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Vehicle identification
Notes Specified value Measured value
No. of cylinders Type 4/DOHC
Capacity (Fiscal) cc 1998
Compression ratio :1 11,0
Suitable for unleaded petrol Yes
Minimum octane rating RON 95
Ignition system Description Map-DI
Trigger location Cam/ Crankshaft
Fuel system Make Toyota
Fuel System Type EFI
Fuel System Description MFI-s
Air metering Type Mass
Combined ignition and fuel ECM Yes
Diagnostic socket Yes
Ignition system
Notes Specified value Measured value
Firing order 1-3-4-2
Tuning and emissions
Notes Specified value Measured value
49 Tuning conditions
Ignition timing - basic BTDC °Engine/rpm 8-12/675 Not adjustable
Ignition advance checks °Engine/rpm ECM Controlled
Idle speed rpm 675±50 Not adjustable
Oil temperature for CO test °C 80
CO level at idle speed - tailpipe Vol. % CO 0,5 Max Not adjustable
HC level at idle speed ppm 100
CO2 level at idle speed Vol. % CO2 14,5-16
O2 level at idle speed Vol. % O2 0,1-0,5
Increased idle speed for CO test rpm 2400-2600

Manufacturer: Toyota Model: Avensis 2,0 © Autodata Limited 2004

Engine code: 1AZ-FSE Output: 110 (150) 5700 22-Jul-13
Tuned for: R-Cat Year: 2000-03 V5.373-
 CO content at increased idle speed Vol. % 0,3
Lambda at increased idle λ 0,98-1,02
Spark plugs
Notes Specified value Measured value
Spark plugs Original equipment Denso
Spark plug Type SK20BR11
Electrode gap mm 1,0-1,1
Spark plugs Make NGK
Spark plug Type IFR6A-11T
Electrode gap mm 1,0-1,1
Fuel system
Notes Specified value Measured value
Regulated pressure with vacuum bar 3,8-4,2
Engine coolant temperature (ECT) sensor Ohm/°C 200-400/80
RPM/TDC sensor Ohm 985-1600
Injector Ohm 2,55-2,85
Injector opening duration (hot) ms/rpm 0,4-0,8
Oxygen sensor heater Ohm 11-16
Service checks and adjustments
Notes Specified value Measured value
Valve clearance -INLET mm 0,19-0,29 cold
Valve clearance -EXHAUST mm 0,30-0,40 cold
Compression pressure bar 10-14,7
Oil pressure bar/rpm 2,5-5,4/3000
Radiator cap bar 0,74-1,03
Thermostat opens °C 86-90
Lubricants and capacities
Notes Specified value Measured value
Engine oil grade - cold climate SAE 5W/30
Engine oil grade - moderate climate SAE 10W/30
Engine oil classification API/ACEA SJ/A1-98
Engine oil grade - alternative - moderate climate SAE 15W/40
Engine oil classification - alternative - moderate climate API/ACEA SJ/A1-98
Engine with filter litres 4,3
Gearbox oil grade SAE 75W/90 Semi-Synth.
Gearbox 4/5 speed litres 2,2
Automatic transmission fluid Type ATF T-IV
Automatic transmission (drain & refill) litres 4,1
Cooling system litres 7,7 AT=8,2
Brake fluid Type DOT 3
Power steering fluid Type Dexron III
Power steering fluid litres 0,8
Tightening torques
Notes Specified value Measured value
Cylinder head instructions
Cylinder head
Maximum bolt length 164,2
Stage 1 Tighten 40 Nm
Stage 2 Tighten 79 Nm
Stage 3 Tighten 90°

Manufacturer: Toyota Model: Avensis 2,0 © Autodata Limited 2004

Engine code: 1AZ-FSE Output: 110 (150) 5700 22-Jul-13
Tuned for: R-Cat Year: 2000-03 V5.373-
 Other tightening torques
123 Main bearings Renew bolts/nuts
100 Big end bearings Renew bolts/nuts
Big end bearings Stage 1 25 Nm
Big end bearings Stage 2 90°
Oil pump to cylinder block 19 Nm
Sump bolts 9 Nm
Sump drain bolt 25 Nm
Flywheel/driveplate 130 Nm/83 Nm
Clutch to flywheel 19 Nm
Crankshaft pulley/damper 170 Nm
Camshaft sprocket/gear 54 Nm
98 Camshaft carrier/cap
122 Camshaft/rocker cover
Inlet manifold to cylinder head 30 Nm
Exhaust manifold to cylinder head 37 Nm
Exhaust downpipe to manifold 62 Nm
Spark plugs 19 Nm
Fuel rail to inlet manifold 19 Nm
Crankshaft position (CKP) sensor 9 Nm
Camshaft position (CMP) sensor 9 Nm
Engine coolant temperature (ECT) sensor 20 Nm
Oxygen sensor (Lambda) 44 Nm
Knock sensor (KS) 44 Nm
Engine oil pressure switch 13 Nm
Front hub 216 Nm
Steering track rod end 49 Nm
Brake caliper carrier to hub Front 94 Nm
Brake caliper to carrier Rear 30 Nm
Brake caliper carrier to hub Rear 47 Nm
ABS sensor Front 8 Nm
ABS sensor Rear 8 Nm
Road wheels 103 Nm
Starting and charging
Notes Specified value Measured value
Battery V/RC(Ah) 12 (48)
Maximum cranking amps A 130-158
Alternator output at engine speed A/V/rpm 80/-/-
Brake disc and drum dimensions
Notes Specified value Measured value
Minimum disc thickness - ventilated Front 26 mm
Minimum disc thickness Rear 9,0 mm
Disc runout Front 0,05 mm
Disc runout Rear 0,15 mm
Minimum pad thickness Front 1 mm
Minimum pad thickness Rear 1 mm
Handbrake travel No. of notches 4-7
Air conditioning
Notes Specified value Measured value
Air conditioning refrigerant Type R134a

Manufacturer: Toyota Model: Avensis 2,0 © Autodata Limited 2004

Engine code: 1AZ-FSE Output: 110 (150) 5700 22-Jul-13
Tuned for: R-Cat Year: 2000-03 V5.373-
 Air conditioning refrigerant quantity grams 440-480
Air conditioning oil Type ND-Oil 8

Note 49

Ignition timing, idle speed

Bridge terminals 4 & 13 of data link connector in facia panel fuse block. Fig. 42040.

Note 123

Main bearings

Min bolt diameter = 7,2 mm

Tighten in the following stages:
1) 20 Nm
2) 40 Nm
3) 90°.

Note 100

Big end bearings

Minimum bolt diameter = 7,0 mm.

Fig. 47694

Autodata Note 98

Camshaft carrier/cap

Front caps = 30 Nm
Others = 9 Nm.

Autodata Note 122

Camshaft/rocker cover

Centre bolts (x2) = 14 Nm

Outer nuts/bolts (x7) = 11 Nm
Outer bolts (x2) = 21 Nm.

Manufacturer: Toyota Model: Avensis 2,0 © Autodata Limited 2004

Engine code: 1AZ-FSE Output: 110 (150) 5700 22-Jul-13
Tuned for: R-Cat Year: 2000-03 V5.373-
 42040 47694

Timing mark Tightening sequence

Manufacturer: Toyota Model: Avensis 2,0 © Autodata Limited 2004

Engine code: 1AZ-FSE Output: 110 (150) 5700 22-Jul-13
Tuned for: R-Cat Year: 2000-03 V5.373-