520l0519 - Sauer Danfoss Pistion Pumps PDF

Series 45
Axial Piston
Open Circuit Pumps
Technical
Information
Series 45 Axial Piston Open Circuit Pumps
Technical Information
Revisions
History of Revisions Table of Revisions

Date Page Changed Rev.
July 2013 various minor edits and corrections GT

June 2013 10, 59 minor edits GS
December 2012 various electronic controls - add low pressure stanby info GR
November 2012 various minor edits and corrections GQ
October 2012 various add electric controls, minor edits GP
September 2012 various various edits and corrections GO
August 2012 14-15, 62 added charge pump circuits, added S5 shaft GN
July 2012 various dimension changes to shaft drawings and aux. pad O-rings GM
June 2012 17, 23, 44, 72, 92 Remove bearing life tables for each frame size GL
March 2012 110 delete running cover dimensions drawing GK
January 2012 various add system instability, pg 20 , various model code edits GJ
December 2011 75 correction to A2 shaft description GI
October 2011 various multiple changes and corrections GH
June 2011 various edit to technical specifications, edit to model codes GG
May 2011 56 correction to schematic GF
April 2011 108 change to spline engagement dimensions GE
March 2011 various numerous corrections throughout GD
January 2011 45, 50 060B max. speed 3120, mounting flange corrections GC
November 2010 45 add bearing life data for 065C, 075C GB
October 2010 various edits and changes - major reorganization GA
October 2009 22, 27, 31, 41 various minor edits, add EJ, EA control dimensions FO
July 2009 34, 28 remove T2 shaft option from L and K Frames FN
May 2009 various revise fitting depth warning to LS port X FM
March 2009 various add fitting depth warning to LS port X FL
October 2008 62, 65 add SAE-C two bolt housing FK
September 2008 58-62 dimension changes for Frame J FJ
June 2008 78, 93, 94, 95 various minor edits, removed S5 shaft from Frame E FI
May 2008 32, 74, 75, 92 correction to schematics drawings FH
April 2008 76 Correction to S2 shaft - Class 6 and 37.91 mm length FF
March 2008 4 Correction to TOC FE
February 2008 Various Add LS setting to specifications for each frame FD
December 2007 Various Relocate F and E sections, add displacement limiter info. FC
November 2007 50 Change load sensing setting - bar increments FB
September 2007 Various Add Frame F, remove Frame G, and many edits FA
November 2006 51, 52, 53 Revised schematics information E
August 2005 - Removed Frame H, added Frame J D
April 2003 Added Frame E C
May 2001 - Added Frame H and Frame G B
May 1999 - First printing A
© 2012 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-
Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group.
Front cover illustrations: F301 389, P003 515
2 520L0519 • Rev GT • July 2013

Contents
General information Overview............................................................................................................................................................ 5

Design................................................................................................................................................................. 5
Benefits............................................................................................................................................................... 6
Typical applications........................................................................................................................................ 6
The Series 45 product family....................................................................................................................... 7
Load sensing open circuit system............................................................................................................. 8
Servo Control Orifice...................................................................................................................................... 9
Pressure compensated controls...............................................................................................................11
Remote pressure compensated controls..............................................................................................12
Load sensing controls..................................................................................................................................13
Electric Proportional Controls (EPC).......................................................................................................14
Electric On-Off Controls..............................................................................................................................18
Electric dump valve PC/LS controls........................................................................................................22
Charge Pump Circuits..................................................................................................................................23
Operating parameters.................................................................................................................................25
Design parameters.......................................................................................................................................27
Sizing equations............................................................................................................................................32
Frames L and K Design...............................................................................................................................................................33

Technical Specifications..............................................................................................................................34
Order code.......................................................................................................................................................34
Performance L25C........................................................................................................................................38
Performance L30D.......................................................................................................................................39
Performance K38C.......................................................................................................................................40
Performance K45D.......................................................................................................................................41
Hydrauilic Controls.......................................................................................................................................42
Electric Controls.............................................................................................................................................44
Installation drawings....................................................................................................................................49
Displacement limiter....................................................................................................................................54
Frame J Design...............................................................................................................................................................55
Order code.......................................................................................................................................................57
Performance J45B........................................................................................................................................63
Performance J51B........................................................................................................................................64
Performance J60B........................................................................................................................................65
Performance J65C.........................................................................................................................................66
Performance J75C........................................................................................................................................67
Pressure Compensated Controls.............................................................................................................68
Remote Pressure Compensated Controls.............................................................................................68
Load sensing/Pressure compensated Controls..................................................................................69
Input shafts......................................................................................................................................................75
Installation drawings....................................................................................................................................78
Auxiliary mounting pads............................................................................................................................82
Displacement limiter....................................................................................................................................86
520L0519 • Rev GT • July 2013 3

Contents
Frame F Design...............................................................................................................................................................87
Order code.......................................................................................................................................................88
Performance F74B.........................................................................................................................................93
Performance F90C.........................................................................................................................................94
Hydraulic Controls.........................................................................................................................................95
Input shafts................................................................................................................................................... 100
Installation drawings................................................................................................................................. 101
Auxiliary mounting pads......................................................................................................................... 105
Displacement limiter................................................................................................................................. 108
Frame E Design............................................................................................................................................................ 109

Technical Specifications........................................................................................................................... 110
Order code.................................................................................................................................................... 110
Performance E100B.................................................................................................................................. 115
Performance E130B.................................................................................................................................. 116
Performance E147C.................................................................................................................................. 117
Hydraulic Controls...................................................................................................................................... 118
Electric Controls.......................................................................................................................................... 120
Input shafts................................................................................................................................................... 125
Installation drawings................................................................................................................................. 127
Auxiliary mounting pads......................................................................................................................... 131
Displacement Limiters.............................................................................................................................. 133
4 520L0519 • Rev GT • July 2013

General information
Overview Series 45 is a complete family of high performance variable displacement, axial piston
pumps. Each frame is designed to exceed the demanding work function requirements
of the mobile equipment marketplace. Each frame within the Series 45 family is uniquely
designed to optimize performance, size, and cost.
Design High Performance

• Displacements from 25 cm³ - 147 cm³ [1.53 - 8.97 in3/rev]
• Speeds up to 3600 rpm
• Pressures up to 310 bar [4495 psi]
• Variety of control system options including load sensing and pressure compensated
Latest Technology
• Customer-driven using quality function deployment (QFD) and design for
manufacturability (DFM) techniques
• Optimized design maximizes efficiency and quiet operation
• Computer-modeled castings to optimize inlet conditions for maximum pump speed
• Compact package size minimizing installation space requirements
• Heavy-duty tapered roller bearings for long life
• Single piece rigid housing to reduce noise and leak paths
• Integrated controls for high speed response and system stability
Reliability
• Designed to rigorous standards
• Proven in both laboratory and field
• Manufactured to rigid quality
standards
• Long service life
• Significantly fewer parts
• No gasket joints
• Robust input shaft bearings to
handle large external shaft loads
• Integrated gauge ports for
monitoring operating conditions
520L0519 • Rev GT • July 2013 5

General information
Benefits Reduced Installation Costs

• Through-drive capability for multi-circuit systems
• Range of mounting flanges, shafts and porting options for ease of installation
• Compact size minimizes installation space requirements
• Help meet engine emission standards
• Reduce engine size by managing power usage more effectively
Reduce Operating Costs

• Optimize machine power usage to maximize fuel economy
• Simple design reduces service requirements
• Heavy duty taper roller shaft bearings provide long service life
Increased Customer Satisfaction

• Reduced noise for operator comfort
• High performance increases productivity
Reduced Heat Load on Cooling System

• High efficiency reduces hydraulic heat generation
• Allows for smaller cooling packages
Typical applications • Cranes • Paving Machines

• Telescopic handlers • Mining Equipment
• Forklift trucks • Mowers
• Wheel loaders • Dozers
• Sweepers • Drilling Machines
• Backhoe loaders • Mini-Excavators
• Forestry and agricultural machinery • Other Applications
• Fan drives
6 520L0519 • Rev GT • July 2013

General information
The Series 45 product Basic units

family The series 45 family of open circuit, variable piston pumps, offers a range of
displacements from 25 to 147 cm³/rev [1.53 to 8.97 in3/rev]. With maximum speeds up to
3600 rpm and continuous operating pressures up to 310 bar [4495 psi], product selection
is easily tailored to the flow and pressure requirements of individual applications.
K/L Frame J Frame F Frame E Frame
General performance specifications for the series 45 pump family

Speed Pressure Theoretical flow
Pump Displacement Mounting
Continuous Max. Min. Cont. Max. (at rated speed)
Frame Model cm 3
in
3
min-1 (rpm) min-1 (rpm) min-1 (rpm) bar psi bar psi US gal/min l/min Flange
Frame L L25C 25 1.53 3200 3600 500 260 3770 350 5075 21.0 80.0 SAE B - 2 bolt
See page 34 L30D 30 1.83 3200 3600 500 210 3045 300 4350 25.4 96.0 SAE B - 2 bolt
Frame K K38C 38 2.32 2650 2800 500 260 3770 350 5075 26.6 100.7 SAE B - 2 bolt
See page 34 K45D 45 2.75 2650 2800 500 210 3045 300 4350 31.5 119.3 SAE B - 2 bolt
SAE B 2-bolt
J45B 45 2.75 2800 3360 500 310 4495 400 5800 33.3 126.0
SAE C 2 and 4-bolt
SAE B 2-bolt
J51B 51 3.11 2700 3240 500 310 4495 400 5800 36.4 137.7
SAE C 2 and 4-bolt
SAE B 2-bolt
J60B 60 3.66 2600 3120 500 310 4495 400 5800 41.2 156.0
See page 56 SAE C 2 and 4-bolt
SAE B 2-bolt
J65C 65 3.97 2500 3000 500 260 3770 350 5075 42.9 162.6
SAE C 2 and 4-bolt
SAE B 2-bolt
J75C 75 4.58 2400 2880 500 260 3770 350 5075 47.5 180.0
SAE C 2 and 4-bolt
Frame F F74B 74 4.52 2400 2800 500 310 4495 400 5800 46.9 177.6 SAE B 2-bolt
See page 87 SAE C 4-bolt
F90C 90 5.49 2200 2600 500 260 3770 350 5075 52.3 198 SAE B 2-bolt
SAE C 4-bol
Frame E E100B 100 6.10 2450 2880 500 310 4495 400 5800 64.7 245.0 SAE C 4-bolt
See page 109 E130B 130 7.93 2200 2600 500 310 4495 400 5800 75.5 286.0 SAE C 4-bolt
E147C 147 8.97 2100 2475 500 260 3770 350 5075 81.5 308.7 SAE C 4-bolt
520L0519 • Rev GT • July 2013 7

General information
Load sensing open circuit The pump receives fluid directly from the reservoir through the inlet line. A screen in the
system inlet line protects the pump from large contaminants. The pump outlet feeds directional
control valves such as PVG-32’s, hydraulic integrated circuits (HIC), and other types of
control valves. The PVG valve directs pump flow to cylinders, motors and other work
functions. A heat exchanger cools the fluid returning from the valve. A filter cleans the
fluid before it returns to the reservoir.
Flow in the circuit determines the speed of the actuators. The position of the PVG valve
determines the flow demand. A hydraulic pressure signal (LS signal) communicates
demand to the pump control. The pump control monitors the pressure differential
between pump outlet and the LS signal, and regulates servo pressure to control the
swashplate angle. Swashplate angle determines pump flow.
Actuator load determines system pressure. The pump control monitors system pressure
and will decrease the swashplate angle to reduce flow if system pressure reaches the
PC setting. A secondary system relief valve in the PVG valve acts as a back-up to control
system pressure.
Pictorial circuit diagram
8 520L0519 • Rev GT • July 2013

General information
Servo Control Orifice Servo Control Orifice Principle

Series 45 controls offer an optional servo control orifice (not available with Pressure
Compensation only Controls) available to aid in tuning system performance. The
optional servo control orifice restricts flow to and from the servo system in the pump,
effectively pacing the motion of the servo system.
Servo Control Orifice Backup Plug P108 666E

PC Spool with
Servo Control Orifice
Servo Control Orifice Performance

The use of the Servo Control Orifice will provide additional pacing to the pump,
while the response of the pump to pressure spikes remains unaffected. The Pressure
Compensation Function response and recovery, as well as the Load Sense Function
response and recovery are shown below, and outline the relative impact in response and
recovery of the Servo Control Orifices. Note that these graphs are meant as a generic
comparison only, and that unique effects on response and recovery behavior for each
specific frame are shown later in this section.
Relative Servo Control Orifice Performance
Generic PC Response and Recovery
Input Speed=1800rpm, Temperature=49°C, PC Setting=210Bar, LS Setting=20Bar
350
300
250
System Pressure (bar)
200 Without Servo

Control Orifice
150
0.8mm Servo
100 Control Orifice
50
1.0mm Servo
Control Orifice
Time P108 664E
520L0519 • Rev GT • July 2013 9

General information
Servo Control Orifice Relative Servo Control Orifice Performance

Generic LS Response and Recovery
(continued) Input Speed = 1800rpm, Temperature=49 C, PC Setting=310Bar, LS Setting=30Bar
250
200
Without Servo
Control Orifice
System Pressure (bar)
150
0.8mm Servo
Control Orifice
100
1.0mm Servo
Control Orifice
We recommend that 50
systems experiencing
instability use a Servo
Control Orifice. Start with
0
the largest size orifice
available, and work down Time P108 665E
to the smaller size until

the system is satisfactorily Pacing Factor
tuned. All Fan-Drive Use of a Servo Control Orifice adds a pacing factor to each Series 45 Frame, impacting
systems should start with the behavior of the pumps reactivity. This pacing factor can be multiplied by the specific
a 0.8mm Servo Control Frame/Displacement/Control selection’s response and recovery times, to determine the
Orifice if possible. Systems final paced response and recovery times. Unique response and recovery times can be
including motors are more found in each frame-specific chapter, in the desired control section. The paced response
likely to require the Servo and recovery relationship is shown below.
Control Orifice option.
Response〗(Damped)=〖Response〗(Specific Disp.Control) *Pacing Factor
Recovery〗(Damped)=〖Recovery〗(Specific Disp.Control) *Pacing Factor
Pacing Factors are unique to each orifice size, and can impact each frame differently.
Below are the Pacing Factors for each Servo Control Orifice Size by frame.
Pacing Factors - Servo Control Orifice

Frame 1.0 mm Servo Control Orifice 0.8 mm Servo Control Orifice
PC Response PC Recovery LS Response LS Recovery PC Response PC Recovery LS Response LS Recovery
E-Frame* 2.3 2.0 2.0 3.2 2.6 2.6
F-Frame* 2.3 2.0 2.0 3.2 2.6 2.6
J-Frame* 1 2.3 2.0 2.0 1 3.2 2.6 2.6
(No Effect) (No Effect)
K-Frame** 2.3 2.3 2.3 3.7 3.1 3.1
L-Frame** 2.3 2.3 2.3 3.7 3.1 3.1
* PC Response from 160 bar to 210 bar, PC Recovery from 210 bar to 160 bar at 1800 rpm: LS Response from 230 bar to 30 bar, LS Recovery
from 30 bar to 230 bar at 1800 rpm.
** PC Response from 160 bar to 210 bar, PC Recovery from 210 bar to 160 bar at 1800 rpm: LS Response from 160 bar to 20 bar, LS Recovery
from 20 bar to 160 bar at 1800 rpm.
10 520L0519 • Rev GT • July 2013

General information
Pressure compensated Operation

controls The PC control maintains constant system pressure in the hydraulic circuit by varying
the output flow of the pump. Used with a closed center control valve, the pump remains
in high pressure standby mode at the PC setting with zero flow until the function is
actuated. This condition is often called a dead head condition.
Typical operating curve Simple closed-center circuit

Q max
Flow
PC setting
0
0 Pressure P101 166E
Once the closed center valve is opened,

P101 965
the PC control senses the immediate
drop in system pressure and increases
pump flow by increasing the swashplate
angle. The pump continues to increase flow until system pressure reaches the PC setting.
If system pressure exceeds the PC setting, the PC control reduces the swashplate angle to
maintain system pressure by reducing flow. The PC control continues to monitor system
pressure and changes swashplate angle to match the output flow with the work function
pressure requirements.
If the demand for flow exceeds the capacity of the pump, the PC control directs the
pump to maximum displacement. In this condition, actual system pressure depends on
the actuator load.
It is recommended that Each section includes control schematic diagrams, setting ranges, and response /
a relief valve be installed recovery times for each control available. Response is the time (in milliseconds) for the
in the pump outlet pump to reach zero displacement when commanded by the control. Recovery is the
for additional system time (in milliseconds) for the pump to reach full displacement when commanded by the
protection. control. Actual times can vary depending on application conditions.
Pressure compensated system characteristics

• Constant pressure and variable flow
• High pressure standby mode when flow is not needed
• System flow adjusts to meet system requirements
• Single pump can provide flow to multiple work functions
• Quick response to system flow and pressure requirements
Typical applications for pressure compensated systems

• Constant force cylinders (bailers, compactors, refuse trucks)
• On/off fan drives
• Drill rigs
• Sweepers
• Trenchers
520L0519 • Rev GT • July 2013 11

General information
Remote pressure The remote PC control is a two-stage control that allows multiple PC settings. Remote
compensated controls PC controls are commonly used in applications requiring low and high pressure PC
operation.
Typical operating curve Closed center circuit with remote PC

Q max
Flow
Remote PC setting
PC setting
0
0 Pressure P101 969E
P101 966
The remote PC control uses a pilot line connected to an external hydraulic valve. The
external valve changes pressure in the pilot line, causing the PC control to operate at a
lower pressure. When the pilot line is vented to reservoir, the pump maintains pressure
at the load sense setting. When pilot flow is blocked, the pump maintains pressure at the
PC setting. An on-off solenoid valve can be used in the pilot line to create a low-pressure
standby mode. A proportional solenoid valve, coupled with a microprocessor control,
can produce an infinite range of operating pressures between the low pressure standby
setting and the PC setting.
Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min].
Remote pressure compensated system characteristics

• Constant pressure and variable flow
• High or low pressure standby mode when flow is not needed
• System flow adjusts to meet system requirements
• Single pump can provide flow to multiple work functions
Typical applications for remote pressure compensated systems

• Modulating fan drives
• Anti-stall control with engine speed feedback
• Front wheel assist
• Road rollers
• Combine harvesters
• Wood chippers
12 520L0519 • Rev GT • July 2013

General information
Load sensing controls Operation

The LS control matches system requirements for both pressure and flow in the circuit
regardless of the working pressure. Used with a closed center control valve, the pump
remains in low-pressure standby mode with zero flow until the valve is opened. The LS
setting determines standby pressure.
Typical operating curve Load sensing circuit

Q max
Flow
PC setting
0
0 Pressure
P101 968E
P101 967
Most load sensing systems use parallel, closed center, control valves with special porting that
allows the highest work function pressure (LS signal) to feed back to the LS control. Margin
pressure is the difference between system pressure and the LS signal pressure. The LS
control monitors margin pressure to read system demand. A drop in margin pressure means
the system needs more flow. A rise in margin pressure tells the LS control to decrease flow.
LS control with bleed orifice

The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the
pump control. Most load-sensing control valves include this orifice. An optional internal
bleed orifice is available, for use with control valves that do not internally bleed the LS
signal to tank.
Integral PC function
The LS control also performs as a PC control, decreasing pump flow when system
pressure reaches the PC setting. The pressure compensating function has priority over
the load sensing function.
Load sensing system characteristics

• Variable pressure and flow
• Low pressure standby mode when flow is not needed
• System flow adjusted to meet system requirements
• Lower torque requirements during engine start-up
• Single pump can supply flow and regulate pressure for multiple circuits
520L0519 • Rev GT • July 2013 13

General information
Electric Proportional PLUS+1 Compliance

Controls (EPC) All Series 45 Electric controls have met
and passed the Sauer-Danfoss PLUS+1
compliance standard testing, and as such,
this Series 45 control is PLUS+1 compliant.
PLUS+1 compliance blocks are available
on the Sauer-Danfoss website, within the
PLUS+1 Guide section.

Electric Proportional Control Principle

The Electric Proportional Control consists
of a proportional solenoid integrated into
a Remote Pressure Compensated control.
This control allows the pump to be
operated at any pressure limit between the
Load Sense and Pressure Compensation
settings by varying the current sent to the
solenoid.
Reference individual frame sections for the margin (LS) setting vs low pressure standby
relationship.
Electric proportional controls have a unique relationship between margin (LS) setting
and low pressure standby. This relationship is available in the electric proportional
controls section for each frame.
For fan-drive systems, and systems with motors, use a minimum 15bar LS setting to
enhance system stability. As the LS setting is reduced, the risk for system instability
may be increased. A 20bar LS setting is recommended as a starting point for all new
applications.
14 520L0519 • Rev GT • July 2013

General information
Electric Proportional Electric Proportional Control Response/Recovery

Controls (EPC) S45 Electric Proportional Controls require the use of a servo control orifice, and are
(continued) available with two possible servo control orifice options. The servo control orifice is
used to enhance system stability, as well as dampen the pump reactiveness. A smaller
orifice diameter will add dampening to the pump reactiveness, while a larger orifice will
allow quicker pump reaction. Fan-Drive applications, as well as systems with the pump
supplying motors, are recommended to use the 0.8mm diameter orifice to enhance
system stability.
Module “G” Options for Electric Proportional Controls

Frame “E” - 0.8mm Orifice “F” - 1.0mm Orifice
All Frames • •
Specific Electric Proportional Control Response/Recovery times are shown for the
available servo control orifice options in the control section within each specific frame
section. These times represent the response from 100bar to 200bar, and recovery from
200bar to 100bar. As the upper pressure approaches the PC setting, the PC function
will begin to assist in clipping pressure overshoots during the pump’s response, and will
decrease the response times of the pump to equal those of the PC response.
Electric Proportional Control Pressure vs. Flow Characteristic

The Electric Proportional Controls continuous duty operating temperature range
is shown below; this guideline should be followed as well as the maximum current
limitations. Note that rated voltage refers to either a 12V or 24V coil. Under high
temperature conditions, current required to operate the solenoid increases.
Continuous Duty Operating Temperature

120
Percent of Rated Voltage (%)
110
Operating Range
100
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (°C)
P108 415E
520L0519 • Rev GT • July 2013 15

General information
Electric Proportional Electric Proportional Control Characteristic – Normally Closed

Controls (EPC) When an electric current is sent to the Normally Closed configuration control, the pump
(continued) pressure decreases proportional to an increase in current. When the load in the system
changes, the pump will adjust its displacement to maintain the pressure demanded by
the controlling current. This control is especially useful for fan-drives, due to the direct
relationship between fan-speed and pump pressure.
Due to the nature of Electric Proportional Controls, the relationship between current and
pump pressure is unique for each individual PC/LS pressure setting combination. The
relationship between different PC settings and different LS settings on the Pressure vs.
Current Characteristic curve are shown below. The hydraulic schematic for the Normally
Closed Electric Proportional control is shown below as well.
350
Operating Pressure vs. Input
310 Bar PC, 20 Bar LS
Current (N.C. EPC) 300

250
System Pressure (Bar)

200
150
100

50
0
0 0.2 0.4 0.6 0.8 1
Current proportion I/I max P108 657E
Solenoid Data – Normally Closed

Voltage 12V 24V
Maximum Current 1500 mA 665 mA
Inrush Current 1700 mA 800 mA
Coil Resistance @ 20°C [70°F] 7.1 Ω 28.5 Ω
PWM Range 200-300 Hz
PWM Frequency (preferred) 250 Hz
IP Rating (IEC 60529 | DIN 40050-9) IP67 IP67
IP Rating (IEC 60529 | DIN 40050-9) with mating connector IP69K IP69K
Operating Temperature Consistent with Pump Limits:
-40°C (-40°F) to 104°C (220°F)
16 520L0519 • Rev GT • July 2013

General information
Electric Proportional The available Normally Closed Electric Proportional Controls for the Series 45 are shown
Controls (EPC) below. The allowable Pressure Compensator (PC) and Load Sense (LS) pressure settings
(continued) are provided for each frame in their respective sections.
Electric Proportional Controls Options – Normally Closed Frame

Code Description L K J F E
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Left • • •
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Left • • •
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Right • • •
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Right • • •
BH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Left • • •
BL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Left • • •
BM Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Right • • •
BK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Right • • •
EM Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) • •
EN Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) • •
Notes: 1) Left = E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial
2) Right = E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
3) K/L Frame Controls are not rotation dependent
Electric Proportional Control Characteristic – Normally Open

When an electric current is sent to the normally open configuration control, the pump
pressure increases proportional to an increase in current. When the load in the system
changes, the pump will adjust its displacement to maintain the pressure demanded by
the controlling current. This control is especially useful for fan-drives, due to the direct
relationship between fan-speed and pump pressure.
Due to the nature of Electric Proportional Controls, the relationship between current and
pump pressure is unique for each individual PC/LS pressure setting combination. The
relationship between different PC settings and different LS settings on the Pressure vs.
Current Characteristic curve are shown below. The hydraulic schematic for the Normally
Open Electric Proportional control is shown below as well.
Operating Pressure vs. Input Current (N.O. EPC)

350

300

250
System Pressure (Bar)

200
150

100
50
0
0 0.2 0.4 0.6 0.8 1
Current proportion I/I max P108 658E
520L0519 • Rev GT • July 2013 17

General information
Electric Proportional Solenoid Data – Normally Open

Controls (EPC)
(continued) Voltage 12V 24V
-40°C (-40°F) to 104°C (220°F)
The available Normally Open Electric Proportional Controls for the Series 45 are
shown below. The allowable Pressure Compensator (PC) and Load Sense (LS) pressure
settings are provided for each frame in their respective sections. Note that for Electric
Proportional Controls, the Load Sense setting describes the Low Pressure Standby value,
not margin.
Electric Proportional Controls Options – Normally Open Frame

AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Left • • •
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Left • • •
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Right • • •
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Right • • •
BX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Left • • •
DL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Left • • •
BW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Right • • •
DK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Right • • •
EK Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) • •
EL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) • •
18 520L0519 • Rev GT • July 2013

General information
Electric On-Off Controls PLUS+1 Compliance

All Series 45 Electric controls have met
and passed the Sauer-Danfoss PLUS+1
compliance standard testing, and as such,
this Series 45 control is PLUS+1 compliant.
PLUS+1 compliance blocks are available
on the Sauer-Danfoss website, within the
PLUS+1 Guide section.

Electric On-Off Control Principle

For fan-drive systems, The Electric On/Off Control consists of an
and systems with motors, On/Off solenoid integrated into a Remote
use a minimum 15bar LS Pressure Compensated control. This
setting to enhance system control allows the pump to be operated
stability. As the LS setting at either the Load Sense pressure setting
is reduced, the risk for when “On”, or the Pressure Compensation
system instability may pressure setting when “Off”.
be increased. A 20bar LS
setting is recommended as
a starting point for all new Electric On-Off Control Response/Recovery
applications. S45 Electric On/Off Controls are available with two servo control orifice options, as well
as without an orifice. The servo control orifice is used to enhance system stability, as well
as dampen the pump reactiveness. A smaller orifice diameter will add dampening to the
pump reactiveness, while a larger orifice will allow quicker pump reaction.
Module “G” Options for Electric On/Off Controls

Frame “E” - 0.8mm Orifice “F” - 1.0mm Orifice “N” - No Orifice
All Frames • • •
Specific Electric On/Off Control Response/Recovery times are shown for the available
servo control orifice options in the control section within each specific frame section.
These times represent the response from 75% of rated continuous pressure to 100%
of rated continuous pressure, and recovery from 100% of rated continuous pressure
to 75% of rated continuous pressure for N.C. configuration per SAE J745 (vice-versa for
N.O). As the system pressure approaches the PC setting, the PC function will begin to
assist in clipping pressure overshoots during the pump’s response, and will decrease the
response times of the pump to equal those of the PC response.
Electric On-Off Control Performance vs. Ambient Temperature Characteristic

The Electric On/Off Controls continuous duty operating temperature range is shown
below; this guideline should be followed as well as the maximum current limitations.
Note that rated voltage refers to either a 12V or 24V coil. Under high temperature
conditions, current required to operate the solenoid increases.
520L0519 • Rev GT • July 2013 19

General information
Electric On-Off Controls Continuous Duty Operating Temperature

(continued) 120

110
Operating Range
100
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
P108 415E
Electric On-Off Control Characteristic – Normally Closed

The normally closed configuration On/Off control directs the pump to its Pressure
Compensation pressure setting when no current is applied. When the required
electric current is sent to the normally closed configuration control the pump pressure
decreases to the Low-Pressure Standby setting. This control does not have Load Sense
functionality, but rather acts as a Pressure Compensation control when not energized, or
is directed to its low-pressure standby when energized. This control is especially useful
for machine startups, as the pump can be directed to its Low-Pressure Standby setting
during startup to reduce the load on engine starters.
Solenoid Data – Normally Closed

Voltage 12V 24V
-40°C (-40°F) to 104°C (220°F)
20 520L0519 • Rev GT • July 2013

General information
Electric On-Off Controls The available Normally Closed Electric On/Off Controls for the Series 45 are shown below.
(continued) The allowable Pressure Compensator (PC) and Load Sense (LS) pressure settings are
provided for each frame in their respective sections.
Electric On/Off Controls Options – Normally Closed Frame

AR Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) Left • • •
CR Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) Left • • •
AG Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) Right • • •
AY Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) Right • • •
BR Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Left • • •
DR Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Left • • •
BE Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Right • • •
BG Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Right • • •
EB Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) • •
EE Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) • •
Electric On/Off Control Characteristic – Normally Open

The Normally Open configuration On/Off control directs the pump to its Low-Pressure
Standby setting when no current is applied. When the required electric current (end
current) is sent to the Normally Open configuration control, the pump pressure increases
to the Pressure Compensation pressure setting. This control does not have Load Sense
functionality, but rather acts as a Pressure Compensation control when energized, or is
directed to its Low-Pressure Standby when de-energized. This control is especially useful
for machine startups, as the pump can be directed to its Low Pressure Standby setting
during startup to reduce the load on engine starters.
520L0519 • Rev GT • July 2013 21

General information
Electric On-Off Controls Solenoid Data – Normally Open

(continued)
Voltage 12V 24V
-40°C (-40°F) to 104°C (220°F)
The available Normally Open Electric On/Off Controls for the Series 45 Frame E are
shown below, with the allowable Pressure Compensator (PC) pressure range provided for
each control. All Electric On/Off Controls are available with the 10-40bar Load Sense (LS)
setting range.
Electric On/Off Controls Options – Normally Open Frame

AN Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) Left • • •
CN Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) Left • • •
AF Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) Right • • •
AT Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) Right • • •
BN Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Left • • •
DN Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Left • • •
BF Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Right • • •
DF Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Right • • •
EA Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) • •
EG Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) • •
22 520L0519 • Rev GT • July 2013

General information
Electric dump valve The electric dump valve pressure-compensated/load sense control allows the pump to
PC/LS controls operate as a PC/LS type control under normal operating conditions. The solenoid dump
valve overrides the LS control, allowing the pump to operate in a Low-Pressure Standby
mode. This function provides reduced horsepower and torque loss in certain situations. It
may be particularly useful to reduce loads on a system during engine start.
When closed, the solenoid valve allows the control to act as a PC/LS control. When open,
the solenoid valve allows flow from the incoming load sense pressure to dump to case.
This reduces the pressure in the LS spring cavity, shifting the LS spool, and allows the
pump to de-stroke to the Low-Pressure Standby condition. This control is for applications
needing a PC/LS control with the ability to switch to Low-Pressure Standby electronically.
The solenoid valve is only available in a normally closed configuration.
Electric Dump Control (frames E, F and J)
LS Signal Feed
System pressure
Servo pressure
Load Sense Pressure
Drain
Solenoid
LS spool LS adjustment
PC spool PC adjustment
P108 589E
520L0519 • Rev GT • July 2013 23

General information
Charge Pump Circuits This section includes two general circuits for providing charge pressure to Series 45
pumps.
Example Circuit #1
Example Circuit #1 shows a generic open circuit charging layout.
In applications where the Series 45 pump does not have the required inlet pressure
available, an external charge pump may be used to increase the inlet pressure to an
acceptable level. Scenarios in which this may occur include a layout with the pump
above the reservoir, high altitude conditions, etc.
For circuit type #1, follow these recommendations:
• Size the charge pump so that its flow is 10 to 20% greater than the Series 45 flow
rate at worst case conditions
• Include a relief valve or check valve, as shown, between the charge pump and S45
pump with an initial pressure setting of up to 10 bar; if aeration at the inlet of the S45
pump is still present, increase the relief/cracking pressure up to 20 bar (maximum).
Generic open circuit
Charge Pump Series 45 Pump

Flow = Qp*110% to 120% Flow = Qp
To work
Function
Relief Valve or
Check Valve
Set to 10 bar
P108 641E
24 520L0519 • Rev GT • July 2013

General information
Charge Pump Circuits Example Circuit #2

(continued) Example Circuit #2 shows a semi-closed circuit charging layout.
In applications where the Series 45 pump does not have the required inlet pressure
available, an external charge pump may be used to increase the inlet pressure to an
acceptable level. Scenarios in which this may occur include a layout with the pump
above the reservoir, high altitude conditions, etc.
For circuit type #2, follow these recommendations:
• Determine if the work function ever consumes more flow than it expels (for example:
double acting or single acting cylinders). If so, determine the maximum flow
differential in/out of the work function.
• Size the charge pump so that its flow is 10-20% of the Series 45 pump flow at worst
case conditions, and increase this size by any work function flow differential which
may occur.
• An inline oil cooler may be required for this type of circuit.
• Include an oil filter after the oil cooler; this ensures that any sediment in the oil
cooler that may be dislodged due to vibration or any other reason is caught in the
filter.
• Include a relief valve or check valve between the charge pump and S45 pump with
an initial pressure setting of up to 10 bar; if aeration at the inlet of the S45 pump is
still present, increase the relief/cracking pressure up to 20 bar (maximum).
Semi-closed circuit
Series 45 Pump
Flow = Qp
Work Function
If the work function ever
consumes more flow than it
Charge Pump To Work Function
expels under certain
Flow = Qp*10% to 20% conditions, this flow must be
+ work function flow differential added to the charge pump size
Relief Valve or
Check Valve
Set to 10 bar Oil Filter Oil Cooler
P108 642E
520L0519 • Rev GT • July 2013 25

General information
Operating parameters Fluids

Ratings and performance data for Series 45 products are based on operating with
premium hydraulic fluids containing oxidation, rust, and foam inhibitors. These
include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic
transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or Caterpillar T0‑2
requirements, and certain specialty agricultural tractor fluids. For more information on
hydraulic fluid selection, see Sauer-Danfoss publications 520L0463 Hydraulic Fluids and
Lubricants, Technical Information, and 520L0465 Experience with Biodegradable Hydraulic
Fluids, Technical Information.
Viscosity Fluid viscosity limits

Maintain fluid viscosity within the Condition mm2/s (cSt) SUS
recommended range for maximum continuous 9 58
ν min.
efficiency and pump life. intermittent 6.4 47
Minimum Viscosity– This should continuous 110 500
only occur during brief occasions of ν max. intermittent
1000 4700
maximum ambient temperature and (cold start)
severe duty cycle operation.
Maximum Viscosity – This should only
occur at cold start. Pump performance
will be reduced. Limit speeds until the
system warms up. Temperature limits
Minimum
- 40° C [- 40° F]
Temperature (intermittent, cold start)
Maintain fluid temperature within the Continuous 82° C [180° F]
limits shown in the table. Minimum Maximum 104° C [220° F]
temperature relates to the physical
properties of the component materials.
Cold oil will not affect the durability of the pump components. However, it may affect
the ability of the pump to provide flow and transmit power. Maximum temperature
is based on material properties. Don’t exceed it. Measure maximum temperature at the
hottest point in the system. This is usually the case drain.
Ensure fluid temperature and viscosity limits are concurrently satisfied.
Inlet pressure Inlet pressure limits

Maintain inlet pressure within the limits Minimum 0.8 bar absolute [6.7 in. Hg vac.]
shown in the table. Refer to Inlet pressure (continuous) (at reduced maximum speed)
vs. speed charts for each displacement. Minimum 0.5 bar absolute [15.1 in. Hg vac.]
(cold start)
Case pressure Case pressure limits

Maintain case pressure within the limits Maximum 0.5 bar [7 psi] above inlet
shown in the table. The housing must (continuous)
always be filled with hydraulic fluid. Intermittent 2 bar [29 psi] above inlet
(cold start)
C Caution
Operating outside of inlet and case pressure limits will damage the pump. To minimize
this risk, use full size inlet and case drain plumbing, and limit line lengths.
26 520L0519 • Rev GT • July 2013

General information
Operating parameters Pressure ratings

(continued) The specification tables in each section give maximum pressure ratings for each
displacement. Not all displacements within a given frame operate under the same
pressure limits. Definitions of the operating pressure limits appear below.
Continuous working pressure is the average, regularly occurring operating pressure.

Operating at or below this pressure should yield satisfactory product life. For all
applications, the load should move below this pressure. This corresponds to the
maximum allowable PC setting.
Maximum (peak) working pressure is the highest intermittent pressure allowed.

Maximum machine load should never exceed this pressure, and pressure overshoots
should not exceed this pressure. *See Duty cycle and pump life below.
Speed ratings
The specification tables in each section give minimum, maximum, and rated speeds for
each displacement. Not all displacements within a given frame operate under the same
speed limits. Definitions of these speed limits appear below.
Rated speed is the fastest recommended operating speed at full displacement and
1 bar abs. [0 in Hg vac] inlet pressure. Operating at or below this speed should yield
satisfactory product life.
Maximum speed is the highest recommended operating speed at full power

conditions. Operating at or beyond maximum speed requires positive inlet pressure
and/or a reduction of pump outlet flow. Refer to Inlet pressure vs. speed charts for each
displacement.
Minimum speed is the lowest operating speed allowed. Operating below this speed will
not yield satisfactory performance.
* Duty cycle and pump life

Knowing the operating conditions of your application is the best way to ensure proper
pump selection. With accurate duty cycle information, your Sauer-Danfoss representative
can assist in calculating expected pump life.
Speed, flow, and inlet pressure

Inlet pressure vs. speed charts in each section show the relationship between speed,
flow, and inlet pressure for each
displacement. Use these charts to ensure Sample inlet pressure vs. speed chart
Exa
your application operates within the 1.6
100% 90% 80%
8
Max. speed
prescribed range. 1.5
mp
(psi gauge)
Inlet Pressure (bar abs)
1.4 6
le
1.3 4
The charts define the area of inlet 1.2 Rated speed
2
1.1
pressures and speeds allowed for a 1.0 0
(in Hg vac)
given displacement. Operating at lower 0.9 3

0.8 6
displacements allows greater speed or 0.7 9
lower inlet pressure. 0.6
2800 3000 3200 3400 3600 3800 4000
Shaft Speed min-1(rpm) P108 486E
Operating limit at 80% displacement

520L0519 • Rev GT • July 2013 27

General information
Design parameters Installation

Series 45 pumps may be installed in any position. To optimize inlet conditions, install the
pump at an elevation below the minimum reservoir fluid level. Design inlet plumbing to
maintain inlet pressure within prescribed limits (see Inlet pressure limits, page 27)
Fill the pump housing and inlet line with clean fluid during installation. Connect the case
drain line to the uppermost drain port (L1 or L2) to keep the housing full during operation.
To allow unrestricted flow to the reservoir, use a dedicated drain line. Connect it below
the minimum reservoir fluid level and as far away from the reservoir outlet as possible.
Use plumbing adequate to maintain case pressure within prescribed limits (see Case
pressure limits, page 26).
Filtration
To prevent damage to the pump, including premature wear, fluid entering the pump
inlet must be free of contaminants. Series 45 pumps require system filtration capable of
maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better.
Sauer-Danfoss does not recommend suction line filtration. Suction line filtration can
cause high inlet vacuum, which limits pump operating speed. Instead we recommend
a 125 µm (150 mesh) screen in the reservoir covering the pump inlet. This protects the
pump from coarse particle ingestion.
Return line filtration is the preferred method for open circuit systems. Consider these
factors when selecting a system filter:
• Cleanliness specifications
• Contaminant ingression rates
• Flow capacity
• Desired maintenance interval
Typically, a filter with a beta ratio of β10 = 10 is adequate. However, because each system
is unique, only a thorough testing and evaluation program can fully validate the
filtration system. For more information, see Sauer-Danfoss publication 520L0467 Design
Guidelines for Hydraulic Fluid Cleanliness.
Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the
hydraulic fluid. It allows for fluid volume changes associated with fluid expansion and
cylinder differential volumes. Minimum reservoir capacity depends on the volume
needed to perform these functions. Typically, a capacity of one to three times the pump
flow (per minute) is satisfactory.
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling
foreign particles. Place the reservoir inlet (return lines) below the lowest expected fluid
level, as far away from the outlet as possible.
28 520L0519 • Rev GT • July 2013

General information
Design parameters Fluid velocity Recommended fluid velocities

(continued) Choose piping sizes and configurations System lines 6 to 9 m/sec [20 to 30 ft/sec]
sufficient to maintain optimum fluid Suction line 1 to 2 m/sec [4 to 6 ft/sec]
velocity, and minimize pressure drops. Case drain 3 to 5 m/sec [10 to 15 ft/sec]
This reduces noise, pressure drops, and Typical guidelines; obey all pressure ratings.
overheating. It maximizes system life and
performance.
Velocity equations SI units US units
Q = flow (l/min) Q = flow (US gal/min)

A = area (mm²) A = area (in²)
Velocity = 16.67•Q (m/sec) Velocity = 0.321•Q (ft/sec)

A A
Shaft loads
Series 45 pumps have tapered roller bearings capable of accepting external radial and
thrust (axial) loads. The external radial shaft load limits are a function of the load position,
orientation, and the operating conditions of the pump.
The maximum allowable radial load (Re) is based on the maximum external moment (Me)
and the distance (L) from the mounting flange to the load. Compute radial loads using
the formula below. Tables in each section give maximum external moment (Me) and
thrust (axial) load (Tin , Tout) limits for each pump frame size and displacement.
L = Distance from mounting flange

Radial load formula Me = Re•L to point of load
Me = Maximum external moment
Re = Maximum radial side load
Shaft load orientation
30° 330°
0° Re
90° Re 270° Re Tout Tin
Re
Axis of swashplate
rotation L
180° Re Mounting flange

P101 080E
Bearing life
All shaft loads affect bearing life. In applications where external shaft loads can not
be avoided, maximize bearing life by orientating the load between the 30° and 330°
positions, as shown. Tapered input shafts or clamp-type couplings are recommended for
applications with radial shaft loads.
520L0519 • Rev GT • July 2013 29

General information
Design parameters Mounting flange loads

(continued) Adding auxiliary pumps and/or subjecting pumps to high shock loads may overload the
pump mounting flange. Tables in each section give allowable continuous and shock load
moments for each frame size. Applications with loads outside allowable limits require
additional pump support.
• Shock load moment (MS) is the result of an instantaneous jolt to the system.
• Continuous load moments (Mc) are generated by the typical vibratory movement
of the application.
Estimating overhung load moments

Use the equations below to estimate the overhung load moments for multiple pump
mounting. See installation drawings in each section to find the distance from the
mounting flange to the center of gravity for each frame size. Refer to the technical
specifications in each section to find pump weight.
Overhung load example

Center of Gravity (CG) Center of Gravity (CG)
pump 1 pump 2
mounting flange
L1
L2
P101 081E
Shock load formula Ms = Gs•K•(W1•L1+W2•L2+...W •L )n n
Continuous load formula Mc = Gc•K•(W1•L1+W2•L2+...W •L )n n
SI units US units
Ms = Shock load moment (N•m) Ms = Shock load moment (lbf•in)
Mc = Continuous (vibratory) load Mc = Continuous (vibratory) load
moment (N•m) moment (lbf•in)
Gs = Acceleration due to external Gs = Acceleration due to external
shock (G’s) shock (G’s)
Gc = Acceleration due to continuous Gc = Acceleration due to continuous
vibration (G’s) vibration (G’s)
K = Conversion factor = 0.00981 K = Conversion factor = 1
Wn = Mass of nth pump (kg) Wn = Weight of nth pump (lb)
Ln = Distance from mounting flange Ln = Distance from mounting flange
to nth pump CG (mm) to nth pump CG (in)
30 520L0519 • Rev GT • July 2013

General information
Design parameters Auxiliary mounting pads

(continued) Auxiliary mounting pads are available for all radial ported Series 45 pumps. Since the
auxiliary pad operates under case pressure, use an O-ring to seal the auxiliary pump
mounting flange to the pad. Oil from the main pump case lubricates the drive coupling.
• All mounting pads meet SAE J744 Specifications.
• The combination of auxiliary shaft torque and main pump torque must not
exceed the maximum pump input shaft rating. Tables in each section give input
shaft torque ratings for each frame size.
• Applications subject to severe vibratory or shock loading may require additional

support to prevent mounting flange damage. Tables in each section give allowable
continuous and shock load moments for each frame size.
• The drawing and table below give mating pump dimensions for each size mount.
Refer to installation drawings in each section for auxiliary mounting pad dimensions.
Mating pump specifications Dimensions

D SAE A SAE B SAE C
max.
82.55 101.60 127.00
E P
max. [3.250] [4.000] [5.000]
Mounting
flange (ref ) F min. spline 6.35 9.65 12.70
B
engagement [0.250] [0.380] [0.500]
for full torque
rating 12.70 15.20 23.37
C
[0.500] [0.600] [0.920]
Undercut
spline PØ 58.20 53.10 55.60
+0 -0.05 D
[+0 -0.002]
[2.290] [2.090] [2.190]
Sled-runner
spline 15.00 17.50 30.50
E
[0.590] [0.690] [1.200]
13.50 14.20 18.30
F
[0.530] [0.560] [0.720]
R 0.8 [0.03] max.
B
max.
Coupling
C Recommended
mm max. cutter clearance
[in.]
2.3 [0.090]
P101 079E
Input shaft torque ratings

Input shaft tables in each section give maximum torque ratings for available input shafts.
Ensure that your application respects these limits.
Maximum torque ratings are based on shaft strength. Do not exceed them.
Coupling arrangements that are not oil-flooded provide a reduced torque rating. Contact
your Sauer-Danfoss representative for proper torque ratings if your application involves
non oil-flooded couplings.
Sauer-Danfoss recommends mating splines adhere to ANSI B92.1-Class 5. Sauer-Danfoss

external splines are modified class 5 fillet root side fit. The external major diameter and
circular tooth thickness dimensions are reduced to ensure a good clearance fit with the
mating spline. Tables in each section give full spline dimensions and data.
520L0519 • Rev GT • July 2013 31

General information
Design parameters Understanding and minimizing system noise

(continued) Charts in each section give sound levels for each frame size and displacement. Sound
level data are collected at various operating speeds and pressures in a semi-anechoic
chamber. Many factors contribute to the overall noise level of any application. Below is
some information to help understand the nature of noise in fluid power systems, and
some suggestions to help minimize it.
Noise is transmitted in fluid power systems in two ways: as fluid borne noise, and
structure borne noise.
Fluid-borne noise (pressure ripple or pulsation) is created as pumping elements

discharge oil into the pump outlet. It is affected by the compressibility of the oil, and
the pump’s ability to transition pumping elements from high to low pressure. Pulsations
travel through the hydraulic lines at the speed of sound (about 1400 m/s [4600 ft/sec]
in oil) until there is a change (such as an elbow) in the line. Thus, amplitude varies with
overall line length and position.
Structure-borne noise is transmitted wherever the pump casing connects to the rest
of the system. The way system components respond to excitation depends on their size,
form, material, and mounting.
System lines and pump mounting can amplify pump noise. Follow these suggestions to
help minimize noise in your application:
• Use flexible hoses.

• Limit system line length.
• If possible, optimize system line position to minimize noise.
• If you must use steel plumbing, clamp the lines.
• If you add additional support, use rubber mounts.
• Test for resonants in the operating range, if possible avoid them.
Understanding and minimizing system instability
Knowing the operating conditions and system setup of your application is the best
way to ensure a stable system. All fan-drive circuits should use a choke orifice to ensure
system stability. With accurate system information, your Sauer-Danfoss representative
can assist you in the selection of a servo control orifice.
32 520L0519 • Rev GT • July 2013

General information
Sizing equations Use these equations to help select the right pump size, displacement and power
requirements for your application:
Based on SI units Based on US units

Vg • n • ηv Vg • n • ηv
Flow Output flow Q = (l/min) Output flow Q = (US gal/min)
1000 231
Vg • ∆p Vg • ∆p
Torque Input torque M = (N•m) Input torque M = (lbf•in)
20 • π • ηm 2 • π • ηm
•n•π Q • ∆p M•n•π Q • ∆p
Power Input power P = M
30 000
= 600 • ηt
(kW) Input power P = 198 000
= 1714 • ηt
(hp)
Variables SI units [US units]
Vg = Displacement per revolution cm3/rev [in3/rev]

pO = Outlet pressure bar [psi]
pi = Inlet pressure bar [psi]
∆p = pO - pi (system pressure) bar [psi]
n = Speed min-1 (rpm)
ηv = Volumetric efficiency
ηm = Mechanical efficiency
ηt = Overall efficiency (ηv • ηm)
520L0519 • Rev GT • July 2013 33

Frames L and K
Design Series 45 Frame L and K pumps have a single servo piston design with a cradle-
type swashplate set in polymer-coated journal bearings. A bias spring and internal
forces increase swashplate angle. The servo piston decreases swashplate angle. Nine
reciprocating pistons displace fluid from the pump inlet to the pump outlet as the
cylinder block rotates on the pump input shaft. The block spring holds the piston
slippers to the swashplate via the slipper retainer. The cylinder block rides on a bi-
metal valve plate optimized for high volumetric efficiency and low noise. Tapered roller
bearings support the input shaft and a viton lip-seal protects against shaft leaks.
An adjustable one spool (PC only, not shown) or two spool (LS and remote PC) control
senses system pressure and load pressure (LS controls). The control ports system
pressure to the servo piston, adjusting swashplate angle to control pump output flow.
Frame K/L cross section

LS control
(attached to endcap)
LS adjustment screw
LS spool
PC spool
PC adjustment screw
Swashplate
Endcap Bias spring

(axial ported)
Servo piston
Tapered roller
bearing
Valve plate
Block spring
Tapered roller bearing

Input shaft
Cylinder block
Shaft seal
Piston Slipper
Slipper retainer
P101 659E
34 520L0519 • Rev GT • July 2013

Frames L and K
Technical Specifications L Frame K Frame

Unit L25C L30D K38C K45D
Maximum Displacement cm³ [in³] 25 [1.53] 30 [1.83] 38 [2.32] 45 [2.75]
Working Input Minimum 500 500 500 500
Speed Continuous min -1 (rpm) 3200 3200 2650 2650
Maximum 3600 3600 2800 2800
Working Continuous 260 [3770] 210 [3045] 260 [3770] 210 [3045]
Pressure bar [psi]
Maximum 350 [5075] 300 [4350] 350 [5075] 300 [4350]
Flow at rated speed (theoretical) l/min 80 96 100.7 119.3
[US gal/min] [21] [25.4] [26.6] [31.5]
Input torque at maximum N•m/bar 0.398 0.477 0.605 0.716
displacement (theoretical) [lbf•in/1000 psi] [243] [291] [369] [438]
at 49° C [120°F]
Mass moment of inertia of kg•m² 0.00169 0.00161 0.00184 0.00203
internal rotating components [slug•ft²] [0.00125] [0.00119] [0.00135] [0.00150]
Weight Axial ports 19 [42]
kg [lb]
Radial ports 24 [53]
External Shaft External N•m [lbf•in] 61 [540] 61 [540] 76 [673] 76 [673]
Loads moment (Me)
Thrust in (Tin), N [lbf ] 1000 [225] 1000 [225] 1200 [270] 1200 [270
out (Tout)
Mounting flange Vibratory 1005 [8895]
load moments (continuous)
N•m [lbf•in]
Shock 3550 [31420]
(maximum)
Order code
R S P C D E F G H J K L M N
Code description
Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features
R Frame L Frame K Frame

025C 030D 038C 045D
KR K Frame, variable displacement open circuit pump • •
LR L Frame, variable displacement open circuit pump • •
520L0519 • Rev GT • July 2013 35

Frames L and K
Order code (continued)

L Frame K Frame
025C 030D 038C 045D
S Rotation
L Left Hand (counterclockwise) • • • •
R Right Hand (clockwise) • • • •
P Displacement
025C 025 cm³/rev [1.53 in³/rev] •
030D 030 cm³/rev [1.83 in³/rev] •
038C 038 cm³/rev [2.32 in³/rev] •
045D 045 cm³/rev [2.75 in³/rev] •
C Control type L Frame K Frame

025C 030D 038C 045D
PC Pressure Compensator • • • •
RP Remote Pressure Compensator • • • •
LB Load Sensing/Pressure Comp. w/Bleed Orifice • • • •
LS Load Sensing/Pressure Compensator • • • •
EA Electric On/Off w/Pressure Comp. (NO, 12VDC) • • • •
EG Electric On/Off w/Pressure Comp. (NO, 24VDC) • • • •
EB Electric On/Off w/Pressure Comp. (NC, 12VDC) • • • •
EE Electric On/Off w/Pressure Comp. (NC, 24VDC) • • • •
EK Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) • • • •
EL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) • • • •
EM Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) • • • •
EN Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) • • • •
D PC setting (2 digit code, 10 bar increments)

Example 25 = 250 bar (3625 psi)
10–21 100 to 210 bar [1450 to 3045 psi] • • • •
22-26 220 to 260 bar [3190 to 3771 psi] • •
E Load sensing setting (2 digit code, 1 bar increments)

12–36 12 to 36 bar [174 to 522 psi] • • • •
NN Not applicable (pressure compensated only controls) • • • •
F Not used
NN Not applicable • • • •
G Servo Control Orifice

N None (standard) • • • •
E 0.8 mm diameter • • • •
F 1.0 mm dismeter • • • •
H Gain Orifice
3 1.0 mm diameter • • • •
36 520L0519 • Rev GT • July 2013
Frames L and K

J Input Shaft
C2 13 tooth, 16/32 pitch
K1 0.875 inch straight keyed
K2 0.875 inch straight keyed (long)
T1 1.0 inch Taper
Auxiliary Mount/Endcap Style

Auxiliary Description Endcap Style Inlet Porting Outlet Porting Endcap Description Code
None Axial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) NF
Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Left Side
None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.25 inch port 0.4375 inch threads) NM
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
Control - Left Side
None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.25 inch port M10 threads) NP
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10 threads)
Control - Left Side
None Radial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) NG
Control - Right Side
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 inch threads) NK
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port M12 threads) NR
Running Cover Radial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) RG
Running Cover Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 inch threads) RK
SAE-A, 11 teeth Radial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) TG
SAE-A, 9 teeth Radial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) AG
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 inch threads) AK
SAE-B, 13 teeth Radial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) BG
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 inch threads) BK
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port M12 threads) BR
SAE-BB, 15 teeth Radial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) VG
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 inch threads) VK
520L0519 • Rev GT • July 2013 37

Frames L and K


Available Combinations
L Frame K Frame L Frame K Frame

025C 030D 038C 045D 025C 030D 038C 045D
C2AG* • • • • C3TG* • • • •
C2BG* • • • • C3VG* • •
C2NF* • • • • K1AG* • •
C2NG** • • • • K1NF* • • • •
C2NK** • • K1NG** • • • •
C2NM** • • K1RG* • •
C2NP** • • K2AG* • • • •
C2NR* • • K2BG* • • • •
C2RG* • • • • K2NF* • • • •
C2TG* • • • • K2NG** • • • •
C3AG* • • • • K2NM** • •
C3AK** • • K2RG* • • • •
C3BG* • • • • T1BG* • •
C3NF* • • • • T1NF* • • • •
C3NG** • • • • T1NG** • • • •
C3NK** • • T1RG* • • • •
C3RG* • • • •
* PLB or AAA Displacement limiter options only ** KNB Displacement limiter options only
L Frame K Frame
K Shaft seal 025C 030D 038C 045D
A Single (Viton) • • • •
K Mounting flange and housing port style

6 SAE-B Flange 2-bolt/SAE O-ring boss ports • • • •
K Not used
N Not applicable • • • •
L Displacement limiter
AAA Adjustable, factory set at max angle • • • •
KNB None • • • •
PLB None (plugged) • • • •
M Special hardware
NNN None • • • •
N Special features
NNN None • • • •
38 520L0519 • Rev GT • July 2013

Frames L and K
Performance L25C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
Flow vs. speed Input power vs. speed

100 50
24 ] 60
psi
70
80 40 [37
b ar
20 60 50
Flow (US gal/min)

2 psi]
45
[30
Power (kW)
bar
Flow (l/min)
Power (hp)
60 16 30 210 40
30 psi]
12 ba r [20 30
20 140
40
8 20
20 10
4 10
0 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
-1
-1
Speed min (rpm) P101 970E
Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80
95
Volumetric Efficiency 75
90
low
r - No F
85 260 ba
Efficiency (%)
70
Noise (DBA)
80
Overall Efficiency ge
75 65 Ran
ting Flow
lO pera r - Full
70 Ge nera 140 ba
60
65
60 55
55
50 50
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 408E Input Speed (rpm) P108 409E
Inlet pressure vs. speed

The chart on the right 100% 90% 80%
shows allowable inlet 1.6
8
pressure and speed at 1.5
(psi gauge)
various displacements. 1.4 6

Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 1.1
2
Operating outside of 1.0 0
(in Hg vac)
acceptable limits reduces

0.9 3
pump life.
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
Shaft Speed min (rpm) P101 972E
520L0519 • Rev GT • July 2013 39

Frames L and K
Performance L30D Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

100 50
24 60
80 40 psi]
20 045 50
Flow (US gal/min)

[3
bar
210
Flow (l/min)
Power (kW)
Power (hp)
60 16 30 40
i]
0 ps
[203
bar
12 140 30
40 20
8 20
20 10
4 10
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
-1
Speed min (rpm) P101 973E Speed min (rpm) P101 974E
Efficiency Noise
System Pressure: 210 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 210 bar [3045 psi]
95
Volumetric Efficiency dB(A)
1800 min-1 (rpm) Rated Speed
90 L30D 66 70
85
Efficiency (%)
80
Overall Efficiency
75
70
65
60
55
50
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 410E

8
(psi gauge)

2
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
40 520L0519 • Rev GT • July 2013

Frames L and K
Performance K38C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

125 60 80
30 70
50 psi]
70
100 [37
bar 60
25 260
Flow (US gal/min)

40
Power (kW)
Power (hp)
Flow (l/min)
50
75 20
30 0 psi]
40
03
15 ar [2
140 b
50 30
20
10 20
25 10
5 10
0 0
0 0
0 500 1000 1500 2000 2500
0 500 1000 1500 2000 2500 -1
Speed min (rpm)
-1
P101 975E Speed min (rpm) P101 976E
Efficiency Noise
100 80
95
Volumetric Efficiency
90 75
Flow
Full
bar -
85 140
70
Efficiency (%)
80
Noise (DBA)
Overall Efficiency
75 65
w
260 bar - No Flo
70
65 60 e
ng
Ra
g
60 in
55 r at
pe
55 lO
e ra
G en
50 50
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000

1.6
shows allowable inlet 8
(psi gauge)

at reduced displacement. 2
1.1
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000
520L0519 • Rev GT • July 2013 41

Frames L and K
Performance K45D Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

140 60 80
35
120 70
30 50 si]
5p
[ 304 60
Flow (US gal/min)

100 bar
25 40 210
Power (kW)
Flow (l/min)
Power (hp)
50
80 30 p
si]
20 r [20
30 14 0
ba 40
60 15 30
20
40 10 20
20 10
5 10
0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1 -1
Efficiency Noise
100 80
95
75
90
85 Flow
- No
Efficiency (%)
70
bar
Noise (DBA)
80 210
Overall Efficiency
65 low
75 ull F
ba r-F
70 140
e
ng
60
Ra
65
g
tin
ra
pe
60
lO
55
ra
ne
55
Ge
50 50
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000

1.6
(psi gauge)

1.1
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000
42 520L0519 • Rev GT • July 2013

Frames L and K
Hydrauilic Controls Pressure Compensated Controls Schematic
Response/Recovery Times
(ms) Response Recovery
B
L25C 30 90
L30D 30 100 M2
K38C 30 105
K45D 30 110
L2
PC Setting Range
S L1 P101 980
Model bar psi
L25C 100–260 1450–3770 Legend
L30D 100–210 1450–3045 B = Outlet
K38C 100–260 1450–3770 S = Inlet
K45D 100–210 1450–3045 L1, L2 = Case drain
M2 = System pressure gauge port
Remote Pressure Compensated Controls Schematic

X
L25C 30 90
L30D 30 100
K38C 30 105
K45D 30 110 B
M2
PC Setting Range
Model bar psi
L25C 100–260 1450–3770
L30D 100–210 1450–3045 L2
K38C 100–260 1450–3770
S P101 981
K45D 100–210 1450–3045 L1
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Remote PC port
520L0519 • Rev GT • July 2013 43

Frames L and K
Hydraulic Controls Load Sensing/Pressure Compensated Schematic

(continued) Controls X
L25C 30 70
L30D 30 70
K38C 30 80 B
K45D 30 80
M2
PC Setting Range
Model bar psi
L25C 100–260 1450–3770
L30D 100–210 1450–3045 L2
K38C 100–260 1450–3770 P101 982
S L1
K45D 100–210 1450–3045
Legend
B = Outlet
LS setting range S = Inlet
Model bar psi L1, L2 = Case drain
All 12-40 174-580 M2 = System pressure gauge port
X = LS signal port
Load Sensing Control with Bleed Orifice LB Schematic

/Pressure Compensated X
L25C 30 70
L30D 30 70
K38C 30 80 B
K45D 30 80
M2
PC Setting Range
Model bar psi
L25C 100–260 1450–3770 L2
L30D 100–210 1450–3045 S L1 P101 983
K38C 100–260 1450–3770
K45D 100–210 1450–3045 Legend
B = Outlet
S = Inlet
LS setting range L1, L2 = Case drain
Model bar psi M2 = System pressure gauge port
All 12-40 174-580 X = LS signal port
44 520L0519 • Rev GT • July 2013

Frames L and K
Electric Controls Connectors
Description Quantity Ordering Number

Mating Connector 1 Deutsch® DT06-2S
Wedge Lock 1 Deutsch® W25
1 2
Socket Contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Sauer-Danfoss mating connector kit 1 K29657
P003 480
Continuous Duty Operating Range

120
110
Operating Range
100
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
P108 415E
Solenoid Data - Normally Closed
Voltage 12V 24V

Threshold Control [mA] (260/210 bar PC setting, oil temp X) 400/600 200/300
End Current [mA] (20 bar LS setting, oil temp X) 1200 600
Solenoid Data - Normally Open
Voltage 12V 24V

Threshold Control [mA] (20 bar LS setting, oil temp X) 0 0
End Current [mA] (260/210 bar PC setting, oil temp X) 1000/1100 500/550
Hysteresis
Frame Hysteresis
Input hysteresis <4% (control current):
L25C, K38C
Output hysteresis <4.5% (system pressure)
L30D, K45D
520L0519 • Rev GT • July 2013 45

Frames L and K
Electric Controls Normally Closed Electric On/Off with Pressure Compensation Controls
(continued)
Response/Recovery times* Schematic X
(msec) Response Recovery
L25C 50 140
L30D 50 130
K38C 50 140
K45D 50 130
B
* Without servo control orifice: response/recovery
M2
from solenoid energized/de-energized.
PC setting range
Frame EB (12V) EE (24V) L2
L25C 100-260 bar 100-260 bar S L1 P106 044

K38C [1450-3370] psi [1450-3370] psi Legend
L30D 100-210 bar 100-210 bar B = Outlet
K45D [1450-3045] psi [1450-3045] psi S = Inlet
L1, L2 = Case drain
LS setting range M2 = System pressure gauge port
Model bar psi X = Load Sense Port
All 12 - 40 [174 - 580]
For fan-drive systems, and systems with motors, select an LS setting no less than15 bar
to enhance system stability. As the LS setting is reduced, the risk for system instability
may be increased. A 20 bar LS setting is recommended as a starting point for all new
applications.
46 520L0519 • Rev GT • July 2013

Frames L and K
Electric Controls Normally Open Electric On/Off with Pressure Compensation Controls
(continued)
Response/Recovery times* Schematic
X
L25C 50 140
L30D 50 130
K38C 50 140
K45D 50 130
B
* Without servo control orifice: response/recovery M2
from solenoid energized/de-energized.
PC setting range L2
Frame EA (12V) EG (24V)
S L1 P106 049
L25C 100-260 bar 100-260 bar
K38C [1450-3370] psi [1450-3370] psi Legend
L30D 100-210 bar 100-210 bar B = Outlet
K45D [1450-3045] psi [1450-3045] psi S = Inlet
L1, L2 = Case drain
LS setting range M2 = System pressure gauge port
Model bar psi X = Load Sense Port
All 12 - 40 [174 - 580]
applications.
520L0519 • Rev GT • July 2013 47

Frames L and K
Electric Controls Normally Closed Electric Proportional with Pressure Compensation Controls
(continued)
Response/Recovery times Schematic
X
0.8mm Orifice 1.0mm Orifice
(msec) Response Recovery Response Recovery
L25C 80 610 70 380
L30D 60 610 55 380
K38C 80 550 70 380 B
K45D 60 550 55 380 M2
PC setting range
Frame EM (12V) EN (24V)
L25C 100-260 bar 100-260 bar L2
K38C [1450-3370] psi [1450-3370] psi S L1 P108 660E
L30D 100-210 bar 100-210 bar Legend
K45D [1450-3045] psi [1450-3045] psi B = Outlet
S = Inlet
All 12 - 40 [174 - 580] X = Load Sense Port
applications.
and low pressure standby. See the graph below for this relationship.
Frames K, L Electric Proportional Control

Low Pressure Standby
80
Low Pressure Standby [Bar]
70
60
50
40
30
20
10
0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 676E
48 520L0519 • Rev GT • July 2013

Frames L and K
Normally Open Electric Proportional with Pressure Compensation Controls

0.8mm Orifice 1.0mm Orifice X

L25C 80 610 70 380
L30D 60 610 55 380
K38C 80 550 70 380
K45D 60 550 55 380 B
M2
PC setting range
Frame EK (12V) EL (24V)
L25C 100-260 bar 100-260 bar
K38C [1450-3370] psi [1450-3370] psi L2
S L1
P108 661E
L30D 100-210 bar 100-210 bar Legend
K45D [1450-3045] psi [1450-3045] psi B = Outlet
S = Inlet
All 12 - 40 [174 - 580] X = Load Sense Port
For fan-drive systems, and systems with motors, select an LS setting no less
than15 bar to enhance system stability. As the LS setting is reduced, the risk
for system instability may be increased. A 20 bar LS setting is recommended
as a starting point for all new applications.
Frames K, L Electric Proportional Control

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
520L0519 • Rev GT • July 2013 49

Frames L and K
Input shafts
Maximum torque rating¹

Code Description N•m [lbf•in] Drawing
C2 13 tooth spline 288 [2546] 13 TOOTH
16/32 pitch 16/32 PITCH
30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 20.638 [0.813] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1-1970
CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT
Ø18.82
[0.74] MAX Ø21.72 ± 0.09
[0.855 ±0.004]
8 ± 0.475
[0.31 ±0.02] 15.2 ±0.5
[0.6 ±0.02]
COUPLING MUST NOT 33

PROTRUDE BEYOND [1.3] P101 993E
THIS POINT

30° PRESSURE ANGLE

FLAT ROOT SIDE FIT
Ø21.92 Ø25.27 ± 0.12

MAX [0.863] [0.995 ±0.005]
8± 0.475
[0.31 ±0.02]
23.35 ± 0.5
[0.92 ±0.02]
COUPLING MUST NOT
38
PROTRUDE BEYOND
THIS POINT [1.5] P101 994E
T1 Ø 25.4 mm [1 in] 362 [3200] 69.89 REF

6.299 +0.025
-0.000
1:8 taper (SAE J501) [2.75]
[0.248 +0.001
-0.000 ]
-0.000
26.97 22.225 +0.254
[1.06] [0.875 +0.000
-0.010 ]
25.4 WOODRUFF KEY

[1] Ø22.22 GAUGE
[0.87]
3/4-16UNF-2A THD
125 TAPER PER METER
COMPATIBLE WITH SAE J501
8 ± 0.8 25.4 [1] NOMINAL SHAFT DIAMETER
[0.31 ±0.03]
9.42 ± 0.3 GAUGE
[0.37 ±0.01]
34.92± 0.63
[1.375 ±0.025]
COUPLING MUST NOT

PROTRUDE BEYOND P101 996E
THIS POINT
1. See Input shaft torque ratings, page 31 for an explanation of maximum torque.
50 520L0519 • Rev GT • July 2013

Frames L and K
input shafts
(continued)

K1 Ø 22.23 mm [0.875 in] 305 [2700] 6.35 [0.25]
33 mm [1.3 in] x 12.7 [0.50] LONG
SQUARE KEY
+0
24.89 -0.25
+0
[0.98 -0.01 ]
Ø22.2 ±0.025
[0.874 ±0.001]
8± 0.8
[0.31 ±0.03]
33 [1.3]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P101 997E
K2 Ø 22.23 mm [0.875 in] 305 [2700] 6.35 [0.25]
63 mm [2.48 in] long x 38.1 [1.5] LONG
SQUARE KEY
+0
24.89 -0.25
+0
[0.98 -0.01 ]
Ø22.2 ±0.025
[0.874 ±0.001]
8 ± 0.3
[0.315 ±0.035]
63
COUPLING MUST NOT [2.48]
PROTRUDE BEYOND
520L0519 • Rev GT • July 2013 51

Frames L and K
Installation drawings Axial Ported Endcap

Ø31.8
Ø25.4 [1.25]
[1] INLET
OUTLET SERVO PRESSURE
SYSTEM PORT ‘S’ GAGE PORT
SYSTEM PORT ‘B’ 276 BAR [4000] PSI] ISO 11926-1
345 BAR [5000] PSI] SPLIT FLANGE BOSS SAE J1926/1
SPLIT FLANGE BOSS PER ISO 6162 3/4-16
PER ISO 6162 SAE J518
SAE J518 CODE 61
CODE 61 with 7/16 - 14 UNC
with 3/8 - 16 UNC X 17 [0.669] MIN THD
X 20 [0.787] MIN THD
52.37 58.72
[2.062] [2.312]
SYSTEM SYSTEM
PORT B PORT S
(OUTLET) (INLET)
ISO 11926-1 ISO 11926-1
26.19 30.18 SAE J1926/1 SAE J1926/1
[1.031] [1.188] 1 5/16-12 33 33 1 7/8-12
33 33 [1.3] [1.3]
[1.30] [1.30]
Split Flange Ports O-Ring Boss Ports
P108 416E
Axial Ported Endcap Installation Dimensions

182.4
99
[7.18]
[3.9]
181.9 6.7
[7.16] [0.26]
132
70.4 67.7 CASE DRAIN [5.2]
PORT L2
[2.77] [2.67] SPOTFACE DEPTH 121.9
[4.8]
APPROXIMATE
CENTER OF
GRAVITY
67.7 CASE DRAIN
SYSTEM PRESSURE M2 PORT L1
GAGE PORT M2 [2.67] SPOTFACE DEPTH
ISO 11926-1 CW CCW
SAE J1926/1
9/16-18 Ø14.3
or [0.563]
M14x1.5-6H 2X
15
[0.59] 73
[2.87]
105.8 146
[4.16] [5.75]
223.2
[8.79]
LS SIGNAL
PORT X 167.7
ISO 11926-1 [6.6] 97.4
SAE J1926/1
7/16-20 80 [3.83]
CASE DRAIN
[3.15] PORT L1
ISO 11926-1
SAE J1926/1
7/8-14
155.2
[6.11]
R1 MAX
[0.04] APPROXIMATE
134.3 CENTER OF
GRAVITY
[5.29]
37
[1.46]
Ø101.57 ± 0.025 32
[3.999± 0.001] 25.8
[1.26]
[1.02]
62
[2.44]
80 CASE DRAIN
172.6 PORT L2
[3.15] ISO 11926-1
[6.8] SAE J1926/1
SYSTEM PORTS S & B 7/8-14
SPOTFACE DEPTH 9.4
[0.37]
Third-angle
projection 175.1
mm [in] P106170E
[6.89]
52 520L0519 • Rev GT • July 2013

Frames L and K
Installation drawings Radial Ported Endcap Split Flange Ports

(continued)
Ø25.4 Ø38.1
[1] [1.5]
OUTLET INLET
SYSTEM PORT ‘B’ SYSTEM PORT ‘S’
345 BAR [5000] PSI] 207 BAR [3000] PSI]
SPLIT FLANGE BOSS SPLIT FLANGE BOSS
PER ISO 6162 PER ISO 6162
SAE J518 SAE J518
CODE 61 CODE 61
with 3/8 - 16 UNC with 1/2 - 13 UNC
X 20 [0.787] MIN THD X 27 [1.063] MIN THD
52.37 69.92
[2.062] [2.753]
29.19 35.85
[1.031] [1.411] 166
166
[6.54] [6.54]
P106 171E
Radial Ported Endcap O-ring Boss Ports

146
[5.75]
80 112.8
[3.15] CASE DRAIN [4.44]
PORT L1
ISO 11926-1
SAE J1926/1 155.2
7/8 -14 [6.11]
R1 MAX 134.3
[0.04] [5.29]
APPROXIMATE
CENTER OF
GRAVITY
37
[1.46]
Ø101.57 ± 0.025 20.7

B [3.999 ± 0.001] [0.81]
62
[2.44] 32
[1.26]
SYSTEM
PORT S
80 (INLET)
166 [3.15]
[6.54] ISO 11926-1
SAE J1926/1
9.4 166 1 7/8 -12
SYSTEM PORT B [0.37] [6.54] CASE DRAIN
(OUTLET) PORT L2
ISO 11926-1 ISO 11926-1
SAE J1926/1 SAE J1926/1
1 5/16 -12 7/8 -14
P108 418E
Radial Ported Endcap Rear View
95 95
[3.74] [3.74] 95 95
[3.74] [3.74]
SYSTEM SYSTEM SYSTEM SYSTEM

PORT S PORT B PORT B PORT S
INLET OUTLET OUTLET INLET
94.5 94.5 94.5 94.5

[3.72] [3.72] [3.72] [3.72]
Third-angle
projection SYSTEM PORT S SYSTEM PORT B SYSTEM PORT B SYSTEM PORT S
SPOTFACE DEPTH SPOTFACE DEPTH SPOTFACE DEPTH SPOTFACE DEPTH
mm [in]
Right Hand Rotation (CW) Left Hand Rotation (CCW) P108 419E
520L0519 • Rev GT • July 2013 53

Frames L and K
Installation drawings Radiall Ported Endcap Installation Dimensions

(continued)
99
207.9 [3.9]
[8.19]
90.5 4.4
[3.56] [0.17]
67.7
[2.67]
CASE DRAIN LS STANDBY
PORT L2 PRESSURE
SPOTFACE DEPTH ADJUSTMENT
119.4
[4.5] PC
PRESSURE
132 ADJUSTMENT
[5.2]
CW CCW
SYSTEM PRESSURE APPROXIMATE
GAGE PORT M2 67.7
[2.67] Ø14.3 CENTER OF
ISO 11926-1 GRAVITY
SAE J1926/1 [0.563]
9/16 -18 15 CASE DRAIN 2X
[0.59] PORT L1 73
SPOTFACE DEPTH [2.87]
146
207 [5.75]
[8.15]
146
[5.75]
112.8
80 [4.44]
[3.15] CASE DRAIN
PORT L1
ISO 11926-1 155.2
SAE J1926/1 [6.11]
7/8 -14
134.3
R1 MAX [5.29]
[0.04] APPROXIMATE
CENTER OF
GRAVITY
37
[1.46]
20.7
Ø101.57 ± 0.025 [0.81]
62 B [3.999 ± 0.001] 32
[2.44] [1.26]
SYSTEM
PORT S
80 (INLET)
[3.15] ISO 11926-1
166
[6.54] SAE J1926/1
166 1 7/8 -12
9.4 [6.54]
[0.37] CASE DRAIN
SYSTEM PORT B PORT L2
(OUTLET) ISO 11926-1
ISO 11926-1 SAE J1926/1
SAE J1926/1 P108 420E 7/8 -14
1 5/16 -12
Front Mounting Flange - SAE-B two bolt

99
[3.9]
6.7
[0.26]
132
[5.2]
121.9
[4.8]
APPROXIMATE
CENTER OF
GRAVITY
CW CCW
Ø14.3
[0.563]
2X Third-angle
73 projection
[2.87] mm [in]
146
[5.75]
P108 421E
54 520L0519 • Rev GT • July 2013

Frames L and K
Installation drawings SAE-A auxiliary mounting pad 228.53

[8.997]
(continued) 8.8
[0.35] Min.
MOUNTING
FLANGE
PER SAE J744
3/8-16UNC-2BTHD
17.8 [0.70] MIN
THD DEPTH
R 0.51 MAX
[0.020]
Ø82.6 +0.08
-0
Ø88.62
[3.49] [3.252 +0.003
-0 ]
O-RING SEAL REQUIRED

REF 82.22 [3.237] I.D. X COUPLING-SAE A:
53.2 [2.09] 2.62 [0.103] CROSS SECTION SPLINE:
P/N 5000373 11 TOOTH
1.95 16/32 PITCH
106.4 [0.08] 30° PRESSURE ANGLE
[4.19] 17.463 [0.6875] PITCH DIA
8.1 ± 0.7 FILLET ROOT SIDE FIT
[0.319 ±0.028] PER SAE B92.1-1970, CLASS 6
COUPLING-SAE A:
59.65 SPLINE:
[2.35] 9 TOOTH
16/32 PITCH
MIN SHAFT 30°PRESSURE ANGLE
CLEARANCE 14.288 [0.5625] PITCH DIA
P101999E PER ANSI B92.1-1970, CLASS 6
Specifications
Coupling 9-tooth 11-tooth
Spline minimum 12.6 mm [0.50 in] 13.5 mm [0.53 in]
engagement
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]
SAE-B auxiliary mounting pad

224.15
8.8 [8.82]
[0.35] Min.
PER SAE J744
MOUNTING
FLANGE
1/2-13UNC-2BTHD
19.7 [0.76] MIN
THD DEPTH
R2 MAX
[0.08]
Ø105.64 Ø101.65 +0.08

-0
[4.159] [4.002 +0.003 ]
-0

REF 101.32 [3.989] I.D.X COUPLING-SAE B
73 SPLINE:
[2.87] 1.78 [0.070] CROSS SECTION
P/N 726935 13 TOOTH
1.3 16/32 PITCH
146 [0.05]
[5.75] 30° PRESSURE ANGLE
20.638 [0.8125] PITCH DIA
11 ± 0.13 FILLET ROOT SIDE FIT
[0.43±0.01] PER ANSI B92.1-1970 CLASS 6
COUPLING-SAE B-B
MIN SHAFT 55.27 SPLINE:
CLEARANCE [2.18] 15 TOOTH P104000E
16/32 PITCH
30° PRESSURE ANGLE
23.813 [0.9375] PITCH DIA
PER ANSI B92.1-1970 CLASS 6
Specifications
Spline minimum 13.2 mm [0.52 in] 16.1 mm [0.63 in]
engagement
520L0519 • Rev GT • July 2013 55

Frames L and K
Installation drawings Auxiliary Mounting Pad - Running Cover

(continued)
212.7
[8.37]
P106 077E
Electric Solenoid, Left Side

Third-angle
projection
mm [in]
101.1 6.3
Deutsch type
122.8 [3.98] [0.25]
(2) pin connector
[4.83]
167.8
[6.61]
144.5
[5.69]
4.7
[0.18]
9.5 P108 425E
[0.37] 16.9
[0.67]
Electric Solenoid, Right Side

16.9
[0.67]
9.5 Deutsch type
[0.37] (2) pin connector
167.8
191.1 [6.61]
[7.52] 144.5
[5.69]
212.8
[8.38]
4.7
[0.18]
6.3
[0.25] P108 426E
56 520L0519 • Rev GT • July 2013

Frames L and K
Displacement limiter L and K Frame open circuit pumps are Cross-Section

available with an optional adjustable
displacement limiter. This adjustable
stop limits the pump’s maximum
displacement.
Setting range
L25C 0 to 25 cm³ [0 to 1.53 in³]
L30D 0 to 30 cm³ [0 to 1.83 in³]
K38C 0 to 38 cm³ [0 to 2.32 in³]
K45D 0 to 45 cm³ [0 to 2.75 in³] P104 084
Displacement per turn

L25C 1.20 cm³/rev [0.07 in³/rev]
L30D 1.43 cm³/rev [0.09 in³/rev]
K38C 1.81 cm³/rev [0.11 in³/rev]
K45D 2.15 cm³/rev [0.13 in³/rev]
Installation Dimensions
222
[8.74]
83.3
[3.28]
P104 065E
520L0519 • Rev GT • July 2013 57

Frame J
Design Series 45 Frame J pumps have a single servo piston design with a cradle-type swashplate
set in polymer-coated journal bearings. A bias spring and internal forces increase
swashplate angle. The servo piston decreases swashplate angle. Nine reciprocating
pistons displace fluid from the pump inlet to the pump outlet as the cylinder block
rotates on the pump input shaft. The block spring holds the piston slippers to the
swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate
optimized for high volumetric efficiency and low noise. Tapered roller bearings support
the input shaft and a viton lip-seal protects against shaft leaks.
An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses
system pressure and load pressure (LS controls). The control ports system pressure to the
servo piston to control pump output flow.
Frame J cross section
LS control
LS control Servo piston

Bias spring
Piston
Slipper
Tapered roller
bearing
Valve
plate
Shaft seal
Cylinder
block
spring
Tapered Input shaft

roller
bearing
Swashplate P104 204E
Cylinder
block Slipper retainer
58 520L0519 • Rev GT • July 2013

Frame J
Technical Specifications J Frame

Unit S45B S51B S60B S65C S75C
Maximum Displacement cm³ [in³] 45 [2.75] 51 [3.11] 60 [3.66] 65 [3.97] 75 [4.58]
Working Input Minimum 500 500 500 500 500
Speed Continuous min -1 (rpm) 2800 2700 2600 2500 2400
Maximum 3360 3240 3120 3000 2880
Working Continuous 310 [4495] 310 [4495] 310 [4495] 260 [3770] 260 [3370]
Pressure bar [psi]
Maximum 400 [5800] 400 [5800] 400 [5800] 350 [5075] 350 [5075]
Flow at rated speed l/min 126 138 156 163 180 [47.6]
(theoretical) [US gal/min] [33.3] [36.4] [41.2] [42.9]
Input torque at maximum N•m/bar 0.717 0.812 0.955 1.035 1.194
displacement (theoretical) [lbf•in/1000 psi] [437.4] [495.7] [583.2] [631.8] [729]
at 49° C [120°F]
Mass moment of inertia of kg•m² 0.00455 0.00455 0.00455 0.00433 0.00433
internal rotating components [slug•ft²] [0.00336] [0.00336]
[0.00336] [0.00319] [0.00319]
kg [lb]
External Shaft External N•m [lbf•in] 226 [2000] 226 [2000] 226 [2000] 226 [2000] 226 [2000]
Loads moment (Me)
Thrust in (Tin), N [lbf ] 2200 [495] 2200 [495] 2200 [495] 2200 [495] 2200 [495]
out (Tout)
Mounting Vibratory
SAE-C: 1500 [13300], SAE-B: 735 [6600]
flange load (continuous)
moments N•m [lbf•in]
Shock
SAE-C: 5600 [49600], SAE-B: 2600 [23100]
(maximum)
520L0519 • Rev GT • July 2013 59

Frame J
Order code
Code description
Code Description
S Rotation
P Displacement
C Control Type
F Not Used
G Choke Orifice
H Gain Orifice
M Special Hardware
N Special Features
R Product J Frame
S45B S51B S60B S65C S75C
JR J Frame, variable displacement open circuit pump • • • • •
S Rotation
L Left Hand (counterclockwise) • • • • •
R Right Hand (clockwise) • • • • •
P Displacement
S45B 045 cm³/rev [2.75 in³/rev] •
S51B 051 cm³/rev [3.11 in³/rev] •
S60B 060 cm³/rev [3.66 in³/rev] •
S65C 065 cm³/rev [3.97 in³/rev] •
S75C 075 cm³/rev [4.58 in³/rev] •
60 520L0519 • Rev GT • July 2013

Frame J

C Control type J Frame

PC Pressure Compensator • • • • •
BC* Pressure Compensator [>280 bar] • • •
RP Remote Pressure Compensator • • • • •
BP* Remote Pressure Compensator [>280 bar] • • •
LS Load Sensing/Pressure Comp. • • • • •
BS* Load Sensing/Pressure Comp. [>280 bar] • • •
LB Load Sensing/Pressure Comp. with internal bleed orifice • • • • •
BB* Load Sensing/Pressure Comp. with internal bleed orifice [>280 bar] • • •
AN Electric On/Off w/Pressure Comp. (NO, 12VDC) Left • • • • •
CN Electric On/Off w/Pressure Comp. (NO, 24VDC) Left • • • • •
AR Electric On/Off w/Pressure Comp. (NC, 12VDC) Left • • • • •
CR Electric On/Off w/Pressure Comp. (NC, 24VDC) Left • • • • •
AF Electric On/Off w/Pressure Comp. (NO, 12VDC) Right • • • • •
AT Electric On/Off w/Pressure Comp. (NO, 24VDC) Right • • • • •
AG Electric On/Off w/Pressure Comp. (NC, 12VDC) Right • • • • •
AY Electric On/Off w/Pressure Comp. (NC, 24VDC) Right • • • • •
BN* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Left • • •
DN* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Left • • •
BR* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Left • • •
DR* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Left • • •
BF* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Right • • •
DF* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Right • • •
BE* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Right • • •
BG* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Right • • •
AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Left • • • • •
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Left • • • • •
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Left • • • • •
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Left • • • • •
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Right • • • • •
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Right • • • • •
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Right • • • • •
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Right • • • • •
BX* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Left • • •
DL* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Left • • •
BH* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Left • • •
BL* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Left • • •
BW* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Right • • •
DK* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Right • • •
BM* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Right • • •
BK* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Right • • •
FA* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Right • • •
FB* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Left • • • • •
FE* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 24VDC), Left • • • • •
Left - E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial

Right - E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
* Not available on 65cc and 75cc pumps
520L0519 • Rev GT • July 2013 61
Frame J

D PC setting (2 digit code, 10 bar increments) J Frame

10–26 100 to 260 bar [1450 to 3771 psi] • • • • •
27-28 270 to 280 bar [3916 to 4061 psi] • • •
29-31 290-310 bar [4206 to 4496 psi] • • •

10-40 10 to 40 bar [175 to 580 psi] • • • • •
NN Not applicable (pressure compensated only • • • • •
controls)
F Not used
NN Not applicable • • • • •

N None (standard) • • • • •
E 0.8 mm diameter • • • • •
F 1.0 mm diameter • • • • •
H Gain Orifice
3 1.0 mm diameter • • • • •
J Input Shaft
S1 14 tooth 12/24 pitch
T0 1.25 Inch Taper
62 520L0519 • Rev GT • July 2013

Frame J


None Axial O-Ring Boss O-Ring Boss Inlet - SAE O-Ring boss port (1.875 inch threads) NH
None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) N9
None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) NZ
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads), w/ Disp. Limiter
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) NE
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) NX
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) NV
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads), w/ Disp. Limiter,
Large servo bore
Running Cover Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) RE
Running Cover Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) RF
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) TE
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) TY
with integral SAE “A” Aux. pad (0.375 inch threads)
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) TF
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 threads) TZ
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) AE
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) AF
with displacement limiter
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) AY
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 threads) AX
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) BE
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) BV
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 threads) BX
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) VE
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) VF
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 threads) VX
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 threads) DX
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10 threads), Large servo bore
SAE-C, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) CE
SAE-C, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) CF
SAE-C, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 threads) CX
520L0519 • Rev GT • July 2013 63

Frame J


J Frame J Frame
S45B S51B S60B S65C S75C S45B S51B S60B S65C S75C
JC2AE* • • • • • JK4RF** • • • • •
JC2AY* • • • • • JK4TE* • • • • •
JC2BE* • • • • • JK4VE* • • • • •
JC2BF** • • • • • JS1AE* • • • • •
JC2CE* • • • • • JS1AF** • • • • •
JC2N9* • • • • • JS1AY* • • • • •
JC2NE* • • • • • JS1BE* • • • • •
JC2NH* • • • • • JS1BF** • • • • •
JC2NV** • • • • • JS1CE* • • • • •
JC2NZ* • • • • • JS1CF** • • • • •
JC2RE* • • • • • JS1DX* • • • • •
JC2RF** • • • • • JS1N9* • • • • •
JC2TE* • • • • • JS1NE* • • • • •
JC2TF** • • • • • JS1NH* • • • • •
JC2TY* • • • • • JS1NV** • • • • •
JC2VE* • • • • • JS1NX* • • • • •
JC3AE* • • • • • JS1NZ* • • • • •
JC3AF** • • • • • JS1RE* • • • • •
JC3AY* • • • • • JS1RF** • • • • •
JC3BE* • • • • • JS1TE* • • • • •
JC3BF** • • • • • JS1TF** • • • • •
JC3CE* • • • • • JS1VE* • • • • •
JC3N9* • • • • • JS1VF* • • • • •
JC3NE* • • • • • JT0AE* • • • • •
JC3NH* • • • • • JT0BE* • • • • •
JC3NV** • • • • • JT0BF* • • • • •
JC3NX* • • • • • JT0CE* • • • • •
JC3NZ* • • • • • JT0N9* • • • • •
JC3RE* • • • • • JT0NE* • • • • •
JC3RF** • • • • • JT0NH* • • • • •
JC3TE* • • • • • JT0NV** • • • • •
JC3TZ* • • • • • JT0NZ* • • • • •
JC3VE* • • • • • JT0RE* • • • • •
JK4AE* • • • • • JT0TE* • • • • •
JK4AF** • • • • • JT0VE* • • • • •
JK4BE* • • • • • JT0VF** • • • • •
JK4BF** • • • • •
JK4CE* • • • • •
JK4CF** • • • • •
JK4N9* • • • • •
JK4NE* • • • • •
JK4NH* • • • • •
JK4NV** • • • • •
JK4NZ* • • • • •
JK4RE* • • • • •
* NNN Displacement limiter options only ** FFF Displacement limiter options only
64 520L0519 • Rev GT • July 2013
Frame J

J Frame
K Shaft seal S45B S61B S60B S65C S75C
A Single (Viton) • • • • •

2 SAE-C Flange 4-bolt/SAE O-ring boss ports • • • • •
8 SAE-B Flange 2-bolt/SAE O-ring boss ports • • • • •
9 SAE-C Flange 2-bolt/SAE O-ring boss ports • • • • •
K Not used
N Not applicable • • • • •
NNN None • • • • •
FFF Adjustable, factory set at max angle • • • • •
M Special hardware
JJJ None • • • • •
N Special features
NNN None • • • • •
520L0519 • Rev GT • July 2013 65

Frame J
Performance J45B Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

150 100
35 120
125
80
Flow (US gal/min)

30 p si]
495 100
Flow (l/min)
100 r [4
25 0 ba psi]
31 770
Power (kW)
60 80
Power (hp)
[3
bar
75 20 260
15 60
50 40 psi]
r [2 030
10 14 0 ba 40
25 20
5
20
0 0
0 500 1000 1500 2000 2500 3000 3500 0 0
-1
Speed min (rpm) P104 206E 0 500 1000 1500 2000 2500 3000 3500
-1
Efficiency Noise
90
100
95
85
low
90 r - No F
310 ba
85 80
Efficiency (%)
Noise (DBA)
Overall Efficiency g Ran

ge w
80 eratin - Full Flo
ral Op 140 bar
75 Gene
75
70
70
65
60 65
55
50 60
500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
0

8
(psi gauge)
various displacements.
1.4 6
1.1
Operating outside of
1.0 0
(in Hg vac)

pump life. 0.9 3
0.8 6
0.7 9
0.6
2400 2600 2800 3000 3200 3400 3600
-1
66 520L0519 • Rev GT • July 2013

Frame J

175 100
i]
125
150 40 ps
4 95
80 a r [4 ]
0b psi
Flow (US gal/min)

125 31 37
70 100
b ar [
30
Flow (l/min)
260
Power (kW)
60
Power (hp)
100
75
75 20 si]
0 30 p
40 bar [2 50
140
50
10
25 20 25
0 0
0 500 1000 1500 2000 2500 3000 3500 0 0
-1 0 500 1000 1500 2000 2500 3000 3500
Speed min (rpm) P104 209E -1
Efficiency Noise
100 90
95
85
90 low
r - No F
85 310 ba
Efficiency (%)
Overall Efficiency 80
Noise (DBA)
80 ge w
ratin
g Ran - Full Flo
ra l Ope 140 bar
75 75 Gene
70
70
65
60
65
55
50 60
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm)

1.6
1.5
(psi gauge)
pressure and speed at

1.4 6
2
(in Hg vac)
acceptable limits reduces 0.9 3

pump life. 0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200 3400 3600
-1
520L0519 • Rev GT • July 2013 67

Frame J

200 120 160
50
175 5p
si] 140
100 [44
9
bar
Flow (US gal/min)

150 40 310 ps i]
120
[3 770
bar
Flow (l/min)
80 260
Power (kW)
Power (hp)
125 100
30
100 60 80
]
0 psi
75 20 a r [203 60
40 140 b
50 40
10
25 20
20
0 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
-1
Speed min (rpm) P104 212E Speed min (rpm)
-1
P104 211E
Efficiency Noise
100 90
95
90 85
low
r - No F
85 310 ba
80
Noise (DBA)
Efficiency (%)
Overall Efficiency
80 w
- Full Flo
75 e 140 bar
75 a ng
gR
70 tin
era
Op
70 e ral
65 G en
60
65
55
50 60
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 431E Input Speed (rpm) P108 432

1.6
1.5
(psi gauge)

1.4 6
2
(in Hg vac)

pump life. 0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200 3400
-1
68 520L0519 • Rev GT • July 2013

Frame J
Performance J65C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

175 45 100
40 120
150
]
80 psi
35 770
125 r [3 100
Flow (US gal/min)

a
0b
30 26 psi]
Flow (l/min)
5
304
Power (kW)
60 80
Power (hp)
[
100 bar
25 210
75 20 psi] 60
030
40 bar [2
140
15
50 40
10
20
25 20
5
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Speed min (rpm) P104 215E Speed min (rpm) -1
P104 214E
Efficiency Noise
100 90
95
85
90
low
Overall Efficiency r - No F
85 260 ba
Efficiency (%)
80
Noise (DBA)
80
75 75 e
ang w
gR - Full Flo
70 a tin 140 bar
O per
70
ne ral
65 Ge
60 65
55
50 60
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000

1.6
1.5
(psi gauge)

1.4 6
2
(in Hg vac)

pump life. 0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200
-1
520L0519 • Rev GT • July 2013 69

Frame J
Performance J75C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

200
50 100
si]
120
160 0p
80 77
40 a r [3
Flow (US gal/min)

0b 100
26 si]
5p
Flow (l/min)
304
120 b ar [
Power (kW)
30 60
Power (hp)
210 80
i]
03 0 ps
80 b ar [2 60
20 40 140
40
40 10 20
20
0 0
0 500 1000 1500 2000 2500 0 0
-1 0 500 1000 1500 2000 2500
Efficiency Noise
100 90
95
90 85
w
- Full Flo
Overall Efficiency 140 bar
85
Efficiency (%)
80
Noise (DBA)
80
Flow
260 bar - No
75 75
e
70 ng
Ra
70 g
65 a tin
er
Op
60 r al
65 ne
55 Ge
50 60
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500 3000

1.6
1.5
(psi gauge)

1.4 6
2
(in Hg vac)

pump life. 0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000 3200
-1
70 520L0519 • Rev GT • July 2013

Frame J
Pressure Compensated Schematic

Controls
Response/Recovery Times*
J45B 33 140 B
J51B 33 150
J60B 39 170 M1
J65C 45 140
J75C 45 150
PC Setting range L2
Model PC BC
J45B 100-280 bar 290-310 bar S L1 P104 220
[1450-4060 psi] [4205-4495 psi]
J51B 100-280 bar 290-310 bar Legend
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
S = Inlet
J65C 100-260 bar N/A L1, L2 = Case drain
[1450-3770 bar] M1* = System pressure gauge port
J75C 100-260 bar N/A * M1 port is available on axially ported endcaps
[1450-3770 bar] only
Remote Pressure Remote Pressure Compensated Controls Schematic

Compensated Controls X
Response/Recovery Times*
J45B 33 140 X
J51B 33 150
J60B 39 170
J65C 45 140 B
J75C 45 150
M1
PC Setting Range
Model RP BP
J45B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi]
S L1 P104 221
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
Legend
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J65C 100-260 bar N/A S = Inlet
[1450-3770 bar] L1, L2 = Case drain
J75C 100-260 bar N/A X = Remote PC port
* M1 port is available on axially ported endcaps
LS Setting range only
Model bar psi
All 10-40 145-580
520L0519 • Rev GT • July 2013 71

Frame J
Load sensing/Pressure Response/Recovery Times* Schematic

X
compensated Controls (msec) Response Recovery
J45B 33 140
J51B 33 150 X
J60B 39 170
J65B 45 140
J75B 45 150 B
M1
PC control setting range

Code LS BS
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] L2
J51B 100-280 bar 290-310 bar
S L1
[1450-4060 psi] [4205-4495 psi] P104 223
Legend
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J65C, 100-260 bar N/A S = Inlet
[1450-3770 bar] L1, L2 = Case drain
J75C 100-260 bar N/A X = LS signal port
* M1 port is available on axially ported endcaps
LS setting range only
Model bar psi
All 10-40 145–580
Load sensing Control Response/Recovery Times* Schematic

X
with Bleed Orifice/ (msec) Response Recovery
Pressure Compensated J45B 33 140
J51B 33 150 X
J60B 39 170
J65B 45 140
J75B 45 150 B
M1
PC control setting range
Code LB BB
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] L2
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] S L1 P104 222
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
Legend
J65C, 100-260 bar N/A B = Outlet
[1450-3770 bar] S = Inlet
J75C 100-260 bar N/A L1, L2 = Case drain
[1450-3770 bar] X = LS signal port
M1* = System pressure gauge port
LS setting range * M1 port is available on axially ported endcaps
Model bar psi only
All 10-40 145–580
72 520L0519 • Rev GT • July 2013

Frame J

1 2
P003 480

120
110
Operating Range
100
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
P108 415E

Voltage 12V 24V

Voltage 12V 24V
Hysteresis
Frame Hysteresis
J45B, J51B, J60B
J65C, J75C
520L0519 • Rev GT • July 2013 73

Frame J
(continued)
J45B 33 140
J51B 33 150 X
J60B 39 170
J65C 45 140
J75C 45 150 B
* Without servo control orifice M2
For fan-drive systems, and systems with

motors, select an LS setting no less L2
than15 bar to enhance system stability.
S L1 P108 670E
As the LS setting is reduced, the risk for
system instability may be increased. A Legend
20 bar LS setting is recommended as a B = Outlet
starting point for all new applications. S = Inlet
L1, L2 = Case drain
LS setting range X = Load Sense Port
Model bar psi
All 10 - 40 [145 - 580]
PC setting range
Frame AG, AR (12V) BE, BR (12V) AY, CR (24V) BG, DR (24V)
J45B
100-280 bar 290-310 bar 100-280 bar 290-310 bar
J51B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J60B
J65C 100-260 bar 100-260 bar
[1450-3770] psi Not Available [1450-3770] psi Not Available
J75C
74 520L0519 • Rev GT • July 2013

Frame J
(continued)
Response/Recovery times*
(msec) Response Recovery Schematic
J45B 33 140
J51B 33 150
X
J60B 39 170
J65C 45 140
J75C 45 150
B
* Without servo control orifice
M2

motors, select an LS setting no less
than15 bar to enhance system stability. L2
As the LS setting is reduced, the risk for S L1 P108 669E

system instability may be increased. A Legend
20 bar LS setting is recommended as a B = Outlet
starting point for all new applications. S = Inlet
L1, L2 = Case drain
Model bar psi
All 10 - 40 [145 - 580]
PC setting range
Frame AF, AN (12V) BF, BN (12V) AT, CN (24V) DF, DN (24V)
J45B
100-280 bar 290-310 bar 100-280 bar 290-310 bar
J51B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J60B
J65C 100-260 bar 100-260 bar
J75C
520L0519 • Rev GT • July 2013 75

Frame J
(continued)
J45B 33 425 33 325
J51B 33 455 33 325
J60B 39 515 39 395 B
J65C 45 425 45 325
M2
J75C 45 455 45 350
LS setting range
L2
Model bar psi
All 10 - 40 [145 - 580] S L1 P108 668E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Load Sense Port
PC setting range
Frame AH, AV (12V) BH, BM (12V) AK, AL (24V) BK, BL (24V)
J45B
100-280 bar 290-310 bar 100-280 bar 290-310 bar
J51B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J60B
J65C 100-260 bar 100-260 bar
J75C
applications.
Frames E, F, J Electric Proportional Control

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
76 520L0519 • Rev GT • July 2013

Frame J
Electric Controls Normally Open Electric Proportional with Pressure Compensation Controls
(continued)
J45B 33 425 33 325
J51B 33 455 33 325
J60B 39 515 39 395 B
J65C 45 425 45 325
M2
J75C 45 455 45 350
M2
LS setting range M4
L2
Model bar psi
All 10 - 40 [145 - 580] S L1 P108 667E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Load Sense Port
PC setting range
Frame AW, AX (12V) BW, BX (12V) CK, CL (24V) DK, DL (24V)
J45B
100-280 bar 290-310 bar 100-280 bar 290-310 bar
J51B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J60B
J65C 100-260 bar 100-260 bar
J75C
applications.

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
520L0519 • Rev GT • July 2013 77

Frame J
Input shafts

30° PRESSURE ANGLE
For use with SAE-B CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT
Ø18.63 MAX Ø21.72 ± 0.09

[0.733] [0.855 ±0.004]
15.2 ± 0.5
[0.6 ±0.02]
8± 0.8
[0.31 ±0.03]
33.3 ± 0.38
[1.31 ± 0.015]
COUPLING MUST NOT P104 224E
PROTRUDE BEYOND
THIS POINT

30° PRESSURE ANGLE
For use with SAE-B CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT
Ø21.96 MAX Ø25.27± 0.13

[0.864] [0.995 ±0.005]
22.36 ± 0.5
[0.88 ±0.02]
8± 0.8
[0.31 ±0.03]
38.0 ± 0.43
[1.50 ± 0.017]
P104 225E
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT
78 520L0519 • Rev GT • July 2013

Frame J
input shafts
(continued)
S1 14 tooth spline 800 [7080]
47.58 ± 0.43 14 TOOTH 12/24 PITCH
12/24 pitch [1.87 ± 0.017] 30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 29.634 [1.167] PITCH
COMPATIBLE WITH
ANSI B92.1-1970 CLASS 5
Ø25.5 MAX
ALSO MATES WITH
[1]
FLAT ROOT SIDE FIT
Ø31.14 ± 0.08
[1.226 ±0.003]
28 ± 0.5
[1.1 ±0.02]
COUPLING MUST NOT

PROTRUDE BETOND P104 226E
THIS POINT
8± 0.8
[0.31 ±0.03]
S5 14 tooth spline 800 [7080] 14 TOOTH 12/24 PITCH

12/24 pitch 30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 47.58 ± 0.43 29.634 [1.167] PITCH
[1.87 ± 0.017] FILLET ROOT SIDE FIT
COMPATIBLE WITH
19 Min. ANSI B92.1-1970 CLASS 5
[0.75] ALSO MATES WITH
FLAT ROOT SIDE FIT
7 ± 0.2
[0.28 ± 0.008]
0.3125-18 UN-2B
Ø31.14 ± 0.08
[1.226 ±0.003]
28 ± 0.5
[1.1 ±0.02]
Ø25.53 Max.
[1.01]
COUPLING MUST NOT

PROTRUDE BETOND
THIS POINT
8± 0.8
[0.316 ±0.031]
P108 656E
520L0519 • Rev GT • July 2013 79

Frame J
input shafts
(continued)

K4 Ø 31.75 mm [1.25 in] 655 [5797]
straight key 56
[2.2]
7.94 [0.313]
47.7±0.48 X 28.56 [1.125] LONG
[1.88]±0.019 SQUARE KEY
35.2 ± 0.13
[1.39 ±0.01]
Ø31.72 ± 0.025 27.9 max.

[1.249 ±0.001]
19 min.
3.8 max.
COUPLING MUST NOT

PROTRUDE BETOND 5/16-18 thd
THIS POINT Dia. 11.18
8± 0.8 P104 227E

[0.31 ±0.03]
TO Ø 31.75 mm [1.25 in] 734 [6495] 30.96±0.25

1:8 taper +0.8 [1.219]±0.01
42.92 -1.1
[1.69] +.03
-0.04
7.887 +0.025
-0
[0.3105] +0.001
-0
X Dia. 31.8 +0- 0.010
[1.25] +0 -0.25
WOODRUFF KEY
1.00-20 UNF-2A THD
Ø30.1625
22.4 ± 0.3 [1.19]
[0.88 ±0.01] GAUGE
GAUGE
125 TAPER PER METER

COMPATIBLE WITH SAE J501
31.8 [1.25] NOMINAL SHAFT DIAMETER
COUPLING MUST NOT

PROTRUDE BEYOND
THIS POINT
P104 228E
8± 0.8
[0.31 ±0.03]
80 520L0519 • Rev GT • July 2013

Frame J
Installation drawings Axial Ported Endcap
Ø50.8 [2]
OUTLET
SYSTEM PORT S
SYSTEM PORTS (INLET PORT)
(INLET PORT) 207 bar
ISO 11926-1 3000 PSI
SAE J1926/1 77.77 SPLIT FLANGE BOSS
1 7/8 -12 52.37 [3.062] PER ISO 6162
[2.062] SAE J518
(CODE 61)
Ø25.4 [1] with 1/2-13 UNC
SYSTEM PORT B OUTLET X 23 [0.906] MIN THREAD
(OUTLET PORT) SYSTEM PORT B
ISO 11926-1 (OUTLET PORT)
SAE J1926/1 345 bar
1 5/16 -12 5000 PSI
SPLIT FLANGE BOSS 26.19 42.88
PER ISO 6162 [1.031] [1.688]
44.5 36.2 44.5 36.2
SAE J518
[1.8] [1.43] [1.75] [1.43]
(CODE 61)
with 3/8-16 UNC
O-Ring Boss Ports X 18.61 [0.732] MIN THREAD Split Flange Ports P104 437E

APPROXIMATE
262.3 CENTER OF 0.9
[10.33] GRAVITY [0.04]
11.2
246.3 [0.4]
[9.7]
BOTH SIDES
LS SIGNAL PORT X
ISO 11926-1
SAE J1926/1
7/16 -20
28.9 83.4
[1.14] [3.28]
BOTH
SIDES
146
47 [5.75]
77.2
73.2 [1.85] 73 [3.04]
[2.88] [2.87]
82.1
SYSTEM PRESSURE [3.2]
Ø14.4
GAUGE PORT M1 [0.567]
ISO 11926-1 CASE DRAIN PORT L1
SAE J1926/1 ISO 11926-1 2X
9/16 -18 SAE J1976/1
7/8 -14
LS STANDBY
113.6
PRESSURE 92.7
[4.5]
ADJUSTMENT [3.65]
APPROXIMATE
CENTER OF 15 PC PRESSURE LS SIGNAL
GRAVITY [0.59] ADJUSTMENT PORT X
R1 MAX
[0.04]
96.7
CASE DRAIN 82.4 [3.81]
PORT L1 [3.24]
SPOTFACE
DEPTH
Ø101.58 ± 0.025
[3.999 ±0.001]
53.3
CASE DRAIN 77.5 [2.1]
PORT L2 [3.05] LS SIGNAL
SPOTFACE PORT X
DEPTH ALTERNATE
Third-angle 9.4 P106 172E

projection [0.37]
mm [in] 198.8
[7.83]
520L0519 • Rev GT • July 2013 81

Frame J

(continued) 239.8
[9.44]
LS SIGNAL PORT X
200.4
LS STANDBY [7.89]
PRESSURE
ADJUSTMENT LS SIGNAL PORT X
ALTERNATE
PC PRESSURE
ADJUSTMENT
CASE DRAIN
PORT L1 82.4
SPOTFACE [3.24]
DEPTH
52.37
[2.062]
CASE DRAIN
PORT L2 77.5
SPOTFACE [3.05]
DEPTH
Ø50.8 [2]
INLET Ø25.4 [1]
SYSTEM PORT B 26.19
SYSTEM PORT S [1.031]
(INLET PORT) (OUTLET PORT)
207 BAR [3000 PSI} 345 BAR [5000 PSI] SPLIT FLANGE
194.6
SPLIT FLANGE PER ISO 6162
[7.66] SAE J518 (CODE 61)
PER ISO 6162
SAE J518 with 3/8-16 UNC X 22 [0.866]
(CODE 61) MINIMUM THREAD DEPTH
with 1/2-13 UNC 188.84
X 27 [1.063] MIN THREAD DEPTH [7.43] P108 438E
* Interference with internal components will occur

if fitting depth in port X is greater than 11.8 mm [0.465 in]
99.4
[3.9]
44.9
* LS SIGNAL PORT X [1.77]
SAE J1926/1 BOTH
0.4375-20 SIDES
116.5 BOTH
[4.59] SIDES
132
[5.2]

PORT B PORT S PORT S PORT B
OUTLET INLET INLET OUTLET
84 76.2
76.2 84 [3.31] [3]
[3] [3.31]
Left Hand Rotation (CCW) Right Hand Rotation (CW) P108 438E
82 520L0519 • Rev GT • July 2013

Frame J

(continued)
APPROXIMATE
CENTER OF
GRAVITY 3.2
[0.1]
10.4
[0.4]
47
[1.85] 146
[5.75]
77.2
73 [3.04]
[2.87]
82.1
[3.23]
CASE DRAIN PORT L1
PER ISO 11976-1
SAE J 1976/1 Ø14.4
7/8-14 [0.567]
2X
239.8
[9.44]
LS SIGNAL PORT X
APPROXIMATE
200.4 CENTER OF
LS STANDBY [7.89] 128.8 GRAVITY
PRESSURE [5.1]
ADJUSTMENT LS SIGNAL PORT X
ALTERNATE 15
PC PRESSURE [0.59]
ADJUSTMENT
R1 MAX
[0.04]
CASE DRAIN 96.7

PORT L1 82.4 [3.8]
SPOTFACE [3.24]
DEPTH
Ø101.58 ± 0.025 52.37
[3.999 ±0.001] [2.062]
CASE DRAIN
PORT L2 77.5
SPOTFACE [3.05]
DEPTH
Ø50.8 [2]
INLET Ø25.4 [1]
SYSTEM PORT B 26.19
SYSTEM PORT S 9.4 [1.031]
(INLET PORT) [0.37] (OUTLET PORT)
207 BAR [3000 PSI} 345 BAR [5000 PSI] SPLIT FLANGE
194.6 PER ISO 6162
SPLIT FLANGE [7.66] SAE J518 (CODE 61)
PER ISO 6162
with 3/8-16 UNC X 22 [0.866]
SAE J518 242.4
(CODE 61) MINIMUM THREAD DEPTH
[9.54]
with 1/2-13 UNC 188.84
[7.43] P106 173E
X 27 [1.063] MIN THREAD DEPTH
520L0519 • Rev GT • July 2013 83

Frame J
Installation drawings Front Mounting Flange

(continued)
Ø14.4
[0.567]
X4
57.25
[2.25]
2X 114.5
[4.51]
2X
SAE-C 4 Bolt
Ø17.5
[0.69]
2X
90.5
[3.56]
181
[7.13]
SAE-C 2 Bolt
146
[5.75]
77.2
73 [3.04]
[2.87]
Ø14.4
[0.567]
2X
SAE-B 2 Bolt P108 440E
Third-angle
projection
mm [in]
84 520L0519 • Rev GT • July 2013

Frame J
Auxiliary mounting pads SAE-A auxiliary mounting pad (integrated)

Dimensions
REF 82.22 [3.23] I.D. x
3.1 2.62 [0.103] CROSS SECTION
[0.12] P/N 5000373 240.1
Ø88.62 [9.45]
APPROXIMATE
CENTER OF [3.49] 128.5
GRAVITY [5.1]
MOUNTING
FLANGE
APPROXIMATE
10.4 CENTER OF
[0.41] GRAVITY
R1.3 MAX
Ø82.6 +0.08
-0
3/8 -16 UNC-2B THD. [3.25 +0.003

-0 ]
17.8 [0.70] MIN
53.2 FULL THD. DEPTH 8.1
[2.09] 2X [0.32] A COUPLING-SAE A P108 487E
106.4 SPLINE:
[4.19] M10 x 1.5-6H THD. Coupling 11.1±0.6 9 TOOTH
19 [0.75] MIN. 16/32 PITCH
FULL THD. DEPTH clearance [0.44]±0.5
30° PRESSURE ANGLE
2X 14.288 [0.5625] PITCH DIA
Shaft 35.1±0.6 PER ANSI B92.1-1970 CLASS 6
clearance [1.38]±0.024 T COUPLING-SAE A
SPLINE:
Specifications 11 TOOTH
16/32 PITCH
Coupling 9-tooth 11-tooth 30° PRESSURE ANGLE
17.463 [0.6875] PITCH DIA
Spline minimum 13.5 mm [0.53 in] 15 mm [0.59 in] FILLET ROOT SIDE FIT
engagement
SAE-A auxiliary mounting pad (non-integral)

Dimensions
264.43
[10.41]
3 23 137.1
[0.12] APPROXIMATE [0.91] [5.4]
CENTER OF
GRAVIT Y APPROXIMATE MOUNTING
CENTER OF FLANGE
GRAVIT Y
3/8 -16 UNC-2B THD

17.8 [0.70] MIN
FULL THD DEPTH
2X
9.8
[0.39] R1.2 MAX
Ø82.6 +0.08
-0
Ø88.62 [3.25 +0.003

-0 ]
[3.49]
1.95
53.2 [0.08] P104 230E
[2.09] O-RING SEAL REQUIRED
REF 82.22 [3.23] I.D x 8.1
106.4 2.62 [0.103] CROSS SECTION [0.32] A COUPLING-SAE A
[4.19] SPLINE:
P/N 5000373
59.4 9 TOOTH
[2.34] 16/32 PITCH
30° PRESSURE ANGLE
Specifications 14.288 [0.5625] PITCH DIA
Coupling 9-tooth 11-tooth PER ANSI B92.1-1970 CLASS 6
T COUPLING-SAE A
Spline minimum 13.5 mm [0.53 in] 15 mm [0.59 in] SPLINE:
engagement 11 TOOTH
16/32 PITCH
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in] 30° PRESSURE ANGLE
17.463 [0.6875] PITCH DIA
520L0519 • Rev GT • July 2013 85

Frame J

Dimensions 260.05
3.1
[0.122] [10.24]
APPROXIMATE 136.1
1/2 -13UNC-2B THD CENTER OF 22 [5.4]
19.7 [0.76] MIN GRAVIT Y [0.87]
THD DEPTH MOUNTING
2X APPROXIMATE FLANGE
CENTER OF
GRAVIT Y
Ø105.64
[4.159]
9.8
[0.39] R2.0 MAX
[0.08]
Ø101.65 +0.08
-0
[4.002 +.003
-0 ]
73 O-RING SEAL REQUIRED B COUPLING-SAE B P104 231E

[2.87] REF 94.97 [3.739] I.D X SPLINE:
1.78 [0.070] CROSS SECTION 13 TOOTH
146 P/N 9004104-0440 16/32 PITCH
[5.75] 1.3 30° PRESSURE ANGLE
[0.05] 20.638 [0.8125] PITCH DIA
Specifications 11 ± 0.12 PER ANSI B92.1-1970 CLASS 6
[0.433 ±0.005]
Coupling 13-tooth 15-tooth V COUPLING-SAE B-B
SPLINE:
Spline minimum 14.2 mm [0.56 in] 18.9 mm [0.74 in] 55 15 TOOTH
[2.17] 16/32 PITCH
engagement 30° PRESSURE ANGLE
MIN SHAFT 23.813 [0.9375] PITCH DIA
Maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in] CLEARANCE FILLET ROOT SIDE FIT
86 520L0519 • Rev GT • July 2013

Frame J
Auxiliary mounting pads SAE-C auxiliary mounting pad

(continued) Dimensions 263.05
2.9 [10.36]
APPROXIMATE 11.3 138.95
[0.114] CENTER OF [0.44] [5.5]
1/2 -13 UNC-2B THD GRAVIT Y
22.7 [0.89] MIN
THREAD DEPTH APPROXIMATE MOUNTING
4X CENTER OF FLANGE
GRAVIT Y
9.7
57.3 [0.38]
[2.26]
Ø127.03 +0.05
-0
114.6 [5.001+.002
-0 ]
[4.51]
Ø131.57
[5.18]
1.3
O-RING SEAL REQUIRED [0.05]
57.3 REF 120.37 [4.739] I.D. x C COUPLING-SAE C P104 232E
[2.26] 1.78 [0.070] CROSS SECTION 14 SPLINE:
P/N 9004100-0480 [0.55] 14 TOOTH
114.6 12/24 PITCH
[2.28] 29.633 [1.1667] PITCH DIA
MIN SHAFT PER ANSI B92.1-1970 CLASS 6
CLEARANCE
Specifications
Coupling 14-tooth
Spline minimum 18.3 mm [0.72 in]
engagement
Maximum torque 339 N•m [3000 lbf•in]
Running cover 250.56

[9.86]
MOUNTING
FLANGE
P104 233E
520L0519 • Rev GT • July 2013 87

Frame J
Installation drawings Radial Endcap Clockwise 287.3

99.4 60.92 [11.31]
(continued) [3.91] [2.4]
139.84
[5.51]
20°
P108 441E
Radial Endcap Counterclockwise 287.3

60.92 99.4 [11.31]
[2.4] [3.91]
139.84
[5.51]
20°
P106 191E
Axial Endcap Clockwise
269.0
83.4 76.9 [10.62]
[3.28] [3.03]
20°
141
141.0 [5.55]
[5.55]
P106 191E
Axial Endcap Counterclockwise

269.0
76.9 83.4 [10.62]
[3.03] [3.28]
20°
141.0
[5.55]
Third-angle
projection
mm [in] P106 191E
88 520L0519 • Rev GT • July 2013

Frame J
Displacement limiter
J Frame open circuit pumps are Displacement limiter cross-section
displacement.
Setting range
J45B 8.4 to 45 cm³ [0.51 to 2.75 in³]
J51B 13.7 to 51 cm³ [0.84 to 3.11 in³]
J60B 16.8 to 60 cm³ [1.03 to 3.66 in³]
J65B 25.4 to 65 cm³ [1.55 to 3.97 in³] P106 727E
J75B 28.4 to 75 cm³ [1.73 to 4.58 in³]

J45B 6.2 cm³/rev [0.38 in³/rev]
J51B 6.2 cm³/rev [0.38 in³/rev]
J60B 6.2 cm³/rev [0.38 in³/rev]
J65B 7.2 cm³/rev [0.44 in³/rev]
J75B 7.2 cm³/rev [0.44 in³/rev]
Displacement limiters are only available for endcap options V and W.
241.65
[9.5] 207.12
[8.2]
167.72
[6.6]
162.54
[6.4]
146.5
[5.8]
Third-angle
P106 728E projection
mm [in]
520L0519 • Rev GT • July 2013 89

Frame F
Design Series 45 Frame F pumps have a single servo piston design with a cradle-type swashplate
Frame F cross section
LS control
Servo piston Bias spring Slipper

Piston
Tapered roller
bearing
Valve Shaft seal

plate
Cylinder
block
spring
Input shaf t
Tapered
roller
bearing
Swashplate
Cylinder
block Bias piston Slipper retainer P104 341E
90 520L0519 • Rev GT • July 2013

Frame F
F Frame
Technical Specifications
Unit 074B 090C
Maximum Displacement cm³ [in³] 74 [4.52] 90 [5.49]
Working Input Minimum 500 500
Speed Continuous min -1 (rpm) 2400 2200
Maximum 2800 2600
Working Continuous 310 [4495] 260 [3770]
Pressure bar [psi]
Maximum 400 [5800] 350 [5075]
Flow at rated speed (theoretical) l/min 178 198
[US gal/min] [46.9] [52.3]
Input torque at maximum displacement N•m/bar 1.178 1.433
(theoretical) at 49° C [120°F] [lbf•in/1000 psi] [719.3] [874.8]
Mass moment of inertia of internal kg•m² 0.0063 0.0065
rotating components [slug•ft²] [0.00465] [0.00479]
kg [lb]
External Shaft External moment (Me) N•m [lbf•in] 300 [2655] 300 [2655]
Loads Thrust in (Tin), out (Tout) N [lbf ] 2900 [652] 2900 [652]
Mounting flange Vibratory (continuous) 3730 [33 100]
load moments N•m [lbf•in]
Shock (maximum) 13220 [117 100]
Order code
Code description
Code Description
S Rotation
P Displacement
C Control Type
F Not Used
G Choke Orifice
H Gain Orifice
M Special Hardware
N Special Features
F Frame
R Product 074B 090C
FR F Frame, variable displacement open circuit pump • •
S Rotation
L Left Hand (counterclockwise) • •
R Right Hand (clockwise) • •
R Displacement
074B 074 cm3/rev [4.52 in3/rev] •
090C 090 cm3/rev [5.49 in3/rev] •
520L0519 • Rev GT • July 2013 91

Frame F

C Control type
074B 090C
PC Pressure Compensator • •
BC* Pressure Compensator [>280 bar] •
RP Remote Pressure Compensator • •
BP* Remote Pressure Compensator [>280 bar] •
LS Load Sensing/Pressure Comp. • •
BS* Load Sensing/Pressure Comp. [>280 bar] •
LB Load Sensing/Pressure Comp. with internal bleed orifice • •
BB* Load Sensing/Pressure Comp. with internal bleed orifice [>280 bar] •
AN Electric On/Off w/Pressure Comp. (NO, 12VDC) Left • •
CN Electric On/Off w/Pressure Comp. (NO, 24VDC) Left • •
AR Electric On/Off w/Pressure Comp. (NC, 12VDC) Left • •
CR Electric On/Off w/Pressure Comp. (NC, 24VDC) Left • •
AF Electric On/Off w/Pressure Comp. (NO, 12VDC) Right • •
AT Electric On/Off w/Pressure Comp. (NO, 24VDC) Right • •
AG Electric On/Off w/Pressure Comp. (NC, 12VDC) Right • •
AY Electric On/Off w/Pressure Comp. (NC, 24VDC) Right • •
BN* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Left •
DN* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Left •
BR* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Left •
DR* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Left •
BF* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Right •
DF* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Right •
BE* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Right •
BG* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Right •
AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Left • •
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Left •
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Left • •
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Left • •
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Right • •
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Right • •
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Right • •
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Right • •
BX* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Left •
DL* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Left •
BH* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Left •
BL* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Left •
BW* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Right •
DK* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Right •
BM* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Right •
BK* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Right •
FA* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Right • •
FB* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Left • •
FE* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 24VDC), Left • •

* Not available on 90cc pumps
92 520L0519 • Rev GT • July 2013
Frame F

D PC setting (2 digit code, 10 bar increments) F Frame

074B 090C
10–26 100 to 260 bar [1450 to 3771 psi] • •
27-28 270 to 280 bar [3916 to 4061 psi] •
29-31 290-310 bar [4206 to 4496 psi] •

10-40 10 to 34 bar [145 to 508 psi] • •
NN Not applicable (pressure compensated only controls) • •
F Not used
NN Not applicable • •

N None (standard) • •
E 0.8 mm diameter • •
F 1.0 mm diameter • •
H Gain Orifice
3 1.0 mm diameter • •
520L0519 • Rev GT • July 2013 93

Frame F

J Input Shaft
S2 17 tooth, 12/24 pitch

None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) N4
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) N2
Running Cover Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) R2
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) A2
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) T2
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) B2
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) V2
SAE-C, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) C2
F Frame F Frame
074B 090C 074B 090C
K4A2 • • S2A2 • •
K4B2 • • S2B2 • •
K4C2 • • S2C2 • •
K4N2 • • S2N2 • •
K4N4 • • S2N4 • •
K4R2 • • S2R2 • •
K4T2 • • S2T2 • •
K4V2 • • S2V2 • •
S1A2 • •
S1B2 • •
S1C2 • •
S1N2 • •
S1N4 • •
S1R2 • •
S1T2 • •
S1V2 • •
94 520L0519 • Rev GT • July 2013

Frame F

F Frame
K Shaft seal 074B 090C
A Single (Viton) • •

1 SAE-C Flange 4-bolt/SAE O-ring boss ports • •
3 SAE-B Flange 2-bolt/SAE O-ring boss ports • •
K Not used
N Not applicable • •
NNN None (plugged) • •
AAA Adjustable, factory set at max angle • •
M Special hardware
NNN None • •
N Special features
NNN None • •
520L0519 • Rev GT • July 2013 95

Frame F
Performance F74B Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

200 100
50 i]
ps
70 120
r [37
ba
160 80 26
0
si ]
40 5p 100
Flow (US gal/min)

4
[30
bar
Flow (l/min)
210
Power (kW)
Power (hp)
120 60 80
30
psi]
030
b ar [2
140 60
80 20 40
40
40 10 20
20
0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
-1
P104 005E
Efficiency Noise
100
90
95
90 85
low
r - No F
85 310 ba
Efficiency (%)
Noise (DBA)
80
75 75
w
70 - Full Flo
e
ang
gR 140 bar
65 70 er atin
al Op
60 ner
Ge
65
55
50 60
0 500 1000 1500 2000 2500 500 1000 1500 2000 2500
0

1.6
(psi gauge)

1.1
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000
96 520L0519 • Rev GT • July 2013

Frame F
Performance F90C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

250 120
60 150
si]
100 98p
200 [36 125
50 ar
5b
Flow (US gal/min)

25
80
Flow (l/min)
psi]
Power (kW)
100
Power (hp)
150 40 [26
97
bar
60 186
30 75
psi]
100 798
bar [1
124
20 40 50
50
10 20 25
0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1 -1
Efficiency Noise
100 90
95
85
90
85
80
Efficiency (%)
Overall Efficiency
Flow
Noise (DBA)
80 260 bar - No
75 75
ge
g Ran
70 eratin
ral Op w
70 Gene - Full Flo
65 140 bar
60
65
55
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000

1.6
(psi gauge)

1.1
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
520L0519 • Rev GT • July 2013 97

Frame F
Hydraulic Controls Pressure Compensated Controls Schematic
Response/recovery times
F74B 35 120 B
F90C 35 135
M2
PC setting range
M4
Model PC BC
F74B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi] L1
S P107 788E
F90C 100-260 bar
N/A
[1450-3770 psi]
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
M4 = Servo pressure gauge port
Remote Pressure Compensated Controls Remote PC schematic

X
F74B 35 120
X
F90C 35 135
B
PC setting range
Model RP BP M2
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A M4
[1450-3770 psi]
L2
An LS Setting of 20 is required for this control
S L1 P107 789E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Remote PC port
98 520L0519 • Rev GT • July 2013

Frame F
Controls Load Sensing/Pressure Compensated Controls

(continued)
Response/recovery times* Schematic
(msec) Response Recovery X
F74B 35 135
F90C 45 135
X
B
PC setting range
Model bar psi M2
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A M4
[1450-3770 psi]
L2
S L1 P107 790E
LS setting range Legend

Model bar psi B = Outlet
All 10–30 145–435 S = Inlet
L1, L2 = Case drain
X = LS signal port
Load Sensing Control with Bleed Orifice/Pressure Compensated
Response/recovery times* Schematic

X
F74B 35 135
F90C 40 135 X
PC setting range B
Model LB BB
M2
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A
[1450-3770 psi]
L2
LS setting range
S L1 P107 791E
Model bar psi
All 10–34 145–508
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = LS signal port
520L0519 • Rev GT • July 2013 99

Frame F

Wedge Lock 1 Deutsch® W25 1 2
P003 480

120
110
Operating Range
100
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
P108 415E

Voltage 12V 24V

Voltage 12V 24V
Hysteresis
Frame Hysteresis
F74B
F90C
100 520L0519 • Rev GT • July 2013

Frame F
(continued) Schematic
(msec) Response Recovery X
F74B 35 120
F90C 35 135
* Without servo control orifice B
M2
For fan-drive systems,
and systems with motors,
select an LS setting no less LS setting range L2
than15 bar to enhance Model bar psi
S L1 P108 670E
system stability. As the LS All 10 - 40 [145 - 580]
setting is reduced, the risk Legend
for system instability may B = Outlet
be increased. A 20 bar LS S = Inlet
setting is recommended as L1, L2 = Case drain
a starting point for all new M2 = System pressure gauge port
applications. X = Load Sense Port
PC setting range
100-280 bar 290-310 bar 100-280 bar 290-310 bar
F74B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
100-260 bar 100-260 bar
F90C Not Available Not Available
[1450-3770] psi [1450-3770] psi
Normally Open Electric On/Off with Pressure Compensation Controls

Schematic
X
F74B 35 120
F90C 35 135
B
M2
For fan-drive systems,

L2
and systems with motors, LS setting range
select an LS setting no less Model bar psi S L1 P108 669E
than15 bar to enhance All 12 - 40 [174 - 580]

system stability. As the LS Legend
setting is reduced, the risk B = Outlet
for system instability may S = Inlet
be increased. A 20 bar LS L1, L2 = Case drain
setting is recommended as M2 = System pressure gauge port
a starting point for all new X = Load Sense Port
applications. PC setting range
100-280 bar 290-310 bar 100-280 bar 290-310 bar
F74B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
100-260 bar 100-260 bar
[1450-3770] psi [1450-3770] psi
520L0519 • Rev GT • July 2013 101

Frame F
(continued) Schematic
Response/Recovery times X
F74B 35 365 35 280
F90C 35 410 35 315 B
M2
LS setting range
Model bar psi
L2
All 10 - 40 [145 - 580]
S L1 P108 668E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Load Sense Port
PC setting range
100-280 bar 290-310 bar 100-280 bar 290-310 bar
F74B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
100-260 bar 100-260 bar
[1450-3770] psi [1450-3770] psi
applications.

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
102 520L0519 • Rev GT • July 2013

Frame F
(continued)
F74B 35 365 35 280
F90C 35 410 35 315
B
M2
LS setting range M2
Model bar psi
All 10 - 40 [145 - 580] M4
L2
S L1 P108 667E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Load Sense Port
PC setting range
100-280 bar 290-310 bar 100-280 bar 290-310 bar
F74B
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
100-260 bar 100-260 bar
[1450-3770] psi [1450-3770] psi
applications.

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
520L0519 • Rev GT • July 2013 103

Frame F
Input shafts
Shaft data
K4 Ø 31.75 mm [1.25 in] 734 [6495] MOUNTING
Straight keyed FLANGE
8 ± 0.8 7.938 +0.0

-0.05
[0.31 ± 0.03] [0.3125 +0.0
-0.0020 ]
SQ. KEY X 28.58 LG
[1.125 ±0.010]
35.19 ± 0.13 27.9 max.

[1.385 ±0.005]
19 min.
3.8 max.
Ø31.72 ± 0.02
[1.249 ± .001]
48 ± 0.6
[1.89 ±0.024]
5/16-18 thd
Dia. 11.18
COUPLING MUST NOT
PROTRUDE BEYOND
S1 14 tooth spline 800 [7080] MOUNTING

12/24 pitch FLANGE 14 TEETH 12/24 PITCH
(ANSI B92.1 1970 - Class 5) 8 ± 0.8 29.634 [1.167] PITCH Ø
[0.31 ± 0.03] 30° PRESSURE ANGLE
COMPATIBLE WITH
ANSI B92.1-1970
Ø25.52 MAX CLASS 5. ALSO MATES WITH
[1.005] FLAT ROOT SIDE FIT
Ø31.14 ± 0.08
[1.226 ± 0.003]
28 ± 0.15
[1.102± 0.006]
47.6 ± 0.06
[1.874 ± 0.024]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT
P104 349E
S2 17 tooth spline 1150 [10178] MOUNTING

12/24 pitch FLANGE 17 TEETH 12/24 PITCH
(ANSI B92.1 1970 - Class 5) 8 ± 0.8 35.983 [1.417] PITCH Ø
[0.31 ± 0.03] 30° PRESSURE ANGLE
COMPATIBLE WITH
ANSI B92.1-1970
30.75 MAX CLASS 6 ALSO MATES WITH
[1.211] FLAT ROOT SIDE FIT
Ø37.91 ± 0.09
[1.49 ± 0.0035]
39.91 ± 0.09
[1.571 ± 0.0035]
53.97 ± 0.6
[2.125 ± 0.24]
COUPLING MUST NOT
PROTRUDE BEYOND
1. See Input shaft torque ratings, page 31 for an explaination of maximum torque.
104 520L0519 • Rev GT • July 2013

Frame F
Third-angle
Installation drawings Axial Ported Endcap projection
49.7 10.3 mm [in]
[1.96] [0.41]
LS SIGNAL LS SIGNAL
PORT X PORT X
ALTERNATE
SERVO PRESSURE
GAUGE PORT M4 SYSTEM PORT S
SAE J1926/1 3/4-16 (INLET PORT)
2.00 in -3000 PSI
SPLIT FLANGE BOSS
PER SAE J518
SYSTEM PORT B (CODE 61)
(OUTLET PORT) with 1/2 13 UNC
1.00 in -5000 PSI x 27 [1.06] Min.
SPLIT FLANGE BOSS threads
PER SAE J518
(CODE 61)
with 3/8-16 UNC
x 22 [0.87] Min. Split Flange Ports
threads
45 40
[1.77] [1.57] P108 450E

PC PRESSURE LS STANDBY
ADJUSTMENT PRESSURE ADJUSTMENT
61.24
CASE DRAIN PORT L1 [2.41]
SAE J1926 7/8-14 Ø14.3
[0.56]
53
[2.09]
APPROXIMATE
CENTER OF
GRAVITY
114.5
[4.51]
CW CCW 57.25
[2.25]
256.355
[10.09]
57.25
[2.25]
165.14 114.5
LS SIGNAL PORT X [4.51] LS SIGNAL PORT X
[6.5]
SAE J1926 7/16-20 ALTERNATE
121.83 165.14 SAE J1926 7/16-20
[4.8] [6.5]
16.44
[0.65]
4X
158.7 143.2
[6.25] [5.64] 143.2
[5.64]
6.44
[0.25]
Ø126.975 ± 0.025
[4.999 ± 0.001]
91
103.54 [3.58]
[4.08] CASE DRAIN
PORT L1
12.7 89
[0.5] [3.5]
CASE DRAIN
227.74 SYSTEM PORT B AND S PORT L2
[8.97]
239.74
P104 347E
[9.44]
520L0519 • Rev GT • July 2013 105

Frame F

(continued)
SYSTEM PORT B
(OUTLET PORT)
1.00 in -5000 PSI
SPLIT FLANGE BOSS
PER SAE J518
(CODE 61)
with 3/8-16 UNC
x 22 [0.87] Min.
threads
103.54
SYSTEM PORT S [4.08]
(INLET PORT)
2.00 in -3000 PSI
SPLIT FLANGE BOSS
PER SAE J518 (CODE 61)
with 1/2-13 UNC
x 27 [1.06] Min.
215.74 212.74
[8.49] threads
[8.38]
P108 451E
49.7 49.7
[1.96] [1.96]
10.3 LS SIGNAL LS SIGNAL 10.3
[0.41] PORT X PORT X [0.41]
LS SIGNAL LS SIGNAL
PORT X PORT X
ALTERNATE ALTERNATE
SERVO PRESSURE
GAUGE PORT M4
SAE J1926/1 3/4-16

PORT S PORT B PORT B PORT S
INLET OUTLET OUTLET INLET
75 82
82 75 [2.95] [3.23]
[3.23] [2.95]
Right Hand Rotation (CW) Left Hand Rotation (CCW) P108 452E
106 520L0519 • Rev GT • July 2013

Frame F

(continued) LS STANDBY
PRESSURE ADJUSTMENT
PC PRESSURE
ADJUSTMENT
CASE DRAIN PORT L1

SAE J1926 7/8-14 61.24 Ø14.3
[2.41] [0.56]
53
[2.09]
114.5
[4.51]
57.25
CW CCW [2.25]
57.25
[2.25]
114.5
[4.51]
LS SIGNAL PORT X
ALTERNATE
165.14
SAE J1926 7/16-20
[6.5] SERVO PRESSURE
LS SIGNAL PORT X
165.14 GAGE PORT M4
SAE J1926 7/16-20 133.45
[6.5]
[5.25] SAE J1926 7/16-20
16.44
[0.65]
158.7 4X
[6.25]
R1 MAX
[0.04]
143.2
143.2 [5.64]
[5.64]
5.98
[0.24]
Ø126.975 ± 0.025
[4.999 ± 0.001]
91
[3.58]
103.54
[4.08]
89
12.7 [3.5]
212.74 [0.5]
CASE DRAIN 215.74
[8.38] PORT L2
256.04 [8.49]
[10.08]
SYSTEM PORT S PER SAE J518 (CODE 61)
SYSTEM PORT B PER SAE J518 (INLET PORT) with 1/2-13 UNC
(OUTLET PORT) (CODE 61) 2.00 in -3000 PSI x 27 [1.06] Min.
1.00 in -5000 PSI with 3/8-16 UNC SPLIT FLANGE BOSS threads P104 348E
SPLIT FLANGE BOSS x 22 [0.87] Min.
threads
520L0519 • Rev GT • July 2013 107

Frame F
Installation drawings Front Mounting Flange

(continued) LS STANDBY
PRESSURE ADJUSTMENT
PC PRESSURE
ADJUSTMENT
Ø14.3
[0.56]
APPROXIMATE
CENTER OF
GRAVITY
114.5
[4.51]
CW CCW 57.25
[2.25]
57.25
[2.25]
114.5
[4.51]
SAE-C 4 Bolt
73
146 [2.87]
[5.75]
Ø14.3
[0.56]
SAE-B 2 Bolt
P108 453E
108 520L0519 • Rev GT • July 2013

Frame F
Auxiliary mounting pads SAE-A auxiliary mounting pad

Dimensions
11 TOOTH SPLINE, 16/32 PITCH 278.07
17.463 [0.6875] PITCH Ø [10.95]
FILLET ROOT SIDE FIT 275.82
1.3 PER ANSI B92.1, CLASS 6 [10.86]
[0.05] (REAR FLANGE OPTION T)
9 TOOTH SPLINE, 16/32 PITCH
14.288 [0.5625] PITCH Ø 136.97
MOUNTING
FILLET ROOT SIDE FIT [5.39] FLANGE
PER ANSI B92.1, CLASS 6
(REAR FLANGE OPTION A)
APPROXIMATE 5.39
CENTER OF [0.21]
GRAVITY
Ø88.62 Ø82.6 +0.08
0
[3.49]
[3.252 +0.003
0 ]

REF 82.22 [3.23] I.D. X
2.62 [0.103] CROSS SECTION
P/N 5000373
1.9
0.375-16 UNC-2B THD [0.077]
53.2
17.8 [0.70] MIN THD APPROXIMATE
[2.094] 8.1 ± 0.7 CENTER OF
106.4 DEPTH 2X
[0.319 ± 0.028] GRAVITY
[4.19]
A 58.5
MIN COUPLING P104 342E
CLEARANCE [2.30]
Specifications
Spline minimum engagement 13.5 mm [0.53 in] 15 mm [0.59 in]
Dimension A 14.9 mm [0.59 in] 16.1 mm [0.63 in]

Dimensions 15 TOOTH SPLINE, 16/32 PITCH
23.813 [0.9375] PITCH Ø 275.82
FILLET ROOT SIDE FIT [10.86]
PER ANSI B92.1, CLASS 6 273.69
(REAR FLANGE OPTION V) [10.78]
174
[6.85]
13 TOOTH SPLINE, 16/32 PITCH
87 20.638 [0.8125] PITCH Ø 136.24
[3.425] FILLET ROOT SIDE FIT [5.36]
MOUNTING
PER ANSI B92.1, CLASS 6 FLANGE
(REAR FLANGE OPTION B)
APPROXIMATE
CENTER OF
GRAVITY 5.42
[0.21]
Ø105.6 Ø101.65 +0.08

0
[4.16]
[4.002+0.003
0 ]

REF 94.97 [3.739] I.D. X
P/N 9004104-0440
1.32 1.3
73 [0.05] 0.50-13 UNC-2B THD [0.051] APPROXIMATE
[2.87] 19.7 [0.76] CENTER OF
146 MIN THREAD 11±0.12
GRAVITY
[5.75] DEPTH 2X [0.433±0.005]
A
MIN COUPLING
CLEARANCE
54.1
[2.13]
Specifications P104 343E

Spline minimum engagement 14.2 mm [0.56 in] 18.9 mm [0.74 in]
Dimension A 20.7 mm [0.81 in] 12.7 mm [0.5 in]
520L0519 • Rev GT • July 2013 109

Frame F

(continued) Dimensions
276.69
[10.89]
146.5 14 TOOTH SPLINE, 12/24 PITCH
[5.77] 29.633 [1.1667] PITCH Ø 236.14
PER ANSI B92.1, CLASS 6 [9.3]
73.25 138.77
[2.88] (REAR FLANGE OPTION C) MOUNTING
[5.46]
FLANGE
APPROXIMATE
CENTER OF
GRAVITY
5.42
[0.21]
57.3 Ø131.57
[2.26] [5.18]
Ø127.03 +0.08
0
114.6
[4.51] [5.001+0.003
0 ]

REF 120.37 [4.739] I.D. X
P/N 9004100-0480 1.3
1.21 [0.051] APPROXIMATE
[0.05] 10.09 CENTER OF
57.3 GRAVITY
[2.26] [0.4]
114.6 0.50-13 UNC-2B THD MINIMUM
[4.51] 22.7 [0.89] COUPLING
MIN THD DEPTH 4X
CLEARANCE
Specifications 14 ± 0.13
[0.551 ± 0.005] 57.1 MINIMUM
Coupling 14-tooth [2.25] SHAFT CLEARANCE
P104 344E
Spline minimum engagement 18.3 mm [0.72 in]
Maximum torque 339 N•m [3000 lbf•in]
Running Cover
Dimensions
275.82
[10.86]
264.2
[10.4]
MOUNTING
FLANGE
P104 346E
110 520L0519 • Rev GT • July 2013

Frame F
Installation drawings Radial Endcap Clockwise

271
(continued) 97.117
[3.824]
[10.67]
166.57
[6.558]
P108 457E
Radial Endcap Counterclockwise

97.117 271
[3.824] [10.67]
166.57
[6.558]
P108 455E

270.33
97.117 [10.643]
[3.824]
166.57
[6.558]
P108 456E
97.1
[3.82] 271
[10.67]
166.57
[6.558]
Third-angle
projection
mm [in] P108 457E
520L0519 • Rev GT • July 2013 111

Frame F
Displacement limiter Series 45 F90C and F74B open circuit Displacement limiter cross-section
pumps are available with an optional
adjustable displacement limiter. This
adjustable stop limits the pump’s
maximum displacement.
Setting range
F90C 45.6 to 90 cm³ [2.78 to 5.49 in³]
F74B 34.1 to 74 cm³ [1.92 to 4.52 in³] P104 345

F90C 6.8 cm³/rev [0.41 in³/rev]
F74B 6.1 cm³/rev [0.37 in³/rev]
264.2
[10.4]
258.62
[10.18]
P108 469E
112 520L0519 • Rev GT • July 2013

Frame E
Design Series 45 Frame E pumps have a single servo piston design with a cradle-type swashplate
Frame E cross section

LS control
Lifting lug
Displacement piston guide
Adjustable Displacement piston

displacement
limiter Slipper retainer
Shaft seal
Valve plate
Cylinder
block Input shaft
Block
spring
Tapered
roller
bearing Tapered
roller
bearing
Swashplate
Slipper
Bias spring
Piston
Bias piston
Bias piston guide
P104 001E
520L0519 • Rev GT • July 2013 113

Frame E
Technical Specifications E Frame

Unit 100B 130B 147C
Maximum Displacement cm³ [in³] 100 [6.1] 130 [7.93] 147 [8.97]
Working Input Minimum 500 500 500
Speed Continuous min -1 (rpm) 2450 2200 2100
Maximum 2880 2600 2475
Working Continuous 310 [4495] 310 [4495] 260 [3770]
Pressure bar [psi]
Maximum 400 [5800] 400 [5800] 350 [5075]
Flow at rated speed (theoretical) l/min 245 286 309
[US gal/min] [64.7] [75.6] [81.5]
Input torque at maximum displacement N•m/bar 1.592 2.07 2.341
(theoretical) at 49° C [120°F] [lbf•in/1000 psi] [972] [1263.6] [1428.8]
Mass moment of inertia of internal kg•m² 0.0128 0.0128 0.0128
rotating components [slug•ft²] [0.00944] [0.00944] [0.00944]
kg [lb]
External Shaft External moment (Me) N•m [lbf•in] 455 [4027] 360 [3186] 396 [3505]
Loads Thrust in (Tin), out (Tout) N [lbf ] 2846 [640] 1735 [390] 2113 [475]
Mounting flange Vibratory (continuous) 1920 [17000]
load moments N•m [lbf•in]
Shock (maximum) 6779 [60000]
Order code
Code description
Code Description
S Rotation
P Displacement
C Control Type
F Not Used
G Choke Orifice
H Gain Orifice
M Special Hardware
N Special Features
E Frame
R Product 100B 130B 147C
ER E Frame, variable displacement open circuit pump • • •
S Rotation
L Left Hand (counterclockwise) • • •
R Right Hand (clockwise) • • •
P Displacement
100B 100 cm³/rev [6.10 in³/rev] •
130B 130 cm³/rev [7.93 in³/rev] •
147C 147 cm³/rev [8.97 in³/rev] •
114 520L0519 • Rev GT • July 2013

Frame E

C Control type
100B 130B 147C
PC Pressure Compensator • • •
BC* Pressure Compensator [>280 bar] • •
RP Remote Pressure Compensator • • •
BP* Remote Pressure Compensator [>280 bar] • •
LS Load Sensing/Pressure Comp. • • •
BS* Load Sensing/Pressure Comp. [>280 bar] • •
LB Load Sensing/Pressure Comp. with internal bleed orifice • • •
BB* Load Sensing/Pressure Comp. with internal bleed orifice [>280 bar] • •
AN Electric On/Off w/Pressure Comp. (NO, 12VDC) Left • • •
CN Electric On/Off w/Pressure Comp. (NO, 24VDC) Left • • •
AR Electric On/Off w/Pressure Comp. (NC, 12VDC) Left • • •
CR Electric On/Off w/Pressure Comp. (NC, 24VDC) Left • • •
AF Electric On/Off w/Pressure Comp. (NO, 12VDC) Right • • •
AT Electric On/Off w/Pressure Comp. (NO, 24VDC) Right • • •
AG Electric On/Off w/Pressure Comp. (NC, 12VDC) Right • • •
AY Electric On/Off w/Pressure Comp. (NC, 24VDC) Right • • •
BN* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Left • •
DN* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Left • •
BR* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Left • •
DR* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Left • •
BF* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Right • •
DF* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Right • •
BE* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Right • •
BG* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Right • •
AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Left • • •
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Left • •
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Left • • •
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Left • • •
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Right • • •
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Right • • •
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Right • • •
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Right • • •
BX* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Left • •
DL* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Left • •
BH* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Left • •
BL* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Left • •
BW* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Right • •
DK* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Right • •
BM* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Right • •
BK* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Right • •
FA* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Right • • •
FB* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Left • • •
FE* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 24VDC), Left • • •

* Not available on 147cc pumps
520L0519 • Rev GT • July 2013 115
Frame E

D PC setting (2 digit code, 10 bar increments) E Frame

100B 130B 147C
10–26 100 to 260 bar [1450 to 3771 psi] • • •
27-28 270 to 280 bar [3916 to 4061 psi] • •
29-31 290-310 bar [4206 to 4496 psi] • •

10-34 10 to 34 bar [145 to 508 psi] • • •
NN Not applicable (pressure compensated only controls) • • •
F Not used
NN Not applicable • • •

N None (standard) • • •
E 0.8 mm diameter • • •
F 1.0 mm diameter • • •
H Gain Orifice
3 1.0 mm diameter • • •
116 520L0519 • Rev GT • July 2013

Frame E

J Input Shaft

None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) NL
Outlet - Code 62 Split Flange Port 4 Bolt (1.25 inch port 0.5 inch threads)
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) NP
Running Cover Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) RP
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) TP
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) AP
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) BP
SAE-B, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) LP
SAE-BB, 13 teeth/with Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port M12 metric threads) U6
M12 thread Outlet - Code 62 Split Flange Port 4 Bolt (1.25 inch port M12 metric threads)
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) VP
SAE-C, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) CP
SAE-CC, 17 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2.5 inch port 0.5 inch threads) WP
J Input Shaft/Auxiliary Mount/Endcap Available Combinations
E Frame
E Frame 100B 130B 147C
100B 130B 147C S2BP • • •
K5AP • • • S2CP • • •
K5BP • • • S2NL • • •
K5CP • • • S2NP • • •
K5NL • • • S2RP • • •
K5NP • • • S2TP • • •
K5RP • • • S2VP • • •
K5VP • • • S2WP • • •
S1AP • • • S4AP • • •
S1BP • • • S4BP • • •
S1CP • • • S4CP • • •
S1LP • • • S4NL • • •
S1NL • • • S4NP • • •
S1NP • • • S4RP • • •
S1RP • • • S4U6 • • •
S1TP • • • S4TP • • •
S1VP • • • S4VP • • •
S2AP • • • S4WP • • •
520L0519 • Rev GT • July 2013 117

Frame E

E Frame
K Shaft seal 100B 130B 147C
A Single (Viton) • • •

1 SAE-C Flange 4-bolt/SAE O-ring boss ports • • •
K Not used
N Not applicable • • •
NNN None (plugged) • • •
AAA Adjustable, factory set at max angle • • •
M Special hardware
NNN None • • •
N Special features
NNN None • • •
118 520L0519 • Rev GT • July 2013

Frame E
Performance E100B Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

250 150 200
60
] 175
125 psi
200 [44
95
50 ar 150
Flow (US gal/min)

b
3 10
100
Flow (l/min)
Power (kW)
Power (hp)
150 40 i] 125
5 ps
[304
75 bar 100
30 210
100 si]
ar [2 030 p 75
50 140 b
20
50
50
10 25
25
0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
-1
P104 009E
Efficiency Noise
100 90
95
85
90
low
r - No F
85 310 ba
80
Efficiency (%)
Noise (DBA)
80 ge
Overall Efficiency Ran
ing
75 75 Op erat
eral w
Gen - Full Flo
70 140 bar
70
65
60
65
55
50 60
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500

1.6
(psi gauge)

1.1
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000 3200
520L0519 • Rev GT • July 2013 119

Frame E
Performance E130B Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

300 150 200
i]
ps
70 495
r [4 175
250 0b
a
120 31
60 150
Flow (US gal/min)

200 psi]
Flow (l/min)
50
Power (kW)
45 125
Power (hp)
90 30
bar [
210
150 40 100
0 psi]
[203
30 60 bar
140 75
100
20 50
50 30
10 25
0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
Efficiency Noise
100 90
95
90 85
low
r - No F
85 310 ba
Efficiency (%)
80
Noise (DBA)
nge
g Ra
75 75 pe ratin w
ral O - Full Flo
Gen
e 140 bar
70
70
65
60
65
55
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000

1.6
(psi gauge)

1.1
(in Hg vac)

0.9 3
pump life.
0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
120 520L0519 • Rev GT • July 2013

Frame E
Performance E147C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

350 90 150 200
i]
ps
7 70
300 80 a r [3 175
120 0b si]
26 5p
70 04 150
Flow (US gal/min)

250 [3
ar
0b
60 21
Flow (l/min)
Power (kW)
125
Power (hp)
200 90
50 psi]
030
0 ba
r [2 100
150 40 14
60 75
30
100
20 50
30
50
10 25
0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Speed min (rpm)
-1 P104 012E -1
Efficiency Noise
100 90
95
85
90
w
- Full Flo
85 140 bar
Efficiency (%)
Noise (DBA)
80
low
75 75 r - No F
210 ba
70
70 ng
e
65 Ra
g
in
60 r at
65 pe
55 lO
e ra
G en
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000

100% 90% 80%
The chart on the right 1.6
1.5
(psi gauge)

1.4 6
1.3 4
Greater speeds and lower
1.2
inlet pressures are possible 2
(in Hg vac)

pump life. 0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
-1
520L0519 • Rev GT • July 2013 121

Frame E
Hydraulic Controls Pressure Compensated Controls Schematic
E100B 45 175 B
E130B 55 175
M1
E147C 60 190
M2
M4
PC Setting range
Model PC BC L2
E100B 100-280 bar 290-310 bar S L1 P104 025

[1450-4060 psi] [4205-4495 psi]
E130B 100-280 bar 290-310 bar Legend
[1450-4060 psi] [4205-4495 psi]
B = Outlet
E147C 100-260 bar N/A
[1450-3770 psi]
S = Inlet
L1, L2 = Case drain
Remote Pressure Compensated Controls Schematic

X
E100B 45 175 X
E130B 55 175
E147C 60 190
B
M1
PC Setting range M2
Model RP BP
E100B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] M4
E130B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi]
E147C 100-260 bar N/A S L1 P104 022
[1450-3770 psi]
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Remote PC port
122 520L0519 • Rev GT • July 2013

Frame E
Load Sensing/Pressure Compensated Schematic

Hydraulic Controls X
(continued) Response/recovery times
(ms) Response Recovery X
E100B 45 200
E130B 50 200
E147C 60 200
B
PC Setting range M1
Model LS BS M2
E100B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
M4
E130B 100-280 bar 290-310 bar
L2
[1450-4060 psi] [4205-4495 psi]
E147C 100-260 bar N/A S L1 P104 024
[1450-3770 psi]
Legend
B = Outlet
LS setting range S = Inlet
Model bar psi L1, L2 = Case drain
All 10–30 145–435 M2 = System pressure gauge port
X = LS signal port
Load Sensing with Bleed Orifice/Pressure Compensated
Response/recovery times Schematic

(ms) Response Recovery X
E100B 45 200
E130B 50 200 X
E147C 60 200
PC Setting range B
Model LB BB
E100B 100-280 bar 290-310 bar M1
[1450-4060 psi] [4205-4495 psi] M2
E130B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
E147C 100-260 bar N/A M4
[1450-3770 psi] L2
S L1 P107 792E
LS setting range Legend

Model bar psi B = Outlet
All 10–30 145–435 S = Inlet
L1, L2 = Case drain
X = LS signal port
520L0519 • Rev GT • July 2013 123

Frame E

1 2
P003 480

120
110
Operating Range
100
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
P108 415E

Voltage 12V 24V

Voltage 12V 24V
Hysteresis
Frame Hysteresis
E100B, E130B
E147C
124 520L0519 • Rev GT • July 2013

Frame E
(continued)
E100B 45 175
E130B 55 175 X
E147C 60 190
B
M2
S L1 P108 670E
system instability may be increased. A
20 bar LS setting is recommended as a Legend
starting point for all new applications. B = Outlet
S = Inlet
L1, L2 = Case drain
Model bar psi
All 10 - 40 [145 - 580]
PC setting range
E100B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
E130B [1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
E147C 100-260 bar 100-260 bar
Not Available Not Available
[1450-3770] psi [1450-3770] psi
520L0519 • Rev GT • July 2013 125

Frame E
(continued)
E100B 45 175
E130B 55 175 X
E147C 60 190
B
M2
S L1 P108 669E
system instability may be increased. A
20 bar LS setting is recommended as a Legend
starting point for all new applications. B = Outlet
S = Inlet
L1, L2 = Case drain
Model bar psi
All 10 - 40 [145 - 580]
PC setting range
E100B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
E130B [1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
E147C 100-260 bar 100-260 bar
[1450-3770] psi [1450-3770] psi
126 520L0519 • Rev GT • July 2013

Frame E
(continued)
(msec) Response Recovery Response Recovery X
E100B 45 530 45 405

E130B 55 530 55 405
E147C 60 580 60 440
B
M2
LS setting range
Model bar psi
All 10 - 40 [145 - 580] L2
S L1 P108 668E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Load Sense Port
PC setting range
E100B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
E130B [1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
E147C 100-260 bar 100-260 bar
[1450-3770] psi [1450-3770] psi
applications.

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
520L0519 • Rev GT • July 2013 127

Frame E
(continued)
(msec) Response Recovery Response Recovery X
E100B 45 530 45 405

E130B 55 530 55 405
E147C 60 580 60 440
B
M2
LS setting range M2
Model bar psi
All 10 - 40 [145 - 580] M4
L2
S L1 P108 667E
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
X = Load Sense Port
PC setting range
E100B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
E130B [1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
E147C 100-260 bar 100-260 bar
[1450-3770] psi [1450-3770] psi
applications.

80
70
60
50
40
30
20
10
0
0 10 20 30 40 50
128 520L0519 • Rev GT • July 2013

Frame E
Input shafts
Shaft data
K5 Ø 38.08 mm [1.5 in] 1161 [10 270]
9.525 [0.375]
Straight keyed X 38.1 [1.5] LONG
SQUARE KEY
Ø38.075 ± 0.025
[1.5 ± 0.0009] 23.5 max.
16.5 min.
3.8 max.
Ø42.26 ±0.125
[1.664 ±0.005]
54.0 ± 0.63 Dia. 11.18

[2.13 ± 0.025] M8x1.25-6H thd
8 ± 0.8
[0.31 ± 0.03] COUPLING MUST NOT
PROTRUDE BEYOND
S1 14-tooth spline 800 [7080] 14 TOOTH

Ø48.0 ± 0.55 12/24 PITCH
12/24 pitch [1.89 ± 0.022] 29.634 [1.167] PITCH Ø
(ANSI B92.1 1970 - Class 5) FILLET ROOT SIDE FIT
Ø25.53 Max. CLASS 5 - ALSO MATES WITH
[1.01 ] FLAT ROOT SIDE FIT
Ø31.14 ± 0.08
[1.226 ± 0.003]
28 ± 0.5
[1.10 ± 0.020]
8 ± 0.8
[0.31 ± 0.03]
COUPLING MUST NOT
PROTRUDE BEYOND THIS POINT P104 038E
S2 17-tooth spline 1150 [10178] 17 TOOTH

30° PRESSURE ANGLE
(ANSI B92.1 1970 - Class 5) 35.983 [1.417] PITCH DIA
COMPATIBLE WITH
ANSI B92.1-1970
FLAT ROOT SIDE FIT
Ø30.75 [1.211] MAX Ø36.66 ± 0.08

[1.443 ± 0.003]
34 ± 0.15
[1.339 ± 0.006]
54.0 ± 0.55
[2.13 ± 0.022]
8 ± 0.8
[0.31 ± 0.03]
COUPLING MUST NOT
P104 036E PROTRUDE BEYOND
THIS POINT
520L0519 • Rev GT • July 2013 129

Frame E
Input shafts
(continued)
Shaft data
S4 13-tooth spline 1560 [13 807] 13 TOOTH
30° PRESSURE ANGLE
(ANSI B92.1 1970 - Class 5)
41.28 [1.625] PITCH DIA
COMPATIBLE WITH
ANSI B92.1-1970
FLAT ROOT SIDE FIT
Ø43.94 ± 0.08
Ø34.25 [1.348] MAX [1.73 ± 0.003]
42 ± 0.15
[1.654 ± 0.006]
67.0 ± 0.55
[2.64 ± 0.022]
8 ± 0.8
[0.31 ± 0.03]
COUPLING MUST NOT
PROTRUDE BEYOND
P104 035E THIS POINT
130 520L0519 • Rev GT • July 2013

Frame E
66.7
[2.626] Third-angle
Installation drawings Axial Ported Endcap 27.3
[1.075]
PORT X projection
ALTERNATE mm [in]
LS SIGNAL
PORT X
DISPLACEMENT
LIMITER PORT
PER
ISO 11926-1
SAE J1926/1
Ø63.5 3/4 - 16UNF - 2B Ø31.8
[2.50] [1.25]
INLET OUTLET
SYSTEM PORT ‘S’ SYSTEM PORT ‘B’
172 BAR [2500 PSI] 414 BAR [6000 PSI]
SPLIT FLANGE BOSS 88.9 66.68 SPLIT FLANGE BOSS
[3.50] [2.63] PER
PER
ISO 6162 ISO 6162
SAE J518 SAE J518
CODE 61 CODE 62
WITH 1/2 - 13UNC WITH 1/2 - 13UNC
X 30 [1.181] X 25 [0.984]
MIN THD MIN THD
SYSTEM PRESSURE
GAGE PORT ‘M2’ 31.75 P108 464E
PER [1.25]
ISO 11926 - 1 50 50
SAE J1926/1 [1.969] [1.969]
9/16 - 18UNF - 2B
Axial Ported Endcap Installation Dimensions PC PRESSURE

1.87 ADJUSTMENT
[0.074]
LS STANDBY
PRESSURE
CASE DRAIN ADJUSTMENT
98 PORT L1
[3.858] PER ISO 11926-1
SAE J1926/1
1 1/16-12UN-2B
5.2
52 [0.205] 114.5
[2.047] [4.508]
98
[3.858]
57.25
CW [2.254]
76
[2.992]
Ø14.3
[0.563]
4X
57.25
[2.254]
114.5
[4.508]
CASE DRAIN
302.7 MAX PORT L1
[11.92] SPOTFACE DEPTH ALTERNATE
LS SIGNAL LS SIGNAL
PORT X 282.315 111.9
[11.115] [4.406] PORT X
PER ISO 11926-1 191.1 PER ISO 11926-1
SAE J1926/1 191.1 [7.524] SAE J1926/1
7/16-20UNF-2B [7.524] 7/16-20UNF-2B
SERVO
PRESSURE
PORT M4
PER ISO 11926-1
SAE J1926/1
9/16-18UNF-2B 167.4
[6.591] 167.4
182.9 [6.591]
[7.201]
Ø126.975 ± 0.025
[4.999 ±0.001]
132
[5.197]
R1 MAX
[0.04]
CASE DRAIN
12.7 PORT L2
[0.5] SPOTFACE DEPTH
111.9 148.05
SYSTEM PORTS S AND B 19.09 [4.406]
[0.751] [5.829] APPROXIMATE
275 CENTER OF P106 176E
[10.827] 4X
GRAVITY
520L0519 • Rev GT • July 2013 131

Frame E

(continued)
Ø31.8
[1.25] Ø63.5
OUTLET 132
[2.50]
SYSTEM PORT ‘B’ [5.197] INLET
414 BAR [6000 PSI] SYSTEM PORT ‘S’
SPLIT FLANGE BOSS 172 BAR [2500 PSI]
PER SPLIT FLANGE BOSS
ISO 6162 PER ISO 6162
SAE J518 251
[9.882] SAE J518
CODE 62 251 CODE 61
WITH 1/2 - 13UNC [9.882] WITH 1/2 - 13UNC
X 25 [0.984] P108 465E
X 30 [1.181]
MIN THD MIN THD
66.7
[2.626]
27.3 100.5 100.5
[1.075] LS SIGNAL [3.957] [3.957]
PORT X
ALTERNATE SYSTEM SYSTEM
LS SIGNAL PORT S PORT B
PORT X SYSTEM PRESSURE
GAGE PORT ‘M2’
PER
ISO 11926 - 1
SAE J1926/1
9/16 - 18UNF - 2B
DISPLACEMENT
LIMITER PORT
PER ISO 11926-1
SAE J1926/1
3/4-16UNF-2B
DISPLACEMENT
LIMITER PORT
PER
ISO 11926-1
SAE J1926/1
3/4 - 16UNF - 2B
SYSTEM PRESSURE
GAGE PORT M2
PER ISO 11926-1
P108 466E
SAE J1926/1
9/16-18UNF-2B 27.3
[1.075]
100.5 100.5 ALTERNATE 66.7
[3.957] [3.957] LS SIGNAL [2.626]
PORT X LS SIGNAL
SYSTEM SYSTEM PORT X
PORT S PORT B
132 520L0519 • Rev GT • July 2013

Frame E
LS STANDBY
Installation drawings Radiall Ported Endcap Installation Dimensions PRESSURE
ADJUSTMENT
(continued) PC PRESSURE
ADJUSTMENT
2.02
[0.08]
CASE DRAIN
PORT L1
PER ISO 11926-1
SAE J1926/1
1 1/16-12UN-2B 4.86
[0.192] 114.5
[4.508]
52 CW 57.25
[2.047] [2.254]
76 Ø14.3
[2.992] [0.563]
4X
LS SIGNAL 304
PORT X [11.969] 57.25
PER ISO 11926-1 [2.254]
114.5 ALTERNATE
SAE J1926/1 302.7 MAX 111.9 LS SIGNAL
7/16-20UNF-2B [11.92] [4.508] PORT X
[4.406]
CASE DRAIN PER ISO 11926-1
191.1 PORT L1 191.1 SAE J1926/1
[7.524] SPOTFACE DEPTH [7.524] 7/16-20UNF-2B
SERVO
PRESSURE
PORT M4
PER ISO 11926-1
SAE J1926/1
9/16-18UNF-2B 167.4
182.9 [6.591] 167.4
[7.201] [6.591]
66.68
[2.63]
Ø126.975 ± 0.025
[4.999 ± 0.001]
Ø31.8
[1.25]
OUTLET 132 Ø63.5
[5.197] R1 MAX
SYSTEM PORT ‘B’ [0.04] [2.50]
414 BAR [6000 PSI] 12.7 INLET
SPLIT FLANGE BOSS [0.5] 156.79 SYSTEM PORT ‘S’
PER 111.9 [6.173] 172 BAR [2500 PSI]
19.09 [4.406]
ISO 6162 31.75 [0.751] 251 SPLIT FLANGE BOSS
SAE J518 [1.25] [9.882] PER ISO 6162
251 4X CASE DRAIN
CODE 62 [9.882] PORT L2 SAE J518
WITH 1/2 - 13UNC SPOTFACE DEPTH CODE 61
APPROXIMATE
X 25 [0.984] CENTER OF WITH 1/2 - 13UNC
MIN THD GRAVITY P106 178E X 30 [1.181]
MIN THD
Front Mounting Flange

PC PRESSURE
1.87 ADJUSTMENT
[0.074]
LS STANDBY
PRESSURE
ADJUSTMENT
5.2
[0.205] 114.5
[4.508]
57.25
CW [2.254]
Ø14.3
[0.563]
4X
57.25
[2.254]
114.5
[4.508]
P108 467E
520L0519 • Rev GT • July 2013 133

Frame E
Installation drawings Radial Endcap Clockwise

296.9
(continued) 114.450 [11.69]
[4.50]
190.8
[7.51]
P108 471E
Radial Endcap Counterclockwise
190.8
[7.51]
114.2
[4.50] 296.9 P108 472E
[11.69]

296.9
114.2 [11.69]
[4.50]
190.8
[7.51]
P108 473E
190.8
[7.51]
Third-angle 114.2
projection [4.50] 296.9 P108 474E
mm [in] [11.69]
134 520L0519 • Rev GT • July 2013

Frame E
Auxiliary mounting pads SAE-A auxiliary mounting pad 301.7

Dimensions [11.878]
9.06
[0.36]
MOUNTING
MIN COUPLING FLANGE
Ø10.4 ± 0.12 CLEARANCE
3/8-16 UNC-2B THD
18 [0.71] MIN
THD DEPTH
4X
Ø88.62 Ø82.6 +0.076

0
[3.489]
[3.252 +.003
0 ]
O-RING SEAL
REQUIRED
REFERENCE
82.22 [3.237] I.D.
P/N 5000373
53.2 COUPLING-SAE A:
[2.094] 1.956 SPLINE: 11 TOOTH
2X [0.077] 16/32 PITCH
106.4 30° PRESSURE ANGLE
[4.189] 8.1 ± 0.7 17.463 [0.6875] PITCH DIA
2X [0.319 ±0.028]
PER SAE B92.1-1970 CLASS 6
Specifications 43.261
[1.703] COUPLING-SAE A:
MIN SHAFT SPLINE: 9 TOOTH
Coupling 9-tooth 11-tooth CLEARANCE 16/32 PITCH P104 068E
30° PRESSURE ANGLE
Spline minimum 13.5 mm [0.53 in] 13.5 mm [0.53 in] 4.288 [0.5625] PITCH DIA
engagement PER SAE B92.1-1970 CLASS 6
328.2
SAE-B auxiliary mounting pad [12.921]
Dimensions 1.956
[0.077] MOUNTING
FLANGE
1/2 -13UNC-2B THD

26.25 [1.03] MIN
THD DEPTH
4X
Ø107.82
[4.245]
Ø101.65 +0.076
0
[4.002 +.003
0 ]
O-RING SEAL
REQUIRED
REFERENCE
101.27 [3.987] I.D. x
P/N 9004100-1550 P104 066E
73 A COUPLING-SAE B:
[2.874] MIN COUPLING SPLINE: 13 TOOTH
2X CLEARANCE 16/32 PITCH
146 30° PRESSURE ANGLE
[5.748] 20.638 [0.8125] PITCH DIA
2X FILLET ROOT SIDE FIT
B PER SAE B92.1-1970 CLASS 6
MIN SHAFT
CLEARANCE COUPLING-SAE B-B:
SPLINE: 15 TOOTH
Specifications 16/32 PITCH
30° PRESSURE ANGLE
Coupling 13 tooth 15 tooth 14 tooth 23.813 [0.9375] PITCH DIA
Spline Minimum Engagement 14.2 [0.559] 16.1 [0.634] 18.3 [0.720] PER SAE B92.1-1970 CLASS 6
L option (not SAE)
Maximum Torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in] 452 N•m [4000 lbf•in] COUPLING-SAE C:
SPLINE: 14 TOOTH
Dimension A 9.67 [0.38] 9.67 [0.38] 33.01 [1.30] 12/24 PITCH
30° PRESSURE ANGLE
Dimension B 69.46 [2.74] 69.46 [2.74] 57.96 [2.282] 29.633 [1.16665] PITCH DIA
520L0519 • Rev GT • July 2013 135

Frame E

328.2
(continued) Dimensions [12.921]
1/2 -13 UNC-2B THD
Ø12.7±0.12
26.25 [1.03] MIN MOUNTING
THD DEPTH 33.01 FLANGE
4X [1.30]
MINIMUM
COUPLING
CLEARANCE
114.6
[4.512] Ø127.05+0.076
0
[5.002 +.003
0 ]
Ø134.06
57.3 [5.278]
[2.256]
O-RING SEAL
REQUIRED
REFERENCE
126.67 [4.987] I.D. x
57.3
[2.256] 2.62 [0.103] CROSS SECTION
P/N 5000755
COUPLING-SAE C-C:
SPLINE:17 TOOTH
114.6 12/24 PITCH
[0.077]
35.992 [1.417] PITCH DIA
Specifications 57.96
[2.282] PER SAE B92.1-1970 CLASS 6
Coupling 14-tooth 17-tooth MIN SHAFT
CLEARANCE COUPLING-SAE C: P104 067E
Spline minimum 18.3 mm [0.72 in] 18.3 mm [0.72 in] SPLINE:14 TOOTH
12/24 PITCH
engagement 30° PRESSURE ANGLE
29.633 [1.1667] PITCH DIA
Maximum torque 452 N•m [4000 lbf•in] 452 N•m [4000 lbf•in] FILLET ROOT
136 520L0519 • Rev GT • July 2013

Frame E
Displacement Limiters E Frame open circuit pumps are Displacement limiter cross-section
displacement.
P104 003
Setting range
E100B 40 to 100 cm³ [2.44 to 6.1 in³]
E130B 70 to 130 cm³ [4.27 to 7.93 in³]
E147C 87 to 147 cm³ [5.31 to 8.97 in³]

E100B 8.4 cm³/rev [0.51 in³/rev]
E130B 8.4 cm³/rev [0.51 in³/rev]
E147C 8.4 cm³/rev [0.51 in³/rev]
304
[11.969]
302.7 max.
[11.92]
P108 470E
520L0519 • Rev GT • July 2013 137

Notes
138 520L0519 • Rev GT • July 2013

Notes
520L0519 • Rev GT • July 2013 139

Products we offer: Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
• Bent Axis Motors providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
• Closed Circuit Axial Piston Pumps
Building on our extensive applications expertise, we work closely
and Motors
with our customers to ensure exceptional performance for a broad
• Displays range of off-highway vehicles.
• Electrohydraulic Power Steering
We help OEMs around the world speed up system development,
• Electrohydraulics reduce costs and bring vehicles to market faster.
Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.
• Hydraulic Power Steering
• Integrated Systems
• Joysticks and Control Handles
Go to www.sauer-danfoss.com for further product information.
• Microcontrollers and Software
• Open Circuit Axial Piston Pumps
• Orbital Motors Wherever off-highway vehicles are at work, so is Sauer-Danfoss.
• PLUS+1™ GUIDE
We offer expert worldwide support for our customers, ensuring
• Proportional Valves the best possible solutions for outstanding performance. And with
an extensive network of Global Service Partners, we also provide
• Sensors
comprehensive global service for all of our components.
• Steering
• Transit Mixer Drives
Please contact the Sauer-Danfoss representative nearest you.
Local address:
Members of the Sauer-Danfoss Group:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Turolla
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618
Hydro-Gear Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD.

www.hydro-gear.com Postfach 2460, D-24531 Neumünster Shin-Osaka TERASAKI 3rd Bldg. 6F
Krokamp 35, D-24539 Neumünster, Germany 1-5-28 Nishimiyahara, Yodogawa-ku
Phone: +49 4321 871 0 Osaka 532-0004, Japan
Sauer-Danfoss-Daikin Fax: +49 4321 871 122 Phone: +81 6 6395 6066
Fax: +81 6 6395 8585
www.sauer-danfoss-daikin.com
520L0519 • Rev GT • July 2013

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Series 45

History of Revisions Table of Revisions

July 2013 various minor edits and corrections GT

© 2012 Sauer-Danfoss. All rights reserved.

2 520L0519 • Rev GT • July 2013

General information Overview............................................................................................................................................................ 5

Frames L and K Design...............................................................................................................................................................33

520L0519 • Rev GT • July 2013 3

Frame E Design............................................................................................................................................................ 109

4 520L0519 • Rev GT • July 2013

Design High Performance

520L0519 • Rev GT • July 2013 5

Benefits Reduced Installation Costs

Reduce Operating Costs

Increased Customer Satisfaction

Reduced Heat Load on Cooling System

Typical applications • Cranes • Paving Machines

6 520L0519 • Rev GT • July 2013

The Series 45 product Basic units

K/L Frame J Frame F Frame E Frame

General performance specifications for the series 45 pump family

520L0519 • Rev GT • July 2013 7

Pictorial circuit diagram

8 520L0519 • Rev GT • July 2013

Servo Control Orifice Servo Control Orifice Principle

Servo Control Orifice Backup Plug P108 666E

Servo Control Orifice Performance

200 Without Servo

Time P108 664E

520L0519 • Rev GT • July 2013 9

Servo Control Orifice Relative Servo Control Orifice Performance

to the smaller size until

Recovery〗(Damped)=〖Recovery〗(Specific Disp.Control) *Pacing Factor

Pacing Factors - Servo Control Orifice

10 520L0519 • Rev GT • July 2013

Pressure compensated Operation

Typical operating curve Simple closed-center circuit

Once the closed center valve is opened,

Pressure compensated system characteristics

Typical applications for pressure compensated systems

520L0519 • Rev GT • July 2013 11

Typical operating curve Closed center circuit with remote PC

Remote pressure compensated system characteristics

Typical applications for remote pressure compensated systems

12 520L0519 • Rev GT • July 2013

Load sensing controls Operation

Typical operating curve Load sensing circuit

LS control with bleed orifice

Load sensing system characteristics

520L0519 • Rev GT • July 2013 13

Electric Proportional PLUS+1 Compliance

Electric Proportional Control Principle

14 520L0519 • Rev GT • July 2013

Electric Proportional Electric Proportional Control Response/Recovery

Module “G” Options for Electric Proportional Controls

Electric Proportional Control Pressure vs. Flow Characteristic

Continuous Duty Operating Temperature

520L0519 • Rev GT • July 2013 15

Electric Proportional Electric Proportional Control Characteristic – Normally Closed

260 Bar PC, 20 Bar LS

210 Bar PC, 20 Bar LS

310 Bar PC, 10 Bar LS

Solenoid Data – Normally Closed