Vol12 Tab17 PDF

Switchgear
17 Switchgear
1
DS Low Voltage Switchgear
Low Voltage Switchgear
Product Description, Product History, Product History Time Line . V12-T17-2
DB Assemblies and Power Circuit Breakers 2
Product Description, Replacement Capabilities . . . . . . . . . . . . . V12-T17-3
DS Assemblies and Power Circuit Breakers 3
Product Description, Replacement Capabilities . . . . . . . . . . . . . V12-T17-5
Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-5
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DSII Assemblies and Power Circuit Breakers
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-6
Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-7
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Magnum DS Assemblies and Power Circuit Breakers
Product Description, Replacement Capabilities . . . . . . . . . . . . . V12-T17-8 6
Systems Pow-R Breaker (SPB)
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-14 7
DHP Medium Voltage Switchgear Product History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-14
Product History Time Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-15 8
Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T17-15
Product Support Services—Breaker Service Center . . . . . . . . . . . V12-T17-16 9
Further Information, Pricing Information . . . . . . . . . . . . . . . . . . . . . V12-T17-16
Trip Unit Retrofit Kits 10
Product Description, Product History . . . . . . . . . . . . . . . . . . . . . . . V12-T17-17
Medium Voltage Switchgear 11
Product Description, Product History,
Product History Time Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-53 12
DH—Product Description, Replacement Capabilities . . . . . . . . . . . V12-T17-55
DHP—Product Description, Replacement Capabilities. . . . . . . . . . V12-T17-56 13
VCP—Product Description, Replacement Capabilities . . . . . . . . . . V12-T17-57
VCP-W—Product Description, Replacement Capabilities . . . . . . . . V12-T17-58
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Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-59
Competitive Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-60
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SURE CLOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-62
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Medium Voltage Load Interrupter
Product Description, Product History, Product History Time Line . V12-T17-65
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LBF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T17-66
Replacement Capabilities—WLI/MVS/MVS2 . . . . . . . . . . . . . . . . . V12-T17-67
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Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—October 2016 www.eaton.com V12-T17-1
17 Switchgear
Low Voltage—Assemblies and Power Circuit Breakers
Assemblies and circuit breakers. It is is the removable control

1 Power Circuit Breakers also common to find circuit terminal block tray,
this switchgear coupled which is charcoal-gray and
to a power distribution located above each breaker
2 transformer, making the door. Upon its arrival in 1996,
entire assembly called a the DSII breaker became the
3 secondary unit substation. standard offering in DSII
switchgear assemblies. The
Product History DSII breaker was the first
4 It is very uncommon to find
any more installed-base of
breaker to use the newer
family of Digitrip trip unit
the Westinghouse® DA or models 510, 610, 810, 910,
5 DK vintage switchgear— OPTIM™ 750 and 1050. DSII
both vintages preceded the breakers also provide genuine
Magnum DS Switchgear Westinghouse DB switchgear standardization of breaker
6 Product Description design dated 1950. wiring, particularly the
DS Switchgear secondary contact points,
Cutler-Hammer® low voltage It is very common to find
7 switchgear assemblies from DB switchgear with hundreds
without reducing features
and options.
Eaton’s electrical business are of thousands of DB circuit
8 metal enclosures that typically
contain power circuit breakers,
breakers still in operation. In 1998, the Magnum™ DS
switchgear along with the
In 1967, Westinghouse new Magnum DS breaker
control/measuring devices
introduced DS switchgear
9 such as relays and meters,
and the power bus work. The
along with the DS and
was introduced. One major
advantage of the Magnum
DSL circuit breakers. The DS design is higher ratings
rated maximum voltage is
10 600V, for AC power systems.
first DS breakers used the
original solid-state trip unit
in less space. Perhaps the
Low voltage switchgear is most visible difference with
called the Amptector®. The Magnum is the “through-the-
used to protect, control and
11 monitor the electrical power
Amptector was later replaced
by the microprocessor-based,
door” design, permitting
system. Present design low visibility of the breaker’s
true rms sensing, Digitrip™
12 DSII Switchgear Assembly
voltage switchgear conforms
to the following standards:
trip unit models 500, 600,
trip unit without opening the
door. Another new feature
700 and 800.
ANSI C37.20.1, C37.51, UL® of the Magnum design is
13 1558, NEMA® SG3, NEMA
SG5 and CSA®.
In 1994, the DS breaker the secondary contact block
location at the top-front of
became available in the new
DSII switchgear assembly. each cell, rather than in the
14 Perhaps the most unique
benefit of switchgear is the
DSII switchgear is designed rear as with previous designs.
to be much easier to install Magnum DS switchgear
power circuit breakers within assemblies also have an
15 —they have a “withstand
and to maintain. It also uses
new “U” shape vertical bus isolated secondary control
rating” and more flexible trip wireway, uniquely located
design. Perhaps the most
units, all which provide better
16 coordination of downstream
noticeable external difference at the side of each structure.
17 Product History Time Line
18 Page Product 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present
V12-T17-3 DB Switchgear—East Pittsburgh
19 V12-T17-4 DS Switchgear—East Pittsburgh (Vintage 1)

V12-T17-4 DS Switchgear—East Pittsburgh (Vintage 2)
20 V12-T17-4
V12-T17-4
WPA Switchgear—St. Louis
DS Switchgear—St. Louis (Vintage 3)
V12-T17-4 DS Switchgear—St. Louis (Vintage 4)
21 V12-T17-4 DS Switchgear—Asheville (Vintage 5)
V12-T17-6 DSII Switchgear with DS Breaker—Asheville
22 V12-T17-6 DSII Switchgear with DSII Breaker—Asheville
V12-T17-8 Magnum DS Switchgear
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V12-T17-2 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—October 2016 www.eaton.com
Switchgear
DB Low Voltage Assemblies and Power Circuit Breakers
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DB Assemblies and DB assemblies were offered Replacement Capabilities DB Breaker Parts
Power Circuit Breakers with either “Fixed-Mounted” DB-AR Replacement Breakers DB breaker replacement parts 1
breakers or “Drawout are available built from the
(three-position) type.
Fixed breakers have no
original drawings and design
specifications. Among the 2
test position. items stocked are asbestos-
The breakers in this free arc chutes, complete
pole units, contacts, primary
3
switchgear design include:
disconnects and coils.
● DB15, DB25, DB50, DB75,
DB Air Circuit Breakers
4
DB100 (standard)
New factory manufactured
DBL15, DBL25, DBL50
5
●
(current limiting) breakers are available

in three-position drawout
configurations only for the
6
Special application breakers
include: DB25-AR600NM—Front View DB15, DBF6 and DBF16. Fix-
mounted and single-position
● DBF6, DBF16, DBF40
(DC field discharge)
configuration breakers are
available for the DB15, DB25,
7
● DBW15, DBW25, DBW50 DBL25, DB50 or DBL50.
(resistance welding)
Technology Upgrades 8
The DB switchgear
Digitrip Trip Unit Retrofit Kits
structures were
approximately 90 3/8-inch Available for all DB breaker 9
high construction with a frame sizes. Please see the
universal frame that switchgear trip unit retrofit
kits on V12-T17-17 through
10
DB Switchgear with DB Air accommodated breaker
Circuit Breakers compartment widths of V12-T17-51 for more detail.
Product Description
18.00, 26.00, 30.00 and
DB25-AR600NM—Rear View DB-VSR (Vacuum 11
36.00 inches. All main bus Starter Retrofits)
DB switchgear should be joints and tap connections
found only with the are silver plated and tightly
The DB-AR breakers are
brand new air replacements
For FVNR, motor-starting
applications ONLY—this
12
Westinghouse logo and clamped with through- (AR-Series) designed to solution significantly lengthens
nameplates. The last
assembly shipped about
bolts to ensure maximum
conductivity. The outdoor
replace the original DB
breaker. This solution is
the life-span of the “motor 13
15 years before the starter” and provides better
switchgear was a walk-in available for most three- motor overload protection. The
acquisition by Eaton. type with rear hinged position drawout DB breakers DB25-LV-VSR contains the 14
doors for easy access within original Westinghouse
Many breakers were V201 vacuum contactor and
to connections. switchgear. The new
originally shipped with
electromechanical trip Ratings
AR-Series breaker permits
the C440 motor overload relay.
15
units, but it is common to DB switchgear modernization
● DB switchgear bus
find many of them retrofitted 800–4000A
by using state-of-the-art
Eaton Magnum breaker 16
with Amptector or Digitrip ● DB breaker 15–4000A technology. The DB-AR is
trip units.
One characteristic of this
● Voltage 208–600V designed, manufactured
and tested to applicable
17
● Interrupting capacity
switchgear is the viewable, 15–150 kA IEEE/ANSI standards.
through-the-door breaker
Class 1 Reconditioning
18
handle, which could be Chronology
operated without opening Reconditioning Service is
the door.
This switchgear was
manufactured in East available for most frame sizes 19
Pittsburgh, PA, from of the DB breaker. Class 1
Reconditioning is Eaton’s
1950 to 1980.
process of maintaining low DB25-LV-VSR 20
voltage power breakers to
their fullest capability. We
disassemble each breaker, 21
clean and test each part using
component-specific methods,
then reassemble and perform
22
final testing to ensure that
each breaker is restored to 23
operating condition—all using
the original manufacturer’s
instructions and parts. New trip 24
units can also be retrofitted
during this process.
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17 Switchgear
DS Low Voltage Assemblies and Power Circuit Breakers—Vintage
DS Switchgear Assemblies General Information

1 Description Ratings Chronology
DS Switchgear Vintage I and II, 1969–1984 at East Pittsburgh, PA
2 The first vintage of DS switchgear was the first switchgear that incorporated the DS breaker with a solid-state trip 800–4000A The first vintage was built from September of 1969 to
unit (Amptector). During this time, the DS532 breaker was used. The DS532 breaker was a 3000A frame breaker with 208/600V approximately September of 1973 in East Pittsburgh, PA,
3
an interrupting rating of 50,000 symmetrical amperes. The structures themselves were of a stepped roof design that using the shop order numbers with a prefix of 24Y. The
incorporated a standard bolted copper or flash welded aluminum bus design. Other characteristics of this switchgear second DS vintage was also built in East Pittsburgh,
include the following: rear frame height was 87.50 inches, flat roof sheets, ventilated front doors, wire ducts, which used the 27Y prefix on shop orders. This vintage
removable instrument modules and a welded frame design. The breaker compartments were also different with fuse was built the same time as the WPA design in St. Louis,
4 trucks stacked above the mains, the DS840, DS532 and the newly developed DS632. The outdoor design
incorporated the use of a walk-in type side door entry.
MO. The switchgear in East Pittsburgh was designed to
be used for industrial applications, whereas the St. Louis
The second vintage of switchgear was a new design that incorporated the use of both bolted copper and welded design was built for commercial applications.
5 extruded aluminum rise bus. It is basically the same as the first vintage but with a revised bus design.
WPA Switchgear, 1973–1984 at St. Louis, MO
6 The WPA switchgear was designed for commercial applications that also used DS breakers. which was similar
to the East Pittsburgh design for industrial applications. The two designs differed structurally but used the same
800–4000A
208/600V
This vintage was built from February of 1973 to
approximately October of 1984 in St. Louis. Usually the
breakers. Some characteristics of the WPA design are as follows: riser bus was tapered design, frames were bolted switchgear is identified by General Order and Item
7
and not welded, height of 9.00 inches, neutral bus mounted on rear frame, did not use removable instrument numbers. Shop order numbers were not used.
compartments and outdoor design had front and rear doors. In all, the WPA design differed extensively compared
to the East Pittsburgh design.
8 DS Switchgear Vintage III, 1984 at St. Louis, MO

The third generation of DS switchgear was introduced due to the change of plant locations. It is classified as a 800–4000A This vintage lasted from May of 1984 to approximately
vintage because it was the beginning of the merge between two plants (St. Louis and East Pittsburgh). The 208/600V October of 1984 in East Pittsburgh. Usually the switchgear
9 engineering was completed in East Pittsburgh and the assembly was built in St. Louis, along with the Cincinnati, OH,
plant to help pick up the slack until full production in St. Louis. This vintage was similar to the previous 27Y style with a
shop order number is defined by a prefix of 28Y.
few modifications. It was the first time that both DS and DSL were used in switchgear by the use of a conjunction box.
10 The physical appearance also changed by increasing the height to 92.00 inches and adding top hat vents that protruded
4.00 inches above the switchgear. Internally the neutral bus was located in the bus compartment along with unified
breaker compartments for the variety of breakers.
11 DS Switchgear Vintage IV, 1984–1990 at St. Louis, MO

This vintage of switchgear was a combination of the St. Louis WPA and East Pittsburgh design. The design was 800–4000A This vintage was built from October of 1984 to
12
classified as a hybrid between the two that consisted of the East Pittsburgh design in the front compartments that 208/600V approximately May of 1990 in St. Louis. Usually the
held the DS breaker, and the St. Louis design in the rear compartment that housed the bus. The rear compartment switchgear is identified by general order and item
still used the tapered riser bus (a characteristic of the St. Louis design), which was used right up until the DS numbers. 28Y shop order numbers started in 1987 and
switchgear moved to Asheville, NC. The design was very similar to the design today except for the different riser continued into the Asheville design.
13 bus along with the height being 92.00 inches.
DS Switchgear Vintage V, 1990–1996 at Asheville, NC
14 The vintage was built from May of 1990 to the end of 1996 in Asheville. The switchgear is identified by shop order 800–4000A
number 28Y. The switchgear incorporates both designs with the option for the variety of IQ products. The riser bus 208/600V
This vintage was built from May of 1990 to the end of
1996 in Asheville. The switchgear is identified by shop
went back to a full rated type that is bolted copper only. Aluminum bus work was initially done only on special orders order number 28Y.
15 at customer request. The switchgear also has many improvements such as the design of an instrument panel door
that was able to accommodate three device panels across DS632 in the C and D compartments and a variety of
communication capabilities with IMPACC. The outdoor design changed with the concept of a side walk-in enclosure.
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Switchgear
DS Low Voltage Assemblies and Power Circuit Breakers
17
DS Assemblies and The original DS breaker Replacement Capabilities DS Breaker Parts
Power Circuit Breakers contained the original solid- An extensive inventory of 1
state trip unit—Amptector. newly manufactured renewal
The Amptector was later
replaced by the original family
parts for DS and DSL power
circuit breakers are available. 2
of microprocessor-based,
DS Switchgear Structure Parts
true rms sensing, Digitrip trip
unit models 500, 600, 700 DS switchgear parts are
3
and 800. In the late 1990s, available for most DS
DS breakers started shipping
with Digitrip models 510,
designs. Newly manufactured
replacement parts (such as
4
610, 810 or 910. doors, breaker provisions,
The breakers in this design
lift trucks, metering, etc.) 5
DS206H—Front
are available.
included:
● DS206, 206H, 206E, 416,
Class 1 Reconditioning 6
416H, 416C, 420, 532, 632 Reconditioning Service is
or 840 available for the entire family
of DS breakers. Class 1 7
● DSL206, 416, 420, 632 Reconditioning is Eaton’s
or 840 process of maintaining low
8
DS metal-enclosed
switchgear was designed to their fullest capability. We
meet the following standards: disassemble each breaker, 9
● ANSI C37.20.1 component-specific methods,
● UL 1558 then reassemble and perform 10
DS Switchgear Assembly ● NEMA SG5 DS206H—Rear final testing to ensure that
Typical Design, 1991
Product Description DS low voltage power air

each breaker is restored to
operating condition—all using 11
circuit breakers (LVPACB) the original manufacturer’s
DS switchgear was
introduced in 1969 and would
were designed to meet the
following standards:
instructions and parts.
New trip units can also be
12
be found mostly with the
retrofitted during this process.
13
Westinghouse logo and ● ANSI C37.13, C37.16,
nameplates. However, some C37.50 and C37.51 Technology Upgrades
assemblies shipped after the ● UL 1066 IQ and PowerNet™
1994 acquisition by Eaton
could likely have product labels
● NEMA SG3 Communications 14
with both Westinghouse and Chronology Digital IQ-type products can
Cutler-Hammer product names. There are five vintages of DS Cell Provisions be used to upgrade existing
analog devices such as
15
DS switchgear uses the DS switchgear. Please New DS Air Circuit Breakers meters. The new IQ-type
drawout version of the DS
and DSL low voltage power
see General Information
on Page V12-T17-4 for
New DS circuit breakers are
available for replacement or
products can be furnished as
loose, individual components
16
breakers. Each breaker is more detail. to fill existing vacant cells. for field retrofitting or can be
located within an individual All breakers are newly furnished on new replacement 17
compartment. Each manufactured and are doors, such as in the photo to
compartment has extension mechanically and electrically the left. The new instrument
rails for supporting the the same as the breakers compartment door will fit all 18
breaker while removing it as originally specified vintages of DS assemblies
from the compartment. The
breaker can be in either of
and supplied. from 1968 to the present.
Please see IQ products
19
the following positions with DS Circuit Breaker Cell
Provisions Tab 10 for further details
the door closed:
Breaker provisions are
on the latest offerings. 20
● Connect required in switchgear Digitrip Trip Unit Retrofit Kits
● Test when there is an existing
space in a structure that is
Retrofit kits are available for 21
● Disconnect all DS breaker frame sizes.
to be filled with a breaker. Please see the switchgear
Remove
22
●
Provisions are available for trip unit retrofit kits on
all ratings and include all Pages V12-T17-17–
parts required to complete
the cell in accordance with
V12-T17-51 for more detail.
23
the switchgear as originally
supplied in vintages IV and
V only. 24
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17 Switchgear
DS Low Voltage Assemblies and Power Circuit Breakers
DSII Assemblies and The DSII switchgear is DSII metal-enclosed DSII Switchgear Assemblies
1 Power Circuit Breakers basically designed for easier switchgear was designed to Dated 1994–Present with
Shop Order Numbers 82Y3001
installation and maintenance. meet the following standards:
Control circuit terminal blocks and Larger
2 are mounted in a completely
● ANSI C37.20.1 ● Built from April of 1996
removable tray located at the ● UL 1558 to the present, these
3 front of the assembly above
each circuit breaker—helping
● NEMA SG5 assemblies contain the
following DSII breakers:
customers perform routine DSII low voltage power air ● DSII-308, DSII-508,
4 inspection of control wires.
This tray is charcoal-gray
circuit breakers (LVPACB)
were designed to meet the
DSII-608, DSII-516,
DSII-616, DSII-620,
and is perhaps the most following standards: DSII-632, DSII-840
5 noticeable external difference ● ANSI C37.13, C37.16, or DSII-850
between the DSII and the C37.50 and C37.51 ● DSLII-308, DSLII-516,
DS designs.
6 ● UL 1066 DSLII-620, DSLII-632
(with fuse truck) or
The DSII breaker is very ● NEMA SG3
similar to the DS. In fact, DSLII-840 (with
7 DSII Switchgear Assembly CSA
●
the DSII breaker uses fuse truck)

Product Description most of the same internal Ratings of DSII Switchgear
8 The DSII low voltage
switchgear design was first
components—renewal parts
can often be shared. The
● 2000–5000A vertical
and cross bus
introduced in 1994 but was DSII breaker was the first to ● 6000A cross bus option
9 originally available with only
the DS or DSL breakers.
include the newer family of
Digitrip RMS trip units: model
● 600V maximum
Upon its arrival in 1996, the 510, 610, 810, 910, and ● 100,000A bus bracing
10 DSII breaker became the OPTIM 750 or 1050. Unlike standard
standard offering in DSII the DS breaker, however, ● 200,000A bus bracing
switchgear assemblies. the DSII breaker provides optional
11 The DSII switchgear design
genuine standardization of
DSII Switchgear Assemblies
breaker wiring, including
uses only the drawout version Dated 1994–Present with Shop
12 of the power breakers. Each
secondary contact points—
without reducing features
Order Numbers Ranging from
82Y1000 to 82Y3000
breaker is located within an and options. This is achieved
individual compartment. Each ● Built from April of 1994 to
13 compartment has extension
with a larger secondary
contact block. The DSII
the present, these
rails for supporting the assemblies contain the
breaker has up to four
14 breaker while removing it
from the compartment. The
12-point, white secondary
following DS breakers:
● DS-206, DS-206H,
contact blocks whereas the
breaker can be in either of DS breaker, has up to four DS-206E, DS-416,
15 the following positions with
the door closed:
8-point, black secondary DS-416H, DS-420,
contact blocks. DSII breakers DS-632 or DS-840
16 therefore cannot be installed DSL-206, DSL-416,

●
● Connect
into a DS breaker cell. DSL-420, DSL-632 (with
● Test
fuse truck) or DSL-840
17 Disconnect
●
(with fuse truck)
● Remove ● DSII switchgear
assemblies dated
18 1996–present with
shop order numbers
19
82Y3001 and larger
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Switchgear
DSII Low Voltage Assemblies and Power Circuit Breakers
17
Replacement Capabilities Class 1 Reconditioning Technology Upgrades
Reconditioning service is 1
available for the entire family
of DSII breakers. Class 1
Reconditioning is Eaton’s 2
process of maintaining low
their fullest capability. We
3
disassemble each breaker,
clean and test each part using 4
DSII Cell Provisions component-specific methods,
then reassemble and perform
New DSII Air Circuit Breakers
New DSII circuit breakers
final testing to ensure that 5
each breaker is restored to DSII-VSR—Front
are available for replacement
DSII308—Front
or to fill existing vacant
DSII-VSR (Vacuum Starter
Replacement)
6
cells. All breakers are newly
instructions and parts. For FVNR, motor-starting
manufactured and are
mechanically and electrically
New trip units can also be
retrofitted during this process.
applications ONLY—this 7
the same as the breakers solution might be available to
significantly lengthen the life-
originally specified and
supplied.
Please see Page V12-T17-9
for breaker accessories. span of the “motor starter” 8
as well as to provide better
DSII Circuit Breaker Provisions
Breaker provisions are
DSII Breaker Parts
An extensive inventory of
motor overload protection.
The DSII-VSR is manufactured 9
required in switchgear newly manufactured renewal as a new assembly and is
when there is an existing parts for DSII and DSLII designed to rack into the
same switchgear cells that a
10
space in a structure that is circuit breakers are available.
DSII308—Rear DSII breaker is removed from.
to be filled with a breaker.
Provisions are available for DSII Switchgear Structure Parts It will physically fit into any 11
all ratings and include all DSII switchgear parts are of the “quarter-high” cells
available for most DS ranging from the DSII-308
parts required to complete
the cell in accordance with designs. Newly manufactured to the DSII-620. However, 12
the switchgear as originally replacement parts (such the maximum FLA rating is
supplied. as doors, breaker provisions,
lift trucks, metering, etc.)
currently 425A. The current
design DS-VSR contains
13
are available. the V201 vacuum contactor
and appropriate overload
protection.
14
Digitrip Trip Unit Retrofit Kits 15
Retrofit kits are available for
all DSII breaker frame sizes.
Please see the switchgear 16
trip unit retrofit kits on
Pages V12-T17-17–
V12-T17-51 for more detail. 17
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17 Switchgear
DSII Low Voltage Assemblies and Power Circuit Breakers
Magnum DS Assemblies A unique vertical and cross Magnum DS Without Current Limiters
1 and Power Circuit bus configuration provides Maximum Breaker Interrupting Short-Time
an optional industry-leading Amperes Designation Rating (kA) Rating (kA)
Breakers short-circuit withstand rating
2 of 200,000A without the 800 MDS-408 42 42
need for upstream current- 800 MDS-608 65 65
3 limiting fuses. 800 MDS-808 85 85

Vertical and cross bus ratings 800 MDS-C08 100 85
4 are based on a UL and ANSI

standard temperature rise
1600 MDS-616 65 65
1600 MDS-816 85 85
of 65ºC above a maximum
5 ambient air temperature
of 40ºC.
1600
2000
MDS-C16
MDS-620
100
65
85
65
6 Magnum DS switchgear
and breakers conform to
2000
2000
MDS-820
MDS-C20
85
100
85
85
the following standards:
7
3200 MDS-632 65 65
Magnum DS Switchgear
● ANSI C37.20.1, C37.51 3200 MDS-832 85 85
● UL 1558, UL 1066 3200 MDS-C32 100 85
8 Product Description ● NEMA SG5, SG3 4000 MDS-840 85 1 85
Cutler-Hammer Magnum DS ● CSA
switchgear started shipping 4000 MDS-C40 100 1 100
9 in 1998. Perhaps the most The assemblies have 5000 MDS-850 85 1 85
distinctive feature when undergone an extensive
5000 MDS-C50 100 1 100
10 compared to the original DS
vintage is the “through-the-
seismic qualification program.
The test program used ANSI Replacement Capabilities Cell Provisions and Upgrades
door” design. standard C37.81, the Uniform
Switchgear cell provisions are
11 The following functions
Building Code (UBC®) and
the California Building Code
required when an existing
may be performed without structure blank space needs
(CBC) as a basis for the test
12 opening the circuit breaker
door: levering the breaker
program. The assemblies have
to be filled with a new
Magnum DS circuit breaker.
been tested and qualified to
between positions; operating Cell upgrades are required
exceed these requirements.
13 manual charging system,
including viewing of the
when the provision already
exists, but the need to
Magnum DS Switchgear Ratings
spring charge status flag; Cross bus ampacity upgrade ampacity and/or
14
●
closing and opening the interrupting rating is

● 2000, 3200, 4000, necessary. Sometimes,
breaker; viewing/adjusting
5000, 6000 new riser bus must also be
the trip unit and reading the
15 breaker rating nameplate.
● Vertical bus ampacity installed with this offering.
● 2000, 3200, 4000, 5000 800–3200A Drawout Breaker
The breakers are four-position Class 1 Reconditioning
16 drawout design—connected,
● Bus bracing New Magnum DS Breakers Reconditioning service is
test, disconnected or
● 100, 150 or 200 kA New breakers are readily available for the entire family
17 removed. available for all frame sizes of Magnum DS breakers.
and interruption ratings. Class 1 reconditioning is
The breakers can also
Eaton’s process of
be equipped with ARMs Renewal Parts and Accessories
18 technologies, which will New breaker parts and
maintaining low voltage
power breakers to their
reduce arc flash energy accessories are readily fullest capability. We
19 available at downstream
devices during maintenance
available for all frame sizes
and interrupting ratings.
disassemble each breaker,
periods.
component-specific methods,
20 then reassemble and perform
final testing to ensure that
21 each breaker is restored to
22 instructions and parts.
Note
23 1 Interrupting rating is 130 kA at 240V.
24
25
Breaker Cell
Magnum DS Low Voltage Assemblies and Power Circuit Breakers
Switchgear
17
Breaker Accessories Adapters Breaker Test Cabinet Breaker Test Cabinet
Catalog 1
Breaker Test Kits Description Number
Test Kit Unit DS 2
120 Vac/125 Vdc 6500C57G01
240 Vac/125 Vdc 6500C57G02 3
DSII
120 Vac/125 Vdc 6500C57G03
4
240 Vac/125 Vdc 6500C57G04
Magnum
120 Vac/125 Vdc 9253C25G01
5
6
Adapter Breaker Test Cabinet 240 Vac/125 Vdc 9253C25G02
In May of 1993, the test Test cabinet for electrically 120 Vac capacitor trip 9253C25G03
port changed on DS circuit operated breakers, with
7
Test breaker plug 9253C25G04
Test Kit breakers that have Digitrip pushbuttons, control
This test kit can be used RMS trip units. The test port cable and receptacle, for
was moved from the front
for testing DS, DSII and
Magnum breakers that are cover to the left-hand side,
separate mounting.
8
equipped with either as you face the front of the
Background Information on Trip Unit Test Kits
Amptector or Digitrip RMS
trip units. Test kit2 includes
breaker. The port was also
changed from an 11-pin Catalog 9
Description Number
test unit and adapter. banana plug to a 9-pin plug.
Note: Each kit contains the

The adapter is for using a
140D481(G02R), (G02RR)
Obsolete test unit, only for use with Amptector 140D481G01
10
Obsolete test unit, only for use with Amptector 140D481G02
140D481G03 basic tester or (G03) tester to test DS
(Amptector-Ready) and the
adapter for the selected breaker
breakers with Digitrip that Same as 140D481G02, except retrofitted to test both Amptector and Digitrip 140D481G02R
11
have the side-mounted, 9-pin Same as 140D481G02, except retrofitted to test both Amptector and Digitrip 140D481G02RR
Digitrip style.
plug. The adapter converts
the banana plugs on the
Obsolete Test Kit Adapter, superseded by 8779C02G03 8779C02G01
12
Test Kit tester to a 9-pin plug. DO Wire harness with female banana plugs for temporary connection 6503C53G01
direct from tester to the auxiliary CT module on the retrofitted breaker 1
Description
Catalog
Number
NOT use the adapter with
the old 140D481G01 or Adapter harness for converting banana from the tester to a 12-pin plug 6503C54G01 13
for retrofitted breakers equipped with a 6503C55G01 1
DS/DSII Digitrip test kit 8779CO2G02 140D481G02 tester.
Magnum Digitrip test kit 8779CO2G05 On Magnum breakers, the
New adapter for converting 12-pin plug on 6503C55G01 into 9-pin plug
for connecting to the test unit adapter style # 8779C02G03 1
6503C54G02
14
test port is located on the
Wire harness with 12-pin plug for permanent connection to auxiliary 6503C55G01
front cover of the trip unit.
The port is a 14-pin plug;
CT module on the retrofitted breaker; plug connects to 6503C54G01
or 6503C54G02 1
15
the adapter converts the
16
Current auxiliary power module for supplying power to Digitrip trip unit 1267C16G01
banana plugs on the tester during test procedures; also identical to catalog number PRTAAPM 1
to a 14-pin plug.
Note
Adapters
1 These parts are used with any breaker that was upgraded with “Digitrip Retrofit Kits.”
17
Catalog
Description Number 18
DS/DSII 8779C02G03
Magnum 8779C02G05 19
20
21
22
23
24
25
17 Switchgear
Procedure for Identifying Low Voltage Renewal Parts
Procedure for Identifying Further Information

1 Renewal Parts Publication
Number Description
For all switchgear requests,
2 include information from DB Breakers
the list below to ensure that RPD 32-254 Renewal Parts Data for DB, DBL, DBF breakers
parts and breakers supplied
3 will consist of correct options SA-11745 Sales Aid for custom fluidized switchgear bus
and settings. With the variety DS Breakers
4 of switchgear vintages, the

information is needed to
RP.22B.01.T.E Renewal Parts Data for DS breakers
PL.22G.01.P.E Price List for DS breakers and accessories, discount symbol DS-1
supply the correct parts.
5 There might be modifications
needed to the breaker
DSII Breakers
RP.22B.02.T.E Renewal Parts Data for DSII breakers
cell or to the bus work to
6 accommodate the breaker
IB 694C694-02
IL 32-691C
Instruction, operation and maintenance for DSII/DSLII breakers
Instructions for DS-DSII (trip units 500-910) tester
that will only be recognized
by the drawings.
7
PL.22B.01.P.E Price List for DSII breakers and accessories
For all requests include DS/DSII Switchgear Assemblies

the following: RP.44B.01.T.E Renewal Parts Data for DS/DSII switchgear accessories
8 ● Shop order number DSII Switchgear and Breaker
● Front view drawing SA-32-610A Sales Aid for DSII low voltage switchgear
9 number AD 32-650A Application Data for DSII switchgear
● General order number DS Switchgear
10 ●
(G0#)
Manufacturing date
IB 32-690F Instructions for DS metal-enclosed LV switchgear
DS and DSL Breakers
Item number
11
●
IB 33-790-1I Instruction, operation and maintenance for DS/DSL breakers

● Metering required
● Optional relays DSII Switchgear
12 ● CTs TD.44B.01A.T.E Technical Data for DSII metal-enclosed LV switchgear
● What changes have been DSII Switchgear with DS Breakers
13 made since equipment

was originally installed in
IB 32-695C Instructions for DSII switchgear containing DS breakers
DSII Switchgear with DSII Breakers
the field?
14 Requests requiring additional
IB 32-694B Instructions for DSII switchgear containing DSII breakers
Magnum DS Switchgear
or replacement breakers
15 also require the following
information:
PA.44A.01.S.E Product Aid (1pg.) for Magnum DS switchgear
TD.44A.01B.T.E Technical Data for Magnum DS metal-enclosed LV switchgear
16 ● Breaker type IB 32-697A Instructions for Magnum DS metal-enclosed LV switchgear

● Trip rating RP01901001E Magnum DS switchgear common replacement parts and accessories
MO or EO
17
●
Magnum DS Switchgear and Breakers
● Trip unit B.44A.01.S.E Brochure (20 pg.) for Magnum DS switchgear and breakers
● Three-wire or four-wire
18
Magnum DS Breakers
● Trip settings (LSIG) RP.22F.02.T.E Renewal parts and accessories catalog for Magnum DS breakers
● Fixed or drawout
IB 2C12060H03 Instructions, operation and maintenance for Magnum DS breakers
19 ● Which compartment
B.22F.01.S.U Brochure (16 pg.) for Magnum DS breakers
● Any new options
PL.22F.01A.P.E Price List for Magnum DS breakers
20 IB.44A.05.T.E Instructions for Magnum DS (trip units 520-1150) tester
IL 32-696A Instructions for Magnum DS breaker test cabinet
21
22
23
24
25
Switchgear
Low Voltage Competitive Upgrades—AR-Series Replacement Breakers
17
Competitive Upgrades— In many instances, the Westinghouse Federal Pacific Electric
Low Voltage Power AR-Series replacement 1
breaker can be combined
Air Breakers with engineering services
AR-Series to provide continuous 2
Replacement Breakers current and/or interruption
The AR-Series (air-
rating upgrades.
3
replacement) breakers The AR-Series breakers are
are not retrofits. They are
100% new breakers used
designed, manufactured
and tested to modern Original DB-25 DB25-AR600NM Original FP-25 FP25-AR600NM 4
to completely replace the IEEE/ANSI standards.
original drawout type power
air circuit breaker. This Designs are available for 5
solution uses state-of-the-art a wide variety of drawout
Cutler-Hammer Magnum
breaker technology that
type low voltage power air
circuit breakers (LVPACB) 6
provides maximum life- originally manufactured by
extension and switchgear Westinghouse, Federal Pacific
Electric, Allis-Chalmers, ITE
Original FP-50 FP50-AR1600M
7
modernization. The offering
and General Electric. Original DB-50 DB50-AR1600M
includes a new breaker, a
cassette with extension Pictured on this page are
8
rails and a standard door. several examples of available
No modifications are required
to the original line/load
designs. Contact your local 9
Eaton sales representative
power stabs or the secondary for information on other
disconnect contacts. breaker types. Original FP-75 FP75-AR3000B 10
This solution can eliminate
General Electric
safety problems caused by
defective racking and/or
Original DB-75 DB75-AR3000M 11
operator mechanisms. Allis-Chalmers
Additional safety against 12
arc flash incidents can be
obtained by equipping
the breaker with ARMs 13
Technologies, thereby
reducing the arc flash energy
available at downstream
Original AK-2A-50 AK2A50-AR1600M 14
devices during maintenance
periods. Additional switchgear
maintenance problems Original LA-600 LA600-AR600NM 15
such as parts unavailability
and lengthy maintenance ITE 16
procedures can be eliminated.
This solution often provides
a substantial total installed Original AKR-4A-30 AKR4A30-AR800NM
17
cost savings when compared
to completely replacing the
switchgear assembly. 18
Original K-600 K-600-AR600NM 19

20
21
22
23
24
25
17 Switchgear
Low Voltage Breaker Drawout Vacuum Starter Replacement
Low Voltage Breaker Features Motor Starter VSR Designs

1 Drawout Vacuum Advantages The LV-VSR consists ● Westinghouse DB and DS
Starter Replacement The use of an LV-VSR of an Eaton V201 vacuum ● GE
2 vacuum starter can prolong contactor, Class J current
limiting fuses, multi-function
● ITE
device life and significantly ● and others
reduce maintenance repair motor protective relay, three
3 and downtime. current transformers and an
integral control power
Contact EESS at 877-276-9379
for more details.
A low voltage air circuit transformer.
4 breaker has an effective life
Vacuum Contactor
Life
of 4000 operations while an Exceptional electrical and
LV-VSR vacuum starter has Eaton’s V201 vacuum
5
mechanical life is offered
an effective life of 1,000,000 contactor is designed for by the V201 contactor—
operations. For example, a starting and controlling up to 1,000,000 electrical
6 motor starting application that three-phase, 50/60 Hz AC operations and 2,500,000
required two starts per hour motors. Current interruption mechanical operations, even
on continuous duty would is contained within the under harsh conditions.
7 require a major rebuild of
the low voltage breaker
vacuum bottles and no
arc byproducts are vented Drawout Capability
DB-25-LV-VSR Shown
within three months. The to the outside environment. The LV-VSR is mounted on a
8 Product Description expected life of an LV-VSR Contact condition is given drawout frame and maintains
Eaton’s low voltage VSR vacuum starter would be by wear indicators. the safety interlocking system
over 50 years. of the low voltage switchgear.
9 is a self-contained vacuum
starter replacement for a low
Series Current Limiting Fuses
The LV-VSR vacuum starter Class J current limiting Ease of Installation
voltage drawout air circuit
uses state-of-the-art Eaton fuses provide short-circuit The LV-VSR may be inserted
10 breaker used for motor
starting applications.
vacuum interrupters. The protection and allow a into a standard breaker
interrupters employ the combination rating of compartment without
11 In some cases, low voltage
air circuit breakers are
latest vacuum technology
with long life, resistance to
100 kA at 480 or 600V. modification to the
compartment. The primary
environmental contaminants C440 Electronic Overload Relay
used for motor starting and secondary contact
12 applications. Air circuit
breakers are not designed
and positive contact wear
indicators.
Eaton’s C440 multi-function
electronic, motor protection
structures and drawout
mechanism are identical.
to withstand the frequent relay provides the following The LV-VSR control scheme
13 switching service and
The integral, solid-state,
trip units used on the air
features: will interface with standard
the mechanical stresses ● Overload protection, switchgear wiring with no cell
circuit breakers are designed
associated with repetitive modifications and remote
14 motor starting duty. This
primarily for cable and Class 10A, 10, 20 or 30
control schemes, if existing,
transformer protection. ● Phase unbalance
is due to the breaker are maintained.
Motors require more protection, selectable
15 mechanism that must be
designed to close and latch
precisely set overcurrent (ON/OFF)
devices that prevent motor ● Ground fault selectable
against a fault. In order to
16
damage as well as avoiding (ON/OFF)
meet these requirements,
nuisance tripping. A solid-
the mechanism must close ● Remote reset
state relay, Eaton Type C440,
at high speeds with a great Alarm relay output contact
17
●
provides overload protection
deal of force. Frequent ● LED status indication
and phase unbalance
closing operations stress
protection. This relay was ● Communication
18
and deteriorate the
exclusively designed for modules available
breaker mechanisms.
motor protection.
Eaton’s LV-VSR is a self-
19 contained replacement
vacuum starter for a low
20 voltage drawout air circuit
breaker. The LV-VSR is
interchangeable with the
21 drawout breaker element and
requires no cell modifications.
22
23
24
25
Switchgear
Low Voltage Breaker Drawout Vacuum Starter Replacement
17
Safety Features LV-VSR Control Features Ease of Maintenance Technical Data
The LV-VSR vacuum starter LV-VSR vacuum starter offers The LV-VSR control and Specifications 1
retains all the safety features the following standard control components are front- Ratings
of the low voltage switchgear
including:
features. Other devices can
be supplied on request.
mounted for easy access.
The LV-VSR vacuum starter is 2
The LV-VSR uses the rated as follows:
Racking the LV-VSR Start–stop pushbuttons same line and load finger
3
● ●
● Maximum continuous
vacuum starter is ● Eaton C440 electronic clusters, secondary contact
current—425A
prevented while the overload relay assemblies and drawout
Maximum voltage
4
●
contactor is in the closed ● Provision for remote mechanism as the original
position. Closing the circuit breaker. Renewal rating—600V
control operation
LV-VSR vacuum starter is parts are readily available. ● Short-circuit rating at
Custom-designed
5
●
prevented while racking 240–600V, 200 kA
wiring schemes
● Breaker position indication ● Maximum motor hp at
is provided (connected, 550/575V, 400 hp
test, disconnect, remove) ● Maximum motor hp at 6
● The LV-VSR vacuum starter 440/460V, 300 hp
is padlockable (optional) in
either the connect, test or
● Maximum motor hp at 7
220/230V, 150 hp
disconnect positions
● Positive ground connection 8
is maintained
● Closed door tripping 9
● Closed-door control, if
existing, can be maintained
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
17 Switchgear
Systems Pow-R Breakers can be applied in Optional trip units such as the The Systems Pow-R Breaker
1 Breaker (SPB) fully rated, selective systems Digitrip RMS 610 that has a has available a complete
while providing full selectivity large four-digit alphanumeric family of integrally mounted
through the applied breaker’s display of load currents, cause accessories. Shunt trip, spring
2 short-time rating. of trip and self diagnostics can release solenoid, undervoltage
also be specified. The RMS release, auxiliary switches,
Both mechanical and
3 electrically operated versions
810, which in addition to the
610 features, displays and
key interlocks, mechanical
interlocks and covers
of the breaker feature a transmits via the IMPACC/ for the close and/or open
4 true two-step stored energy
mechanism with no change in
PowerNet communications
network power and energy
pushbuttons are just an
example of the accessories
dimensions. This mechanism values, may also be provided. that can be mounted on
5 allows maximum five-cycle
closing usually required for
The RMS 910 also displays the breaker.
power quality data, power
generator paralleling. factor and phase-to-phase Product History
6 An interrupting capacity of voltages, and transmits Since its introduction to
150,000A at 480V without waveform capture the market in 1976, the
7 fuses and short-time
capabilities of up to 85,000A
information. SPB has provided long and
reliable service. Tens of
The most technologically thousands of SPBs have been
SPB-100 Series—3000A are available. Systems Pow-R
8 Breakers are UL Listed for
advanced trip unit in the
Digitrip family is the Digitrip
manufactured and placed into
service throughout the world
100% application. OPTIM. The OPTIM 750 in switchboards, automatic
9 Systems Pow-R Breakers has features similar to the
Digitrip 610 and the OPTIM
transfer switches and other
must be applied within specialty OEM manufactured
their published ratings in 1050 has features similar to power distribution products.
10 accordance with UL and the Digitrip 910. Both have
NEMA Standards defined as the additional feature of being Systems Pow-R Breakers
programmable, rather than can be identified using two
11 “Usual Service Conditions.”
having to be set by unique numbers. One is the
Four basic frame sizes (400/ discrete switches. This S.O. (shop order number).
800/1200A, 1600/2000A,
12 2500/3000A and 4000/5000A)
programmability allows for
an almost infinite number
The shop order number
is located either on the
cover the continuous ampere of trip settings, which in turn breaker’s nameplate or on
13 SPB-65 Series—1600A range of 100 to 5000A. provides for even closer
system coordination.
the left side of the breaker.
The Systems Pow-R An example of this number
14 Breakers use the proven
microprocessor-based
All trip units use completely
interchangeable rating plugs.
is S.O. 74E2792.01.
trip unit technology that These plugs, when applied The second number is a
15 was pioneered by Eaton.
Developments in
with the appropriate sensors,
give the breakers a tripping
30-digit feature and option
number. The first 10
microprocessor technology range of 100 to 5000A. characters of the feature
16 have given us the new family
The Systems Pow-R Breaker
and option number are
considered to be the feature
of Digitrip RMS electronic
trip units and the even can be supplied in either or style number, the next 20
17 newer OPTIM programmable fixed or drawout mounting characters are the option or
SPB-50 Series—800A trip unit. configurations. The drawout edge number. This number is
assembly consists of a also located on the breaker’s
18 Product Description All breakers come standard stationary frame and a moving nameplate or on the left side
The Cutler-Hammer Systems with the Digitrip RMS 510 trip carriage with four positions: of the breaker.
19 Pow-R Breaker is an encased
power breaker designed to
units that have long time and
instantaneous (LI) tripping
connected, test, disconnected
and fully withdrawn. The An example of this number is:
provide benefits of special functions. Short-time delay fixed configuration can be Feature and option
20 interest to distribution
systems designers.
and three- or four-wire ground
fault protection can be
supplied as either front or
rear connected.
8702C35G012297240000000
1000144
supplied as optional tripping
21 Systems Pow-R Breakers
can be applied as individual
characteristics, thereby Feature/style 8702C35G01
providing for up to nine phase
breakers in separate and ground current settings. Option/edge
22 enclosures or in switchboards
as mains, ties or feeder
This provides maximum 22972400000001000144
flexibility in trip curve shaping
breakers. They can be applied
23 in low voltage distribution
and system coordination.
Any combination of these trip
systems through 600 Vac, functions (LI, LS, LSI, LIG,
50 or 60 Hz. Because they
24 combine high interrupting
LSG or LSIG) can be provided
within the Digitrip family of
capacity with short-time delay trip units.
25 tripping, Systems Pow-R
Switchgear
17
Product History Time Line
1
Product 1970 1975 1980 1985 1990 1995 2000 Present
Westinghouse SPB 2
Cutler-Hammer SPB
3
Replacement Capabilities Trip Units Does the breaker reliably Are the recommended
4
Genuine new SPB ● Digitrip 500, 600, 700, 800 perform as expected? maintenance intervals
replacement parts and ● Digitrip 510 being followed?
If the breaker does not
accessories, including those ● Digitrip 610 perform reliably even when There is a tendency to stretch
listed in SPB Renewal Parts ● Digitrip 810 properly maintained or the maintenance interval well 5
Data RP01301013E, dated serviced, the mechanism or beyond the manufacturer’s
February 2006, are available. ● Digitrip 910
Contact 1-800-222-9773 ● OPTIM 750
the entire breaker should be
considered for replacement.
recommendations. This is
dangerous. Some studies 6
for price and availability, or ● OPTIM 1050 have shown that if a circuit
check Vista. ● Pow-R-Trip 7 rating plugs Does the breaker trip
system perform reliably?
breaker is left closed for
a period of five to seven
7
The following parts and ● Digitrip rating plugs for
accessories are available: 500, 600, 700, 800 Older SPB breakers used trip years, it may not operate
systems that are no longer as expected when needed 8
Mechanism and Related Parts Technology Upgrades being supported by Eaton. to do so.
Charging handle Upgrade solutions for SPB
9
●
Due to changes in the typical If the answers to the above
● Cover assembly breakers include trip unit distribution system and the questions all indicate that the
Mechanism assembly upgrades. These solutions addition of numerous
●
existing trip system or the
● Trip unit cover plate
focus on replacing the older
technology tripping systems
harmonic generating
loads, some early vintage
circuit breaker does not 10
assembly need to be replaced, then
with the latest technology electronic trip systems could
Electrical Attachments offerings. The latest experience unreliable or
the old technology breaker
is still good enough, and 11
Shunt trip assembly technology permits inaccurate trip behavior.
● maintenance solutions
significant improvements If this is the case, the trip
● CT ground fault to be realized in improved system should be replaced.
are recommended: 12
● Undervoltage release coordination and protection, 1. Maintain the breaker at
Is there a need for energy
Remote time delay remote metering and one- to two-year intervals
13
●
monitoring, network management? using original OEM parts.

● Auxiliary switch
communications and energy Breakers with older
● Capacitor trip device
● Secondary connectors
management information. technology trip systems
2. Use factory authorized
service for more 14
Is the old technology could not support the extensive repair
● Plate assembly demands of energy
● T-connectors
breaker still good enough?
management. Modern trip
needs and mechanism
replacement.
15
● Pressure terminals That depends on the answers systems provide not only
Spring Release Solenoid
to the following questions. improved protection, but
energy monitoring, power
Eaton can provide loaner
breakers to maintain
16
Electrical Operator Can the problem be solved
Breaker Accessories quality measurement and system uptime while the
● Key interlock
with renewal parts? communications. If any of
these are desired, the trip
maintenance or factory
authorized service is being
17
Some problems can be
● Cover accessories solved quickly and simply system should be replaced. performed. If any answer to
● Deadfront shield with the installation of the above questions indicate 18
● Door escutcheon replacement parts and that the trip system or the
circuit breaker should be
● Fixed-mounted breakers accessories. Eaton continues
to manufacture new genuine replaced, then the old 19
● Behind-the-door and technology breaker is no
replacement parts and
through-the-door
drawout breakers
accessories for SPBs. longer good enough, and
Upgrade Solutions are
20
recommended.
Eaton offers a choice of two 21
upgrade solutions:
1. Trip system retrofit. 22
2. New SPB breaker.
23
24
25
17 Switchgear
In summary, how do we choose The Breaker Service Center Further Information

1 the right upgrade solution? also stocks a variety of loaner
Publication
Does the breaker perform SPB breakers to keep your Number Description
customer up and running
2 reliably except for the trip
system? while their breaker is being IL 15156B Removal and replacement of moving and stationary conductors and
operating mechanism in a Systems Pow-R breaker.
serviced.
If “Yes,” then a Trip System
3 Retrofit is the preferred If you have an opportunity
IL 6647C21H03 Key interlock installation instructions for through-the-door drawout
Systems Pow-R breakers.
solution. or need further information, LEM010 Problems with SPB breakers/we have the solutions tri-fold.
4 Does the breaker perform
call Eaton’s Breaker Service
Center at 1-877-275-7782. RP01301013E Systems Pow-R breakers renewal parts and accessories.
reliably but energy
Field Service and Testing
5 management, power
quality measurement (Performed at Customer Pricing Information New, genuine SPB
replacement parts and
or communications site): Provided by Eaton’s Newly manufactured
accessories can be identified
6 are desired? Electrical Services & Systems
(EESS), Field Service and
replacement SPB breakers
and cassettes for existing in publication RP01301013E.
If “Yes,” then a Trip System switchgear manufactured in Call 1-800-222-9773 for price
Testing includes initial
and availability or check Vista.
7 Retrofit is still the preferred
solution.
inspection, secondary injection
testing, service to electrical
Asheville, NC; St. Louis, MO;
or East Pittsburgh, PA, are Price and Availability
operators, handles and hub available through the Digest (PAD)
8 Is breaker reliability an
issue and will it require assemblies, installation of Aftermarket Product
most renewal parts, and trip Center in Asheville, NC. Vista/VISTALINE™ (Discount
extensive service or Symbol LVPCB)
unit upgrades to the Digitrip Call 1-800-257-3278 for
9 repairs?
510. Contact your local EESS price and availability.
If “Yes,” then a new SPB office for more information.
10 breaker is the appropriate
solution. Service and Testing
(Performed at local EESS
11 See Pages V12-T17-35 and
V12-T17-36 for information
facility): EESS has a variety
of service options for SPB
on Digitrip retrofits. breakers including primary
12 Product Support Services
injection testing, mechanism
replacement, replacement
Factory authorized non- of key interlocks and ground
13 warranty service is available fault CT, service to finger
from the Breaker Service clusters and stationary
Center in Skelton, WV. contacts, and trip unit
14 The Breaker Service Center
upgrades to Digitrip 610/810/
910. Contact your local EESS
can perform:
15 ● All service and testing
office for more information.
needs
16 ● Repairs to cracked and
broken cases and frames
17 ● Repairs to damaged
contact assemblies
● Mechanism replacements
18 ● Trip unit upgrades
19
20
21
22
23
24
25
Switchgear
Trip Unit Retrofit Kits
17
Trip Unit Retrofit Kits Ratings Electromechanical trip units In 1985, RK trip units and
Digitrip RMS trip unit were composed of a solenoid, retrofit kits were introduced 1
Application Description retrofit kits are available springs, a diaphragm, seals to provide a solid-state trip
Digitrip RMS trip unit retrofit and air venting apertures. unit small enough to retrofit
kits are fully engineered, field-
for a wide variety of various
manufacturers’ low voltage Three trip units were required General Electric breakers as 2
installable retrofit kits that power breaker frames. per breaker. Due to age or well as the Westinghouse
enable the user to completely
replace an existing tripping
Ratings range from 100 to
4000A. Multi-tapped CTs,
harsh environments these
devices would fail or lose
type DB breakers.
3
system. They are applicable calibration. They required a Peak sensing trip units were
interchangeable rating plugs,
to (600 Vac) low voltage programmable pickup and great deal of preventative
maintenance.
an improvement and provided
improved reliability and 4
power breakers and are time delay settings provide
designed for application on accuracy. Only one trip unit
the user with flexibility.
various manufacturers’ Solid-State Peak Sensing
Trip Units
was required per breaker;
however, peak sensing trip
5
power breakers. Product History
In 1970, the Amptector Trip units were not able to handle
Digitrip RMS trip unit retrofit Originally a
Westinghouse Product
Unit was introduced as the harmonic conditions. They 6
kits provide true rms sensing, standard trip unit on the caused nuisance tripping and
the most accurate and current In the past, there have been Westinghouse type DS unnecessary downtime.
state-of-the-art technology for three types of automatic power circuit breaker. The
True rms Sensing Trip Units
7
measuring amperage loads. control for low voltage power Amptector solid-state trip
breakers: electromechanical In 1987, Westinghouse
True rms sensing removes the
possibility of false tripping due trip units, solid-state peak
system provided much
greater accuracy and introduced the Digitrip II RMS 8
to harmonic distortion of the sensing trip units and state- reliability, and included new trip unit (standard version)
power waveform and enables
greater accuracy in selective
of-the-art true rms sensing
trip units.
features like ground fault (G)
protection, mode of trip
for use on type DS and
SPB power circuit breakers. 9
coordination of the power indication and the ability Digitrip II RMS was the first
10
Electromechanical Trip Units microprocessor-based true
distribution system. The to perform secondary
microprocessor-based Electromechanical trip units rms sensing trip unit.
injection testing.
Digitrip trip unit also allows were initially used in the early
communications for remote 1940s and phased out by
all manufacturers in the
Electromechanical trip True rms trip units enabled
the measuring of current
11
monitoring to a host devices immediately became
mid-1970s. obsolete, creating a retrofit rather than the sensing
computer or local Assemblies
Electronic Monitor (AEM) via Westinghouse used these trip
market. Amptector retrofit kits of current. 12
the Integrated Monitoring were introduced to convert Because they are
devices on types DA and DK
Protection and Control
Communications (PowerNet)
power circuit breakers. They
the type DB breakers that had
been factory equipped with
microprocessor-based
digital devices, they are
13
were also used initially on the
communication system. the electromechanical type capable of taking discrete
DB power circuit breaker.
The electromechanical trip
trip units. samples of the current 14
units were the conventional In 1976, the POW-R-Trip 7 trip waveform in each phase.
By applying a mathematical
form of protection on all
manufacturers’ breakers,
unit was introduced on the
Westinghouse SPB insulated- algorithm, the current is 15
up until the 1970s. case power circuit breaker. A accurately mapped out and
more simplified version with
only two trip functions, known
measured. This method of
measurement provides the
16
as the POW-R-Trip, became ability to adapt to a changing
available in 1978. Then in harmonic content while
providing repeatable and
17
1982, the POW-R Digitrip trip
unit became available and was reliable protection.
offered on the SPB breakers. 18
19
20
21
22
23
24
25
17 Switchgear

1
Page Product 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present
2 Electromechanical Trip Devices (B Breakers)

Amptector Trip Units and Accessories (DS Breakers)
3 Amptector Retrofit Kits, Trip Units, and Accessories (DB Breakers)

POW-R-Trip 7 Trip Units (SPB Breakers)
4 POW-R-Trip Trip Units (SPB Breakers)

POW-R-Digitrip I Trip Units (SPB Breakers)
V12-T17-24 Rating Plugs
5 RK Retrofit Kits, Trip Units and Accessories (DB Breakers)
RK Retrofit Kits, Trip Units and Accessories (GE AK-2A Breakers)
6 V12-T17-21 Digitrip II RMS Trip Units (RMS500, RMS600, RMS700, RMS800)
V12-T17-21 Digitrip III RMS Trip Units (RMS510, RMS610, RMS710, RMS810)
7 V12-T17-29
Digitrip III RMS Retrofit Kits for:
• Westinghouse DA and DK Breakers
V12-T17-31
8
• Westinghouse DB Breakers
V12-T17-33 • Westinghouse DS Breakers
V12-T17-35 • Westinghouse SPB Breakers
9 V12-T17-33 • GE姞 AK-1, AK-2/2A, AK-3/3A, AKR-50. AL-2EO, AL-2-50 Breakers
V12-T17-41 • Allis-Chalmers LA Series Breakers
10 V12-T17-43 • ITE姞 K-Line Breakers

V12-T17-47 • Siemens姞 – Allis Breakers
11 V12-T17-49
V12-T17-51
• Federal Pacific姞 Breakers
• Other Breakers
12 General Information Communications via the Application and

Service Condition
Availability
State-of-the-Art Features PowerNet system allows Digitrip RMS trip unit retrofit
all pertinent information, In order to ensure that Digitrip
13 Digitrip RMS trip unit retrofit
kits come in several different
regarding static and dynamic RMS trip unit retrofit kits
kits are currently available for
select breaker frames from
operation of the breaker, to are successfully applied, the following manufacturers:
model types. Among these
14 types, they provide a variety of
be remotely monitored either
by a host computer or an IQ
installation must only be done
by a qualified individual. ● Westinghouse
accommodating features (see AEM. This facilitates energy ● General Electric
table on Page V12-T17-20).
15 management and power
management. Remember,
Appropriate testing must
be performed to qualify the
● ITE
True rms measurement ● Allis-Chalmers
“If you can’t measure it, you retrofitted breaker prior to
and protection. Extremely
16 accurate and able to can’t manage it.” placing the breaker in service.
Digitrip RMS trip unit retrofit
●
●
Siemens-Allis
Federal Pacific
compensate for harmonic The Packaged Kit kits will provide protection Roller-Smith
17
●
content and disturbances.
Each Digitrip RMS trip unit based on their published
time-current curves when
● Other manufacturers
Ground fault may be added retrofit kit includes a Digitrip
to an existing power breaker. trip unit, an auxiliary CT the breaker is properly
18 Ground fault is offered in a module, a direct trip actuator maintained and operated in
Order Information
In order to obtain the proper
three-wire and a four-wire (DTA), quantity (three) current accordance with the original kit, the following information
19 version. sensors, a rating plug,
interconnecting wiring
manufacturer’s specification
and instructions.
should be provided to your
authorized Eaton distributor:
Zone interlocking is harnesses, mounting
Service Life
20 available on the short time
and ground fault modes of
brackets, copper connectors
(when required), hardware, The physical structure, the
● Breaker manufacturer
● Breaker frame designation
protection. This enables and installation instructions. bus assemblies and control
21 Breaker frame rating
●
enhanced selectivity for Digitrip RMS retrofit kits are wiring of switchgear are
high fault and ground fault complete tripping systems normally in good condition. ● Breaker continuous
coordination between the engineered specifically for The replacement of the trip current rating
22 main and the feeder breakers. each breaker type and frame system coupled along with ● Kit type (see table on
rating. All kits are designed either refurbishment or Page V12-T17-20)
Local monitoring via a display. reconditioning of the breaker (i.e., RMS 510...RMS 810)
23 A red light emitting diode (LED) for field installation.
will prolong the life of the ● Modes of protection
display enables the user to step switchgear and provide
through and read currents and ● Sensor rating
24 energy readings for each phase
modern state-of-the-art
protection.
● Rating plug rating
and ground.
25
Switchgear
17
Definitions of Replacement Digitrip RMS Trip Unit Arcflash Reduction For further information,
and Upgrade Capabilities Retrofit Kits Maintenance System™ contact your local Eaton’s 1
Replacement Digitrip Trip Units Digitrip RMS trip unit retrofit NFPA® 70E-2004 defines Electrical Services & Systems
flash hazard as: “A dangerous office (see Tab 24), or the
2
and Rating Plugs kits are fully engineered, field-
installable retrofit kits that condition associated with Digitrip Retrofit Kit Service
Replacement trip units and Center at 1-800-937-5487.
enable the user to completely the release of energy caused
rating plugs are available and
are used when replacing
retrofit an existing trip system
on low voltage power breakers.
by an electric arc.” This is
primarily heat energy and
3
components with similar
They are applied on breakers may result in serious or life
functionality and protective
features. A complete listing
that do not have existing threatening burns. 4
Digitrip trip systems installed.
of replacement trip units When properly applied to a
Reference Pages V12-T17-28
and rating plugs is found
on Pages V12-T17-21–
–V12-T17-51 for information power breaker, the Arcflash
Reduction Maintenance
5
on retrofit kits.
V12-T17-27. System reduces fault-clearing
Digitrip Trip Unit Upgrades
For breakers previously time and lowers the available 6
retrofitted or shipped from arc flash energy at the
Trip unit upgrades can be the factory with a Digitrip trip connected downstream
used when upgrading the trip system, refer to trip unit and devices. The result is a Modified Digitrip Trip System 7
system only requires a change rating plug replacement, reduction of the hazard with Arcflash Reduction
in trip unit with no additional Maintenance System
hardware. This option is used
Digitrip trip unit upgrades
or upgrade retrofit kits.
risk category, allowing for
improved personnel safety 8
to replace an obsolete Digitrip while eliminating the need
500/600/700/800 or as
outlined in the table below.
Upgrade Retrofit Kits
An upgrade retrofit kit is used
for higher levels of costly
personal protective
9
Use the replacement trip when upgrading a breaker equipment (PPE).
unit and rating plug tables
on Pages V12-T17-21–
(previously retrofitted or
The Arcflash Reduction
10
supplied from the factory
V12-T17-27. with a Digitrip 500/510) to an Maintenance System is
advanced Digitrip 610/810/ controlled by a lockable switch 11
Digitrip Trip Unit Upgrades 910. These are complete that can easily activate a faster
tripping time at the work Digitrip Retrofit with Arcflash
12
kits minus the components
Digitrip Trip Unit location and be incorporated Reduction Maintenance System
common with a basic Digitrip
Existing Upgrade into a lock-out tag-out (LOTO)
500/510 retrofit kit. A “U” in
500 510 the last position of the catalog
number denotes an upgrade
procedure. This switch can be
applied to any low voltage 13
600 610
retrofit kit. Reference Pages power breaker by modifying
700 810/910
V12-T17-28–V12-T17-51 the existing Digitrip trip
system, or retrofitting a
14
800 810/910 for information on upgrade
retrofit kits. breaker with a Digitrip retrofit
15
810 910
kit (see Accessories table
For advanced upgrades on Page V12-T17-28).
16
requiring more than just a trip
unit replacement, a trip unit
retrofit kit or upgrade retrofit
kit is the correct solution.
17
18
19
20
21
22
23
24
25
17 Switchgear
Functional Comparison of Trip Units

1 Past Technology Present Technology
RMS RMS
2 RMS
500
500
Zone
RMS
600
RMS
700
RMS
800 Features
RMS
510
510
Zone
RMS
610
RMS
810
RMS
910
Trip Unit Features
3 ■ ■ ■ ■ Cause-of-trip LED indicators ■ ■ ■ ■ ■
■ ■ ■ ■ ■ Integral self test ■ ■ ■ ■ ■
4 ■ ■ ■ ■ ■ Trip reset button ■ ■ ■ ■ ■
■ ■ ■ ■ ■ Hardware driven thermal memory
5 Software driven thermal memory (sel. O/O) ■ ■ ■ ■ ■
■ ■ ■ ■ ■ Discriminator circuit on LS and LSG protection modes
6 Discriminator circuit on LS and LSG protection modes selectable (on/off) ■ ■ ■ ■ ■
■ ■ ■ ■ Zone protective interlocking for short time and ground fault modes of protection ■ ■ ■ ■
7 ■ ■ ■ ■ Auxiliary contact for long time, short circuit and ground fault functions ■ ■ ■
■ ■ Local display of phase currents ■ ■ ■
8 ■ ■ Local display of ground currents ■ ■ ■

■ ■ Local display of cause of trip ■ ■ ■
9 ■ Local display of energy (MWh) ■ ■

■ Local display of peak demand (MW) ■ ■
10 ■ Local display of present demand (MW) ■ ■

PowerNet Communication Features
11 ■ ■ Data communicated with PowerNet includes: all display values, trip unit status, high
load alarm, cause of trip, rating plug status, breaker status, reason for breaker status
■ ■
Trip settings ■ ■
12 Power factor ■ ■
■ ■ Control via the PowerNet system (open/close) ■ ■
13 Voltage phase-to-phase, displayed on trip unit and communicated via ■

PowerNet communications
14 Total harmonic distortion (THD); phase A, B, C. Displayed on trip unit and

communicated via PowerNet communications
■
Total harmonic distortion per harmonic from the 2nd through the 27th harmonic ■
15 displayed on trip unit and communicated via PowerNet communications
System power factor. Displayed on trip unit and communicated via PowerNet communications ■
16
17
18
19
20
21
22
23
24
25
Replacement Digitrip RMS Trip Units for Power Circuit Breakers
Switchgear
17
Replacement
Capabilities 1
Digitrip RMS Trip Units for
Power Circuit Breakers 2
Digitrip RMS Trip
Unit Replacement 3
When a Digitrip RMS trip unit
requires replacement, it can
be replaced directly using the 4
enclosed charts. Observe the
following restrictions:
5
The group function (G)
cannot be added in the field
just by changing the trip unit. 6
Digitrip Units—Standard, Horizontal and Vertical Configurations
Trip Functions
All Digitrip RMS retrofit kit
7
types are available with the Standard Retrofit RMS Replacement Trip Units for DS and SPB Breakers
necessary combinations of
long, short, instantaneous
■ Shaded area denotes obsolete or discontinued products and services. 12 8
Digitrip Protective Catalog Style Digitrip Protective Catalog Style
and ground fault (LSIG) Model Functions Number Number Model Functions Number Number
modes of protection as
Past Technology Present Technology
9
depicted and deemed
necessary by industry RMS 500 Ll T51BLI 1230C97G01 RMS 510 Ll S51LI 7829C05G01
standards. RMS 500 LSI T52BLSI 1230C97G02 RMS 510 LSI S52LSI 7829C05G02 10
The combinations of modes RMS 500 LS T53BLS 1230C97G03 RMS 510 LS S53LS 7829C05G03
of protection are: RMS 500 LIG T54BLIG 1230C97G04 RMS 510 LIG S54LIG 7829C05G04 11
● Ll RMS 500 LSG T55BLSG 1230C97G05 RMS 510 LSG S55LSG 7829C05G05
● LSI RMS 500 LSIG T56BLSIG 1230C97G06 RMS 510 LSIG S56LSIG 7829C05G06 12
● LS RMS 600 Ll T61BLI 1230C97G07 RMS 610 Ll S61LI 7829C10G01
● LIG RMS 600 LSI T62BLSI 1230C97G08 RMS 610 LSI S62LSI 7829C10G02 13
● LSG RMS 600 LS T63BLS 1230C97G09 RMS 610 LS S63LS 7829C10G03
● LSIG RMS 600 LIG T64BLIG 1230C97G10 RMS 610 LIG S64LIG 7829C10G04 14
Rating Plug Replacement RMS 600 LSG T65BLSG 1230C97G11 RMS 610 LSG S65LSG 7829C10G05
When changing or replacing
rating plugs, use the
RMS 600 LSIG T66BLSIG 1230C97G12 RMS 610 LSIG S66LSIG 7829C10G06 15
RMS 700 3 Ll T71BLI 1230C97G19 RMS 810 Ll S81LI 7829C08G01
charts provided on Pages
V12-T17-25–V12-T17-27 RMS 700 3 LSI T72BLSI 1230C97G20 RMS 810 LSI S82LSI 7829C08G02 16
for DS, SPB and all other RMS 700 3 LS T73BLS 1230C97G21 RMS 810 LS S83LS 7829C08G03
retrofitted breakers. RMS 700 3 LIG T74BLIG 1230C97G22 RMS 810 LIG S84LIG 7829C08G04
17
RMS 700 3 LSG T75BLSG 1230C97G23 RMS 810 LSG S85LSG 7829C08G05
RMS 700 3 LSIG T76BLSIG 1230C97G24 RMS 810 LSIG S86LSIG 7829C08G06
18
RMS 800 Ll T81BLI 1230C97G13 RMS 910 Ll S91LI 7829C09G01
RMS 800
RMS 800
LSI
LS
T82BLSI
T83BLS
1230C97G14
1230C97G15
RMS 910
RMS 910
LSI
LS
S92LSI
S93LS
7829C09G02
7829C09G03
19
20
RMS 800 LIG T84BLIG 1230C97G16 RMS 910 LIG S94LIG 7829C09G0
RMS 800 LSG T85BLSG 1230C97G17 RMS 910 LSG S95LSG 7829C09G05
RMS 800 LSIG T86BLSIG 1230C97G18 RMS 910 LSIG S96LSIG 7829C09G06
21
Notes
1 At the time of this publication, the standard trip units for low voltage Digitrip retrofit kits are the RMS 510/610/810/910. From 1989 to 1996, the
standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/ 22
800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember, when replacing a 500/600/700/800 unit with a 510/610/
810/910, the rating plug must also be replaced.
2 Rating plugs for the 500/600/700/800 trip units will still be available. These rating plugs are not interchangeable with the 510/610/810/
910 trip units. Likewise, rating plugs for the 510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.
23
3 There is no direct replacement for Digitrip RMS 700. Use Digitrip RMS 810 or 910.
24
25
17 Switchgear
Horizontal Retrofit RMS/R Replacement Trip Units for all Other Breakers
1 ■ Shaded area denotes obsolete or discontinued products and services. 12
2 Model Functions Number Number Model Functions Number Number
3 RMS/R 500 Horizontal Ll RH51BLI 1232C84G01 RMS 510 Ll SRH51LI 7801C36G01

RMS/R 500 Horizontal LSI RH52BLSI 1232C84G02 RMS 510 LSI SRH52LSI 7801C36G02
4 RMS/R 500 Horizontal

RMS/R 500 Horizontal
LS
LIG
RH53BLS
RH54BLIG
1232C84G03
1232C84G04
RMS 510
RMS 510
LS
LIG
SRH53LS
SRH54LIG
7801C36G03
7801C36G04
5
RMS/R 500 Horizontal LSG RH55BLSG 1232C84G05 RMS 510 LSG SRH55LSG 7801C36G05
RMS/R 500 Horizontal LSIG RH56BLSIG 1232C84G06 RMS 510 LSIG SRH56LSIG 7801C36G06
RMS/R 600 Horizontal Ll RH61BLI 1232C84G07 RMS 610 Ll SRH61LI 7801C46G01
6 RMS/R 600 Horizontal LSI RH62BLSI 1232C84G08 RMS 610 LSI SRH62LSI 7801C46G02
RMS/R 600 Horizontal LS RH63BLS 1232C84G09 RMS 610 LS SRH63LS 7801C46G03
7 RMS/R 600 Horizontal LIG RH64BLIG 1232C84G10 RMS 610 LIG SRH64LIG 7801C46G04
8 RMS/R 600 Horizontal LSIG RH66BLSIG 1232C84G12 RMS 610 LSIG SRH66LSIG 7801C46G06
RMS/R 700 Horizontal 3 Ll RH71BLI 1232C84G19 RMS 810 Ll SRH81LI 7801C48G01
9 RMS/R 700 Horizontal 3 LSI RH72BLSI 1232C84G20 RMS 810 LSI SRH82LSI 7801C48G02
RMS/R 700 Horizontal 3 LS RH73BLS 1232C84G21 RMS 810 LS SRH83LS 7801C48G03
10 RMS/R 700 Horizontal 3 LIG RH74BLIG 1232C84G22 RMS 810 LIG SRH84LIG 7801C48G04
RMS/R 700 Horizontal 3 LSG RH75BLSG 1232C84G23 RMS 810 LSG SRH85LSG 7801C48G05
11 RMS/R 700 Horizontal 3 LSIG RH76BLSIG 1232C84G24 RMS 810 LSIG SRH86LSIG 7801C48G06
RMS/R 800 Horizontal LI RH81BLI 1232C84G13 RMS 910 Ll SRH91LI 7801C49G01
12 RMS/R 800 Horizontal LSI RH82BLSI 1232C84G14 RMS 910 LSI SRH92LSI 7801C49G02
RMS/R 800 Horizontal LS RH83BLS 1232C84G15 RMS 910 LS SRH93LS 7801C49G03
13 RMS/R 800 Horizontal LIG RH84BLIG 1232C84G16 RMS 910 LIG SRH94LIG 7801C49G04
14 RMS/R 800 Horizontal LSIG RH86BLSIG 1232C84G18 RMS 910 LSIG SRH96LSIG 7801C49G06
Notes
15
1 At the time of this publication, the standard trip units for low voltage Digitrip retrofit kits are the RMS 510/610/810/910. From 1989 to 1996, the standard trip units were the RMS 500/600/700/800.
These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember, when replacing a
500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.
16
2 Rating plugs for the 500/600/700/800 trip units will still be available. These rating plugs are not interchangeable with the 510/610/810/910 trip units. Likewise, rating plugs for the
510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

17
18
19
20
21
22
23
24
25
Switchgear
17
Vertical Retrofit RMS/R Replacement Trip Units for all Other Breakers
■ Shaded area denotes obsolete or discontinued products and services. 12 1
Model Functions Number Number Model Functions Number Number
2
RMS/R 500 Vertical
RMS/R 500 Vertical
Ll
LSI
RV51BLI
RV52BLSI
1232C97G01
1232C97G02
RMS 510
RMS 510
Ll
LSI
SRV51Ll
SRV52LSI
7801C37G01
7801C37G02
3
RMS/R 500 Vertical
RMS/R 500 Vertical
LS
LIG
RV53BLS
RV54BLIG
1232C97G03
1232C97G04
RMS 510
RMS 510
LS
LIG
SRV53LS
SRV54LIG
7801C37G03
7801C37G04
4
5
RMS/R 500 Vertical LSG RV55BLSG 1232C97G05 RMS 510 LSG SRV55LSG 7801C37G05
RMS/R 500 Vertical LSIG RV56BLSIG 1232C97G06 RMS 510 LSIG SRV56LSIG 7801C37G06
RMS/R 600 Vertical Ll RV61BLI 1232C97G07 RMS 610 Ll SRV61Ll 7801C41G01
RMS/R 600 Vertical LSI RV62BLSI 1232C97G08 RMS 610 LSI SRV62LSI 7801C41G02 6
RMS/R 600 Vertical LS RV63BLS 1232C97G09 RMS 610 LS SRV63LS 7801C41G03
RMS/R 600 Vertical LIG RV64BLIG 1232C97G10 RMS 610 LIG SRV64LIG 7801C41G04 7
RMS/R 600 Vertical LSIG RV66BLSIG 1232C97G12 RMS 610 LSIG SRV66LSIG 7801C41G06 8
RMS/R 700 Vertical 3 Ll RV71BLI 1232C97G19 RMS 810 Ll SRV81Ll 7801C42G01
RMS/R 700 Vertical 3 LSI RV72BLSI 1232C97G20 RMS 810 LSI SRV82LSI 7801C42G02 9
RMS/R 700 Vertical 3 LS RV73BLS 1232C97G21 RMS 810 LS SRV83LS 7801C42G03
RMS/R 700 Vertical 3 LIG RV74BLIG 1232C97G22 RMS 810 LIG SRV84LIG 7801C42G04 10
RMS/R 700 Vertical 3 LSG RV75BLSG 1232C97G23 RMS 810 LSG SRV85LSG 7801C42G05
RMS/R 700 Vertical 3 LSIG RV76BLSIG 1232C97G24 RMS 810 LSIG SRV86LSIG 7801C42G06 11
RMS/R 800 Vertical Ll RV81BLI 1232C97G13 RMS 910 Ll SRV91Ll 7801C43G01
RMS/R 800 Vertical LSI RV82BLSI 1232C97G14 RMS 910 LSI SRV92LSI 7801C43G02 12
RMS/R 800 Vertical LS RV83BLS 1232C97G15 RMS 910 LS SRV93LS 7801C43G03
RMS/R 800 Vertical LIG RV84BLIG 1232C97G16 RMS 910 LIG SRV94LIG 7801C43G04
13
RMS/R 800 Vertical LSIG RV86BLSIG 1232C97G18 RMS 910 LSIG SRV96LSIG 7801C43G06
14
Notes
15
16

17
18
19
20
21
22
23
24
25
17 Switchgear
Replacement Digitrip RMS Rating Plugs
Digitrip RMS DS and retrofit rating plugs Following a trip operation

1 Rating Plugs must be selected to match and with no supplementary
the desired continuous control power available,
Product Description current rating of the breaker, the battery will maintain
2 the sensor tap setting and the mode of trip LED for
the system frequency, i.e., approximately 60 hours.
3 50 or 60 Hz.
Note: At the time of this
Rating plugs are equipped publication, the standard trip units
for low voltage Digitrip retrofit kits
4 with a backup battery to
maintain the mode of trip are the RMS 510/610/810/910.
From 1989 to 1996, the standard
operation following a circuit trip units were the RMS 500/
5 SPB Rating Plug and Details breaker tripping when
external power is not
600/700/800. These trip units
are no longer in production.
Rating plugs for Digitrip RMS available. The battery is Replacement orders for the
6 trip units determine the
continuous current rating
a long-life lithium type, 500/600/700/800 trip units will be
filled by the equivalent 510/610/
which is accessible from the
of the circuit breaker. All front of the trip unit, without 810/910 trip units. Remember,
7 protection function settings removing the rating plug. when replacing a 500/600/700/
800 unit with a 510/610/810/910,
on the face of the trip unit Replacement types and
are expressed in per unit the rating plug must also
8 multiples of the rating plug
instructions are provided in
Application Data 33-855.
be replaced.
ampere rating (In).
Note: Rating plugs for the 500/
9 The rating plug is interlocked 600/700/800 trip units will still
be available.These rating plugs
with the tripping mechanism
are not interchangeable with
to automatically “open” the
10 breaker when the plug is
the 510/610/810/910 trip units.
Likewise, rating plugs for
removed. The breaker will the 510/610/810/910 are not
11 remain “trip free” with the
plug removed.
interchangeable with the
500/600/700/800 trip units.
12 SPB rating plugs must be

selected to match the desired
continuous current rating of Rating Plug for All Other
Retrofitted Breakers
13 the breaker, as well as the
frame rating and the system
frequency, i.e., 50 or 60 Hz.
14
15
16
DS Rating Plug
17
18
19
20
21
22
23
24
25
Replacement Digitrip RMS Rating Plugs for DS Breakers
Switchgear
17
Replacement Capabilities
1
Rating Plugs for DS Breakers 1234
Past Technology (500/600/700/800) Present Technology (510/610/810/910) 2
Sensor Rating 60 Hz 60 Hz Sensor Rating 50/60 Hz 50/60 Hz
Tap Connection Plug Rating Catalog Number 5 Style Number 5 Tap Connection Plug Rating Catalog Number 6 Style Number 6
200 100 PD6D02A010 2613D10G01 200 100 RP6D02A010 3D86734G01
3
200 200 PD6D02A020 2613D10G02 200 200 RP6D02A020 3D86734G02
300 200 PD6D03A020 2613D10G03 300 200 RP6D03A020 3D86734G03 4
300 250 PD6D03A025 2613D10G04 300 250 RP6D03A025 3D86734G04
300 300 PD6D03A030 2613D10G05 300 300 RP6D03A030 3D86734G05 5
400 200 PD6D04A020 2613D10G06 400 200 RP6D04A020 3D86734G06
400 250 PD6D04A025 2613D10G07 400 250 RP6D04A025 3D86734G07 6
400 300 PD6D04A030 2613D10G08 400 300 RP6D04A030 3D86734G08
400 400 PD6D04A040 2613D10G09 400 400 RP6D04A040 3D86734G09 7
600 300 PD6D06A030 2613D10G10 600 400 RP6D06A030 3D86734G10
600 400 PD6D06A040 2613D10G11 600 400 RP6D06A040 3D86734G11 8
600 600 PD6D06A060 2613D10G12 600 600 RP6D06A060 3D86734G12
800 400 PD6D08A040 2613D10G13 800 400 RP6D08A040 3D86734G13 9
800 600 PD6D08A060 2613D10G14 800 600 RP6D08A060 3D86734G14
800 800 PD6D08A080 2613D10G15 800 800 RP6D08A080 3D86734G15
10
1200 600 PD6D12A060 2613D10G16 1200 600 RP6D12A060 3D86734G16
1200 800 PD6D12A080 2613D10G17 1200 800 RP6D12A080 3D86734G17
11
1200 1000 PD6D12A100 2613D10G18 1200 1000 RP6D12A100 3D86734G18
1200
1600
1200
800
PD6D12A120
PD6D16A080
2613D10G19
2613D10G20
1200
1600
1200
800
RP6D12A120
RP6D16A080
3D86734G19
3D86734G20
12
1600
1600
1000
1200
PD6D16A100
PD6D16A120
2613D10G21
2613D10G22
1600
1600
1000
1200
RP6D16A100
RP6D16A120
3D86734G21
3D86734G22
13
14
1600 1600 PD6D16A160 2613D10G23 1600 1600 RP6D16A160 3D86734G23
2000 1000 PD6D20A100 2613D10G24 2000 1000 RP6D20A100 3D86734G24
2000 1200 PD6D20A120 2613D10G25 2000 1200 RP6D20A120 3D86734G25
2000 1600 PD6D20A160 2613D10G26 2000 1600 RP6D20A160 3D86734G26 15
2000 2000 PD6D20A200 2613D10G27 2000 2000 RP6D20A200 3D86734G27
2400 1600 PD6D24A160 2613D10G28 2400 1600 RP6D24A160 3D86734G28 16
2400 2000 PD6D24A200 2613D10G29 2400 2000 RP6D24A200 3D86734G29
2400 2400 PD6D24A240 2613D10G30 2400 2400 RP6D24A240 3D86734G30 17
3200 1600 PD6D32A160 2613D10G31 3200 1600 RP6D32A160 3D86734G31
3200 2000 PD6D32A200 2613D10G32 3200 2000 RP6D32A200 3D86734G32 18
3200 2400 PD6D32A240 2613D10G33 3200 2400 RP6D32A240 3D86734G33
3200 3200 PD6D32A320 2613D10G34 3200 3200 RP6D32A320 3D86734G34 19
4000 2000 PD6D40A200 2613D10G35 4000 2000 RP6D40A200 3D86734G35
4000 2400 PD6D40A240 2613D10G36 4000 2400 RP6D40A240 3D86734G36 20
4000 3200 PD6D40A320 2613D10G37 4000 3200 RP6D40A320 3D86734G37
4000 4000 PD6D40A400 2613D10G38 4000 4000 RP6D40A400 3D86734G38 21
Notes
1 Choose the rating plug to match the sensor tap selected and the continuous current rating.
2 When ordering as part of a retrofit kit, refer to Pages V12-T17-28 through V12-T17-51.
22
23

5 50 Hz rating plugs are available. Contact your local Eaton Field Sales office for details. 24
6 Rating plugs may be ordered separately by above style number or as part of a complete retrofit kit.
25
17 Switchgear
Rating Plugs for SPB Breakers 1234

1 Past Technology (500/600/700/800) Present Technology (510/610/810/910)
2 Tap Connection Plug Rating Catalog Number 5 Style Number 5 Tap Connection Plug Rating Catalog Number 6 Style Number 6
400 200 PD6S04A020 2613D09G01 400 200 RP6S04A020 3D86737G01
3 400
400
250
300
PD6S04A025
PD6S04A030
2613D09G02
2613D09G03
400
400
250
300
RP6S04A025
RP6S04A030
3D86737G02
3D86737G03
4
400 400 PD6S04A040 2613D09G04 400 400 RP6S04A040 3D86737G04
800 400 PD6S08A040 2613D09G05 800 400 RP6S08A040 3D86737G05
800 600 PD6S08A060 2613D09G07 800 600 RP6S08A060 3D86737G07
5 800 800 PD6S08A080 2613D09G08 800 800 RP6S08A080 3D86737G08
1200 600 PD6S12A060 2613D09G09 1200 600 RP6S12A060 3D86737G09
6 1200 800 PD6S12A080 2613D09G10 1200 800 RP6S12A080 3D86737G10
1200 1000 PD6S12A100 2613D09G11 1200 1000 RP6S12A100 3D86737G11
7 1200 1200 PD6S12A120 2613D09G12 1200 1200 RP6S12A120 3D86737G12

1600 800 PD6S16A080 2613D09G13 1600 800 RP6S16A080 3D86737G13
8 1600 1000 PD6S16A100 2613D09G14 1600 1000 RP6S16A100 3D86737G14

1600 1200 PD6S16A120 2613D09G15 1600 1200 RP6S16A120 3D86737G15
9 1600
2000C
1600
1000
PD6S16A160
PD6S21A100
2613D09G16
2613D09G17
1600
2000C
1600
1000
RP6S16A160
RP6S21A100
3D86737G16
3D86737G17
2000C 1200 PD6S21A120 2613D09G18 2000C 1200 RP6S21A120 3D86737G18
10 2000C 1600 PD6S21A160 2613D09G19 2000C 1600 RP6S21A160 3D86737G19
2000C 2000 PD6S21A200 2613D09G20 2000C 2000 RP6S21A200 3D86737G20
11 2000 1600 PD6S20A160 2613D09G21 2000 1600 RP6S20A160 3D86737G21
2000 2000 PD6S20A200 2613D09G22 2000 2000 RP6S20A200 3D86737G22
12 2500 1600 PD6S25A160 2613D09G23 2500 1600 RP6S25A160 3D86737G23
2500 2000 PD6S25A200 2613D09G24 2500 2000 RP6S25A200 3D86737G24
13 2500 2500 PD6S25A250 2613D09G25 2500 2500 RP6S25A250 3D86737G25

3000 1600 PD6S30A160 2613D09G26 3000 1600 RP6S30A160 3D86737G26
14 3000
3000
2000
2500
PD6S30A200
PD6S30A250
2613D09G27
2613D09G28
3000
3000
2000
2500
RP6S30A200
RP6S30A250
3D86737G27
3D86737G28
15
3000 3000 PD6S30A300 2613D09G29 3000 3000 RP6S30A300 3D86737G29
4000 2000 PD6S40A200 2613D09G30 4000 2000 RP6S40A200 3D86737G30
4000 2500 PD6S40A250 2613D09G31 4000 2500 RP6S40A250 3D86737G31
16 4000 3000 PD6S40A300 2613D09G32 4000 3000 RP6S40A300 3D86737G32
4000 3200 PD6S40A320 2613D09G33 4000 3200 RP6S40A320 3D86737G33
17 4000 4000 PD6S40A400 2613D09G34 4000 4000 RP6S40A400 3D86737G34
4000 2000 PD6S40A200 2613D09G30 4000 2000 RP6S40A200 3D86737G30
18 4000 2500 PD6S40A250 2613D09G31 4000 2500 RP6S40A250 3D86737G31
4000 3000 PD6S40A300 2613D09G32 4000 3000 RP6S40A300 3D86737G32
19 4000 3200 PD6S40A320 2613D09G33 4000 3200 RP6S40A320 3D86737G33

4000 4000 PD6S40A400 2613D09G34 4000 4000 RP6S40A400 3D86737G34
20 5000
5000
3000
3200
PD6S50A300
PD6S50A320
2613D09G35
2613D09G36
5000
5000
3000
3200
RP6S50A300
RP6S50A320
3D86737G35
3D86737G36
21
5000 4000 PD6S50A400 2613D09G37 5000 4000 RP6S50A400 3D86737G37
5000 5000 PD6S50A500 2613D09G38 5000 5000 RP6S50A500 3D86737G38
22 Notes
23 3 At the time of this publication, the standard trip units for low voltage Digitrip retrofit kits are the RMS 510/610/810/910. From 1989 to 1996, the standard trip units were the RMS 500/600/700/800.
24

5 50 Hz rating plugs are available. Contact your local Eaton Field Sales office for details.
25
Switchgear
17
Rating Plugs for All Other Breakers 1234
Past Technology (500/600/700/800) Present Technology (510/610/810/910) 1
Tap Connection Plug Rating Catalog Number 5 Style Number 5 Tap Connection Plug Rating Catalog Number 6 Style Number 6
2
200 100 PR6A02A010 3D86709G01 200 100 RP6A02A010 3D86766G01
200
250
200
250
PR6A02A020
PR6A02A025
3D86709G02
3D86709G11
200
250
200
250
RP6A02A020
RP6A02A025
3D86766G02
3D86766G11
3
300
300
200
250
PR6A03A020
PR6A03A025
3D86709G36
3D86709G12
300
300
200
250
RP6A03A020
RP6A03A025
3D86766G36
3D86766G12
4
5
300 300 PR6A03A030 3D86709G37 300 300 RP6A03A030 3D86766G37
400 200 PR6A04A020 3D86709G13 400 200 RP6A04A020 3D86766G13
400 250 PR6A04A025 3D86709G14 400 250 RP6A04A025 3D86766G14
400 300 PR6A04A030 3D86709G15 400 300 RP6A04A030 3D86766G15 6
400 400 PR6A04A040 3D86709G03 400 400 RP6A04A040 3D86766G03
600 300 PR6A06A030 3D86709G16 600 300 RP6A06A030 3D86766G16 7
600 400 PR6A06A040 3D86709G17 600 400 RP6A06A040 3D86766G17
600 600 PR6A06A060 3D86709G04 600 600 RP6A06A060 3D86766G04 8
800 400 PR6A08A040 3D86709G18 800 400 RP6A08A040 3D86766G18
800 600 PR6A08A060 3D86709G19 800 600 RP6A08A060 3D86766G19 9
800 800 PR6A08A080 3D86709G05 800 800 RP6A08A080 3D86766G05
1200 600 PR6A12A060 3D86709G20 1200 600 RP6A12A060 3D86766G20 10
1200 800 PR6A12A080 3D86709G21 1200 800 RP6A12A080 3D86766G21
1200 1000 PR6A12A100 3D86709G22 1200 1000 RP6A12A100 3D86766G22 11
1200 1200 PR6A12A120 3D86709G10 1200 1200 RP6A12A120 3D86766G10
1600 800 PR6A16A080 3D86709G23 1600 800 RP6A16A080 3D86766G23 12
1600 1000 PR6A16A100 3D86709G24 1600 1000 RP6A16A100 3D86766G24
1600 1200 PR6A16A120 3D86709G25 1600 1200 RP6A16A120 3D86766G25
13
1600 1600 PR6A16A160 3D86709G06 1600 1600 RP6A16A160 3D86766G06
2000 1000 PR6A20A100 3D86709G26 2000 1000 RP6A20A100 3D86766G26
14
2000 1200 PR6A20A120 3D86709G27 2000 1200 RP6A20A120 3D86766G27
2000
2000
1600
2000
PR6A20A160
PR6A20A200
3D86709G28
3D86709G07
2000
2000
1600
2000
RP6A20A160
RP6A20A200
3D86766G28
3D86766G07
15
16
3000 1600 PR6A30A160 3D86709G29 3000 1600 RP6A30A160 3D86766G29
3000 2000 PR6A30A200 3D86709G30 3000 2000 RP6A30A200 3D86766G30
3000 2500 PR6A30A250 3D86709G31 3000 2500 RP6A30A250 3D86766G31
3000 3000 PR6A30A300 3D86709G08 3000 3000 RP6A30A300 3D86766G08
17
3200 1600 PR6A32A160 3D86709G39 3200 1600 RP6A32A160 3D86766G39
3200 2000 PR6A32A200 3D86709G40 3200 2000 RP6A32A200 3D86766G40 18
3200 2400 PR6A32A240 3D86709G41 3200 2400 RP6A32A240 3D86766G41
3200 3200 PR6A32A320 3D86709G42 3200 3200 RP6A32A320 3D86766G42 19
4000 2000 PR6A40A200 3D86709G32 4000 2000 RP6A40A200 3D86766G32
4000 2500 PR6A40A250 3D86709G33 4000 2500 RP6A40A250 3D86766G33 20
4000 3000 PR6A40A300 3D86709G34 4000 3000 RP6A40A300 3D86766G34
4000 3200 PR6A40A320 3D86709G35 4000 3200 RP6A40A320 3D86766G35 21
4000 4000 PR6A40A400 3D86709G09 4000 4000 RP6A40A400 3D86766G09
Notes 22
23
4 Rating plugs for the 500/600/700/800 trip units will still be available. These rating plugs are not interchangeable with the 510/610/810/910 trip units. Likewise, rating plugs for the 24
25
5 50 Hz rating plugs are available. Contact your local Eaton Field Sales office for details.
17 Switchgear
Trip Unit Retrofit Kits—Customer Required Information
Customer Required How to Generate a How to Price a Kit

1 Information Catalog Number To correctly price a Low
Refer to Pages V12-T17-30 voltage Digitrip retrofit kit,
How to Select a Retrofit Kit
2 To properly select a retrofit
to V12-T17-51 to view
the retrofit kit catalog
refer to the Retrofit Kit
Product Guide. This product
kit, the following information numbers for specific breaker guide includes base prices,
3 is required: manufacturers and frames. adders and options for all low
When used in conjunction voltage Digitrip retrofit kits.
● Breaker nameplate For a copy of the Retrofit Kit
with the information obtained
4 information
from this page, these pages Product Guide, contact your
● Manufacturer contain all the information local Eaton Field Sales
5
● Breaker type necessary to generate office or the Digitrip
● Ampere frame size a catalog number. Retrofit Kit Service Center
● Manually or electrically at 1-800-937-5487.
6 operated
Accessories
● Drawout or fixed mounting
7 ● Fused or non-fused
Description
Catalog
Number
Style
Number
● Digitrip trip unit type
required Auxiliary power module PRTAAPM 1267C16G01
8 ● 510, 610, 810, 910 Amptector and Digitrip test set (tests for both) 8779C02G02
● Protective functions Amptector adapter harness 6503C53G01
9 required Amptector two-piece adapter harness (test set half) 6503C54G01
● LI, LSI, LS, LIG, LSG, Amptector two-piece adapter harness (breaker half) 6503C55G01
LSIG
10 ● Continuous current rating
External harness (zone interlock shorting plug non-DS) 6502C83G01
required (trip rating of Simplified cell harness 1 ft 6506C34G01
11 breaker) Simplified cell harness 6 ft 6506C34G02

● Three- or four-wire system Simplified cell harness 4 ft 6506C34G03
(determines number of
12 sensors required)
Arcflash Reduction Maintenance System (ARMS)
Non-DS 9A10160G01
To properly select options, the
13 following questions need to
DS with new Digitrip kit 9A10160G02
be answered: DS for existing Digitrip system 9A10160G03
14 ● Will customer supply Notes

At the time of this publication, the standard trip units for low voltage Digitrip retrofit kits are the RMS 510/610/810/910. From 1989 to 1996, the
120 Vac control power
standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/
or is breaker-mounted
15 CPT needed?
800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember, when replacing a 500/600/700/800 unit with a 510/610/810/
910, the rating plug must also be replaced.
● Applies only to Digitrip Rating plugs for the 500/600/700/800 trip units will still be available. These rating plugs are not interchangeable with the 510/610/810/
16 610, 810 and 910 910 trip units. Likewise, rating plugs for the 510/610/810/910 are not interchangeable with the 500/600/700/800 trip units .
● Are zone interlocks
required?
17 ● Does the application
require relay outputs from
18 the Digitrip 610, 810 or 910
for remote indication?
● Does the breaker have an
19 existing amptector or
Digitrip trip unit installed?
20
If so, what is it?
21
22
23
24
25
Switchgear
Westinghouse DA and DK Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Trip Application Notes for DA and 4. When the ground fault 5. RMS 510 Zone, 610,
Unit Retrofit Kits for DK Power Circuit Breakers (G) option is selected, 810 and 910 retrofit kits 1
1. Retrofit kits are for please observe the include a cell terminal
Westinghouse DA following: block assembly that must
use on 50 and 60 Hz
and DK Breakers distribution systems. be installed in the 2
a. For three-phase, switchgear assembly.
Replacement and 2. All retrofit kits are three-wire solidly
Upgrade Capabilities designed for drawout grounded systems,
Internal switchgear
wiring to accommodate 3
Replacement and upgrade power circuit breakers choose quantity three the customer application
capabilities include
replacement Digitrip trip units
only. Refer all fixed-
mounted breaker
current sensors in
the catalog number
schemes must be added
in the field.
4
and rating plugs, Digitrip trip applications to the development.
unit upgrades, Digitrip RMS
trip unit retrofit kits and
Digitrip retrofit kit
Technical Service Center
b. For three-phase, four- 6. RMS 610, 810 and 910
retrofit kits require a
5
wire solidly grounded
upgrade retrofit kits. For at 1-800-937-5487. systems, choose customer supplied
definitions of these solutions
3. The breaker compartment quantity four current 120 Vac source 6
see Page V12-T17-19. sensors in the catalog connected to the cell
doors on the switchgear terminal block assembly
For Digitrip RMS trip unit retrofit
kits and upgrade retrofit kits,
assembly must be free number development.
Three sensors are to power the Digitrip 7
of panel-mounted RMS digital displays
create the Digitrip RMS retrofit instruments and devices mounted on the
kit catalog number to match (i.e., ammeters, switches, breaker and one
sensor is mounted on
and communications
functions (as applicable). 8
the Westinghouse DA or DK etc.) or the retrofitted
breaker type, retrofit kit type, the switchgear neutral.
protection function, rating plug
breaker may interfere with
these devices when the Hardware to mount 9
type, current sensor type, CPT, compartment door the current sensor on
the switchgear neutral
and type of kit required for
application. See the example
is closed.
and provisions to wire 10
provided on Page V12-T17-30. it into the trip unit
circuit (including a
required pair of breaker 11
secondary disconnect-
ing contacts) are not
included in the kit.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
17 Switchgear
Westinghouse DA and DK Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Westinghouse DA and DK Breakers Catalog Numbering System
1
DT8 8 6 6 88 4 8 – T C S U
2
3
Trip Unit Type 1 RP No Rating Plug T = Digitrip 510, 610, 810, 910 N = Standard kit
5 = 510 basic Cat. Current Rating U = Upgrade kit from Digitrip 500/510
4 Z = 510 zone int. Code Tap Plug
6 = 610 N = Standard kit
21 200 100 N = No sensors
8 = 810
5 22 200 200 3 = Three sensors S = Simplified cell harness
9 = 910 R = Cell harness removed
32 300 200 4 = Four sensors
3Q 300 250
33 300 300
6 Protection
1 = LI
42 400 200
N = No CPT supplied
C = Breaker-mounted CPT
4Q 400 250
2 = LSI
43 400 300
7 3 = LS
4 = LIG
44
63
400
600
400
300 Code Breaker Frame Description Sensor Current Rating of
5 = LSG
64 600 400 Code Sensor and Available Taps
6 = LSIG
8 66
84
600
800
600
400
ALL FRAMES S NO SENSORS PROVIDED
86 800 600 DK2 DK-15 2 2 200
N = No rating plug
9
88 800 800 DE6 DK-25 6 600
6 = 50/60 Hz Plug
C8 1600 800 4 400
CA 1600 1000
2 200
CT 1600 1200
10 CC
HC
1600
3000
1600
1600 DT8
DA-50-800 manual
“Tulip” clusters
8 800, 400
HD 3000 2000 DW8 “Spring wrapped” finger cluster

11 HP
HH
3000
3000
2500
3000 DTC
DA-50-1600 manual
“Tulip” finger cluster
C
8
1600, 800
800, 400
DWC “Spring wrapped” finger cluster
12 DEH DA-75 electric and manual H 3000
Notes
13 1 At the time of this publication, the standard trip units for low voltage Digitrip retrofit kits are the RMS 510/610/810/910.
2 Maximum ampere rating is 200A.
14 Example shown is a Digitrip This information is subject to

retrofit kit for a DA-50-800 change. Updated pricing and
15 manual, with an RMS 810
trip unit, with LSIG protection,
availability information is
included in the Retrofit Kit
with a 60 Hz plug, rated at Product Guide. For a copy
16 800A for a sensor tap of
800A, four sensors (for a
of the Retrofit Kit Product
Guide, contact your local
four-wire ground system) Eaton Field Sales office or the
17 that have a sensor tap of Digitrip Retrofit Kit Service
800A, there is a breaker- Center at 1-800-937-5487.
mounted CPT with the kit,
18 the cell wiring is simplified
(only 6 wires vs. 16), and
19 the breaker was previously
retrofitted with a Digitrip 500/
510, so this is an upgrade kit.
20
21
22
23
24
25
Switchgear
Westinghouse DB Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Retrofit Chronology 4. Type DB-15 and DBL 7. RMS 510 Zone, 610, 810
Kits for Westinghouse Digitrip RMS retrofit kits and breaker components and 910 retrofit kits 1
replacement trip units for may have a metal baffle include a cell terminal
DB Breakers on the inside of the block assembly that must
DB breakers became
available around 1989. The compartment door. be installed in the 2
Digitrip RMS 510 model is If so, the baffle will switchgear assembly.
the modern day replacement
for the Amptector and RK
have to be removed
to accommodate the
Internal switchgear
trip systems. retrofitted DB breaker. the customer application
Replacement and 5. Contact your local Eaton

in the field.
4
Upgrade Capabilities office if the existing
Replacement and upgrade
DB breaker has both an
undervoltage trip device
8. RMS 610, 810 and 910
5
capabilities include replace- (UVTA) and a shunt trip. customer supplied
ment Digitrip trip units and
rating plugs, Digitrip trip unit 6. When the ground fault
120 Vac source 6
connected to the cell
upgrades, Digitrip RMS trip (G) option is selected, terminal block assembly
unit retrofit kits and upgrade
retrofit kits. For definitions
please observe the
following:
to power the Digitrip 7
RMS digital displays
of these solutions, see
Page V12-T17-19. a. For three-phase, three-
and communications
DB-25 Breaker Retrofitted with
For Digitrip RMS trip unit systems, choose 9. If the existing DB breaker
9
Digitrip RMS 810 Retrofit Kit
retrofit kits and upgrade quantity three current has been retrofitted
retrofit kits, create the sensors in the catalog with an Amptector trip
Digitrip RMS retrofit kit number development.
catalog number to match the b. For three-phase, four-
system, and a Digitrip
RMS retrofit is desired, 10
Westinghouse DB breaker wire solidly grounded contact the Digitrip
type, retrofit kit type,
protection function, rating
systems, choose a
quantity of four current
Retrofit Kit Service
Center at 1-800-937-5487
11
plug type, current sensor sensors in the catalog for details.
type, CPT and type of kit
required for application. See
number development. 12
Typical Digitrip RMS 810 Retrofit Kit Three sensors are
for a DB-25 Power Circuit Breaker the example provided on mounted on the
Product Description Page V12-T17-32. breaker and one 13
Digitrip RMS retrofit kits for Application Notes for sensor is mounted on
Westinghouse DB and DBL Westinghouse DB and DBL
Power Circuit Breakers
the switchgear neutral.
Hardware to mount 14
power circuit breakers were
first introduced in 1989. For 1. Retrofit kits are for the current sensor on
a complete description of the use on 50 and 60 Hz the switchgear neutral
and provisions to wire
15
Digitrip RMS trip system and distribution systems.
it into the trip unit
the features of models RMS
510, 610, 810 and 910, see
2. All retrofit kits are circuit (including a 16
designed for drawout required pair of
Page V12-T17-20.
power circuit breakers breaker secondary
Ratings only. Refer all fixed- disconnecting 17
Digitrip RMS retrofit kits mounted breaker contacts) are not
are applied on DB breakers
with frame ratings from 225A
applications to the Digitrip
Retrofit Kit Service Center
18
(DB-15) to 4000A (DB-100) at 1-800-937-5487.
as identified below. The 3. The breaker compartment 19
rating plug and the current doors on the switchgear
sensor rating act in concert
to provide for a wide
assembly must be
free of panel-mounted
20
spectrum of overload and instruments and devices
short-circuit settings. (i.e., ammeters, switches, 21
etc.) or the retrofitted
breaker may interfere
with these devices 22
when the compartment
23
door is closed.
24
25
17 Switchgear
Westinghouse DB Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Westinghouse DB Breakers Catalog Numbering System
1
DB6 8 6 6 4Q 4 4 – T C S U
2
3 Trip Unit Type 1 RP No Rating Plug T = Digitrip 510, 610, 810, 910 N = Standard kit
5 = 510 basic Cat. Current Rating U = Upgrade kit from Digitrip 500/510
4 Z = 510 zone int.
6 = 610
Code Tap Plug
21 200 100 N= No sensors N = Standard kit
8 = 810 3 = Three sensors S = Simplified cell harness
22
5
200 200
9 = 910 4 = Four sensors R = Cell harness removed
32 300 200
3Q 300 250
33 300 300
6
Protection N = No CPT supplied
42 400 200
1 = LI C = Breaker-mounted CPT
4Q 400 250
2 = LSI 43 400 300
7
3 = LS 44 400 400
4 = LIG 63 600 300 Code Breaker Frame Description Sensor Current Rating of
5 = LSG 64 600 400 Code Sensor and Available Taps
6 = LSIG
8 66
84
600
800
600
400
DB2
ALL FRAMES
DB-15 2
S
2
NO SENSORS PROVIDED
200
86 800 600
N = No rating plug 88 800 800 DB6 DB-25, DBL-25 6 600, 400, 300, 200
9 6 = 50/60 Hz plug T6 1200 600 DBC DB-50, DBL-50 C 1600, 1200, 800, 600, 400
T8 1200 800 2 200
TA 1200 1000
10 TT
C8
1200
1600
1200
800
DBH
DBK
DB-75
DB-100
H
K
3000, 2000
4000
CA 1600 1000 WU2 DB-15 upgrade from Amptector 2 200
11 CT
CC
1600
1600
1200
1600
WU6 DB-25, DBL-25 upgrade from Amptector 6 600, 400, 300, 200
DA 2000 1000 WUC DB-50, DBL-50 upgrade from Amptector C 1600, 1200, 800, 600, 400
12 DT 2000 1200 2 200

DC 2000 1600 WUH DB-75 upgrade from Amptector H 3000, 2000
DD 2000 2000 WUK DB-100 upgrade from Amptector K 4000
HC 3000 1600
13 HD
HP
3000 2000
3000 2500
HH 3000 3000
14 KD
KP
4000
4000
2000
2500
KH 4000 3000
15 KJ
KK
4000
4000
3200
4000
16
Notes
17
1 At the time of this publication, the standard trip units for low voltage Digitrip retrofit kits are the RMS 510/610/810/910.
18 Sample shown is a Digitrip

retrofit kit for a DB-25, with
This information is subject to
change. Updated pricing and
an RMS 810 trip unit, with availability information is
19 LSIG protection, with a 60 Hz
Plug, rated at 250A for a
Product Guide. For a copy
sensor tap of 400A, four of the Retrofit Kit Product
20 sensors (for a four-wire Guide, contact your local
ground system) that have Eaton Field Sales office or the
sensor taps of 600, 400, 300 Digitrip Retrofit Kit Service
21 and 200A, there is a breaker- Center at 1-800-937-5487.
22 the cell wiring is simplified
the breaker was previously
23 retrofitted with a Digitrip 500/
510, so this is an upgrade kit.
24
25
Switchgear
Westinghouse DS Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Retrofit Kits Chronology 3. The breaker compartment 5. RMS 510, 610, 810 and
for Westinghouse DS Digitrip RMS retrofit kits and doors on the switchgear 910 retrofit kits include 1
replacement trip units for DS assembly must be a cell terminal block
Breakers free of panel-mounted assembly that must
breakers became available
around 1987. The Digitrip instruments and devices be installed in the 2
RMS 510 model is the (i.e., ammeters, switches, switchgear assembly.
modern day replacement for
the Amptector trip systems.
Internal switchgear wiring
to accommodate the 3
with these devices customer application
Replacement and
Upgrade Capabilities
door is closed.
in the field.
4
4. When the ground fault
(G) option is selected,
6. RMS 610, 810 and 910
5
replacement Digitrip trip units please observe the customer supplied
and rating plugs, Digitrip trip
following: 120 Vac source 6
DS Breaker Retrofitted with
trip unit retrofit kits and a. For three-phase, three- terminal block assembly
Digitrip RMS 810 Retrofit Kit upgrade retrofit kits. For
definitions of these solutions,
systems, choose
RMS digital displays and
see Page V12-T17-19. quantity three current
For Digitrip RMS trip unit
sensors in the catalog
communications
number development.
retrofit kits and upgrade
retrofit kits, create the b. For three-phase, four-
9
Digitrip RMS retrofit kit catalog
number to match the Cutler- systems, choose
Hammer or Westinghouse quantity four current 10
DS breaker type, retrofit kit sensors in the catalog
number development.
type, protection function,
rating plug type, current Three sensors are 11
Typical Digitrip RMS 810 Retrofit Kit sensor type, CPT, and type mounted on the
for a DS Power Circuit Breaker
12
of kit required for application. breaker and one
Product Description See the example provided sensor is mounted
on Page V12-T17-34. on the switchgear
Digitrip RMS retrofit kits for
Westinghouse DS and DSL Application Notes for Cutler-
neutral. Hardware to
mount the current
13
power circuit breakers were Hammer or Westinghouse DS sensor on the
first introduced in 1987. For
a complete description of the
and DSL Power Circuit Breakers
1. Retrofit kits are for
switchgear neutral 14
and provisions to wire
Digitrip RMS Trip System and use on 50 and 60 Hz it into the trip unit
510, 610, 810 and 910, see
distribution systems. circuit (including a 15
required pair of
Page V12-T17-20. 2. All retrofit kits are
Ratings
designed for drawout
breaker secondary
disconnecting 16
power circuit breakers contacts) are not
Digitrip RMS retrofit kits are only. Refer all fixed-
applied on DS breakers with mounted breaker
17
frame ratings from 800A applications to the
(DS-206) to 4000A (DS-840)
as identified below. The
Eaton Digitrip Retrofit
Kit Service Center 18
rating plug and the current at 1-800-937-5487.
to provide for a wide 19
spectrum of overload and
short-circuit settings. 20
21
22
23
24
25
17 Switchgear
Westinghouse DS Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Westinghouse DS Breakers Catalog Numbering System
1
DR6 8 6 6 4Q 4 4 – T N N N
2
3
Trip Unit Type 1 RP No Rating Plug P = OPTIM N = Standard kit
4 1 = OPTIM 1050 Cat. Current Rating T = Digitrip 510, 610, 810, 910 U = Upgrade kit from factory
5 = 510 basic Code Tap Plug modular mounting 2
Z = 510 zone int. B = Upgrade kit from factory
21 200 100 box mounting 2
5
6 = 610 N = No sensors
22 200 200
7 = OPTIM 750 3 = Three sensors
32 300 200
8 = 810 4 = Four sensors
3Q 300 250 N = Standard kit
9 = 910
6 33
42
300
400
300
200
S = Simplified cell harness
R = Cell harness removed
4Q 400 250
Protection
7
43 400 300
1 = LI 44 400 400 N = No CPT supplied
2 = LSI 63 600 300 C = Breaker-mounted CPT
3 = LS 64 600 400
8 4 = LIG
5 = LSG
66
84
600
800
600
400
6 = LSIG Code Breaker Frame Description Sensor Current Rating of
9 7 = LSIA 88
T6
800
1200
800
600
T8 1200 800 DR6 DS(L)-206 8 800
N = No rating plug
10 6 = 50/60 Hz plug
TA
TT
1200
1200
1000
1200
6
4
600
400
C8 1600 800
3 300
11
CA 1600 1000
CT 1600 1200 2 200
CC 1600 1600 DRC DS(L)-416 C 1600
DA 2000 1000
12
T 1200
DT 2000 1200
8 800
DC 2000 1600
DD 2000 2000 6 600
13 FC
FD
2400
2400
1600
2000
4
3
400
300
FF 2400 2400
2 200
14 JC
JD
3200
3200
1600
2000 DRD DS-420 D 2000
JF 3200 2400 C 1600
JJ 3200 3200
15 KD 4000 2000
T
8
1200
800
KP 4000 2500
KJ 4000 3200 6 600
16 KK 4000 4000 4 400
3 300
2 200
17 DRJ DS-632 J 3200
(Must replace Amptector Sensors) F 2400
18 DRK DS-840 K
J
4000
3200
19 Notes
20
2 If breaker has been previously retrofitted, call the Digitrip Retrofit Kit Service Center at 1-800-937-5487.
Sample shown is a Digitrip This information is subject to

21 retrofit kit for a DS-206, with
an RMS 810 trip unit, with
LSIG protection, with a 60 Hz included in the Retrofit Kit
22 plug, rated at 250A for a Product Guide. For a copy of
sensor tap of 400A, four the Retrofit Kit Product
sensors (for a four-wire Guide, contact your local
23 ground system) that have a Eaton Field Sales office or the
sensor tap of 400A, and there Digitrip Retrofit Kit Service
24 are no other features so this is
a standard original kit.
Center at 1-800-937-5487.
25
Switchgear
Westinghouse SPB Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Retrofit Chronology 4. An automatic trip relay 8. For Digitrip RMS trip unit
Kits for Westinghouse Digitrip RMS retrofit kits (ATR) is a remote replacements, see 1
for SPB breakers became mounted accessory Page V12-T17-21. For
SPB Breakers designed to provide Pow-R Trip 7 trip unit
available around 1989. The
Digitrip RMS 510 model visual trip mode replacements, see 2
is the only model that is indication, alarm and Page V12-T17-36.
available. Retrofits are limited
to SPB breakers equipped
lockout interlocking
circuitry following a 9. A factory retrofit is 3
breaker automatic possible for applications
with a Pow-R Trip 7 or
Pow-R Digitrip (also known tripping operation. SPB
breakers equipped with
requiring Digitrip RMS
610, 810 and 910. 4
as Digitrip 1) trip units. Call factory for more
Pow-R Trip 7 and this
Replacement and ATR must purchase a information at
1-800-222-9773.
5
Upgrade Capabilities separate ATR adapter kit.
SPB adapter kit with
capabilities include ground fault:
10. SPB breakers retrofitted
with Digitrip RMS can be 6
replacement Digitrip trip units 4A35718G02. SPB tested with primary
adapter kit without
ground fault:
injection testing and trip
unit self test. Secondary
7
SPB-100 Series—3000A Frame
—Digitrip RMS trip unit retrofit kits and 4A35718G01. injection testing is not
upgrade retrofit kits. For 5. An SPB breaker with a available. 8
definitions of these solutions 250A frame rating can
see Page V12-T17-19. not be retrofitted. 9
For Digitrip RMS trip unit 6. Ground fault protection
retrofit kits and upgrade
retrofit kits, create the Digitrip
cannot be added to the
SPB breaker. The breaker 10
RMS retrofit kit catalog must be originally
number to match the Cutler-
Hammer or Westinghouse
equipped with ground
fault protection, for
11
SPB breaker type, retrofit kit ground fault protection to
type, protection function,
rating plug type, current
be selected. Changing the 12
Rear View of Plug Adapter Box ground fault protection
and Digitrip RMS 510 (Typical Parts sensor type, CPT and type from three-wire to four-
of Retrofit Kit) of kit required for application. wire is not permitted. 13
Product Description See the example provided Interchanging between
on Page V12-T17-36.
Westinghouse SPB power Application Notes for Cutler-
Ll, LS, LSI, LIG, LSG or
LSIG is not permitted.
14
circuit breakers equipped Hammer or Westinghouse
with Pow-R Trip 7 or SPB Power Circuit Breakers 7. SPB breakers equipped
with zone interlocking for 15
Pow-R Digitrip trip units 1. Retrofit kits are for short time and/or ground
were first introduced in 1989. use on 50 and 60 Hz
Field retrofits are limited to distribution systems.
fault time delays can
be retrofitted, provided
16
the RMS 510 model. For a
2. Only SPB breakers that the existing zone
complete description of the
Digitrip RMS trip system, equipped with a Pow-R interlock configuration 17
Trip 7 or Pow-R Digitrip is not changed.
see Page V12-T17-20.
Ratings
(also known as Digitrip 1)
trip units are retrofittable 18
Digitrip RMS 510 retrofit kits at this time. Breakers
are applied on SPB breakers
with frame ratings from
equipped with a Pow-R
trip cannot be retrofitted.
19
400A (SPB-50) to 5000A
(SPB-150) as identified
3. SPB breakers installed in
automatic transfer
20
on Page V12-T17-25. The
switches and equipped
rating plug and the current
with a belI alarm contact 21
cannot be retrofitted at
this time.
short-circuit settings. 22
23
24
25
17 Switchgear
Westinghouse SPB Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Westinghouse SPB Breakers Catalog Numbering System
1
W58 5 6 6 88 N S – T N N N
2
3
Trip Unit Type 1 RP No Rating Plug T = Digitrip 510 N = Standard kit
4 5 = 510 Basic 2 Cat.

Code
Current Rating
Tap Plug N = Standard kit
21 200 100 N = No sensors
5
Protection
22 200 200 N = Standard kit
1 = LI 32 300 200
2 = LSI 3Q 300 250
6
3 = LS 33 300 300
4 = LIG 3 42 400 200 Code Breaker Frame Breaker Frame Rating
5 = LSG 3 4Q 400 250 Description and Sensor Tap
6 = LSIG 3 43 400 300
7 44 400 400
W34
W38
SPB-50-400
SPB-50-800
400
800
63 600 300
N = No rating plug W4T SPB-65-1200 1200
64 600 400
8 6 = 50/60 Hz plug 66
84
600
800
600
400
W4C
W4E
SPB-65-1600
SPB-65-2000 compact
1600
2000C
W54 SPB-100-400 400
86 800 600
W58 SPB-100-800 800
9 88
T6
800
1200
800
600
W5T SPB-100-1200 1200
W5C SPB-100-1600 1600
T8 1200 800
W5D SPB-100-2000 2000
10
TA 1200 1000
W5E SPB-100-2000 compact 2000C
TT 1200 1200
W5P SPB-100-2500 2500
C8 1600 800
W5H SPB-100-3000 3000
CA 1600 1000
11 CT
CC
1600
1600
1200
W5K
W5L
SPB-100-4000
SPB-100-5000
4000
5000
1600
W64 SPB-150-400 400
DA 2000 1000
12
W68 SPB-150-800 800
DT 2000 1200
W6T SPB-150-1200 1200
DC 2000 1600
W6C SPB-150-1600 1600
DD 2000 2000
W6D SPB-150-2000 2000
13 EA
ET
2000C
2000C
1000
1200
W6E
W6P
SPB-150-2000 compact
SPB-150-2500
2000C
2500
EC 2000C 1600
W6H SPB-150-3000 3000
14
EE 2000C 2000
W6K SPB-150-4000 4000
PC 2500 1600
W6L SPB-150-5000 5000
PD 2500 2000
PP 2500 2500
15 HC
HD
3000
3000
1600
2000
HP 3000 2500
16 HH
KD
3000
4000
3000
2000
KP 4000 2500
17 KH
KJ
4000
4000
3000
3200
KK 4000 4000
18
LH 5000 3000
LJ 5000 3200
LK 5000 4000
LL 5000 5000
19
20 Notes
2 Digitrip 610, 810 and 910 are not available for SPB breaker retrofit kits. A factory upgrade program is available. Call factory for more information at 1-800-222-9773.
21 3 SPB breakers supplied from factory without ground fault (G) cannot be retrofitted in the field to include ground fault.

22 change. Updated pricing and
23 Product Guide. For a copy of
the Retrofit Kit Product Guide,
24
contact your local Eaton Field
Sales office or the Digitrip
Retrofit Kit Service Center
25 at 1-800-937-5487.
Switchgear
General Electric AK Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Retrofit Chronology 3. The breaker compartment 7. RMS 510 zone, 610, 810
Kits for Westinghouse Digitrip RMS retrofit kits and doors on the switchgear and 910 retrofit kits 1
replacement trip units for DB assembly must be include a cell terminal
DB Breakers free of panel-mounted block assembly that must
breakers became available
around 1989. The Digitrip instruments and devices be installed in the 2
modern day replacement
for the Amptector and RK
Internal switchgear
trip systems. with these devices the customer application
Replacement and
door is closed.
in the field.
4
4. Type DB-15 and DBL
breaker components
8. RMS 610, 810 and
910 retrofit kits require
5
capabilities include may have a metal baffle a customer supplied
on the inside of the 120 Vac source 6
compartment door. connected to the cell
unit upgrades, Digitrip RMS If so, the baffle will terminal block assembly
trip unit retrofit kits and
upgrade retrofit kits. For
have to be removed to to power the Digitrip 7
accommodate the RMS digital displays
definitions of these solutions,
DB-25 Breaker Retrofitted with see Page V12-T17-19.
retrofitted DB breaker. and communications
Digitrip RMS 810 Retrofit Kit 5. Contact your local Eaton
For Digitrip RMS trip unit office if the existing 9. If the existing DB breaker
retrofit kits and upgrade DB breaker has both an has been retrofitted 9
retrofit kits, create the Digitrip undervoltage trip device with an Amptector trip
RMS retrofit kit catalog
number to match the
(UVTA) and a shunt trip. system, and a Digitrip
RMS retrofit is desired, 10
Westinghouse DB breaker 6. When the ground fault contact the Digitrip
type, retrofit kit type,
protection function, rating
please observe the
Retrofit Kit Service
Center at 1-800-937-5487
11
plug type, current sensor following: for details.
Typical Digitrip RMS 810 Retrofit Kit
for a DB-25 Power Circuit Breaker
required for application. See a. For three-phase, three- 12
the example provided on wire solidly grounded
Product Description
Page V12-T17-32. systems, choose
quantity three current
13
Westinghouse DB and DBL Application Notes for sensors in the catalog
power circuit breakers were Westinghouse DB and DBL
number development. 14
first introduced in 1989. For a b. For three-phase, four-
complete description of the 1. Retrofit kits are for
Digitrip RMS trip system and use on 50 and 60 Hz
systems, choose a 15
the features of models RMS distribution systems. quantity of four current
510, 610, 810 and 910, see
Page V12-T17-20.
2. All retrofit kits are sensors in the catalog
number development.
16
Ratings power circuit breakers Three sensors are
Digitrip RMS retrofit kits are only. Refer all fixed- mounted on the 17
mounted breaker breaker and one
applied on DB breakers with sensor is mounted on
frame ratings from 225A
(DB-15) to 4000A (DB-100)
applications to the Digitrip
Retrofit Kit Service Center the switchgear neutral. 18
at 1-800-937-5487. Hardware to mount
as identified below. The
rating plug and the current
the current sensor on
the switchgear neutral 19
sensor rating act in concert and provisions to
wire it into the trip
unit circuit (including
20
short-circuit settings. a required pair of
breaker secondary 21
disconnecting
contacts) are not
included in the kit. 22
23
24
25
17 Switchgear
General Electric AK Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for General Electric AK Breakers Catalog Numbering System
1
G36 8 6 6 4Q 4 6 – T C S U
2
3
U = Upgrade kit from
4 5
Z
= 510 basic
= 510 zone int.
Cat.
Code
Current Rating
Tap Plug
Digitrip 500/510
21 200 100
8 = 810
5 9 = 910
22
32
200
300
200
200
3 = Three sensors
4 = Four sensors
N = Standard kit
3Q 300 250 R = Cell harness removed
6 Protection 33 300 300

42 400 200
1 = LI N = No CPT supplied
4Q 400 250
2 = LSI C = Breaker-mounted CPT
43 400 300
7 3 = LS
4 = LIG
44
63
400
600
400
300
5 = LSG 64 600 400 Code Breaker Frame Description Sensor Current Rating of
8 6 = LSIG 66
84
600
800
600
400
Code Sensor and Available Taps
86 800 600
N = No rating plug G12 AK-1-15 manual 2 2 200
9 6 = 50/60 Hz plug
88
C8
800
1600
800
800 G16 AK-1-25 6 600, 400
CA 1600 1000 G2C AK-1-50, AK-2/2A-50, AK-3/3A-50 C 1600, 800
10
CT 1600 1200 8 800, 400
CC 1600 1600
DA 2000 1000 4 400, 200
DT 2000 1200 GMC AK-1-50 slow close no top frame C 1600, 800
11 DC
DD
2000
2000
1600
2000
8 800, 400
4 400, 200
HC 3000 1600
12 HD
HP
3000
3000
2000
2500
G2H
G2K
AK-1-75, AK-2/2A-75, AK-3/3A-75
AK-1-100, AK-2/2A-100, AK-3/3A-100
H
K
3000, 2000
4000
HH 3000 3000 G22 AK-2/2A-15 manually operated 2 2 200
13 KD
KP
4000
4000
2000
2500
G26 AK-2/2A-25 6 600, 400, 300, 200
KH 4000 3000 GTD AKT-2A-50 C 2000
14
KJ 4000 3200 G36 AK-3/3A-25 6 600, 400, 300, 200
KK 4000 4000 GU6 AKU-2/2A-25 3 6 600, 400, 300, 200
GU7 AKU-3/3A-25 3 6 600, 400, 300, 200
15 GUC AKU-2A/3A-50 3 C
8
1600, 800
800, 400
4 400, 200
16 GS8 AKR(U)-6D/7D-30S 8 800, 400
GA8 AKR-4A/5A-30 8 800, 400
17 GAC
GAD
AKR-4A/5A-50
AKRT-4A/5A-50
C
D
1600, 800/800, 400
2000
GD8 AKR-6D/7D-30 8 800, 400
18 GDC AKR-6D/7D-50 C 1600, 800/800, 400
GDD AKRT-6D/7D-50 D 2000
19 Notes
20
3 Use GU6, GU7, GUC kits only for breakers with top-mounted fuses. For breakers with bottom-mounted fuses, use standard kit.
21 This information is subject to

22 included in the Retrofit Kit
23 Guide, contact your local
Eaton Field Sales office or the
24
Digitrip Retrofit Kit Service
Center at 1-800-937-5487.
25
General Electric AL-2-50-75 Breakers—Trip Unit Retrofit Kits
Switchgear
17
Digitrip RMS Retrofit Kits for General Electric AL-2-50-75 Breakers Catalog Numbering System
1
GQ6 8 6 6 4Q 4 6 – T C S U
2
3
4
5 = 510 basic Cat. Current Rating
Z = 510 zone int. Code Digitrip 500/510
Tap Plug
21 200 100
8 = 810
9 = 910
22
32
200
300
200
200
3 = Three sensors
4 = Four sensors
N = Standard kit
S = Simplified cell harness 5
6
Protection 33 300 300
42 400 200 N = No CPT supplied
1 = LI 4Q 400 250
43 400 300
3 = LS
4 = LIG
44
63
400
600
400
300
7
6 = LSIG 66
84
600
800
600
400 ALL FRAMES S
NO SENSORS PROVIDED
8
86 800 600
N = No rating plug GQ6 AL-2-50-600 manually operated 6 600, 400, 300, 200
6 = 50/60 Hz plug
88
T6
800
1200
800
600 GQ8 AL-2-50-800 manually operated 8 800, 600, 400 9
T8 1200 800 2 200
10
TA 1200 1000 GQT AL-2-50-1200 manually operated T 1200, 600
TT 1200 1200
8 800, 600, 400
C8 1600 800
CA 1600 1000 2 200
CT
CC
1600
1600
1200
1600
GQC AL-2-50-1600 manually operated C 1600, 1200 11
8 800, 600, 400
DA 2000 1000
12
2 200
DT 2000 1200
DC 2000 1600 GL6 AL-2-600 electrically operated 6 600, 400, 300, 200
DD 2000 2000 GL8 AL-2-800 electrically operated 8 800, 600, 400
GLT AL-2-1200 electrically operated

2
T
200
1200, 600
13
8 800, 600, 400
2 200 14
GLC AL-2-1600 electrically operated C 1600, 1200
8
2
800, 600, 400
200
15
GLD AL-2-75-2000 electrically operated D 2000
16
Note
17
Sample shown is a Digitrip This information is subject
retrofit kit for an AL-2-50-600
manually operated, with an
to change. Updated pricing
and availability information 18
RMS 810 trip unit, with LSIG is included in the Retrofit Kit
protection, with a 60 Hz plug,
rated at 250A for a sensor tap
19
of 400A, four sensors (for a Guide, contact your local
four-wire ground system) Eaton Field Sales office or the 20
that have sensor taps of 600, Digitrip Retrofit Kit Service
400, 300 and 200A, there is Center at 1-800-937-5487.
a breaker-mounted CPT with 21
the kit, the cell wiring is
simplified (only 6 wires vs.
16), and the breaker was 22
previously retrofitted with
a Digitrip 500/510, so this is
an upgrade kit.
23
24
25
17 Switchgear
Other General Electric Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Other General Electric Breakers Catalog Numbering System
1
GE6 8 6 6 4Q 4 6 – T C S U
2
3
4 5
Z
= 510 basic
= 510 zone int.
Cat.
Code
Current Rating
Tap Plug
Digitrip 500/510
21 200 100
8 = 810
5 9 = 910
22
32
200
300
200
200
3 = Three sensors
4 = Four sensors
N = Standard kit

42 400 200
1 = LI 4Q 400 250 N = No CPT supplied
2 = LSI 43 400 300 C = Breaker-mounted CPT
7 3 = LS
4 = LIG
44
63
400
600
400
300
5 = LSG 64 600 400
8 6 = LSIG 66 600 600 Code Breaker Frame Description Sensor
Code
Current Rating of
Sensor and Available Taps
N= No rating plug
9 6 = 50/60 Hz plug GE6 AE-1-25, AE-1B 6 600, 400, 300, 200
10 Note
11
retrofit kit for an AE-1-25, to change. Updated pricing
12 with an RMS 810 trip unit, and availability information is
with LSIG protection, with a included in the Retrofit Kit
13 60 Hz plug, rated at 250A for
a sensor tap of 400A, four
14 ground system) that have
sensor taps of 600, 400, 300
Digitrip Retrofit Kit Service
and 200A, there is a breaker- Center at 1-800-937-5487.
15 mounted CPT with the kit,
the cell wiring is simplified
(only 6 wires vs. 16), and the
16 breaker was previously
17 510, so this is an upgrade kit.
18
19
20
21
22
23
24
25
Switchgear
Allis-Chalmers LA Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Retrofit Chronology 3. The breaker compartment 5. RMS 510 Zone, 610,
Kits for Allis-Chalmers Digitrip RMS retrofit kits and doors on the switchgear 810 and 910 retrofit kits 1
replacement trip units for assembly must be include a cell terminal
LA Breakers free of panel-mounted block assembly that
Allis-Chalmers LA breakers
became available in 1991. The instruments (i.e., meters, must be installed in the 2
Digitrip RMS 510 model is the instruments, control switchgear assembly.
electromechanical trip device
switches, indicating
lamps, etc.) or the
Internal switchgear
or peak sensing solid-state retrofitted breaker may the customer application
trip systems. interfere with these
devices when the
in the field.
4
Replacement and compartment door
Upgrade Capabilities is closed. 6. RMS 610, 810 and 910
retrofit kits require
5
Replacement and upgrade 4. When the ground fault a customer supplied
(G) option is selected, 120 Vac source 6
please observe the connected to the cell
and rating plugs, Digitrip trip following: terminal block assembly
trip unit retrofit kits and a. For three-phase, three-
Allis-Chalmers LA 600 Gold Breaker RMS digital displays
Retrofitted with Digitrip upgrade retrofit kits. For wire solidly grounded
RMS 810 Retrofit Kit
definitions of these solutions, systems, choose
and communications
see Page V12-T17-19. quantity three current
sensors in the catalog 7. Refer all LAF (LA
For Digitrip RMS trip unit number development. breakers with current 9
retrofit kits and upgrade limiters) breakers to
retrofit kits, choose or create b. For three-phase, four-
the Digitrip RMS retrofit kit wire solidly grounded the Digitrip Retrofit
Kit Service Center
10
catalog number to match the systems, choose
quantity four current at 1-800-937-5487
Allis-Chalmers LA breaker
type, retrofit kit type, sensors in the catalog for evaluation. 11
Typical RMS 810 Retrofit Kit protection function, rating number development.
for Allis-Chalmers LA 600
12
plug type, current sensor Three sensors are
Gold Power Circuit Breaker
type, CPT and type of kit mounted on the
Product Description required for application. breaker and one
Digitrip RMS retrofit kits for See the example provided sensor is mounted
on the switchgear
13
Allis-Chalmers LA power on Page V12-T17-42.
circuit breakers were first neutral. Hardware to
introduced in 1991. For a Application Notes for
Allis-Chalmers LA Power
mount the current 14
complete description of the sensor on the
Circuit Breakers switchgear neutral
Digitrip RMS trip system and
the features of models RMS 1. Retrofit kits are for and provisions to wire 15
510, 610, 810 and 910, see use on 50 and 60 Hz it into the trip unit
distribution systems.
Page V12-T17-20. circuit (including a
required pair of 16
Ratings 2. All retrofit kits are breaker secondary
Digitrip RMS retrofit kits are
applied on Allis-Chalmers
power circuit breakers
disconnecting
contacts) are not
17
only. Refer all fixed- included in the kit.
breakers from 600A (LA 600)
to 3000A (LA 3000). The rating
mounted breaker
applications to the 18
plug and the current sensor Digitrip Retrofit Kit
act in concert to provide for a
wide spectrum of overload
Service Center at
1-800-937-5487.
19
and short-circuit settings.
20
21
22
23
24
25
17 Switchgear
Allis-Chalmers LA Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Allis-Chalmers LA Breakers Catalog Numbering System
1
A26 8 6 6 4Q 4 6 - T C S U
2
3
4 5 = 510 basic Cat. Current Rating
Tap Plug
6 = 610 21 200 100 N = No sensors
8 = 810
5 9 = 910
22
32
200
300
200
200
3 = Three sensors
4 = Four sensors
N = Standard kit
6
33 300 300
Protection
42 400 200
4Q 400 250
43 400 300
7 3 = LS
4 = LIG
44
63
400
600
400
300
8 6 = LSIG 66
84
600
800
600
400
86 800 600
N = No rating plug A16 LA-600 blue cover (plastic) 6 600, 400, 300, 200
9 6 = 50/60 Hz plug
88
T6
800
1200
800
600 A1C LA-1600 blue cover (plastic) C 1600, 1200, 800, 600, 400
T8 1200 800 2 200
10
TA 1200 1000 A26 LA-600 gold cover (metal) 6 600, 400, 300, 200
TT 1200 1200
C8 1600 800 A46 LA-600F (M.O.) 6 600, 400, 300, 200
CA 1600 1000 A4C LA-1600F blue C 1600, 1200, 800, 600, 400
11 CT
CC
1600
1600
1200
1600
LAC LAF-1600C (M.O.) C 1600, 1200, 800, 600, 400
A2C LA-1600 gold cover (metal) C 1600, 1200, 800, 600, 400
DA 2000 1000
12 DT 2000 1200 2 200
DC 2000 1600 A2H LA-3000 gold/blue H 3000, 2000
DD 2000 2000 A4H LA-3000A H 3000, 2000
13 HC
HD
3000
3000
1600
2000
A36
A3C
LA-25A manually operated
LA-50A manually operated
6
C
600, 400, 300, 200
1600, 1200, 800, 600, 400
HP 3000 2500
HH 8 800, 600, 400
14
3000 3000
FC 2400 1600 2 200
FD 2400 2000 A3H LA-75A manually operated H 3000, 2000
FF 2400 2400
15 JC
JD
3200
3200
1600
2000
A5C G-50A C
8
1600
800
JF 3200 2400 AG6 G-25 manually operated 6 600, 300
16 JJ
KD
3200
4000
3200
2000
A4J LA-3200 J 3200, 2400, 2000
KP 4000 2500 LGF LG-3000 (with frame) H 3000
17 KH 4000 3000 LGH LG-3000 (frameless) H 3000

KJ 4000 3200 A1K LA-4000F K 4000
KK 4000 4000
18
Note

20 retrofit kit for an LA-600 gold, change. Updated pricing and
with an RMS 810 trip unit, availability information is
with LSIG protection, with a included in the Retrofit Kit
21 60 Hz Plug, rated at 250A for Product Guide. For a copy
a sensor tap of 400A, four of the Retrofit Kit Product
22 sensors (for a four-wire
ground system) that have
Guide, contact your local
23 and 200A, there is a breaker-
Center at 1-800-937-5487.

24 (only 6 wires vs. 16), and the
breaker was previously
Switchgear
ITE K-Line Breakers—Trip Unit Retrofit Kits
17
Digitrip RMS Retrofit Kits Chronology 3. The breaker compartment 5. RMS 510 zone, 610,
for ITE K-Line Breakers Digitrip RMS retrofit kits doors on the switchgear 810 and 910 retrofit kits 1
and replacement trip units for assembly must be include a cell terminal
free of panel-mounted block assembly that
ITE K-Line breakers became
available in 1991. The Digitrip instruments and devices must be installed in the 2
Internal switchgear
or peak sensing solid-state with these devices when the customer application
trip systems. the compartment door
is closed.
in the field.
4
Replacement and
Upgrade Capabilities 4. When the ground fault
6. RMS 610, 810 and 910
5
Replacement and please observe the customer supplied
upgrade capabilities include
K-1600 Breaker Retrofitted with and rating plugs, Digitrip trip a. For three-phase, three- terminal block assembly
Digitrip RMS 810 Retrofit Kit unit upgrades, Digitrip RMS
trip unit retrofit kits
systems, choose
and upgrade retrofit kits. For quantity three current
definitions of these solutions, sensors in the catalog
and communications
see Page V12-T17-19. number development.
7. Refer all K-DON Series
For Digitrip RMS trip unit b. For three-phase, four-
wire solidly grounded (K-Line breakers with 9
Typical Digitrip RMS 810 Retrofit Kit for retrofit kits and upgrade current limiters) breakers
retrofit kits, choose or create systems, choose
10
ITE K-1600 Power Circuit Breaker to the Digitrip Retrofit
the Digitrip RMS retrofit kit quantity four current
Product Description sensors in the catalog Kit Service Center
catalog number to match the at 1-800-937-5487
Digitrip RMS retrofit kits for ITE number development.
K-Line power circuit breakers
ITE K-Line and other breaker
types, retrofit kit type, Three sensors are for evaluation. 11
were first introduced in 1991. protection function, rating mounted on the
breaker and one
For a complete description of
the Digitrip RMS trip system
plug type, current sensor
type, CPT and type of kit sensor is mounted 12
and the features of models required for application. See on the switchgear
RMS 510, 610, 810 and 910,
the examples provided on neutral. Hardware to
mount the current
13
Page V12-T17-44.
sensor on the
Ratings Application Notes for ITE
K-Line and other Power
Digitrip RMS retrofit kits are and provisions to wire
applied on ITE K-Line breakers Circuit Breakers it into the trip unit
from 225A (K-225) to 3000A 1. Retrofit kits are for circuit (including a 15
(K-3000), the rating plug and use on 50 and 60 Hz required pair of
distribution systems.
16
the current sensor rating act breaker secondary
in concert to provide for a disconnecting
2. All retrofit kits are contacts) are not
and short-circuit settings.
17
only. Refer all fixed-
mounted breaker
applications to the 18
Digitrip Retrofit Kit
Service Center
at 1-800-937-5487.
19
20
21
22
23
24
25
17 Switchgear
ITE K-Line Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for ITE K-Line Breakers Catalog Numbering System
1
K26 8 6 6 4Q 4 6 – T C S U
2
3 Trip Unit Type 1 RP No Rating Plug T = Digitrip 510, 610, 810, 910 N = Standard kit
5 = 510 basic Cat. Current Rating U = Upgrade kit from
4 Z
6
= 510 zone int.
= 610
Code Tap Plug
Digitrip 500/510
21 200 100
8 = 810 N = No sensors N = Standard kit
22 200 200
5 9 = 910 32
3Q
300
300
200
250
3 = Three sensors
4 = Four sensors
R = Cell harness removed
6 1 = LI
42
4Q
400
400
200
250
N = No CPT supplied
43 400 300
3 = LS
7 4 = LIG
5 = LSG
63
64
600
600
300
400
66 600 600 Code Breaker Frame Description Sensor Current Rating of
6 = LSIG
8
86 800 600 ALL FRAMES S NO SENSORS PROVIDED
88 800 800
N = No rating plug K12 2 K-225 black 2 200
T6 1200 600
9 6 = 50/60 Hz plug
T8
TA
1200
1200
800
1000
K1C 2 K-1600 black C 1600, 1200
8 800, 600, 400
TT 1200 1200
2 200
10 C8
CA
1600
1600
800
1000 K22 2 K-225 red 2 200
CT 1600 1200 K26 2 K-600 red/black, KDON (bottom-mounted fuses) 6 600, 400, 300, 200
11 CC
DA
1600
2000
1600
1000
K2C 2 K-1600 red, KDON (bottom-mounted fuses) C
8
1600, 1200
800, 600, 400
DT 2000 1200
DC 2000 1600 2 200
12 DD 2000 2000 K2D 2 K-2000 red D 2000
HC 3000 1600 K-3000 red (solid-state only) H 3000
K3H 3
HD 3000 2000
13 HP
HH
3000
3000
2500
3000
K2K 3
K46 2
K-4000 red (solid-state only)
KDON-600 black/red (top-mounted fuses)
K
6
4000
600, 400, 300, 200
KD 4000 2000 K4C 2 KDON-1600 red (top-mounted fuses) C 1600, 1200
14 KP
KH
4000
4000
2500
3000
8 800, 600, 400
KJ 4000 3200 2 200
15 KK 4000 4000 K5C 2 KDON-1600 red (2000A round finger cluster),

(bottom-mounted fuses)
C
8
1600, 1200
800, 600, 400
2 200
16 K6C KDON-1600 black (top-mounted fuses) C 1600, 1200
8 800, 600, 400
2 200
17 K7C KDON-1600 red (2000A round) C 1600, 1200
(top-mounted fuses) 8 800, 600, 400
18 2 200
Notes
2 Black and red refer to the color of the back plane insulation material.
3 If your breaker is not solid-state, call the Digitrip Retrofit Kit Service Center at 1-800-937-5487 for technical clarification on these kits.
20
Sample shown is a Digitrip previously retrofitted with a
retrofit kit for a K-600 with red Digitrip 500/510, so this is an
21 back plane insulation, with an upgrade kit.
RMS 810 trip unit, with LSIG
22 protection, with a 60 Hz plug,
rated at 250A for a sensor tap change. Updated pricing and
of 400A, four sensors (for a availability information is
23 four-wire ground system) that
have a sensor taps of 600,
400, 300 and 200A, there is a of the Retrofit Kit Product
24 breaker-mounted CPT with Guide, contact your local
the kit, the cell wiring is
simplified (only 6 wires vs. Digitrip Retrofit Kit Service
25 16), and the breaker was Center at 1-800-937-5487.
Switchgear
Other ITE Breakers—Trip Unit Retrofit Kits
17
Digitrip Retrofit Kits for Chronology 3. The breaker compartment 5. RMS 510 Zone, 610, 810
Other ITE Breakers Digitrip retrofit kits and doors on the switchgear and 910 retrofit kits 1
replacement trip units assembly must be include a cell terminal
for ITE breakers became
available in 1992. The Digitrip instruments and devices must be installed in the 2
Internal switchgear
or peak sensing solid-state with these devices when the customer application
trip systems. the compartment door
is closed.
in the field.
4
Replacement and
Upgrade Capabilities 4. When the ground fault
6. RMS 610, 810 and 910
5
KE-4000 Breaker Retrofitted with Replacement and upgrade
Digitrip RMS 810 Retrofit Kit please observe the customer supplied
and rating plugs, Digitrip trip a. For three-phase, three- terminal block assembly
unit upgrades, Digitrip RMS trip
unit retrofit kits and upgrade
systems, choose
retrofit kits. For definitions quantity three current
of these solutions, see sensors in the catalog
and communications
Page V12-T17-19. number development.
7. Refer all ITE breakers
Typical Digitrip RMS 810 Retrofit Kit for
For Digitrip RMS trip unit b. For three-phase, four-
wire solidly grounded with current limiters 9
ITE KE-4000 Power Circuit Breaker
retrofit kits and upgrade to the Digitrip Retrofit
retrofit kits, choose or create systems, choose
Product Description the Digitrip RMS retrofit kit a quantity of four Kit Service Center
at 1-800-937-5487
10
catalog number to match the current sensors in
Digitrip retrofit kits for ITE for evaluation.
the catalog number
first introduced in 1992. For
ITE and other breaker types,
retrofit kit type, protection development. Three 11
function, rating plug type, sensors are mounted
a complete description of the
12
current sensor type, CPT on the breaker
Digitrip RMS trip system and
and type of kit required for and one sensor is
application. See the examples mounted on the
510, 610, 810 and 910, see
Page V12-T17-20. provided on Page V12-T17-46. switchgear neutral.
Hardware to mount
13
Ratings Application Notes for ITE and the current sensor on
Digitrip RMS retrofit kits are
Other Power Circuit Breakers the switchgear neutral 14
applied on ITE breakers from 1. Retrofit kits are for and provisions to wire
use on 50 and 60 Hz it into the trip unit
600A (KB-600) to 3000A
(KE-4000), the rating plug and distribution systems. circuit (including 15
the current sensor rating act a required pair of
2. All retrofit kits are
in concert to provide for a
breaker secondary
disconnecting 16
power circuit breakers contacts) are not
and short-circuit settings. only. Refer all fixed-
mounted breaker
17
applications to the
Service Center
18
at 1-800-937-5487.
19
20
21
22
23
24
25
17 Switchgear
Other ITE Breakers—Trip Unit Retrofit Kits
Digitrip RMS Retrofit Kits for Other ITE Breakers Catalog Numbering System
1
KB7 8 6 6 4Q 4 6 – T C S U
2
3
4 5
Z
= 510 basic
= 510 zone int.
Cat.
Code
Current Rating
Tap Plug
Digitrip 500/510
21 200 100
8 = 810
5 9 = 910
22
32
200
300
200
200
3 = Three sensors
4 = Four sensors
N = Standard kit

42 400 200
4Q 400 250
43 400 300
7 3 = LS
4 = LIG
44
63
400
600
400
300
8 6 = LSIG 66
84
600
800
600
400
86 800 600
N = No rating plug
9 88 800 800 KB6 KB-600 fixed 2 6 600, 400, 300, 200
6 = 50/60 Hz plug
T6 1200 600 KB7 KB-600 drawout 2 6 600, 400, 300, 200
T8 1200 800 KC6 KC-600 2 6 600
10
TA 1200 1000
4 400
TT 1200 1200
C8 1600 800 2 200
CA 1600 1000 KCC KC-1600 2 C 1600
11 CT
CC
1600
1600
1200
1600
T 1200
HC 8 800
3000 1600
12 HD
HP
3000
3000
2000
2500 KDH KD-3000
6
H
600
3000
HH 3000 3000 KEK KE-4000 K 4000
13 KD
KP
4000
4000
2000
2500
KH 4000 3000
14
KJ 4000 3200
KK 4000 4000
15 Notes
16 2 Call the Digitrip Retrofit Kit Service Center at 1-800-937-5487 for technical clarification on these kits.

17 retrofit kit for a KB-600
drawout breaker, with an
RMS 810 trip unit, with LSIG included in the Retrofit Kit
18 protection, with a 60 Hz plug, Product Guide. For a copy
rated at 250A for a sensor tap of the Retrofit Kit Product
of 400A, four sensors (for a Guide, contact your local
19 four-wire ground system) Eaton Field Sales office or the
that have sensor taps of 600, Digitrip Retrofit Kit Service
20 400, 300 and 200A, there
is a breaker-mounted CPT
Center at 1-800-937-5487.
with the kit, the cell wiring

21 is simplified (only 6 wires vs.
16), and the breaker was
previously retrofitted with a
22 Digitrip 500/510, so this is an
upgrade kit.
23
24
25
Switchgear
Siemens and Siemens-Allis Breakers—Trip Unit Retrofit Kits
17
Digitrip Retrofit Kits for Chronology 3. The breaker 5. RMS 510 zone, 610,
Siemens and Siemens- Digitrip retrofit kits and compartment doors on 810 and 910 retrofit kits 1
replacement trip units for the switchgear assembly include a cell terminal
Allis Breakers must be free of panel- block assembly that
Siemens and Siemens-Allis
breakers became available mounted instruments must be installed in the 2
in 1992. The Digitrip RMS and devices (i.e., switchgear assembly.
510 model is the modern
day replacement for
ammeters, switches,
Internal switchgear
electromechanical trip breaker may interfere the customer application
device or peak sensing with these devices
in the field.
4
solid-state trip systems.
door is closed.
Replacement and
4. When the ground fault
6. RMS 610, 810 and 910
5
(G) option is selected, customer supplied
LAF-800 Breaker Retrofitted with
Digitrip RMS 810 Retrofit Kit
please observe the 120 Vac source 6
following: connected to the cell
replacement Digitrip trip units terminal block assembly
a. For three-phase, three-
RMS Digital displays
trip unit retrofit kits and systems, choose
upgrade retrofit kits. For quantity three current
and communications
definitions of these solutions, sensors in the catalog
see Page V12-T17-19. number development. 7. Refer all Siemens and
b. For three-phase, four- Siemens-Allis breakers 9
Typical Digitrip RMS 810 Retrofit Kit For Digitrip RMS trip unit with current limiters to
for Siemens-Allis LAF-800 retrofit kits and upgrade wire solidly grounded
Power Circuit Breaker retrofit kits, choose or create systems, choose the Digitrip Retrofit
Kit Service Center
10
the Digitrip RMS retrofit kit a quantity of four
Product Description current sensors in at 1-800-937-5487
Digitrip retrofit kits for
catalog number to match the
Siemens and Siemens-Allis the catalog number for evaluation. 11
Siemens and Siemens-Allis development. Three
breaker types, retrofit kit type,
12
protection function, rating sensors are mounted
first introduced in 1993. For on the breaker
plug type, current sensor
a complete description of the and one sensor
Digitrip RMS trip system
and the features of models
required for application. See is mounted on the
switchgear neutral.
13
the examples provided on
RMS 510, 610, 810 and 910, Hardware to mount
Page V12-T17-48.
Application Notes for Siemens
the current sensor on 14
the switchgear neutral
Ratings and Siemens-Allis Power and provisions to wire
Digitrip RMS retrofit kits
are applied on Siemens and
Circuit Breakers it into the trip unit 15
1. Retrofit kits are for circuit (including a
Siemens-Allis breakers from use on 50 and 60 Hz
800A (LAF-800) to 4000A distribution systems.
required pair of
breaker secondary 16
(RL-3000), the rating plug and disconnecting
the current sensor rating act 2. All retrofit kits are
in concert to provide for a designed for drawout
contacts) are not
17
wide spectrum of overload power circuit breakers
and short-circuit settings. only. Refer all fixed-
mounted breaker 18
applications to the
Service Center
19
at 1-800-937-5487.
20
21
22
23
24
25
17 Switchgear
Siemens and Siemens-Allis Breakers—Trip Unit Retrofit Kits
Digitrip Retrofit Kits for Siemens and Siemens-Allis Breakers Catalog Numbering System
1
LA8 8 6 6 4Q 4 6 – T C S U
2
3
4 5 = 510 basic Cat. Current Rating U = Upgrade kit from

Tap Plug
6 = 610 21 200 100 N = No sensors
5
8 = 810 22 200 200 3 = Three sensors N = Standard kit
9 = 910 32 300 200 4 = Four sensors S = Simplified cell harness
6 Protection
33
42
300
400
300
200
N = No CPT supplied
1 = LI 4Q 400 250
43 400 300
7 3 = LS
4 = LIG
44 400 400
63 600 300
8 6 = LSIG 66
84
600
800
600
400
86 800 600
N = No rating plug
9 88 800 800 LA8 LAF-800 2 8 800, 400
6 = 50/60 Hz plug 6 600, 400, 300, 200
T6 1200 600
T8 1200 800 LC8 LAF-800C (M.O.) 8 800, 400
10 TA
TT
1200
1200
1000
1200
6 600, 400, 300, 200
C8 1600 800 RX8 RL(X)-800 2 8 800
CA 1600 1000 6 600
11 CT 1600 1200 4 400
CC 1600 1600 3 300
JC 3200 1600
12 JD
JF
3200
3200
2000
2400 RXC RL(X)-1600 2
2
C
200
1600
JJ 3200 3200 T 1200
13 KD
KP
4000
4000
2000
2500
8 800
KH 4000 3000 6 600
14
KJ 4000 3200 4 400
KK 4000 4000 3 300
2 200
15 RLJ
RLK
RL-3200
RL-4000
J
K
3200
4000
16 Notes
17
2 Call the Digitrip Retrofit Kit Service Center at 1-800-937-5487 for technical clarification on these kits.

18 retrofit kit for an LAF-800,
with an RMS 810 trip unit,
with LSIG protection, with included in the Retrofit Kit
19 a 60 Hz plug, rated at 250A
for a sensor tap of 400A,
four sensors (for a four-wire Guide, contact your local
20 ground system) that have Eaton Field Sales office or the
22 (only 6 wires vs. 16), and
24
25
Switchgear
Federal Pacific Breakers—Trip Unit Retrofit Kits
17
Digitrip Retrofit Kits for Chronology 3. The breaker compartment 5. RMS 510 zone, 610, 810
Federal Pacific Breakers Digitrip retrofit kits and doors on the switchgear and 910 retrofit kits 1
replacement trip units for assembly must be include a cell terminal
Federal Pacific breakers
became available in 1992. instruments and devices must be installed in the 2
The Digitrip RMS 510 (i.e., ammeters, switches, switchgear assembly.
model is the modern
day replacement for
Internal switchgear
electromechanical trip with these devices when the customer application
device or peak sensing the compartment door
is closed.
in the field.
4
solid-state trip systems.
Replacement and 4. When the ground fault
6. RMS 610, 810 and 910
5
please observe the customer supplied
6
FPS-75 Breaker Retrofitted with Replacement and upgrade
Digitrip RMS 810 Retrofit Kit following: 120 Vac source
capabilities include connected to the cell
replacement Digitrip trip units a. For three-phase, three- terminal block assembly
systems, choose
trip unit retrofit kits and quantity three current
upgrade retrofit kits. For sensors in the catalog
and communications
definitions of these solutions, number development.
see Page V12-T17-19. 7. Refer all Federal Pacific
Typical Digitrip RMS 810 Retrofit Kit
for Federal Pacific FPS-75
b. For three-phase, four-
wire solidly grounded breakers with current 9
Power Circuit Breaker
For Digitrip RMS trip unit limiters to the Digitrip
retrofit kits and upgrade systems, choose
Product Description retrofit kits, choose or create quantity four current Retrofit Kit Service
Center at 1-800-937-5487 10
the Digitrip RMS retrofit kit sensors in the catalog
Digitrip RMS retrofit kits for for evaluation.
number development.
Federal Pacific power circuit
breakers were first introduced
catalog number to match the
Federal Pacific breaker types, Three sensors are 11
retrofit kit type, protection mounted on the
in 1992. For a complete
breaker and one
description of the Digitrip function, rating plug type,
current sensor type, CPT sensor is mounted 12
RMS trip system and the
and type of kit required for on the switchgear
features of models RMS 510,
610, 810 and 910, see application. See the examples neutral. Hardware to
mount the current
13
Page V12-T17-20. provided on Page V12-T17-50.
sensor on the
Ratings Application Notes for Federal
Pacific Power Circuit Breakers
Digitrip RMS retrofit kits are and provisions to wire
1. Retrofit kits are for it into the trip unit
applied on Federal Pacific
breakers from 600A (FP-25) use on 50 and 60 Hz circuit (including a 15
to 3000A (FPS-75), the distribution systems. required pair of
16
rating plug and the current breaker secondary
2. All retrofit kits are disconnecting
sensor rating act in concert designed for drawout
to provide for a wide contacts) are not
spectrum of overload and only. Refer all fixed-
17
short-circuit settings. mounted breaker
applications to the
18
Service Center
at 1-800-937-5487. 19
20
21
22
23
24
25
17 Switchgear
Federal Pacific Breakers—Trip Unit Retrofit Kits
Digitrip Retrofit Kits for Federal Pacific Breakers Catalog Numbering System
1
FP6 8 6 6 4Q 4 6 – T C S U
2
3
4 5 = 510 basic Cat. Current Rating U = Upgrade kit from

z = 510 zone int. Code Digitrip 500/510
Tap Plug
21 200 100
5
8 = 810 3 = Three sensors N = Standard kit
22 200 200
9 = 910 4 = Four sensors S = Simplified cell harness
32 300 200
6 Protection
1 = LI
33
42
300
400
300
200 N = No CPT supplied
4Q 400 250
7
43 400 300
3 = LS 44 400 400
4 = LIG 63 600 300
8 6 = LSIG 66
84
600
800
600
400
86 800 600
N = No rating plug
9 88 800 800 FP6 FP-25 (slate back) 6 600, 400, 300, 200
6 = 50/60 Hz plug
T6 1200 600 FP8 FP-50-800 2 8 800, 400
T8 1200 800 6 600, 400, 300, 200
10 TA
TT
1200
1200
1000
1200
FPC FP-50-1600 2 C
8
1600, 1200
800, 600, 400
C8 1600 800
CA 1600 1000 2 200
11 CT 1600 1200 FS8 FPS-50-800 2 8 800, 400
CC 1600 1600 6 600, 400, 300, 200
DA 2000 1000
12 DT
DC
2000
2000
1200
1600
FSC FPS-50-1600 2 C
8
1600, 1200
800, 600, 400
DD 2000 2000 2 200
13 HC
HD
3000
3000
1600
2000
FSH FPS-75 H 3000, 2000
HP 3000 2500 FC6 100HF Canadian 600A 6 600
14 HH 3000 3000 FX6 FP-25 (molded back) 6 600, 400, 200
15 Notes
2 Call the Digitrip Retrofit Kit Service Center at 1-800-937-5487 for technical clarification on these kits.
16
17 retrofit kit for an FP-25, with
an RMS 810 trip unit, with
LSIG protection, with a 60 Hz included in the Retrofit Kit
18 plug, rated at 250A for a
sensor tap of 400A, four
19 ground system) that have Eaton Field Sales office or the
21 (only 6 wires vs. 16), and
23
24
25
Switchgear
Other Breakers—Trip Unit Retrofit Kits
17
Digitrip Retrofit Kits for Other Breakers Catalog Numbering System
1
RS6 8 6 6 4Q 4 6 – T C S U
2
Trip Unit Type 1 RP No Rating Plug T = Digitrip 510, 610, 810, 910 N = Standard kit 3
5 = 510 basic Cat. Current Rating U = Upgrade kit from
4
Tap Plug
21 200 100
8 = 810 3 = Three sensors N = Standard kit
22 200 200
5
9 = 910 4 = Four sensors S = Simplified cell harness
32 300 200
1 = LI
2 = LSI
42
4Q
400
400
200
250
N = No CPT supplied
C = Breaker-mounted CPT
6
43 400 300
3 = LS 44 400
7
400
4 = LIG 63 600 300
6 = LSIG 66 600 600 Code Sensor and Available Taps
84
86
800
800
400
600
ALL FRAMES S NO SENSORS PROVIDED 8
N = No rating plug RS6 Roller-Smith RS-25A 6 600, 400, 300, 200
6 = 50/60 Hz plug 88 800 800
T6
T8
1200
1200
600
800
SS8
SSC
GTE-Sylvania SSPB 800
GTE-Sylvania SSPB 1600
8
C
800, 400, 200
1600, 1200
9
TA 1200 1000 FH6 Federal Pioneer 25-H(L)-2 6 600, 300
TT
C8
1200
1600
1200
800 FH8 Federal Pioneer 30-H(L)-3 8 800, 400 10
CA 1600 1000 FHC Federal Pioneer 50-H(L)-2 C 1600, 800
CT 1600 1200
11
FHD Federal Pioneer 65-H(L)-2 D 2000, 1200
CC 1600 1600 LK8 B.B.C. LKD-8 8 800
DA 2000 1000
DT 2000 1200 6 600
DC
DD
2000
2000
1600
2000 MBC B.B.C. MB-16
4
C
400
1600
12
JC 3200 1600 T 1200
JD
JF
3200
3200
2000
2400 8 800 13
JJ 3200 3200 LKJ A.B.B. MB-3200, B.B.C. LK-3200 J 3200
14
Note
15

Retrofit Kit for an RS-25A,
with an RMS 810 trip unit,
to change. Updated pricing
and availability information
16
with LSIG protection, with a is included in the Retrofit Kit
60 Hz plug, rated at 250A for Product Guide. For a copy 17
a sensor tap of 400A, four of the Retrofit Kit Product
ground system) that have Eaton Field Sales office or the 18
and 200A , there is a breaker-
Center at 1-800-937-5487.
19
20
510, so this is an upgrade kit. 21
22
23
24
25
17 Switchgear
Other Breakers—Trip Unit Retrofit Kits
Further Information
1 Publication
Number Description
2 B.22D.01.S.E Sales Brochure for Digitrip RMS retrofit kits

AD 33-855-3 Instructions for the Application of Digitrip RMS Retrofit Kits on power circuit breakers
3 SA-11581D Sales Aid for Digitrip trip units

IL 29-885-A Instruction Leaflet for Digitrip RMS 510 trip unit
4 IL 29-886-B Instruction Leaflet for Digitrip RMS 610 trip unit

IL 29-888-A Instruction Leaflet for Digitrip RMS 810 trip unit
5 IL 29-889-A Instruction Leaflet for Digitrip RMS 910 trip unit

AD 32-870 Application Data for time current curves for DS and DSL circuit breakers
6 PA01301011E Product Aid for Arcflash Reduction Maintenance System
Pricing Information
7 Price and Availability
Digest (PAD)
8 Retrofit Kit Product Guide
(Contact Digitrip Retrofit Kit
9 Service Center)
Vista/VISTALINE
10 discount symbol Y1-R
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Switchgear
Medium Voltage Metal-Clad—Assemblies and Power Circuit Breakers
17
Assemblies and Power Product History DVP breaker, the first improvement over the epoxy
Circuit Breakers In 1939, Westinghouse Westinghouse medium impregnated kraft paper or 1
introduced type DH medium voltage power circuit breaker noryl sleeving that was
Originally a to use vacuum interrupters. used over phase busbars
Westinghouse Product voltage air magnetic power
circuit breakers and associated The DVP vacuum breaker in previous switchgear 2
switchgear. Initially, DH was manufactured in 500 designs. VacClad switchgear
breakers were rated up to 5 kV
with a maximum interrupting
and 750 MVA interrupting
ratings and was directly
was manufactured in ratings
from 5 kV, 250 MVA to 15 kV, 3
capacity of 150 MVA. Product interchangeable with DHP 1000 MVA.
design enhancements evolved air magnetic breakers of the
same ratings. In 1986, Westinghouse 4
and additional variations of the introduced VacClad-W World-
DH breaker became available.
In 1946, the maximum rated
In 1981, Westinghouse
introduced VacClad medium
Class medium voltage metal-
clad switchgear with type
5
voltage of the DH breaker voltage metal-clad switchgear VCP-W vacuum power circuit
was extended to 15 kV.
Eventually, the maximum
with type VCP vacuum power breakers. VCP-W switchgear 6
Medium Voltage Switchgear Assembly
circuit breakers. VCP breakers included product improvements
rated interrupting capacity were furnished with vacuum in manufacturing design
7
(Type DHP with Drawout Breaker)
of the DH breaker reached interrupters, greatly reducing and product performance.
Product Description 1000 MVA. breaker size and weight. The However, many of the
Medium voltage switchgear
serves to channel and
In 1963, Westinghouse
introduced type DHP medium
reduced size permitted most
breaker ratings to be stacked
attractive design features
of VCP switchgear were 8
switch power in industrial, voltage Porcel-line® air two-high in the switchgear maintained, including two-high
commercial and utility
electrical distribution
magnetic power circuit enclosure, saving on
switchgear installation space.
breaker stacking, V-Flex breaker
current transfer and fluidized
9
breakers and associated
systems. It is manufactured switchgear with all live parts VCP breakers included a epoxy insulation on the
to industry standards that
define the requirements
insulated to ground by high- design improvement called switchgear phase buses. 10
strength porcelain insulation. the V-Flex current transfer VCP-W breakers and
for its ratings, design, system, which eliminated the switchgear were furnished
construction and testing.
Porcelain provided excellent
high dielectric, non-tracking, transfer of primary current with high-grade glass polyester 11
ANSI C37.20.2 is the current non-combustible, non- over a moving hinge or a insulation as standard. Optional
applicable industry standard
for medium voltage metal-
hygroscopic and non-aging
insulation characteristics.
sliding contact assembly
on the breaker. Porcelain
insulation upgrades included
cycloaliphatic epoxy insulation 12
clad switchgear, defining the This was a technological insulation was maintained on for breaker element insulation
rated maximum voltage range
to be from 4.76 kV to 38 kV.
improvement over the first the breaker elements and in
the switchgear, except for the
(VCP-WSE breakers) and
porcelain insulation for the
13
DH breakers, which were
furnished with a paper 5 kV switchgear cell insulation switchgear cell contact bottles.
Medium voltage switchgear
consists of one or more metal phenolic insulation. DHP that was glass polyester. The VacClad-W switchgear is 14
switchgear was manufactured switchgear phase bus was manufactured in ratings from
structures that house drawout 5 kV, 250 MVA to 15 kV,
insulated with a fluidized bed
power circuit breakers, phase
bus conductors, auxiliary,
in ratings from 5 kV, 75 MVA
to 15 kV, 1000 MVA. In 1978, epoxy insulation system, 1500 MVA to 27 kV and 15
Westinghouse introduced the which was a technological 38 kV, 40 kA.
control, metering and
protective devices. These 16
switchgear components Product History Time Line
are customized in various
combinations during
Page Product 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present
17
manufacturing to satisfy the
application requirements of
the switchgear user. Control
V12-T17-55 Westinghouse DH
Switchgear and Breakers
18
switches, meters, instruments V12-T17-56 Westinghouse DHP
and protective relays are
generally mounted on the
Switchgear and Breakers 19
switchgear front panels to V12-T17-55 DHP-VR
provide breaker control,
V12-T17-57
Replacement Breaker
20
metering and circuit protection. Westinghouse VCP VacClad
Switchgear and Breakers
Medium voltage switchgear V12-T17-58 Cutler-Hammer VCP-W 21
is typically characterized VacClad Switchgear
by metal-clad construction,
which means that the
V12-T17-60
and Breakers
Competitive Replacement
22
switchgear compartments
Breakers
enclosing primary voltage
are separated from adjacent 23
compartments by grounded
metal barriers.
24
25
17 Switchgear
Medium Voltage Metal-Clad—Assemblies and Power Circuit Breakers
General Information
1
Medium Voltage Switchgear Support
2 Product Brand
Introduced
to Market
New
Structures
Assembly
Parts Breaker
Breaker
Parts Switch
Switch
Parts
3 Metal-Clad Switchgear
DH Westinghouse 1939 No No DH Breaker No (contact N/A N/A
Replacement Homewood
4 by DH-VR Breaker Products at
412-665-2700)
DHP Westinghouse 1963 No (contact Yes DHP breaker Yes (contact N/A N/A
5 the factory) replacement by
DHP-VR breaker.
the Power
Breaker Center
Class I reconditioning 1-877-276-9379)
6 of DHP breakers and
repair service.
VCP VacClad Westinghouse 1981 New VCP-W Some Yes Yes N/A N/A
7 structures can
be directly
coupled to
8 VCP structures
VCP-W VacClad Westinghouse 1986 Yes Yes Yes Yes N/A N/A
Cutler-Hammer 1995
9 VCP-W VacClad Cutler-Hammer 1995 Yes Yes Yes Yes N/A N/A
arc resistant
10 VCP-ND VacClad
narrow design
Cutler-Hammer 1994 Yes Yes Yes Yes N/A N/A
11
C-HRG high Cutler-Hammer 1999 Yes Yes N/A N/A N/A N/A
resistance pulsing
ground system
12 Metal-Enclosed Switchgear—Switch
LBF Westinghouse 1952 No No (contact N/A N/A No No (Contact
Cleveland-Price at Cleveland-Price at
13 724-864-4177) 724-864-4177)
WLI Westinghouse 1972 No Yes N/A N/A Yes Yes
14
Cutler-Hammer
MVS Cutler-Hammer 1999 Yes Yes N/A N/A Yes Yes
UPC, Unitized Cutler-Hammer 1999 Yes Yes N/A N/A Yes Yes
15 Power Center
Pad Mount Cutler-Hammer 1999 Yes Yes N/A N/A Yes Yes
16 Mini-MVS Cutler-Hammer 2003 Yes Yes N/A N/A Yes Yes

Metal-Enclosed Switchgear—Switch and Breaker
17 WVB Westinghouse 1991 No Yes Yes Yes Yes Yes

MEB Cutler-Hammer 1999 Yes Yes Yes— Yes— Yes Yes
VCP-W breaker VCP-W breaker
18 Metal-Enclosed Switchgear—Breaker
Station Distribution Cutler-Hammer 1994 Yes Yes Yes— Yes— N/A N/A
19 Breaker VCP-W breaker VCP-W breaker
MSB Cutler-Hammer 1999 Yes Yes Yes—VCP-TR Yes—VCP-TR N/A N/A
20
fixed-mounted fixed-mounted
breaker breaker
21
22
23
24
25
Switchgear
DH Medium Voltage Metal-Clad—Assemblies and Power Circuit Breakers
17
DH Switchgear DH switchgear was available Replacement Capabilities Ratings are available to
Assemblies and Power in indoor and in sheltered replace: 5 kV through 1
aisle and aisle-less outdoor 15 kV, 50DH150 through
Circuit Breakers enclosures. DH metal-clad 150DH1000, 1200 through
switchgear structure 3000A (4000A fan-cooled). 2
dimensions were standardized,
Additional VR-Series
but varied with individual
breaker ratings. Widths varied breakers are available to 3
from 20.00 inches for the upgrade competitors’ air
50DH75 (1200A) light duty
rating, to 26.00 inches for
magnetic breakers. See
Pages V12-T17-60 and 4
the 50DH250 (1200A) V12-T17-61.
rating, to 36.00 inches for SURE CLOSE 5
most 2000A and 7.5 and
All VR Series breakers that
15 kV ratings.
are furnished with MOC
operators incorporate
6
Westinghouse DH Drawout Ratings
Air Magnetic Power Circuit Breaker Eaton’s exclusive SURE
7
DH switchgear ratings started
(Interphase Barrier Removed)
with the light duty 50DH75 CLOSE MOC technology.
(5 kV, 75 MVA) 1200A See additional information
Product Description on Page V12-T17-62.
Westinghouse DH medium breaker. The spectrum of
ratings also included 7.5 and
150DH-VR 1200A VR-Series 8
voltage metal-clad switchgear Circuit Breaker Renewal Parts
with type DH “DE-ION®” 15 kV ratings. The maximum
Eaton no longer offers new
air circuit breakers was breaker rating produced was Eaton offers the following to
support DH switchgear. manufactured renewal parts 9
introduced in 1939. The the 150DH1000 (15 kV,
for DH switchgear structures.
1000 MVA) 3000A.
drawout breaker element
consists of an operating Chronology
DH-VR Vacuum
Replacement Breakers
For DH renewal parts, contact
Homewood Products
10
mechanism that drives a set The DH-VR is a brand new at 412-665-2700.
DH switchgear was
of three-pole units. When the
breaker is tripped, the moving
introduced in 1939 and was
vacuum replacement breaker
(VR-Series) for DH air Note: New DH factory 11
actively manufactured by manufactured switchgear
and stationary contacts magnetic breakers. The
separate. The resulting arc on
Westinghouse in complete
switchgear assemblies until
DH-VR breaker permits DH
structures and breakers
are no longer available. 12
each phase is drawn up and switchgear modernization by
the introduction of DHP
into the arc chutes, which using state-of-the-art Eaton
dissipate the arc through
switchgear in 1963. As
production activity tapered
VCP-W vacuum breaker 13
ceramic splitter plates. technology. The DH-VR is
after 1963, only match and
The de-ionizing interruption
process is aided magnetically
lineup additions to existing
designed, manufactured and
tested to applicable IEEE/ 14
DH switchgear were
by the arc chute blow out ANSI standards.
manufactured along with
coil assembly.
complete replacement circuit 15
breakers and renewal parts.
The last new manufactured
DH breakers and switchgear 16
cells were produced in 1983.
17
18
19
20
21
22
23
24
25
17 Switchgear
DHP Medium Voltage Metal-Clad—Assemblies and Power Circuit Breakers
DHP Switchgear DHP air magnetic breakers Replacement Capabilities SURE CLOSE
1 Assemblies and Power were subject to three major All VR Series breakers that
design changes that were are furnished with MOC
Circuit Breakers phased in during their
2 manufacturing life. The first
Eaton exclusive SURE
DHP breakers were furnished CLOSE MOC technology.
3 with solenoid operated
mechanisms with cast parts
See additional information
on Page V12-T17-62.
and monolithic pole units.
4 From 1964 to 1968, the stored
energy spring mechanism
Class 1 Reconditioned DHP
Breakers and Repair Service
gradually phased out the Class 1 Reconditioning of
5 solenoid operator. After 1968, DHP breakers and repair
cast mechanisms were service for DHP breakers
phased out by fabricated are available.
6 mechanisms. After 1970,
monolithic pole units were Renewal Parts
Eaton offers an inventory of
7 phased out by the post-
insulator pole unit (PIP) design. newly manufactured renewal
parts for most DHP switchgear
8 DVP vacuum breakers were
introduced in 1978. DVP
structures and breakers.
Type DHP Drawout Air Magnetic breakers were first generation Effective 12/17/2002, DHP
9 Power Circuit Breaker
(Front Interphase Barrier Removed)
vacuum breakers that were
interchangeable in DHP DHP-VR VR-Series Circuit Breaker
match and lineup cubicles,
DHP air magnetic breakers
Product Description switchgear with DHP air Eaton offers the following to and arc chutes will no longer
10 Westinghouse DHP medium magnetic breakers of the support DHP switchgear. be available.
voltage porcel-line metal-clad same ratings. Fluidized Switchgear Bus
DHP-VR Vacuum
11 switchgear with type DHP
air magnetic power circuit
Ratings Replacement Breakers Eaton offers new fluidized
epoxy bus—insulated bus to
● DHP breakers: The DHP-VR is a brand new
breakers was introduced in replace existing switchgear
vacuum replacement breaker
12 5 kV (75, 250 and
●
1963. DHP breakers and phase bus insulation.
350 MVA) (VR-Series) for DHP air
switchgear were similar to, See Page V12-T17-59.
magnetic and DVP vacuum
but not interchangeable with, ● 7.5 kV (500 MVA)
13 the older DH product. DHP ● 15 kV (500, 750 and
breakers. The DHP-VR breaker
permits DHP switchgear
was provided with porcelain 1000 MVA) modernization by using state-
insulation on all live parts to
14 ground in the switchgear
● DVP breakers:
● 7.5 kV (500 MVA)
of-the-art Cutler-Hammer
VCP-W vacuum breaker
and on the breaker element.
15 kV (500 and technology. The DHP-VR is
15
●
DHP switchgear was
750 MVA) designed, manufactured
available in indoor and in
and tested to applicable
sheltered aisle and aisle-less
Chronology IEEE/ANSI standards.
16 outdoor enclosures.
DHP switchgear was Ratings are available to
introduced in 1963 and replace: 5 kV through
17 was actively manufactured
by Westinghouse in complete
15 kV, 50DHP75 through
150DHP1000, 1200–3000A.
switchgear assemblies
18 until 1984. Additional VR-Series
breakers are available to
upgrade competitors’ air
19 magnetic breakers. See
Pages V12-T17-60 and
20 V12-T17-61.
21
22
23
24
25
Switchgear
VCP VacClad Medium Voltage Metal-Clad—Assemblies and Power Circuit Breakers
17
VCP VacClad Switchgear VCP breakers included a Chronology Eaton offers the following to
Assemblies and Power design improvement called VacClad switchgear was support VacClad switchgear. 1
the V-Flex current transfer introduced in 1981 and
Circuit Breakers system, which eliminated the Remanufactured VCP Breakers
transfer of primary current
was manufactured by
Westinghouse in complete
and Factory Repair Service 2
over a moving hinge (like Factory remanufacturing of
switchgear assemblies until
VCP breakers and factory
DHP breakers) or a sliding
contact assembly (like DVP
the introduction of VacClad-W
switchgear in 1986. Today,
repair service for VCP 3
breakers). Porcelain insulation breakers are available.
many capabilities still exist to
was maintained on the
breaker elements and in
support VacClad switchgear. Renewal Parts 4
the switchgear except for Replacement Capabilities Eaton offers an extensive
the 5 kV switchgear cell inventory of newly
manufactured renewal
5
insulation, which was glass
polyester as standard. The parts for VCP switchgear
VacClad Switchgear with switchgear phase bus was structures and breakers. 6
Type VCP Drawout Vacuum insulated with a fluidized Fluidized Switchgear Bus
Power Circuit Breakers bed epoxy insulation
system, which was a major
Eaton offers new fluidized 7
epoxy bus—insulated bus
Product Description improvement over the epoxy to replace existing switchgear
Westinghouse VacClad impregnated kraft paper
or noryl that was used as
phase bus insulation. See 8
medium voltage metal-clad Page V12-T17-59.
sleeving on phase busbars in
switchgear with type VCP
vacuum power circuit previous switchgear designs. 9
breakers was introduced in VacClad switchgear was
manufactured in indoor and in
1981. Vacuum interrupter
technology provided many sheltered aisle and aisle-less 10
advantages over the previous outdoor enclosures.
DH and DHP air magnetic Ratings 11
breaker designs. Vacuum
VCP switchgear provided
interrupters permitted the
breaker size and weight to
the first complete line of
Westinghouse vacuum
12
be significantly reduced,
breakers in the medium Type VCP Vacuum Power Circuit
allowing for two-high stacking
construction of most breaker
voltage ratings: Breaker (Front and Rear Views)
13
ratings in the switchgear ● 5 kV (250 and 350 MVA)
enclosure. VCP breakers
withdraw onto switchgear rail
● 7.5 kV (500 MVA) 14
● 15 kV (500, 750 and
assemblies for ease of
inspection. Maintenance
1000 MVA)
15
associated with air magnetic
arc chutes was eliminated
and contact maintenance was 16
reduced to visual inspection
of wear gap indicators.
17
18
19
20
21
22
23
24
25
17 Switchgear
VCP-W VacClad Medium Voltage Metal-Clad—Assemblies and Power Circuit Breakers
VCP-W VacClad ratings. However, VCP-W Chronology Eaton offers the following to
1 Switchgear Assemblies still includes many of the VacClad-W switchgear was support VacClad-W switchgear.
proven product features introduced in 1986 and is the
and Power Circuit of VCP switchgear design, Complete New VacClad-W
2 Breakers including two-high breaker
current state-of-the-art Eaton
switchgear product. The VCP-
Switchgear Assemblies
stacking,V-Flex breaker Complete new manufactured
WSE breaker with special
VacClad-W switchgear
3 current transfer and fluidized
epoxy insulation on the
cycloaliphatic epoxy insulation
and the 27 kV VCP-W rating
assemblies are available
switchgear phase buses. to replace obsolete existing
were introduced in 1990. IEC
4 VCP-W breakers withdraw
onto removable switchgear
VCP-W ratings were
switchgear with new Cutler-
Hammer state-of-the-art
introduced in 1991. 38 kV was
rail assemblies for ease of vacuum switchgear.
introduced in 1995.
5 inspection. VCP-W breakers VacClad-W Match and
and switchgear were Arc-resistant VCP-W Lineup Cubicles
furnished with high-grade switchgear was introduced
6 glass polyester insulation in 1995. New manufactured VacClad-W
switchgear structures to
as standard. Optional
VacClad-W Switchgear with Replacement Capabilities match and line up to existing
7 Type VCP-W Drawout Vacuum
insulation upgrades included
cycloaliphatic epoxy insulation
Westinghouse and Cutler-
Hammer VacClad-W
Product Description for breaker element insulation
switchgear. New VCP-W
8 VacClad-W world-class
(VCP-WSE breakers) and
porcelain insulation for the
structures can also connect
medium voltage metal-clad to existing Westinghouse
switchgear cell contact
9 switchgear with type VCP-W
vacuum power circuit
bottles. VacClad-W switchgear
indoor switchgear (types
DH, DHP and VCP) with a
is manufactured in indoor and
breakers was introduced by transition section.
in outdoor sheltered aisle and
10 Westinghouse in 1986. VCP- aisle-less enclosures. Another New VCP-W Vacuum Breakers
W breakers and switchgear option offered for VacClad
were similar to but not Completely new factory
11 interchangeable with the
indoor switchgear is arc-
resistance. Eaton was a leader
manufactured VCP-W
original VacClad (VCP) product. vacuum power circuit
in the development and design breakers are available
12 The VCP-W design of arc-resistant switchgear.
Arc-resistant metal-clad
in all published ratings.
includes a consolidation of
switchgear is metal-clad Renewal Parts
13
improvements in product
design and performance that switchgear tested for Eaton offers an extensive
enables the introduction resistance to the effects of inventory of newly
arcing due to an internal fault.
14 of IEC and 27 kV breaker manufactured renewal
parts for VCP-W switchgear
ANSI and IEC Ratings structures and breakers.
15 ANSI Ratings IEC Ratings Fluidized Switchgear Bus
Type VCP-W Vacuum Power Circuit Eaton offers new fluidized
5 kV (250 and 350 MVA) 3.6 kV (25, 31.5, 40 kA rms SC Make)
16
Breaker (Front and Rear Views)
epoxy bus—insulated bus to
7.5 kV (500 MVA) 7.2 kV (25, 31.5, 40 kA rms SC Make)
replace existing switchgear
15 kV (500, 750, 1000 and 1500 MVA) 12 kV (25, 31.5, 40 kA rms SC Make) phase bus insulation. See
17 27 kV (750, 1000 and 1250 MVA, and 40 kA) 17.5 kV (31.5, 40 kA rms SC Make) Page V12-T17-59.
38 kV (16, 21, 25, 31.5 and 40 kA) 24 kV (25 kA rms SC Make)
18
19
20
21
22
23
24
25
Switchgear
Medium Voltage Metal-Clad Upgrades
17
Technology Upgrades Fluidized Switchgear Bus Customers can use any
Front Panel Retrofit of the following services 1
to fit specific switchgear
with IQ Devices applications from 600V
and PowerNet to 38 kV: 2
Communications
● Bus replacement
DHP, VCP, VCP-W ● Bus duct replacement 3
4
5
6
Any Busbar Shape or Configuration
is Uniformly Coated. There are
No Dielectric Weak Spots and
Taping is Not Necessary 7
Eaton offers a cost-effective
program that can extend the Coated Busbars Pass Through a Post- 8
life of any manufacturer’s heat Oven to Cure and Fuse the Epoxy
equipment by replacing the
New VCW Front Panel with
bus and insulating it with
Switchgear Upgrades 9
Upgraded Control Devices fluidized bed epoxy. The bus DHP, VCP, VCP-W
Eaton can provide an upgrade

insulation in many existing
switchgear assemblies may
Switchgear upgrades are
available to increase the 10
to your system by replacing
be NORYL®, Micarta®, MVA and continuous
existing analog meters,
instruments and protective
redacta, heat shrink tubing
or fiberglass. These materials
current ratings of the
entire assembly.
11
relays with microprocessor-
are adversely affected by
based solid-state true rms
sensing devices. New
aging, environment and 12
operating conditions. The
replacement front panels are
solution to these concerns
available for DHP, VCP and
VCW switchgear assemblies,
can be answered with the 13
high quality, state-of-the-art
and they can be provided
with devices mounted
system and superiority
offered by the fluidized bed 14
and wired.
epoxy process.
Wire markers and wiring 15
diagrams are provided for
the hinged panel. The existing
panel is removed, the new 16
panel is set in place and the
solid-state devices are wired
into the switchgear unit. 17
18
19
20
21
22
23
24
25
17 Switchgear
Medium Voltage Competitive Upgrades—Vacuum Replacement Breakers
Competitive Upgrades Allis-Chalmers RUPTAIR Federal Pacific Electric ITE

1 Medium Voltage Vacuum
Replacement Breakers
2 General Electric MagneBlast
3
4
5
6
7
8 GE-AM13.8-VR VR-Series
Circuit Breaker DST-2-VR VR-Series Circuit Breaker 15HK-VR VR-Series Circuit Breaker
Eaton manufactures an An extensive line of Eaton Eaton manufactures an

9 extensive line of VR-Series VR-Series breakers are extensive line of VR-Series
breakers to replace General manufactured to replace breakers to replace ITE air
MA-VR VR-Series Circuit Breaker Federal Pacific Electric air magnetic breakers.
10 Electric MagneBlast air
magnetic breakers. An extensive line of Eaton magnetic breakers.
Ratings are available
VR-Series breakers are Ratings are available to to replace:
11 Ratings are available
to replace:
manufactured to replace
Allis-Chalmers RUPTAIR type
replace: ● 5HV 5 kV, 100–250 MVA,
AM, MA, FA, FB and FC ● DST 5–15 kV, 600–2000A
12
● AM4.16 5 kV,
150–350 MVA, air magnetic breakers. 150–750 MVA, ● 5HK-Model 03, 5 kV,
1200–3000A 1200 and 2000A 250–350 MVA,
Ratings are available
13 DST-2 5–15 kV, 1200 and 2000A
●
● AM5 5 kV, 150–250 MVA, to replace:
1200 and 2000A 150 000 MVA, ● 15HK-Model 03, 15 kV,
● AM 5 kV, 100–250 MVA, 1200–2000A 500–1000 MVA,
AM7.2 7.5 kV, 500 MVA,
14
●
1200 and 2000A. 1200 and 2000A 1200 and 2000A

SURE CLOSE
● AM7.5 7.5 kV,
● MA 5 kV, 150–350 MVA, ● 15VHK-Model 20, 15 kV,
1200 and 2000A All VR-Series breakers that
15 250–500 MVA,
1200 and 2000A ● FA 5 kV, 350 MVA, 3000A
are furnished with MOC
500–750 MVA, 1200A
● AM13.8 15 kV, ● FB 7.5 kV, 500 MVA, Eaton’s exclusive SURE
16 250–1000 MVA, 1200 and 2000A CLOSE MOC technology.
1200 and 3750A (both ● FC 15 kV, 500–1000 MVA, See additional information
17 ●
short and tall frames)
AM15 15 kV,
1200–3000A on Page V12-T17-62.
250–750 MVA,
18 1200 and 2000A
19
20
21
22
23
24
25
Switchgear
Medium Voltage Competitive Upgrades—Vacuum Replacement Breakers
17
McGraw & Edison Remote Power Racking Many arc flash incidences
with low voltage and medium 1
voltage switchgear occur
during the process of
inserting and removing 2
(racking) power circuit
breakers in switchgear
cubicles. Personnel are 3
typically within 2 feet (0.6m)
of the front of the power
circuit breaker during the
4
racking process and this close
PSD-VR and WSA-VR VR-Series
proximity to an arc flash can 5
Circuit Breakers cause serious injury. The best
way to limit exposure to arc
An extensive line of Eaton
VR-Series breakers are
flash during the process 6
of racking power circuit
manufactured to replace
McGraw-Edison air
breakers is to put more
distance between the 7
magnetic breakers.
person and the possible
Ratings are available to Remote Power Racking (RPR-2) point of exposure. 8
replace:
Eaton’s remote power NFPA 70E provides guidance
● PSD-15 15 kV,
500–750 MVA,
racking (RPR-2) unit provides
a means of remotely racking
for the requirements of
personal protective equipment
9
1200 and 2000A most power circuit breakers (PPE) to protect personnel
● WSA-5 5 kV, 250 MVA, that use the rotation of from arc flash exposure. 10
1200 and 2000A a shaft for insertion and Eaton’s RPR-2 allows
removal. Personnel can be up personnel to wear a lower
● WSA-15 15 kV,
500–750 MVA,
to 25 feet (8m) or more away level of PPE, increasing worker 11
from the switchgear door comfort and mobility, while
1200 and 2000A
SURE CLOSE
during the racking process.
This need for distance away
operating the RPR-2 from an
increased distance from the 12
All VR-Series breakers that from the switchgear is due power circuit breaker.
are furnished with MOC to safety precautions from
potential arc flash The RPR-2 system is the 13
operators incorporate solution that provides
Eaton’s exclusive SURE occurrences.
CLOSE MOC technology.
the value and the features
that customers request.
14
See additional information
on Page V12-T17-62.
15
16
17
18
19
20
21
22
23
24
25
17 Switchgear
SURE CLOSE
SURE CLOSE Problem Solution Conclusion

1 A vacuum replacement SURE CLOSE is a stored In the figure below, you can
An Eaton Solution for an breaker (VR) is much smaller energy device, internal to see that the SURE CLOSE
Industry-Wide Problem
2 and lighter than the air-
magnetic breaker it replaces.
the breaker, which allows
the MOC to open and
MOC drive approximates the
original air-magnetic MOC
The vacuum contacts move close independently from response much better than
3 a smaller distance and much
faster. When a VR breaker
the speed of the breaker
mechanism and:
the VR direct drive. The
VR-Series breaker with the
is applied to the cell that SURE CLOSE drive does NOT
4 originally contained an
● Eliminates the possibility
of the MOC stalling
cause MOC switch contact
air-magnetic breaker, the bounce or abnormal wear.
resultant speed of operation the breaker
5 of the MOC becomes much ● Slows down the
SURE CLOSE faster when it is directly MOC operation
6 Background driven by the breaker
operating mechanism. The
● Prevents damage to MOC
cell components
Mechanism Operated
result is higher impact loads
Contacts (MOCs) are external
7 to the breaker (mounted
and mismatched inertia with
the existing switchgear MOC.
SURE CLOSE Components
in the switchgear cell) and Breaker Pole

The effect of the system Shaft Lever
8 are driven by the breaker
mechanism through a
mismatch is shown in the
figure (VR Direct Drive).
mechanical interface. These
9 contacts are used to provide
extra contacts for breaker
When a VR breaker without
SURE CLOSE drives the Slotted Drive Links
status and for other control MOC, the breaker and the
10 functions. As the circuit MOC complete the closing MOC Lever Arm
breaker closes, an MOC stroke in the same time;
operator causes the MOC
11 switches to operate.
25 msec, versus the
100 msec for the original
air-magnetic breaker. Notice
Air-magnetic breakers have
12 massive mechanisms with
the over-travel with the direct
drive MOC. The velocity of the Return Spring Drive
high forces and inertia. The Spring
MOC system is essentially
13 resultant travel times and
the velocities are slow. The
four times what it is with the
air-magnetic breaker. Because MOC Closing Times—Air-Magnetic, VR without SURE CLOSE
figure (A-M) shows the
kinetic energy (the energy and VR with SURE CLOSE
14 closing curve of a typical
air-magnetic breaker and the
associated with motion) is
proportional to the velocity MOC Timing–Closing
MOC operator. It closes in
15 approximately 100 msec
squared, the kinetic energy
of the MOC has increased
OPEN
(a tenth of a second),
to 16 times that of the
measured from the time
16 the breaker begins to close.
original design. This faster
operation causes: Stroke
SURE CLOSE
17 ● Significant MOC over-travel
and bounce
Air-Magnetic
VR DIRECT Drive
● MOC component wear
18 ● A worn or broken MOC
CLOSED
could cause a breaker

19 to stall
0 10 20 30 40 50 60 70 80 90 100 110 120
20 Time (mS)
21
22
23
24
25
Switchgear
VacClad-W Motorized Remote Racking
17
VacClad-W Motorized Increased safety precautions ● All circuit breaker safety ● You do not lose the ability
Remote Racking and the need to protect interlocks remain intact to manually operate your 1
personnel from the dangers of per IEEE C37.20.2 circuit breaker racking
(VCP-W MR2) potential arc flash occurrences mechanism
Logic is built into the
2
●
suggest the need to increase device to sense an ● Operators can open and
the distance between an interference issue disconnect all circuit
operator and the front of a
switchgear lineup during
● Logic will not accept a breakers remotely before
entering the equipment
3
command to connect a
racking operations. circuit breaker that has room, which ensures no
Features experienced interference exposure to arc flash energy 4
until after it has been moved
● Self powered when
switchgear is energized
●
to the disconnect position
Controls can be integrated
5
● Provisions energize the
into switchgear secondary
system racking motors
with an external 120 Vac
control circuits, and/or 6
SCADA systems using
power source
Modbus® interface or
● Available for all breakers in discrete wiring 7
VacClad-W switchgear
Remote Racking
● Permissive circuit provision
Factory installed and
8
●
for disabling remote racking
Product Description tested in circuit breaker until the right system Racking Pan
Eaton’s VCP-W MR2 compartment conditions are satisfied
motorized remote racking ● Permanently installed
racking motors eliminate
● Pendant will override
Motor, logic controller
and safety interlocks are 9
device provides a means system when plugged into
the need to lift and built into the circuit breaker
of remotely inserting or a specific circuit breaker
removing any drawout circuit manipulate, and align compartment. System is
factory installed and tested
10
breaker used in VacClad-W heavy, bulky equipment Benefits
with VCP-W circuit breakers.
switchgear, to help mitigate Simple hand-held pendant Automatic racking reduces
11
● ●
arc flash exposure. Each switchgear system that

controller is available with installation effort
is purchased with remote
indicating lights to clearly ● Permanently installed
The VCP-W MR2 permits racking capabilities will come
the operator to safely move
indicate position and status
of the circuit breaker
system will not get lost with a hand-held pendant for 12
a VCP-W breaker between between service intervals simple operation of a single
● 25 ft umbilical cord
three pre-determined
positions within the circuit between hand-held
circuit breaker at a time.
13
breaker compartment. controller and circuit
Standing at a safe distance,
well outside the arc flash
breaker compartment
14
boundary of the equipment, PanelMate® Interface for Integrated Controls
an operator can use remote 15
controls to select disconnect,
test or connected positions
for the circuit breaker. 16
The Danger
Electric arcs result from 17
thermal ionization that
occurs when current flow
is interrupted by the
18
separation of conductors.
Thermal ionization can 19
generate temperatures as
high as 35,000°F. Conductor
materials melt into metal 20
vapor and the surrounding
air is ionized.
21
External arcs create a
violent explosion, resulting
in an inferno of ionized 22
gases, molten debris,
metal shrapnel and a flash
of light (an arc flash). Inside
23
a switchgear/switchboard
cabinet, an arc event can
dislodge compartment
24
doors and turn hardware
into high-speed projectiles. 25
17 Switchgear
Further Information
Further Information
1 Publication Number Description
DHP Switchgear and Breaker
2 RPD 32-253-4D Renewal Parts Data for DHP breaker and switchgear parts
PA02707017E Sales Aid for the DHP-VR vacuum replacement breaker
3 RP01301006E Renewal Parts Data for the DHP-VR vacuum replacement breaker
VCP Switchgear and Breaker
4 RPD 32-274 Renewal Parts Data for VCP breaker and switchgear parts
LEL007A Sales Aid for the VCP remanufacture program
5 VCP-W Switchgear and Breaker
RP02201001E VCP-W 5 and 15 kV switchgear common replacement parts
6 RP02204001E Renewal Parts Data for VCP-W switchgear parts
SA-11671 Sales Aid for VCP-W switchgear
7 DB 32-255 Descriptive Bulletin for VCP-W switchgear

AD 32-265 Application Data for VCP-W switchgear
8 Fluidized Bus
SA-11745 Sales Aid for custom fluidized switchgear bus
9 General Information
LEL004A Sales Aid for breaker remanufacture program
10 SA02204001E Sales Aid for MV switchgear replacement front panels with IQ devices
DH Breakers
11 PA02707011E
GE MagneBlast Breakers
Sales Aid for the DH-VR vacuum replacement breaker
12
PA02707021E Sales Aid for GE AM4.16 and AM13.8 vacuum replacement breakers
Allis-Chalmers Breakers
PA02707032E Sales Aid for Allis-Chalmers Type MA vacuum replacement breakers
13 PA02707031E Sales Aid for Allis-Chalmers Type AM 250 vacuum replacement breakers
PA02707033E Sales Aid for Allis-Chalmers Type F-Series vacuum replacement breakers
14 Federal Pacific Electric Breakers
PA02707041E Sales Aid for Federal Pacific Electric Type DST vacuum replacement breakers
15 PA02707042E Sales Aid for Federal Pacific Electric Type DST-2 vacuum replacement breakers
ITE Breakers
16 PA02707052E Sales Aid for ITE Type HK (Model 03) vacuum replacement breakers
PA02707051E Sales Aid for ITE 5HV vacuum replacement breakers
17 McGraw-Edison Breakers
PA02707062E Sales Aid for McGraw-Edison PSD vacuum replacement breakers
18 PA02707061E Sales Aid for McGraw-Edison WSA vacuum replacement breakers

Universal Remote Power Racking
19 PA02707071E Sales Aid for universal remote power racking system (RPR-2)
20 Pricing Information
VCP-W Breaker
21 Price List for VCP-W Breaker Parts—PL 33-729

VCP-WR Breaker
22 Price List for VCP-WR Fixed Vacuum Breakers—PL 33-724

MV Air/Vacuum Switchgear Parts
23 Vista/VISTALINE Discount Symbol Y1
VR-Series Breakers
24 Price List for VR-Series Replacement Breakers—PL02707001E
25
Switchgear
Medium Voltage Metal-Enclosed Load Interrupter Switch Assembly and Switches
17
WLI Load Interrupter Product Description by a protective screen design uses the VCP-TR
Metal-Enclosed The WLI (Westinghouse Load barrier that allows visual medium voltage fixed- 1
inspection. The fuses, when mounted vacuum breaker.
Switchgear Interrupter) medium voltage
provided, are located in the The MSB offering employs
Originally a
switchgear is generally
composed of a three-phase lower part of the structure, a three-phase load interrupter 2
Westinghouse Product and are readily visible for easy to provide a means to isolate
load interrupter housed in a
4
metal-enclosed structure. The
switch is rated for use in four
maintenance when the main
door is open. The rear of the
the fixed-mounted breaker.
3
switch structure is generally Product History
6 voltage classes: 4 kV, 15 kV,
2 25 kV and 38 kV. 600A and used for cable entrance and/
or exit. Access to the cable
Metal-enclosed load break
air interrupter switches were
4
3
1200A current ratings are
available. The switch is entrance/exit area is via a rear first produced in 1952 under
7
typically applied in series cover or door. the name Load Break Fusible 5
j
with three medium voltage (LBF) at M & R facilities
1 The MVS design offers around the country. In 1964,
8
fuses on the load side of
the switch. WLI switchgear
many enhancements over the manufacturing of the 6
the previous WLI design. A product was consolidated
is used for economical few of the exterior features
9
protection of unit substation
transformers and medium
include a galvanized base
in the Cincinnati, OH,
facility. The product was 7
2 and a larger viewing window. discontinued in 1972 and
voltage power distribution
(via a lineup of these
Interior features include a
hinged barrier, rustproof
replaced with Westinghouse
Load Interrupter (WLI),
8
switches). The WLI product latches, nylon finned
line also offered a compact having many design changes
Unitized Power Center (UPC)
insulators and a switch that
is a removable component.
and improvements. Parts 9
5
that used the WLI switch for the two products are
incompatible, but the WLI
WLI Design on the primary of the
UPC transformer.
The WVB (Westinghouse
Vacuum breaker) switchgear design can be added to 10
Standard Manually Operated was introduced in 1991, existing LBF lineups. The
Fused WLI Switch
1 Switch position indicator/
LBF and WLl look similar
in design. They can be
providing a fixed-mounted
medium voltage vacuum
WLI product line was
moved to the Sumter, SC, 11
operator mechanism differentiated by the breaker on the load side of the manufacturing facility
2 Provisions for
nameplate located behind
the operating handle access
switch. The medium voltage in 1979. 12
padlocking door vacuum breaker was used The current MVS design
door. The front is largely in lieu of fuses, providing the
3 Inspection window covered by the main door, capability to instantly reset the
was first introduced in
Sumter, SC, in 1999 and
13
(4 x 16 inches) with a 4 x 16-inch viewing breaker after a trip condition
window, providing access built concurrently with
4 Full height main door to the switch and fuse
and the ability to adjust to a
wide variety of coordination
the previous design until 14
compartment. A smaller December 2001. The
5 Door stop, foot operated curves in the field. product line was relocated
6 Grounded metal
access door on the main door
allows access to the switch The MEB (Metal-Enclosed to Greenwood, SC, in late 15
operating mechanism. Upon Breaker) and MSB (Medium 2001. As of January 2002,
safety barrier
7 Door interlock
opening the main door, the
switch in the upper part
Voltage Switch and Breaker)
designs replaced the WVB
only the current MVS design
was manufactured. 16
of the structure is covered product offering. The MEB
8 Switch interlock
17
9 Interphase barrier
j Switch operator 18
mechanism access door Page Product 1950 1960 1970 1980 1990 1995 2000 Present
V12-T17-66 Westinghouse LBF 19

V12-T17-66 Westinghouse/C-H WLI
V12-T17-66 Cutler-Hammer MVS 20
21
22
23
24
25
17 Switchgear
LBF/WLI/MVS Medium Voltage Metal-Enclosed Load Interrupter
WLI/MVS Load LBF/WLI Product Description MVS Product Description Switch Ratings
1 Interrupter Switchgear The LBF (load break) switch The MVS standard structures ● LBF
standard structure was for 5 kV and 15 kV gear is ● 5 kV
2 33.00 inches wide,
90.38 inches high (indoor)
33.00 to 48.00 inches wide,
90.38 inches high (indoor),
● 15 kV
1
and 98.88 inches high 98.88 inches high (outdoor),
● WLI
3 2
outdoor. The WLI (Load with varying depths. The ● 5 kV
Interrupter) switch structure standard structures for ● 15 kV
4
was offered in both 27 kV and 38 kV gear is 48.00
4
● 25 kV
33.00-inch and 36.00-inch to 54.00 inches wide, 101.50
3
● 38 kV
wide enclosures in the 5 kV or 127.00 inches high (indoor),
● MVS
5
and 15 kV ratings. Both 110.00 or 135.50 inches high
designs used vertical sections (outdoor), with varying depths. ● 5 kV (600 and 1200A)
that were freestanding, close Vertical sections are ● 15 kV (600 and 1200A)
6 coupled to transformers, and
bolted together in lineups.
freestanding, close coupled
to transformers and bolted
● 27 kV (600A)
6 ● 38 kV (600A)
Starting in 1984, ANSI 61 light together forming lineups.
7 5
gray was the standard internal Replacement Capabilities
MVS Design and external color for all WLI
structures. Prior to 1984, the LBF
8 Standard Manually Operated
Fused MVS Improvements
exterior surfaces of outdoor The LBF product line was
enclosures were ANSI 24 dark discontinued in 1972. Due to
1 Standard hinged barrier design change and retooling,
9 2 Larger, lower window
gray. LBF was only offered in
the 5 kV and 15 kV voltage replacement parts are only
ratings. WLI was offered in available through Cleveland-
(8.00 x 16.00-inch) double
10 viewing area 5 kV, 15 kV, 25 kV and 38 kV
voltage ratings using 600A
Price, Inc. at 724-864-4177.
WLI/MVS
3 Rustproof latches and 1200A switches.
11 4 Removable switch
Eaton offers an inventory of
newly manufactured renewal
parts of WLI/MVS switchgear.
12 Nylon finned insulators
5
See Pages V12-T17-67
6 G90 galvanized base through V12-T17-69.
13
14
15
16
17
18
19
20
21
22
23
24
25
WLI/MVS Medium Voltage Metal-Enclosed Load Break Switch Replacement Parts
Switchgear
17
Replacement Parts—WLI/MVS/MVS2 Load Break Switch
Description Part Description Quantity per Switch Style Number 1
Switch Pole Assemblies
Switch Pole Assemblies 2
Three-pole set includes main and flicker blades, break jaws and arc chutes.
(60 kV BIL or 95 kV BIL) 3

5 and 15 kV—600A 1 set 7278A27G01
5 and 15 kV—1200A 1 set 7278A27G02
(125 kV BIL or 150 kV BIL)

4
25 and 38 kV—600A 1 set 7278A27G05
MVS2 5/15 kV—600A 1 set 7278A27G43 5

MVS2 5/15 kV—1200A 1 set 7278A27G44
Arcing Contact Assemblies 6

Arcing Contact Assemblies
Three-pole set includes flicker blades and arc chutes.
This kit is not required when switch pole assemblies above are ordered.
7
5 and 15 kV—600A 1 set 7278A27G06 8
5 and 15 kV—1200A 1 set 7278A27G07
(125 kV BIL or 150 kV BIL) 9

25 and 38 kV—600A 1 set 7278A27G08
10
Drive Rod Link (Polyester)
Drive Rod Link (polyester, set of three)
5 kV (60 kV BIL) 1 set 7278A27G09 11
15 kV (95 kV BIL) 1 set 7278A27G10
12
25 and 38 kV (125 kV BIL or 150 kV BIL) 1 set 7278A27G12
MVS2 5/15 kV 1 set 7278A27G45
MVS2 5/15 kV manufactured after May 2011 1 set 7278A27G53
Finned Bus Support 13

Finned Bus Support (one each)
36.00-inch wide (glass polyester)
Three-phase bus brace (glass polyester)
1 each
1 each
260C003H51
260C005H51
14
Two-phase bus brace (glass polyester) 1 each 260C005H53
36.00-inch wide (epoxy) 1 each 260C003H11 15

Finned Bus Support
Three-phase bus brace (epoxy) 1 each 260C005H11
16
Two-phase bus brace (epoxy) 1 each 260C003H13
Three-Phase Two-Phase 17
Bus Brace Bus Brace
Insulators
18
Insulators (one each)
(60 kV BIL) 19
5 kV glass polyester as required 4892A97H01
5 kV epoxy as required 4892A97H07
(95 kV BIL)
20
15 kV glass polyester as required 4892A97H02
Polyester Epoxy
15 kV epoxy as required 4892A97H08
21
22
25 and 38 kV epoxy as required 4892A97H18
23
24
25
17 Switchgear
Replacement Parts—WLI/MVS/MVS2 Load Break Switch, Continued

1 Description Part Description Quantity per Switch Style Number
Removable Handle
2 Removable handle
All ratings 1 each 7274A49H01
3
4 Switch Spring Mounted Assembly
Switch Spring Mounting Assembly
5 5–15 kV—40 kA fault close 1 set 7278A27G16
5–15 kV—61 kA fault close 1 set 7278A27G18
25 kV—20 kA fault close 1 set 7278A27G19
6 25 kV—40 kA fault close
25 kV—60 kA fault close
1 set
1 set
7278A27G20
7278A27G21
38 kV—20 kA fault close 1 set 7278A27G22
7 38 kV—30 kA fault close 1 set 7278A27G23
Switch or Fuse Barrier Assembly
8 Switch Barrier Assembly

5 and 15 kV 1 set 7278A27G24
25 and 38 kV 1 set 7278A27G25
9 MVS2 5 kV
MVS2 15 kV
1 set
1 set
7278A27G46
7278A27G47
Fuse Barrier Assembly

10 15 kV (WLI design)
25 and 38 kV (WLI design)
1 set
1 set
7278A27G26
7278A27G27
15 kV (MVS/MVS2 design) (tightening knob or quick disconnect) 1 set 7278A27G43
11 15kV (MVS2 design—bolt in fuses) 1 set 7278A27G01
Open Close Indicator/Interlock Cam
12 WLI/MVS Standard Open-Close Indicator/lnterlock Cam

For lock open/close (top) or lock open (bottom) 1 each 220C934G01
13 MVS2 Standard Open-Close Indicator/lnterlock Cam

For lock close (top) or lock open (bottom) 1 each 220C934G02
14
Auxiliary Switch Assembly
15 Auxiliary Switch Assembly

(5NO and 5NC contacts) 1 each 7278A27G28
16
17
18 Switch Adjustment Tool Kit
Switch WLI/MVS Adjustment Tool Kit 1 each 221C113G031
19
20
21
22
23
24
25
Switchgear
17
Replacement Parts—WLI/MVS/MVS2 Load Break Switch, Continued
Description Part Description Quantity per Switch Style Number 1
Fuse Live Part Kit
Fuse Live Part Kit (WLI Design) 2
Non-disconnect (three-phase—top and bottom)
RBA200 5–15 kV 1 each
3
7278A27G29
RBA400 5–15 kV 1 each 7278A27G30
RBA200 25–38 kV 1 each 7278A27G31
RBA400 25–38 kV 1 each 7278A27G32
CLE-1 5–15 kV
CLE-2 5–15 kV
1 each
1 each
7278A27G33
7278A27G34
4
CX 5–15 kV 1 each 7278A27G36
CXN-1 5–15 kV (single barrel—3.00-inch diameter)
1 each
1 each
7278A27G37
7278A27G38
5
CXN-2 5–15 kV (double barrel—3.00-inch diameter) 1 each 7278A27G39
CXN-2 5–15 kV (double barrel—4.00-inch diameter)
NX25 kV
1 each
1 each
7278A27G40
7278A27G41 6
EJO38 kV 1 each 7278A27G42
Fuse Live Part Kit (MVS Design)
Non-disconnect (three-phase—top and bottom)
7
RBA200 5 kV 1 each 98A1125G22
RBA200 15 kV
RBA400 5 kV
1 each
1 each
98A1125G23
98A1125G24 8
RBA400 15 kV 1 each 98A1125G25
RBA800 5 kV 1 each 98A1125G26
RBA800 15 kV 1 each 98A1125G27 9
CLE-1 5 kV 1 each 98A1125G03
CLE-1 15 kV 1 each 98A1125G04
CLE-2 5 kV
CLE-2 15 kV
1 each
1 each
98A1125G05
98A1125G06
10
CX 5 kV 1 each 98A1125G09
CX 15 kV
1 each
1 each
98A1125G10
98A1125G11
11
CXN-1 5–15 kV (single barrel—4.00-inch diameter) 1 each 98A1125G12
1 each
1 each
98A1125G13
98A1125G14 12
Space Heaters
Space Heaters (low watt density) 13
125V (WLI design) as required 220C974G03
250V (WLI design) as required 220C974G04 14
125V (MVS design) as required 3614A50H01
250V (MVS design) as required 3614A50H02
15
Shunt Trip Coil 16
Shunt Trip Coil
48 Vdc 1 each 7278A78H01
125 Vdc
250 Vdc
1 each
1 each
7278A78H02
7278A78H03
17
115 Vac 1 each 7278A78H04
230 Vac
CAP TRIP
1 each
1 each
7278A78H05
7278A78H06
18
19
Other Replacement Parts
Other replacement parts
20
are available but shall be
considered on a job-by-job 21
basis.
Include switch nameplate
information located behind
22
the switch operating
handle access door with 23
any correspondence. Be
sure this includes the ”CN“
or ”SM“ number. 24
25
17 Switchgear
Additional Information
Renewal Parts Torque Values

1 When ordering parts, specify the part description and mini-MVS Tighten the hardware per the table below.
switchgear assembly catalog number found on the nameplate.
2 Enter on Suffix Q50. Torque Values
Bolt Diameter Nominal Torque,
3
in Inches ft lbs (Nm)
Replacement Parts
Part Quantity Style 0.25 4 (5.42)
Description per Assembly Number
4
0.31 8 (10.85)
Switch pole assembly epoxy (three-pole set, 1 7997A57G03 0.38 25 (33.90)
includes arc chute, switch blade, drive rod and insulators)
0.50 50 (67.79)
5 Non-fused switch and CLE fused switch barrier assemblies
(set of four)
1 7997A57G06
0.63 65 (88.13)
6 Switch operator lever assembly

Auxiliary switch assembly
1
1
7997A57G11
7997A57G12
Further Information
Publication
7
Space heater 1 7997A57G13
Number Description
Filter (set of two) 1 7997A57G05
DB 31-935 Descriptive bulletin for WLI load interrupter metal-enclosed switchgear
Key interlock provision kit 1 1 7826C86G01
8 DB 31-950 Descriptive bulletin for unitized dry-type power centers
IL 31-930-D Instructions for WLI and WVB metal-enclosed switchgear
Replacement Fuses
9 Fuse Continuous Quantity per CLE
Pricing Information
Ampere Rating Assembly Style Number
Vista/VISTALINE Discount Symbol Y2
10 10 3 5981C29G01
Note
15 3 5981C29G02
1 Key interlock(s) provided by others.
11 20
25
3
3
5981C29G03
5981C29G04
12 30
40
3
3
5981C29G05
5981C65G01
13
50 3 5981C65G02
65 3 5981C65G03
80 3 5981C65G04
14 100 3 5981C65G05
125 3 5981C65G06
15 150 3 5981C65G07
175 3 5981C65G08
16 200 3 5981C65G09
17
18
19
20
21
22
23
24
25

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Switchgear

Assemblies and circuit breakers. It is is the removable control

17 Product History Time Line

V12-T17-3 DB Switchgear—East Pittsburgh

19 V12-T17-4 DS Switchgear—East Pittsburgh (Vintage 1)

(current limiting) breakers are available

DS Switchgear Assemblies General Information

8 DS Switchgear Vintage III, 1984 at St. Louis, MO

11 DS Switchgear Vintage IV, 1984–1990 at St. Louis, MO

Product Description DS low voltage power air

the DSII breaker uses fuse truck)

16 therefore cannot be installed DSL-206, DSL-416,

3 limiting fuses. 800 MDS-808 85 85

4 are based on a UL and ANSI

closing and opening the interrupting rating is

23 1 Interrupting rating is 130 kA at 240V.

Note: Each kit contains the

Procedure for Identifying Further Information

4 of switchgear vintages, the

For all requests include DS/DSII Switchgear Assemblies

IB 33-790-1I Instruction, operation and maintenance for DS/DSL breakers

13 made since equipment

16 ● Breaker type IB 32-697A Instructions for Magnum DS metal-enclosed LV switchgear

Original K-600 K-600-AR600NM 19

Low Voltage Breaker Features Motor Starter VSR Designs

monitoring, network management? using original OEM parts.

In summary, how do we choose The Breaker Service Center Further Information

Product History Time Line

2 Electromechanical Trip Devices (B Breakers)

3 Amptector Retrofit Kits, Trip Units, and Accessories (DB Breakers)

4 POW-R-Trip Trip Units (SPB Breakers)

10 V12-T17-43 • ITE姞 K-Line Breakers

12 General Information Communications via the Application and

Functional Comparison of Trip Units

8 ■ ■ Local display of ground currents ■ ■ ■

9 ■ Local display of energy (MWh) ■ ■

10 ■ Local display of present demand (MW) ■ ■

13 Voltage phase-to-phase, displayed on trip unit and communicated via ■

14 Total harmonic distortion (THD); phase A, B, C. Displayed on trip unit and

3 RMS/R 500 Horizontal Ll RH51BLI 1232C84G01 RMS 510 Ll SRH51LI 7801C36G01

4 RMS/R 500 Horizontal

510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

Digitrip RMS DS and retrofit rating plugs Following a trip operation

12 SPB rating plugs must be

510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

Rating Plugs for SPB Breakers 1234

7 1200 1200 PD6S12A120 2613D09G12 1200 1200 RP6S12A120 3D86737G12

8 1600 1000 PD6S16A100 2613D09G14 1600 1000 RP6S16A100 3D86737G14

13 2500 2500 PD6S25A250 2613D09G25 2500 2500 RP6S25A250 3D86737G25

19 4000 3200 PD6S40A320 2613D09G33 4000 3200 RP6S40A320 3D86737G33

510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

Customer Required How to Generate a How to Price a Kit

required (trip rating of Simplified cell harness 1 ft 6506C34G01

11 breaker) Simplified cell harness 6 ft 6506C34G02

be answered: DS for existing Digitrip system 9A10160G03

14 ● Will customer supply Notes

HD 3000 2000 DW8 “Spring wrapped” finger cluster

14 Example shown is a Digitrip This information is subject to

Replacement and 5. Contact your local Eaton

12 DT 2000 1200 2 200

18 Sample shown is a Digitrip

Sample shown is a Digitrip This information is subject to