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ANNEX I.

Competency Standard Attributes and Competencies of a Ceramic Engineer

Ceramic Engineer (noun) – is a professional who has adequate knowledge from formal learning and accumulated work experience about
the structure, properties, processing and applications of traditional and advanced inorganic and non-metallic materials including biomimic
materials that are generally processed at an elevated temperature into useful products. A professional Ceramic Engineer will assume
leading roles in the technological and socio-economic development of both local and foreign industry in the field of ceramic materials,
particularly in the areas of research, development, manufacturing, maintenance and operation.

ANNEX I - COMPETENCY STANDARDS


ATTRIBUTES AND COMPETENCIES OF A CERAMIC ENGINEER
COMPETENCY LEVEL
ATTRIBUTES NEW 1 - 7 YEARS GLOBALLY QUALIFIED
GRADUATE ENGG. EXPERIENCE ENGINEER (APEC/ASEAN)
Understand the principles of
mathematics, chemistry,
physics, biology, natural and Use relevant and appropriate Propose innovations and
applied sciences including applied science, engineering improvements in ceramic
Apply knowledge of information technology. principles and techniques in engineering technology and
mathematics, chemistry, Determine relevant and formulating process design impart these to peers.
1 physics, biology, Information appropriate applied science, and operations improvement Develop and continually
Technology and other engineering principles and and optimization. upgrade proficiency in
engineering principles techniques that can be used to Develop simple computer numerical and computational
address engineering concerns programs to solve ceramic modeling in solving ceramic
related to synthesis, engineering problems. engineering problems.
processing and applications of
ceramic materials.

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Consolidate results of research
and technical information in
Apply results of literature
Use relevant information formulating solutions to
Identify, formulate, conduct search and other technological
gathered from literature search ceramic engineering processes
literature search and analyze advances in ceramic
and other available and adapt these into systems
complex engineering problems engineering practice.
2 technological information to achieve energy and process
using fundamental principles of Propose changes in parameter
sources in coming out with efficiency targets without
mathematics, natural sciences settings used in manufacturing
solutions to complex ceramic sacrificing the quality of
and engineering sciences. processes or lab-scale set-ups
engineering problems. ceramic products.
to achieve the desired outputs.
Impart these technological
advances to peers.
Consolidate studies made on
problems in ceramic industry
and propose changes in
Study, investigate and gather
operational
Design solutions for complex Study, investigate and gather data related to problems in the
parameters.Specialize in
ceramic engineering problems data related to complex ceramic industry and prepare
specific fields of Ceramic
and design systems, ceramic engineering problems proposals to implement
Engineering practice, use the
components or processes that and propose solutions based solutions while incorporating
technical expertise in design of
3 meet specified needs with on the fundamentals of ethics, safety and
solutions to applicable compex
appropriate consideration for engineering principles while environmental
ceramic engineering problems.
public health and safety, incorporating ethics, safety considerations.Conduct test
Prepare project proposals,
cultural, societal, and and environmental runs and prepare final
budget and reports related to
environmental considerations. considerations. recommendations based on
improvements and optimizatin
results gathered.
of processes and operations in
the ceramic industry.Impart
learnings to peers.

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Use available database Organize teams of experts,
information, coordinate with plan and design experiments in
Conceptualize, formulate and other technical experts, plan conducting investigations of
implement design of and design experiments in complex ceramic engineering
Conduct investigations of experiments in a standard conducting investigations of problems.
complex problems using scientific manner in conducting complex ceramic engineering Conduct labscale and plant
research-based knowledge and investigations of complex problems. scale trials as may be deemed
research methods including ceramic engineering problems Conduct labscale and plant necessary to validate
4
design of experiments, analysis with consideration of cost, scale trials as may be deemed conclusions.
and interpretation of data, and quality, security, and necessary to validate Prepare feasibility, optimization
synthesis of information to environmental impact. conclusions. reports, implementation plans
provide valid conclusions. Recommend valid conclusions Prepare reports and make and make presentations to the
based on gathered information presentations to concerned concerned entities on the
and results of investigation. entities on the proposed proposed solutions to the
solutions to the complex complex ceramic engineering
ceramic engineering problems. problems.
Be familiar with the
appropriate techniques,
resources, and modern
Be familiarized with ceramic
engineering and IT tools,
Be familiar with the engineering technology and
including prediction and
appropriate techniques, applicable modern tools and
Create, select and apply modelling, to complex ceramic
resources, and modern techniques to solve operational
appropriate techniques, engineering problems, with an
engineering and IT tools, problems taking into
resources, and modern understanding of the
including prediction and consideration process
engineering and IT tools, limitations.Consolidate
modelling, to complex limitations.Use industrial
5 including prediction and applicable techniques and
engineering problems, with an experience in conjunction with
modelling, to solve complex modern tools that can be used
understanding of the technical expertise and
ceramic engineering problems, to solve complex ceramic
limitations.Recommend the appropriate modern tools in
with an understanding of the engineering problems.Prepare
applicable modern tools that solving complex engineering
limitations. recommendations based on
can be used to solve complex problems.Prepare reports and
results considering
ceramic engineering problems. recommendations and present
optimization, practical
these to the concerned entities.
applications and limitations of
process parameters and
equipment.
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Be familiar with relevant
policies, laws, regulations and
technical standards both locally
Be familiar with relevant
Be familiar with relevant and internationally in
policies, laws, regulations and
policies, laws, regulations and conjunction with Ceramic
Apply reasoning informed by technical standards both
technical standards locally in Engineering Professional
contextual knowledge to assess locally and internationally in
conjunction with Ceramic Practice.
societal, health, safety, legal conjunction with Ceramic
Engineering Professional Be familiar with specific country
and cultural issues and the Engineering Professional
Practice. regulations on professional
6 consequent responsibilities Practice.
Make a personal commitment engineering practice in
relevant to professional Prepare plans and designs to
to societal, health, safety, legal implementing solutions to
engineering practice and address industrial process
and cultural issues recognizing complex engineering problems.
solutions to complex ceramic problems while taking into
obligations to society, Prepare plans and designs to
engineering problems. consideration moral, ethical
subordinates, and the address industrial process
and environmental concerns.
environment. problems while taking into
Impart learning to peers.
consideration moral, ethical
and environmental concerns.
Impart learning to peers.

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ANNEX II

B.S. Ceramic Engineering Program Sample Curriculum Map

Program Outcomes

By the time of graduation, the students of the program shall have the ability to:

a) apply knowledge of mathematics, physical sciences and engineering sciences to


solve complex engineering problems relevant to ceramic engineering practice;
b) design and conduct experiments in ceramic engineering, as well as to analyze and
interpret data;
c) design a system, component, or process relevant to ceramic engineering practice to
meet desired needs within realistic constraints such as economic, environmental,
social, political, ethical, health and safety, manufacturability, and sustainability, in
accordance with standards;
d) function on multidisciplinary as well as multi-cultural teams;
e) identify, formulate and solve complex engineering problems in the realm of ceramic
engineering;
f) understand professional, social and ethical responsibility;
g) communicate effectively using appropriate media;
h) understand the impact of ceramic engineering in a global, economic, environmental
and societal context;
i) recognize the need for, and engage in, life-long learning
j) know contemporary issues;
k) use techniques, skill and modern engineering tools necessary for ceramic
engineering practice;
l) know and understand engineering and management principles as a member and
leader in a team, to manage projects in multidisciplinary environments

Sample Curriculum Map

LEGEND

Coding for Outcomes

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I. TECHNICAL COURSES

A. Mathematics
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Calculus 1 (Differential Calculus) I
Calculus 2 (Integral Calculus) I
Differential Equations I
Engineering Data Analysis I

B. Natural and Physical Sciences


Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Chemistry for Engineers I I
Chemistry for Engineers Lab D I
Physics for Engineers I I
Physics for Engineers Lab D I

C. Basic Engineering Sciences


Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Computer-Aided Drawing and Drafting D E
Statics of Rigid Bodies I E
Dynamics of Rigid Bodies I I
Mechanics of Deformable Bodies E E I E
Mechanics of Fluids E E I
Environmental Science E E E
Technopreneurship E E E
Engineering Economy E E I
Engineering Management E I

D. Allied Courses
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Principles of Geology I E
Elements of Mineralogy E
Basic Electrical Engineering I E
Analytical Chemistry E E E
Fundamentals of Materials Science
I I E I
and Engineering
Kinetics of Materials I I E I

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Thermodynamics of Materials E E
Phase Equilibrium in Ceramic Systems E E

E. Professional Courses
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Computer Applications in Ceramic
E E E
Engineering
Ceramic Engineering as a
E I I I E E I
Profession
Ceramic Raw Materials and
E E E
Processes
Crystal Chemistry E E
Thermodynamics of Materials E E
Kinetics of Materials and Processes E E E
Rheometry and Rheology E E
Ceramic Measurements D E D
Thermo-Mechanical Properties E E
Microscopy and X-ray
D E D
Characterization
Spectroscopy D E D
Refractories and Kiln Design D D D
Glazes and Enamels D E E
Cement Manufacturing Technology E E E
Electrical, Magnetic and Optical
D E E
Properties of Ceramics
Glass Manufacturing Technology E E E
Production of Ceramic Wares
E/D E E
(Structural and Whitewares)
Design and Analysis of
Experiments in Ceramic D D D D D E E D
Engineering
Laws, Ethics, Seminars and Plant
D E E D D E
Visits
Ceramic Engineering Plant Design D D D
Quality Assurance I E E E E E
Advanced Ceramics E E E E
Ceramic Engineering Research
D D D D E E D
Project or Undergraduate Thesis

F. On the Job Training


Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
On-the-Job Training (240 hrs
D D E D D E E E/D
minimum, equivalent to 2 units lab)

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II. NON- TECHNICAL COURSES

A. General Education Courses

Relationship to Program Outcomes


COURSES
a b c d e f g h i j k l
Mathematics in the Modern World I I
Contemporary World I I I I
Understanding the Self I I I
Readings in Philippine History I I I
Purposive Communication E D
Science Technology and Society E E E
Art Appreciation E E E E
Ethics E E E

B. GEC Elective
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
GEC Elective E E
GEC Elective E E
GEC Elective E E

C. Mandated Courses
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Life and Works of Rizal E E

Note:

* If course has laboratory component the minimum number of lecture hours is 2 per week.
** If course has no laboratory component the minimum number of lecture hours is 3 per
week.
*** OJT is 240 hrs. minimum and is equivalent to 2 units, laboratory.

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SAMPLE COURSE SPECIFICATIONS
Bachelor of Science in Ceramic Engineering

I. TECHNICAL COURSES

A. MATHEMATICS

Course Name CALCULUS 1 (DIFFERENTIAL CALCULUS)


Course Description An introductory course covering the core concepts of limit,
continuity and differentiability of functions involving one or more
variables. This also includes the application of differential
calculations in solving problems on optimization, rates of change,
related rates, tangents and normal, and approximations; partial
differentiation and transcendental curve tracing.
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisites None if STEM graduate
Program Outcomes a-l
Link(s)
Course Outcomes At the end of the course, the students must be able to:
1. Differentiate algebraic and transcendental functions
2. Apply the concept of differentiation in solving word problems
3. Analyze and trace transcendental curves
1. Functions, Limits and Continuity
2. Continuity and Limits
3. The Derivative
4. The Slope
5. Rate of Change
6. The Chain Rule and the General Power Rule
7. Implicit Differentiation
8. Higher-Order derivatives
9. Polynomial curves
10. Applications of the Derivative
11. The Differential
12. Derivatives of Trigonometric Functions
13. Derivative of Inverse Trigonometric Functions
14. Derivative of Logarithmic and Exponential Functions
15. Derivative of Hyperbolic Functions
16. Solutions of Equations
17. Transcendental Curve Tracing
18. Parametric Equations
19. Partial Differentiation
Laboratory None
Equipment

Course Name CALCULUS 2 (INTEGRAL CALCULUS)


Course Description Concept of integration and its application to physical problems
such as evaluation of areas, volumes of revolution, force, and
work; fundamental formulas and various techniques of integration
applied to both single variable and multi-variable functions; tracing

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of functions of two variables.

The course introduces the concepts of integration and its


application to some physical problems such as evaluation of areas,
volumes of revolution, force, and work. The fundamental formulas
and various techniques of integration are taken up and applied to
both single variable and multi-variable functions. The course also
includes tracing of functions of two variables for a better
appreciation of the interpretation of the double and triple integral as
volume of a three-dimensional region bounded by two or more
surfaces.
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisite Calculus 1
Program Outcomes a-l
Link(s)
Course Outcomes After completing this course, the student must be able to:

1. Apply integration to the evaluation of areas, volumes of


revolution, force and work
2. Use integration techniques on single and multi-variable
functions
3. Explain the physical interpretation of the double and triple
integral
Course Outline I. Integration Concepts/Formulas
A. Anti-differentiation
B. Indefinite Integrals
C. Simple Power Formula
D. Simple Trigonometric Functions
E. Logarithmic Function
F. Exponential Function
G. Inverse Trigonometric Functions
H. Hyperbolic Functions (sinh u and cosh u only)
I. General Power Formula (include Substitution Rule)
J. Constant of Integration
K. Definite Integral (include absolute; odd & even functions)
II. Integration Techniques
A. Integration by Parts
B. Trigonometric Integrals
C. Trigonometric Substitution
D. Rational Functions
E. Rationalizing Substitution
III. Improper Integrals
IV. Application of Definite Integral
A. Plane Area
B. Areas between Curves
V. Other Applications
A. Volumes
B. Work
C. Hydrostatic Pressure
VI. Multiple Integrals (Inversion of order/change of coordinates)

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A. Double Integrals
B. Triple Integrals
VII. Surface Tracing
A. Planes
B. Spheres
C. Cylinders
D. Quadric Surfaces
E. Intersection of Surfaces
VIII. Multiple Integrals as Volume
A. Double Integrals
B. Triple Integrals
Laboratory None
Equipment

Course Name DIFFERENTIAL EQUATIONS


Course Description Differentiation and integration in solving first order, first-degree
differential equations, and linear differential equations of order n;
Laplace transforms in solving differential equations.

This course is intended for all engineering students to have a firm


foundation on differential equations in preparation for their degree-
specific advanced differential equations in preparation for their
degree-specific advanced mathematics courses. It covers first
order differential equations, nth order linear differential equations
and systems of first order linear differential equations. It also
introduces the concept of Laplace Transforms in solving differential
equations. The students are expected to be able to recognize
different kinds of differential equations, determine the existence
and uniqueness of solution, select the appropriate methods of
solution and interpret the obtained solution. Students are also
expected to relate differential equations to various practical
engineering scientific problems as well as employ computer
technology in solving and verifying solutions.
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisite Calculus 2
Program Outcome a-l
Link(s)
Course Outcomes After completing this course, the student must be able to:

1. Apply integration for the evaluation of areas, volumes of


revolution, force and work
2. Use integration techniques on single and multi-variable
functions
3. Explain the physical interpretation of the double and triple
integral.
Course Outline 1. Functions of Several Variables
1.1. Directional derivatives and gradient
1.2. Tangent planes to level surfaces
1.3. Relative extrema (second derivative test)

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1.5. Parametric surfaces
1.6. Absolute extrema and Lagrange Multipliers
1.7. Parametric surfaces
1.8. Surfaces of revolution
2. Multiple Integrals
2.1. Double integrals
2.2. Double integrals in polar coordinates
2.3. Applications of double integrals (area, volume, mass,
surface area)
2.4. Triple integrals
2.5. Triple integrals in cylindrical and surface integrals
3. Vector fields, line and surface integrals
3.1. Curl and divergence
3.2. Line integrals of scalar and vector fields
3.3. The Fundamental Theorem of Line Integrals
3.4. Independence of path
3.5. Green’s Theorem
3.6. Surface integrals of scalar and vector fields
3.7. Stokes’ and Gauss’ Divergence Theorem
4. Sequences and Series
4.1. Sequences and their convergence
4.2. Series of constant terms
4.3. Convergence tests for series with nonnegative terms
4.4. Convergence tests for series with positive and negative
terms
4.5. Power series; radius and interval of convergence
4.6. Differentiation and integration of power series
4.7. Taylor, Maclaurin, binomial series
4.8. Approximation using Taylor polynomials
Laboratory None
Equipment

Course Name ENGINEERING DATA ANALYSIS


Course Description Basic principles of statistics; presentation and analysis of data;
averages, median, mode; deviations; probability distributions;
normal curves and applications; regression analysis and
correlation; application to engineering problems.
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisite None for STEM graduate
Course Objectives After completing this course, the student must be able to:

1. Define relevant statistical terms;


2. Discuss competently the following concepts:
2.1 Frequency distribution
2.2 Measures of central tendency and variation
2.3 Probability distribution
2.4 Normal distribution
2.5 Inferential statistics
3. Apply accurately statistical knowledge in solving specific

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engineering problem situations.
Course Outline 1. Obtaining Data
1.1 Methods of Data Collection
1.2 Planning and Conducting Surveys
1.3 Planning and Conducting Experiments: Introduction to
Design of Experiments
2. Probability
2.1 Sample Space and Relationships among Events
2.2 Counting Rules Useful in Probability
2.3 Rules of Probability
3. Discreet Probability Distributions
3.1 Random Variables and their Probability Distributions
3.2 Cumulative Distribution Functions
3.3 Expected Values of Random Variables
3.4 The Binomial Distribution
3.5 The Poisson Distribution
4. Continuous Probability Distribution
4.1 Continuous Random Variables and their Probability
Distribution
4.2 Expected Values of Continuous Random Variables
4.3 Normal Distribution
4.4 Normal Approximation to the Binomial and Poisson
Distribution
4.5 Exponential Distribution
5. Joint Probability Distribution
5.1 Two or More Random Variables
5.1.1. Joint Probability Distributions
5.1.2. Marginal Probability Distribution
5.1.3. Conditional Probability Distribution
5.1.4. More than Two Random Variables
5.2 Linear Functions of Random Variables
5.3 General Functions of Random Variables
6. Sampling Distributions and Point Estimation of Parameters
6.1. Point Estimation
6.2. Sampling Distribution and the Central Limit Theorem
6.3 General Concept of Point Estimation
6.3.1. Unbiased Estimator
6.3.2. Variance of a Point Estimator
6.3.3. Standard Error
6.3.4. Mean Squared Error of an Estimator
7. Statistical Intervals
7.1. Confidence Intervals: Single Sample
7.2. Confidence Intervals: Multiple Samples
7.3. Prediction Intervals
7.4. Tolerance Intervals
8. Test of Hypothesis for a Single Sample
8.1. Hypothesis Testing
8.1.1. One-sided and Two-sided Hypothesis
8.1.2. P-value in Hypothesis Tests
8.1.3. General Procedure for Test of Hypothesis
9. Statistical Inference of Two Samples
9.1. Inference on the Difference in Means of Two Normal
Distribution, Variances Known
9.2. Inference on the Difference in Means of Two Normal
Distributions, Variances Unknown

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9.3. Inference on the Variance of Two Normal Distributions
9.4. Inference on Two Population Proportions
10. Simple Linear Regression and Correlation
10.1 Empirical Models
10.2. Regression: Modeling Linear Relationships – The
Least-Squares Approach
10.3. Correlation: Estimating the Strength of Linear Relation
10.4 Hypothesis Tests in Simple Linear Regression
10.4.1. Use of t-tests
10.4.2. Analysis of Variance Approach to Test Significance
of Regression
10.5 Prediction of New Observations
10.6 Adequacy of the Regression Model
10.6.1 Residual Analysis
10.6.2 Coefficient of Determination
0.7 Correlation
Laboratory None
Equipment

B. NATURAL/PHYSICAL SCIENCES

Course Name CHEMISTRY FOR ENGINEERS (LECTURE)


Course Description This course provides students with core concepts of chemistry that
are important in the practice of engineering profession.
Number of Units for 2 units lecture
Lecture and
Laboratory
Number of Contact 2 hours per week
Hours per Week
Prerequisite None
Co-requisites Chemistry for Engineers Lab
Program Outcome/s a-l
Addressed by the
Course
Course Objectives After completing this course, the students must be able to:

1. Discuss the application of chemistry in relation to the generation


of energy
2. Explain the chemical principles and concepts of structures and
bonding of common materials
3. Discuss the chemical processes that takes place in the
environment
4. Identify key chemistry concepts related to the specific field of
engineering
Course Outline Lecture

1. Energy
1.1 Electrochemical energy
1.2 Nuclear chemistry and energy
1.3 Fuels
2. The Chemistry of Engineering Materials
2.1 Basic Concepts of Crystal Structure
2.2. Metals

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2.3. Polymers
2.4. Engineered Nanomaterials
3. The Chemistry of the Environment
3.1. The Chemistry of the Atmosphere
3.2. The Chemistry of Water
3.3. Soil Chemistry
4. Chemistry Safety
5. Special Topics specific to field of expertise
Laboratory None
Equipment

Course Name CHEMISTRY FOR ENGINEERS (LABORATORY)


Course Description A fundamental laboratory course designed to relate and apply the
principles and theories in chemistry to engineering practices. It is a
combination of experimental and calculation laboratory.
Number of Units for 1 unit laboratory
Lecture and
Laboratory
Number of Contact 3 hours per week
Hours per Week
Prerequisite None
Co-requisites Chemistry for Engineers (Lecture)
Program Outcome/s a-l, b-l, k-l
Addressed by the
Course
Course Objectives After completing this course, the students must be able to:

1. Explicitly state experimental observation in relation to specific


principles and fundamental concepts of chemistry
2. Interpret clearly results obtained from the experiments
3. Answer questions related to the performed experiment
4. Develop critical and technical communication skills
5. Explain the mechanics of alpha, beta and gamma decay as well
as the correlation between half-lives
6. Understand the natural environment and its relationships with
human activities
7. Design and evaluate strategies, technologies, and methods for
sustainable management of environmental systems and for the
remediation or restoration of degraded environments.
Course Outline EXPERIMENTS
1. Calorimetry
2. Heat of Combustion
3. Metals and Some Aspects of Corrosion
4. Mechanical Properties of Materials
5. Water: Its Properties and Purification
6. Determination of the Dissolved Oxygen Content of Water
7. Cigarette Smoking and Air Pollution

ACTIVITIES:
1. Nuclear Reactions, Binding Energy and Rate of Decay
2. Crystal Lattices and Unit Cells
3. Community Immersion: Care for the Environment
Laboratory Refer to Annex of Lab Requirements

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Equipment

Course Name PHYSICS FOR ENGINEERS


Course Description Vectors; kinematics; dynamics; work, energy, and power; impulse
and momentum; rotation; dynamics of rotation; elasticity; and
oscillation; fluids; thermal expansion, thermal stress; heat transfer;
calorimetry; waves; electrostatics; electricity; magnetism; optics;
image formation by plane and curved mirrors; and image formation
by thin lenses.
Number of Units for 4 units: 3 units, lecture; 1 unit, laboratory
Lecture and
Laboratory
Number of Contact 6 hours: 3 hours, lecture; 3 hours, laboratory
Hours per Week
Prerequisites Calculus 1; Co-requisite: Calculus 2
Program Outcome/s a-l, b-1, k-1
Addressed by the
Course
Course Outcomes After completing this course, the students must be able to:

1. Use calculus to solve problems in force statics and kinematics;


2. Apply Newton’s Laws of Motion;
3. Use calculus to solve work and energy problems;
4. Apply the law of conservation of energy to problems;
5. Solve problems on impulse and momentum of collisions;
6. Determine the stress and strain on a body;
7. Solve simple harmonic motor applications;
8. Describe the characteristics of fluids at rest and in motion;
9. Solve basic problems in fluid statics and kinematics;
10. Describe the three methods of heat transfer;
11. Solve basic problems in heat transfer;
12. Discuss the properties of waves, modes of vibration of strings
and air columns;
13. Define electric current, electric resistance and voltage;
14. Compute the electric force between electric charges;
15. Solve problems on resistance and cells in series and parallel;
16. State Kirchoff’s rules and apply them in a given circuit;
17. Describe electromagnetism and apply its principles to problem
on magnetic field and torque
18. Describe image formation by mirrors and lenses and solve
basic
optics Problems

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Course Outline 1. Work, Energy and Power
2. Impulse and Momentum
3. Kinematics
4. Dynamics
5. Rotation
6. Dynamics of Rotation
7. Elasticity
8. Oscillations
9. Fluids
10. Heat Transfer
11. Waves
12. Electrostatics
13. Electricity
14. Magnetism
15. Optics
Laboratory Physics Laboratory (see attached)
Equipment

C. BASIC ENGINEERING SCIENCES

Course Name COMPUTER-AIDED DRAWING AND DRAFTING


Course Description Computer-aided practices and techniques of graphical construction
and communication; application of drafting instruments, lettering
scale, and units of measure; descriptive geometry; orthographic
projections; auxiliary views; dimensioning; sectional views; pictorial
drawings; requirements of engineering working drawings; and
assembly and exploded detailed drawings.
Number of Units for 2 units, laboratory
Lecture and
Laboratory
Number of Contact 6 hours, laboratory
Hours per Week
Prerequisite None for STEM graduate
Course Objectives After completing this course, the student must be able to:

1. Explain the importance of technical drawing knowledge and skills


as applied to the various areas of engineering
2. Apply the basic concepts of technical drawing and sketching
3. Prepare technical drawings, whether manually or in electronic
format
4. Make use of computer software such as CAD for drawing and
drafting
Course Outline Lectures and Exercises on

1. Lettering
1.1. Vertical Capital Letters
1.2. Lower Case Letters
1.3. Vertical Numerals
2. Geometric Construction
3. Lines and Planes
3.1. True Length and Point View of Lines
3.2. Edge View and True Size of Planes
3.3. Parallel Lines and Planes
3.4. Perpendicular Lines and Planes

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3.5. Parallel and Perpendicular Planes
3.6. Intersecting and Non-Intersecting Lines
3.7. Perpendicular Lines/Distance between Skew Lines
3.8. Piercing Points
3.9. Line of Intersection of Planes
4.0 Angle between Lines and Planes
4. Multiview Projection
5. Dimensioning
6. Isometric Drawing
7. Missing View
8. Missing Lines
9. Sectional View
10. Auxiliary View
Laboratory Drafting tables, computer work station with installed licensed
Equipment software for drawing and drafting

Course Name STATICS OF RIGID BODIES


Course Description Force systems; structure analyses; friction; centroids and centers of
gravity; and moments of inertia.
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisites Physics for Engineers, Calculus 1
Course Objectives After completing this course, the student must be able to

1. Understand the principles of equilibrium of particles;


2. Perform vector operations such as vector cross and dot product;
3. Determine forces of 2D and 3D structures;
4. Apply the principles of static, wedge and belt friction to solve
engineering problems;
5. Determine centroids, center of mass and center of gravity of
objects;
6. Determine the moment of inertia, mass moment of inertia; and
7. Analyze the stresses of trusses, beams and frames.

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Course Outline 1. Fundamental Concepts
2. Statics of Particles
2.1 Forces on a particle
2.2 Resolution into components
2.3 Resultant of forces acting on a particle
3. Free Body Diagram and Particle of Equilibrium
4. Vector Operations
4.1 Vector product
4.2 Scalar and mixed-triple products
5. Moment of a Force
5.1 Moment of a force about a point
5.2 Moment of a force about a line
5.3 Couples and their moment
6. Equivalent Force Systems
7. Equilibrium of Rigid Bodies
8. Dry Static Friction
8.1 Laws of dry friction
8.2 Wedges
8.3 Belt friction
9. Centroid and Center of Gravity
9.1 Areas and lines
9.2 Volumes and Masses
10. Distributed Loads
10.1 Loads on Beams
10.2 Hydrostatic Force
11. Moment of Inertia
11.1 Area Moment of Inertia
11.2 Mass Moment of Inertia
12. Trusses, Frames and Internal Forces in Members
13. Shear and Bending Moment Diagrams

Course Name DYNAMICS OF RIGID BODIES


Course Description Kinetics and kinematics of a particle; kinetics and kinematics of rigid
bodies; work energy method; and impulse and momentum.
Number of Units for 2 units, lecture
Lecture and
Laboratory
Number of Contact 2 hours, lecture
Hours per Week
Prerequisite Mechanics of Rigid Bodies 1 (Statics)
Course Objectives After completing this course, the student must be able to:

1. Solve problems on motion of rigid bodies using the principles


governing the motion of particles, velocity and acceleration.
2. Solve problems using Newton’s Second Law
3. Use energy and momentum methods to solve problems on
dynamics of rigid bodies
4. Give practical applications of dynamic principles to ceramic
engineering practice
Course Outline 1. Fundamental Concepts
1.1 Position
1.2 Velocity
1.3 Acceleration Position

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2. Rectilinear Motion –
2.1 Uniform Rectilinear Motion
2.2 Uniformly Accelerated Rectilinear Motion
3. Curvilinear Motion
3.1 Position Vector, Velocity & Acceleration
3.2 Rectangular Components of Velocity and Acceleration
4. Projectile Motion
5. Tangential and Normal Components
5.1 Tangential & Normal axes at each position of a particle
5.2 Tangential & Normal Components of Acceleration
6. Relative Motion
6.1 Motion of Several Particles
6.2 Motion Relative to a Frame in Translation
7. Non-Uniformly Accelerated Motion
7.1 Acceleration as a function of time
7.2 Acceleration as a function of position
7.3 Acceleration as a function of velocity
8. Fixed-Axis Rotation
8.1 Spinning: Rotation about a Fixed Axis (Centroidal and Non-
Centroidal)
8.2 Equations defining the Rotation of a Rigid Body about a
Fixed Axis
8.3 Equations Defining the Cuvation Motion of a Particle in a
Rigid Body undergoing Rotation
9. Types of Plane Motion
10. I.C. Method for Velocity Analysis
10.1 Instantaneous Center of Rotation Method for Vector
Analysis
11. Pole Method for Velocity Analysis – Absolute and Relative
Velocity in Plane Motion (Pole Method)
12. Pole Method for Acceleration Analysis – Absolute and Relative
Acceleration in Plane Motion
13. Force and Inertia Method
13.1 Free Body Diagram
13.2 Effective Force Diagram
13.3 Newton’s Second Law of Motion
13.4 Equations of Motion; Static Friction
13.5 Kinetic Friction
14. Impulse and Momentum Method
15. Impact
16. Work and Energy Method
17. Force and Inertial Method
18. Impulse and Momentum Method
19. Work and Energy Method

Note: Topics not relevant to the engineering discipline will have low
priority or may be omitted.

Course Name MECHANICS OF DEFORMABLE BODIES


Normal and shear stresses and strains; stresses for torsion and
Course Description bending; combined stresses; beam deflections; indeterminate
beams; and elastic instability.
Number of Units for 3 units, lecture

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Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisite Mechanics of Rigid Bodies 1 (Statics)
Course Objectives After completing this course, the students must be able to:

1. Define concepts of stress and strain;


2. Calculate stresses due to bending, shear, torsion under plain and
combined loading;
3. Analyze statically determinate and indeterminate structures; and
4. Determine the elastic stability of columns.
Course Outline 1. Review of Statics – Equations of Equilibrium
2. Introduction to the Concept of Stress
3. Strain Concepts
4. Material Properties
5. Stresses and Deformations Arising from Axial Loading
6. Stresses and Deformations Arising from Torsional Loading
7. Stresses Arising from Flexure
8. Analysis of Thin-Walled Pressure Vessels
9. Combined Loadings
10. General State of Stress – 2D States: Plane Stress, Plane
Strain, Axisymmetry
11. Stress Transformation Equations
12. Factors of Safety and Theories of Failure
13. Application Problem
14. Deflections of Beams due to Flexure
15. Buckling of Slender Columns
Laboratory None
Equipment

Course Name MECHANICS OF FLUIDS


Course Description Properties of fluids. Fluid statics and kinematics. Forces, energy
and momentum in fluid flow. Fluid flow in open and closed
channels. Fluid measurements.
No. of Units for 2 units, lecture
Lecture and
Laboratory
No. of Contact Hours 2 hours, lecture
per week
Prerequisites Mechanics of Rigid Bodies 2 (Dynamics)
Course Objectives After completing this course, the student must be able to:

1. Identify the properties of fluids;


2. Identify the governing equations in fluid statics and kinematics;
3. Solve typical problems in fluid mechanics especially those
relevant to ceramic engineering;
4. Differentiate mechanics of fluid flow in open and closed channels;
and
5. Identify the methods in fluid measurement.
Course Outline 1. Introduction – Fluid Properties
2. Fluid Statics
2.1 Fluid at Rest

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2.2 Pressure at a Point
2.3 Pressure Variation in Static Fluid
2.4 Manometers
2.5 Forces on Submerged Plane Area and Curved Surfaces
3. Fluid Flow Concepts
3.1 Fluid Flow Field
3.2 System and Control Volume
3.3 Continuity Equation
3.4 Bernoulli Equation
3.5 Energy Equation
3.6 Linear Momentum Equation
4. Dimensional Analysis and Similitude
4.1 Dimensional Analysis
4.2 Buckingham PI Theorem
4.3 Dimensionless Numbers
4.4 Similitude
5. Viscous Effects
5.1 Laminar Flow
5.2 Navier-Stokes Equation
5.3 Basic Examples
5.4 Turbulent Flow
5.5 Forces on Immersed Bodies
5.6 Drag and Lift
6. Closed Conduit Flow
6.1 Pipe Flow; Heat Losses;
6.2 Moody Diagram;
6.3 Energy and Hydraulic Grade Line
6.4 Open Channel Flow
Laboratory None
Equipment

Course Name ENGINEERING ECONOMICS


Course Description Concepts of the time value of money and equivalence; basic
economy study methods; cost estimation; overview of feasibility
study preparation; decisions under certainty; decisions recognizing
risk; and decisions admitting uncertainty. Applications to ceramic
engineering
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisite Third year standing
Course Objectives After completing this course, the student must be able to:

1. Solve problems involving interest and time value of money;


2. Evaluate project alternatives by applying engineering economics
principles and methods to select the most economically efficient
one; and
3. Evaluate risk and uncertainty in project outcomes by applying
the basic economic decision-making concepts.
Course Outline 1. Concepts of the time value of money and equivalence
2. Basic economy study methods
3. Overview of feasibility study preparation

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4. Decisions under certainty
5. Decisions recognizing risk
6. Decisions admitting uncertainty
Laboratory None
Equipment

Course Name ENGINEERING MANAGEMENT


Course Description Decision-making; the functions of management; managing
production and service operations; managing the marketing
function; and managing the finance function.
Number of Units for 3 units, lecture
Lecture and
Laboratory
Number of Contact 3 hours, lecture
Hours per Week
Prerequisite Senior standing
Course Objectives After completion of this course, the student must be able to:

1. Discuss fundamental principles of engineering management;


2. Identify the different functions of management to production and
service operations.
Course Outline 1. Introduction
2. Project Management in Stages
2.1 Project Initiation – Objective, Scope and Deliverables;
2.2 Schedule and Budgeting (Project Team Organization and
Control Procedures
2.3 Project Controls – Project Meetings; Quality Controls
(Progress Controls, Charge Control; Issues and Conflicts
Management)
3. Project Closure
3.1 Project Evaluation
3.2 Project Completion
3.3 Process Improvements
4. Tools and Techniques in Project Management
4.1PERT-CPA or Network Analysis
4.2 Gantt Charting
4.3 Resource Histograms
4.4 Gates and Milestones
4.5 Reports
4.6 Software (Project Management Systems Software,
Conformance Management, Earned Value Management)
5. Code of Ethics
5.1Considerations
5.2 Engineers Code of Ethics
6. Case Studies
Laboratory None
Equipment

D. ALLIED COURSES

Course Name PRINCIPLES OF GEOLOGY


Course Description A discussion of the origin of the earth, minerals, and rocks. Study

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of the different endogenetic and exogenetic processes which are
responsible for the formation of physiographic/geologic features.
Discussion on global and Philippine tectonics.
No. of Units for 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Chemistry for Engineers
Course Objectives After completion of this course, the student must be able to:

1. Discuss theories of the origin of the earth, mineral and rocks;


2. Differentiate different minerals and rocks;
3. Identify the different endogenetic and exogenetic processes;
and
4. Identify different physiographic/geologic features especially
those found in the Philippine setting.
Course Outline Orientation
What is Geology?
The Planet Earth
Minerals
Igneous Rocks
Volcanism
Sedimentary Rocks
Sedimentary Environments
Groundwater
Mass Wasting
Metamorphic Rocks
Rock Deformation
Earthquakes
Plate Tectonics
Historical Geology
Current Issues
Reporting/Project
Laboratory None
Equipment

Course Name ELEMENTS OF MINERALOGY


Course Description Fundamentals of crystallography. The principles underlying the
identification, classification, designation and methods of depicting
crystal forms based on models, natural mineral and crystal
drawings.
No. of Units for 3 units: 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Principles of Geology
Course Objectives After completion of this course, the student must be able to:

1. Identify and classify various crystals;


2. Identify the different symmetry elements in crystal models;
3. Identify various minerals and their structures;

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4. Construct stereographic projections and derive the information
they contain about crystal orientation.
Course Outline 1. Introduction to Crystallography and Mineralogy
2. Crystal Symmetry and Classification: Hurlbut and HM Notations
3. Crystal Measurements and Crystallographic Calculations
4. Crystal Projection and the Wulff Net
5. Stereographic Projection and Derivation of Crystal Forms
6. Crystallography
7. Introduction to Mineralogy: Physical Properties
8. Classification of Minerals
9. Mineral Analysis and Calculations
10. Introduction to Optical Mineralogy
11. Optical Mineralogy 1: Characterization of common rock forming
silicates
12. Optical Mineralogy II: Characterization of non-silicate minerals
13. X-ray Diffraction and X-ray Fluorescence
Laboratory None
Equipment

Course Name BASIC ELECTRICAL ENGINEERING


Course Description Fundamentals of electric and magnetic circuits. Direct and
alternating current machinery. Elementary distribution systems and
electrical wiring.
No. of Units for 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Physics for Engineers
Course Objectives After completion of this course, the students must be able to:
1. Solve typical problems in basic electrical engineering;
2. Differentiate DC and AC machinery;
3. Identify the governing equations for different types of electric
and magnetic circuits;
4. Identify elementary distribution systems;
5. Identify important considerations in electrical wiring;
6. Apply important electrical engineering concepts to ceramic
engineering problems.
Course Outline 1.
1.1 Introduction to Electric Circuits
1.2 Resistance Variation
1.3 Batteries
1.4 Series and Parallel Networks
1.5 Capacitors and Capacitance
1.6 Magnetic Circuits
1.7 Electromagnetism
1.8 Electromagnetic Induction
1.9 Electrical Measuring Instruments and Measurement
1.10 Semiconductor Diodes
1.11 Transistors
2. More Electrical and Electronic Circuits
2.1 D.C. Circuit Theory
2.2 Alternating Voltage and Currents

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2.3 Single-phase Series A.C. Circuits
2.4 Single-phase Parallel A.C. Circuits
2.5 Filter Networks
2.6 Operational Amplifiers
3. Electrical Power Technology
3.1 Three-Phase System
3.2 Transformers
3.3 D.C. Machines
3.4 Three-phase Induction Motors
Laboratory None
Equipment

Course Name ANALYTICAL CHEMISTRY


Course Description Principles and techniques of analysis with emphasis on volumetric
methods and stoichiometry. Gravimetric, colorimetric and
potentiometric methods. Survey of common instrumental
methods. Analysis of substances and simple mixtures.
No. of Units for 4 units: 2 units, lecture; 2 units, laboratory
Lecture and
Laboratory
No. of Contact Hours 8 hours: 2 hours, lecture; 6 hours, laboratory
per week
Prerequisites Chemistry for Engineers
Course Objectives After completion of this course, the student must be able to:

1. Identify analytical chemistry methods for substances and


simple mixtures especially those involving pertaining to
ceramic systems;
2. Describe the principles behind common instrumental methods
for chemical analysis of substances and mixtures;
2. Solve typical problems in analytical chemistry;
3. Perform stoichiometry calculations as part of analytical
methods;
Course Outline 1. Introduction to Analytical Chemistry
1.1 Role of Analytical Chemistry
1.2 Classification of types of analysis
2. Review of Basic Concepts in Analytical Chemistry
2.1 Stoichiometric Concepts
3. Ionic Equilibria Calculations
4. Steps in a Typical Quantitative Analysis
4.1 Sampling
4.2 Selecting the Method
5. Gravimetric Analysis
5.1 Gravimetric determinations
5.2 Applications
5.3 von Weimarn ratio
5.4 Colloidal precipitates
5.5 Coprecipitation
5.6 Drying and Ignition of precipitates
6. Volumetric Analysis
6.1Theory of Titrimetry
6.2 Acid-base Titrations
6.3Titration Curves

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7. Precipitation Titrations
7.1 Argentometric Titration Curves
7.2 Precipitation titration methods based on Chemical
Indicators
7.3 Problem Solving and Sample Calculations
8. Complexometric Titrations
8.1 Review of Complexes and Complex Formation Reactions
8.2 Types of Complexometric Titrations
8.3 EDTA Titration Curves
8.4 Application of EDTA Titrations
9. Oxidation-Reduction-Titrations
9.1 Review of basic concepts in electrochemistry
9.2 Electrode potentials
9.3 The Nernst equation
9.4 Redox equilibrium constants
9.5 Redox titration curves
9.6 Applications of oxidation/reduction titrations
9.7 Redox titration calculations
10. Multi-Method Analyses
11. Potentiometric Methods
12. Introduction to UV-VIS Methods
Laboratory Introduction to Analytical Chemistry Laboratory
Application of Statistics to Analytical Chemistry
Experiment1: Coins
Classical Methods in Analytical Chemistry
E2. Constant Weighing
E3. % Phosphorus
E4. Soda Ash
E5. Back Titration
E6. Permanganimetry
E7. EDTA Titration
E8. Iodometry
Instrumental Methods in Analytical Chemistry
E9. Iron-Phenanthroline
E10. Methyl Red
E11. Potentiontiometric Titration
Laboratory Pipettes, burettes, volumetric flasks, Erlennmayer flasks, Mettler
Equipment balance, oven, porcelain crucible, glass beakers, mortar and
pestle, Bunsen burner

Course Name FUNDAMENTALS OF MATERIALS SCIENCE AND


ENGINEERING
Course Description Structure and composition of materials (metals, polymers,
ceramics and composites). Processing, properties and behavior in
service environments.
No. of Units for 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Physics for Engineers, Chemistry for Engineers
Course Objectives After completion of this course, the student must be able to:

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1. Explain the importance of materials to mankind through specific
examples of materials which have had significant impact to
civilization;
2. Identify the different ways of classifying various materials;
3. Identify different material properties and how these are affected
by their composition and structure;
4. Determine the ways by which materials can be engineered or
modified to meet certain requirements related to their intended
use;
5. Select the appropriate materials(s) for a given application;
6. Evaluate feasibility of designs based on material
considerations.
Course Outline Introduction – Types of Materials
Atomic Structure and Interatomic Bonding
Structure of Crystalline Solids
Crystalline Imperfections
Diffusion
Mechanical Properties of Metals
Dislocation and Strengthening Mechanism
Phase Diagram
Phase Transformation and Kinetics
Failure
Corrosion
Application and Fabrication of Metal Alloys
Ceramic, Polymeric and Composite Materials
Laboratory None
Equipment

E. PROFESSIONAL COURSES

Course Name COMPUTER APPLICATIONS IN CERAMIC ENGINEERING


Course Description Introduction to computer applications in ceramic engineering
practice. Exposure to available software in the internet such as
those to visualize complex crystal structures and identify crystal
symmetry. Survey of available commercial software useful for
ceramic engineering such as Excel, Mathematica, statistical
software and Materials Studio. Applications in simulation of
structure. Computer applications for materials characterization
techniques such as XRD pattern analysis or image analysis.
No. of Units for 2 units laboratory
Lecture and
Laboratory
No. of Contact Hours 6 hours laboratory
per week
Prerequisites Ceramic Engineering as a Profession
Course Objectives After completion of this course, the student must be able to:

1. Identify various computer software which can be used in


ceramic engineering applications;
2. Demonstrate proficiency in use of widely available software
such as Excel; and
3. Write simple programming application to aid computational
work related to problem solving in ceramic engineering.

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Course Outline 1. Ceramic Engineering Computing Applications
1.1. Use of Spreadsheets
1.2. Simple Programming Applications
1.3. Use of Mathematical and Statistical Software
1.3.1. MatLab or Mathematica (example)
1.3.2. Software on Analyzing Crystal Structures
(example)
1.3.3. Statistical Software for Design and Analysis of
Experiments
1.3.4. Image Processing Software (Picasa, Software for
Area Estimation from Microstructure Image)
2. Ceramic Engineering Process Simulation Applications
2.1 Use of Commercial Process Simulation Packages like
Materials Studio (optional)
2.2 Use of other Freeware Specialized Simulation Software
available from the Web

Note: Laboratory activities will involve demonstration exercises


on use of the software
Laboratory equipment Computer workstations with free ware and licensed software
useful for ceramic engineering computing applications

Course Name CERAMIC ENGINEERING AS A PROFESSION


Course Description Introduction to the various aspects of ceramic engineering
practice designed to properly orient a freshman ceramic
engineering student about the discipline and its many important
applications to the real world. Career opportunities in ceramic
engineering.
No. of Units for 1 unit, lecture
Lecture and
Laboratory
No. of Contact Hours 1 hour, lecture
per week
Prerequisites None
Course Objectives After completion of this course, the student must be able to:

1. Define the scope and practice of ceramic engineering;


2. Explain the impact of ceramic engineering in the local as well
as global Setting;
3. Identify the important challenges and developments in the
discipline;
3. Identify career opportunities in the field of ceramic engineering.
Course Outline 1. Ceramic Engineering: scope and practice
2. Historical developments in ceramic materials and their impact
on civilization
3. Modern trends in the field of ceramics
4. Societal needs, Impacts from global communities on ceramic
markets
4. Job market and career opportunities for ceramic engineers
5. Future developments in ceramic materials
Laboratory None
Equipment

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Course Name CERAMIC RAW MATERIALS AND PROCESSES
Course Description Comprehensive discussion on the different ceramic raw materials
used in the ceramic industry (e.g., kaolins, ball clays, red clays,
feldspar, flint, alumina, silica, etc.), the processing techniques
involved, and how these influence the physical and chemical
properties of ceramic products.
No. of Units for 4 units: 3 units, lecture; 1 unit, laboratory
Lecture and
Laboratory
No. of Contact Hours 6 hours: 3 hours, lecture; 3 hours, laboratory
per week
Prerequisites Analytical Chemistry, Fundamentals of Materials Science and
Engineering
Course Objectives After completion of this course, the student must be able to:

1. Identify the different raw materials for the ceramic industry such
as various types of clay and non-clay minerals
2. Identify the important physical, chemical and thermal properties
of ceramic raw materials
3. Rationalize properties based on the ceramic formulation
4. Demonstrate proficiency in the beneficiation of ceramic raw
materials through laboratory exercises.
Course Outline 1. Overview of Ceramic Raw Materials and Local Sources
1.1 Kaolins
1.2 Ball Clays
1.3 Red Clays
1.4 Feldspar
1.5 Flint
1.6 Alumina
1.7 Silica
1.8 Others
2. Processing Methods
2.1 Synthesis of powder by mechanical and chemical methods
2.2 Colloidal processing
2.3 Sol-gel processing
3. Effects of Processing on Physical and Chemical Properties
Laboratory Suggested Laboratory Experiments
1. Plastic Materials
1.1 Sieve analysis of clays
1.2. Water of plasticity of clays
1.3. Effect of water in the viscosity of suspended clays
1.4. Effect of electrolytes on the viscosity of suspended clays
1.5. Drying behavior of various clays
1.6. Behavior in firing of various clays (color, firing shrinkage
and warpage)
1.7. Volume change (fired and unfired)
1.8. Apparent specific gravity of clays
1.9. Bulk specific gravity of clays
1.10. Strength of clays (fired vs. unfired)
1.11. Pyrometric Cone Equivalent
2. Non-Plastic Materials
2.1. Softening Range
2.2. True Specific Gravity
2.3. Petrographic Analysis (optional)

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Laboratory Sieves and sieve shaker, kiln, oven, balance, caliper
Equipment

Course Name CRYSTAL CHEMISTRY


Course Description Basic principles and theories in ceramic crystals with emphasis
on symmetry, point-, space- and lattice groups essential to the
understanding of crystalline solids such as silicates and glass-
ceramics including other related structures. Relationships of
structure and chemistry with various crystal properties.
No. of Units for 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Fundamentals of Materials Science and Engineering
Course Objective After completion of this course, the student must be able to:

1. Identify the structure of common ceramic crystals in terms of


symmetry, point groups, space groups and lattices
2. Determine structure-property relationships
3. Solve typical problems in crystal chemistry
Course Outline 1. Crystal Structures
1.1 Periodic Structures (crystals, quasicrystals) vs.
Amorphous Structures (glasses, amorphous silicon)
1.2 Bravais lattices
1.3 Crystal planes and directions
2. Symmetry Elements
2.1 Rotational axis of symmetry
2.2 Mirror planes
2.3 Rotation-inversion
2.4 Glide Planes
2.5 Screw Axis
3. Classification into Crystal Systems, Space Groups and Point
Groups
4. Ceramic Crystal Structures
5. Relationships of Structure and Chemistry with Properties
5.1 Carbon (diamond, graphite, graphene, amorphous
carbon)
5.2 Perovskite (piezoelectricity)
5.3 ZnS (sphalerite, wurtzite)
5.4 Silica (polymorphism)
5.5 Clay (swelling property of traditional clay and nanoclay)
5.6 Alumina (color depends on impurity dissolved in the
crystal)
Laboratory None
Equipment

Course Name THERMODYNAMICS OF MATERIALS


Course Description Fundamental thermodynamic principles including energy,
entropy, and free energy. Description of the macroscopic
properties of various material systems such as equilibrium
states, phases and phase transitions with emphasis on ceramic

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materials. Application in phase diagrams.
No. of Units for 3 units: 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours: 3 hours, lecture
per week
Prerequisites Chemistry for Engineers
Course Objectives After completion of this course, the student must be able to:

1. Identify the physical characteristics of gases, liquids and


solids with particular emphasis on the thermodynamic
properties of solids
2. Solve Physical Chemistry problems which have relevance to
ceramic engineering practice
Course Outline 1. Introduction to Physical Chemistry
2. Gases
3. Liquids
4. The Zeroth Law of Thermodynamics and Equations of State
5. First Law of Thermodynamics: The Concept
6. First Law of Thermodynamics: Thermochemistry
7. Second and Third Law of Thermodynamics
8. Phase Equilibria: One Component System
9. Phase Equilibria: Multi-component System
10. Colligative Properties
Laboratory None
Equipment

Course Name PHASE EQUILIBRIA IN CERAMIC ENGINEERING


Course Description Phase equilibrium in ceramic systems of two and three
components. Determination of phase diagrams. Use of phase
diagram as a tool for quality control, design and characterization
studies in the development and formulation of ceramic batches.
Quantitative applications to systems of interest to ceramic
engineers.
No. of Units for 3 units, lecture
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Thermodynamics of Materials
Course Objectives After completion of this course, the student must be able to:

1. Use phase diagrams of one, two and three components to


determine the stable phases and relative amounts at a given
temperature and composition
2. Perform calculations dealing with phase diagrams
3. Perform isoplethal analysis to predict microstructures after
cooling of ceramic products
4. Use phase diagrams to predict phase transformations
5. Use phase diagrams to address problems in quality control,
design and characterization studies
6. Develop and formulate ceramic batches based on knowledge
of phase equilibrium

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Course Outline 1. Construction and Use of Phase Equilibrium Diagrams
1.1 One component system
1.2 Two component system
1.3 Ternary system
2. Estimation of Relative Amounts of Phases using Inverse Lever
Rule
3. Microstructure Development from Phase Diagram
4. Applications in Quality Control
5. Application in Development and Formulation of Ceramic
Batches
Laboratory None
Equipment

Course Name KINETICS OF MATERIALS AND PROCESSES


Course Description Reaction rates, mechanisms and transport phenomena in
materials from a phenomenological and atomistic point of view.
Applications to nucleation, crystal growth, grain growth,
recrystallization, precipitation, phase transformations. Role of
kinetics in the development of microstructures.

No. of Units for 3 units, lecture


Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture
per week
Prerequisites Chemistry for Engineers
Course Objectives After completion of this course, the student must be able to:

1. Identify the factors and equations governing the kinetics of


ceramic
reactions such as high temperature phase transformations,
sintering, grain growth, nucleation and growth from melts
2. Solve fundamental problems in kinetics
3. Identify the mechanisms of material transport in solid and
liquid systems
Course Outline 1. Review of Thermodynamics
1.1 Introduction to Kinetics
1.2 Thermodynamics vs. Kinetics
1.3 Kinetic Theory of Gases
2. Reaction Rates
3. Mechanisms of Reactions
3.1 Mass Transfer Boundary Layer (MTBL) Controlled
Reactions
3.2 Product Layer Diffusion (PLD) Controlled
Reactions
3.3 Chemical Reaction (CR) Controlled Reactions
3.4 Combination Controlled Reactions
4. Introduction to Transport Phenomena
4.1 Mass Transfer
4.2 Heat Transfer
Steady State systems – Conduction, Convection,
Radiation
Non-Steady State System

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5. Applications
5.1Nucleation and Crystal Growth
5.2 Grain Growth
5.3 Microstructure and Development
5.4 Recrystallization
5.5 Precipitation
5.6 Sintering
5.7 Solid State Reactions
Laboratory None
Equipment

Course Name RHEOMETRY AND RHEOLOGY


Course Description Study of the deformation and flow of complex materials such as
polymers, pastes, suspensions and biological fluids with focus on
ceramic systems. Experimental techniques to measure the flow
properties.
No. of Units for 1 unit, lecture
Lecture and
Laboratory
No. of Contact Hours 1 hour, lecture
per week
Prerequisites None
Course Objectives After completion of this course, the students must be able to:

1. Describe the deformation and flow behavior of ceramic


materials in the form of pastes, viscous fluids and
suspensions
2. Explain the significance of knowledge or rheometry and
rheology to
production operations and processes in the ceramic industry
2. Measure flow properties using appropriate experimental
methods.
Course Outline 1. Introduction
1.1 Effects of viscoelasticity on fluid flow
1.2 Examples of complex fluids
1.3 Stress and strain
2. Review of Newtonian Fluid Mechanics
2.1 Vectors and tensors
2.2 Navier-Stokes Equation
3. Standard flows and material functions
3.1 Simple shear and elongation
3.2 Relationships between material functions
4. Linear and nonlinear viscosity
5. Material structure effects
5.1 Polymer melts and solutions
5.2 Suspensions and emulsions
6. Rheometry
7. Constitutive Equations – (e.g. Newtonian Constitutive
Equation and
Maxwell Model)
Laboratory None
Equipment

PSG for BS CerE Page 26 of 43


Course Name CERAMICS MEASUREMENTS
Course Description Methods of testing basic properties of ceramic materials and
products with emphasis on procedures, calculations and
evaluation of acquired data.
No. of Units for 2 units, laboratory
Lecture and
Laboratory
No. of Contact Hours 6 hours, laboratory
per week
Prerequisites None
Course Objectives After completion of this course, the students must be able to:

1. Define common properties of ceramic materials


2. Perform basic methods of testing ceramic materials and
products
3. Perform calculations and analysis of acquired data from the
tests.
Course Outline Experiments on Measurement of Properties of Ceramic Materials
1.1 Length Measurements
1.2 Weight measurements
1.3 Bulk Density
1.4 Porosity
1.5 Size Distribution (powder and polycrystalline solid)
1.6 Shrinkage (Before and After Firing)
1.7 Fracture Toughness
1.8 Compressive Strength
1.9 Hardness
2.0 Refractory property, glass transition temperature
2.1 Microstructure phase constituents
2.2 Crystallinity of structure
2.2 Index of refraction
2.3 Thermal expansion property
Laboratory Ruler, caliper, sieves, sieve shaker, sedimentation vessel,
Equipment pipette, pycnometer, optical microscope or digital microscope,
Vickers microhardness tester, compressive tester or UTM,
thermal analysis facility, Mettler balance

Course Name THERMO-MECHANICAL PROPERTIES


Course Description Thermal and mechanical behavior of ceramic materials during
drying, firing and/or sintering operations.
No. of Units for 2 units, lecture
Lecture and or
Laboratory 1 unit, lecture and 3 units, laboratory
No. of Contact Hours 2 hours, lecture
per week or
1 unit, lecture and 3 hours, laboratory
Prerequisites Fundamentals of Materials Science and Engineering
Course Objectives After completion of this course, the student must be able to:

1. Describe the thermal and mechanical behavior of ceramic


materials during drying, firing and/or sintering operations
2. Define thermal properties and associated mechanical

PSG for BS CerE Page 27 of 43


properties
3. Describe thermal processing of ceramic materials and
products and resultant effects on structure and properties
Course Outline 1. Thermal behavior of ceramics
1.1 Atomic bonding in ceramic materials
1.2 Bond energy and melting point of ceramic materials
1.3 Thermal expansion property
1.4 Thermal conductivity
1.5 Phase transformations in ceramic materials
1.6 Shrinkage during drying, firing and/or sintering operations
1.7 Thermal shock resistance of ceramics
1.8 Thermal analysis
2. Mechanical Behavior of Ceramics
2.1 Strength and hardness of ceramic materials
2.2 Elastic constants of ceramic materials
2.3 Plasticity of ceramics – single crystal vs. polycrystalline
2.4 Fracture toughness of ceramic materials
2.5 Modification of mechanical behavior of ceramic materials
2.6 Tempering of glass
2.7 Ion exchange in glasses to improve mechanical behavior
2.8 Effect of glazes and enamels on mechanical behavior

Suggested Laboratory Experiments


1. Determination of Properties after drying, firing or sintering
operations
2. Compression test of fired and sintered ceramic samples
3. Thermal shock resistant experiment
4. Fracture toughness by indentation testing
Laboratory Kiln or Furnace, Caliper (Vernier and micrometer), Balance,
equipment Vickers microhardness tester for fracture toughness by
indentation testing, compression tester or UTM

Course Name MICROSCOPY AND X-RAY CHARACTERIZATION


Course Description Characterization of ceramic materials using microscopy (optical
and electron microscopy) and x-ray methods of analysis (XRD,
XRF).
No. of Units for 2 units, lecture
Lecture and or
Laboratory 1 unit, lecture and 3 units, laboratory
No. of Contact Hours 2 hours, lecture
per week or
1 unit, lecture and 3 hours, laboratory
Prerequisites Elements of Mineralogy
Course Objectives After completion of this course, the student must be able to:

1. Describe microscopy and x-ray characterization methods to


characterize ceramic materials
2. Identify the important parts and functions of microscopes and
x-ray characterization equipment
3. Analyze and interpret data obtained using microscopes and x-
ray characterization data
4. Identify the advantages, disadvantages, applications and
limitations of each characterization method

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Course Outline 1. Light Microscopy
1.1 Design of the Microscope
1.2 Parts of the Microscope
1.3 Image formation in the microscope
1.3 Types of Illumination in optical microscopy
1.4 Resolution of light microscopy
2. Scanning Electron Microscopy
2.1 Information from scanning electron microscopy
2.1 Design of the scanning electron microscope
2.2 Electron guns and lenses
2.3 Interaction of the beam electrons with the sample
2.4 Image formation in SEM
2.4 Conditions and parameters for imaging
2.4 Elemental analysis in the SEM using EDS or WDS
3. X-ray Characterization
3.1 Nature and property of X-rays
3.2 Absorption of X-rays
3.3 Diffraction and fluorescence
3.4 Characterization using the X-ray diffractometer
3.5 Characterization using XRF
Laboratory Suggested Laboratory Activities:
1. Experiment on mineralogical analysis of ceramic raw material
using the optical microscope
2. Experiment on microstructural analysis of a sintered ceramic
sample using the optical microscope
3. Experiment on microstructural analysis of a sintered ceramic
sample using the SEM
4. EDS analysis of sintered product
5. X-ray diffraction analysis of powdered ceramic specimen
6. XRF analysis of sintered ceramic sample
7. Fractography analysis of a semiconductor sample or glass
sample using the optical microscope
Laboratory Optical microscope, preferably polarizing type, x-ray
equipment characterization facility (XRD, XRF), scanning electron
microscope (SEM, EDS or WDS)

Note: If school does not have XRD, XRF, SEM, EDS or WDS,
there is option to use facilities available outside for
demonstration runs

Course Name SPECTROSCOPY


Course Description Spectroscopic methods of analysis with applications to ceramic
materials: e.g. UV-vis, FTIR, Raman.
No. of Units for 2 units, lecture
Lecture and
Laboratory
No. of Contact Hours 2 hours, lecture
per week
Prerequisites Analytical Chemistry
Course Objectives After completion of this course, the students must be able to:

1. Discuss the fundamental principles governing spectroscopic

PSG for BS CerE Page 29 of 43


methods of analysis
2. Identify the important parts and functions of spectroscopic
instruments such as UV-vis, FTIR, Raman
3. Analyze and interpret data obtained using microscopes and x-
ray characterization data
4. Identify the advantages, disadvantages, applications and
limitations of each characterization method
5. Describe basic operation of spectroscopic instruments
Course Outline 1. Principles of Spectroscopy
1.1 UV-Vis
1.2 FTIR
1.3 Raman
2. Information from the Spectral Pattern
2.1 Chemical bonds
2.2 Elemental composition
2.3 Oxidation states
3. Procedures for Analysis
4. Advantages and Limitations
5. Resolution of Analysis
Laboratory None
Equipment

Course Name REFRACTORIES AND KILN DESIGN


Course Description Study of the processes and operations in the manufacture of
refractories with emphasis on raw materials and product
formulations which could affect mechanical, thermal and
chemical properties of refractory materials. Principles and
theories involved in drying, firing and/or sintering of ceramic
products with emphasis on the design and construction of kilns.
No. of Units for 2 units, lecture
Lecture and or
Laboratory 1 unit, lecture and 3 units, laboratory
No. of Contact Hours 2 hours, lecture
per week or
1 unit, lecture and 3 hours, laboratory
Prerequisites Ceramic Raw Materials and Processes
Course Objectives After completion of this course, the student must be able to:

1. Identify different refractory raw materials and products


2. Describe processes and operations related to the
manufacture of refractories
3. Identify physical and chemical characterization methods for
raw materials
4. Select the appropriate refractory for a given application
5. Explain the degradation behavior of refractories
6. Demonstrate skills in the design and construction of kilns and
furnaces
7. Describe procedures for high temperature measurements and
control
Course Outline 1. Ceramic Raw Materials for Refractories
2. Product Formulation
3. Mechanical Properties
4. Thermal Properties
5. Chemical Properties

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6. Drying of Refractories
7. Firing and/or Sintering of Refractories
8. Construction of Kilns
9. Design of Kilns

Laboratory
1. Formulation for refractory application
2. Production of refractory tiles or bricks
3. Testing of properties of refractory products
4. Design and/or construction project
Laboratory Kiln, furnace, oven, balance, rulers, Pyrometric Cone Equivalent,
Equipment refractory product characterization equipment

Course Name GLAZES AND ENAMELS


Course Description Study of the raw materials, processing and formulation of glazes
and enamels including body-and-glaze compatibility. Testing of
final ceramic products.
No. of Units for 2 units, lecture and 1 unit, laboratory
Lecture and
Laboratory
No. of Contact Hours 2 hours, lecture and 3 hours, laboratory
per week
Prerequisites Phase Equilibria in Ceramic Engineering, Thermo-mechanical
Properties
Course Objectives After completion of this course, student must be able to:

1. Identify the raw materials for glazes and enamels


2. Solve problems on formulation of glazes and enamels
3. Assess body-and-glaze compatibility based on formulation
4. Identify appropriate testing methods for glazes and enamel
products
5. Demonstrate hands-on skills in the preparation of glazes
through the laboratory experiments
Course Outline Lecture Topics

1. Raw Materials for Glazes and Enamels


2. Formulation of Glazes and Enamels
3. Body-and-glaze compatibility
4. Testing of final ceramic products
Laboratory Laboratory Experiments

1. Formulation of glazes
2. Batch preparation for glazes and enamels
3. Determination of glaze slip properties
4. Application and firing of glazes (spraying, painting, dipping,
pouring)
Laboratory Kiln, balance, pot mill, sieves and sieve shaker, mixer, oven,
Equipment autoclave or equivalent

Course Name CEMENT MANUFACTURING TECHNOLOGY


Course Description Comprehensive discussion on the unit processes and operations
in cement manufacture including raw materials, product

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formation, fuel and combustion, kiln characterization,
machineries and equipment used. Mechanical and chemical
properties of cement products.
No. of Units for 2 units, lecture
Lecture and
Laboratory
No. of Contact Hours 2 hours, lecture
per week
Prerequisites Ceramic Raw Materials and Processes
Course Objectives After completion of this course, the student must be able to:

1. Identify the raw materials for cement manufacture and their


sources
2. Identify the unit processes and operations in cement
manufacture
3. Identify the different machines and equipment used in cement
manufacture
4. Identify important mechanical and chemical properties of
cement products
and how they are affected by the cement formulation
5. Describe local cement manufacturing practices
Course Outline 1. Fundamental Requirements in Cement Manufacture
1.1 History of Cement
1.2 Cement demand
1.3 Cement Industry Characteristics
1.4 Customers’ Requirements
1.5 Chemical and Mineral Composition
1.6 Clinker Combination and Hydration
1.7 Cement Types and Applications
2. Cement Raw Materials, Processing and Mixing
2.1 Raw Materials for Cement Manufacturing
2.2 Raw Materials Proportioning
2.3 Crushing and Blending
2.4 Raw Material Storage and Blending
2.5 Raw Milling Systems
2.6 Kiln Feed Homogenization
2.7 Combined Kiln and Raw Mill Systems
3. Pyroprocessing 1
3.1 Pyroprocessing
3.2 Combustion in the Kiln
3.3 Precalcination
3.4 Cooling the Cement Clinker
4. Pyroprocessing 2
4.1 Venting exhaust gases from the kiln
4.2 Alkali Cycles
4.3 Emissions Mitigation
4.4 Mass and Energy Balance of the Kiln
5. Cement Grinding, Dispatch and Finishing Operations
5.1 Developing Fineness
5.2 Classification and Separation
5.3 Gypsum dehydration and temperature control
5.4 Blended cements, grinding aids and quality improvers
6. Sustainability in Cement Manufacture
6.1 Essential Services

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6.2 Sustainability
6.3 Quality Assurance
6.4 Manpower
Laboratory None
Equipment

Course Name ELECTRICAL, MAGNETIC AND OPTICAL PROPERTIES OF


CERAMICS
Course Description Theory governing electrical, magnetic and optical properties of
ceramics. Methods of measurements of properties.
No. of Units for 2 units, lecture
Lecture and or
Laboratory 1unit, lecture and 1 unit, laboratory
No. of Contact Hours 2 hours, lecture
per week or
1 hour, lecture and 3 hours, laboratory
Prerequisites Fundamentals of Materials Science and Engineering
Course Objectives After completion of this course, the student must be able to:
1. Define electrical, magnetic and optical properties of ceramics
2. Describe methods for measurement of electrical, magnetic
and optical properties
3. Perform measurements of electrical, magnetic and optical
properties using equipment used in laboratory exercises
(optional for schools with laboratory equipment)
Course Outline 1. The Schrodinger Equation
2. Quantum Mechanics: Operators, Expectation Values
3. Measurements and Probabilities
4. The Harmonic Oscillator
5. The Hydrogen Atom and the Periodic Table
6. Periodicity and Phonons
7. Electrons in a Lattice: Bloch’s Theorem
8. The Nearly-free Electron Model
9. The Tight-binding Model
10. Band Structures
11. Semiconductors and Insulators
12. Band Structure engineering
13.Transport of heat and electricity
14. Inhomogeneous and hot carriers in semiconductors
15. The p-n diode
16. Magnetic Properties of Ceramics
16.1 Fundamentals of ferromagnetic ceramic materials
16.2 Hysteresis loop and driving energies
16.3 Hard materials and permanent magnets
16.4 Soft materials: thin films and nanoparticles
16.5 Spintronics and GMR
17. Optical Properties of Ceramics
17.1 Optical Ceramics
17.2 Refractive Index
17.3 Excitons
17.4 Luminescence
17.5 Semiconductor Quantum Wells
18. Methods of Measurement of Properties
Laboratory Suggested Experiments:

PSG for BS CerE Page 33 of 43


Conductivity Experiment to Identify Conductors and Insulators
Building a Cheap Gaussmeter
Hall Effect Experiment
Pendulum Experiment using Magnets
Optical Experiment to Produce Invisibility of Pyrex Glass Test
Tube by Refractive Index Matching using Glycerol
Sheet Resistance Measurement of Thin Films using Four-Point
Probe Apparatus
Laboratory Optical microscope, ellipsometer, electromagnet, four-point
Equipment probe apparatus, D Battery, small light bulb, electrical wire,
(optional) alligator clips, ferrite magnets, pendulum plate, nuts and washers

Course Name GLASS MANUFACTURING TECHNOLOGY


Course Description Review of the raw materials, characterization and processing of
glasses and glass-ceramics with emphasis on mechanical,
thermal, optical and electrical properties.
No. of Units for 2 units, lecture
Lecture and or
Laboratory 1 unit, lecture and 1 unit, laboratory
No. of Contact Hours 2 hours, lecture
per week or
1 hour, lecture and 3 hours, laboratory
Prerequisites Ceramic Raw Materials and Processes
Course Objectives After the completion of this course, the student must be able to:

1. Present an overview of the technology of glasses and glass-


ceramics
2. Make formulations of glasses and glass-ceramics based on
phase diagram information
3. Identify best practices especially in local plants
4. Rationalize procedures and formulations in terms of their
effects on various properties
Course Outline 1. Introduction
2. Raw Materials for Glass Manufacturing
3. Formulations and Phase Diagrams of Glasses and Glass-
Ceramics
4. Batch Preparation of Glasses and Glass-Ceramics
5. Applications of Glasses and Glass-Ceramics
6. Mechanism of Melting and Cooling
7. Colors in Glasses and Glass-Ceramics
8. Defects in Glasses and Glass-Ceramics
Laboratory (optional) Laboratory Experiment

Formation of glass specimens from ceramic raw materials and


characterization of their properties
Laboratory Furnace, mold, fire-clay crucibles, balance, mixer, beakers,
Equipment graduated cylinder
(optional)

Course Name PRODUCTION OF CERAMIC WARES (STRUCTURAL AND


WHITEWARES)

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Course Description Unit processes and operations in structural clay manufacture.
Control of physical, mechanical and chemical properties of
structural clay products. Technology of whitewares manufacture
with emphasis on product formulation, production, firing
techniques, finishing, packaging and control of properties. Case
studies of actual manufacturing problems.
No. of Units for 5 units: 3 units, lecture and 2 units, laboratory
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture and 6 hours, laboratory
per week
Prerequisites Ceramic Raw Materials and Processes
Course Objective After completion of this course, the student must be able to

1. Identify the unit processes and operations in the manufacture


of ceramic wares (structural and whitewares)
2. Identify means of controlling the physical, mechanical and
chemical properties of structural and whiteware clay products
during the manufacturing process
3. Perform actual formulation and production of a ceramic ware
in the laboratory
Course Outline 1. Examples of Structural Clay and Whiteware Products
2. Unit Processes and Operations in the Manufacture of
Structural Clay Products
3. Control of Physical, Mechanical and Chemical Properties of
Structural Clay Products
4. Manufacturing Technology for Whitewares
3.1 Product formulation
3.2 Production
3.3 Firing methods
3.4 Finishing
3.5 Packaging
3.6 Control of Properties
5. Case Studies of Manufacturing Problems
Laboratory Experimental project to form a ceramic ware product to include
the following:

1. Laboratory inventory of materials and equipment


2. Sampling of raw materials. Moisture content on delivery and
particle size distribution.
3. Beneficiation of raw materials
4. Testing and quality control of structural ceramic or whiteware
(heat treated vs. commercial plaster)
5. Production of final whiteware product
Laboratory Kiln, mixer, blunger, viscometer, oven, balance, sieves and sieve
Equipment shaker, Vernier caliper, pot mill and roller, pug mill, extruder

Course Name DESIGN AND ANALYSIS OF EXPERIMENTS IN CERAMIC


ENGINEERING
Course Description Major considerations in the design of experiments; review of
fundamental statistical concepts; design and analysis of
experiments in ceramic engineering with illustrative examples
applicable to variable screening, optimization and mechanistic

PSG for BS CerE Page 35 of 43


studies
No. of Units for 2 units, lecture
Lecture and
Laboratory
No. of Contact Hours 2 hours, lecture
per week
Prerequisites Engineering Data Analysis
Course Objectives After the completion of this course, the students must be able to:

1. Identify appropriate research and development methodologies


pertaining to ceramic engineering systems
2. Determine appropriate methodologies to an assigned research
problem
3. Write a research proposal on the undergraduate thesis
4. Apply design of experiment fundamentals to a research topic
5. Perform statistical analysis of experimental results using
techniques such as ANOVA
6. Present results in appropriate form using graphs, tables and
fitted regression models
Course Outline 1. Introduction
1.1 Definition of Experimental Design
1.2 Benefits of using Statistical Experimental Designs
1.3 Applications of Statistical Experimental Designs
Variable Screening Experiments
Optimization Studies
Mechanistic Studies
2. Major Considerations in the Design of Experiments
2.1 Statement of Objectives
2.2 Listing of Factor Variables
2.3 Listing of Response Variables
2.4 Selection of the Mathematical Model
2.5 Choice of Factor Levels
2.6 Determination of the Size of Design
2.7 Determination of the Order of Experimentation
2.8 Manner of Recording of Data
3. Review of Fundamental Statistical Concepts
3.1 Data Presentation
3.2 Measures of Central Tendency
3.3 Measures of Dispersion
4. Normal Distribution Curve and Applications
5. Design and Analysis of Variable Screening Experiments
5.1 2k Factorial
5.2 Fractional Factorial
5.3 Finding the Parameters in a First-Order Model
5.4 Goodness-of-Fit Test of First-Order Model
6. Optimization Experiments
6.1 Central Composite Design
6.2 Method of Steepest Ascent
6.3 Finding the Parameters in a Second-Order Model
6.4 Goodness-of-Fit Test of Second-Order Model
6.5 Simplex Method
6.6 Box-Behnken Design (optional)
Laboratory None
Equipment

PSG for BS CerE Page 36 of 43


Course Name LAWS, ETHICS, SEMINARS AND PLANT VISITS
Course Description Seminar with emphasis on technical papers on different topics
involved in the current trends of ceramic engineering research
and development including also topics on laws and ethics. Plant
visits to ceramic industries with emphasis on observation of
actual process and operation. Submission and presentation of
reports of the visits.
No. of Units for 1 unit, laboratory
Lecture and
Laboratory
No. of Contact Hours 3 hours for attending seminars or joining plant visit
per week
Prerequisites Senior standing
Course Objectives After the completion of the course, the student must be able to:
1. Demonstrate ability to learn outside the classroom through
reports and
reaction paper outputs for seminars attended
2. Describe the flowsheet and operations of ceramic plants
visited
3. Rationalize observed practices during the visit
3. Identify best practices in plants visited
Course Outline Activities
1. Attendance in seminars with relevant topics held in the school
or outside the school
2. Oral or poster presentation of student is encouraged if the
event is a conference
3. Participation in plant visit to a ceramic engineering facility
4. Writing and submission of a reflection or reaction paper or
report about the visit
5. Submission or presentation of plant visit reaction papers

Suggested Plants which can be visited:


1. Republic Asahi (glass)
2. Nakayama Technology (floor and wall tiles)
3. Keramos (tableware and artwares)
4. Stoneware (tableware and artwares)
5. Holcim (cement)
6. ICC (cement)
7. Fairchild (semiconductor)
8. Solid Waste Incineration Plants
10. Siam Mariwasa Toto (sanitary wares)
11. HCG (sanitary)
12. San Miguel (glass containers)
13. Asia Brewery (glass containers_
14. Sunpower (solar cells)
15. ITDI – Materials Science Division (advanced ceramics
R&D)
Laboratory None
Equipment

Course Name CERAMIC ENGINEERING PLANT DESIGN

PSG for BS CerE Page 37 of 43


Course Description Basic principles of plant design with emphasis on basic material
handling, energy balance, location, lay-out, determination of
machineries and equipment specifications. Environmental and
economic considerations.
No. of Units for 3 units: 2 units, lecture and 1 unit, laboratory
Lecture and
Laboratory
No. of Contact Hours 3 hours, lecture and 3 hours, laboratory
per week
Prerequisites Senior standing
Course Objectives After the completion of the course, the student must be able to:

1. Identify the different components of plant design


2. Apply principles of material balance and energy balance in
plant design
3. Determine machine specifications of major equipment in plant
4. Determine environmental and building regulations needed for
plant design
5. Identify major economic factors in the design
6. Conduct general evaluation and assessment of an existing
ceramic plant design based on lay-out and other major
considerations
Course Outline 1. Principles of Plant Design
2. Material Handling in the Plant
3. Energy Balance in the Plant
4. Location
5. Lay-out
6. Determination of Specifications of Machineries and Equipment
7. Environmental and Economic Considerations
Laboratory Capstone project to design a ceramic engineering plant
Laboratory None
Equipment

Course Name QUALITY ASSURANCE


Course Description Study of the basic principles of quality assurance using
established quality techniques based on statistical tools such as
control charts for variables and attributes, ANOVA and lot-by-lot
acceptance sampling.
No. of Units for 1 unit, lecture
Lecture and
Laboratory
No. of Contact Hours 1 hour, lecture
per week
Prerequisites Engineering Data Analysis
Course Objectives After completion of the course, the student must be able to:

1. Identify the basic principles in quality assurance


2. Prescribe procedures to control the quality of manufactured
ceramic products
3. Identify the most relevant quality standards such as ISO
parameters
4. Make proper use of statistical tools such as control charts,
ANOVA and lot-by-lot acceptance sampling

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Course Outline 1. Introduction to Quality Assurance and Control Techniques
2. Principles of Quality Assurance and Control
3. Techniques for Quality Assurance and Control
4. Implementing a Culture of Quality – The Role of Total Quality
Management
5. Benefits of Quality Assurance and Control – Improvement
Activities for your Organization
6. Quality Control Requirements in the Ceramic Industry
7. Local and International Standards
Laboratory None
Equipment

Course Name ADVANCED CERAMICS


Course Description Study of the synthesis, characterization, and microstructure-
modification of advanced ceramics consisting of high purity
oxides and non-oxides used in high technology applications
No. of Units for 2 units, lecture
Lecture and
Laboratory
No. of Contact Hours 2 hours, lecture
per week
Prerequisites Crystal Chemistry, Ceramic Raw Materials and Processes
Course Objectives After completion of the course, the student must be able to:
1. Give examples of advanced ceramics and their applications in
high technology
2. Identify various methods which can be used to synthesize
advanced ceramics
3. Identify important methods of characterizing advanced
ceramics
4. Suggest ways of modifying the structure of advanced ceramics
to control certain properties
Course Outline 1. Advanced Ceramics vs. Traditional Ceramics
1.1 Examples of both advanced ceramics and traditional
ceramics
1.2 Fundamental differences (e.g. purity, synthesis and
processing, cost, annual production, market)
2. Applications of Advanced Ceramics
2.1 Semiconductor and electronics applications
2.2 Space applications (e.g. special insulation panels,
telescopes)
2.3 Biomedical applications (e.g. hydroxyapatite)
2.4 Optics industry applications (e.g. optical fibers)
2.5 Applications in other industries
2.3 Specialty products
3. Synthesis and Processing of Advanced Ceramics
3.1 Sol-gel Processing
3.2 Electrophoretic deposition
3.3 Chemical vapor deposition
3.4 Single crystal growth methods
3.5 Hydrothermal methods
4. Characterization of Advanced Ceramics
5. Microstructure-modification of Advanced Ceramics
Laboratory None

PSG for BS CerE Page 39 of 43


Equipment

Course Name CERAMIC ENGINEERING RESEARCH PROJECT (OR


UNDERGRADUATE THESIS)
Course Description Individual/group research study of the student with supervision of
a faculty leading to the application of the different concepts and
principles in the field of Ceramic Engineering. Presentation of
output and submission of final report.
No. of Units for 2 units, laboratory
Lecture and
Laboratory
No. of Contact Hours 6 hours, laboratory
per week
Prerequisites Design and Analysis of Experiments in Ceramic Engineering,
Senior standing
Course Objectives After completion of this course, the student must be able to:

1. Conduct an individual or group research study on an


appropriate topic in the field of ceramic engineering
2. Apply different concepts and principles previously learned to
the research project
3. Demonstrate writing and presentation skills
4. Present the results of the study in an oral presentation
5. Submit a written report output
Course Outline 1. Research Project Implementation
2. Materials Procurement
3. Experimentation
4. Characterization
5. Data Analysis
6. Consultation
7. Manuscript Writing
8. Final Defense of Research Output
9. Edited Manuscript Submission
Laboratory Equipment to depend on research experiment
Equipment

Course Name ON-THE-JOB TRAINING


Course Description At least 240 hours on-the-job training in an appropriate plant or
facility which is primarily involved in ceramic engineering
practice. Student must submit a written report output of the
training obtained according to a prescribed format.
No. of Units for 2 units (school has the option not to assign units to the course
Lecture and and just make it a requirement for graduation)
Laboratory
No. of Contact Hours 240 hours minimum
Prerequisites 3rd year standing
Course Objectives After completion of the course, the student must be able to

1. Write a profile of the company which includes thrust/visions,


site geography, organizational structure and company
affiliations (if any)
2. Submit a written technical report following the prescribed

PSG for BS CerE Page 40 of 43


outline describing the company operations, personal work
experiences in the company and assessment of the company
including recommendations for improvement
3. Apply theories learned from previous courses to rationalize
observed practices
4. Recognize possible areas for improvement and innovation in
the existing company set-up
5. Document accumulated work experience in the company
through reports and other evidences of training such as
Certification of Completions and reports of projects
conducted (if any), Results of Exams (if any)
Course Outline Activities
1. Perform routine, periodic or preventive maintenance activities
during plant operation
2. Perform laboratory procedures compliant with industry
standards using application-specific equipment
3. Conduct a research project with an oral and/or written
presentation (optional)
4. Compose a complete project documentation and technical
report
5. Identify and describe the economic and financial relationship
between the company and other industries
6. Know and respect the ethical standards of the company
7. Identify and describe the social, environmental and civic
responsibilities of an engineer and company
Laboratory None
Equipment

II. NON-TECHNICAL COURSES

Course Name MATHEMATICS FOR THE MODERN WORLD


Course Description
Number of Units for 3 units lecture
Lecture and
Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name CONTEMPORARY WORLD


Course Description
Number of Units for 3 units lecture
Lecture and
Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name UNDERSTANDING THE SELF


Course Description
Number of Units for 3 units lecture

PSG for BS CerE Page 41 of 43


Lecture and
Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name READINGS IN PHILIPPINE HISTORY


Course Description
Number of Units for 3 units lecture
Lecture and
Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name PURPOSIVE COMMUNICATION


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name SCIENCE, TECHNOLOGY AND SOCIETY


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name ART APPRECIATION


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name ETHICS


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

PSG for BS CerE Page 42 of 43


Course Name ENVIRONMENTAL SCIENCE
Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name TECHNOPRENEURSHIP


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact 3 hours lecture
Hours per Week
Prerequisites

Course Name LIFE AND WORKS OF RIZAL


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact Hours 3 hours lecture
per Week
Prerequisites

Course Name FREE ELECTIVE (GENERAL EDUCATION)


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact Hours 3 hours lecture
per Week
Prerequisites

Course Name PHYSICAL EDUCATION


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact Hours 3 hours lecture
per Week
Prerequisites

Course Name NSTP


Course Description
Number of Units for 3 units lecture
Lecture and Laboratory
Number of Contact Hours 3 hours lecture
per Week
Prerequisites

PSG for BS CerE Page 43 of 43


ANNEX IV

LABORATORY EQUIPMENT
A. NATURAL/PHYSICAL SCIENCES
LABORATORY COURSE SUMMARY OF SUGGESTED EQUIPMENT
Bomb calorimeter, thermometer, beakers, electrolytic cell,
Chemistry for Engineers
universal testing machine, compression tester, hardness
(Laboratory)
tester, pH meter
Ring and ball apparatus (for thermal expansion), rheostat,
resistance box, Vernier caliper, bending of beam apparatus,
Physics for Engineers
compound pendulum, compass, diffraction grating, digital
(Laboratory)
meter, lens double concave, voltmeter, optical bench,
potentiometer, Young’s Modulus apparatus
Computer-aided Drawing Drafting tables, computer work station with installed licensed
and Drafting software for drawing and drafting
Pipettes, burettes, volumetric flasks, Erlennmayer flasks,
Analytical Chemistry Mettler balance, oven, porcelain crucible, glass beakers,
mortar and pestle, Bunsen burner

B. PROFESSIONAL COURSES
LABORATORY COURSE SUMMARY OF SUGGESTED EQUIPMENT
Computer Applications in Desktop computers for teaching demos with loaded
Ceramic Engineering software such as Excel, Statistical Software,
(6 hours per week) Mathematica, Picasa
Optical microscope, kiln, oven, viscometer, moisture
Ceramics Measurements analyzer, analytical balance, sieves and sieve shaker,
(6 hours per week) pycnometer, water bath, hardness tester, Vernier caliper,
micrometer caliper, ruler
Ceramic Raw Materials and
Sieves and sieve shaker, balance, kiln, oven, caliper,
Processes
large beaker for sedimentation test
(3 hours per week)
Thermomechanical analyzer (optional), Differential
Scanning Calorimeter (optional), Thermogravimetric
Analyzer (optional), Vernier caliper, micrometer caliper,
Thermo-Mechanical Properties
analytical balance, microhardness tester (for fracture
(3 hours per week, optional)
toughness), Universal Testing Machine (for compressive
test), kiln, kit for pyrometric cone equivalent
determination, thermocouple
Polarizing light microscope, digital microscope, X-ray
diffractometer (optional, testing may be done elsewhere
Microscopy and X-ray such as UP NIGS, UP DMMME, ITDI, Ateneo, Petrolab if
Characterization not available in school), SEM (optional), EDS (optional),
(3 hours per week, optional) TEM (optional)
*XRD patterns from published workbooks may also be
used in phase identification of powder pattern exercise
Refractories and Kiln Design Kiln, bomb calorimeter, Orsat analyzer, refractory
(3 hours per week, optional) samples, balance, ruler, pyrometer, thermocouple
Glazes and Enamels Kiln, balance, pot mill, sieves and sieve shaker, mixer,
(3 hours per week) oven, autoclave or equivalent
Electrical, Magnetic and Optical
Properties of Ceramics Ellipsometer, four-point probe apparatus, hand magnet
(3 hours per week, optional)
Glass Manufacturing Box furnace (at least 1100oC), crucibles, tongs, metal
Technology mold

Policies, Standards and Guidelines for BSCerE – Annex IV Page 1 of 7


(3 hours per week, optional)
Extruder, mixer, kiln, Potter’s wheel, pressing equipment,
Production of Ceramic Wares
high temperature sintering furnace, blunger, viscometer,
(Structural and Whitewares)
oven, sieve and sieve shaker, Vernier caliper, pot mill and
(6 hours per week)
roller, pug mill
Ceramic Engineering Research
Equipment depends on project but those listed above can
Project or Undergraduate
be used. Multimedia facility for oral presentations by
Thesis
students.
(6 hours per week)

Note: Number of units based on a laboratory class size of 20 students

MORE DETAILED LISTING BELOW APPLIES TO SELECTED LABORATORY COURSES

A. Ceramic Raw Materials and Processes


Units
(Based on
Minimum
20
Laboratory Exercises Specifications Required
students/lab
Quantity
class)
Sieves (200 mesh 1 set per lab 1 unit per
1. Sieve analysis of various clays and finer) class of 20 sieve size
Sieve shaker 1 unit 1 unit
Balance
1 unit 1 unit
2. Water of plasticity of clays Graduated
1 pc/5 students 4 pcs
cylinder
Viscometer
3. Effect of water on the viscosity of 1 unit 1 unit
Graduated
suspended clays 1 pc/5 students 4 pcs
cylinder
Viscometer
1 unit 1 unit
4. Effect of electrolytes on the Beaker
1 pc/5 students 4 pcs
viscosity of suspended clays Graduated
1 pc/5 students 4 pcs
cylinder
Oven 1 unit 1 unit
5. Drying behavior of various clays Balance 1 unit 1 unit
Beaker 1 pc/5 students 4 pcs
Oven 1 unit 1 unit
6. Behavior in firing of various clays Kiln 1 unit 1 unit
(color, firing, shrinkage and warpage) Balance 1 unit 1 unit
Caliper 1pc/5 students 4 pcs
Caliper 1 pc/5 students 4 pcs
7. Volume change (fired and unfired)
Kiln 1 unit 1 unit
Balance 1 unit 1 unit
8. Apparent specific gravity of clays
Pycnometer 1 pc/5 students 4 pcs
Balance
Cylindrical 1 unit 1 unit
9. Bulk specific gravity of clays
container of 1 pc/5 students 4 pcs
known dimension
Kiln
10. Strength test of clays (fired and 1 unit 1 unit
Compression
unfired) 1 unit 1 unit
strength tester
Kiln 1 unit 1 unit
11. Pyrometric Cone Equivalent
Kit for PCE 1 unit 1unit

Policies, Standards and Guidelines for BSCerE – Annex IV Page 2 of 7


determination
12. Softening Range of Non-Plastic Kiln 1 unit 1 unit
Ceramic Material Thermocouple 1 unit 1 unit
13. True specific gravity of non- Balance 1 unit 1 unit
plastic ceramic material Pycnometer 1 pc/5 students 4 pcs
Optical 1 unit
1 unit
microscope,
preferably with
14. Petrograhic Analysis (optional)
polarizer
Standard samples 1 unit
1 unit
kit

B. Ceramics Measurements
Minimum
Laboratory Exercises Specifications Required Units
Quantity
Analytical balance 1 unit 1 unit
Pycnometer 1 pc/5 students 4 pcs
Vernier caliper 1 pc/5 students 4 pcs
1. Determination of physical
Micrometer 1 pc/5 students 4 pcs
properties of clay bodies before and
caliper 1 unit 1 unit
after firing (specific gravity, bulk
Kiln 1 unit 1 unit
density, porosity, shrinkage or
Oven 1 unit 1 unit
expansion, whiteness or color)
Mold 1 unit/5 4
Graduated students
cylinder
Optical 1 unit 1 unit
2. Optical microscopy of ceramic
microscope
products
Micrometer slide 1unit 1 unit
Modulus of 1 unit 1 unit
rupture testing
apparatus
3. Modulus of rupture determination
Sample 1 unit 1 unit
preparation
equipment
Compression 1 unit 1 unit
4. Compression testing of bricks
tester
Kiln 1 unit 1 unit
Pail 1 unit 1 unit
5. Thermal shock testing
Thermocouple or 1 unit 1 unit
Pyrometer
Kit for chemical 1 unit 1 unit
6. Chemical resistance test
resistance testing

C. Production of Ceramic Wares (Structural Wares)


Minimum
Laboratory Exercises Specifications Required Units
Quantity
Sampling 1 unit 1 unit
equipment
1. Preparation of clay minerals
Sieves (finer 1 set of sieves 1 pc/sieve
than 200 mesh) size

Policies, Standards and Guidelines for BSCerE – Annex IV Page 3 of 7


or
Sedimentation 1 unit 1 unit
vessel or
equivalent
Potter’s Wheel 1 unit 1 unit
2. Hand forming of clay body
knife 1 unit 1 unit
3. Jiggering of clay body Potter’s wheel 1 unit 1 unit
4. Throwing of clay body Potter’s wheel 1 unit 1 unit
Beakers 1 pc/5 students 4 pcs
5. Slip casting of clay body Graduated 1 pc/5 students 4 pcs
cylinder
6. Extrusion of clay body Extruder 1 unit 1 unit
Pressing 1 unit 1 unit
7. Pressing of clay body
equipment
Mold making 1 unit 1 unit
8. Making of mold
equipment
Kiln 1 unit 1 unit
9. Firing of clay body
Thermocouple 1 unit 1 unit

D. Production of Ceramic Wares (Structural Clay Products)

Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Laboratory inventory (materials None none none
and equipment)
Shovel 1 unit/5 4
students
Jones rifle 1 unit 1
2. Sampling of raw materials.
Oven 1 unit 1
Moisture content on delivery.
Balance 1 unit 1
Particle size distribution.
Sieves 1 unit/sieve size 1 unit/sieve
size
Sieve shaker 1 unit 1 unit
Beaker 1 unit/5 4
students
Graduated 1 unit/5 4
3. Beneficiation of plastic and non-
cylinder students
plastic raw materials
Beneficiation 1 unit 1 unit
equipment (e.g.
flotation cell)
Mixer 1 unit 1
Blunger 1 unit 1
Viscometer 1 unit 1
Oven 1 unit 1
Balance 1 unit 1
4. Testing and quality control of
Sieve for fine 1unit 1/sieve size
plastic and non-plastic raw materials
sizes
Sieve shaker 1 unit 1
Optical 1 unit 1
microscope

5. Testing and quality control of Caliper 1 unit/5 4

Policies, Standards and Guidelines for BSCerE – Annex IV Page 4 of 7


products from various product students
formulations
Blunger 1 unit 1
Viscometer 1 unit 1
Oven 1 unit 1
Balance 1 unit 1
Sieves 1 unit/sieve size 1 unit/sieve
size
Vernier caliper 1 unit/5 4
6. Production of chosen wares students
Pot mill and 1 unit 1
roller 1 unit 1
Pug mill 1 unit 1
Extruder 1 unit 1
Kiln 1
Mold making 1
equipment

E. Production of Ceramic Wares (Whitewares)

Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Laboratory inventory (materials None none none
and equipment)
Shovel or Jones 1 unit 1 unit
2. Sampling of raw materials. riffle
Moisture content on delivery. Sieve 1 set of sieves 1 unit/sieve
Particle size distribution. size
Sieve shaker 1 unit 1 unit
3. Beneficiation of plastic and non- Balance 1 unit 1 unit
plastic raw materials Blunger 1 unit 1 unit
4. Testing and quality control of Kiln or Oven 1 unit 1 unit
plaster of paris (heat treated vs. Viscometer 1unit 1 unit
commercial plaster) Timer 1 unit 1 unit
Mixer 1 unit 1 unit
Blunger 1 unit 1 unit
Viscometer, 1 unit 1 unit
5. Testing and quality control of Oven 1 unit 1 unit
plastic and non-plastic raw materials Balance 1 unit 1 unit
Sieve for fine 1 set of sieves 1 set of
sizes sieves
Sieve shaker 1 unit 1 unit
Kiln 1 unit 1 unit
Oven 1 unit 1 unit
6. Testing and quality control of
Balance 1 unit 1 unit
products from various product
Vernier caliper 1 pc/5 students 4 pcs
formulations
Micrometer 1 pc/5 students 4 pcs
caliper
Kiln 1 unit 1 unit
Mixer 1 unit 1 unit
7. Production of chosen wares
Blunger 1 unit 1 unit
Viscometer 1 unit 1 unit

Policies, Standards and Guidelines for BSCerE – Annex IV Page 5 of 7


Oven 1 unit 1 unit
Balance 1 unit 1 unit
Sieve 1 set 1 set
Sieve shaker 1 unit 1 unit
Vernier caliper 1 pc/5 students 4 pcs
Micrometer 1 pc/5 students 4 pcs
caliper
Pot mill and 1 unit 1 unit
roller
Pug mill 1 unit 1 unit
Extruder 1 unit 1 unit

F. Glazes and Enamels


Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Formulation of glazes None N/A N/A
Balance 1 unit 1 unit
2. Batch preparation for glazes and
Mixer 1 unit 1 unit
enamels
Oven 1 unit 1 unit
Kiln 1 unit 1 unit
Mixer 1 unit 1 unit
Pot mill 1 unit 1 unit
3. Determination of glaze slip
Sieves 1 set 1 pc/sieve
properties
size
Sieve shaker 1 unit 1 unit
Oven 1 unit 1 unit
Kiln 1 unit 1 unit
4. Application and firing of glazes
Glaze 1 set 1 set
(spraying, painting, dipping, pouring)
application tools

G. Refractories and Kiln Design

Minimum
Laboratory Exercises Specifications Required Units
Quantity
Bomb 1 unit 1 unit
1. Determination of the calorific value
calorimeter
of coal, rice hull and coconut shell.
Orsat analyzer 1 unit 1 unit
Bomb 1 unit 1 unit
2. Determination of the calorific value
calorimeter
of kerosene and bunker oil
Orsat analyzer 1 unit 1 unit
Bomb 1 unit 1 unit
3. Determination of the calorific value
calorimeter
of LPG
Orsat analyzer 1 unit 1 unit
Optical 1 unit 1 unit
4. Flame temperature measurement pyrometer or
Thermocouple
5.Determination of kindling Pyrometer or 1 unit 1 unit
temperature of solid, liquid and gas thermocouple
fuels Burner 1 unit/5 1 unit/5

Policies, Standards and Guidelines for BSCerE – Annex IV Page 6 of 7


students students

Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Actual design of laboratory furnace None N/A N/A
and kiln
Thermocouple 1 unit 1
2. Actual operation and control of
Pyrometer 1 unit 1
furnaces and kilns
Kiln 1 unit 1
Kiln 1 unit 1
Pyrometer 1 unit 1
3. Pyrometric cone equivalent
Kit for PCE 1 unit 1
determination

H. Ceramic Plant Design

Minimum
Laboratory Exercises Specifications Required Units
Quantity
Computer 1 facility 1 facility
1. Computer aided layouting facility with
design software
2. Literature and library search of None N/A N/A
design related data
3. Computation of tonnages, None N/A N/A
capacities, and energy requirements
4. Benchmarking activities None N/A N/A
5. Finalization of plant design output None N/A N/A

I. Undergraduate Thesis

Minimum
Laboratory Exercises Specifications Required Units
Quantity
Assorted 1 unit per pc of No. of units
laboratory equipment = No. of
1. Experimental work on thesis topic equipment pcs of
depending on equipment
the thesis topic needed
Multimedia 1 facility 1 facility
facility
(projector,
laptop or
2. Oral presentation of the results of
desktop, laser
the study
pointer,
microphone,
projection
screen)

Policies, Standards and Guidelines for BSCerE – Annex IV Page 7 of 7


vision
A leading academic and research
institution on ceramic engineering
that employs a multidisciplinary
holistic approach for national and
global progress.

mission
To provide top-quality EDUCATION in
ceramic engineering using advanced
facilities
through high-caliber and internationally
recognized faculty members;

To foster INGENUITY and


PRODUCTIVITY on sustainable and
clean ceramic engineering technologies;
synthesis, processing, and
characterization of traditional and
advanced ceramics; SAMPLE SYLLABUS
To render socially relevant and
exceptional PROFESSIONAL
CERAMIC ENGINEERING
SERVICES in ceramic engineering
through dynamic and competent faculty
members and staff.

program
educational
outcomes
The Program Educational Objectives aim
to produce professional ceramic
engineers who will be:

1. Leaders in their field of practice in the


businesses, in the industries related to,
and learning institutions of ceramic
engineering as demonstrated through
their career advancement in their chosen
Ceramic Engineering 103
line of work; Kinetics of Materials and Processes
2. Active contributors to the ceramic
engineering professional society and
2nd Semester AY 2015-2016
other institutions needing their expertise,
thus being effective instruments in
helping the nation achieve progress; Reaction rates, mechanisms and transport phenomena in materials;
3. Engaged in continuous education applications to nucleation, crystal growth, grain growth, recrystallization,
opportunities through research and precipitation, sintering and solid state reactions; the role of kinetics in the
advanced studies in ceramic engineering development of microstructures
and allied fields to elevate their
professional stature;
4. Able to demonstrate a set of good
values and work ethics, upholding
integrity and professionalism in their
practice.

course code CerE 103 section WFX course credit 3 units


prerequisites CerE 101 corequisite none
class schedule WF 2:30-4 PM room 306

faculty JUAN DE LA CRUZ


consultation hours T, W, F 9:00 – 12:00, WF 16:00 – 17:00
email juandela.cruz@gmail.com
contact number 35378654
I. PROGRAM STUDENT OUTCOMES

Graduates of BS Ceramic Engineering should be able to demonstrate the ability to:

A. Apply knowledge of mathematics and science in the field of ceramic engineering;


B. Design and conduct experiments, as well as to analyze and interpret data;
C. Design a ceramic materials system, component, or process to meet desired need within
identified constraints;
D. Work effectively in multi-disciplinary and multi-cultural team;
E. Recognize, formulate, and solve engineering problems in the field of ceramic engineering;
F. Recognize professional, social and ethical responsibility;
G. Communicate effectively;
H. Understand the effects of engineering solutions in a comprehensive context;
I. Engage in life-long learning and understanding of the need to keep current of the developments
in the specific field of practice;
J. Know contemporary issues;
K. Use the techniques, skill, and modern engineering tools necessary for ceramic engineering
practice;
L. Know, understand, and apply engineering management principles as a member and leader in a
team, to manage projects and in multi-disciplinary environments;

II. COURSE OUTCOMES

At end of this course, the student should be able to:

STUDENT
COURSE OUTCOMES OUTCOMES
A C E
1. Describe reaction mechanisms and identify at which condition each
E E I
mechanism dominates;
2. Calculate reaction rate constant and activation energy, and
E D I
determine rate controlling steps;
3. Relate mass transport equations to different materials phenomena
and determine different transport parameters of material processes, E I I
i.e. nucleation, crystallization, etc.; and,
4. Apply heat transport equations to different materials systems, i.e. IC
E E I
packaging, and establish appropriate resistance networks.
*Level: I – Introductory, E – Enabling, D - Demonstrative

University of the Philippines Page 2 of 9


III. COURSE OUTLINE
Course Teaching
Assessmet
Mtg Outcom TOPIC References Learning
Tools
No. es Activities (TLA)
1 Syllabus Discussion Discussion Student
Group Activity Conformé
2 1–4 Introduction to Kinetics Lecture Lecture Quiz 1, LE1, FE
Thermodynamics and Kinetics Notes, Class Discussion
3 1 Reaction Rates: Various Lecture Problem Set 1
Homogeneous Reactions Reading Class Discussion LE1, FE
4  Theoretical model of chemical Materials Guided Problem
kinetics Solving
5  Rate laws
 Reaction mechanism
6 1,2 Reaction Rates: Lecture, Guided Quiz 2, Problem
 Mass Transfer Boundary Layer Problem Solving, Set 1, LE1, FE
7  Controlled Reactions Cooperative
 Product Layer Diffusion
8 Learning
Controlled Reactions
9  Combination Controlled
Reactions
10 1,2 Adsorption Reaction Lecture Quiz 2, Problem
Class Discussion Set 1, LE1, FE
Guided Problem
Solving
11 1,2 Guided Problem Solving Class Discussion
12 FIRST LONG EXAM (27 February 2016, 9am-12pm)
13 3,4 Introduction to Transport Lecture Lecture Quiz 3, LE2, FE
Phenomena Notes;
14 3 Introduction to Mass Transfer Bird, Stewart, Lecture, Guided Quiz 3, Problem
 Fick's Laws of Diffusion & Lightfoot Problem Solving, Set 2, LE2, FE
15  atomic models for diffusion (2002); Cooperative
 diffusion flux Ballufi et al Learning
16  diffusivity of gases, liquids, (2005)
and solids
 solid state diffusion: steady
state diffusion
17 3 Solid state diffusion: non- Lecture, Class Quiz 4, Problem
18 steady state discussion, Set 2, LE2, FE
19  diffusion in crystals Cooperative
 diffusion along crystal Learning
imperfections
20 3 Kinetics of phase Lecture, Class Problem Set 2,
21 transformation (nucleation and discussion, LE2, FE
growth) Guided Problem
Solving
22 4 Guided Problem Solving Class Discussion
23 2ND LONG EXAM
24 4 Introduction to Heat Transfer Lecture Lecture, Group Project, Quiz 5,
 mechanism of energy Notes; Activity Problem Set 3,
transport Gaskell LE3, FE
25 4 Transport of Heat by (2012); Lecture, Guided Project, Quiz 5,
26 Conduction Bird, Stewart, problem solving, Problem Set 3,
 Fourier’s Law & Lightfoot Group Activity LE3, FE
 Thermal conductivity (2002)

University of the Philippines Page 3 of 9


27 4 Transport of Heat by
28 Convection & Heat Generation
29 4 Law of Additive Resistances
30
31 4 Heat Transport by thermal Lecture, Class Project, Quiz 6,
32 radiation Discussion, Problem Set 3,
 Stefan-Boltzmann Equation Guided Problem LE3, FE
 Emissivity, absorptivity, Solving
reflectivity, and transmittivity
33 4 Guided Problem Solving Class Discussion
34 3RD EXAM
35 FINAL EXAM

IV. COURSE REQUIREMENTS

a. Class Number (CN)


A class number will be given to each student. This should be written at the upper right corner of
any individual class requirement.

b. Student Information Card


Each student is required to submit a 3” x 5” index card on 22 January 2016 (Friday). The
index card must contain the following information:

CN: 01

Dela Cruz, Juan Pedro G.


1908 - 11111
#1 Jose Rizal st., Brgy. Andres Bonifacio, Muntinlupa City
June 19, 1892 1x1 Photo
juandelacruz@gmail.com
0917-555-8888 NICKNAME

Person to contact in case of emergency:


Juana G. Dela Cruz (Mother)
0917-222-777

(Write your schedule for 2nd semester AY 2015-2016 at the back of the index card.)

c. Seatwork, homework, quizzes, and problem sets


Each student is required to submit answer sheets a day before the exam.

Formative and assessment types of seatwork, homework, quizzes, and problem sets will be
given in class. The former may be unannounced quizzes while the latter will be given as
scheduled (see part III). Formative quizzes will not be recorded but will be used to assess areas
that need improvement. Seatwork, homework, quizzes and problem sets may be done by pair
or by group as designed by the instructor. The teacher also reserves the right to modify the
assessment tool while maintaining the objective of assessing the learnings of the student from
the prescribed scope.

d. Project
Groups of two to three members will design a composite wall system following the heat
transfer requirements of a proposed application. Guidelines for this project will be uploaded in
UVLE module for the class. Your performance in this activity will be graded based on the write-

University of the Philippines Page 4 of 9


up and your input as rated by your groupmates. A peer evaluation form will be provided for
rating which will then serve as a multiplier to the student’s project grade. Project write-up should
be submitted by 25 May 2016 (Wednesday), 5pm.

e. Long exams and Final exam


These will be given as scheduled (see part III). There will be three (3) written departmental
long examinations and one (1) final examination for this course. Final exam is required; no
exemptions will be given.

Kindly submit four (4) sets of 10 sheets of YELLOW paper and three (3) pieces of graphing
paper not later than 22 January 2016 (Friday), with the following information written on the
upper right corner: class number, student’s name, student number and section. Failure to
comply will merit a five-point deduction in each exam.

Any corrections in checking must be addressed to the checker not later than a week after the
results of the examinations were returned.

f. My learning portfolio
All output (e.g. seatwork, homework, quizzes, long examinations, final examination, project,
etc) must be scanned, compiled as a PDF file, and submitted through the on-line group not later
than 30 May 2016 (Monday). Submission folders will be made available in the on-line group for
each activity. Checklist of submission will also be provided for your guidance. Should you need
assistance in scanning, you may seek assistance from the Administration Office.

Include the following table as summary of performance:

CN: ##
Last Name, First Name MI.
Student Number
CerE 103 Kinetics of Materials and Proceses
Academic Year 2015-2016, First Semester

Activity Score Highest Possible Percentage


Score
Quiz Average
- Quiz No. n
Long Exam 1
Long Exam 2
Long Exam 3
Final Exam
Project
Other Activities

Expected Final Grade (%)


Expected Final Grade
(UPG)

Failure to submit this portfolio may be accounted as an academic deficiency which could serve
as grounds to tag you as INELIGIBLE for next semester’s registration period.

g. Scientific calculator
The student is expected to bring his/her scientific calculator at all times. Borrowing from your
classmates is highly discouraged especially during quizzes. Your calculator should be able to
perform operations such as definite integration, performing Newton-Raphson for solving
complex equations (the Shift-Solve function of some calculator) and solving systems of
equations (at least fx-570MS).

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V. GRADING SYSTEM

a. Grading will be done on a point-distribution basis.

Activity Percentage Activity Percentage


Exam 1 15% Problem Sets 15%
Exam 2 15% Project 10%
Exam 3 15% Final Exam 15%
Quizzes 15% Total 100%

b. The total points gained at the end of the semester will be transmuted to the equivalent UP
grade as follows:

UPG UPG
General Average General Average
Equivalent Equivalent
92 ≤ GA 1.00 72 ≤ GA < 76 2.25
88 ≤ GA < 92 1.25 68 ≤ GA < 72 2.50
84 ≤ GA < 88 1.50 64 ≤ GA < 68 2.75
80 ≤ GA < 84 1.75 60 ≤ GA < 64 3.00
76 ≤ GA < 80 2.00 GA < 60 5.00

VI. CLASS POLICIES

a. Attendance and tardiness


Attendance will be checked every meeting. Arriving 20 mins after the class has started will mark
the student absent. Students accumulating six (6) absences will be (a) given a grade of 5.0 if
majority of the absences are unexcused, or (b) dropped from the course if majority of the
absences are excused. An absence is considered excused if a medical certificate from the
University Health Service is presented or if death in the immediate family member is
supplemented by a death certificate.
b. Dropping
A student is considered officially dropped upon submission of the instructor’s copy of the duly
accomplished dropping slip. A student who has dropped the course but fails to submit the
instructor’s copy at least two (2) weeks before the last day of classes (19 May 2016, Thursday)
will be given a grade of 5.0.
c. Submission of class requirements
You are encouraged to submit requirements way ahead of the deadline. For time reference,
make sure to indicate time of submission using the time stamper at the Administration Office for
submissions made in hardcopy. Time stamp should be made on the 1st page of the seatwork,
homework, quiz or problem set. Submissions should be placed inside the instructor’s
pigeonhole. Late submission will be given a grade of zero.

For submissions made through on-line group, submission folders will automatically close and
will no longer receive submissions after the prescribed deadline.

d. Use of electronic devices and classroom etiquette


1. Tablets and laptops may be used in class only if these are used to support your learning;
however, using these for entertainment or requirements of other classes will forfeit your
privilege of using them in class.
2. Mobile phones may be used occasionally as long as:
i. The phone is kept in silent mode;
ii. The phone is used discreetly; and

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iii. Calls are not received in the classroom.
3. Students are expected to actively participate in discussion and learning activities, as well as,
raise questions and make clarifications immediately; learning can be a collaborative effort
but disruptive noise, language and gestures are discouraged.
4. Drinks and finger food are allowed in class as long as food and containers are disposed of
properly.
5. You are encouraged to take down notes. Should there be slideshows, these will only contain
keywords and visuals. Note down important points during the discussions, even when
they’re not shown in the presentation.

e. Makeup exam
In case of a missed exam, the “double the final exam score” will be implemented provided a
valid excuse with supporting document is presented. Else, the student will be given a grade of
zero for the missed exam. A valid excuse is qualified as either death of immediate family
member, confinement due to a serious medical condition, or representing the college/ university
in competitions. Only one examination will be excused in this manner.
f. Academic integrity
It is expected that the student follow the highest principles of academic honesty. Any form of
work that will be submitted should be their own or should have the work of others
clearly documented and acknowledged.
Academic integrity is expected from all as students of the University. Any form of academic
dishonesty, which includes but is not limited to cheating (including letting someone copy your
paper, plagiarism, forging of letters, usage of “old testaments”, etc.) will merit an automatic
grade of 5.0 and will warrant submission of an incident report by the instructor. The submitted
incident report will initiate the University procedure on these matters.

Students are also encouraged to report acts of academic dishonesty through a signed
written letter or email. The Instructor commits to uphold the privacy of the parties involved in the
best way possible while elevating the matter to the Student Disciplinary Council (SDC) of the
University.

g. Consultation
All consultations will only be done during consultation hours. Prior notice through email will be
highly appreciated. However, once you have made the appointment, please ensure that you
come to avoid any inconvenience.
h. Special services
If you are a student with special needs and require accommodations, you must be registered
with the University’s Office of Counselling and Guidance (OCG). Students must provide current
documentation to OCG which identifies their special needs and need for accommodation(s).
Students must meet instructors with appropriate notification from OCG of the approved
accommodation as early in the semester as possible. You may learn more about the services of
the Office of Counselling and Guidance by visiting its office.

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VII. LEARNING RESOURCES

a. Text References

Gaskell, D.R. (2012). An Introduction to Transport Phenomena in Materials Engineering.


Momentum Press.

Ballufi, R.W., et al. (2005). Kinetics of Materials. Wiley.

Kou, S. (1996). Transport Phenomena and Materials Engineering. Wiley.

Bird,R.B., Stewart, W.E. and Lightfoot, E.N. (2002). Transport Phenomena (2nd ed.). Wiley.

Schumann, W. (1993) Metallurgical Principles (4th ed.). Wiley.

Steinfeld, J.I., Francisco J.S., Hase W.L. (2009). Chemical Kinetics and Dynamics (2nd ed.).
Upper Prentice Hall International.

b. Online References

http://ocw.mit.edu/courses/materials-science-and-engineering/3-044-materials-processing-
spring-2013/

http://ocw.mit.edu/courses/chemistry/5-68j-kinetics-of-chemical-reactions-spring-2003/lecture-
notes/

http://ocw.mit.edu/courses/materials-science-and-engineering/3-185-transport-phenomena-in-
materials-engineering-fall-2003/lecture-notes/

VIII. DISCLAIMER

Some information contained within this syllabus may change to meet the specific course outcomes.
Variation may include additional or substitute teaching leaning activities, number of meetings per
topic, order of topics, etc.

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IX. STUDENT CONFORME

CONFORME

I, ______________________________, have read and


understood the Syllabus of Ceramic Engineering 103: Kinetics of
Materials and Processes. I pledge to uphold the rules and regulations
of the class, and to diligently comply with all the requirements of this
course.

_________________________
Signature over Printed Name

Section: _________________

Date:
____________________

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