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PA N O R A M A

ABB solutions for control panels


Capabilities guide
Top reasons to choose ABB as your preferred
supplier of low voltage control products
1. The most extensive product range, enabling you to source
your critical components from one supplier

• Air circuit breakers • Pilot devices


• Arc Guard System™ • PLCs
• Circuit monitoring system • Power distribution
(CMS ) bus systems
• Contactors and overloads • Power supplies
• DIN rail components • Proline
• Disconnects • Safety locks
• Drives • Safety relays and PLCs
• Enclosures • Safety switches
• Fittings • Sensors
• Grounding systems • Softstarters
• Interface relays • Starters
• Limit switches • Surge protection devices
• Lugs • Timers and monitors
• Manual motor starters • Universal motor controllers
• Miniature circuit breakers • Wire duct and wire wrap
• Molded case circuit breakers • Wire termination systems
• Pin and sleeve connectors Products
Enclosures
2. Ease of product selection and installation
ABB enclosures easily mount to the wall or
• Comprehensive selection tools and extensive technical
floor and can be vertically stacked with the
documentation for easy specification and use
use of a joining kit. The doors can be hinged
• Wide variety of product options — from standard to highly
on the right or left side. They have a durable
sophisticated — offering maximum value
welded construction with high mechanical
• Products designed for safety and easy installation, set-up,
strength ratings and are designed for small
commissioning and maintenance
and medium-sized automaton, switching and
• Common style across product line helps you create a cleaner
control panels.
panel design
• Thermoplastic (Gemini UL) enclosures are
available in six sizes for indoor and outdoor
3. Global support
use — NEMA 1, 3R, 4 and 4X
• ABB products are available in more than 100 countries, giving
• Painted steel (SR2) enclosures are for indoor
you the confidence of worldwide sourcing and support — no
use — NEMA 1, 2 — and are available with a
matter where you build and operate your equipment
solid or tempered glass door
• Global certifications to support your business worldwide
• Stainless steel (SRX) enclosures are for
• One single partner to handle your support requirements
indoor and outdoor use — NEMA 1, 3R, 4, 4X,
12 — and are made of 304 stainless steel
4. Ease of doing business
available with solid or tempered glass doors
• Source for widest range of best-in-class products
• Pricing available 24x7x365 for qualified control panel partners
• Product selection tools, including configurators, cross SMISSLINE TP flexible power
references, product training and a dedicated web portal distribution bus system
(www.electricalengineeringresource.com) Modular assembly reduces
installation time, saves space and
5. Business efficiency resources allows simple reconfiguration and
• Regulatory compliance assistance maintenance. Design changes and future expansion are easily
• Priority support accomplished by connecting additional devices.
• Certified for UL508 and UL489 applications
• 200 A center-fed bus
• 0.5 to 63 A
• Combination motor starters
• Finger-safe IP20 design
ABB Ability™ Electrical Distribution Emax 2 Air circuit breakers (ACBs)
Control System (EDCS) Emax 2 ACBs provide the latest protection
ABB Ability™ EDCS gives you the ability technology with ease of installation and use.
to monitor energy usage, capture power They function as circuit breakers for general
quality analytics, and perform predictive protection of plants, end-user complexes and
maintenance easily, at anytime and electric lines and as protection circuit breakers
from anywhere. for generators, motors, transformers and
• Generate a new revenue stream by helping customers track capacitors, making them the ideal solution
panel performance for designers, installers, OEMs and end users.
• Deliver ongoing differentiated solutions by helping your • For applications in accordance to UL1066 standards 600 V AC
customers increase panel reliability • Available in fixed and drawout styles
• Easy-to-install architecture reduces wiring and connection time • Up to 6000 A
• Unmatched scalability and flexibility enable easy integration • Up to 100 kA of short circuit protection
with supervision and management systems in single- and • Accessories include: motor operators, auxiliary and signal
multiple-site applications contacts, shunt trip, under-voltage release, bell alarms and more

Featuring all-in-one innovation


TruONE® ATS
Emax 2 all-in-one innovation embeds into an Emax 2 air
The new TruONE ATS is the world’s first
circuit breaker to provide full power control. The embedded
true all-in-one automatic transfer switch,
features of all-in-one innovation extraordinarily simplify the
engineered to incorporate switch and
installation, programming and testing of these functions:
controller in one seamless unit. TruONE 
• Embedded ATS
stands ready to help ensure the steady delivery
• Load shedding
of critical power at all times.
• Synchronized reclosing
• Rated voltage 200–480 V
• Integrated IPS
• Available in 3- and 4-pole
• Predictive maintenance
• Both in open and delayed transition
Ready-to-go programming and simplified connections
• Up to 1200 A with 2000 A coming soon
all in a compact, reliable system.
• Three levels of controller:
- Standard for basic DIP switch control
- Advanced with LCD display, programmable I/O, flexible time Ekip UP
delays and comm modules Ekip UP provides the ability to
- Pro version includes power measurement and predictive upgrade any switching device with
maintenance measuring and monitoring,
protection and control capabilities.
Circuit monitoring system (CMS) Update your equipment with
The CMS is a compact system used for advanced features such as communications, measuring and
measuring performance of diverse AC advanced protections without replacing your existing circuit
and DC load currents to reduce breaker, contactor or disconnect switch.
downtime and detect potential issues • Upgrade and optimize your panel with embedded energy
before they occur. It is easy to use and management features
has intuitive installation and configuration via integrated • Operating voltages: 220 V to 690 V
touch screen (CMS-600) or web client (CMS-700) in original • Operating currents: 100 A to 4000 A
installations or field retrofits. • Operating temperature: min. -25 °C, max. 85 °C
• Open and closed core sensors up to 160 A true RMS with • Measurement accuracy: current, class 1; voltage, class 0.5;
up to 0.5% accuracy power, class 2; harmonics up to 50th
• Up to 96 sensors can be monitored by one control unit
• Measured data can be accessed via Ethernet or polled
via Ethernet or Modbus RTU protocol interface

IEC 60309 international


pin and sleeve devices
IEC 60309 international pin and
sleeve devices help provide safe,
reliable and durable electrical
connections for different kinds
of industrial applications and
work conditions.
• Dual-rated devices
• IP44, IP67 and IP69K portfolio
• Designed for easy connections in different applications
1 Contactors and overloads 5 Manual motor starters
ABB’s AF contactors signify a major Manual motor starters can reduce
advancement in motor control and power panel space, installation time and cost.
switching. They come standard with Applications include manual motor control,
electronic coils and built-in surge local motor disconnect, group installation and
suppression. The AF contactors, along with self-protected combination motor controllers.
ABB’s short circuit and overload protective • Up to 100 A, 100 HP and 65 kA short
devices, provide the user with fully tested, UL-listed short circuit protection
circuit current rating (SCCR) motor combinations. • Self-protected UL508 type E and F (up to 100 kA)
• UL general use and motor switching • Accessories include: connection sets, auxiliary contact
• 9 to 2650 A blocks and shunt trips, power-feed blocks, under-voltage
• 5 to 900 HP release and short circuit signaling contacts
• Up to 1500 V • Available with push-in spring termination for faster,
• 3-pole and 4-pole versions easier assembly
• Accessories include: connection sets, auxiliary contact
blocks, interlocking units, timers, electronic and thermal 6 Transformers
overload relays ABB X series industrial control
• Available with push-in spring termination for faster, transformers provide stepped-down
easier assembly voltages for machine tool control devices
and industrial control panels. They are
2 Disconnect switches made with high-quality silicon steel
ABB has a wide portfolio of low laminations to minimize core loss and
voltage switches that includes optimize performance.
fusible, non-fusible, change-over, • 45 to 5000 VA
and enclosed switches with • Multiple primary AC voltages
ratings between 16 and 2000 amps • 24, 115, 24/115 AC secondary voltages
for both AC and DC applications. • Epoxy-encapsulated coils and molded-in terminals
These disconnects are suitable for machinery, power
distribution, switchboards, motor control centers 7 Power supplies
and photovoltaic applications. ABB’s CP range of innovative primary
• UL508 and UL98 Listed switch mode power supplies provides
• Compact size compact construction, easy DIN rail
• High performance mounting, high efficiency, reliability
• Robust safety features and easy installation and safety features. Accessories
• The most complete offering of disconnects on the market include buffer units, redundancy
modules and more.
3 • 5, 12, 24 or 48 V DC output voltage with wide range
Tmax XT molded case
of AC or DC supply voltages
circuit breakers (MCCBs)
• High efficiency, up to 94%
Tmax MCCBs provide an extremely high
• Open-circuit, overload and short-circuit proof input fuse
level of performance with limited overall
• Coated (PCBA) and ATEX certification available for
dimensions and installation simplicity.
hazardous locations
The Tmax line is available in 8 sizes,
a complete range of trip unit options
and with a wide variety of electrical 8 Surge protective devices (SPDs)
and mechanical accessories. SPDs are designed for long service
• Thermal magnetic and electronic versions life, protecting equipment from
• Up to 3000 A with up to 200 kA of short circuit protection surges due to lightning strikes,
• 240, 480 and 600 V optimized solutions upstream equipment and utility
• Fixed, plug-in or drawout load switching. They are suitable for use in
• Accessories include: motor operators, auxiliary and signal hospitals, data centers, renewable energy,
contacts, shunt trip, under-voltage release and bell alarms water/wastewater treatment and other 4th
edition-power applications.
4 Starters • UL1449
ABB’s starters can be used in most motor • OVR DIN rail SPD for equipment protection;
control applications using mechanical 15 and 40 kA
starting means as well as solid state. • Replaceable MOV cartridges and modules
• IEC and NEMA rated • The ABB OVRH Series offers SPDs for all applications that
• Combination tested to 200 kA can help protect equipment from over-current and over-
• Enclosed and open styles voltage events.
9 Miniature circuit breakers (MCBs) 13 Pilot devices
ABB, the inventor of miniature circuit ABB offers three ranges of pilot de-
breaker technology, offers the largest vices for 22 mm and 30 mm diameter
selection of current-limiting, compact, holes. The modular range is offered in
DIN-rail mounted MCBs for AC and DC metal or plastic bodies and includes
applications. Thermal and magnetic trips operators, holders and contact, and
are provided to cover both over-current LED blocks that can be combined. The compact range offers
and short-circuit faults. all functions built into a single unit. Adapter rings enable use
• UL489, UL1077 and IEC of 22 mm pilot devices in 30 mm diameter holes.
• 0.2 to 125 A, up to 600 V AC/DC and 50 kA short • IP66, IP67, IP69K and NEMA 1, 3R, 4, 4X, 12, 13
circuit protection • Wiping contacts and integrated LEDs
• Accessories: bus bars, auxiliary and signal contacts, • Standard and custom legend plate shrouds
shunt trip, under-voltage release and lock out/tag out • A full line of emergency stops

10 Fuse holders 14 Proline


ABB offers a wide range of DIN-rail mountable, ProLine is the first UL67 panelboard on the
UL approved IP20 fuse holders. They offer venting market offering touch-safe capabilities and
grooves and cooling chambers to improve heat total breaker coordination. It provides valuable
dissipation, increasing durability and reliability. features to those who demand the best possible
Ergonomic flip hinge makes fuse replacement protection against arc flash and electrical shock
easier in small spaces even while wearing gloves. during installation or maintenance.
All models offer blown fuse indication. • UL67 panelboard with a certified touchsafe
• Class J — up to 60 A at 600 V AC/DC IP20 rating
• Class CC — up to 30 A at 600 V AC/DC • Current-limiting branch breakers reduce potential for arc
• Midget 10 x 38 mm — up to 30 A at 600 V AC/DC flash in a short circuit event
• Photovoltaic PV — up to 30 A at 1 150 V DC • Pluggable branch breakers with non-energized bolt-on
screw further reduce potential for contact
11 Ice cube and solid state relays • Fully coordinated branch and main breakers contain the
ABB’s solid state and fault to the branch level, leaving the main and other
electromechanical relays help branch circuits up and running
ensure reliable voltage
conversion between process 15 Safety products
peripherals and higher-level ABB Jokab Safety provides an
control systems. Suitable for use in extreme environments, extensive range of innovative
our relays help ensure reliable signal switching and products and solutions for machine
electrical isolation for sensitive electronics such as PLCs. A safety systems. These products save labor and
wide variety of pluggable interface relays with standard or components, simplify maintenance and troubleshooting
logic sockets can be used for switching AC or DC loads. and provide the highest level of safety features.
• Coil voltages from 5 V DC to 230 V AC • Safety relays, safety controllers and programmable
• Up to 16 A contact ratings and up to four output contacts safety controllers used in machine safety systems
• Optional plug-in modules available; timer, LED and more • Safety light curtains, safety sensors and safety devices
• Integrated test button for manual operation • Safe, simple and cost-effective machine fencing systems
• Gold-plated contacts available for lowest contact resistance • Contactors for safety applications
• Super slim (CR-S), less than 1⁄4" wide
16 Wiring duct
12 Electronic relays and controls Ty-Duct® premium duct is ideal
ABB’s assortment includes a for electrical enclosures, machine
wide range of products for building and datacom closets.
switchgear and control gear Two-point flush covers install with
for electrical equipment and less force and greater capacity.
automation of machinery and • Upper and lower score lines
plants. These versatile products offer maximum security, permit tool-less finger breakout
economic efficiency and capacity. Ongoing development and easy sidewall section removal
of the product range makes new applications possible. • Universal mounting clip serves as a cable tie mounting
• Timers base or as a snap connector for duct dividers
• Measuring and monitoring relays • Easily removable protective film prevents scratches
• Grid-feeding monitors and allows for temporary labeling
• Sensor interface relays
• Universal motor control
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17 Ty-Fast® 18 SpecKon® Blackburn® grounding 19 Color-Keyed® compression


cable ties, wire sleeving, crimp-on wire Available in standard and narrow
mounting accessories termination
and mechanical lugs tongue, along with KUBE® flag connectors
grounding systems, mechani-
and spiral wrap
cal lugs and flexible braids
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20 T&B® Fittings 21 Russellstoll® Installation tooling EZCODE™


Liquidtight, cord and pin and sleeve connectors ergonomic application tooling safety labels, tags, signs, wire
cable fittings, CHASE® fittings markers and barricade tapes
and multi-hole cord grips

ABB Inc.
Electrification Products
860 Ridge Lake Blvd.
Memphis, TN 38120
abb.com/lowvoltage

Customer Service: 800-816-7809


7:00 a.m. - 5:30 p.m., CST, Monday-Friday
elec_custserv@tnb.com

Technical Support: 888-385-1221, Option 1


7:00 a.m. - 5:00 p.m., CST, Monday-Friday
lvps.support@us.abb.com


We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With regard
to purchase orders and/or contracts, the
agreed particulars shall prevail. ABB Inc.
does not accept any responsibility what-
soever for potential errors or possible lack
of information in this document.

We reserve all rights in this document and in


1SXU159002B0201, June 2020

the subject matter and illustrations contained


therein. Any reproduction, disclosure to third
parties or utilization of its contents – in whole
or in parts – is forbidden without prior written
consent of ABB Inc.

© Copyright 2020 ABB. All rights reserved.

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