretreatment section (as the removal of contaminants/
Process and cleaning 0.84
Replacement of RO membrane 0.59
impurities does not depend solely on conventional processes) and the
Replacement for UF/sand filter material 9.00 pretreatment section would reduce the frequency of membrane
⁎ Ratio = cost of UF pretreatment / cost of conventional pretreatment.
cleaning (the membrane fouling propensity decreases as the foulants
⁎⁎ Costs do not include land acquisition. in the water are reduced by the pretreatment section) [123]. The foot-
⁎⁎⁎ Costs do not include land acquisition and do not consider any penalties for alternative print required for the membrane pretreatment is significantly smaller
water supply in case of plant underperformance caused by pretreatment. than conventional system with reported values between 30 and 60%

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
12 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

smaller [31,120]. Theoretically, the use of integrated/hybrid membrane consumption, environmental friendliness due to reduced waste dispos-
systems should have a positive impact to our environment. al, and reduced capital and operating costs due to the higher efficiency
Overall, it can be seen that the improvements in performance pro- and productivity of the plants. In a nutshell, the design and types of
vided by integrated/hybrid membrane processes in terms of fouling integrated/hybrid membrane systems in the water industry are very
propensity have been studied, and it is expected that more full-scale re- flexible, yet the potential of other possible combinations has not been
search applications can be carried out in the future. However, there is an discovered completely and is not well understood. It is hoped that this
information gap in terms of the economic and environmental feasibility research trend will keep expanding to discover the best alternative hy-
of integrated/hybrid membrane systems in the water industry as not brid membrane systems for the water industry in order to cope with the
much study of the issue has been carried out or reported. Looking at problem of water scarcity.
the positive feedback from the few cases available, the potential of inte-
grated/hybrid membrane systems in terms of both economic and envi- 7. Recommendations/discussion
ronmental considerations should be realized and studied more
thoroughly, so that a clear choice can be made between this integration Despite the encouraging outcomes from the use of hybrid/integrated
process with conventional and standalone membrane processes. membrane systems in water treatment plants and RO desalination
plants, integrated/hybrid membrane systems still have some shortcom-
6. Summary and benefits of integrated/hybrid membrane processes ings/unknown areas that require further detailed study. Coagulation has
been shown to be one of the best candidates for fouling reduction. How-
Figs. 9 and 10 show the development paths of integrated/hybrid ever, coagulant residuals from pretreatment processes using either
membrane processes in drinking water treatment and reverse osmosis aluminum sulfate (alum) or ferric chloride may also have negative
desalination plants. From the figures it can be seen that various types effects on membrane performance [124]. Furthermore, excessive use
of hybrid membrane systems have been established for different of PACl coagulant and PAC adsorbent dose showed the possibility of ad-
qualities of feed water and to overcome problems encountered in con- verse effects on membrane performance as well as membrane perme-
ventional plants. The shortcomings of certain integrated/hybrid mem- ability [50,125]. The effects of excessive use of additives have not been
brane systems have been discussed and possible solutions also well studied. Recently, carbon nanotube adsorption technology has
suggested that involve using a better hybrid system. Generally, the drawn special attention from researcher due to its capability to
obvious benefits of integrated/hybrid membrane systems are the en- remove bacterial pathogens, natural organic matter (NOM) and
hanced quality of the water produced, which cannot be successfully cyanobacterial toxins from polluted water [27,126]. However, the pro-
produced by a standalone process, energy savings due to lower energy duction costs of carbon nanotubes are quite high, and it has potentially

Fig. 9. Development paths of integrated/hybrid membrane process in drinking water treatment plant.

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 13

Fig. 10. Development paths of integrated/hybrid membrane process as pretreatment for SWRO plant.

significant safety and environmental impacts on the ecosystem if the breakdown of larger molecular weight organic matter, favoring micro-
adsorbent media are inadvertently released from the filter. Thus, further organism growth and thus accelerating biofouling [131]. UV irradiation
work should include investigating the effects of type and dose of addi- seems to be effective in inactivating microorganisms but its disadvan-
tive on membrane fouling, performance, economic and environmental tage is scale formation [132]. Thus, when designing an integrated/
aspects so that the applicability of integrated membrane systems can hybrid system, care should be taken about the compatibility of a biocide
be thoroughly accessed. with the membrane unit. Further studies should also be conducted to
Antiscalants are widely used in the water industry to prevent the discover new preventive additives or pretreatment methods to head
formation of scale. However, maintaining the correct dosage level is off biofouling.
an important task because an increase in dosage does not guarantee Water scarcity is not the only issue that will plague our daily lives.
minimum precipitation, since the presence of certain precipitates can The growing energy crisis seems to be another issue that will have a
alter the effectiveness of an applied antiscalant [37,38]. As mentioned major impact on us. Water and energy have a close relationship and
previously, certain antiscalants have been shown to enhance the bio- both are essential commodities for the wellbeing of humankind. These
fouling potential of RO systems. Moreover, coagulant and antiscalant two issues should not be treated in isolation. Instead, integrated solu-
are usually opposite in charge and so in a mixture will tend to form com- tions are necessary in order to tackle water–energy nexus issues [133].
plexes, which will be problematic membrane foulants [127]. Hence, the Desalination plants record high power consumption mainly due to
interactions of different types of additives need to be studied in order to their pumping systems. In order to reduce stress on the energy sector,
avoid the formation of new foulants that will cause difficulties for the research on the use of alternative energy sources should also be consid-
membrane filtration unit. ered [134]. By utilizing green and renewable energy or reusing the
Membrane biofouling is another stubborn problem encountered in waste heat from the power plant, it is likely that electric power costs
many water treatment plants. Integrated/hybrid membrane systems can be reduced. Another possible way to reduce the energy consump-
tend to rely on biocides such as chlorine, ozone and UV irradiation to tion of the plant is by inventing new devices that can recover energy
curb this problem. However, biocide application may have some from concentrated brine and have high energy conversion efficiency
drawbacks for the membrane filtration unit. As strong oxidants, chlo- [97]. The final aim will be to cut the cost of the water produced from
rine and ozone will tend to break down the amide functional groups membrane desalination plants and at the same time reduce their energy
in polyamide membranes and thus degrade membrane performance consumption or energy cost. Hence, this innovative integrated solution
[128]. As mentioned earlier, chlorination will also generate carcinogenic should be investigated for a long term sustainable solution to reduce the
by-products such as trihalomethanes (THMs) and halo acetic acids stress on water-energy nexus issues.
(HAA) [129]. On the other hand, ozonation has been found to generate In addition, the discharged brine from desalination plants also needs
bromine compounds, which are carcinogenic and will deteriorate the to be treated properly before being released to the environment. Im-
membrane surface [130]. In a study involving MF, ozone caused the proper brine disposal might have severe impacts upon our ecosystem.

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
14 W.L. Ang et al. / Desalination xxx (2014) xxx–xxx

For problems related to the environment and to cost, the following


suggestions can be considered:
i) The promotion of renewable and sustainable energy sources that
can reduce dependence on non-renewable energy sources and at
the same time are friendly to the environment (less pollution).
With government policies to encourage the use of renewable en-
ergy sources, it is likely that the energy costs will be reduced and
thus the cost of the water will be cut.
ii) The use of innovative new devices in the plant should be investi-
gated. Devices that can recover the energy from the concentrated
brine can be used to avoid wasting energy. In addition, devices
that have high energy conversion rates can reduce energy
waste and at the same time provide similar or greater efficiency
(reducing energy consumption and the cost of the whole plant).
iii) Concentrated brine contains useful minerals that can be extract-
ed for use. Advanced technologies that can extract useful min-
erals and at the same time treat the deleterious components in
the waste before it is discharged to the environment should be
studied and discovered.
Overall, the design process of integrated/hybrid membrane systems
and membrane modification/fabrication should be in sync with each
other so that the weaknesses of one can be compensated using other
techniques. The design of integrated/hybrid processes should not be re-
stricted to currently available treatment processes, but new innovative
methods should be tried to discover the potential of new integrated/
hybrid membrane systems that can overcome the problems faced by
water treatment plants. The combination of defect-free integrated/
hybrid membrane systems coupled with improved membrane module
design for plants will definitely lead to better solutions to water scarcity.

8. Conclusion

Fig. 11. Possible improvement measures for integrated/hybrid membrane water treat-
Integrated/hybrid membrane systems have been shown to be better
ment plant.
than conventional systems for water treatment and desalination. How-
ever, each water treatment/RO desalination plant might require a differ-
It has been suggested that high salinity might threaten the growth of
ent type of combination and pretreatment. This is because the efficiency
flora and fauna. Some studies also found that the brine might be con-
and complexity of an integrated/hybrid membrane system depends
taminated with chemical additives in the course of the desalination pro-
mainly on the quality of the feed water and the specifications of the
cess that have the potential to impair biological communities [135].
water to be produced. From the examples of integrated/hybrid mem-
Thus, in order to reduce the impact of brine disposal from desalination
brane systems presented above it can be seen that a good grade of
plants, some recommendations have been made such as implementing
groundwater only requires a simple coagulation–NF system to produce
a zero-discharge concept in desalination plants and relying on mineral
potable water, while poor quality seawater requires more extensive
extraction from the high salinity rejected brine [136]. These sustainable
pretreatment prior to reaching the RO system. Thus the study and un-
practices and technologies will be more environmentally friendly with
derstanding of membrane fouling mechanisms are very important for
minimal impact on the ecosystem.
the design of integrated/hybrid membrane systems. In most cases, the
Fig. 11 shows current and future efforts that can be undertaken to
interactions between foulants or contaminants in the water, the mem-
further promote the acceptance of membrane processes in the drinking
brane and additives such as coagulants and antiscalants are not well un-
water production industry. These can be divided into two major prob-
derstood. Extensive research and advanced analysis should be carried
lem areas. The first is related to membrane fouling and the second is
out to study and investigate mechanisms of fouling caused by reactions
the cost due to energy consumption and the impact on the environ-
among the three substrates mentioned above. Overcoming the fouling
ment. To deal with the problem of membrane fouling, there are several
issue will lead to a more precise and effective integrated/hybrid mem-
lines of research that can be pursued to reduce it, such as:
brane system for each specific application in the water industry. This
i) the use and discovery of new additives that not only reduce the in turn will not only cut the overall expense of the plant, but will also
contaminants/impurities in the feed water, but also are harmless help to reduce energy consumption and minimize the disposal of con-
to the membrane or at least would not cause negative effects on centrated waste. Further improvements in the systems will require in-
the membranes. novative solutions in which energy and environment are major factors
ii) membrane fabrication and modification to discover new genera- to be considered in designing a plant that will achieve sustainable
tions of membranes that have a higher capability to reject con- growth.
taminants/impurities, high resistance to any possible fouling
processes, high resistivity towards chemical additives and can Acknowledgments
be operated at lower pressure without sacrificing the high flux
rate. The authors wish to gratefully acknowledge the financial support for
iii) the design of highly efficient integrated/hybrid systems that have this work by grant NPRP 5-1425-2-607. The authors also wish to ac-
high production output, reduced energy consumption and fewer knowledge the Ministry of Education Malaysia for sponsoring W.L.
problems with fouling. Ang's postgraduate study via MyBrain.

Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008
W.L. Ang et al. / Desalination xxx (2014) xxx–xxx 15

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Please cite this article as: W.L. Ang, et al., A review on the applicability of integrated/hybrid membrane processes in water treatment and
desalination plants, Desalination (2014), http://dx.doi.org/10.1016/j.desal.2014.03.008

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