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Service
manual
ACP-12CH35GEK
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ACP-12CH35GEK/O
T-ON T-OFF
AUTO SWING
COOL SLEEP
DRY LOCK
FAN
SPEED
HEAT
ON/OFF MODE
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Installing, starting up, and servicing air conditioner can be Make sure the outdoor unit is installed on a stable, level
hazardous due to system pressure, electrical components, surface with no accumulation of snow, leaves, or trash
and equipment location, etc. beside.
Only trained, qualified installers and service personnel are Make sure the ceiling/wall is strong enough to bear the
allowed to install, start-up, and service this equipment. weight of the unit.
Untrained personnel can perform basic maintenance fun-
ctions such as cleaning coils. All other operations should Make sure the noise of the outdoor unit does not disturb
be performed by trained service personnel. neighbors.
When handling the equipment, observe precautions in the Follow all the installation instructions to minimize the risk
manual and on tags, stickers, and labels attached to the of damage from earthquakes, typhoons or strong winds.
equipment. Follow all safety codes. Wear safety glasses Avoid contact between refrigerant and fire as it generates
andwork gloves. Keep quenching cloth and fire extinguisher poisonous gas.
nearby when brazing. Apply specified refrigerant only. Never have it mixed with
Read the instructions thoroughly and follow all warnings or any other refrigerant. Never have air remain in the
cautions in literature and attached to the unit. Consult local refrigerant line as it may lead to rupture and other hazards.
building codes and current editions of national as well as Make sure no refrigerant gas is leaking out when install-
local electrical codes. ation is completed.
Recognize the following safety information: Should there be refrigerant leakage, the density of refri-
gerant in the air shall in no way exceed its limited value,
or it may lead to explosion.
Warning Incorrect handling could result in Keep your fingers and clothing away from any moving
personal injury or death. parts.
Caution Incorrect handling may result in Clear the site after installation. Make sure no foreign ob-
minor injury,or damage to product jects are left in the unit.
or property. Always ensure effective grounding for the unit.
Warning Caution
All electric work must be performed by a licensed technician Never install the unit in a place where a combustible gas
according to local regulations and the instructions given in might leak, or it may lead to fire or explosion.
this manual. Make a proper provision against noise when the unit is
installed at a telecommunication center or hospital.
Before installing, modifying, or servicing system, main Provide an electric leak breaker when it is installed in a
electrical disconnect switch must be in the OFF position. watery place.
There may be more than 1 disconnect switch. Lock out
Never wash the unit with water.
and tag switch with a suitable warning label.
Handle unit transportation with care. The unit should not
Never supply power to the unit unless all wiring and tub- be carried by only one person if it is more than 20kg.
ing are completed, reconnected and checked. Never touch the heat exchanger fins with bare hands.
This system adopts highly dangerous electrical voltage. Never touch the compressor or refrigerant piping without
Incorrect connection or inadequate grounding can cause wearing glove.
personal injury or death. Stick to the wiring diagram and Do not have the unit operate without air filter.
all the instructions when wiring. Should any emergency occur, stop the unit and discon-
Have the unit adequately grounded in accordance with nect the power immediately.
local electrical codes. Properly insulate any tubing running inside the room to
Have all wiring connected tightly. Loose connection may prevent the water from damaging the wall.
lead to overheating and a possible fire hazard.
ACP-12CH35GEK/I
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Capacity ratio(%)
100
Capacity ratio(%)
100
90 80
80
60
70 Condition
Indoor:DB27• •WB19• • Condition
60 Indoor air flow: Super High 40 Indoor:DB20• •
Pipe length:5m Indoor air flow:
50 Super High
20
40 Pipe length:5m
32 33 34 35 36 37 38 39 40 41 42 43 44 45 0
-15 -13-11 -9 -7 -5 -3 -1 1 3 5 7 9 11
Outdoor temp.( )
Outdoor temp.( )
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Model: ACP-12CH35GEK/I
OUTDOOR UNIT
2 BK
TUBE ROOM DISP1 DISP2 PG PGF W4VT
4 VT
W5OG 5 OG
CAP AP2 AC-L COMP W3
YEGN YEGN
JUMP
PRINTED CIRCUIT BOARD K1
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SWING-UD TR_IN TR_OUT EVAPORATOR
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STEPPING I II
MOTOR
TRANSFORMER
Model: ACP-12CH35GEK/O
C(T,U) COMPRESSOR
COMP E YEGN
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ACP-12CH35GEK
TOP VIEW
3 4 5 6 7 8 9
2 Protective tube
7 Auto button
2
8 Up&down swing control terminal
12 11
BOTTOM VIEW
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1 ON/OFF
Press it to start or stop operation.
2 MODE
Press it to select operation mode(AUTO/COOL/DRY/FAN/HEAT).
7 SLEEP
8 TIMER
Press it set auto-on/auto-off timer.
1 ON/OFF :
Press this button to start the unit operation .Press this button again to stop the unit operation.
2 MODE :
Each time you press the button,a mode is selected in a sequence that goes from AUTO,COOL,DRY, FAN,and HEAT*,
as the following:
4 + :
Press this button to increase set temperature.Holding
. it down above 2 seconds rapidly increases set temperature. In
AUTO mode, set temperature is not adjustable.
5 FAN:
This button is used for setting Fan Speed in the sequence that goes from AUTO, , , to ,then back
to Auto.
Auto
6 SWING :
Press this key to activate or deactivate the swing.
7 SLEEP:
Press this button to go into the SLEEP operation mode. Press it again to cancel. This function is available in COOL , HEAT
(Only for models with heating function) or DRY mode to maintain the most comfortable temperature for you.
8 TIMER:
Press this button to initiate auto-on/auto-off timer. To cancel auto-timer program, press this button twice.
10 Combination of "MODE " and "-" buttons: About switch between fahrenheit and cenrigrade
At unit OFF , press "MODE " and " - " buttons simultaneously to switch between and .
Under switch-on or switch-off state, you may hold "+" and "FAN" buttons simultaneously for 3 seconds to set the lamp on or
off and send the code. After being energized, the lamp is defaulted on.
Replacement of Batteries
1.Remove the battery cover plate from the rear of the remote controller. (As shown in the figure)
Notes:
● When replacing the batteries, do not use old or different types of batteries
otherwise, it may cause malfunction. Fig.1
● If the remote controller will not be used for a long time, please remove batteries
to prevent batteries from leaking.
● If the remote controller does not operate normally, please take the batteries out
and replace them after 30 seconds. If still not operating properly.replace the batteries.
Fig.2
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1 Temperature Parameters
Indoor preset temperature (Tpreset)
Indoor ambient temperature (Tamb.)
2 Basic functions (The temperature in this manual is expressed by Centigrade. If Fahrenheit, is used, the switchover between
them is Tf=TcX1.8+32.)
Once the unit is energized, the compressor shall never be restarted except 3mins interval at least. For the first energization,
if the unit is at off status before power failure, the compressor can be restarted without 3-min delay. But if the unit is at on
status before power failure, the compressor shall be restarted with 3mins delay. Once the compressor is started up, the
compressor won't stop running within 6mins with the change of room temperature.
(1)Cooling mode
Cooling conditions and process
When Tamb. Tpreset+1 , the unit starts cooling operation. In this case, the compressor and the outdoor fan operate and the
indoor fan operates at set speed.
When Tamb. Tpreset-1 , the compressor and the outdoor fan stop while the indoor fan runs at set speed.
When Tpreset-1 Tamb. Tpreset+1 , the unit will maintain its previous running state.
In cooling mode, the four-way valve is de-energized; temperature setting range is 16 30 the indoor unit displays operation
icon, cooling icon and set temperature.
Compressor
Outdoor fan
Indoor fan Set Fan speed
Run Stop
Protection Functions
Freeze potection
If the system is under freeze protection, the compressor and the outdoor fan stop operation, and the indoor fan operates at set
speed. If freeze protection is eliminated and the compressor has been out of operation for 3 minutes, the unit will resume its
previous running state.
Compressor min
Outdoor fan
Indoor fan Set Fan Speed
Run Stop
(2)Dry Mode
Dry Conditions and Process
When Tamb. Tpreset+2 , the unit will run in dry and cooling mode, in that case the compressor and outdoor fan will run and
the indoor fan will run at low speed.
When Tpreset-2 Tamb. Tpreset+2 , the unit will run in dry mode, in that case, the indoor fan will run at low speed, the
compressor and the outdoor fan will be stopped in 6 min. After 4 min, the compressor and the outdoor fan will be restarted. Dry
process is cycled as the above.
When Tamb. Tpreset-2 , the compressor and the outdoor fan will stop working and the indoor fan will run at low speed.
In this mode, the four-way valve is de-energized, and setting temperature range is between 16 30 . The displayer will display
running and drying icons and setting temperature.
Tamb.
Cooling
Tpreset+2
Dehumidfying
Tpreset 2
min . min. Stop
min. min.
Compressor
Outdoor fan
Indoor fan Low speed
Run Stop
Protection
Freeze potection
If freeze protection of the system is detected in dry and cooling mode, the compressor and the outdoor fan will stop
running and the indoor fan will run at low speed. When the freeze protection is released and the compressor has been
stopped for 3 min, the complete unit will resume its previous running state. Upon the condition that the compressor runs for 6
min and stops for 4 min is met and freeze protection is detected, the compressor and the outdoor fan will stop running and
the indoor fan will run at low speed. When the freeze protection is released and the compressor has been stopped for 4
min, the complete unit will resume its previous running state.
Other protection
Other protections are the same as those in cooling mode.
(3)Heating mode
Heating conditions and process
When Tamb. Tpreset+2 , the unit will run in heating mode, in that case, the four-way valve, the compressor and the outdoor
fan will run simultaneously. The indoor fan will delay at most 2mins to run. The indoor fan will run 2 mins delayed at most.
When Tamb Tpreset+4 , the compressor and the outdoor fan will stop and the four-way valve will remain energized(keep
energizing) and the indoor fan will blow residual heat.
When Tpreset +2 T amb. Tpreset +4 , the unit will maintain its previous running state.
Under this mode, the four-way valve is energized, and setting temperature range is 16 30 . The displayer will display running
and heating icons and setting temperature.
stop heating
Tpreset
original operation status
Tpreset
Tamb. start heating
min min min
Compressor
Outdoor unit
min setting min setting
Indoor unit fan speed fan speed
4-way valve
Run Stop
(4)Fan mode
In this mode, indoor fan runs at setting speed, and the compressor, the outdoor fan, the four-way valve and the electric heating tube
will stop running.
In this mode, temperature setting range is 16 30 . Displayer displays running icons and the setting temperature.
(5)Auto Mode
In this mode, the air conditioner will automatically select its running mode (cooling, heating or fan) with the change of ambient
temperature. The displayer will display the running icons, actual running mode icon and setting temperature. There is 30s delay
protection for mode switching. Protection functions are the same as those in any other mode.
3 Other Control
(1)Timer function
The mainboard combines general timer and clock timer functions. Timer functions are selected by equipping remote controller with
different functions.
General Timer:
Timer ON can be set under off state of unit. If timer ON reaches, the controller will run under previous setting mode. Timing interval
is 0.5hr and the setting range is 0.5-24hr.
Timer OFF can be set under on state of unit. If timer OFF reaches, the unit is turned off. Timing interval is 0.5hr within the range of
0.5-24hr.
Clock Timer:
If timer on is set under running state of unit, the system will continue running. If timer on is set under off state of unit, the system will
run in presetting mode when timer on reaches.
If timer off is set under off state of unit, the system will keep standby state. If timer off is set under on state of unit, the system will
stop running when timer off reaches.
Timer Change:
If the system is under timer state, the unit can be turned on/off by ON/OFF button of remote controller. Timing can also be reset and
then the system runs according to the final setting.
If timer on and timer off is set at the same time under running state of system, the system will keep present running state till timer off
reaches and then it will stop running.
If timer on and timer off are set at the same time under off state of system, the system will keep stopping till timer on reaches and
then it will start running.
In the future, the system will run in presetting mode when timer on reaches and stop when timer off reaches every day. If timer on
and timer off have the same setting, timer off is prevails.
(2)Auto Button
If press this button, the system will run in auto mode, and the indoor fan motor will run at auto speed; meanwhile, the swing motor
will be running. Repress this button to turn off the unit.
(3)Buzzer
When the controller is energized or receives any command or signal from the buttons or the remote controller, the buzzer will give
out a beep.
(4)Sleep Function
Choose the sleeping curve according to the preset temperature.
(5)Turbo Function
This function can be set in cooling or heating mode.
(6)Dry Function
This function can be set in cooling or dry mode.
0 (0 degree)
L
A
B
C
D
(9)Display
Running icon and Mode icon
Upon energization, the unit will display all icons. Under standby state, running indicating icon is displayed in red. If the unit is started
by remote controller, running indicating icon gives off light; Meanwhile, the present setting running mode icon will be displayed(mode
LED: cooling, heating and dry mode). If the light button is turned off, all icons display will be closed.
Dual-8 Display
After starting the unit for the first time, the nixie tube will display present setting temperature in default (16-30 ) the nixie tube will
default to display the preset temperature. When displaying setting temperature signal is received, the nixie tube will display setting
temp. If displaying ambient temperature signal is received, the nixie tube will display present indoor ambient temperature. If other
states are set by remote controller, the display will keep previous. If remote controller receives valid signal during displaying ambient
temperature, ambient temperature will be displayed after setting temperature is displayed for 5s. F1 is displayed for ambient
temperature sensor malfunction, F2 for tube temp sensor malfunction of indoor unit and C5 for jumper cap has malfunction.
Some models: The remote controller will display present setting temp when this display is set. The controller will display ambient
temp for 5s and then setting temp only when indoor ambient temp displaying state is switched from other displaying states by
remote controller.
(11)Power-off memory
Memory content includes mode, up&down swing, light, setting temp and setting fan speed.
Upon power failure, the unit after power recovery will automatically start to run according to memory content. The system, last
remote-control command without timer setting, will memorize the last remote-control signal and run according to it. If the last remote
controller command has general timer function and the system is de-energized before setting time, the system will memorize the last
timer function in remote controller command after re-energization and time will be recalculated. If there is function in the last remote
controller command but setting time has reached, the system will act as timer on/off setting before de-energization. After
re-energization, the system memorizes the running states before power failure without timer action.
Clock timer can not be memorized.
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300cm 250
Above cm
Above
Air outlet side
Space to the floor
ƽ The dimensions of the space necessary for proper
installation of the unit include the minimum
permissible distances to adjacent parts.
50cm Above
Left Right
Ɏ 55mm Ɏ 55mm
(Rear piping hole) ACP-12CH35GEK/I (Rear piping hole)
Indoor Outdoor
Wall pipe
Seal pad
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outlet pipe of
indoor unit
outlet pipe of drain hose
indoor unit
rubber belt
outlet pipe of
drain hose
indoor unit
bulge
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Start
Is the wiring
terminal between temperature
sensor and the controller loosened or yes
poor ly contacted?
no
Malfunction is
no eliminated.
no
no Malfunction is yes
eliminated.
Is the te mperature
sensor normal according to the
Resistance Table? no
Replace it with a
temperature sensor
of the same model
yes
yes
no Malfunction is
removed.
End
+0DOIXQFWLRQ
Possible causes:
1. Fan motor is locked;
2. The feedback terminal of PG motor is not connected tightly;
3. The control terminal of PG motor is not connected tightly;
4. Motor is damaged;
5. Malfunction of the rotation speed detection circuit of the mainboard.
See the chart below:
“H6”is
displayed on
the unit.
No Is the
malfunction
No eliminated?
Is the
feedback Insert the feedback
terminal of PG Yes
motor loose? terminal tightly .
Is the
malfunction Yes
No No eliminated?
No Is the
No malfunction Yes
eliminated?
Re-energize
to turn on the unit;
measure within 1 min after the
louvers are opened whether the output Replace the fan
Yes
voltage on the control terminal motor.
of the PG motor is over 50V?
No Is the
No malfunction
eliminated?
Mainboard
malfunction;
Replace it.
Yes
End
&0DOIXQFWLRQ
Possible causes:
1. There is no jumper cap on the controller;
2. Jumper cap is not inserted properly and tightly;
3. Jumper cap is damaged;
4. Controller is damaged.
See the chart below:
C5 is displayed
on the unit.
Is the
Yes No malfunction
eliminated?
Is the
No
No malfunction Yes
eliminated?
Is the
malfunction Yes
eliminated?
Yes
No
The mainboard is
defined abnormal
replace it
End
80DOIXQFWLRQ
“U8” is
displayed on
the unit.
Re-energize 1
minute after
de-erergization
Yes
M alfunction is
eliminated.
$SSHQGL[
Appendix 1: Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)
Appendix 2: Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(20K)
Appendix 3: Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(50K)
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127(7DNH*:+1$.11%&,IRUH[DPSOH
Step Procedure
1. Before disassembly
2. Remove indicator
display board
Step Procedure
front panel
filter
horizontal louver
axle sleeve
Step Procedure
vertical louver 1
vertical louver 2
screws
front case
1
Loosen clasps of electric box and then
remove electric box cover 1.
Step Procedure
7 Remove evaporator
pipe clamp
evaporator assy
motor clamp
Step Procedure
step motor
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1. Before disassembly
Remove the connection screw fixing the big handle big handle
and then remove the handle.
front grille
front panel
motor
electric box
soundproof sponge
compressor