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Abstract
Disposal of concentrated beet-vinasse, a high-density syrupy waste from the sugar industry, constituted an environmental
problem. Vinasse can be recycled as a fertiliser due to its high organic matter, N, and K contents. However, the direct
application of vinasse is constrained by its high salinity (EC 250–300 dS m−1 ; Na 28 g kg−1 ) and high density (1.3 g cm−3 ).
These problems can be overcome by co-composting the vinasse with other solid wastes. A study was conducted in the
Guadalquivir river valley, SW Spain, in Coria del Rı́o, Seville. Three mixtures of a concentrated depotassified vinasse and
solid wastes were co-composted in static windrows. The composts obtained were used in field experiments to study the effect of
their application as deep fertiliser on three crops: corn (Zea mays L.); sugar-beet (Beta vulgaris L.) and sunflower (Helianthus
annuus L.). The effect on chemical properties of a Xerochrept (Cambisol) soil after 2 years of compost application and after a
further year of residual effect was also studied. A treatment with traditional inorganic fertiliser (applied as deep fertilisation)
and an unamended soil (Control) were used for comparison purposes. Generally, the application of composts or inorganic
fertiliser significantly increased crop yield when compared with the Control treatment. At the end of the experimental period,
soil oxidizable-C, total humic extract-C and humic acids-C contents significantly increased in soils treated with composts
when compared with Control and inorganic fertiliser treatments. Organic fertilisation also increased the Kjeldahl-N content
of the soil. A slight increase of soil salinity was observed both in the composts and in the inorganic fertiliser treatments.
Nevertheless, this increase did not cause sodium hazard to the soil. Co-composting of vinasse with agricultural residues
serves two objectives: disposal of wastes and recycling of waste components. Furthermore, vinasse composts can be used as
an alternative to mineral fertilisers. © 2001 Elsevier Science B.V. All rights reserved.
Keywords: Crop yield; Guadalquivir river valley; Plant nutrient uptake; Soil nitrogen; Soil organic matter; Soil salinity; Sugar-beet vinasse
composts
0167-8809/01/$ – see front matter © 2001 Elsevier Science B.V. All rights reserved.
PII: S 0 1 6 7 - 8 8 0 9 ( 0 0 ) 0 0 1 9 1 - 2
56 E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65
Currently vinasses are concentrated for subsequent static windrows, under cover, with forced aeration and
use (animal feeding, potassium salts production). The controlled conditions (i.e. aeration, moisture and tem-
excessive salt content (EC, 250–300 dS m−1 ) of con- perature) for 3 months (Dı́az et al., 1993; Dı́az, 1998).
centrated vinasse produced in southern Spain limits its The initial composition of the mixtures was: (1) 82%
use for animal feeding. However, its OM (350 g kg−1 ), grape-marc and 18% vinasse (compost G); (2) 76%
N (30 g kg−1 ) and K (30 g kg−1 ) contents make it olive pressed cake, 17% vinasse and 6% leonardite
potentially useful as a fertiliser, although with some (compost O); and (3) 47% cotton gin trash, 49%
constrains due to its salinity, high density (1.3 g cm−3 ) vinasse and 3% leonardite (compost C). These pro-
and low P content (P2 O5 0.12 g kg−1 ) (Murillo et al., portions were mainly based on the vinasse-sorption
1993; Martı́n-Olmedo et al., 1996). Some of these capacity of each solid waste, on the optimum moisture
problems may be overcome by co-composting the content and on the optimum free air space (FAS) of the
vinasse with other solid agricultural wastes (Dı́az mixtures for an optimum composting process (Dı́az,
et al., 1996; Madejón et al., 1996a) to obtain an or- 1998). During the composting process, the piles were
ganic product suitable for use as a fertiliser. The use of watered regularly to maintain moisture content about
organic fertilisers has a positive effect on soil fertility. 50–60%. After this period, the composts were left
The improvement of physical, chemical and biochem- to mature for the following 4 months. Tables 1 and
ical soil properties by the use of organic fertilizers has 2 show some relevant characteristics of the vinasse
been shown in numerous reports and the efficiency used in the composting process and the composition
of them could be observed long time after the appli- of the three resulting composts, respectively. Heavy
cation (Giusquiani et al., 1995; Martı́n-Olmedo et al., metal concentrations of the vinasse composts were
1996; Entry et al., 1997; Pascual et al., 1997). very low to expect any hazard to soil or crops, and
Moreover, vinasse composts can be stored, and eas- below the limits established by Spanish legislation
ily and uniformly applied to land, acting beneficially (BOE, 1998).
as fertiliser and soil conditioner. The application of
safe compost with a high nutrient content could be
one of the most economical and suitable approaches
of solving two problems: waste disposal and increas- Table 1
ing soil fertility. Characteristics of the concentrated despotassified vinasse used for
Composts obtained by co-composting the vinasse composting (oven dry bases)a
have been reported to have positive effects on the nu- Mean s.d.b
tritional status, growth and yield of sugar-beet, cotton
and corn (Madejón et al., 1995, 1996a, b). pH 4.70 0.17
Density (g cm−3 ) 1.24 0.20
This paper deals with the effect of three vinasse Dry matter (g kg−1 ) 400 47
composts, applied as a deep fertiliser, on crops (corn OMc (g kg−1 ) 280 5.6
and sugerbeet) and on some chemical properties of a CHA d (g kg−1 ) 0.76 0.05
soil, over two successive compost applications. Resi- CFA e (g kg−1 ) 86 12
dual effect of the compost on a third crop (sunflower) Kjeldahl-N (g kg−1 ) 25 5.2
NO3 -N (mg kg−1 ) 997 250
was also evaluated. Results were compared with those P (mg kg−1 ) 333 51
obtained under traditional mineral fertilisation and K (g kg−1 ) 30 10
without application of any fertilisation to the soil. Na (g kg−1 ) 28 10
Fe (mg kg−1 ) 203 26
Zn (mg kg−1 ) 15 4.0
2. Material and methods Cu, Mn, Ni, Pb (mg kg−1 ) <5 –
Cr, Cd, Hg (mg kg−1 ) <1 –
a Data are the means of 10 samples.
2.1. Composts preparation b s.d.: standard deviation.
c OM: organic matter.
Three mixtures of a concentrated depotassified dC
HA : humic acid-C.
e C : fulvic acid-C.
vinasse and other residues were co-composted in FA
E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65 57
Table 2
Characteristics of the vinasse composts (oven dry basis)a
Compost G Compost O Compost C
2.2. Field experiment design 1993), corn (Zea mays L. ‘Dakar’) was cropped (7.1
plants m−2 ) under irrigation (439 mm) and with the
The composts were used in field experiments to following amounts of composts and inorganic fer-
study the effect of their application on crops and on tiliser, applied as a deep fertilisation: 15 000 kg ha−1
the chemical properties of a calcareous loamy sand of compost G (treatment G), 35 000 kg ha−1 of com-
soil classified as Xerochrept (Soil Survey Staff, 1996) post O (treatment O), 7500 kg ha−1 of compost C
or Cambisol (FAO, 1988). Soil was located in the
Guadalquivir river valley, SW Spain (37.2◦ N, 6.1◦ W), Table 3
at the experimental farm La Hampa in Coria del Rı́o, Some characteristics of the soil (Guadalquivir river valley SW
Seville. Textural and chemical characteristics of the Spain)
soil are in Table 3. Mean s.d.a
The following treatments were established for 2 Sand (g kg−1 ) 794
years in plots of 5×7.5 m: treatments G, O, C (in which Silt (g kg−1 ) 106
each of the corresponding composts was applied as a Clay (g kg−1 ) 100
deep fertiliser), IF treatment (in which an inorganic pH 8.1 0.1
fertiliser was used), and a Control treatment (without ECSP b (dS m−1 ) 1.7 0.3
CaCO3 (g kg−1 ) 88 3.25
the application of any fertilisation). Four replicates per OMc (g kg−1 ) 8.0 0.22
treatment were randomly established in a complete Kjeldahl-N (mg kg−1 ) 700 58.0
block design. Available-P (mg kg−1 ) 16 4.00
The experiment was performed following the con- a s.d.: standard deviation.
ventional rotational practices in the area (corn–sugar- b ECSP : electrical conductivity of the saturated paste extract.
beet–sunflower). In the first period (March–October c OM: organic matter.
58 E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65
(treatment C), and 1000 kg ha−1 of a complex 15 concentrated HCl. Sodium and K were determined by
N–15 P2 O5 –15 K2 O fertiliser (treatment IF). All flame photometry and P by colorimetric determination
treatments except the Control, also received two using the phosphovanadomolybdic complex.
top-dressings each of 300 kg ha−1 of urea (460 g kg−1
of N) applied 40 and 60 days after sowing. In 2.4. Sampling and soil analysis
the second period (November 1993–June 1994),
sugar-beet (Beta vulgaris L. ‘Taurus’) was cropped At the end of each crop period, six soil samples
(10.6 plants m−2 ) under reduced irrigation (167 mm), (0–30 cm) were randomly taken from each plot to
having applied 14 000 kg ha−1 of compost G (treat- make composite samples that were air dried and
ment G), 22 000 kg ha−1 of compost O (treatment ground to 0.5 mm. Soil pH was determined in the 1:5
O), 14 000 kg ha−1 of compost C (treatment C), and soil/water extract, electrical conductivity in the satu-
600 kg ha−1 of a complex fertiliser 9 N–15 P2 O5 –18 rated paste extract (ECsp ), Kjeldahl-N by the method
K2 O (treatment IF). Treatments G, O, C and IF also described by Hesse (1971), available-P using the
received two top-dressings each of 90 kg ha−1 of urea Olsen et al. (1954) method and total oxidizable organic
(460 g kg−1 of N) applied 35 and 70 days after sowing. C (Cox ) using the Walkley and Black (1934) method.
Treatments O and C also received 158 and 122 kg ha−1 Soil nitrate was extracted by shaking with deionised
of superphosphate (350 g kg−1 P2 O5 ) respectively, water for 30 min and analysed by nitrate-selective
to balance the amount of P applied in the three or- electrode (Davies et al., 1972). To determine humic
ganic fertilisations. After the second application, the extract (HE), soil samples were extracted with 0.1 M
total amount of N added by deep fertilisation was: sodium pyrophosphate and 0.1 M sodium hydroxide.
435±30 kg ha−1 for treatment G, 445±57 kg ha−1 for The supernatant, containing HE, was acidified to
treatment O, 460±90 kg ha−1 for treatment C and pH 2 with HCl and allowed to stand 24 h at room
204 kg ha−1 for treatment IF. In the third year sun- temperature. To separate fulvic acids (FA) from hu-
flower (Helianthus annuus L. ‘Florasol’) was cropped mic acids (HA), the solution was centrifuged and
(7 plants m−2 ) without fertilisation (residual effect) the precipitate containing HA was dissolved with
and under very reduced irrigation (71 mm). Sunflower sodium hydroxide (Yeomans and Bremner, 1988).
was chosen to evaluate residual effect because it is The carbon of humic extract (CHE ) and humic acids
a plant that currently used in the area as scavenger (CHA ) was determined by the method of Walkley and
crop. Black (1934).
Rainfall during the experimental period was: Cation exchange capacity (CEC) and exchangeable-
March–October 1993 (first crop period) 150 mm; Ca (Cax ) and exchangeable-Mg (Mgx ) were deter-
November 1993–June 1994 (second crop period) mined by saturating the sample with 1 M ammonium
82.4 mm; July 1994–February 1995 (bare soil period) chloride solution in ethanol/water (60:40 v/v) at pH
193 mm; March–July 1995 (third crop period) 40 mm. 8.4 (Tucker, 1954), and exchangeable-Na (Nax ) and
exchangeable-K (Kx ) by saturating with 1 M ammo-
2.3. Sampling and plant analysis nium acetate at pH 7 (Richards, 1954). Extracted Ca
and Mg in the alcoholic ammonium chloride solution
At the end of each growth period, six complete were determined by atomic absorption spectrophotom-
plants were randomly collected from each plot to es- etry, and extracted Na and K in the ammonium acetate
timate the nutrient uptake. Plant material was dried solution by flame photometry.
at 70◦ C after washing with water followed by two
successive rinses in distilled water. Afterward, drying 2.5. Statistical method
samples were ground to pass 40 mesh screen and
stored in plastic vials. The nitrogen content was de- The results were analysed by ANOVA, consider-
termined by Kjeldahl digestion (Jones et al., 1991). ing the treatment as the independent variable. The
Phosphorus, K and Na content were measured in plant means were separated by the Tukey’s test, consi-
material according to Jones et al. (1991) following dering a significance level of p<0.05 throughout the
dry ashing and ash solution by treatment with hot study.
E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65 59
Fig. 2. Mean values of pH, electrical conductivity of the soil saturated paste solution (ECsp ) and exchangeable sodium percentage (ESP)
in soil of treatments Control (䊊), G (䊐), O (4), C (䉫) and IF (5) after each crop. Vertical bars are standard errors.
the soil solution and the soil exchange complex. when repeatedly applying either of these composts to
The corresponding increases of values of exchange- soils with restricted drainage or on unirrigated lands.
able sodium percentage (ESP) will be commented
below (Fig. 2). Throughout the experiment, ECsp 3.2.2. Soil organic matter
values of the soils treated with the vinasse composts One of the clearest effects of compost application
were always lower than 4 dS m−1 — the traditional was the increase in the soil organic matter content. Af-
value above which soils present a salinization hazard ter each crop, mean values of total oxidizable C (Cox )
(Richards, 1954). Values above 2 dS m−1 — a more in soils treated with the three composts were higher
restricted limit used taking into account salt tolerance than in soils from the other treatments, the differences
of crops (Bresler et al., 1982) — were frequent, espe- being statistically significant in most cases (Fig. 3).
cially after the second crop. However, permanent ac- The same trend was observed for the mean values of
cumulation of salt is not expected in this rather coarse C in the humic extract (CHE ). The humic acid frac-
soil. Nevertheless, due precautions should be taken tion (CHA ) content of soils increased consistently and
62 E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65
Fig. 3. Mean values of total oxidable organic C (Cox ), C in the humic extract (CHE ), C in the humic acids (CHA ) and cation exchange
capacity (CEC) in soil of treatments Control (䊊), G (䊐), O (4), C (䉫) and IF (5) after each crop. Vertical bars are standard errors.
significantly following the application of compost G humic acid content and the amount being lower than
and (especially) compost O. However, mean values of those of the other two composts.
CHA of soils treated with compost C were in general Mean values of Cox , CHE and CHA of soil Control
similar to those of soil treated with IF. These low val- and soil treated with mineral fertiliser decreased after
ues are related to the low humic acid content of com- the second and third crops (Fig. 2). However, in soils
post C (Table 2) and to the amount applied, both the treated with the three composts, mean values of Cox ,
E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65 63
CHE and CHA increased slightly or remained approxi- with mineral fertiliser decreased throughout the ex-
mately constant after the second application, and de- periment (Fig. 3). As expected from the values of
creased after the residual effect period. At the end of Cox , CHE and CHA , after the second and third crops,
the residual period mean values of Cox , CHE and CHA mean values of CEC in soils treated with composts
in soils previously treated with compost were 1.4–1.5, were also greater than in the soil Control and in the
2.5–2.9 and 2.3–3.6 times greater, respectively than soil treated with mineral fertiliser. Accordingly, after
the mean value in the Control. This organic matter en- the second and third crops, Cax , Mgx , Kx and Nax
richment was higher than that observed after the resid- mean values of soils treated with compost were often
ual period in the soil treated with mineral fertiliser significantly greater than those of the Control soil
(IF), in which Cox was equal to that of the Control, (Table 5). Fig. 2 shows that the mean values of ESP
and CHE and CHA were 1.4 and 1.7 times greater than of all the soils increased throughout the experiment
the Control, respectively. Therefore, the use of these but did not reach sodicity critical values. Especially
composts contributes to maintain soil organic matter noticeable is the increase of ESP values at the end of
and soil humic substance levels higher than applying the experiment. During the last stage of the experi-
inorganic fertilisation. This increase is especially in- ment the increase of rainfall contributed to maintain-
teresting in Andalucı́a — the region of study — where ing salts dissolved in the soil solution and to reach
the levels of organic matter in agricultural soils are the equilibrium between dissolved and exchangeable
normally lower than 10 g kg−1 (Costa et al., 1991). cations. The historical criterion for distinguishing be-
tween sodic and nonsodic conditions has been ESP
3.2.3. Soil cation exchange capacity equal to 15 (Richards, 1954). Although when the
As expected from the evolution of Cox , CHE influence of soil texture is considered, ESP critical
and CHA , mean values of CEC of the soils treated values range from 10 to 20 for fine- to coarse-textured
with compost increased after the second crop, and soils. Higher ESP values can be tolerated for soils
decreased after the residual period crop. However, of low clay content or for soils having low contents
mean values of CEC of soil Control and soil treated of swelling clay (smectite) minerals (Bresler et al.,
Table 5
Soil mean values (0–30 cm) of exchangeable cations (Cax , Mgx , Nax , Kx ) after each cropa
Treatment Cax (cmolc kg−1 ) Mgx (cmolc kg−1 ) Nax (cmolc kg−1 ) Kx (cmolc kg−1 )
After the first crop (corn)
Control 5.43 a 3.74 a 0.72 a 0.44 a
G 5.84 a 4.18 a 0.60 a 0.52 a
O 6.05 a 4.36 a 0.51 a 0.43 a
C 5.73 a 3.47 a 0.58 a 0.62 a
IF 5.82 a 3.89 a 0.76 a 0.46 a
After the second crop (sugar-beet)
Control 4.18 a 3.34 a 0.69 a 0.39 a
G 6.33 b 4.33 bc 0.75 ab 0.53 b
O 5.26 ab 4.61 c 0.64 a 0.48 ab
C 6.64 b 4.13 abc 0.97 b 0.53 b
IF 6.39 b 3.48 ab 0.77 ab 0.48 ab
After the residual period (sunflower)
Control 4.15 a 3.32 b 0.74 ab 0.28 a
G 4.71 a 2.87 ab 0.62 ab 0.56 c
O 4.88 a 2.51 a 1.04 b 0.49 b
C 4.68 a 3.54 b 1.08 b 0.44 b
IF 3.94 a 2.75 ab 0.66 a 0.45 b
a Values followed by the same letter in the same column and for the same period do not differ significantly (p<0.05).
64 E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65
1982). The increase of ESP at the end of the residual mineralisation for each compost. Compost C had the
period seems to be related to the lack of salt leaching highest potential rate of mineralisation (31 mg N kg−1
because of the drought period, and is specially impor- per week), compared to compost G (18.1 mg N kg−1
tant in soils treated with composts O and C, which still per week) and compost O (2.24 mg N kg−1 per week).
had the greatest salt concentration at the end of the These results account for the differences in the accu-
third crop. The relatively high salt concentration in the mulation of soil organic-N found after compost appli-
soil solution favours invasion of the soil exchangeable cation: accumulation of organic-N is inversely related
complex by Na. Nevertheless, final values of ESP in to values of potential rate of mineralisation.
those soils (loamy sand), 11.7 and 11.1, respectively, After each cropping period, a general increase in
are still far from the critical values for sodium hazard the NO3 -N was observed in the compost-treated soils,
for coarse-textured soils. although differences compared to the Control were
not significant, except for treatments G and O after
3.2.4. Soil nitrogen the third crop (Table 6). This seems to indicate that
Kjeldahl-N of the soil increased after each com- the nitrate leaching below the root zone (a noticeable
post application, although differences compared to the feature in SW Andalusia, Moreno et al., 1996) may be
Control and IF treatments were only statistically sig- negligible when these composts are applied employing
nificant in treatments G and O (Table 6). At the end adequate agricultural practices.
of the third crop (residual period) mean values of
Kjeldahl-N in compost-treated soils were higher than 3.2.5. Soil phosphorus
in Control and IF treatment soils, although differences Despite the amounts of P applied to each crop in
were only significant for treatment O. As mentioned treatment IF being greater than in vinasse compost
above, incubation experiments of organic-N mineral- treatments, mean values of available-P in soil after
isation (Madejón, 1996) showed different rates of N the first crop were very similar for all the treatments.
After the second and third crops the mean value of
available-P of the soil in treatment IF was significantly
Table 6 greater than those in the other treatments (Table 6).
Soil mean values (0–30 cm) of Kjeldahl-N, NO3 -N and available-P However, these differences were not shown in the
(Olsen) after each cropa
total P uptake of sugar-beet and sunflower plants
Treatment Kjeldahl-N NO3 -N Available-P (Table 4) because throughout the experiment
(mg kg−1 ) (mg kg−1 ) (mg kg−1 ) available-P contents of soils of all treatments were
After the first crop (corn) adequate for the three crops.
Control 719 a 9.6 a 12.5 a
G 1043 bc 11.7 a 15.8 a
O 1100 c 6.9 a 13.4 a
C 832 ab 13.3 a 13.1 a 4. Conclusion
IF 730 a 13.8 a 14.3 a
After the second crop (sugar-beet) Repeated application of moderate amounts of three
Control 648 a 8.0 a 12.1 a sugar-beet vinasse composts to a calcareous loamy
G 1008 b 13.9 a 13.6 a sand soil had a positive effect on soil organic mat-
O 1492 b 12.3 a 13.4 a ter, humic substance and Kjeldahl-N contents, and
C 889 ab 15.5 a 12.3 a
on cation exchange capacity. Despite the moderately
IF 748 a 10.6 a 19.4 b
high salinity and Na contents of the composts, signs
After the residual period (sunflower) of salinization or sodification of the soil were not
Control 798 a 7.3 a 13.7 a
G 1042 ab 9.6 b 15.4 a
observed.
O 1092 b 13.2 c 16.7 a The use of these composts can contribute to enhanc-
C 1008 ab 9.2 ab 15.9 a ing the level of organic matter in agricultural soils in
IF 833 a 7.8 ab 20.8 b SW Andalusia, which are particularly poor in organic
a Values followed by the same letter in the same column and matter. At the same time, the application of compost
for the same period do not differ significantly (p<0.05). as a deep fertiliser had similar effects on nutritional
E. Madejón et al. / Agriculture, Ecosystems and Environment 84 (2001) 55–65 65
status and yield of corn and sugar-beet to those caused Hesse, P.R., 1971. A textbook of soil chemical analysis. Murray,
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