Schmidt + Clemens Group

Spun Casting – Petrochemical Industry

One Group – One Expertise

High Alloys for the Petrochemical Industries

Umschl-Schlguss-GB_081009.indd 1 17.11.2009 9:55:03 Uhr

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"S+C – the high-grade steel specialist,

that offers more than just tubes and fittings"

In addition to our high alloy systems being used in the radiant zones of
process furnaces, it is the substantial added values that make S+C stand
out from its competitive environment. The message is clear: Because we
understand your installations and problems, we can increase your sales
revenue and profits. We achieve this by optimising our products and services,
allowing you to increase production volumes significantly.

• S+C offers advice for the high alloy components in your furnaces
throughout their entire life cycle. From design, through manufacture to
delivery and installation, and then during a lifetime of operation and
maintenance, S+C is your partner, assisting you in reducing the life cycle
costs of our products.

• Our specialists and consultants know – due to their extensive experience

in the petrochemical industry – the precise interaction of material and
process and can recommend the optimum application and design of our
products

• Our process/software specialists analyse your historic operating data with

computer-assisted tools to identify trends and predict areas of improvement.
Intimate knowledge of performance of our products ensures the right
selection when evaluating maintenance and operational considerations

• S+C is happy to provide technical or commercial information on all our

products or to receive you at our locations in Germany, Spain, Brazil,
Czech Republic, Dubai, Malaysia and the USA for this purpose. We will
also train your specialist welders in processing our materials or offer
advise on other associated matters.

• Not only the components for the radiant zones, but also entire convection
boxes are an important part of scope of supplies. For all tubular systems
in your process furnaces, there is one partner – S+C.

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The S+C Added Values

• metallurgical services
• project management
• emergency deliveries management
• design support
• customer training
• installation support
• operational assistance and consulting
• operational data analysis
• performance and benefit forecast
• welding services

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"Our products – tailor-made for your

specific requirements"

When it comes to the application of our spun cast products in steam crackers
or reformers, there is practically no situation that we cannot assist you with.
To put it simply: We manufacture tubes, coils, reformer tubes, harps and
manifolds for petrochemical application using the combination of know-how,
quality and reaction speed that is unique to S+C.

S+C offers the full range in spun cast and static cast parts, i.e. tubes, return
bends, elbows, Y-pieces, T-pieces and tetra-fittings all from just one source.

Another advantage of S+C spun cast products is that we can manufacture

entire tube assemblies such as harps and ethylene coils completely in-house.
This benefits our customers because in addition to spun cast products, S+C
also manufactures static cast products. S+C’s experience with both casting
processes ensure that individual components are combined to give optimum
results.

S+C products for reformers

• hangers • ring headers
• outlet collectors • reformer harps
• inlet manifolds • riser tubes
• flanges • thermowells
• insulations • T-pieces
• end caps • transition pieces
• cones • weldolets
• pigtails • convection zones
• reformer tubes
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S+C products for steam crackers

• hangers • tetra fittings (static casting)
• outlet collectors • thermowells
• burner tips • transfer lines
• inlet manifolds • T-pieces
• fittings (static casting) • U-bends (static casting)
• supports • venturis
• elbows (static casting) • weldolets
• coil systems • Y-pieces (static casting)
• tube sheets • SuperBent® (extreme narrow 3D-bending)
• bent tubes • convection zones
• cracker tubes

At the same time we constantly review how to further improve our materials
and their performance.

This means we continually develop our successful Centralloy® high-grade

steel family of alloys and realise innovations such as the internal profiles
SCOPE®. This allow a significantly higher rate of heat transfer, thus increasing
the productivity of steam crackers.

In addition there is our SuperBent® technology, a cost reducing alternative

that eliminates fittings such as return bends and elbows, by using a special
extreme tight bending process for centrispun tubes.

Last but not least, S+C’s plants, geographically located worldwide, provide
a range of manufacturing options, making S+C the largest most flexible supplier
and offering you, the customer, unparalleled choice.

The latest achievement in our scope of products is the engineering, fabrication

and delivery of entire convection box units for steam crackers and reformers.
For all tubular systems in your process furnaces, there is one partner – S+C.
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"130 years S+C – leading operational excellence

yesterday, today and tomorrow"

When one talks about being traditionally innovating it is a lot more than just
lip service for S+C. 130 years S+C, 60 years of those in the spun casting
sector, which proves our competence and shows that S+C continues to
provide innovative initiative.

The original alloy Märker/Centralloy 4848 (HK-40) was the first approx.
45 years ago. Many other material innovations followed, the latest being
Centralloy® HT E.

Our new SCOPE® tubes are another "high-temperature innovation". Their

unique internal profile substantially increases the rate of heat transfer, whilst
decreasing coking tendency. Both the productivity and the service life of
steam crackers can thus be extended.

The SuperBent® bending technology as a connecting alternative for spun

cast tubes is also new. Manufacture is possible without time-consuming
pattern making and the shaped tubes are much lighter in weight than
conventional fittings. Furthermore, the number of weld joints in coil systems
is reduced, according to design. Welding with conventional spun cast tubes
is simplified through compatibility of chemical analysis and microstructure.

In spite of such successes S+C is not complacent, but will continue to maintain
Market Leadership regarding material and manufacturing know-how.
The Research & Development of S+C acts as guarantor for this, and is rated
as one of the largest and most efficient in the Industry.

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S+C milestones in spun casting

Foundation of Schmidt + Clemens as a steel trading business 1879

Foundation of the Kaiserau location as forging plant 1900

Beginning of static casting production 1932

Beginning of horizontal centrifugal casting 1950

Beginning of vertical centrifugal casting 1963

1955

First delivery of centrispun tubes into the petrochemical industries 1964

Foundation of Schmidt + Clemens - Spain S.A.U. (Centracero), Murieta/Navarra. Spain 1974

Introduction of semi-automatic horizontal centrifugal casting systems 1997

Foundation of Schmidt + Clemens Brasil Ltda., Jundiai/Brazil 2000

Foundation of Schmidt + Clemens (Asia) Sdn. Bhd., Shah Alam/Malaysia, as fabrication site 2001

Start of the first full scale operational tests with Centralloy® 60 HT material and Scope® internal profiles 2003

Begin of full centrifugal casting production at Schmidt + Clemens Asia 2004

Expansion, modernisation and consolidation of petrochemical manufacture at the location Kaiserau/Germany 2005

Foundation of Schmidt + Clemens Middle East DMCC, Dubai 2008

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"S+C materials – convincing quality for a wide variety of a

The following table provides a general overview of the materials developed and employed by us. If you would like more detailed
technical information, we will gladly provide you with the appropriate information material.

Schmidt + Clemens – Selection of Alloys

Spun Casting – Petrochemical Industry
Centralloy®

No. Trade Mark ASTM Type Chemical Composition

Centralloy® Approximate Values in % Mass
C Si Mn Cr Ni Nb W
1 G 4826 HF 0.40 1.50 1.20 22.00 9.00 - -
2 G 4837 HH 0.40 1.50 1.00 25.00 12.00 - -
3 G 4848 HK 40 0.40 1.50 1.50 25.00 20.00 - -
4 G 4848 Micro - 0.40 1.00 - 25.00 20.00 + Add -
5 G 4852 HP + Nb 0.40 1.50 1.50 25.00 35.00 1.50 -
6 G 4852 W HP + NbW 0.40 1.50 1.50 25.00 35.00 1.50 1.5
7 G 4852 Micro HP + Nb (MA) 0.45 1.50 1.00 25.00 35.00 1.50 -
8 G 4852 Micro R HP + Nb (MA) 0.45 0.80 1.50 25.00 35.00 1.00 -
9 G 4855 IN 519* 0.35 1.50 1.50 24.00 24.00 1.50 -
10 G 4857 HP 0.45 1.50 0.70 25.00 35.00 - +A
11 G 4857 W HP + W 0.45 1.60 1.20 25.00 35.00 - 4.0
12 G 4857 M HP + Mo 0.45 1.60 1.50 25.00 37.00 - -
13 G 4859 CT 15C 0.10 1.00 1.50 20.00 32.00 1.00 -
14 G 4868 - 0.50 2.00 1.50 30.00 30.00 - -
15 G 4868 Micro - 0.55 2.00 0.50 30.00 30.00 1.00 -
16 G 4879 - 0.45 1.50 1.50 28.00 48.00 - 5.0
17 G 4879 Micro - 0.50 1.00 0.75 28.00 48.00 - 5.0
18 ET 45 Micro - 0.45 1.60 1.00 35.00 45.00 1.00 -
19 ET 45 LC - 0.13 0.80 1.50 35.00 45.00 0.80 -
20 HT E - 0.45 0.50 - 30.00 45.00 0.50 -
21 H 101 - 0.13 1.30 1.50 25.00 37.00 0.60 -
22 H 101 Micro - 0.13 0.50 0.50 25.00 37.00 0.50 -
23 ET 35 Co - 0.50 1.20 1.20 29.00 35.00 - 5.0
24 ET 50 N (A560) IN 657* 0.10 0.50 0.50 50.00 Bal. 1.50 -
25 60 HT D - 0.45 - - 27.00 Bal. 0.70 -

Steam Cracker Steam Reformer Outlet-Systems Furnace Support Components DRI

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of applications"

Max. Appl. Temp. recommended Max. Application Temperatures Furnace Types

for the Petrochemical Industry, °C in Air**, °C
W Others
- - - 950
- - - 1050
- - 1000 1100
- + Add 1050 -
- - 1100 1100
1.50 - 1100 -
- + Add 1130 -
- + Add 1050 -
- - 1000 1050
+ Add - 1130 1150
4.00 - 1130 -
- Mo 1.50 1100 -
- - 1000 1050
- - 1100 1100
- + Add 1130 -
5.00 - 1150 1150
5.00 + Add 1150 -
- + Add 1150 1160
- + Add 1100 -
- + Add, Al, Fe 1175 -
- - 1000 -
- + Add 1050 -
5.00 Co 15.00 1175 1200
- - 950*** 1050
- + Add, Al, Fe 1175 -

* Trade mark INCO family of companies

** In accordance to SEW 595 and EN 10295
*** In fuel ash corrosion environments

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"The S+C Global Supply Network –

Always available when you need it"

One reason for our particular performance is our global production

network and associated capacities. Foundry locations in Germany, Spain,
Czech Republic, Brazil and Malaysia make the S+C Group the supplier
with the largest production capacity in the world. This means we always
have capacity available for emergency situations and can supply your
requirements quickly.

But even when it has to be quick, we do not lose sight of the quality
typical for all products "made by S+C". All of our locations are certified
to ISO 9000:2000 and work according to a central quality control system.
Beyond that the S+C Group is a certified supplier in accordance with the
European Pressure Equipment Directive (PED).

The centralised project planning and management of your order is for

S+C part of optimum emergency management. For you this means:
Everything is in one competent hand and you have a personal contact partner
who is totally familiar with all aspects of your order and its status in detail.

Beyond that we offer to research causes of damage and to develop

solutions so that the same problems do not reoccur. The "best" type of
damage is of course that which is anticipated but which does not even
occur. Against this background you can also benefit from our computer-
assisted prognoses for the remaining service life of tubes in operating
furnaces. This gives you the chance to overhaul your plant during a planned
shutdown rather than having to deal with an unplanned plant failure.

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Germany
Schmidt + Clemens GmbH + Co. KG
Edelstahlwerk Kaiserau
Kaiserau 2, 51789 Lindlar
Phone: +49 2266 920
Fax: +49 2266 92370
E-Mail: info@schmidt-clemens.com
Brazil
Schmidt + Clemens Brasil Ltda.
Avenida Beta, 351
13213-070, Jundiaí, Sao Paulo
Phone: +55 11 3378 3901
Fax: +55 11 4582 9888
E-Mail: scbrasil@schmidt-clemens.com.br
USA
Schmidt & Clemens Inc.
24 Greenway Plaza Suite 1840
Houston, Texas 77046
Phone: +1 713 629 7770
Fax: +1 713 629 7373
E-Mail: sales-us@schmidt-clemens.com
C M Y CM MY
S+C Spun Casting –
Petrochemical Industry always
in global operation for you
Spain
Schmidt - Clemens Spain S.A.U.
Ctra. Estella-Vitoria, Km. 12
31280 Murieta, Navarra
Phone: +34 948 53 46 00
Fax: +34 948 53 46 01
E-Mail: centracero@schmidt-clemens.com
Malaysia
Schmidt + Clemens (Asia) Sdn. Bhd.
No. 15, Jalan Pemaju U1/15, Section U1
Hicom Glenmarie Industrial Park
40150 Shah Alam, Selangor Darul Ehsan
Phone: +60 3 5569 1945
Fax: +60 3 5569 1425
E-Mail: sc-asia@schmidt-clemens.com
United Arab Emirates
Schmidt + Clemens Middle East DMCC
10 E, 10th Floor, Silver (AG) Tower
Jumeirah Lake Tower, Dubai
Phone: +971 4 4328385
Fax: +971 4 4328384
E-Mail: dubai@schmidt-clemens.com
CY CMY K
Industries
• Petrochemicals
• Iron-ore direct reduction
Services
• Business consulting
• Analysis of operational data
• Training of customer personnel
• Welding supervision
Czech Republic
S+C Alfanametal s.r.o koncern
783 57 Tršice c. 126
Phone: +420 58 59 57 428
Fax: +420 58 59 57 430
E-Mail: alfa@alfanametal.cz
India
Schmidt + Clemens GmbH + Co. KG
India Liaison Office
A 214 Mahindra Gardens, S.V. Road
Goregaon (W), Mumbai 400 062
Phone: +91 22 8748 445
Fax: +91 22 8791 226
E-Mail: scindia@vsnl.net
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 Spun Casting – Schmidt + Clemens Group
Petrochemical Industry
Industries
•  Petrochemicals
•  Iron-ore direct reduction
Services
•  Metallurgy and materials engineering
•  Material analyses and investigations
•  Metallurgical fault analyses
•  Process and materials consulting
•  Design of pipes and piping systems
•  Services in welding our materials
•  Convection zones
Production sites
Germany, Spain, Malaysia, Brazil, Czech Republic
Contact
schleuderguss@schmidt-clemens.de
Phone: +49 2266 92-258
Fax: +49 2266 92-369

Spun Casting –
Special Products (SSP)
Industries
•  Separation technology
•  Energy technology
•  Industrial furnace construction
•  Marine / Offshore technology
•  Chemicals and Petrochemicals
•  Industrial furnace construction
Services
•  Material and design consulting
•  Mechanical machining
•  Laboratory services
•  Welding
Production sites
Germany
Contact
ssp@schmidt-clemens.de
Phone: +49 2266 92-413
Fax: +49 2266 92-538

S+C MÄRKER
Industries
•  Extrusion press industry
Brinkmann GmbH, Die Agentur für Kommunikation, Krefeld 08/2009

•  Tube and Copper rod mills

•  Pump manufacturing
•  General engineering and Spare parts
Services
•  Re-lining service
•  Subcontract machining
•  Heat Treatment Service
Production sites Schmidt + Clemens GmbH + Co. KG
Germany, United Kingdom Edelstahlwerk Kaiserau
Contact Kaiserau 2, 51789 Lindlar, Germany
maerker@schmidt-clemens.de Phone: +49 2266 92-0 · Fax: +49 2266 92-370
Phone: +49 2266 92-211 Internet: www.schmidt-clemens.de
Fax: +49 2266 92-477 P.O.Box 1140, 51779 Lindlar, Germany

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