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The prime cost section, which calculates the total of the direct manufacturing cost of the products, and the direct costs, which include raw materials, direct
labour and royalties.
The manufacturing overheads section which identifies the other costs associated with the production of the products, for example factory rent, machine
maintenance and machine depreciation.
When the sections are combined the production cost of manufactured goods can be found.
Manufacturing account
£ £
Inventory (stock) of raw materials at 1 January (opening inventory) X
Purchases of raw materials X
Carriage inwards X
Returns outwards (X)
Net Purchases X
X
Stock of raw materials at 31 December (closing inventory) (X)
Cost of raw materials consumed X
Manufacturing wages X
Manufacturing royalties X
Prime cost X
Depreciation of manufacturing machinery X
Factory rent X
Other factory overheads X
X
st
Inventory (stock of work in progress) at 1 January (opening inventory) X
Inventory (stock) of work in progress at 31st of December (closing stock) (X)
Production cost of manufactured goods X
Factory Profit @ certain % X
Transfer Price X
The total production cost of manufactured goods in manufacturing account is therefore made up of prime cost + factory overheads - closing work in progress.
£ £
Revenue (sales) X
Returns inwards (X)
Net revenue (sales) X
Opening inventory (stock) of finished goods X
Production cost of manufactured goods X
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X
Closing inventory (stock) of finished goods (X)
Cost of sales (cost of goods sold) (X)
Gross Profit X
How is inventory recorded in the balance sheet of the manufacturer compared to the retailer?
There are three types of inventory within the manufacturing business:
The balance sheet of the manufacturing business therefore has to show all three types held at the yearend within the current assets, whereas the retailer would
normally only have to show one, normally the finished goods.
All of the inventory in the current assets is valued at the lower of the cost and net realizable value. This continues the application of the prudence and the
realization concepts.
Manufacturing Profit
Some manufacturing businesses transfer their products from the factory to increase the income statement at total production cost plus notational mark-up
percentage. This is referred to as transfer price. The difference between the production cost of completed goods and the transfer price is called factory
profit, or manufacturing profit.
£ £
Current Assets
Inventory of raw materials x
Inventory work in progress x
Inventory of finished goods x
Less Provision of unrealized Profit (x)
x
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Types of Costs
Within the marginal costing model it is important to distinguish between the types of costs, as fixed costs are not considered.
VARIABLE COSS: These costs vary in direct proportion with the level of production, for example direct wages and materials.
FIXED COSTS: these costs do not vary in direct proportion to the level of production, for example rent payable, supervisor’s salaries and insurance.
SEMI-VARIABLE: these costs are partly fixed and partly variable, for example telephone costs which have a fixed line rental but a variable call charge cost.
Contribution
The calculation of contribution is an important part of marginal costing as it identifies the amount of money made per unit towards covering fixed costs
and profit.
Once the fixed costs are covered, profit is made.
CONTRIBUTION – is calculated as the difference between selling price per unit and variable cost per unit.
£
Revenue (Sales) X
Variable Costs (X)
Total Contribution X
Fixed Costs (X)
Profit for the year X
Break-Even analysis
One of the marginal costing techniques is break-even analysis, which identifies the level of output necessary to make neither a profit nor a loss.
The number of units required to be sold at the break-even point is calculated where total revenue equals total costs.
At the break-even point, total revenue equals total cost. There are two methods of calculating this amount:
Margin of Safety
The margin of safety I the amount of units between the amounts of revenue (sales) made and the amount need to break-even where the amount of revenue
(sales) exceeds the break-even point.
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MARGIN OF SAFTEY – the difference between the number of sales units achieved (or maximum output) and the number of units at the break-even point,
where the amount of revenue (sales) achieved must exceed the breakeven point otherwise a loss is made.
MOS = Budgeted Sales − Break-even Sales.
Target profit is the amount of net operating income/profit that management desires
to achieve at the end of a business period. Management needs to know the required level of
business activities to get target profit.
Total fixed costs + target profit
Contribution per unit.
Break-even chart
This information can all be represented on a break-even char. A diagram shoeing where budgeted production exceeds the breakeven point and so profit is
made.
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The break-even point where the total cost cross total revenues.
The margin of safety being the difference between the break-even point and the maximum output production level; this is usually expressed in units.
Profit or loss at various levels being the difference between the total costs and the total revenues lines at different production lines.
It assumes that there are no changes to inventory levels throughout the year. So everything being produced during that period is presumed to have been
sold. This is unrealistic as most businesses have changing levels of inventory throughout the year.
It does not allow product mix and is usually calculated for single product, which is unrealistic.
Cost behaviour is assumed to be either fixed or variable, so semi-variable costs are not considered. Again this is unrealistic as many costs have
behaviour that is no either perfectly fixed or perfectly variable but a combination of the two.
Fixed costs are assumed to remain fixed for the whole period of time, so stepped fixed costs are not considered. Stepped fixed costs are costs that
remain fixed until a certain level of business activity is reached when they increase in increments. They will remain fixed until the next level of business
activity.
Variable costs are assumed to be perfectly linear with the level of production, so changes in costs are not considered, for example overtime or bulk-
buying discounts.
The selling price is assumed to remain fixed throughout the year, so seasonal sales or discounts are again not considered.
Special Orders
Before accepting special orders it is necessary to consider both the financial and non-financial factors.
Financially it is important as to whether the order provides positive contribution or not.
Non-financial factors are important to, for example whether the order will lead to further orders and expand their share of the market, whether the spare
capacity will be utilized, whether staff will have to be retrained to make their product and will they wish to be retrained, will machinery have to be
adapted if the specification of the product has been changed, how reliable is the customer, and how much to the normal trading will take place.
Limiting Factors
A business will often manufacture multiple products but have limited resources available to do so, for example limited labour hours or limited machine hours.
An optimum production plan has to be devised in order to maximize profit with resources available.
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The process of absorption occurs when all production overheads are allocated and apportioned to a cost centre, which is a location such as a production
department. The total is then absorbed back into the cost unit, such as a product or service using overhead absorption rate.
The basis selected is based on which facto most influences the overhead, for example if the production department uses mostly labour hours it is described as
labour intensive and the direct labour hour rate is chosen. If the production department uses mostly machine hours it is described as machine intensive or
capital intensive and the direct machine hour rate is chosen.
1. Distinguish between production departments, for example a cutting department, and service departments, for example the canteen.
2. Decide between on the correct basis to be used to apportion the overheads between departments, for example according to percentage of the total
floor space for the cutting department and the proportion of employees working in the department for the canteen.
3. Draw up a schedule to apportion the overheads between all the departments.
4. Complete the schedule by apportioning the total o the overheads of each service department to each of the production departments.
5. Total up the overheads for each production department.
6. Divide the total for ach department by the correct basis, for example labour hours or machine hours depending on whether the department is labour
intensive or machine intensive to give the OAR for each production department.
To calculate the OAR is the rate at which the overheads are absorbed into the cost unit. It is calculated as:
Cost Pool
Cost Driver
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Setting standards
Standards are usually based on past performance. This is the most cost effective method, but there may be past inefficiencies which would then be built into
the future standards.
Standards can also set using engineering studies where workers are observed time and motion studies. However, again these can be misleading as well as
costly to establish as they take time to complete and workers may not give a realistic impression of their normal working performance as they may feel that
they will be judged on it. Woking to quickly will set too high standards which cannot be achieved and working too slowly may result in dismissal.
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Employees can be motivated to achieve targets which should result in better performance in better performance especially if rewards are given when targets
are achieved or passed.
Disadvantages
Standards have little use if either set to high or too low, and so must be regular reviewed and reset.
Collecting the information may be time consuming and time consuming.
In a rapidly changing technological economy the information may be quickly become out of date.
Standards are best used for business which have well established and repetitive process so the resetting of standards is kept to a minimum.
Variance Analysis
What is variance analysis?
Variance analysis is the process of comparing the actual costs and revenues with standard costs and revenues and investigating any reasons for the difference
between them. Corrective action can then be taken by each budget manage. Variances are categorised into favourable or adverse variances.
Favourable variances has positive effective on profit, that is the actual costs are lower than the standard, or actual revenue is higher than the standard.
An adverse variance has a negative effect on profit that is the actual costs are higher than the standard, or actual revenue is lower than the standard.
A manager will usually will look into the possible causes of an adverse variance as this decrease profit. A favourable variance will increase profit, but if there
is a large favourable variance it may still need to be investigated as it could be result in poor budget setting. Remember that if budgets are easily achieved they
lose validity as targets.
The material is of better quality so the labour force wastes less and therefore appears to be more efficient.
The labour is more skilled so the material is not wasted therefore there is better material usage.
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Unexpected overtime.
Productivity bonuses.
More paid per hour to the
ADVERSE Trade union action.
workforce.
Labour Rate Rise in minimum wage rates.
Better skilled workforce.
Lower-grade workforce.
FAVOURABLE Less paid per hour to the workforce.
No overtime or bonuses.
Lower-skilled workforce.
Lower quality of materials.
Unfavourable working
conditions.
Lack of training.
Labour Efficiency ADVERSE More hours used for production. Lack of supervision.
Works to rule/strikes (if paid).
Machine breakdowns.
Lack of materials/orders.
Too many unproductive hours, e.g.
coffee breaks.
More-Skilled workforce.
Better-quality material.
Fewer non-productive hours.
FAVORABLE Less hours used for production.
More training/supervision.
Advances in machinery
technology.
Cost reconciliation
Variances are often used by management to analyses the change in total costs for period. Budgeted cost are reconciled to actual costs. Budgeted costs are
reconciled to actual costs.
£ADV £FAV £
Budgeted Costs X
Material Price Variance X
Material usage variance X
Total Variance X
Labour rate variance X
Labour efficiency variance X
Total variance X
Actual cost X
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demand.
Lack of supply by competitors.
Profit Reconciliation
All of these variances can be used to produce a profit reconciliation which reconciles budgeted profit with actual profit.
Budgeted Sales – (Budgeted direct costs + budgeted fixed costs) = Budgeted Profit
Actual Sales – (Actual direct costs + actual fixed costs) = Actual Profit
£
Budgeted Profit X
Sales Price Variance X
Sales Volume Variances X
Cost Variances X
Actual Profit X
Payback.
Net Present value.
Payback
Payback is the time taken for the cash inflow generated by a capital inflow generated by a capital project to equal the cash outflow. More simply it is the
length of time that is required for the net cash inflows to cover the cost of investment. The shorter the payback period the better. This especially important if
the business has cash-flow problems or will have to borrow money for the capital project as the inflows can first be used to reduce the loan and then cab first
be used to reduce the loan an then can be used for other potentially income earing processes.
(80000 – 70000)
2 Years + X 12 months
40000
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The net present value is the sum of the net cash inflows (future cash inflows less future cash outflows after each has been discounted back to the present) less
the initial cost of the investment.
If the net present values answer is present then the investment could to be undertaken on purely financial grounds. If here is a choice of capital
projects then the one with the highest positive net present value should be considered on financial grounds.
A negative net present value should be rejected on financial grounds as it means that the sum of future net cash inflows does not cover the initial
cost of the investment.
Advantages and disadvantages of using net present value as a method of capital investment appraisal
Advantages
The method considers the time value of money by using the discount factors.
It includes all the net cash inflows from the whole life of the capital project.
Disadvantages
It is more complex to calculate then he payback method.
It is based around selecting the relevant cost of capital which may be difficult to determine with any reliability. The higher the cost of capital, the
lower the net present value.
T should not be considered on its own, for the project may still not be worth investing in due to the social non-financial factors and a slow payback
which could outweigh the benefit of the positive net present value
Chapter 6 – Budgeting
What is budgetary control?
A budget is a short tem financial plan of standard costs and revenues prepared for the future to control resources so the business objectives can be achieved.
All functional budgets are used to prepare the master budget, which is a budgeted profit and loss account and forecast balance sheet. Budgeting is the
preparation of budgets for each budget centre, and budgetary control is when each budget centre manager has a responsibility:
Benefits of budgeting
Control: A budget is a formal authorization to a budget centre manager of a specified amount to be allocated to specify activities, thereby resources
such as cash and labour hours controlled.
Planning: by using a budget, the use of resources, for example cash, materials and labour hours, is planned in order to achieve the objectives of the
business.
Communication and coordination: Budgets communicate plans to managers responsible for carrying them out. They also ensure coordination
between manages responsible of sub units so that each is aware of the others requirements, for example between the stores, production and sales
department.
Motivation: Budgets are often intended to motivate managers to perform in line organisational objectives. This especially applies if the managers
had been included in the drawing u of the budgets, which will then be realistic and achievable, and if there are rewards for achievement of budget
targets.
Preformation evaluation and monitoring: the performance of managers is often evaluated by reference to budgetary standards. Any variance
between the budget and actual results will then be assed and corrective action can then be taken.
Aid to decision-making: If each manager bases their budget decision-making around their budget then all department decisions will relate to the
corporate plan and business objectives.
Disadvantages of budgeting
A budget must b produced within limiting factors that surround the business, for example the amount of market demand for its product; number of
skilled employees available; availability
Of material supplies; the space available either as working area or for storage; amount of cash or credit facilities to finance the business.
A budget which is unrealistic or unachievable is of limited use and may do more harm than good, especially considering the negative effect it will
have on the workforce who will feel that they are underperforming and the productivity may decline further.
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Likewise a budget must not be set to low as this may be demotivational. This can happen when there is no goal congruence, or agreement, between
the objectives of the manager and the objectives of the business. A manager may deal that the budget is to be used to evaluate and judge his
performance and so may endeavour to set the budget to an easily achievable target, which at the same tie may not motivate his team.
Budgets can restrict activity so that managers are not innovative and fail to take advantage of unexpected opportunities as their actions are too
strictly controlled.
Through careful control of their budgets throughout the year managers may have a surplus available at the end of the year managers may have a
surplus available at the end of the year, but rather than save this surplus they will spend it so their budget will not be reduced next year. So budget
may indivertibly encourage the waste or inefficient use of resources.
Production Budget
The production budget is the budget as all production costs will be based on the quantities stated within the budget.
Purchases Budget
The purchase budget provides information on the cost of materials.
Labour Budget
The labour budget identifies the amount of labour hours required to produce the levels of production stated in the production budget. The labour budget also
helps managements plan work patterns, for example shifts, as well as calculating the expected labour costs.
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PERIOD X
BALANCE B/F X
CREDIT REVENUE (SALES) X
RECIEPTS (CREDIT SALES FROM PREVIOUS PERIOD) (x)
RECIEPTS (CREDIT SALES FROM TWO PERIODS BEFORE) (x)
BAD DEBT (x)
BALANCE C/F x
PERIOD X
BALANCE B/F X
CREDIT PURCHASES X
RECIEPTS (CREDIT PURCHASES FROM PREVIOUS PERIOD) (x)
RECIEPTS (CREDIT PURCHASES FROM TWO PERIODS
(x)
BEFORE)
BALANCE C/F x
Master Budget
Information is taken from all the functional budgets and a set of forecast financial statements is produced.
£ £
These are calculated using the information from
the revenue (sales) budget. Each period’s
Revenue revenue (sales) units is added together and then
multiplied by the selling price.
X
This is calculated using the opening units from
period 1 in the production budget. This is
Opening Inventory
multiplied by the standard cost.
X
Is calculated using the information from the
production budget. Each periods production units
Cost of Production are added together then multiplied by the
standard cost.
X
Closing inventory is calculated using the closing
inventory of units from period 3 in the
Closing inventory production budget. This is then multiplied by the
standard cost per unit.
(x)
Cost of Sales (x)
Gross Profit X
Bad Debts X
Overheads x
X
Profit for the Year X
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Consideration must be given as the internal decisions can also affect external stakeholders, such as the local community, the workforce, the environment and
society at large. Social accounting recognises that any business that fails to consider accountability to society of its decisions may find that some of those
decisions may find that some of those decisions are counter-productive and that profitability falls as society responds negatively to their actions.
Essay Questions
Explain, with reference to relevant accounting principles, how inventories (stock) should be valued on the balance sheet.
Inventory (stock) should be valued at the lower of cost and net realisable value (IAS2).
If the transfer price is used to value inventory (stock) then current assets will be overvalued for profit which has not yet been realised and cost of sales will be
lower and so profit will overvalued too unrealised profit should be deducted from the inventory value in the balance sheet.
This is an application of the prudence concept (IAS1) and ensures that assets and profit are not overstated so that a true and fair view can be given of the value
of the business both within the balance sheet (current assets) and the income statement (profit and loss account) with the level of profit.
Inventory (stock) must be valued in a consistent manner year on year to ensure that comparisons can be made.
Explain two limitations of using absorption costing as a method of calculating the selling price.
Two possible limitations of using of absorption costing used to calculate the selling price are:
• the basis used to calculate the OAR may not be relevant for all the overheads in the production department leading to an inaccurate selling price
• with improvements in new technology there may be a reduction in the use of labour hours as a relevant basis leading to under absorption of the overheads
within the selling price
• in general calculating OAR based on units does not distinguish between the different consumption of overheads in different departments leading to over or
under absorption for a particular product
• apportionment of service departments overheads to production departments may be too arbitrary, leading to inaccurate selling price
• all figures are estimated therefore may lead to an over or under absorption within the selling price.
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Explain:
(ii) the effect of the labour efficiency variance on the budgeted profit for the first year.
(i) The variance arose because the staff were more highly motivated due to improved management and better working conditions.
This may be because of better machinery so the workforce could be more efficient.
the choice of basis that is used to calculate the OAR can be arbitrary may not be relevant for all the overheads.
new technology has led to a reduction in the use of labour hours as a valid basis for absorption costing, yet is still used.
if inventory levels change this can effect profit figures as under or over absorption can occur.
not effective as a decision making tool for example in make or buy decision, or does not identify contribution which can be used to calculate the break-
even point.
Explain two reasons why the labour budget would benefit the Finance Manager.
co-ordinate between production department and human resources department on the amount of staff needed
control of labour hours and production, to control costs and stock levels needed for production
plan the maximum level of production with the labour hours and employees required
monitoring the labour budget against actual labour costs and take relevant action.
Advise the Finance Manager on the usefulness of the labour sub-variances as a means of identifying how to improve
profitability
the variances show whether the difference between budgeted costs and actual costs increase or decrease the budgeted profit.
the variances will alert the Finance Manager to identify which areas need investigation.
however the usefulness of the variances depends on whether the budget was set accurately and the targets were achievable and also whether there have
been events outside the Finance Manager’s control which created the variance, for example an increase in minimum wage.
Discuss the possible implications for the business of continuing to use this second-hand machine.
possible legal action taken against the business which could be costly
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workforce may be reluctant to work for the business despite extra pay and protective gear
fumes may not cause damage extra costs will reduce profitability unnecessarily
the short-term saving in buying a second hand machine may lead to long term extra costs and reduced profit
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