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REFRIGERATION
Refrigeration is that branch of science which deals with the process of reducing and
maintaining the temperature of a space or material below the temperature of the surrounding.
CARNOT CYCLE
btu 2000 lb
144 x
lb ton
60 min
24 hr x
hr
thence,
Btu
1 TR = 200 English units
min
kcal
1 TR = 50.4 Metric units
min
KJ
1 TR = 211 S. 1 units
min
3 2
Expander
W turbine
t Wc
1 Compressor
3
P
2
4
1
P.V DIAGRAM V
CYCLE ANALYSIS:
HEAT ADDED, QA
QA = T1 (S1 –S4)
HEAT REJECTION, QR
T1 (S1- S4)
COP =
(T2 - T1) (S1 - S4)
T1
COP =
T2 - T1
T2 (S2 - S4)
PF =
(T2 - T2) (S2 - S4 )
also,
PF = COP + 1
APPLICATIONS;
3 2
SINK
Wc
Expander
Wt turbine compressor
1
HEAT SOURCE
4
T1 - 12 + 273
COP = =
T2 - T1 (40 + 273) – (-12 + 273)
QA 15 kW
WNET = = = 2.99 kW ans.
COP 5.02
S=0.3 8
TS DIAGRAM T KJ/KG
3 2
255 K
4 1
also,
QR = T2 ( S)
Therefore,
115.012
T2 = 0.38 = 302.66 K ans.
3. a refrigeration cycle operates on the carnot cycle between 244.4 k and 305.6 k
with an output of 7.46 kW. Sketch the cycle on the TS plane, and determine:
Solution:
T 305.6 k
2
TS DIAGRAM 3
244.4 k
4 1
T1 244.4
COP = =
T2 - T1 305.6 – 244.4
QA
COP = = 4.0
WNET
then,
QA = 7.46 (4.0) = 29.84 kW
Therefore,
29.84 kW
Tons of refrigeration = = ton
3.516 kW
Solution:
SCHEMATIC DIAG.
Q 500 kJ/min
R
3 2
SINK
Wt EXPANDE
R
TURBINE COMP
1
Wc
HEAT SOURCE
4
Q = 6500 kJmin
A
QA 5,000
COP = = = 3.333 ans.
QR - QA 6,500 – 5,000
Let TMAX = T2
TMIN = T1
TMIN
COP =
TMAX - TMIN
TMAX 4.333
= = 1.30 ans.
TMIN 3.333
Solution:
T1 250 K
COP = = = 2.778 ans.
T2 - T1 (340 - 250) K
WNET = QR - QA
1,000
WNET = = 264.70 ans.
3778
RE = COP (WNET )
RE = 2.778 (264.70)
RE = 735.34 kW ans.
6.) A substance executes a reversed carnot during which it receives 105.50 kJ/min. of heat.
Determine the work required, if the adiabatic compression process triples the initial absolute
temperature.
Solution :
TS DIAGRAM T
3 3 T1 2
4
T1 1
T1 470
COP = = = 4.27 ans.
T2 - T1 580 – 470
RE
COP= = 4.27
WNET
WNET = QR - QA
REFRIGERATION SYSTEM:
VAPOR COMPRESSION REFRIGERATION SYSTEM:
PRINCIPLE OPERATION
The low temperature vapor from the evaporator is drawn in by the compression and
discharge is to the condensers which cause to increase the temperature and pressure of vapor
due to mechanical compression.
In the condenser the vapor from the compressor at the condenser pressure or head
pressure of system in condensed by the available circulating water. After the heat rejection
has cause condensation, the liquid refrigerant may be stored in a receiver.
If the pressure on the resulting liquid is lowered, a portion of the liquid evaporates
immediately as the temperature drops, while the remaining liquid is vaporizing absorb heat
from its surroundings, thereby creating refrigerating effect.
In the evaporating coils the liquid refrigerant absorb heat from brine or water or
directly from the space being cooled, for this reason, the leaving refrigerant in the evaporator
become saturated vapor.
SCHEMATIC DIAGRAM
QR
CONDENSER
EXPANSION WC
VALVE
COMPRESSOR
EVAPORATOR
QA
P.h DIAGRAM T-S DIAGRAM
2
P T 3
3 2
4 1
4 1
H S
CYCLE ANALYSIS:
1.2. Reversible and adiabatic compression from saturated vapor to the condenser
pressure.
SYSTEM: EVAPORATOR
The vapor of the evaporator is to received low-pressure, low-temperature fluid from
the expansion valve and to bring it in close thermal contact with the load. The refrigerant
takes up its latent heat from the load and leaves the evaporator as dry gas. The heat absorbed
in the evaporator is commonly referred to as the refrigerating effect (RE).
4 1
EVAPORATION
First low M
energy:
rh4
Energy Balance Mrh4
QA + mrh4 = mrh4
QA = mr (h1 – h4)
Also,
RE = h1 – h4
SYSTEM COMPRESSOR
The purpose of the system compressor in a vapor compression cycle is to accept the
low-pressure dry gas from the evaporator and raise its pressure to that of the condenser.
Mrh2
2
1
Mrh4
WC
COMPRESSOR
mrh1 + WC = mrh2
QR
3 2
CONDENSER
Mrh3 Mrh2
SYSTEM: EXPANSION VALVE
The purpose of expansion valve is to regulate the flow of refrigeration. This is called
a throttling or wire-drawing process. There is reduction of pressure with no change of
enthalpy.
Where:
H1 = enthalpy of refrigerant entering the compressor.
H2 = enthalpy of refrigerant leaving the compressor.
H3 = enthalpy of refrigerant leaving the condenser.
H4 = enthalpy of refrigerant entering the evaporator.
Mr = mass flow rate of the refrigerant.
The ratio of the useful refrigeration to the work required by the compressor.
RE
COP =
WC
also,
QA
COP =
WC
VOLUMETRIC EFFICIENCY (ev)
The ratio of the volume flow rate entering the compressor to the displacement rate of
the compressor.
Therefore, the actual volumetric efficiency is the product of these separate efficiencies, or
ev = ei x es x ec
where:
t2 – t1
es = 1 English units, t2 and t1 in ˚F
1330
t2 – t1
=1 S.I units, t2 and t1 in ˚C
738.89
1/k V
P2 1
ec = 1 + c – c =1–c
P1 V2
V1 mrh1
ev = =
VD VD
Where:
VD = volume displacement (see the information in theory
and analysis of compressor)
V1 = specific volume of refrigerant entering the
compressor, liters/kg.
SCHEMATIC DIAG. QR
3
CONDENSER 2
COMP. WC
EVAPORATOR
4
T-S DIAGRAM
QA
T 25˚C P2
P1
2
3
S
Properties of NH3: -10˚ C
4 1
h1 = 1,450.22 kJ/kg hg at 70˚C
v1 = 417.477 li/kg vg at – 10˚C
P1 = 291.57 kPa Psat at 25˚C
P2 = 1,004.60 kPa at 25˚C Psat at 25˚C
h2 = 1,630 kJ/kg from s1 = s2 and P2 = 1,004.60 kPa
h3 = h4 = 317.667 kJ/kg hf at 25˚C
Therefore,
24.612 kJ/sec
mr = = 0.0217 kg/sec
(1,450.22 – 317.667) kJ/kg
f.) COP
Therefore,
X4 = 12.62% ans.
Solution:
CONDENSER 2
1
COMP. WC
4
EVAPORATOR
QA
T 40˚C 2
3
-5˚ C
4 1
Properties of R – 12:
S
h1 = 349.321 kj/kg hg at -5˚C
v1 = 64.9629 li/kg vg at -5˚C
P1 = 260.96 kPa Psat at 40˚C
P2 = 960.65 kPa Psat at 40˚C
h2 = 372 kJ/kg from S1 = S2 and P2 =
960.65 kPa
h3 = h4 = 238.535 kj/kg hf at 40˚C
3. An ice plant with the capacity of 12 tons of ice a day operates on NH3 compressor with a
suction pressure of 227.04 kPa and discharge pressure of 831.69 kPa.
a.) If 1.65 tons of refrigerant are required per ton of ice produced, what will be the
dimensions of twin cylinder, single acting, compressor operating at 300 rpm?
Volumetric efficiency is 82% and ratio of bore to stroke is 0.80.
b.) What is the size of the motor driving if the mechanical efficiency of the compressor is
85%?
Solution:
P.h DIAGRAM
P2 = 831.69 kPa
3 2
P
P1 = 227.04 KpA
4 1
Properties of Ammonia: h
VD = LANn
But, D/L = 0.80 (L)
Mrv1
VD = EQ. (2)
ev
whereas,
QA 1.65 ton/ton ice (12 ton ice) (3.516 kW)
mr = =
h1 – h4 (1,442.60 – 289.005) kJ/kg
mr = 0.06035 kg/sec
Note: From the power plant Engineering by Federick T Morse, page 667, the nearest motor
size is 20 Hp.
4.) An ammonia refrigerating cycle operates at 247.14 kPa suction and 1,230.70 kPa
condenser pressure. Other data are the following:
Solution:
P
A P2 = 1230.7 kPa
2
3
P1 = 247.14 kPa
4 1
h
Propertis of Ammonia:
ec = 90.53 % ans.
= 4.82 ans.
RE
Actual COP =
Actuakl work of compression
1,445.2 – 346.614
=
(1,673 – 1,445.2) / 0.85
= 4.097 ans.
(ec)k(em) 0.85(0.78)
BP = 9.071 kW
PROMLEM No.1
An air conditioning system of a high rise building has a capacity of 350 kW of
refrigeration, uses R-12. The evaporating and condensing temperatures are 0˚ and 35˚C,
respectively. Determine the following.
QR
3 CONDENSER 2
1
COMP. WC
EVAPORATOR
4
QA
T 35˚C 2
3
0˚ C
4 1
Properties of R – 12: S
therefore,
QA mr (h1 – h4)
QA
Mr =
(h1 – h4)
Where:
QA = 350 kW
Thence,
350 kJ/sec
m r=
(351.477 – 233.498) kJ/kg
WC = mr(h2-h1) = 2.97(368-351.477)
WC = 49.07 kW ans.
e.) COP
QA 350
COP = = = 7.132
WC 49.07
PROBLEM No. 2
A simple vapor – compression cycle develops 13 tons of refrigeration. using
ammonia as refrigerant and operating at a condensing temperature of 24˚C and
evaporating temperature of -18˚C and assuming that the compression are isentropic and
that the leaving the condenser is saturated. Find the following:
a.) Draw the P-h diagram.
b.) Refrigerating effect in kJ/kg
c.) Circulation flow in kg/min.
d.) Power requirement.
e.) Volume flow in cubic meter per minute per ton.
f.) Coefficient of performance.
g.) Power per ton.
SOLUTION:
P – h DIAGRAM
P
P2 2
3
24˚C
P1 1
4
-18˚C
Properties of ammonia:
RE = h1 – h4 = 1,439.94 – 312.87
where:
kW
QA = 13 tons x 3.516
Ton
QA = 45.708 kJ/sec
Therefore,
47.708 kJ/sec 60 sec
mr = = 0.0423 kg/sec x
1,127.07 kJ/kg min
WC = 9.18 kW ans.
PROBLEM
In an ammonia refrigerator the pressure in the evaporator 2.72 kg/ m2 and the
ammonia at entry is 0.12 dry while at exit 0.91 dry. During compression the work done
per kg of ammonia 17,033 kg-m. Calculate the coefficient of performance. If the rate of
ammonia circulation is 5.64 kg/min, calculate the volume of vapor entering the
compressor per minute. The compressor is single acting, its volumetric efficiency is 80%
and it runs at 120 rpm. The ratio of stroke to bore is 1.0. Calculate the bore and stroke.
It is give the latent enthalpy and specific volume of ammonia at 2.72 kg/m2 are 320
kcal/kg and 0.436 m3/kg, respectively.
SOLUTION:
P.h DIAGRAM
P P2
3 2
P1
4 1
Properties of ammonia:
Whereas,
Kg-m N kN
WC = 17,033 x 9.80665 x
kg kg 1,000 N
Wc = 167.037 kJ/kg
Therefore,
V1 = Mr V1
where:
V1 = Vf1 + X Vfg1
P1 = 2.72 kg x (100)2cm2 x 9.80665 x kN
m2 m kg 1,000 N
P1 = 266.74 kPa
Vf1=1.52697 x 10-3 m3/kg Vf at 266.74 kPa
( interpole )
Thence,
Thus,
V1 = 5.64 (0.39828) = 2.246 m3/min
Also,
Solution:
P·h DIAGRAM
3 P2 2
P1 25° C
4
1 -10°
C
h
Properties of Ammonia:
Wc = mr(h2-h4) = 0.0217(1,630-145.32)=3.9 kW
iv. Heat rejected in the condenser, QR
QR = mr(h1-h4) = 0.0217(1,630-317.667)=28.48 kW
v. Refrigerant effect, RE
P2 2
P1 25° C
4
1 4° C
h
Properties of Ammonia:
h1 = 1,465 kJ/kg hg at 4° C
v1 = 251.216li/kg Vg at 4° C
p2 = 1,004.60 kPa psat at 25° C
h2 = 1,562 kJ/kg from s1 =s2
and
p2 = 1,004.6 kPa
h4 = h3 = 317.667 kJ/kg hf at 25° C
Wc = mr(h2-h1) = 0.02145(1,562-1465)=2.08 kW
QR = mr(h2-h3) = 0.02145(1,562-317.667)=26.69 kW
3 P2 2
P1 -10° 45° C
4 1
C
Properties of Ammonia:
Wc = mr(h2-h1) = 0.0238(1,720-1,450.22)=6.42 kW
QR = mr(h2-h3) = 0.0238(1,720-415.362)=31.05 kW
3 P2 2
P1 25° C
4
1 -10°
C
Properties of Ammonia:
QR = mr(h2-h3) = 0.0208(1,630-317.667)=27.296 kW
P2
3 2
P1 5 25° C
1
4
10° C
-10°
C
Properties of Ammonia:
QR = mr(h2-h3) = 0.0217(1,700-317.667)=30.0 kW
P 15° C
3 P2 2
P1 25° C
4
1 -10°
C
1.) Refrigerant flow rate, mr
SUMMARY :
Solution:
SCHEMATIC DIAG.
3 CONDENSER 2
1
COM
HEAT P WC
EXCHANGER
4 6
EVAPORATOR
5
QA
P-H DIAGRAM
Properties of R – 22
TR = mr (h6 –h4)
Whereas,
Therefore,
SYSTEM: CONDENSER
CONDENSER
APPLICATION:
1. An actual vapor compression cycle uses ammonia as a refrigerant with a
capacity of 5TR. The system operates with a condensing temperature of 40ºC
and an evaporating temperature 18º C. The other data are listed below:
Temperature leaving evaporator ………….. – 8ºC
Temperature entering compressor …………. – 6ºC
Temperature leaving compressor …………... ..96ºC
Temperature entering condenser ……………. 86ºC
Temperature leaving condenser ……………. ..43ºC
Temperature entering expansion valve ……. 37ºC
Pressure drop at suction valve ……………….. 20 kPa
Pressure drop at discharge valve ……………. 40 kPa
Revolution per minute (compressor) ………….400 RPM
Mechanical efficiency of compressor ………..84%
Volumetric efficiency of compressor ………….80%
Stroke – to – bore ratio …………………………… 1.25
A single cylinder, single acting compressor is to be used heat absorbed by jacket
water is 30% of the indicated work of the compressor. Determine the following:
a.) The schematic diagram.
b.) The matching P-h diagram.
c.) The bore and stroke.
d.) The brake power.
e.) The heat loss or gained between compressor and condenser.
f.) The heat rejected from the condenser.
Solution:
SCHEMATIC DIAGRAM
CONDENSER
EVAPORATOR
Properties of Ammonia:
L/D = 1.25
VD = LANn EQ.(1)
Mrv1
VD = EQ.(2)
ev
whereas,
50 tons (3.516 kW/ton) 50 (3.516)
mr = =
(h10-h8) 1,455.0 – 375.851
mr = 0.1629 kg/sec
SYSTEM: Compressor
FIGURE
thus,
Wc 44.22
BP = = = 52.65 kW ans.
em 0.84
FIGURE
SYSTEM: Condenser
FIGURE
QR = mr(h4-h6)
QR = 0.1629(1,632 – 316.195)
QR = 207.014 kW ans.
2.) An actual vapor compression cycle has a 7.5 kW motor driving the compressor. The
compressor efficiency is 70% and has an inlet pressure and temperature of 50 kPa, a
discharge pressure of 900 kPa. The condenser exit is 60 kPa. Determine the following:
a.) Draw the schematic diagram, the matching P-h diagram, and T-S diagram indicating
all given data.
b.) The mass flow rate.
c.) The COOP.
d.) Tons of refrigerants for F-12.
Solution:
a.) Schematic diagram, the matching P-H diagram and T-S diagram.
FIGURE
The compression is isentropic since there is no friction and other losses in the
compressor.
b.) The mass flow rate, mr
Wc = mr(h2-h1)
Whereas,
Wc = 7.5(0.70) = 5.25 kW
Thus,
5.25 kJ/sec
mr
(240.27 – 181.04) kJ/kg
TR = mr(h8-h6)
PROBLEM
Saturated vapor Freon 12 refrigerant at 219.12 kPa leaves the evaporator and enters
the compressor at -5˚C. The refrigerant leaves the condenser as saturated liquid at 25˚C and
enters the expansion valve at 22˚C. Heat rejected from the condenser amount t5o 75 kW. The
work to the compressor is 55.5 kJ/kg of heat are lost from the compressor is 4.2 kJ/kg. If 1.15
kJ/kg of heat are lost from the compressor and condenser, calculate the refrigeration capacity
in tons.
SOLUTION:
FIGURE
SYSTEM: Compressor
FIGURE
FIGURE
Actual COP = QA
Actual work of compression
Thus,
100 tons x 3.516 kW/ton
Actual Work =
5.86
QA = mwcpw ( T)
100(3.0516)
mw = = 4.1989 kg/sec
4.1868(22-2)
22 + 2
Ave. temp. Of chilled water = 2 = 12˚C
thus,
QR = mwcpw ( T)
390.6kJ/sec
mw = = 9.33 kg/sec ans.
(4.1868 x 10) kJ/kg
SCHEMATIC DIAGRAM
FIGURE