Safety Information Requiring Immediate Action: Code Oi217

CODE OI217
SAFETY INFORMATION
REQUIRING IMMEDIATE ACTION
Attention: HAULOTTE SUBSIDIARIES and CUSTOMERS
Subject: Modifications on the link part compensation function on some

machines from the HA32PX range
Model: HA32PX (HA100JRT)
___________________________________________________________________
Nature of the information:
In a constant effort to improve the quality of our machines, HAULOTTE continually

monitors technical improvements that enable us to develop our products with improved
safety and greater reliability. The target being that we always work to build confidence in
the relationships with our customers.
In this context, a technical analysis of a damaged compensation cylinder of the link part at
a customer has led Haulotte to launch an inspection campaign (SB111) in order to
prevent any risk on this component, and now, to propose a modification that facilitates the
operation of the concerned machines.
Ind. date Comments By Checked by

00 May. 15 Create S. JONDOT D. BETE
01
OI217 / Page 1 of 39
CODE OI217
SUMMARY
1. EXPLANATION OF THE TECHNICAL DETAILS .............................................................................................. 3

2. TIME FRAME FOR COMPLETION ............................................................................................................... 3
3. OPTIONS FOR THE INTERVENTION ............................................................................................................ 3
4. DISPOSAL OF THE REPLACED PARTS.......................................................................................................... 3
5. REIMBURSEMENT OF COSTS : ................................................................................................................... 4
6. WHO IS MY CONTACT? ............................................................................................................................. 4
7. FREQUENTLY ASKED QUESTIONS (FAQ) .................................................................................................... 4
8. SAFETY RULES ........................................................................................................................................... 5
9. DESCRIPTION OF THE INTERVENTION ....................................................................................................... 6
9.1. NECESSARY MATERIAL : ................................................................................................................................ 7
9.2. SKILLS ........................................................................................................................................................ 7
9.3. NECESSARY PARTS ........................................................................................................................................ 8
9.4. SECURING THE MACHINE:............................................................................................................................... 9
9.5. ESTIMATED WORKING TIME: ......................................................................................................................... 10
9.6. DESCRIPTION TO CHECK THE COMPENSATION CYLINDER:..................................................................................... 10
9.7. REPLACEMENT PROCEDURE OF THE LINK PART COMPENSATION CYLINDER: ............................................................. 14
9.8. CHECKING OF THE COMPENSATION CYLINDER VALVE BLOCK TYPE:......................................................................... 28
9.9. CHECKING AND INSTALLATION PROCEDURE OF THE SENSOR SQ14:....................................................................... 29
9.10. REPLACEMENT PROCEDURE OF THE ARM LIFTING CYLINDER VALVE: ................................................................... 34
10. COMPLEMENTARY OPERATIONS:........................................................................................................ 35
11. CHECKS/CONTROLS............................................................................................................................. 35
11.1. STATIC TEST (IF COMPENSATION CYLINDER AND/OR COMPENSATION CYLINDER VALVE BLOCK OR LIFTING CYLINDER VALVE
CHANGED) 35
11.2. DYNAMIC TEST :..................................................................................................................................... 36
12. LIST OF CONCERNED MACHINES..................................................................................................... 37
13. ANNEX: DOCUMENTS TO BE RETURNED ............................................................................................. 38

01
CODE OI217
1. EXPLANATION OF THE TECHNICAL DETAILS
A failure to respect the regular link part resetting instructions mentioned in the user manual of the
machine type HA32PX may cause some damage to the link part compensation cylinder under
certain conditions.
In parallel to the securing operation (SB111), Haulotte has developed an improvement which:
1- Avoids the compensation cylinder to be in maximum extended position (mechanical
stop) thanks to the installation of a new limit switch.
2- Reduces the link part resetting frequency by improving the arm lifting cylinder valve
block.
It is necessary to ensure that the link part compensation cylinder is not damaged before the
installation of this modification. If the cylinder is damaged, it must be replaced before any further
machine use.
2. TIME FRAME FOR COMPLETION
This operation process must be carried out without delay upon receipt of this information.
Note: In the case of the SB111 securing operation having not yet been done, this inspection must
be done immediately.
3. OPTIONS FOR THE INTERVENTION
As this operation requires certain competences and specific material, it must be done by Haulotte
technicians or certified technicians by Haulotte or a mixed team (1 Haulotte technician + 1
customer technician).
Upon receipt of this note, you must contact your HAULOTTE Services centre. The intervention,
to be made by a qualified technician, will be scheduled within the shortest delay.
CAUTION: In case the machine has been sold or destroyed, please send back as
quick as possible the document “Owner information Update Form” , by email, mail or fax, (
see sample in the letter sent with this note)
4. DISPOSAL OF THE REPLACED PARTS
All the parts which have been changed must be destroyed

01
CODE OI217
5. REIMBURSEMENT OF COSTS :
As the entire operation is to be managed by Haulotte, no other additional costs will be accepted.
In case of a mixed team (1 Haulotte technician + 1 customer technician), the customer can
request reimbursement of the costs associated with this support of the operation, pro-rata of the
job time. The total sum of labour hours to complete the entire operation cannot exceed the
planned time (see section 9.5.).
The reimbursement will be made by using the document «Improvement Completion Form »,
correctly and completely filled out for the concerned machines (Specify OI217). The section
« Warranty Claim» is used to define the nature of the costs.
This reimbursement includes labour hours only.

Of course this will take into account the rate labour cost previously agreed upon with your
Haulotte representative.
6. WHO IS MY CONTACT?
Whatever your question concerning the technical improvement may be, do not hesitate to contact
your HAULOTTE representative.
To remind you :
HAULOTTE Subsidiary’s name Address……………………………
Fax: ……………………….. Address……………………………
E-Mail: xxxxxxxxx@haulotte.com Address……………………………
7. FREQUENTLY ASKED QUESTIONS (FAQ)
 Why must we check the compensation cylinder of the link part if the control of SB111 had
been done ?
 For security reasons, it is necessary to re-check the compensation cylinder. Indeed, this
cylinder could have been damaged due to a non-compliance of the point concerning the
regular “link part resetting” mentioned in the user manual of the machine HA32PX. This
inspection must be carried out immediately.
 Do my technicians have the competency to complete this task?

 One Haulotte qualified technician or a technician with a certification for machine software
uploading and a certification “Diagnostic Level 2” for HA32 is required at least. Please get in
touch with your usual Haulotte contact for the eventual organization of a mixed team.

01
CODE OI217
8. SAFETY RULES
 The following safety rules are for information only and considered to be a minimum and not in
any case considered as limited.
 The technician should take all steps to protect himself or others against all risks of injury
related to this intervention.
 Check requirements for personal protective equipment and use them throughout the
operation, in particular protective eyewear, work gloves, safety footwear; helmet and safety
belt or Harness in cage (if the local regulation requires to use of a fall protection system)
 Rigorously respect the security/safety requirements within the procedure. They are identified
with the security/safety logo shown here.
 If machine is operated by engine power, the exhaust fumes of the engine contain harmful
products of combustion. Only start and run the engine in a well ventilated area. In a closed
room, you must use a suitable system to evacuate the exhaust gasses to the outside
 Pay attention to the risks of burns, as the hydraulic system works at high temperatures.
 The pressure in the hydraulic system is substantial. It can cause accidents. Relieve the
pressure before any intervention and never search for oil leaks by naked/bare hand.

01
CODE OI217
9. DESCRIPTION OF THE INTERVENTION
START
Check the link part compensation cylinder (refer to ch.

9.6.):
- Damaged cylinder body (interference) ?
- Unthight cylinder head ?
Inspection/Replacement of the link part compensation cylinder
NO
Compensation cylinder
OK (not damaged) ?
Put the machine "out of service" until YES

the cylinder will be changed
Check the link part compensation

cylinder hydraulic valve part number
Replace the link part compensation
(refer ch. 9.8.)
cylinder by the one part number
158P271370 mentioned in the
procedure (ref ch. 9.7.)
Info: Original link part compensation

NO cylinder valve : 2420211150
Compensation cylinder valve
part number = 2503004240 ?
Replace the link part compensation

YES
cylinder valve:
Install the valve 2503004240 as per
procedure (refer ch. 9.8.)
Check that the sensor SQ14 is fitted on

Installation of the sensor SQ14
the machine (refer ch. 9.9.)
NO
Sensor SQ14 is installed
?
Install the sensor SQ14 as per

YES
Check the arm lifting cylinder valve

Arm lifting cylinder valve replacement
Info: original arm lifting

Arm lifting cylinder valve NO cylinder valve: 2420211140
part number =
2503004330 ?
YES
Install the arm lifting cylinder valve
part number 2503004330 as per
Proceed with controls and test (refer

ch. 10.)
End

01
CODE OI217
9.1. Necessary Material :

To check the compensation cylinder:
 Articulating or telescopic aerial work platform (height approximately 10 meters)
 Personal protective equipment (safety harness…)
Without compensation cylinder replacement:

 Standard tools
 Safety glasses
 Weights for the static & dynamic tests (275kg & 300kg)
Specific equipment for the replacement of the compensation cylinder:

 Lifting device 5 tonnes for removing the boom
 Spreader beam 5 tonnes
 2 slings 4 meters 5 tonnes
 3 trestles 1 meters 5 tonnes
 Lifting device 1 tonne
 Sling 1,5 meters 1 tonne
 1 clamp for ILME plug ref. 2901004800
Specific equipment and documents for the installation of the sensor SQ14:
 Electronic level
 Plumb line
 Drill machine
 Drill bits Ø5mm and Ø10mm
 Tap Ø6mm
158P268580 (Ens.
 Exploded view of the arm telescope section/link part assembly: 158P268580 Bras intérieur HA32)_848189_159.pdf
158P276060a.PDF
 Wiring diagram of the sensor SQ14: 158P276060
 Software: STD: 2441308990 V1.24
USA: 2441309000 V1.17
AUS: 2441309010 V1.17
9.2. Skills
 The technician must be qualified for such intervention and for the used means.
 The technician must have:
o A certification for software loading
o A certification “Diagnostic Level 2” for HA32

01
CODE OI217
9.3. Necessary parts
After the checking, choose your necessary kit.
HAULOTTE
Description Quantity
reference
Kit n°1 4000274810 1 if necessary
(compensation cylinder)
Kit n°2 K2820308460 1 if necessary

(block for compensation cylinder)

(sensor SQ14)

(block for lifting cyliner)
Detail of kits, only for information:
Kit N°1 P/N 4000274810: Replacement of the link part compensation cylinder:
Description Haulotte part number Quantity

Compensation cylinder 158P271370 1
Female reduction fitting 2369191190 1
Hose 3/8” 2369073250 1
Male plug N1/N2 2901000530 2
Female insert 37 pins N1/N2 2901000510 2
Female pin N1/N2 2901000520 60
Female plug N1/N2 2901000500 2
Male insert 37 pins N1/N2 2901000600 2
Male pins N1/N2 2901000540 60
Gland N1/N2 2901000630 4
Male plug 220V 2901000590 1
Female insert 6 pins 220V 2901000570 1
Female pins 220V 2901000580 3
Female plug 220V 2901000560 1
Male insert 6 pins 220V 2901000600 1
Male pins 220V 2901000610 3
Gland 220V 2901000620 2
Male connector 2 pins Deutsch 2901013690 2
Female connector 2 pins Deutsch 2901013940 2
Male pins 2901008210 4
Female pins 2901008220 4
Male wedge lock 2901013700 2
Female wedge lock 2901013950 2
Plug bracket 4000244630 2
Kit n°2 P/N: K2820308460: Replacement of the compensation cylinder valve block:

Compensation cylinder valve 2503004240 1
Sticker for location 307P223210 1

01
CODE OI217
Kit n°3 P/N: 4000274860: Sensor SQ14 installation:

Gland DE9 2421602150 1
Cable 2x1mm² 2440311480 27 m
Case Ø12 2901000960 10,6 m
Limit switch 2440901490 1
Gland 13/7 2441613010 1
Male terminal 2440208070 1
Red terminal 2440305570 1
Red terminal 2440313090 1
Vis CHC M4x60x20 CL8.8ZB 2700100150 2
Lock nut H FR M4 cl 8 ZB 2349221480 2
Washer M4 ZB 2351112030 2
Screw H M6x20-20 CL8.8ZB 2331231330 2
Elastic washer W 6 ZB 2351201050 2
Washer M6 ZB 2351112050 2
Came 158P274350 1
Kit N°4 P/N: 4000274960: Replacement of the arm lifting cylinder block:

Arm lifting manifold 2503004330 1
9.4. Securing the machine:

 Position the machine on a stable flat ground and clear area. (Take care to avoid electric
power lines)
 Before any intervention , put the machine in stowed position ( boom, jib , and turret
aligned)
 Mark out the work area.
 The machine must remain switched off and the battery disconnected.
 The machine must be identified as “out of service”.
 Follow the safety instructions.

01
CODE OI217
9.5. Estimated working time:
Kit to change Kit n°1 Kit n°2 Kit n°3 Kit n°4
(compensation cylinder) (compensation cylinder block) (sensor SQ14) (lifting cylinder block)
Hours numbers
30 h 3h 4h 3h
for kits installed
9.6. Description to check the compensation cylinder:
9.6.1. Link part reset procedure:
 Lower the arm to its mechanical stop.

 Raise the boom by approx. 10°.
 Activate arm lowering again, then press the
black button on the side of the general
distribution block. (item 1 in the photo
below)
This action may cause the boom to move
down slightly.
 When the boom stops moving, release the
black button.
 Lower the boom completely
 The arm is now secured
9.6.2. Compensation cylinder inspection:
 Position the machine with the arm fully

raised and the boom horizontal position and
boom telescope retracted.

01
OI217 / Page 10 of 39
CODE OI217
 Use another machine to access the
compensation cylinder in order to inspect
both sides of the part as shown in the
photos.
Inspection
 Area to check Inspection Point 2
Point 1

01
OI217 / Page 11 of 39
CODE OI217
 Inspection point 1:
 Inspect the cylinder head at the rod end.

The cylinder cap must be firmly in position
(screwed closed) and there must be no
damage and no visible thread
 EXAMPLE of OK :
OK
 EXAMPLE FOR NOT OK :

The following drawing shows an example of
NOT OK
incorrect cylinder cap (Visible thread) Even if only one screw
thread is visible, this is
not acceptable.

01
OI217 / Page 12 of 39
CODE OI217
 Inspection point 2:
Inspect the arm structure and the

cylinder.
There should be no damage or evidence of
interference between the arm and the
cylinder.
If one of the two above inspection points is not acceptable, the link part compensation cylinder
must be replaced before any use of the machine. (Go to next step 9.7.)
If the 2 inspection points conforms, go directly to step 9.8 for the control of the compensation
cylinder valve block type.

01
OI217 / Page 13 of 39
CODE OI217
9.7. Replacement procedure of the link part compensation cylinder:
Securing the machine:

The machine must be on flat ground with extended axles and turret in the chassis axis.
9.7.1. Boom removal:
 Lift the jib up to the horizontal position and

the boom up to 5°.
 Extend the arm telescope section out using

the emergency pump in order to access to
the rod side shaft of the compensation
cylinder.

01
OI217 / Page 14 of 39
CODE OI217
Arm telescope extension procedure using the emergency pump:
 Disconnect and plug the outlet hose from

the emergency pump :
 Disconnect and plug the Telescope

extension hose (V1).
Install the female reduction fitting
P/N:2369191190 on fitting V1 on the
cylinder block
 Connect the hose P/N : 2369073250

supplied in the kit between the emergency
pump outlet fitting and hole V1 on the
telescope cylinder block.
 Operate the emergency pump switch in

order to extend the arm telescope section.
 Install a wood spacer on the arm and lower

the boom.
 Cut off the engine and disconnect the
battery.
Make sure there is no

interference between
boom and turret.

01
OI217 / Page 15 of 39
CODE OI217
 Identify, disconnect and plug all hoses from
both boom lifting cylinder blocks.
 Remove the boom lifting cylinders.
 Remove the hose guide, protections and Guide Protections

clamps. to remove

01
OI217 / Page 16 of 39
CODE OI217
On the boom side, identify and disconnect:
 Both N1 and N2 plugs.
 220V plug
 Cut both looms SQ9 (Boom retracted
position) and SQ13 (Broken chain
detection) inside the link part (Deutsch
connectors will be installed during the
reassembly)
 Hoses of the basket rotation cylinder
(identify & plug them) Clamps
 Hoses of the jib lifting cylinder (identify
& plug them).
N1
220V N2
SQ9/SQ13
Jib cylinder hoses
Rotation cylinder hoses
Note : If the machine has no ILME plug (all looms going from lower to upper controls), cut all
looms (N1/N2 and 220V) near the plug brackets (see section 9.7.4.) in order to install ILME
plugs on the boom side during the reassembly like on the above photo.
 Disconnect, identify and plug both hoses

from the boom extension cylinder and SQ3 bracket
remove sensors SQ3 and SQ8 brackets
from the link part.
SQ8 bracket

01
OI217 / Page 17 of 39
CODE OI217
 Identify, disconnect and plug both hoses
from the master compensation cylinder.
 Secure the boom using a spreader beam as

shown on the photo: 2 slings 4m 5tons 1 spreader beam 5
tons

01
OI217 / Page 18 of 39
CODE OI217
 Remove the pivot pins from the boom/link
part and master compensation cylinder
articulations.
Boom/link part pin
Master compensation
cylinder articulation
 Remove the boom and install on

trestles.

01
OI217 / Page 19 of 39
CODE OI217
9.7.2. Link part compensation cylinder removal:
Personal protection equipments are required during this operation.
Disconnect and plug the hoses from

compensation cylinder.
Remove the block from the cylinder.
Check the block part number:
 1 case: Block part number is
st
2503004240.
In this case, this block will be reinstalled
on the new cylinder.
 2 case: Block part number is
nd
2420211150.
In this case, the old block must be
scrapped and replaced by the one from
the kit N°2 P/N: K2820308460.
Mise en sécurité :
 Secure the compensation cylinder with a

lifting device. Lifting device 1 tonne + 1 sling
 Secure the link part with a crane. 1 meter 1 tonne
Crane (10 tonnes) to secure

the link part

01
OI217 / Page 20 of 39
CODE OI217
 Slightly lift the cylinder and remove the
link part/ compensation cylinder shaft.
 Lower down the link part on a trestle:
 Slightly lift the compensation cylinder

and install a wood spacer

01
OI217 / Page 21 of 39
CODE OI217
 Remove the rod side pin of the
Remove the lock shaft

plate
 Extract the cylinder out from the

telescope section using the crane.
 When the cylinder is extracted far

enough, secure the compensation
cylinder in order to remove it safely

01
OI217 / Page 22 of 39
CODE OI217
9.7.3. New cylinder installation:
 Extend the new cylinder out to

approximately 90cm and secure the
cylinder at 125cm far from the rod boss
as shown on the photo:
90cm
125cm
 Insert the new cylinder into the arm

section and install the rod end pivot pin.

01
OI217 / Page 23 of 39
CODE OI217
 Secure the cylinder using the lifting
device and the link part with the crane
and reinstall the body side shaft of the
 Lift the link part up using the crane and

check there is no interference between
compensation cylinder and arm
telescope section.
 Install the valve block P/N: 2503004240

(Old manifold removed during the step
9.7.2., or new block from the kit n°2
P/N: K2820308460) on the
 Remark: The 4 screws must be cross

tightened at 22 N.m and marked with
red paint.

01
OI217 / Page 24 of 39
CODE OI217
9.7.4. Reinstallation of the boom:
Remark:
For the machines that have no N1/N2 plugs, it is necessary to install 2 ILME plugs and 220V
plug on the boom side:
Installation procedure of the ILME plugs on N1 and N2 looms:
 Weld the plug brackets item 30 as

shown on the drawing on next page

01
OI217 / Page 25 of 39
CODE OI217
 Connect N1 and N2 plugs according to the wiring specification below :
N1 arm loom N1 boom loom
N2 arm loom N2 boom loom
 Connect the plug 220V:

01
OI217 / Page 26 of 39
CODE OI217
220V plug
 Connect both looms SQ9 and SQ13

(Cut during the disassembly) using 2
ways Deutsch connectors:
 Reconnect the battery
 Fill in the hydraulic tank.
 Adjust sensors SQ3 and SQ8

according to the procedure in the
training manual.
 Make several arm lifting/lowering cycles

in order to bleed the compensation
cylinder circuit.
 Wash the machine.
 Proceed to the checks/controls

following procedure (see section 11.).
Go to section 9.9.

01
OI217 / Page 27 of 39
CODE OI217
9.8. Checking of the compensation cylinder valve block type:
Check the compensation cylinder valve block part number:
1st case: Valve block P/N is 2503004240

In this case, go directly to step 9.9.
nd
2 case: Valve block P/N is 2420211150.
In this case, replace the block following the procedure below:
Compensation cylinder replacement procedure:

Machine must be stowed.
Press the manual link part reset button (Above the PVG
block) during 5 seconds in order to release the pressure
in the hydraulic circuit.
Protect the area against any hydraulic projection.
Disconnect the 3 hoses and plug them.
Slightly loosen the 4 screws until pressure releasing.
Remove the block and clean the area.
Install the new block P/N: 2503004240. The 4 screws must be cross tightened at 22 N.m and
marked with red paint.
Restart the machine and press the link part reset button and operate arm lowering from the lower
control box during 30 to 60 seconds in order to bleed the circuit.
Operate 2 arm lifting cycles and check the correct compensation functioning.
Wash the machine.
Proceed to the checks/controls following procedure (see section 11.).

01
OI217 / Page 28 of 39
CODE OI217
9.9. Checking and installation procedure of the sensor SQ14:
Check if the sensor SQ14 is installed on the machine (underneath the link part)
If the sensor SQ14 is not installed, refer to the following installation procedure.
9.9.1. Sensor SQ14 positioning
Drill 2 holes for the fixing screws as shown below:
Drilling information:

01
OI217 / Page 29 of 39
CODE OI217

01
OI217 / Page 30 of 39
CODE OI217
9.9.2. Cam positioning:
Use the plumb line and the electronic level

Procedure:
- Lift the arm up to 10°, drill and tap the arm telescope section in the axis of the articulation
shaft.
- Lift the arm up to 19°, drill and tap the arm telescope section in the axis of the articulation
shaft.
Drilling information:

01
OI217 / Page 31 of 39
CODE OI217
9.9.3. Sensor SQ14 mounting
Refer to the attached exploded view P/N:

158P268580.
9.9.4. Sensor SQ14 wiring:
Refer to the attached SQ14 wiring diagram P/N: 158P276060
Basket control box:

1. Connect 1 wire from 2x1mm² SQ14 loom to wire 242 (red terminal)
2. Crimp an AMP terminal P/N: 244028070 to 1 wire from 2x1mm² SQ14 loom and connect it in
port 29 of N1 plug.
Turret control box:

3. Locate the spare wire 29 from N1 loom in the turret control box, crimp a red terminal P/N:
2440305570 and connect it to the existing wire 611C in port 30.14.

01
OI217 / Page 32 of 39
CODE OI217
9.9.5. Adjustment procedure of sensor SQ14
Load the last software version if required:

STD : 2441308990 V1.24
USA : 2441309000 V1.17
AUS : 2441309010 V1.17
a. Sensor SQ7 adjustment (Arm in highest position limit switch):
- Reset the link part according to the procedure on step 9.6.1.
- Adjust the limit switch SQ7 so that it is operated (Changed to ON) at arm angle = 68° ±2°.
- Note the operate angle adjusted. (Angle A1)
b. Adjustment of hydraulic contactor (Inside of the turret):
- Adjust the hydraulic contactor so that it is operated at 1.5° after the operate angle of SQ7. We
consider the hydraulic contactor is operated from the moment when the arm telescope
extension is possible.
- Note the operate angle adjusted. (Angle A2 = A1 + 1.5°)
c. Adjustment of SQ14:
- Bypass the limit switch SQ14 by giving 12V in 611C and measure the total arm lifting angle.
- Note the angle measured. (Angle A3)
- Calculate the angle A4: A4 = (A3 + A2) / 2.
- Adjust the cam of the limit switch SQ14 so that it is operated (Changed to OFF) at the angle
A4.
- Operate 2 arm lifting and check if it stops at the angle A4.
Angle Angle A2 (deg) Angle A4 (deg) : SQ14

Angle A3 (deg)
Machine A1 (deg) Hydraulic cam Calcul (deg)
total angle st nd
serial SQ7 electric 1 check 2 check
number A1 + 1,5° = (A3 + A2)/2 (deg) (deg)
around 74,8°
68° +/- 2°) 69,5° +/- 2° (environ 72°)
Correspondence:
Cam fixing oblong hole
-2,5° ≈ 72° +2,5°

01
OI217 / Page 33 of 39
CODE OI217
9.10. Replacement procedure of the arm lifting cylinder valve:

The machine must be stowed and on a flat ground as shown on above photo.
 Press the push button used for resetting the

link part for about 5 seconds in order to
release the hydraulic circuit pressure (inside
the hoses).
 Switch off the machine and disconnect the

battery.
 Protect against any hydraulic oil projection,

by placing absorbent paper all around the
valve.
 Wearing of safety glasses is required for

this operation.
 Identify & disconnect the 3 hoses and plug

them.
 SLOWLY unscrew the 4 screws fixing the

valve until the pressure in the hydraulic
circuit is released.
 Remove the valve and clean the manifold

base.
 Install the new valve part number

2503004330.
 Remark: The 4 screws must be cross

tightened at 22 N.m and marked with red
paint.

01
OI217 / Page 34 of 39
CODE OI217
10. COMPLEMENTARY OPERATIONS:
 Reconnect the battery.
 Refill the hydraulic oil level as required.
 Restart the machine
 Manually operate the push button for resetting the link part and the arm lowering switch from
the turret controls for 30 to 60 seconds in order to bleed the compensation hydraulic circuit.
 Operate 2 full arm lifting and lowering cycles.
 Wash the machine.
 Proceed to the checks/controls following procedure (see section 11.).
11. CHECKS/CONTROLS
11.1. Static test (if compensation cylinder and/or compensation cylinder valve block
or lifting cylinder valve changed)
 Place a 300kg load in the basket (in the

centre).
 Lift the arm up to 5°
 Boom in horizontal position and
telescope completely extended.
 Jib on horizontal position as showed on
this picture :
 Measure the distance L1 as shown on

this picture (between turret and arm):
L1

01
OI217 / Page 35 of 39
CODE OI217
 Take the value of the "alpha" angle of
the compensation part with an electronic
level.
After 30min :
 Measure again the distance L1 and compare it with the original one. The difference must not
be more than 12 mm.
 Take again the value of the "alpha" angle of the compensation part with the electronic level
and check that the difference between the 2 angles must not be more than 1°.
 Write the results in the document « Improvement completion form » in annex.
11.2. Dynamic test :

 From the bottom control panel, try all movements (completely extended and retracted)
 Check the good operating of all movements with the load (275kg): no suspect noises…
 Write the results in the document « Improvement completion form » in annex.
Warning, these tests and inspections are mandatory before the putting back the machine in
service and are the responsibility of the customer and the technician who performed the
operation.
After the intervention, destroy the changed parts and complete the "Improvement Completion
form" found at the end of the document and forward to your Haulotte Service Centre.

01
OI217 / Page 36 of 39
CODE OI217
12. LIST OF CONCERNED MACHINES
Type de N° de série Type de N° de série Type de N° de série Type de N° de série

machine machine machine machine machine machine machine machine
/Machine /Serial /Machine /Serial /Machine /Serial /Machine /Serial
type number 78 type number type number type number
HA32PX AD107575 HA32PX AD108986 HA32PX AD109925 HA32PX AD111040
HA32PX AD108955 HA32PX AD109923 HA32PX AD111001
HA32PX AD108956 HA32PX AD109924

01
OI217 / Page 37 of 39
CODE OI217
13. ANNEX: Documents to be returned
IMPROVEMENT COMPLETION FORM (1/2)

Complete this form and send it by e-mail*, fax or post to:
*If the documents are scanned, name the file with OI number and machine serial number; ex: “OI217 AD107575”
HAULOTTE (subsidiary’s name) ……………….. Address ……………………...………
Fax: …………….. Address …………….………..………

E-Mail: xxxxxxxxx@haulotte.com Address ……………….…………..…
Information for product improvement OI 217 (To be completed by the technician who performed improvement)
 “L1”  “alpha” after

after 30 min 30 min OK (conform) ?
(< 12 mm) (< 1°)
Results for static test    yes   no
Results for dynamic test  yes   no
 
Compensation cylinder damaged ?  yes   no
Compensation cylinder changed (kit 1) ?  yes   no
Compensation cylinder valve changed (kit 2) ?  yes   no
SQ14 sensor added (kit 3) ?  yes   no
Lifting cylinder valve changed (kit 4) ?  yes   no
If SQ14 sensor added, write values (see section 9.9.5.c.)

Hydraulic sensor: Angle A2 (deg);
SQ7: Angle A1 (deg); (68° +/- 2°) SQ14 : Measure 1, angle A4 (deg) SQ14 : Measure 2, angle A4 (deg)
(A1+1.5°)
 
Machine type
Serial number
Company name
Intervention date
Machine run hours (see hour meter)
Technician’s name
Technician’s signature
Owner/Servicing information
I the undersigned, Ms/Mr……………….......... of……………...... (company), owner of the machine certify that information above is true.
I commit to destroy the removed parts.
Date: ……………….
Signature: ………………..

01
OI217 / Page 38 of 39
CODE OI217
IMPROVEMENT COMPLETION FORM (2/2)

WARRANTY CLAIM for cost recovery
*If the documents are scanned, name the file with OI number and machine serial number; ex: “OI217 AD107575”
To help us process quickly and efficiently, please include with this form all applicable documents and/or
invoices. Thank you for your understanding and cooperation.
Cost of labor
(1) Hourly labor cost Currency

x
Number of machines
(2)
updated
x
Number of hours allocated
(3)
/machine
=
Cost of labor -
(4) =(1x2x3)
reimbursable
Parts costs
(5) Parts costs (+ potential transport cost for parts)
Global cost of operation required for reimbursement
=(5+4) Cost required for reimbursement

01
OI217 / Page 39 of 39

Safety Information Requiring Immediate Action: Code Oi217

Caricato da

Informazioni sul documento

Descrizione originale:

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Safety Information Requiring Immediate Action: Code Oi217

Caricato da

Copyright:

Formati disponibili

CODE OI217

Attention: HAULOTTE SUBSIDIARIES and CUSTOMERS

Subject: Modifications on the link part compensation function on some

Model: HA32PX (HA100JRT)

Nature of the information:

In a constant effort to improve the quality of our machines, HAULOTTE continually

Ind. date Comments By Checked by

1. EXPLANATION OF THE TECHNICAL DETAILS .............................................................................................. 3

Ind. date Comments By Checked by

2. TIME FRAME FOR COMPLETION

3. OPTIONS FOR THE INTERVENTION

4. DISPOSAL OF THE REPLACED PARTS

All the parts which have been changed must be destroyed

Ind. date Comments By Checked by

This reimbursement includes labour hours only.

7. FREQUENTLY ASKED QUESTIONS (FAQ)

 Do my technicians have the competency to complete this task?

Ind. date Comments By Checked by

Ind. date Comments By Checked by

Check the link part compensation cylinder (refer to ch.

Put the machine "out of service" until YES

Check the link part compensation

Info: Original link part compensation

Replace the link part compensation

Check that the sensor SQ14 is fitted on

the machine (refer ch. 9.9.)

Install the sensor SQ14 as per

Check the arm lifting cylinder valve

Info: original arm lifting

Proceed with controls and test (refer

Ind. date Comments By Checked by

9.1. Necessary Material :

Without compensation cylinder replacement:

Specific equipment for the replacement of the compensation cylinder:

Ind. date Comments By Checked by

After the checking, choose your necessary kit.

Kit n°2 K2820308460 1 if necessary

Kit n°3 4000274860 1 if necessary

Kit n°4 4000274960 1 if necessary

Detail of kits, only for information:

Description Haulotte part number Quantity

Description Haulotte part number Quantity

Ind. date Comments By Checked by

Description Haulotte part number Quantity

Description Haulotte part number Quantity

9.4. Securing the machine:

Ind. date Comments By Checked by

9.6. Description to check the compensation cylinder:

9.6.1. Link part reset procedure:

 Lower the arm to its mechanical stop.

9.6.2. Compensation cylinder inspection:

 Position the machine with the arm fully

Ind. date Comments By Checked by

Ind. date Comments By Checked by

 Inspect the cylinder head at the rod end.

 EXAMPLE FOR NOT OK :

Ind. date Comments By Checked by

Inspect the arm structure and the

Ind. date Comments By Checked by

Securing the machine:

9.7.1. Boom removal:

 Lift the jib up to the horizontal position and