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Ceramic Engineer (noun) – is a professional who has adequate knowledge from formal learning and accumulated work experience about
the structure, properties, processing and applications of traditional and advanced inorganic and non-metallic materials including biomimic
materials that are generally processed at an elevated temperature into useful products. A professional Ceramic Engineer will assume
leading roles in the technological and socio-economic development of both local and foreign industry in the field of ceramic materials,
particularly in the areas of research, development, manufacturing, maintenance and operation.
Program Outcomes
By the time of graduation, the students of the program shall have the ability to:
LEGEND
A. Mathematics
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Calculus 1 (Differential Calculus) I
Calculus 2 (Integral Calculus) I
Differential Equations I
Engineering Data Analysis I
D. Allied Courses
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Principles of Geology I E
Elements of Mineralogy E
Basic Electrical Engineering I E
Analytical Chemistry E E E
Fundamentals of Materials Science
I I E I
and Engineering
Kinetics of Materials I I E I
E. Professional Courses
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Computer Applications in Ceramic
E E E
Engineering
Ceramic Engineering as a
E I I I E E I
Profession
Ceramic Raw Materials and
E E E
Processes
Crystal Chemistry E E
Thermodynamics of Materials E E
Kinetics of Materials and Processes E E E
Rheometry and Rheology E E
Ceramic Measurements D E D
Thermo-Mechanical Properties E E
Microscopy and X-ray
D E D
Characterization
Spectroscopy D E D
Refractories and Kiln Design D D D
Glazes and Enamels D E E
Cement Manufacturing Technology E E E
Electrical, Magnetic and Optical
D E E
Properties of Ceramics
Glass Manufacturing Technology E E E
Production of Ceramic Wares
E/D E E
(Structural and Whitewares)
Design and Analysis of
Experiments in Ceramic D D D D D E E D
Engineering
Laws, Ethics, Seminars and Plant
D E E D D E
Visits
Ceramic Engineering Plant Design D D D
Quality Assurance I E E E E E
Advanced Ceramics E E E E
Ceramic Engineering Research
D D D D E E D
Project or Undergraduate Thesis
B. GEC Elective
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
GEC Elective E E
GEC Elective E E
GEC Elective E E
C. Mandated Courses
Relationship to Program Outcomes
COURSES
a b c d e f g h i j k l
Life and Works of Rizal E E
Note:
* If course has laboratory component the minimum number of lecture hours is 2 per week.
** If course has no laboratory component the minimum number of lecture hours is 3 per
week.
*** OJT is 240 hrs. minimum and is equivalent to 2 units, laboratory.
I. TECHNICAL COURSES
A. MATHEMATICS
B. NATURAL/PHYSICAL SCIENCES
1. Energy
1.1 Electrochemical energy
1.2 Nuclear chemistry and energy
1.3 Fuels
2. The Chemistry of Engineering Materials
2.1 Basic Concepts of Crystal Structure
2.2. Metals
ACTIVITIES:
1. Nuclear Reactions, Binding Energy and Rate of Decay
2. Crystal Lattices and Unit Cells
3. Community Immersion: Care for the Environment
Laboratory Refer to Annex of Lab Requirements
1. Lettering
1.1. Vertical Capital Letters
1.2. Lower Case Letters
1.3. Vertical Numerals
2. Geometric Construction
3. Lines and Planes
3.1. True Length and Point View of Lines
3.2. Edge View and True Size of Planes
3.3. Parallel Lines and Planes
3.4. Perpendicular Lines and Planes
Note: Topics not relevant to the engineering discipline will have low
priority or may be omitted.
D. ALLIED COURSES
E. PROFESSIONAL COURSES
1. Identify the different raw materials for the ceramic industry such
as various types of clay and non-clay minerals
2. Identify the important physical, chemical and thermal properties
of ceramic raw materials
3. Rationalize properties based on the ceramic formulation
4. Demonstrate proficiency in the beneficiation of ceramic raw
materials through laboratory exercises.
Course Outline 1. Overview of Ceramic Raw Materials and Local Sources
1.1 Kaolins
1.2 Ball Clays
1.3 Red Clays
1.4 Feldspar
1.5 Flint
1.6 Alumina
1.7 Silica
1.8 Others
2. Processing Methods
2.1 Synthesis of powder by mechanical and chemical methods
2.2 Colloidal processing
2.3 Sol-gel processing
3. Effects of Processing on Physical and Chemical Properties
Laboratory Suggested Laboratory Experiments
1. Plastic Materials
1.1 Sieve analysis of clays
1.2. Water of plasticity of clays
1.3. Effect of water in the viscosity of suspended clays
1.4. Effect of electrolytes on the viscosity of suspended clays
1.5. Drying behavior of various clays
1.6. Behavior in firing of various clays (color, firing shrinkage
and warpage)
1.7. Volume change (fired and unfired)
1.8. Apparent specific gravity of clays
1.9. Bulk specific gravity of clays
1.10. Strength of clays (fired vs. unfired)
1.11. Pyrometric Cone Equivalent
2. Non-Plastic Materials
2.1. Softening Range
2.2. True Specific Gravity
2.3. Petrographic Analysis (optional)
Note: If school does not have XRD, XRF, SEM, EDS or WDS,
there is option to use facilities available outside for
demonstration runs
Laboratory
1. Formulation for refractory application
2. Production of refractory tiles or bricks
3. Testing of properties of refractory products
4. Design and/or construction project
Laboratory Kiln, furnace, oven, balance, rulers, Pyrometric Cone Equivalent,
Equipment refractory product characterization equipment
1. Formulation of glazes
2. Batch preparation for glazes and enamels
3. Determination of glaze slip properties
4. Application and firing of glazes (spraying, painting, dipping,
pouring)
Laboratory Kiln, balance, pot mill, sieves and sieve shaker, mixer, oven,
Equipment autoclave or equivalent
LABORATORY EQUIPMENT
A. NATURAL/PHYSICAL SCIENCES
LABORATORY COURSE SUMMARY OF SUGGESTED EQUIPMENT
Bomb calorimeter, thermometer, beakers, electrolytic cell,
Chemistry for Engineers
universal testing machine, compression tester, hardness
(Laboratory)
tester, pH meter
Ring and ball apparatus (for thermal expansion), rheostat,
resistance box, Vernier caliper, bending of beam apparatus,
Physics for Engineers
compound pendulum, compass, diffraction grating, digital
(Laboratory)
meter, lens double concave, voltmeter, optical bench,
potentiometer, Young’s Modulus apparatus
Computer-aided Drawing Drafting tables, computer work station with installed licensed
and Drafting software for drawing and drafting
Pipettes, burettes, volumetric flasks, Erlennmayer flasks,
Analytical Chemistry Mettler balance, oven, porcelain crucible, glass beakers,
mortar and pestle, Bunsen burner
B. PROFESSIONAL COURSES
LABORATORY COURSE SUMMARY OF SUGGESTED EQUIPMENT
Computer Applications in Desktop computers for teaching demos with loaded
Ceramic Engineering software such as Excel, Statistical Software,
(6 hours per week) Mathematica, Picasa
Optical microscope, kiln, oven, viscometer, moisture
Ceramics Measurements analyzer, analytical balance, sieves and sieve shaker,
(6 hours per week) pycnometer, water bath, hardness tester, Vernier caliper,
micrometer caliper, ruler
Ceramic Raw Materials and
Sieves and sieve shaker, balance, kiln, oven, caliper,
Processes
large beaker for sedimentation test
(3 hours per week)
Thermomechanical analyzer (optional), Differential
Scanning Calorimeter (optional), Thermogravimetric
Analyzer (optional), Vernier caliper, micrometer caliper,
Thermo-Mechanical Properties
analytical balance, microhardness tester (for fracture
(3 hours per week, optional)
toughness), Universal Testing Machine (for compressive
test), kiln, kit for pyrometric cone equivalent
determination, thermocouple
Polarizing light microscope, digital microscope, X-ray
diffractometer (optional, testing may be done elsewhere
Microscopy and X-ray such as UP NIGS, UP DMMME, ITDI, Ateneo, Petrolab if
Characterization not available in school), SEM (optional), EDS (optional),
(3 hours per week, optional) TEM (optional)
*XRD patterns from published workbooks may also be
used in phase identification of powder pattern exercise
Refractories and Kiln Design Kiln, bomb calorimeter, Orsat analyzer, refractory
(3 hours per week, optional) samples, balance, ruler, pyrometer, thermocouple
Glazes and Enamels Kiln, balance, pot mill, sieves and sieve shaker, mixer,
(3 hours per week) oven, autoclave or equivalent
Electrical, Magnetic and Optical
Properties of Ceramics Ellipsometer, four-point probe apparatus, hand magnet
(3 hours per week, optional)
Glass Manufacturing Box furnace (at least 1100oC), crucibles, tongs, metal
Technology mold
B. Ceramics Measurements
Minimum
Laboratory Exercises Specifications Required Units
Quantity
Analytical balance 1 unit 1 unit
Pycnometer 1 pc/5 students 4 pcs
Vernier caliper 1 pc/5 students 4 pcs
1. Determination of physical
Micrometer 1 pc/5 students 4 pcs
properties of clay bodies before and
caliper 1 unit 1 unit
after firing (specific gravity, bulk
Kiln 1 unit 1 unit
density, porosity, shrinkage or
Oven 1 unit 1 unit
expansion, whiteness or color)
Mold 1 unit/5 4
Graduated students
cylinder
Optical 1 unit 1 unit
2. Optical microscopy of ceramic
microscope
products
Micrometer slide 1unit 1 unit
Modulus of 1 unit 1 unit
rupture testing
apparatus
3. Modulus of rupture determination
Sample 1 unit 1 unit
preparation
equipment
Compression 1 unit 1 unit
4. Compression testing of bricks
tester
Kiln 1 unit 1 unit
Pail 1 unit 1 unit
5. Thermal shock testing
Thermocouple or 1 unit 1 unit
Pyrometer
Kit for chemical 1 unit 1 unit
6. Chemical resistance test
resistance testing
Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Laboratory inventory (materials None none none
and equipment)
Shovel 1 unit/5 4
students
Jones rifle 1 unit 1
2. Sampling of raw materials.
Oven 1 unit 1
Moisture content on delivery.
Balance 1 unit 1
Particle size distribution.
Sieves 1 unit/sieve size 1 unit/sieve
size
Sieve shaker 1 unit 1 unit
Beaker 1 unit/5 4
students
Graduated 1 unit/5 4
3. Beneficiation of plastic and non-
cylinder students
plastic raw materials
Beneficiation 1 unit 1 unit
equipment (e.g.
flotation cell)
Mixer 1 unit 1
Blunger 1 unit 1
Viscometer 1 unit 1
Oven 1 unit 1
Balance 1 unit 1
4. Testing and quality control of
Sieve for fine 1unit 1/sieve size
plastic and non-plastic raw materials
sizes
Sieve shaker 1 unit 1
Optical 1 unit 1
microscope
Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Laboratory inventory (materials None none none
and equipment)
Shovel or Jones 1 unit 1 unit
2. Sampling of raw materials. riffle
Moisture content on delivery. Sieve 1 set of sieves 1 unit/sieve
Particle size distribution. size
Sieve shaker 1 unit 1 unit
3. Beneficiation of plastic and non- Balance 1 unit 1 unit
plastic raw materials Blunger 1 unit 1 unit
4. Testing and quality control of Kiln or Oven 1 unit 1 unit
plaster of paris (heat treated vs. Viscometer 1unit 1 unit
commercial plaster) Timer 1 unit 1 unit
Mixer 1 unit 1 unit
Blunger 1 unit 1 unit
Viscometer, 1 unit 1 unit
5. Testing and quality control of Oven 1 unit 1 unit
plastic and non-plastic raw materials Balance 1 unit 1 unit
Sieve for fine 1 set of sieves 1 set of
sizes sieves
Sieve shaker 1 unit 1 unit
Kiln 1 unit 1 unit
Oven 1 unit 1 unit
6. Testing and quality control of
Balance 1 unit 1 unit
products from various product
Vernier caliper 1 pc/5 students 4 pcs
formulations
Micrometer 1 pc/5 students 4 pcs
caliper
Kiln 1 unit 1 unit
Mixer 1 unit 1 unit
7. Production of chosen wares
Blunger 1 unit 1 unit
Viscometer 1 unit 1 unit
Minimum
Laboratory Exercises Specifications Required Units
Quantity
Bomb 1 unit 1 unit
1. Determination of the calorific value
calorimeter
of coal, rice hull and coconut shell.
Orsat analyzer 1 unit 1 unit
Bomb 1 unit 1 unit
2. Determination of the calorific value
calorimeter
of kerosene and bunker oil
Orsat analyzer 1 unit 1 unit
Bomb 1 unit 1 unit
3. Determination of the calorific value
calorimeter
of LPG
Orsat analyzer 1 unit 1 unit
Optical 1 unit 1 unit
4. Flame temperature measurement pyrometer or
Thermocouple
5.Determination of kindling Pyrometer or 1 unit 1 unit
temperature of solid, liquid and gas thermocouple
fuels Burner 1 unit/5 1 unit/5
Minimum
Laboratory Exercises Specifications Required Units
Quantity
1. Actual design of laboratory furnace None N/A N/A
and kiln
Thermocouple 1 unit 1
2. Actual operation and control of
Pyrometer 1 unit 1
furnaces and kilns
Kiln 1 unit 1
Kiln 1 unit 1
Pyrometer 1 unit 1
3. Pyrometric cone equivalent
Kit for PCE 1 unit 1
determination
Minimum
Laboratory Exercises Specifications Required Units
Quantity
Computer 1 facility 1 facility
1. Computer aided layouting facility with
design software
2. Literature and library search of None N/A N/A
design related data
3. Computation of tonnages, None N/A N/A
capacities, and energy requirements
4. Benchmarking activities None N/A N/A
5. Finalization of plant design output None N/A N/A
I. Undergraduate Thesis
Minimum
Laboratory Exercises Specifications Required Units
Quantity
Assorted 1 unit per pc of No. of units
laboratory equipment = No. of
1. Experimental work on thesis topic equipment pcs of
depending on equipment
the thesis topic needed
Multimedia 1 facility 1 facility
facility
(projector,
laptop or
2. Oral presentation of the results of
desktop, laser
the study
pointer,
microphone,
projection
screen)
mission
To provide top-quality EDUCATION in
ceramic engineering using advanced
facilities
through high-caliber and internationally
recognized faculty members;
program
educational
outcomes
The Program Educational Objectives aim
to produce professional ceramic
engineers who will be:
STUDENT
COURSE OUTCOMES OUTCOMES
A C E
1. Describe reaction mechanisms and identify at which condition each
E E I
mechanism dominates;
2. Calculate reaction rate constant and activation energy, and
E D I
determine rate controlling steps;
3. Relate mass transport equations to different materials phenomena
and determine different transport parameters of material processes, E I I
i.e. nucleation, crystallization, etc.; and,
4. Apply heat transport equations to different materials systems, i.e. IC
E E I
packaging, and establish appropriate resistance networks.
*Level: I – Introductory, E – Enabling, D - Demonstrative
CN: 01
(Write your schedule for 2nd semester AY 2015-2016 at the back of the index card.)
Formative and assessment types of seatwork, homework, quizzes, and problem sets will be
given in class. The former may be unannounced quizzes while the latter will be given as
scheduled (see part III). Formative quizzes will not be recorded but will be used to assess areas
that need improvement. Seatwork, homework, quizzes and problem sets may be done by pair
or by group as designed by the instructor. The teacher also reserves the right to modify the
assessment tool while maintaining the objective of assessing the learnings of the student from
the prescribed scope.
d. Project
Groups of two to three members will design a composite wall system following the heat
transfer requirements of a proposed application. Guidelines for this project will be uploaded in
UVLE module for the class. Your performance in this activity will be graded based on the write-
Kindly submit four (4) sets of 10 sheets of YELLOW paper and three (3) pieces of graphing
paper not later than 22 January 2016 (Friday), with the following information written on the
upper right corner: class number, student’s name, student number and section. Failure to
comply will merit a five-point deduction in each exam.
Any corrections in checking must be addressed to the checker not later than a week after the
results of the examinations were returned.
f. My learning portfolio
All output (e.g. seatwork, homework, quizzes, long examinations, final examination, project,
etc) must be scanned, compiled as a PDF file, and submitted through the on-line group not later
than 30 May 2016 (Monday). Submission folders will be made available in the on-line group for
each activity. Checklist of submission will also be provided for your guidance. Should you need
assistance in scanning, you may seek assistance from the Administration Office.
CN: ##
Last Name, First Name MI.
Student Number
CerE 103 Kinetics of Materials and Proceses
Academic Year 2015-2016, First Semester
Failure to submit this portfolio may be accounted as an academic deficiency which could serve
as grounds to tag you as INELIGIBLE for next semester’s registration period.
g. Scientific calculator
The student is expected to bring his/her scientific calculator at all times. Borrowing from your
classmates is highly discouraged especially during quizzes. Your calculator should be able to
perform operations such as definite integration, performing Newton-Raphson for solving
complex equations (the Shift-Solve function of some calculator) and solving systems of
equations (at least fx-570MS).
b. The total points gained at the end of the semester will be transmuted to the equivalent UP
grade as follows:
UPG UPG
General Average General Average
Equivalent Equivalent
92 ≤ GA 1.00 72 ≤ GA < 76 2.25
88 ≤ GA < 92 1.25 68 ≤ GA < 72 2.50
84 ≤ GA < 88 1.50 64 ≤ GA < 68 2.75
80 ≤ GA < 84 1.75 60 ≤ GA < 64 3.00
76 ≤ GA < 80 2.00 GA < 60 5.00
For submissions made through on-line group, submission folders will automatically close and
will no longer receive submissions after the prescribed deadline.
e. Makeup exam
In case of a missed exam, the “double the final exam score” will be implemented provided a
valid excuse with supporting document is presented. Else, the student will be given a grade of
zero for the missed exam. A valid excuse is qualified as either death of immediate family
member, confinement due to a serious medical condition, or representing the college/ university
in competitions. Only one examination will be excused in this manner.
f. Academic integrity
It is expected that the student follow the highest principles of academic honesty. Any form of
work that will be submitted should be their own or should have the work of others
clearly documented and acknowledged.
Academic integrity is expected from all as students of the University. Any form of academic
dishonesty, which includes but is not limited to cheating (including letting someone copy your
paper, plagiarism, forging of letters, usage of “old testaments”, etc.) will merit an automatic
grade of 5.0 and will warrant submission of an incident report by the instructor. The submitted
incident report will initiate the University procedure on these matters.
Students are also encouraged to report acts of academic dishonesty through a signed
written letter or email. The Instructor commits to uphold the privacy of the parties involved in the
best way possible while elevating the matter to the Student Disciplinary Council (SDC) of the
University.
g. Consultation
All consultations will only be done during consultation hours. Prior notice through email will be
highly appreciated. However, once you have made the appointment, please ensure that you
come to avoid any inconvenience.
h. Special services
If you are a student with special needs and require accommodations, you must be registered
with the University’s Office of Counselling and Guidance (OCG). Students must provide current
documentation to OCG which identifies their special needs and need for accommodation(s).
Students must meet instructors with appropriate notification from OCG of the approved
accommodation as early in the semester as possible. You may learn more about the services of
the Office of Counselling and Guidance by visiting its office.
a. Text References
Bird,R.B., Stewart, W.E. and Lightfoot, E.N. (2002). Transport Phenomena (2nd ed.). Wiley.
Steinfeld, J.I., Francisco J.S., Hase W.L. (2009). Chemical Kinetics and Dynamics (2nd ed.).
Upper Prentice Hall International.
b. Online References
http://ocw.mit.edu/courses/materials-science-and-engineering/3-044-materials-processing-
spring-2013/
http://ocw.mit.edu/courses/chemistry/5-68j-kinetics-of-chemical-reactions-spring-2003/lecture-
notes/
http://ocw.mit.edu/courses/materials-science-and-engineering/3-185-transport-phenomena-in-
materials-engineering-fall-2003/lecture-notes/
VIII. DISCLAIMER
Some information contained within this syllabus may change to meet the specific course outcomes.
Variation may include additional or substitute teaching leaning activities, number of meetings per
topic, order of topics, etc.
CONFORME
_________________________
Signature over Printed Name
Section: _________________
Date:
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