IONE-AA00-ITP-MS-0002 ITP at Site For Field - Fabrication Tank - Rev 06

INSPECTION AND TEST PLAN AT SITE FOR
FIELD FABRICATION TANK
Doc. No. IONE-AA00-ITP-MS-0002

KARBALA REFINERY PROJECT REV. 6 Page 1 / 8
Ref. FEED DOC No. 2342-AA00-JSS-6300-05
INSPECTION AND TEST PLAN AT SITE

FOR FIELD FABRICATION TANK
PMC REVIEW STATUS CODE
CODE 1 : REJECTED
CODE 2 : REVIEWED WITH COMMENTS
By Sachilal Kunnoth at 3:40 pm, Apr 14, 2018 CODE 3 : NO COMMENTS
Refer to: IONE-AA00-PE-PM-0005 for code

PROJECT : KARBALA REFINERY PROJECT description
LOCATION : KARBALA, IRAQ
EMPLOYER : STATE COMPANY FOR OIL PROJECTS (SCOP)
ISSUED FOR
6 11-Apr-18 K. H. Kim S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
ISSUED FOR
5 01-Apr-18 K. H. Kim S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
ISSUED FOR
4 14-Aug-16 B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
ISSUED FOR
3 02 FEB 16 B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
ISSUED FOR
2 02 FEB 16 B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
ISSUED FOR
1 20 JAN 16 B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
ISSUED FOR
0 9 DEC 15 B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
CONSTRUCTION
A 2 OCT 15 ISSUED FOR REVIEW B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang
REVD REVD APPRD CONFD

REV. DATE DESCRIPTION PRPD CHKD
(PQM) (PM) (PD) (SCOP)
Joint Venture of Hyundai Engineering & Construction Co., Ltd., GS Engineering & Construction Corp., SK Engineering &
Construction Co., Ltd., and Hyundai Engineering Co., Ltd.,
Note :
a) Revision bar(vertical line) shall be placed in the right hand margin to indicate where the changes has been made
b) PRPD = Prepared by, CHKD = Checked by, REVD = Reviewed by, APPRD = Approved by

REVISION HISTORY
REV. NO. REV. DATE Description Page
A 2 OCT 15 Initial Issue -

0 9 DEC 15 Issue for Construction -
0 9 DEC 15 Revised as per Employer's comment 4, 5, 6, 7, 8
0 9 DEC 15 Welding/Welder Qualification is added 4
1 20 JAN 16 Form No. ITPF-0002-14&15 are indicated 3
1 20 JAN 16 All applicable spec., std., and code are indicated 4
1 20 JAN 16 The details of Item No.1-1 is revised 5

1 20 JAN 16 EMPLOYER's intervention point on item no.2 is changed 5
1 20 JAN 16 The column of TPI's intervention point is added 5, 6, 7, 8
1 20 JAN 16 TPI's intervention points are indicated 5, 6, 7, 8
2 02 FEB 16 The Item No.1 & 20 is revised as per Employer's comment 5, 8
Painting Inspection Report Format is revised as per the

3 17 APR 16 24, 25
agreement of Tank Meeting
Revised as per Employer's comment on item no.3,4,7,13,17,18
4 14 AUG 16 5,6,7,8
& 20
EMPLOYER's intervention point on report 'details of paint

4 14 AUG 16 25
inspectio items' changed.
5,6,7,8 & Attach 2.4A

5 01 APR 18 Revised As per Employers comment
to 2.40.
6 11 APR 18 Revised As per Employers comment 3,5,6, & Attach

TABLE OF CONTENTS
1. I T P
2. ATTACHMENTS
2.1 Request For Inspection & Test

2.1-1 Request For Receiving Inspection .
2.2 Receiving Inspection Report
2.3 Welder Performance Qualification Record (WPQR)
2.4 Inspection Reports
Form No. ITRF-MS-0002-01; Visual Inspection Report .
Form No. ITRF-MS-0002-02; Nozzle and Manhole Fitup Inspection.
Form No.ITRF-MS-0002-03; Peaking & Bending Inspection Report.
Form No. ITRF-MS-0002-04; Roundness Inspection Report .
Form No. ITRF-MS-0002-05; Plumbness Inspection Report .
Form No. ITRF-MS-0002-06; Levelness Inspection Report .
Form No. ITRF-MS-0002-07 ; Water Filling & Settlement Inspection Report .
Form No. ITRF-MS-0002-08 ; Check List For Final Inspection .
Form No. ITRF-MS-0002-09 ; Vacuum Box , Air leak & Penetrating Oil Test Record .
Form No. ITRF-MS-0002-10 ; NDT Summary Sheet .
Form No. ITRF-MS-0002-11 ; Punch List .
Form No. ITRF-MS-0002-12 ; Release Note for foundation of Field Fabrication Tank .
Form No. ITRF-MS-0002-13 ; FIT-UP Inspection Report .
Form No. ITRF-MS-0002-14 ; Internal Bottom Elevation Inspection Report .
Form No. ITRF-MS-0002-15 ; Inspection Report of Pad Elevation & Anchor Bolt Projection.
INSPECTION AND TEST PLAN AT SITE FOR FIELD FABRICATION TANK

Section A. Definition of Inspection Points Section B. Applicable Specification, Codes and Standards
: Subcontractor QC and/or CONTRACTOR's Construction

CONSTRUCTION 2342-AA00-JSS-2520-01
QC : CONTRACTOR's QC 2342-AA00-JSS-6300-05
EMPLOYER :STATE COMPANY FOR OIL PROJECTS (SCOP) Personnel and/or their Inspection Representative e.g. Third party Inspection Company IONE-AA00-PE-CO-0010
Inspection and testing activities conducted by Construction. These include the monitoring of installation and Construction's internal
I inspections and tests before and during the witnessing of the inspections and tests by QC and/or Company and/or EMPLOYER
IONE-AA00-PE-QA-0004
Subcontractor's Inspection Representative(s). IONE-AA00-PE-QA-0005
Also, these include the review of related certificates and preparation of the documentations and reports related to the activities.
At Hold Point, the Construction shall not carry out the specified inspector(s)/test(s) without the attendance of those parties
where "H" is indicated at "Inspected by" in ITP. IONE-AA00-WPS-0003
The Construction shall notify QC of inspections(s)/test(s) via submittal of "Request For Inspection" notification form. This IONE-AA00-WPS-0004
shall be submitted a minimum of 48 hours for site works, 72 hours for weekend prior to proposed date and time of
H inspection(s)/test(s) activity. QC shall verify readness for inspection prior to forwarding "Request For Inspection" notification form IONE-AA00-WPS-0005
Hold Points to EMPLOYER and/or EMPLOYER Inspection Representative(s). This shall be submitted a minumum of 24 hours for site works, API STD. 620-12th Ed., 2013
48 hours for weekend prior to proposed date and time of inspection(s)/test(s) activity.
API STD. 650-12th Ed., 2013
At Witness Point, the Construction shall notify QC of inspections(s)/test(s) via submittal of "Request For Inspection" notification form. ASME BPVC SEC. V, 2013 Ed.
This shall be submitted a minimum of 48 hours for site works, 72 hours for weekend prior to proposed date and time of inspection(s)/test(s)
W activity. CONTRACTOR shall verify readness for inspection prior to orwarding "Request For Inspection" notification form to EMPLOYER ASME BPVC SEC. VIII, 2013 Ed.
Witness Points and/or EMPLOYER Inspection Representative(s). This shall be submitted a minumum of 24 hours for site works, 48 hours for weekend prior ASME BPVC SEC. IX, 2013 Ed.
to proposed date and time of inspection(s)/test(s) activity. If QC and/or EMPLOYER/EMPLOYER/Representative(s) are not in attendance at
proposed inspection(s)/test(s) at date and time notified,
Construction may proceed after confirming whether these parties intend to witness inspection(s) or not.
(W) This is Spot Witness of test(s) or inspection(s) activity by QC and/or EMPLOYER and/or EMPLOYER Inspection Representative(s). The
Spot Witness is surveillance Inspection(s)/test(s). The Construction should notify QC and/or EMPLOYER and/or EMPLOYER Inspection
Representative(s) for surveillance inspections(s)/test(s) as Witness Point, however, the Construction can proceed within these
Spot witness points inspection(s)/test(s) activity with no requirement to confirming whether these pasrties intend to witness inspection(s) or not(But Confirm to
QC). Test reports will be made available for the Review at a later date.
This consists of informal inspection or observation during manufacture and testing. It may be undertaken whilst the inspector is attending
S fore Hold or Witness Points or during separately arranged surveillance on quality plans when visits are arranged solely for this purpose.
Surveillance points
The Construction shall submit to QC and/or EMPLOYER and/or EMPLOYER Inspection Representative(s) for Review the documents prior to
R and/or after the performance of the dedicated activity.
Review Points

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)
Reference Verified by
No. Description of Inspection or Test Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. JV QC TPI EMPLOYER
1 Material Receiving Inspection - IONE-AA00-PE-QA-0029 - Review of Material Test Report IONE-AA00-PE-QA-0004 W W N/A R/S
including Marking & Identification - Damage Check
1.1.a Release Notice for foundation from Civil Follow ITP for Concrete Work and Earth Work ITRF-MS-0002-12 H W N/A R
1.1.b Chipping, Pad elevation & Anchor Bolt check - Applicable Dwg. AISC 303, Section 7.5.1(C) & Section ITRF-MS-0002-15
For Projection , Dimension. (If applicable.) -Work Method Statement 7.6
Doc.No.IONE-AAOO-MS-MS-0014
2 Welding/Welder Qualification site - IONE-AA00-PE-QA-0029 - ASME Sec. IX IONE-AA00-PE-QA-0016 H W N/A W/R

document review - API Standards
- Welding Qualification
- Welder Performance Qualification
3 Fit up Inspection
- IONE-AA00-PE-QA-0029
3-1 Fit up Inspection of Nozzle & Manhole - Approved DWG & WPS - WPS & Drawings ITRF-MS-0002-02 W (W) N/A S
- Weld Map
3-2 Fit up Inspection for Joint of Shell, Bottom ITRF-MS-0002-13 W S/R N/A S
and Roof
4 Visual Inspection of All Joints - IONE-AA00-PE-QA-0029 - API Standards ITRF-MS-0002-01 W W N/A W
5 NDT For All Joints - IONE-AA00-PE-QA-0029 - API Standards NDT Reports W/R W/R N/A W/R R (Film and Report)
6 Release of bottom area under shell plate prior - IONE-AA00-PE-QA-0029 - API Standards ITRF-MS-0002-10 R R/(W) N/A R
1st course installation:
7 Vacuum box of tank bottom plates - IONE-AA00-PE-QA-0029 - API Standards ITRF-MS-0002-09 H W N/A S
8 Leak test of shell-to-bottom fillet welds - IONE-AA00-PE-QA-0029 - API Standards & No leaks ITRF-MS-0002-09 H W N/A S
9 NDE release of shell butt welds - IONE-AA00-PE-QA-0029 ITRF-MS-0002-10 R R N/A R


10 PWHT (If required) W S/R N/A R

- Refer Procedure PWHT for Field Fabrication Tanks .(IONE-AA00-PE-QA-0027).
11 Hardness check(If required) - IONE-AA00-PE-QA-0029 - Max 200HB Hardness Check Report H W N/A S/R
12 Check of shell roundness, verticality, - Approved IFC Drawings - API Standards ITRF-MS-0002-03 H W N/A (W) / R
peaking, banding , Levelness (First shell - IONE-AA00-PE-QA-0029 ITRF-MS-0002-04
course & on completion ) ITRF-MS-0002-05
ITRF-MS-0002-06
13 Pneumatic testing of nozzles and manholes - IONE-AA00-PE-QA-0029 - No leaks ITRF-MS-0002-09 H W N/A S/R
Reinforcing pads weld - API 650 Par. 7.3.4
14 Final release of tank roof : - Project Specification - No leaks ITRF-MS-0002-01 H W N/A W

- Visual inspection of roof welding - IONE-AA00-PE-QA-0029 ITRF-MS-0002-09
- Air leak test of roof - API Standards ITRF-MS-0002-10
- Vacuum Box or Penetrating Oil Test For Floating - Approved IFC Drawings
Roof
15 Walk Down & Punch clear - Pressure Test Package - Test Package Preparation ITRF-MS-0002-11 H W N/A W
- IONE-AA00-PE-QA-0029 - Package Boundary & Vent/Drain
check

16 Water Filling test of tank : - Pressure Test Package - Test pack clearance ITRF-MS-0002-07 H H N/A W
- Start water filling - IONE-AA00-PE-QA-0029 - Visual Verification (No Leak)
- Check for leakages of shell - Seal MFG recommendation. - Pressure Gauge Calibration
- Check of correct positioning of roof sealing - API Standard . Certificate
mechanism (if present) - Seal MFG recommendation.
- Check guide system mechanism (if present) - API Standard .
- Check rolling ladder correct installation
- Complete water filling
- Flotation Test
17 - Check tank settlements - IONE-AA00-PE-QA-0029 - API Standards ITRF-MS-0002-07 H H N/A W

- Internal Bottom elevation check Before and - API Standards ITRF-MS-0002-14
after Hydrostatic test.
18 Internal coating or lining release - Approved IFC Drawings - IONE-AA00-PE-CO-0005 Same Form as per Painting ITP. H W N/A (W)/R W-for Final
Internal coating with lining: - IONE-AA00-PE-CO-0005 - Lining MFG recommendation. Coating / Lining
1.Verification of surface preparation - Lining MFG recommendation.
2. Measurement of dry film thickness
(Intermediate Coat)
3.Weather condition.
4.Choloride Test.
5. Final Coating Inspection
6. Holiday test
Final documentation .

19 External painting - Refer Painting ITP. IONE-AA00-ITP-PA-0001

& Hot & Cold Insulation:
- Refer Insulation ITP, No. IONE-AA00-ITP-IS-0001
20 Final Box up and manhole closure - Approved IFC Drawings - Project Specification ITRF-MS-0002-08 H H H W
- Accessories installation; - IONE-AA00-PE-QA-0029
- internal cleaning - API Standard .
- Manhole closure;
- Gasket check
21 Grouting if applicable - Refer Equipment ITP.ONE-AA00-ITP-MS-0001

Attachment #2.1: REQUEST FOR INSPECTION & TEST
REQUEST FOR INSPECTION & TEST
Project Karbala Refinery Project Request No.
Area / Unit ITP Reference/Item No.
Discipline Subcon. Name
Ref. DWG No. Request Date
□ We would like to have your presence for inspection / test according to the following schedule. The under noted work is completed
(Except as noted)
□ This is to inform you that the following inspection / test will be carried out at the schedule time mentioned below :
Inspection Item Location Date & Time
Attachments : □ Yes, □ No
Remarks
CONSTRUCTION HDGSK JV QC EMPLOYER
Name
Position
Signature
Date / / / / / /
Original document : Attachment #1C of IONE-AA00-PE-QA-0005
Attachment #2.1-1 REQUEST FOR RECEIVING INSPECTION
REQUEST FOR RECEIVING INSPECTION
Project Karbala Refinery Project Request No.
Area / Unit ITP Reference /Item No.
Discipline PO No.
Request Date
□ We would like to have your presence for inspection / test according to the following schedule. The under noted work is completed
(Except as noted)
□ This is to inform you that the following inspection / test will be carried out at the schedule time mentioned below :
Inspection Location Inspection Date / Time
ITEM DESCRIPTION
Attachments : □ Yes, □ No
Remarks
CONSTRUCTION / MCM HDGSK JV QC EMPLOYER
Name
Position
Signature
Date / / / / / /
Original document : Attachment #2 of IONE-AA00-PE-QA-0004
Attachment #2.2: Receiving Inspection Report
RECEIVING INSPECTION REPORT
Project Name / No. Karbala Refinery Project Report No.

Inspection Date
Job Code. IONE
& Time
Subcontractor/
P.O. No.
Supplier Name
Item / Material Name
Check Result
No. Inspection Items Remarks
Accept Reject N/A
Conformity/nonconformity between purchase
1
requirements and quality record received
2 Identification and mark of items / materials
3 Condition of protection packing and sealing
4 Filling up condition of inert gas

Check for chemical / physical damage or not
5
(including cleanliness)
6 Measuring major dimension of items / materials
7 Nondestructive examination & PMI (if necessary)
8 Verification of source inspection result
□ : Accepted
□ : Rejected
□ : Partial Quantity Accepted
Attachments □ : Yes
□ : No
Notes :
Name
Position
Signature
Date / / / / / /
Original document : Attachment #2 of IONE-AA00-PE-QA-0004
Attachment #2.3: Certificate
WELDER PERFORMANCE QUALIFICATION

RECORD [WPQR]
Project/No. : Welder ID No. :
PICTURE Subcontractor : Welder Name :
Using WPS : Qualify Date :
VARIABLES ACTUAL VALUES QUALIFIED RANGE
Welding Process
Type of Process (Manual/Auto.)
Backing
Base Material
Thickness (Groove/Fillet)
Diameter (Groove/Fillet)
Filler Metal Spec. No
Class
F-No.
Welding Position
Weld Progression(Up/Down)
Type of Gas
Electrical Characteristics
NDT Reports Current
Polarity
RADIOGRAPHIC TEST RESULTS (for Alternative Qualification of Groove Welds by Radiography)

Report No. : RT Results : □ Accept □ Reject
GUIDED BEND TEST RESULTS

Type & Fig No. Results Type & Fig No. Results
FILET WELD RESULTS

Fracturs Test
Length and Percent of Defects mm, %
Macro Test Fusion
Fillet Leg Size mm, mm, Convexity mm, Concavity mm
Test Conducted By : Laboratory Test No. :
We certify that statements in this record are correct and that the test coupons were prepared, welded and tested
in accordance with the requirements of;
□ ASME code Sec. IX □ ASW D1.1 □ API 1104
Prepared by Reviewed by Approved by
Date Date Date
DOCUMENT NO. : IONE-AA00-PE-QA-0016 SHEET 1 OF 1

Attachment #2.4A: VISUAL INSPECTION REPORT.
VISUAL INSPECTION REPORT
Project : Subcontractor : Report No :

Contract No. Area / Location : Inspection Date :
Tank No. Ref. Dwg No : Item :
Welder No. Visual

Joint
S/N Joint No. Material Size Thk (mm) WPS No. Inspection Remarks
Type
1st Side 2nd Side Result

Name
Position
Signature
Date
Form No. : ITRF-MS-0002-01
Attachment #2.4B:Nozzle and Manhole Fitup Inspection.
Nozzle and Manhole Fitup Inspection

Tank No. Ref. Dwg No : Item: :
Remarks:
Material Specification Projection Inclination
Nozzle Elevation
ITEM
No.
Size Orientation Fit-Up
(A)
Flange Neck (NZ) (MH) (NZ) (MH)

Name
Position
Signature
Date

#Attach 2.4C: PEAKING & BENDING INSPECTION REPORT.
PEAKING & BANDING INSPECTION REPORT

Job No : Area / Location : Inspection Date :
Tank No. : Ref. Dwg No : Item :
MEASUREMENTS DATA
PEAKING (VERTICAL WELD SEAM) BANDING (HORIZONTAL WELD SEAM)
SN JOINT NUMBER REMARKS
A B C A B C
Result Result
(+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-)
NOTES: 1. Measurement shall be after welding of vertical or horizontal welding joints.

Name
Position
Signature
Date
Attachment #Attach 2.4D:ROUNDNESS INSPECTION REPORT.
ROUNDNESS INSPECTION REPORT
Project : Report No :
Job No : Inspection Date :
Area / Location : Item :
Tank No. : Ref. Dwg No :
COORDINATES REQUIRED VALUE MEASUREMENT DIFFERENCE RESULT REMARKS
45
90
135
180
225
270
315
NOTE:
1. Measurement taken at eight points w/c

SKETCH : are equally divided at the circumference
of tank.
.
SHELL PLATE
Reference mark for

Measurement
Measuring Value
300 mm
Name
Position
Signature
Date
Attachment #Attach 2.4E:PLUMBNESS INSPECTION REPORT.
PLUMBNESS INSPECTION REPORT
Area / Location : Item
MARKING VALUE
COORDINATES DIFFERENCE RESULT REMARKS
A B
0°
45°
90°
135°
180°
225°
270°
315°
note: 1. Measurement taken at eight points w/c

are equally divided at the
SKETCH : A TOP circumference of tank
2. The max. out-of-plumb of the top
relative to bottom of shell shall not
exceed 1/200 of the total tank height.
0o
315o 45o
SHELL PLATE B BOTTOM Check Point
PLUMB BOB
270o 90o
225o 135o
180o
BOTTOM PLATE
Name
Position
Signature
Date
Attachment #Attach 2.4F:LEVELNESS INSPECTION REPORT.
LEVELNESS INSPECTION REPORT
ORIENTATION MARKING VALUE MEASUREMENT DIFFERENCE RESULT REMARKS
0°
45°
90°
135°
180°
225°
270°
315°
0
SKETCH : SCALE
Marking
for
measurement
SHELL PLATE
BOTTOM PLATE
Name
Position
Signature
Date
Attachment #2.4G: WATER FILLING AND SETTLEMENT INSPECTION REPORT
WATER FILLING AND

SETTLEMENT INSPECTION REPORT
Project : Discipline
Location Item
Drawing No Date
Code /
Report No
Specification
Test Requirement
Test Pressure : Holding Time : Hr
Pressure Gauge No. :
No. Water Level Water Filling Time Holding Time Result Remarks
1 1/4H (25%)
2 1/2H (50%)
3 3/4H (75%)
4 Full (100%)
Settlement Check
Check Stage Check point
Cordinates
Before filling
25%
50%
75%
100%
After Remove
Total Settlement
Result
Comments
CONSTRUCTION HDGSK JV QC Employer
Name
Position
Signature
Date

Attachment #2.4H: CHECK LIST FOR FINAL INSPECTION
CHECK LIST FOR

FINAL INSPECTION
Project : Discipline
Location Item
Drawing No Date
Code /
Report No
Specification
Result
Item to be Check Accept Reject Remark
1 Nozzles are Correctly Located
2 Internal Distributions / Collectors are Correctly Installed
3 Permanent Attachments are Correctly Installed

4 Temporary Attachments are Removed
5 All Welds and NDE(PWHT) Works are Completely
Performed.
6 Tank Free from Internal and Plate are Completed
7 Leak Tests for Reinforcement Plate are Completed.
8 Hydrostatic Tests are Completed (If required)
9 Touch-up Paint / Coating are Completed
10 Tanks Correctly as per Drawings
11 Inside Surface and Internal is Completed Cleaned
12 Dewatering and Cleaning tank after Test
13 Signify complete and ready for final closure.
14 Others
Construction HDGSK JV QC TPI Employer
Name
Position
Signature
Date

Attachment #2.4I: VACUUM BOX , AIR LEAK & PENETRATING OIL TEST RECORD
VACUUM BOX , AIR LEAK &

PENETRATING OIL TEST RECORD
Report No Discipline
Location Date
Drawing No Item
Code / Specification:
Identification of monitoring and measuring devices
Joint No. Drawing No Type of Examination (1) Judgement (2)
(1) LT: Leak Test ; VB: Vacuum box Test ; OT: Penetrating Oil Test.
(2) A : Acceptable ; NR : To be Repaired ; NT : To be Cut
Remark :
NAME
POSITION
SIGNATURE
DATE
Attachment #2.4J: NDT SUMMARY SHEET
NDT SUMMARY SHEET
Report No Discipline
Location Date
Drawing No Tank No
RT
Joint Welder Leak Test
Dia THK Material WPS Visual PT/MT UT PWHT Hardness Note
No No. ( VB / LT / OT)
ACC. RT1 RT 2
Note :
NAME
POSITION
SIGNATURE
DATE

Attachment #2.4K: PUNCH LIST
PUNCH LIST
Project Name /No.: Karbala Refinery Project Equipment NO.:
Job Code: IONE Report No:
Area: Date:
System No.
Categary Issue by/ Cleared By
No. Tag/Item Description W/d Date Due / Date
(A/B/C) Date /Date
NAME
POSITION
SIGNATURE
DATE
Attachment #2.4L: Release Note for foundation of Field Fabrication Tank
Release Note for foundation

of Field Fabrication Tank
Project Name KARBALA REFINERY Hand Over Civil
Release No. Take Over Mechanical
Location Date
With reference to the tank as follow, all inspection and test activities for foundation are
completed in compliance with the
1. ITP for Earth Work [Doc. No. IONE-AA00-ITP-CS-0003]
2. ITP for Concrete Work [Doc. No. IONE-AA00-ITP-CS-0004]
3. ITP for Electrical Work [Doc. No. IONE-AA00-ITP-EL-0001]
No. Tank Item No. Item Description
In addition, we inform that all reports related to the inspections are maintained by Civil QC,
and the fabrication of the tank can start.
Name
Position
Signature
Date / / / / / /
Attachment #2.4M: NON DESTRUCTIVE EXAMINATION RECORD
FIT-UP INSPECTION REPORT

Tank No. Ref. Dwg No : Item :
Heat No. Inspection Results

Joint
S/N Joint No. Material Thk (mm) Release for Welding
Type
Plate 1 Plate 2 Gap (mm) Align Clean

Name
Position
Signature
Date
Attachment #Attach 2.4N:INTERNAL BOTTOM ELEVATION INSPECTION REPORT
INTERNAL BOTTOM ELEVATION INSPECTION REPORT
BEFORE WATERFILLING TEST □ AFTER WATER FILLING TEST □

CORDINATE POINT 1 POINT 2 POINT 3 POINT 4 POINT 5 POINT 6 POINT 7 POINT 8 POINT 9 POINT 10 ACCEPT REMARKS
Name
Position
Signature
Date
Attachment #2.4O: Inspection report of Pad Elevation & Anchor bolt projection
Page : of
INSPECTION REPORT OF PAD ELEVATION &
ANCHOR BOLT PROJECTION
Date :
Project : KARBALA REFINERY PROJECT Report No. :
Location : Item :
DWG No.: Sub-Con. :
Leveling Pad Sketch Anchor Bolt Sketch
(B)
Projection
EL (A)
FOUNDATION
Tolerance: ±3mm (As per AISC 303, Section 7.6)
Pad Elevation Bolt projection

Pad/Bolt
(A) (B) Result
No.
Design Actual Design Actual
Construction HDGSK JV QC Employer

Name
Position
Signature
Date

IONE-AA00-ITP-MS-0002 ITP at Site For Field - Fabrication Tank - Rev 06

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INSPECTION AND TEST PLAN AT SITE FOR

FIELD FABRICATION TANK

Doc. No. IONE-AA00-ITP-MS-0002

INSPECTION AND TEST PLAN AT SITE

PMC REVIEW STATUS CODE

Refer to: IONE-AA00-PE-PM-0005 for code

REVD REVD APPRD CONFD

Doc. No. IONE-AA00-ITP-MS-0002

REV. NO. REV. DATE Description Page

A 2 OCT 15 Initial Issue -

1 20 JAN 16 All applicable spec., std., and code are indicated 4

1 20 JAN 16 The details of Item No.1-1 is revised 5

1 20 JAN 16 The column of TPI's intervention point is added 5, 6, 7, 8

1 20 JAN 16 TPI's intervention points are indicated 5, 6, 7, 8

2 02 FEB 16 The Item No.1 & 20 is revised as per Employer's comment 5, 8

Painting Inspection Report Format is revised as per the

EMPLOYER's intervention point on report 'details of paint

5,6,7,8 & Attach 2.4A

Doc. No. IONE-AA00-ITP-MS-0002

2.1 Request For Inspection & Test

Form No. ITRF-MS-0002-02; Nozzle and Manhole Fitup Inspection.

Form No.ITRF-MS-0002-03; Peaking & Bending Inspection Report.

Form No. ITRF-MS-0002-04; Roundness Inspection Report .

Form No. ITRF-MS-0002-05; Plumbness Inspection Report .

Form No. ITRF-MS-0002-06; Levelness Inspection Report .

Form No. ITRF-MS-0002-07 ; Water Filling & Settlement Inspection Report .

Form No. ITRF-MS-0002-08 ; Check List For Final Inspection .

Form No. ITRF-MS-0002-10 ; NDT Summary Sheet .

Form No. ITRF-MS-0002-11 ; Punch List .

Form No. ITRF-MS-0002-13 ; FIT-UP Inspection Report .

Form No. ITRF-MS-0002-14 ; Internal Bottom Elevation Inspection Report .

Doc. No. IONE-AA00-ITP-MS-0002

: Subcontractor QC and/or CONTRACTOR's Construction

Doc. No. IONE-AA00-ITP-MS-0002

2 Welding/Welder Qualification site - IONE-AA00-PE-QA-0029 - ASME Sec. IX IONE-AA00-PE-QA-0016 H W N/A W/R

4 Visual Inspection of All Joints - IONE-AA00-PE-QA-0029 - API Standards ITRF-MS-0002-01 W W N/A W

9 NDE release of shell butt welds - IONE-AA00-PE-QA-0029 ITRF-MS-0002-10 R R N/A R

Doc. No. IONE-AA00-ITP-MS-0002

10 PWHT (If required) W S/R N/A R

14 Final release of tank roof : - Project Specification - No leaks ITRF-MS-0002-01 H W N/A W

Doc. No. IONE-AA00-ITP-MS-0002

17 - Check tank settlements - IONE-AA00-PE-QA-0029 - API Standards ITRF-MS-0002-07 H H N/A W

Doc. No. IONE-AA00-ITP-MS-0002

19 External painting - Refer Painting ITP. IONE-AA00-ITP-PA-0001

21 Grouting if applicable - Refer Equipment ITP.ONE-AA00-ITP-MS-0001

REQUEST FOR INSPECTION & TEST

Project Karbala Refinery Project Request No.

Area / Unit ITP Reference/Item No.

Discipline Subcon. Name

Ref. DWG No. Request Date

Inspection Item Location Date & Time

CONSTRUCTION HDGSK JV QC EMPLOYER

REQUEST FOR RECEIVING INSPECTION

Project Karbala Refinery Project Request No.

Area / Unit ITP Reference /Item No.

Inspection Location Inspection Date / Time

CONSTRUCTION / MCM HDGSK JV QC EMPLOYER

RECEIVING INSPECTION REPORT

Project Name / No. Karbala Refinery Project Report No.

3 Condition of protection packing and sealing

4 Filling up condition of inert gas

6 Measuring major dimension of items / materials