Sei sulla pagina 1di 5

# SYSTEM CALCULATION SHEET

For molding cooling process the common design conditiones are 44°F supply water
temperature. The temperature change in the fluid for either the condenser pr the
evaporator can be described using the following formula:

Q WxCx
Where :

## DT= Temperature change of fluid (°F).

As the fluid is water, the formula takes the more common form of:

Or

## Load(Ton)= Flow(US gpm) x (°Fin - °Fout) / 24

The system will be constituted by 2 (two) Chillers; 50 Tons Each, obtaining 100 Ton
total system.

## Flow(US gpm)= 238 GPM TOTAL WATER SYSTEM FLOW

Then the total system Volume will be calculated by the next Points:

## c) Machine Water supply Requirements.

a) Total chiller Cooling Evaporation Coil water capacity (Data by Manufacturer).

## b) Total Piping Volume.

PIPING VOLUME CALCULATION CHART
Total System Volume
Nominal Pipe dia (in) US Gal Per Linear Ft Existing pipe Ft (Gal)
1 0.037 0 0
1½ 0.092 1677.36 154.31712
2 0.153 0 0
2½ 0.221 0 0
3 0.343 1339.8 459.5514
3½ 0.462 0 0
4 0.597 0 0
5 0.945 0 0
6 1.35 167.04 225.504
8 2.37 0 0
10 3.88 0 0
12 5.63 0 0
14 6.63 0 0
16 8.57 0 0
18 11.1 0 0
20 13.9 0 0
TOTAL PIPING
SYSTEM GAL 839

## TOTAL SYSTEM VOLUME: (9.2+839+15)US Gal = 863.2 US Gal.

Using Psychrometrics Chart can calculate the amount of water will be Evaporate on
process inside Heat Interchanger:
The above psyhrometric chart shows Chiller process at Tijuana B.C. Zone conditions,
using the ASHRAE chart.

## Now since (0.029-0.0264)Lbw = 0.0026 Lb of water X 100 = 0.26% of total

system water will be evaporated.
So this means that we have Flow(US gpm)= 238 GPM TOTAL WATER SYSTEM FLOW
but a 0.26% of water will be lost on vaporization: this is (238Gallons per Minute X
0.0026)= 0.62Gallons per Minute meaning that during the process the system will be
lost 37.2 Gallons Per Hour on Evaporation approximately (NOTE: THIS ONLY WILL
OCCUR AT 100% OF TOTTALY DEMAND).

37.2 Gallons per Hour x 0.5 demand factor: 18.6 Gallons Per hour of Make Up water
need to Recover.

The piping can be on 1” SCH-40 PVC diameter to connect to the process Water
Storage tank .