HBPISPB

CMC LATHE
iMSTRUCTIQM MAMUAL

DAEWOO

DAEWOO HEAVY INDUSTRIES LTD.

CHANGWON, KOREA
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4-180
200

Fig. 4-1 Operation Panel

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 If this 'button is pushed, the feed is stopped immediately, and the button I
:?
remains latched in the stop position.
To reset the state of emergency stop, turn the emergency stop button V
.!y

clockwise with pushing, and push the machine ready button.

(Notel) If this button is pushed, the current to the other motors except
for the hydraulic pump motor is interrupted.
(Note2) The control unit assumes a reset state.
(Note3) Remove fault causes before the button is released. .[

(Note4) After the button is released, reference point return by manual

operation or G28 should be commanded.
2) Machine Ready
This switch is pushed to get the actual movement.
As soon as it is pushed, lubrication motor starts to 2
run and the othe motors are ready to rotate.

MACHINE READY

3) Emergency Release

To pull the turret head which has been overrun the

stroke limit of each axis into the inside of it again,
1:
push this switch and jog feed button concurrently.
I
EMG. RELEASE

i- 4) Mode select
, REF. RTN
MDI MDI iREF.RTN
: AUTO
JOG
TAPE ©- ,JOG

EDIT HANDLE MEMORY

x-\
z HANDLE
EDIT
Zu
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'
MODE I
MODE
.
FANUC SYSTEM OT FANUC SYSTEM 10T/11T :
m I
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W:. 4-5
 IK
si

f
I This switch is used to specify an operational mode. .
IS
! Mode ] Function
f
i I he following; operations are available i't
%
\ 1 ) Registration of program to memory. 1
;1
{2) Modification, addition and deletion of program.
i
! ' (3; Punch-out of program' in memory, and other program
; edit.
( 1 ) The program stored in memory can be executed.
r

MEMORY i (2) The sequence number search of the program

in rr/emory can be executed.
(1) Operation by commands on NC Tape can be executed.

TAPE [2, Sequence number search of the program on NC

tape can be executed.

J
:

i! Manual data input can be performed via MDI &

MOI

.......
DPL panel.
!

ij REF.RTN Manual Reference return can be performed.

'V, JOG Jog feed can be executed.

r v;X ! Handle feed on X axis can be executed.
1 Handle I [............. — ......- •—

! Z. i Handle feed on Z axis can be executed.

i

4 - 3 . Manual Operation i
i
v The following manual operations are possible, using the switches, buttons,
/;
manual pulse generator, etc. on the operator’s panel.
1) JOG feed
It is possible to move the machine tool continuously, until a limit is
reached.
(1) Set MODE SELECT switch to JOG position.
' JOG

•1-6

J jjÿ
p n
i
••••
••
:
(2) Push one of four buttons according to the direction of feed. It is
possible to move the axis in the selected direction while this button !

is kept being pushed.

N*
+

U\AA
-z *z
v

(Note) In manual operation only one axis can be controlled at a time.

(3) Select JOG feed rate.

AA/VW % AAAAA/%
100 100
80 120 80 120

60 .140 60, 140

®, •150
40 40. -160

20 20' 180

0 0 200

FANUC SYSTEM 0T FANUC SYSTEM 10T/11T

FEED RATE OVERRIDE

I
i-
I

P 4-7
s
 m t .

ll I ?
•

Jog feed rate

Position on Metric ball screw •; i
rotary switch mm/min inch/min |i
0 0 0 :
n’ i
1 1.0 0.04
! 2 1.4 0.055
:
:
:
-
3 2.0 0.079
4 2.7 0.106 •
:
SH
5 3.7 0.146
i

6 5.2 0.205 IP ;

/ 7.2 0.283
8 10 0.394
f:
9 14 0.551 ''
v
1

h
-
r-
•
.
• (.
•- .
16 i
20 0.787
i -
11 27 1.06 ,

12 37 1.46
1;
13 52 2.05
§ 14 72 2.83
15 100 3.94 1? 1f II1
'
16 140 5.51
+
17 200 7.87 ;
18 270 10.6
:
19 370 14.6
20 520 20.5

I
(Note) The feed rate error(about±3%) affects on the feed rate
P
in the table above. ms
V M
(4) Rapid Traverse $
,3K -
The selected axis is moved at the rapid traverse during pushing i?"'
the button located at the center of four buttons and one of them .
together. i
ir
i
i

4 -8
I #<*
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w
 (Note) Time constant and method of automatic acceleration/dece¬
leration and the feedrate for manual rapid traverse are the same
'

as GOO in G codeV
2) Handle feed

By the use of a manual pulse generator, fine adjustment feed is avai¬

lable for the machine tool.

(1) Set MODE SELECT SWITCH to Handle X or Z position.

HANDLE

(2) Rotate the handle of the manual pulse generator

+
©

© ©

©
R

I:ÿ
clockwise rotation' v -f directi on
X
% counter-clockwise -rotation --direction
(3) Movement amount
t
Input system movement amount per pulse
-
gp
Metric Input 0.001mm
R- •

iSp* Inch Input O.OOOlinch

4

m
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m 4-9
-
 1 j

-1 I-
l

f
i Note) In diameter programming, actual
*ÿ
10
movement amount is 0.0005mm or
¥
NT
0.00005inch •v
10” switch is provided on the operator's panei. '

Movement amount is multiplied ten times by •• i

• 10" switch. /•

Note i If the handle is rotated in excess of 5 revolution/sec, there 1 h.

i
IN
arises a difference between handle rotation amount and machine
movement distance.
i
3) Manual Ivi uuene Point return a ¥$

! lie machine can be returned to the reference point by manual opera¬

is:
tion. In this
|
'.use the work coordinate system automatically set.
Set MODI: SELF CT SWITCH to the
©-
i REF. RTN
if i
REFERENCE POINT RETURN /

r
position.
!
V
I
P--;
f

\2- Pusti the button of desired k i

84
MODE I Ti,;
direction by the same way of 1 :
I
cf jog operation.
Keep this switch on until
AAA/
!
the reference point is +z si if
reached. -0 0 0 1
1 I
4
nr
ip
"Xf K
&
(3; The machine stops at the
reference point with the
|
REFERENCE POINT RETURN
I
COMPLETION LED lighting. s I;i H
I

4 - 10
 :
J

(Notel) REFERENCE POINT RETURN COMPLETION LED is exti¬

nguished by the following operations.
(J) Moving from the reference point.
(2) Depressing the emergency stop button
4) Rotation of Spindle JOG

(1) Set MODE SELECT SWITCH ft

to JOG position.

(2) Set MODE SELECT SWITCH to specifed

H FWD
range.
. ® £D> RVS
Push the button, and the button is lit up. JOG
After gear changing, it is extinguished and N
0)
LED of the range is lit.
,
Then SELECT SWITCH to the position of =3
direction of rotation and push the button SPINDLE

again.
/

START STOP

(3) To increase spindle speed in specified

range, turn this switch in clockwise.

LOW HIGH
V,
SPINDLE SPEED

!
:
;

m :ÿ

. 4-11
I :
SI
 r
m

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(4) Spindle Inching !
This switch is used to rotate spindle
i JOG
a little for inspection or installation •t
O’ :
Set SELECT MODE to INCHING .
! '
position and push START button,
I
i
Then main spindle rotates slowly while it is depressed.
:
5.i Tool indexing
0 1 Set MODE SELECT switch to JOG position.
!

i
I

(2) Set the select switch to desired tool number.

Push the button, and the button is lit up.
After identifing indexing, button is extinguished. '
i
I
1
3
4
5 8
9
-10
Df !
2 74 i
1 12

TOOL NO. TOOL INDEX ;

>• "!

;
;
6) Coolant Supply :
(1) Set MODE SELECT switch to any position.
(2) Set toggle switch to Manual position,
AUTO / \\
then coolant pump start to run. T
OFF
To shut off coolant, set toggle, switch
MANUAL jt
to off position.

::
mm?
4-12
 (3) In case of automatic operation, set toggle switch to AUTO position
and use MISCELLANEOUS M code as shown below.
M08 : Coolant supply.
M09 : Coolant stop.
7) Chucking direction select
Set key select switch to LEFT for
outer diameter chucking, and RIGHT
for Inner diameter.

CHUCKING

4-4 . Automatic Operation

The machine tool can be moved according to programming by automatic
operation.
i
1) Automatic Operation (FANUC SYSTEM OT)
(1) Set the program tape to the tape reader or select the program

number. AUTO \ L--v/

(2) Set the MODE SELECT swith a
to AUTO position.
(3) Push the cycle start button.

When the CYCLE START button is pushed, automatic operation starts,

and the button is lit.

4-13 1
 m
i

.•
v
TAPE
i
2; Automatic operation by tape.(FNS 10T/11T)
!
;]) bet the program tape to the tape reader.

s
?; Set the MODE SELECT switch to TAPE position.
(3) Push the cycle START button. ©
% |

MODE
:ÿ

/ Vs

i
! CYCLE START T

When the CYCLE START button is pushed, automatic operation

starts and the button is lit.
i 3.) Automatic operation from a program stored in memory.(FNS 10T/11T)
(1) Select the program number.
(2) Set the MODE SELECT switch to MEMORY position.
!

MEMORY
!
©

MODE

V
(3) Push cycle start button.

% r

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|

:
CYCLE START t

*. -
1 1.

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M §tfil
Im

4-14
A
Im
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 m
m

'ÿ

When the CYCLE START button is pushed, automatic operation

starts, and the button is lit.
(Note) In the following cases, the CYCLE START button is ignored. R8
v
(i; When FEED HOLD button is pushed.
(£; When EMERGENCY STOP button is pushed.
HI
(’3) When RESET signal is turned ON.

(4) When MODE SELECT switch is set to a abnormal position.

(5/ When a sequence number is being searched.
lAg-j.
(6) When an alarm has occurred.
(7- When automatic operation is being performed.
v8; When NC doesn't become READY state.
lili
4) Halting the automatic operation. -
When FEED HOLD button is pushed,
the CYCLE START button is extinguished
1
and FEED HOLD button is lit. // S »is

FEED HOLD
V\

(1) The feed is stopped after deceleration if the machine tool is moving.
im
(2) Dwell is not continued even in a feed hold state if the dwell is
being executed.
(3) The machine tool is stopped after the operation of the M, S or T
function is executed.
(Note) Even if the FEED HOLD button is pushed during thread cu¬
tting by G32 or G92 (Special G code:G33 or G78), the feed
-

!
is not stopped at the time that the button is pushed. If it :

:/ did so, the spindle would continues to revolve, resulting in

.
!
1 the thread portion colliding with the cutter point. Therefore,

| the feed is stopped after completion of the thread cutting

K; and execution of the command of the next block.
,
C:

-
!

m 4-15
 !

\
S'; Restart
I ;1; Return the MODE SELECT switch to the desired operating mode
TAPE mode or MEMORY mode)
Push the CYCLE START button.

Vvnen CYCLE START button is pushed,

trie FEED HOLD button is extinguished.

DO
s-jsxssrsss: » st

and the CYCLE START button is lit. I

/

J i:

CYCLE START
!

6) Single block
;
i
! When this switch is on, the control executes only one block of into-
rrnation each time the cycle start button is depressed.

i - 1 ! Turn on SINGLE BLOCK switch.

Os
•I:
SINGLE BLOCK
'! When the CYCLE START button is turned ON, control outputs after
each block, and waits for the cycle switch to be depressed again.
K
iNotel) If SINGLE BLOCK switch is set to ON during thread cutti¬
ng by G32 or G92 (special G code:G33 or G78), the feed
is not stopped at the position. If so, the spindle would
continue to revolve, resulting in the thread portion colliding with
the cutter point. Therefore, the feed is stopped after the thread cu¬
tting and the execution of the next non- thread cutting block.
iNote2j If SINGLE BLOCK switch is set to ON during canned cvcle
(G90, G92, G94, special G code:G77, G78, G79), or multi¬
ple repetitive cycles (G70-G76), the actual executions are 1 §t|'

4-16
I
 as follows. .

4
4
r n
l\
\
3 11 1
i \ ! \
2
!i \
2 r
G90 G76

Tool path 1 to 4 is assumed as one cycle.

After 4 is finished, a stop is made.
(Note3) When G27, G28 or G30 is commanded, the machine will ,t
stop at the intermediate point if SINGLE BLOCK switch is
i .

ON.
7) Manual operation during automatic operation
(1) Push the FEED HOLD button on the operator’s panel, or set the
SINGLE BLOCK switch to ON, to make a temporary stop.

FEED HOLD SINGLE BLOCK

(2) Record the coordiante value of the stop position from the position I

display unit.
(3) Perform the manual operation.

(4) Return the tool to the recorded coordinate value (the start point
of the manual operation).
(5) In order to resume the NC tape operation, set the MODE SELECT
::m switch to the position it was at prior to the manual operation.
l
i (6) Push the CYCLE START button. :
i: .
!ÿ:
8) MDI operation during automatic operation.
;

1
(1) Set the SINGLE BLOCK switch to ON.

i
4-17
! lib
 m
8 ‘

W'
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(2) Set the MODE SELECT switch to MDI position.
til:
MDI ft :ft" f:
ft
m ftft
I
:

II
H-ft 8
$ ft:
*
ftft
'
V ft

MODE
ft
I •v
?H
(3) Perform the operation from the Manual Data Input unit. ft-
(4) In order to resume the NC tape operation, set the MODE SELECT
Ift ft

;l
I
I switch to TAPE.
(b) Push the CYCLE START button on the operator’s panel.
(Notel) As old modal data designated by NC command is remai¬
1
ft -

s
V
;
ned, new modal data (ex:G code, movement value in canned
i ft
cycles) must be returned to condition it was in before the ; 1ft:
mfc:
MDI operation. ft
m
9) Optional stop hS ft:
it ftft
When this switch is turned on, p jgramming is stopped at the command
ftl:
of M01, and the LED is lit.
ft
To continue the programming, turn off the switch.

o> |
F
{
'•
.ft--:ÿ : i

Sift
-
OPTIONAL STOP I,
ftI ftftft
10) Optional block skip ft •ft
This is the function which allows the control to skip a block of info¬ m
rmation in which a slash "/" is punched as the first character in the
block. ft |
1
ft
1
4-18
•ft
 i

OPTIONAL BLOCK SKIP

(Note) The information (words or block) skipped by this function are
S|
not stored in the buffer register. Accordingly, when a whole
block is skipped, the next block is stored into the buffer register
instead.
11) Dry run
If this switch is set to ON in the cycle i
operation of Tape, memory or MDI, and
F function specifed on NC Tape is ignor¬
ed, and the machine tool is moved
|
at the following speed. DRY RUN

DRY RUN ON/OFF Rapid traverse Cutting feed

ON Rapid traverse (Notel) Max. Jog feed rate
OFF Jog feed rate(Note2) Jog feed rate

(Notel) Rapid traverse speed varies /VW °/0

100
with select of RAPID TRAVERSE
F1
OVERRIDE
F0 ,
RAPID
OVERRIDE
(Note2) Jog feed rate varies with select of FEEDRATE OVERIDE
SWITCH
:
(Note3) Dry run for rapid traverse can be made effective or ineffecti¬
*
, :.
fe ve by the parameter setting.
V (Note4) Dry run in thread cutting can be made effective or ineffective
;;
by the parameter setting.
I.
I;
4-19
 /\s\s\s •/
12> Rapid Traverse Override 100
;:
The optional rapid traverse override switch FI
of 100%. FI( and Fo can be made with FO
this select switch. RAPID
OVERRIDE
umt:mm/min
Switch position X Axis speed Z Axis Speed
F0 400 400
FI 2500 5000
100% 5000 10.000

p:
This function is available in the following cases.
(1) Rapid traverse by GOO

l (2) Rapid traverse during canned cycle

(3) Rapid traverse in G27, 28, G29 and G30
i
(4) Manual rapid traverse
(5) Rapid traverse in manual reference point return.
% /;

1 3) Machine lock
Turn on the Machine Lock switch, then move command pulses are suppressed.
Consequently, by Cycle operation or manual operation, the position
display is updated as specified, but the machine tool does not move.
This function is used for checking a program.

MACHINE LOCK •

DISPLAY LOCK

(Notel) When a G27, G28 or G30 command is specificed, the machine

, wm
.
&
is not moved to the reference point and the REFERENCE PO¬
INT RETURN LED is not lit.
ii
( Note2 ) The M, S and T functions are executed.
t i
s
Ism
4 -20
H
 ; -

14) Spindle speed override

The spindle speed in auto mode is overrided by this select switch.

] °/o
100
90 110
80 120 ’

70
0
60

•
50
SPINDLE OVERRIDE
15) Feed rate override
An override in increments of 10%from 10 to 200%can be provided for
the feed rate specified by the function.
AA/VW % AAAAA/ 7o
100 100
80 120 80 120

60 60 .140
.140
150
40 40

20 20 180

Q' F NSOT 0 200

FNS 10T/11T
FEED RATE OVERRIDE
(Notell) A JOG feed rate can also be set with this switch.
(Note2) The switch is ineffective during thread cutting.
16) Program Protect.
This switc his used when protecting V

the program for safety during

automatic operation. When this
switch is turned to left, the program ;.v

can’t be input or changed.

PROGRAM PROTECT I

%
4 -21
m
&
 ';t

: 1-
17' Door interlock t
This switch is used for protecting the
m O
operator.
if splash guard is opened when this
switch is set to the left, coolant
supply and tool travel stops immediately,
but spindle rotates (DOOR Interlocking
!
state.). !
DOOR INTERLOCK

When releasing door interlocking state, set the switch to the right, then i

the LED lits.

)8.i Tool measure

i
i
This button is used when measuring
and inputting the value of work coordinate
£ -rU ];

! system shift or the value of tool /

offset.
For further detetails, refer to FANUC
TOOL MEASURE
NC controller manual.
19; Alarm lamps

ALARM 1
i
<§) (§> <8> Hr (J| |§)
SPINDLE OVERLOAD FUSE LUB. PRESSURE SHEAR
i I
The lamps light in case of occuring following troubles.
[
• ••

items Trouble ;
When the servo unit for main motor drive becomes
Spindle
a abnormal condition. ::

When a abnormal condition occurs among AC motors, .i j

Overload
1
.

for example, hydraulic pump motor, and coolant motor ;;;

8
I
1
1
II

4 -22
.i!
 J

1
When a abnormal condition occurs among the
Fuse
control circuits or the power sources.
When there is lack of lubricant in the intermittent l
Lub
lubrication oil tank. Suppling the oil, this lamp lights off
When the hydraulic pressure of chucking drops
Pressure
below the setting pressure.
When the shear pin is broken because of the
Shear
dash or overload.
i
20) CHUCKING

This lamp lights when chucking is finished. CHUCK

;i

CLAMP

21) Program end/Tape end

This lamp lights when program or tape i® .

operation is ended during automatic M02/

M30
operation.
22) Load Meter
This LOAD METER indicates the load percent of spindle motor.

fin 80 - 100
40. 150
20.
!ÿ 0 >180

i LOADfv.)
I

© ©
i,
i
:
I 0 M
i
j. 4-5. PREPARATION OF MACHINE FOR OPERATION
:?•
1) Forming of soft Jaws

m
:

I- 4 -23 ;
L. n
 r
Tt
S
%
b
The following description shows general matters to be noted when soft r
jaws are formed by using a 3-jaw hydraulic chuck.
;i ; Numbering of soft jaws
- :.r

Number the soft jaws from 1 through 3 so that they can be mounted
at the position of the corresponding number on the chuck body.
-
15
-r
C

This is for the purpose of as far as possible raising the mounting ft- ‘
•

accuracy of soft jaws when mounting them after forming and di¬
smounting.
(2) Mounting of soft jaws : I;
The procedure for mounting the soft jaws and matters to be noted
at that time are as follows.
r V

(T; Mount each soft jaw to the chuck body at the position of the
1
l

corresponding number and temporarily tighten it. ?ÿ' :

(2- Check the soft jaws that their positions are adequate for the
diameter of the workpiece to be chucked and, then, retighten
f
the soft jaws securely. At that time, pay attention so that the
jaw nut will not protrude beyond the outer surface of the chuck. n
(3 When it seems that the cutting removal for forming of soft
l
jaws is large, it is recommended to roughly form them befo¬ 1p:
rehand by a milling machine or the like so that they can be
:
finish formed easily.
(3) Preparation of disks and tool for forming of soft jaws.
For forming of soft jaws, it is recommended to prepare disks (10 i m
mm thick) of diameters in the range about jilO to at the
interval of 1mm to 5mm. I
Beside, prepare a tool of high speed steel as a tool forming for of
soft jaws. When forming the soft jaws, mount the tool by using a
three- slot cutter holder or I.D. tool holder.
m
(4) Forming of soft jaws
1
When preparation described in the above is completed, form the soft 1 :

I
i
4 -24
ifi.
 jaws according to the following precedure as a rule.
i
Cp After mounting the soft jaws, chuck a disk of adequate diameter
by them. The chucking force (chucking pressure) when forming :
the soft jaws should be same as the chucking pressure to be
applied when the workpiece is actually chucked. I;
(2) By manual operation, select the adequate spindle speed and
|
bring the tool to a position near the soft jaws by means of 1;
jogging feed or handle feed. Then, change over to handle feed
and let the tool tip contact the end face (Z axis) and inner
surface (X axis) of the soft jaw and reset the corresponding
display of the position display unit to zero at the positions
11| :

where the tool tip contacts the soft jaw. .r, ••

When the tool contacts the inner

m
surface, reset the display for X axis
m
J*:

!L\e? on the position display unit to ZERO. mm

iig
CHUCK When the tool contacts the end face,
reset the display for Z axis on the il§!S
il§s»
position display unit to zero. 11
(3): Move the tool away from the soft jaw. Then, observing the
numerical values displayed by the position display unit, cut the
soft jaws by jogging feed and handle feed giving an adequate
depth of cut according to the shape, diameter, etc. of the
workpiece blank.
Finish the soft jaws so that as far as possible a recessing is
formed at the corner as shown in figure.

SOFT JAW
77777T,

:
i

i RELIEF

4 -25
fi
 - ,

g
s. i
When ri: is desired to further raise the chucking accuracy in
forming of soft jaws, form them again by chucking a disk as
shown in figure by their surfaces which are formed already.

----- Disk

*
:

~J/ / surface
L
to chuck the
workpiece after forming
1 surface formed for the first time

When the workpiece has special shape, it is recommended to form .

i
the soft jaws by tape commands (automatic operation).
;
In such case, however, it is necessary to check if the stroke of :

chuck jaws is sufficient for the workpiece or not.

(5! Chucking diameter
g
As for the chucking diameter of soft jaws, the desirable range of
#

tolerance is about j. 0.1mm in respect to the diameter of the wo¬

rkpiece to be chucked. In practice, however, it is difficult to form
them to this tolerance and, therefore, users generally do not stick %
to this tolerance.
When, however, the workpiece surface to be chucked is already fi¬
nished, it is recommended to form the soft jaws so that their
-
chucking diameter becomes somewhat larger than the workpiece
diameter, when the workpiece is to be chucked by the outer su¬ •
:

rface and, smaller when the workpiece is not finished. :

2) Tool Offset
I
:: $
The reference dimensions or the datum position of individual cutting
/

tools and holders have been determined as fig. 2-5. &

a: '

;•

wki
-
4 -26 m
1 3$ 4
 ;;

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Tools and holders will be often mounted in positions different from
these datum positions. When setting the tools in the turret, it is time- Si
consuming to set the cutting point of each tool to the exact datum
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position. 1

During operation, the tool point will also wear, resulting in over sized
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parts.
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On the other hand, the NC program is prepared on the assumption that j *|

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all cutting tools to be used are set exactly to the datum positions. :
This is because the programming. The end point of the tool is set in
the following cordinate position with respect to the required setting or
datum point. i

Tool Point
Cutting Tool

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00 LO
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CM
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I Standard
Tool
20 i
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Datum Position
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X axis : -f56mm on work diameters I

Z axis : —20mm
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These differences are usually measured by the tool presetting gauge. i;
Now the tool offset values for the tool when it is set at the position in
the above illustration are - 56.000mm in X axis and -f 20.000mm in axis.
The tool offset values for the tool when it is set at the exact datum
position are o in both axes.
If the end point of the tool is moved without any correction made for
the differences, it would create a path indicated by the dotted line in

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the sketch of following figure.

; 20
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: Tool point path tor tool having tool offsets of X = 0 and 2 0 - <;:•
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•Tool point path for tool having tool offsets of
X 56.000mm and Z= 20.000mm
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After tool offset values being input, the tool point follows the correct
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't! : programmed path shown by the solid line.
\s • The operator will enter the necessary amount of correction on each axis
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for the cutting tool on the turret, and correct compensation is adjusted
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automatically as the turret. face is indexed to the cutting position.

Measuring and entry of tool offset value is performed by the methods
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in operators manual of FANUC 10T, 11T or OT. p
•;fc Checking tool offset
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After initial tool offsets have been entered into the controller, take •

the first' cut and then measure the finished part dimensions. t
If any errors are found, re-adjust the tool offsets to correct for the
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setting errors.

In case of dimension errors due to tool wear, the amount of error :

should be checked by measuring the actual size of turned workpiece

and added to the offset value as above.

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3) Setting the starting position

(1) Setting the starting position for the first time.
Generally, the dead time can be reduced when the starting position
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of the tool post is changed according to the workpiece.
Therefore, when the workpiece or working process changes it is
necessary to change the setting of the starting position in respect
to a fixed reference position for X axis.
(j) Setting of starting position for X axis
The procedure for setting the starting position is as follows
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® As shown in following figure, cut the workpiece blank by
manual operation by using the reference tool.
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(§) Without moving the tool in direction of X axis, move the
1
tool away from the workpiece in direction z axis and me¬
asure the cut portion by using a micrometer.
Let us suppose that the dimension measured at that time
is 102.880mm
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© Turn the machine lock switch ON and change the display
to 102.880 on the position display unit.

© Turn the machine lock switch OFF and move the tool to
the position where the display on the position display unit
:
becomes equal to the value for the starting position of
program. (G50 value)

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2 Setting of starting position for Z axis. m

(A) Let the reference tool directly contact the end face of the
workpiece. At that time, keep the spindle rotating. n i

(§) At the position where the tool contacts the end face of the
workpiece reset the display for Z axis on the position
display unit to 0. S''
.
i © When the cutting removal for the end face is about 2mm,
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move the tool 200--- 2= 198 (If G50 Z value is200mmjfrom g'i’x
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that position in direction by observing the position
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display, and this is the starting point for Z axis. i
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(2! Setting of starting position after power failure.

To prepare for such case that the power source is unexpectedly

disconnected during operation or power failure occurs, it is reco¬
t
:
mmended to check and record the relation between the zero position
and starting position.
When setting of zero position for X and Z axes in completed, follow :

the procedure described below.

(T; Return the tool to the zero position for X and Z axes.

.2 Record the numerical values for X and Z axes which are

displayed on the position display unit at that time.
,3 Return the tool to the starting positions for X and Z axes and
continue the machining operation.
:
(4; Suppose that the power source is disconnected or power failure
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occurs.
(%: turn the power source on.
(6; Return the tool the zero positions for X and Z axes.
7) Reset the display/on the position display unit to 0 for both of Mg
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X and Z axes.
(8) Move the tool in direction for both of X and Z axes until |
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the values recorded as above are displayed.
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Thus, the tool is returned to the starting position.

When, however, time elapses after power failvre, machining
dimensions may become different because of thermal displa¬ I
cement etc. of the machine.
4) Cautions before Machining with automatic operation.

When tool setting, setting of starting position and tape check are all
completed, automatic operation is to be started by setting the tape or !

memorizing the tape on the numerical control unit. Prior to automatic I

operation, however, be sure to check for the following points.
! 1) Check the set value of feedrate
Override switch. Normally, it is recommended to se tit to 100%.
(2) Check the set valaue of spindle speed override switch/Normally, it

is recommended to set it to 100%.

1 3) Check the dry run Toggle Switch is OFF.
If lamp is ON, turn OFF the toggle switch, and lamp is turned OFF.
•4) Set the machine lock/display lock toggle switch to the neutral
position.
5) Check whether that the operational block skip toggle switch is set I
to the ON position or OFF position.
Usually, set this switch to OFF when cutting the first workpiece and
keep it ON when cutting the second and subsequent workpieces.
<6) Check whether the optional stop toggle switch ON or OFF position. :

Usually, set this switch to ON when cutting the first workpiece and
keep it turn OFF when cutting the second and subsequent workpieces.

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