Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
• Mr V.Manickam – Chairman
Known for his strong work ethic and result oriented
vision has over the past 32 years led the VME
group.
VME Group was founded. One of the pioneers in mechanization of earthwork using
1986
excavators and other sophisticated equipment.
Ventured into building bridges for the Tamil Nadu State Highways based on Precast
1992 Technology. Won an accolade from World Bank team for quality and also speedy
execution for the very first bridge.
A bow string girder bridge at Katpadi for Southern Railways which won a National
Award by the Indian Institute of Bridge Engineers. This bridge was completed in 1998
1998 where the entire span of 42 meters weighing 750 tons was cast separately and placed
in position. Setup its own Ready mix concrete unit.
Set up India’s First Completely Automated Precast Factory along with global associates
2008
VaBe and Elematic of Finland.
The group has over the last twenty five years focused on planning, execution and
transfer of specialized projects in the field of construction like road over bridges,
railway bridges and other prestigious highway projects.
INDO-FINNISH COLLABORATION
Valkeakosken Betoni Oy
Elematic Oy
• VME Precast uses cutting edge technology to create precast concrete elements
which includes
• Other products like Stair case, Water tanks, Boundary walls ,Gallery stands for
stadiums and much more are also manufactured in our factory.
• VME Precast is the only Precast factory in India offering a total building solution
under one roof.
HOLLOW CORE SLABS
2.5 2.5
Mt Mt
265 mm thick Hollow Core Slab of 8m length is being tested by placing two blocks weighing 2.5Mt
each. The slab was designed for 500kg/Sqm but the loading was 5 times more than the design
load acting like a point load and the slab did not fail.
ADVANTAGES OF HOLLOW CORE SLABS
• Longer span and greater loads than conventional slabs of same depth.
• Longer span, meaning less beams and columns required which gives more
unobstructed space and saving for the client.
• Gives better heat insulation and also can be used for insulation by filling cool
ambient air in the holes of HCS which reduces air-conditioning
requirement of a building by 30%.
• Does not require any scaffolding at site and erection can be done in all
weather condition.
• Wall panels (EXTERNAL, INTERNAL, SANDWICH WALL PANELS) can be customized to clients
specification to achieve best building design.
• Energy Saving - Sandwich Panels with insulation, the air-conditioning requirement of a building can
be brought down by 30%.
Quality Control
In VME, the Precast Elements are produced in a controlled environment in a state-of-the-art plant.
Hence the highest levels of quality control can be maintained as opposed to on-site pouring of
concrete
Strength
Precast elements casted in the factory are of higher grade concrete mix proportions as
compared to the conventional way of on-site construction.
Weather Dependency
Precast concrete elements are cured in the plant itself which cuts down the time required for
curing and at the same time ensures proper effective curing. Dependency on the weather is also
avoided as changes in the weather will not delay production or affect the erection schedule.
Weather Resistance
Unlike other precast materials that can rust, rot or degrade in the presence of moisture, precast
concrete actually gets stronger if the un-hydrated cement particles in it react with water, thus
making it completely water-resistant.
Durability
Using precast concrete elements improves construction quality and thus extends the life cycle of
buildings.
Corrosion & Fire Resistance
Precast concrete is designed to withstand the most common corrosive agents. Most precast
materials other than concrete and steel are flammable or do not perform well in high temperatures. In
fact, even steel looses its structural capacity quickly which can lead a building to collapse. Precast
concrete is one of the few non-combustible building materials which does not loose its structural
capacity nearly as quickly as steel, and performs very well even in elevated temperatures.
ADVANTAGES OF PRECAST
Insulation
Precast Sandwich panels have an insulated membrane between two concrete layers which
reduces huge heat transmission thus saving energy to a large extent.
Water Tightness
When precast concrete products are produced in a quality-controlled environment and used
with high-quality sealants, it makes the finished product completely water-proof.
Efficiency
Precast technology saves up to 50% of construction time.
Environment friendly
Precast technology contributes to best green building practice in a number of ways. Buildings
made with precast sandwich panels can achieve anywhere between 30 to 40% savings in
energy. Apart from this, less community disturbance also takes place as less dust, noise and
waste are created at the construction site .
Low Maintenance
Precast concrete produces products of the highest quality, where stringent quality control
measures are adopted so the usual post construction problems like leakage or cracks can be
avoided.
Seismic
Buildings made with precast concrete elements have also got better resistance to seismic
conditions.
Aesthetics
Precast concrete products can be given distinctive facades like marble, granite and
brickwork.
CERTIFICATE – ISO 9001:2015 & OSHAS 18001 : 2007
PRECAST APPLICATION
RESIDENTIAL BUILDINGS
COMMERCIALBUILDINGS INDUSTRIALBUILDINGS
(HIGH RISE & LOW RISE)
Temperature outside the building is 39.6 C Temperature inside the class room is 30.2 C
System benefits:-
• Quick and easy installation • Standardized connections • Saves construction height
• Easy HVAC installation • Cost-efficient • Flexible DELTABEAM types and details
• Flexible lay-outs through the whole life cycle • Fire rating as high as R180 without additional protection• CE marked • Enables to get
LEED and BREEAM certification points.• Local technical support
ESTANCIA IT PARK, CHENNAI
Precast Column
Specification sheet
VME Industrial Building Solution
1. Less columns required due to longer bays this also decreases foundation
requirements.
2. Design flexibility with large clear span capabilities.
3. Columns can be designed to support overhead cranes.
4. Corrosion Resistant.
5. Faster construction hence less construction time.
6. All precast elements are factory made hence precise and also not weather
dependent.
7. High life span and almost maintenance free.
ASSOCIATES
2) FAÇADE
3) FLOOR FINISHES
4) THERMODECK
NMB SPLICE SLEEVE
PRODUCTS
NMB SPLICE-SLEEVES have been used in a number of different applications both in cast-in-
place and precast concrete structures.
NMB Splice-Sleeve(www.splicesleeve.com)
HISTORIC EVENTS
Original grout-filled splice sleeve was invented by Dr.Alfred A. Yee. Splice sleeves were first used in precast concrete
Late 1960
column-tree connections for 38 story Ala Moana Hotel, Honolulu, Hawaii.
Splice Sleeves were introduced to Japan by Nisso Master Builders(NMB) and gained approval from Building Center of
1973
Japan (BCJ).
First 8 story precast shearwall type housings permitted in Japan because of outstanding performance of NMB Splice-
1975
Sleeves.
Splice Sleeve Japan, Ltd.(SSJL) was established to exclusively manufacture and sell NMB Splice-Sleeves.
1977 Recognition from International Conference of Building Officials (ICBO) No. 3029.
Approval from New Zealand Government.
NMBs started dominating primary market of 5-story precast concrete housing projects under Housing and Urban
1981
Development Board (HUD) of Japan.
1987 NMB's first application to high-rise, 30 story residence tower, Shin Kawasaki
1988 Splice Sleeve North America, Inc.(SSNA) was established as a California corporation in Sacramento.
1989 NMBs were used at 37-story Ohkawabata high-rise residence ( moment-frame) in downtown Tokyo.
1991 NMBs were used at 30-story, 5000+ room MGM Grand Hotel in Las Vegas.
HISTORIC EVENTS
R.S 7.9 earthquake in Kobe, Japan, all projects(over 100 buildings) using NMB's had no damage, and saved the lives of
1995
many people. SSJL received commendation from the Senate of the State of Hawaii.
1999 NMBs were used in precast columns in 39-story Paramount tower, San Francisco
2002 NMB's used in precast columns in 56-story Shiodome H residential tower in Tokyo.
NMB's used in high-strength precast concrete columns in 59-story Park City Musashi-Kosugi residential tower near
2007
Tokyo.
Balcony Connections
Hidden Corbels • Supported Slab Connectors
• Column Corbels • Balcony Parapet Connectors
• Slab Corbels
Lifting Systems Ties, Loops and Fixing Sockets
• Rapid Coupling • Loops
• Threaded Lifting Systems • Ties and Pins
RECKLI stand for creative freedom in concrete design. For 45 years, we have
been synonymous for architectural concrete that meets the highest demands
in terms of design and individuality. As a manufacturer of reusable elastic
forms and matrices, planners and architects all over the world put their trust
in us.
SERVICE AND BRANCHES
In addition to large construction firms and the ready-concrete industry,
customers from the most diverse and exciting fields trust our products.
Notable producers from the ceramics industry have been manufacturing
RECKLI shapes for years. More than 5,000 designers, artists, restorers,
stucco-artists and mould builders but even private tinkerers apply our
products. Museums, theatres, film studios supplement our wide client base.
THE PRODUCTS
More than 45 years of research and development are combined within our
products. In addition to our ready-made form liners, we also offer products to
process yourself. Polyurethanes, silicones, epoxides and fillers as well as
corresponding accessories by RECKLI are used by customers worldwide every
day and are subject to strict quality checks.
PRECAST WALL FINISHES
PRECAST WALL FINISHES
FLOOR FINISHES
Simple floor polishing without colors cost very less when compared with vitrified tiles.
Like marbles these can be polished giving longer life span
Termo Deck
1.2 Meter wide by
265mm deep
Hollow Core structural floor
Slab
AC Supply duct
14°C
Room temperature
23°C
Termo Deck
ENERGY BUILDING EFFICIENT
THANK YOU
PHOTO GALLERY
NOVOTEL IBIS COMBO HOTEL, CHENNAI
• CLIENT – D.R.D.O.
• TYPE – Flight Hanger & Office buildings.
• LOCATION – Bangalore.
• PROJECT SIZE – 1,20,000 sq.ft
• VALUE – Rs 1470 lacs.
• PRECAST ELEMENTS – All elements except the foundation are in precast.
Hollow core slabs as roof elements, Precast wall panels for all External walls ,
Precast lift core walls, Precast Staircase, Precast RCC Columns and Beams.
D.R.D.O, CABS HANGER & OFFICES BUILDINGS ,
BANGALORE
D.R.D.O, CABS HANGER & OFFICES BUILDINGS ,
BANGALORE
D.R.D.O, CABS HANGER & OFFICES BUILDINGS ,
BANGALORE.
D.R.D.O, CABS HANGER & OFFICES BUILDINGS ,
BANGALORE.
BEST IT PARK, CHENNAI
PRECAST FOOTING & PLINTH BEAMS AT SITE PRECAST DWELLING UNIT AT SITE
• LOCATION – Chennai
• VALUE – Rs 250lacs.
MAC CRICKET STADIUM,CHENNAI
MAC CRICKET STADIUM,CHENNAI
COOLING TOWER, GUJARAT
• LOCATION – Gujarat
To: MANICKAM KARTHIK
Cc: Namboodripad, V. (E F ES SPEL EN CTEC); Maggo, Ajay (E F ES SPEL EPC BA); Vme
Precast Shanker VP Shanker VP; kannan manickam; kishore-dgm - FINANCE - VME PRECAST PVT LTD; prabhu; Singh,
Ashwani Kumar (E F ES SPEL EPC EN CTEC); Rajan, R-Sundar (E F ES SPEL EN)
Subject: RE: Draft SO-01 to M/s VME for Supply of Precast concrete elements for Additional 02nos. units (Unit
52URA & 53URA)
We have received an excellent feedback from our engineers during client (TEL & TCE) visit to your factory on 24-
Aug.It was reported that factory production facilities and environment was excellent. All the quality related issues
were demonstrated very well and it appears client was very much satisfied.I sincerely thank to the management of
VME and entire team for their support and hard work. I hope VME will continue to demonstrate the same quality
for the production of precast elements for 52 & 53 Units.Siemens will look forward for more business with VME in
future as well. With best regards,
Sanjay Agarwal DGM - CIVIL
Siemens AG - Energy Sector
Fossil Power Generation Division
Energy Solutions
E F ES
SPEL EN CE&PL
Siemens Power Engineering Pvt. Ltd.
Civil Engineering & Plant Layout
Plot No 78, JIL Building,
Tower B, Sector 18, Gurgaon 122015 INDIA
Tel.: +91 124 284 2086
Mobil: +91 9899197613
mailto: sanjay.agarwal@siemens.com
INFOSYS, CHENNAI
• VALUE – Rs 100lacs.
INFOSYS, CHENNAI
INFOSYS, CHENNAI
MODULAR UNIT
MODULAR UNIT–TYPE 1
MODULAR UNIT–TYPE 1
MODULAR UNIT–TYPE 2A
MODULAR UNIT–TYPE 2A
MODULAR UNIT–TYPE 2B
MODULAR UNIT–TYPE 2B
MODULAR UNIT–TYPE 3
MODULAR UNIT–TYPE 3
MODULAR UNIT
MODULAR UNIT
SECURITY CABIN
VME - PRODUCTS
MULTIPLE UG TANK INTERLINKED
VME - PRODUCTS
BOUNDARY WALL
VME - PRODUCTS
BOUNDARY WALL
VME - PRODUCTS
VME - PRODUCTS