Section

8005

REMOVAL AND INSTALLATION

8005
OF THE ATTACHEMENT CYLINDERS

Copyright © 2007 CNH America LLC.

All rights reserved.
CNH Lep SM160B8005-0NA Printed in USA.
May 2007
8005-2
TABLE OF CONTENTS
SPECIFICATIONS .......................................................................................................................................................... 2

PREPARATION BEFORE REMOVAL/INSTALLATION.................................................................................................. 2

BOOM CYLINDER .......................................................................................................................................................... 3

Description .................................................................................................................................................................. 3
Removal ...................................................................................................................................................................... 4

DIPPER CYLINDER........................................................................................................................................................ 7
Description .................................................................................................................................................................. 7
Removal ...................................................................................................................................................................... 8

BUCKET CYLINDER..................................................................................................................................................... 11
Description ................................................................................................................................................................ 11
Removal .................................................................................................................................................................... 12

SPECIFICATIONS
See Section 1002

PREPARATION BEFORE REMOVAL/INSTALLATION

- Park the machine on hard, flat ground.
- Completely retract the bucket and dipper cylinder rods and lower the attachment to the ground.
- Release pressure in the hydraulic system and install a vacuum pump on the hydraulic reservoir (see Section 8000).

Lep SM160B8005-0NA Issued 05-07

 8005-3
BOOM CYLINDER
Description

3
1
4
5
6
10

9
2 5 8
1
9
5 3

2 7
6

11 10

JS00593B
1 LUBRICATING HOSE 7 WASHER
2 NUT 8 SCREW
3 SCREW 9 PIN
4 LOCKING BUSHING 10 BOOM CYLINDER
5 SHIM 11 PIN
6 HYDRAULIC HOSE

Lep SM160B8005-0NA Issued 05-07

8005-4
Removal STEP 4
STEP 1

Use a bar hammer (1) and the holding-up bar (2) to

Attach a suitable lifting device (1) to the boom cylinder
(2). Take up all the slack to ensure the boom cylinder is
fully supported before starting to remove the boom
cylinder.
STEP 2
push out the pin (3).
Start the engine to perform the boom-down operation at
idling rotation, and retract the rod of the boom cylinder.
STEP 5

Remove hoses (1) and (2). To facilitate reassembly,

Remove the grease hose (1). Use caps or plugs to
prevent the entry of water, dust or dirt.
STEP 3
attach identification labels to all hoses, pipes and
electric wires. Use caps or plugs to cover the hoses
and pipes to prevent the entry of water, dust or dirt.
Clean the hoses and pipes by spraying with a parts
cleaner to prevent scratches and prevent dirt from
accumulating on the connectors.
STEP 6

Remove 2 lock nuts (1), pull out the bolt (2), and also Remove the lock bolt (1).
remove the securing ring (3).

Lep SM160B8005-0NA Issued 05-07

 8005-5
STEP 7 STEP 9
(Only if the machine is equipped with cylinder
safety valves)

Use a pinch bar to remove the pin (1).

STEP 8
Remove the hoses (1), (2), (3) and (4). To facilitate
reassembly, attach identification labels to all hoses,
pipes and electric wires. Use caps or plugs to cover
HBCV and the pipes to prevent the entry of water, dust
or dirt. Clean each of HBCV and pipe connections by
spraying with a parts cleaner to prevent scratches and
prevent dirt from accumulating on the connectors.
STEP 10

Carefully raise the boom cylinder (1) and move it away

from the machine. Place the boom cylinder on suitable
stands.
NOTE: Lift the cylinder carefully. The cylinder is heavy,
the weight should be carefully distributed on the slings
when lifting.

Remove screws (1) and remove the pipe (2). Use caps
or plugs to cover HBCV and the pipes to prevent the
entry of water, dust or dirt. Clean each of HBCV and
pipe connections by spraying with a parts cleaner to
prevent scratches and prevent dirt from accumulating
on the connectors.

Lep SM160B8005-0NA Issued 05-07

8005-6
STEP 11 STEP 14

Remove screws (1) and remove the boom HBCV (2).

STEP 12 Remove screws (1) and remove the boom HBCV (2).
NOTE: When installing, proceed in the reverse order
from that of removal

Remove the hoses (1), (2), (3) and (4). Remove the
boom bottom sensor (5). To facilitate reassembly,
attach identification labels to all hoses, pipes and
electric wires. Use caps or plugs to cover HBCV and
the pipes to prevent the entry of water, dust or dirt.
Clean each of HBCV and pipe connections by spraying
with a parts cleaner to prevent scratches and prevent
dirt from accumulating on the connectors.
STEP 13

Remove screws (1) and remove the pipe (2). Use caps
or plugs to cover HBCV and the pipes to prevent the
entry of water, dust or dirt. Clean each of HBCV and
pipe connections by spraying with a parts cleaner to
prevent scratches and prevent dirt from accumulating
on the connectors.

Lep SM160B8005-0NA Issued 05-07

 8005-7
DIPPER CYLINDER
Description

5 4 7
6
9

8
4
6

3
1
2

1
2

JS00603B
1 WASHER 6 O-RING
2 SCREW 7 O-RING
3 PIN 8 DIPPER CYLINDER
4 HYDRAULIC HOSE 9 SHIM
5 LUBRICATION HOSE

Lep SM160B8005-0NA Issued 05-07

8005-8
Removal STEP 4
STEP 1

Remove the hose (1) and (2). Use caps or plugs to

Attach a suitable lifting device (1) to the dipper cylinder
(2). Take up all the slack to ensure the dipper cylinder is
fully supported before starting to remove the dipper
cylinder.
STEP 2
cover the hoses and pipes to prevent the entry of water,
dust or dirt. Clean the hoses and pipes by spraying with
a parts cleaner to prevent scratches and prevent dirt
from accumulating on the connectors.
STEP 5

Remove the grease hose (1).

Use a caps or plugs to prevent the entry of water, dust
Remove the lock bolt (1). or dirt.
STEP 3 STEP 6

Use a bar hammer (1) and the holding-up bar (2) to Remove the lock bolt (1).
push out the pin (3).

Lep SM160B8005-0NA Issued 05-07


STEP 7
Use a bar hammer (1) and the holding-up bar (2) to
push out the pin (3). If the pin is difficult to pull out, it is
being loaded. When pulling out a pin, take care not to
damage the installed O-ring and dust seal. When
installing parts, clean the pin and pin opening of each
part, and firmly rub them with grease.
STEP 8
Carefully raise the dipper cylinder (1) and move it away
from the machine. Place the dipper cylinder on suitable
stands.
NOTE: Lift the cylinder carefully. The cylinder is heavy,
the weight should be carefully distributed on the slings
when lifting.
Lep SM160B8005-0NA
8005-9
STEP 9
(Only if the machine is equipped with cylinder
safety valves)
Remove hoses (1) and (2).
To facilitate reassembly, attach identification labels to
all hoses, pipes and electric wires. Use caps or plugs to
cover the hoses and HBCV to prevent the entry of
water, dust or dirt. Clean the hoses and HBCV by
spraying with a parts cleaner to prevent scratches and
prevent dirt from accumulating on the connectors.
STEP 10
Remove screws (1) and remove the pipe (2). Use caps
or plugs to cover HBCV and the pipes to prevent the
entry of water, dust or dirt. Clean each of HBCV and
pipe connections by spraying with a parts cleaner to
prevent scratches and prevent dirt from accumulating
on the connectors.
Issued 05-07
8005-10
STEP 11

Remove screws (1) and remove the arm HBCV (2).

NOTE: When installing, proceed in the reverse order
from that of removal

Lep SM160B8005-0NA Issued 05-07

 8005-11
BUCKET CYLINDER
Description

3 2 4

15 1

10
13

16

7 5
12 13
14
10

8
14
12
11 7
9

CS00F534B
1 BUCKET CYLINDER 9 NUT
2 WASHER 10 SHIM
3 PIN 11 COMPENSATOR
4 SCREW 12 O-RING
5 HYDRAULIC HOSE 13 BUSHING
6 SHIM 14 SEAL
7 CONNECTING ROD 15 PIN
8 SCREW 16 O-RING

Lep SM160B8005-0NA Issued 05-07

8005-12
Removal STEP 3
STEP 1

Place the bucket link (1) parallel to the ground.

STEP 4
Place the back surface of the bucket parallel to the
ground. Remove the ring of lock pin (1) using a
screwdriver, and pull out the lock pin (2) in the bucket
side and the lock pin (3) in the arm side.

STEP 2

Remove double nuts (1) and (2), and then pull out bolts
(3) and (4).

Use bar hammer (1) and holding-up bar (2) to push out
pin (3) in the bucket side and pin (4) in the arm side,
and remove bucket (5). If the pin is difficult to pull out, it
is being loaded. When pulling out a pin, take care not to
damage the installed O-ring and dust seal. When
installing parts, clean the pin and pin opening of each
part, and firmly rub them with grease.

Lep SM160B8005-0NA Issued 05-07

 8005-13
STEP 5 STEP 7

Allow the tip of arm (1) to touch the ground.

STEP 8

Use the bar hammer (1) and the holding-up bar (2) to
push out the pin (3), and remove the bucket link (4).
STEP 6

Remove hoses (1) and (2) while fixing the pipe. Use
caps or plugs to cover the hoses and pipes to prevent
the entry of water, dust or dirt. Clean the hoses and
pipes by spraying with a parts cleaner to prevent
scratches and prevent dirt from accumulating on the
connectors.
STEP 9

Use a bar hammer (1) and the holding-up bar (2) to

push out the pin (3), and remove arm links (4) and (5).
If the pin is difficult to pull out, it is being loaded.
When pulling out a pin, take care not to damage the
installed O-ring and dust seal. When installing parts,
clean the pin and pin opening of each part, and firmly
rub them with grease.
Use a crane and nylon sling (1) to secure the bucket
cylinder (2). Wrap the nylon sling inside the pipes to
prevent them from getting crushed.

Lep SM160B8005-0NA Issued 05-07

8005-14
STEP 10 STEP 12

Remove the lock bolt (1). Carefully raise the bucket cylinder (2) and move it away
from the machine. Place the dipper cylinder on suitable
STEP 11 stands.
NOTE: When installing, proceed in the reverse order
from that of removal

Use the bar hammer (1) and holding-up bar (2) to push
out the pin (3). If the pin is difficult to pull out, it is being
loaded. When pulling out a pin, take care not to
damage the installed O-ring and dust seal. When
installing parts, clean the pin and pin opening of each
part, and firmly rub them with grease.

Lep SM160B8005-0NA Issued 05-07