Oracle SCM Cloud: Quality Inspection Implementation 1 - 5 Oracle Supply Chain Management Cloud documentation is available in the Oracle Help Center: https://docs.oracle.com/en/cloud/saas/supply-chain-management/19a/books.html • Using Quality Management: https://docs.oracle.com/en/cloud/saas/supply-chain- management/19a/fauqm/using-quality-management.pdf • Using Product Development: https://docs.oracle.com/en/cloud/saas/supply-chain- management/19a/faupd/using-product-development.pdf • Getting Started with Your Manufacturing and Supply Chain Materials Management Implementation: https://docs.oracle.com/en/cloud/saas/supply-chain- management/19a/fammi/getting-started-with-your-manufacturing-and-supply-chain-materials- management-implementation.pdf • Using Inventory Management: https://docs.oracle.com/en/cloud/saas/supply-chain- management/19a/famml/using-inventory-management.pdf • Implementing Common Features for SCM (Chapter 21: External Integration): https://docs.oracle.com/en/cloud/saas/supply-chain-management/19a/faicf/implementing-common- features-for-scm.pdf
• Cloud Customer Connect (https://cloudcustomerconnect.oracle.com/pages/home) is Oracle's online cloud community — specifically designed to promote peer-to-peer collaboration and sharing of best practices, enable members to keep pace with product strategy, and provide a cloud solution feedback channel directly to Oracle development. Within this community, members benefit by leveraging the collective knowledge of Oracle Cloud customers and product experts. o The Quality Forum (https://cloudcustomerconnect.oracle.com/resources/20017a09d2/summary) enables you to network and collaborate on real-life challenges and solutions with fellow members. Share best practices as you strive to deliver consistent, personalized customer experiences, and connect every customer engagement with your brand. o The Idea Lab (https://cloudcustomerconnect.oracle.com/pages/b2b501d83a) allows you to contribute to our product roadmap that is derived from a variety of influences, such as market changes, compliance and regulatory forces, industry trends, and one of our best sources, our customers. o The Events (https://cloudcustomerconnect.oracle.com/resources/28806a6537/summary) tab lists upcoming and replays of Supply Chain Management events. o The Supply Chain Management Readiness Material (https://cloud.oracle.com/saas/readiness) allows you to learn about the latest innovations in our Supply Chain Management products. In the left of the web page, click Supply Chain Management and then, select the product you want to learn about (for example: Quality Management, Manufacturing, Order Management, etc.)
• Product experts schedule Customer Connect training. These sessions provide more information on topics already discussed in this training or discuss topics relevant to the implementation and use of the product. The replays of these sessions can be found here: https://cloudcustomerconnect.oracle.com/posts. o You can also select one of the available Event Series. The event series filters the events by training and product areas. A list of recorded events available for Enterprise Quality Management can be found here: https://cloudcustomerconnect.oracle.com/posts?tagName=Enterprise+Quality+Mangement. o Here is a link to the recorded event SCM – Quality Management Cloud: Quality Inspection Management Implementation Tips and Tricks (https://cloudcustomerconnect.oracle.com/posts/18339e3e74). • The Oracle Supply Chain Management Integration Overview (https://cloudcustomerconnect.oracle.com/posts/5d7d178db7) discusses core integration capabilities for Supply Chain Management including external web services, integration with PaaS, business events, file-based data import, ADFdi and common messaging framework.
This diagram depicts the Oracle Quality Management Cloud solution. This solution covers the entire flow, from defining inspection plans, entering inspection results, identifying quality issues, through implementing corrective actions. In addition, it provides the ability to build and implement quality best practices throughout the lifecycle of a product, starting with the development of a product all the way through to its manufacturing and distribution.
This diagram depicts Oracle's Quality Management Cloud solution that covers Enterprise Quality Management (EQM), which is an umbrella term that refers to a holistic approach for managing quality and compliance across the value chain. It comprises two modules: Quality Inspection Management and Quality Issue and Action Management. • Quality Inspection Management works closely with the receiving and manufacturing processes where quality inspections are performed regularly. You can define what is involved in a specific type of inspection and record inspection results in the application. • Quality Issue and Action Management works with manufacturing, development, and support to resolve issues from any source. You can gather information about an issue and route it to those who can find the root cause and resolve it. To learn more about Quality Issue and Action Management, take the Oracle Cloud: Quality Issue and Action Management course.
Quality Inspection Management • Provides the ability to define quality inspection requirements for both materials and resources through the definition of inspection levels and inspection characteristics, which come together in inspection plans. It allows users to define usage specific inspection plans such as Work in Process inspection plans, Receiving inspection plans, Inventory inspection plans and Resource inspection plans. • Provides the ability to perform inspections at key points in the supply process including in-line Work in Process inspections, in-line Receiving inspections, ad-hoc Inventory inspections, ad- hoc Resource Inspections and ad-hoc Work in Process inspections • Allows users to analyze the results of inspections in order to identify failures or non- conformances. Infolets for WIP Inspection Failures and Receiving Inspection Failures are out of the box, and OTBI is available for ad-hoc reporting. • Allows users to leverage Oracle Social Network functionality to collaborate in defining quality requirements and to discuss quality results.
Oracle SCM Cloud: Quality Inspection Implementation 2 - 8 • Perform inspections at key points in the supply chain or collect results on an ad-hoc basis • Analyze the results of inspections in order to identify failures or non-conformances
Following are the key business objects of Quality Inspection Management: • Quality Inspection Level: Describes how much to sample and how often inspections should be performed • Quality Inspection Characteristic: Describes the properties, measurements, or tests that define an item or process • Quality Inspection Plan: Defines the data to collect, where and when to collect it • Quality Inspection: Represents the information or measurements collected as part of performing a business process
This diagram depicts the following three steps: • Record and monitor quality of products from suppliers and aid in supplier quality comparison and rating • Record and monitor quality of products and resources during manufacturing, and helps to identify process inefficiencies and aides in process improvements • Check product quality in their storage locations and ensure that only good quality products are being supplied for manufacturing and shipping
Oracle SCM Cloud: Quality Inspection Implementation 2 - 12 Use Case 1: Define Inspection Characteristics from Item Attributes Product Design Engineer Defines Item Attributes; Quality Engineer Defines Inspection Characteristics and Inspection Plan Based on Item Attributes and Specifications Define Attribute Group, Item Class, Item, and Item Specifications Note that this is a standard Product Hub related setup. • Product Design Engineer defines an attribute group for the specification values of a user- defined attribute (e.g., “Thickness Minimum”, “Thickness Target”, “Thickness Maximum”). • Product Design Engineer associates the attribute group to an item class • Product Design Engineer defines an item and item specification values for the attributes to be used in quality inspection. Create Inspection Characteristic • Quality Engineer creates an inspection characteristic “Thickness” • Quality Engineer maps the item attributes to the expected Minimum, Target, and Maximum (e.g. "Thickness Target" to Target Attribute Reference, “Thickness Minimum” to Minimum Attribute Reference, "Thickness Maximum" to Maximum Attribute Reference). Create Inspection Plan with Item/Quality Specifications • Quality Engineer creates the inspection plan for the item • Quality Engineer adds inspection characteristics, including “Thickness” • System defaults the item specification limits/target for “Thickness” characteristic • Quality Engineer reviews the quality specifications in the inspection plan
Use Case 2: Define Inspection Characteristics and Plans Quality Engineer Defines Inspection Characteristics and Inspection Plan Independent of Item Attributes and Specifications Create Inspection Characteristic • Quality Engineer creates a new inspection characteristic “Blemish Free” • Quality Engineer adds expected values, “Yes” & “No” Create Inspection Plan • Quality Engineer creates an inspection plan • Quality Engineer adds inspection characteristics, defines specification values, and specifies inspection criteria in the inspection plan
Use Case 3: Collect Inline Work in Process Inspection Results Production Operator Enters Inspection Results at Work Order Completion Record Complete Quantity • Production Operator enters the quantity completed for the work order operation from the Dispatch list • System indicates that quality inspection is required before work order operation completion • Enter Inspection Results • Production Operator enters inspection results (e.g., Voltage = 250 V) System Assigns Inspection Disposition and Processes Inspection Action • System determines the inspection disposition (accept, reject) and processes the inspection action that automatically creates a nonconformance issue based on inspection result failures Complete Work Order Operation • Production Operator enters the completed, rejected, and scrapped quantity based on the inspection results • Production Operator moves the completed quantity to the next operation and either moves the rejected or scrapped quantity to a designated material review board subinventory or reworks the material and re-inspects at operation completion.
Use Case 4: Collect Inline Receiving Inspection Results Receiving Agent Enters Quality Inspection Results at Receipt Record Received Quantity • Receiving Agent records the quantity received • System indicates that quality inspection is required Enter Inspection Results • Receiving Agent enters inspection results • System Assigns Inspection Disposition and Processes Inspection Action • System determines the inspection disposition (accept, reject) and processes the inspection action that automatically creates a nonconformance issue based on inspection result failures Complete Receiving Transaction • Receiving Agent enters the results values. The system determines the accepted and/or rejected quantity based on the inspection results. • Receiving Agent receives the accepted quantity into inventory and/or quarantines the rejected quantity for possible return to vendor
Use Case 5: Collect Ad-hoc Inventory Inspection Results Quality Engineer Enters Inspection Results for Inventory Create an Inspection • Quality Engineer creates an inspection against inventory Enter Inspection Results • Quality Engineer enters inspection results System Determines Conformance and Processes Inspection Action • System determines conformance to specifications and creates a quality issue for all inspection result failures Complete Inventory Transaction • Quality Engineer decides what to do with the inventory based upon the inspection results
Use Case 6: Manage Inspection Results Quality Engineer Views and Analyzes Inspection Results 1. Quality Engineer searches for the inspection results by work order, receipt, lot, serial, date, or user 2. System returns search results for inspection results 3. Quality Engineer selects inspection results to view 4. System identifies work order or receipt, inspection event identifier, date, and user corresponding to the inspection results 5. Quality Engineer assesses compliance to specification 6. Quality Engineer views quality metrics and analysis
This screenshot depicts the following infolets on the Quality Management landing page. • My Favorites: lists how many of each object type that you have designated as a favorite. Click a number to invoke a search for those favorite objects. • My Issues: lists how many Issues you created that correspond with each category. Click a number to invoke a search for Issues in that category. • My Actions: lists how many Actions you created that correspond with each category. Click a number to invoke a search for Actions in that category. • Open Issues by Severity: a circle chart that lists all open Issues and graphically divides them by severity. Place your cursor over a section of the circle for more details and click the section to invoke a search for Issues in that category. • My Open Issues by Age: lists open Issues you created and graphically divides them by age range. Place your cursor over a bar in the chart for more details and click on a bar to invoke a search for Issues in that range. • Recent Activity: lists the number of Issues and Actions created in the last 24 hours. • Inspection Plans by Type: used with Quality Inspection Management. • Receiving Inspections: used with Quality Inspection Management. • Inspections Status: used with Quality Inspection Management. • Unassigned Issues: lists the number of Issues that do not have a user listed in the Assigned To field. • WIP Inspections: used with Quality Inspection Management.
These screenshots depict how you can search for quality objects. Users with the Quality Analyst role can only search for Issues and Actions. Users with the Quality Engineer role can only search for Inspection Plan, Inspection Characteristic, Inspection Level, Inspection. Users with both roles can search for all quality objects.
These screenshots depict how you can narrow search results by using: • Create a new or edit an existing inspection plan, and export a list of the existing inspection plans to an Excel spreadsheet • Filters
These screenshots depict how you can create an inspection plan. Note that users with the Quality Analyst role can only create Quality Issues and Quality Actions. Users with the Quality Engineer roles can create Inspections, Inspection Plans, Inspection Characteristics, and Inspection Levels. Users with both roles can create all quality objects.
An inspection level determines the relative amount and frequency of inspection. It is associated to an inspection plan, which is specific to an inventory organization, item, item catalog, and optionally suppliers if the inspection plan type is Receiving. A predefined inspection level is available for 100% inspection, which means every unit is inspected. Work In Process, Inventory, and Resource inspection plans can only support the 100% inspection level. In addition, Receiving inspection plans can leverage user-defined inspection levels in order to differentiate the expected level of quality control and acceptance. User-defined inspection levels can be defined with sampling size enabled, skip lots enabled or both sampling size and skip lots enabled. Based upon inspection results, the user can change the inspection level associated to a Receiving inspection plan based on the history of acceptance. This diagram depicts an example in which 4 out of 10 receipt lines have been rejected. The supplier is Advanced Network Devices and Item is CM4751116.
100% inspection level: Every inspection lot and entire inspection lot quantity is inspected • Level I: Reduced inspection level: 1 out of 10 inspection lots received are inspected and sample size is 1% of inspection lot quantity • Level II: Normal inspection level: 1 out of 5 inspection lots received are inspected and sample size is 5% of inspection lot quantity • Level III: Tightened inspection level: 2 out of 5 inspection lots received are inspected and sample size is 10% of inspection lot quantity In this release, the user-defined inspection levels are not based on Acceptable Quality Limit (or AQL), which is a statistical tool that determines the sample size and maximum number of rejected units for acceptance based on the quantity received. Also, the user can manually switch the inspection level associated to a Receiving inspection plan based on the history of acceptance. • If 2 out of 5 consecutive lots received are rejected, then switch from Normal inspection and inspection plan A to Tightened inspection and inspection plan B • If 5 consecutive lots received are accepted, then switch from Tightened inspection and inspection plan B to Normal inspection and inspection plan A • If 10 consecutive lots received are accepted, then switch from Normal inspection and inspection plan A to Reduced inspection and inspection plan C
Inspection Characteristics describe the properties, measurements, or tests that define an item or process. They are reusable building blocks for the specifications defined within an inspection plan, which is specific to an item, item catalog, or resource. Also, inspection characteristics can be associated to a characteristic group in order to quickly add the characteristics to an inspection plan or inspection. For example, multiple characteristics can be associated to a characteristic group for the purpose of collecting rejection information in the inspection record, such as reject reason and description.
This table depicts examples of inspection characteristics. The table contains the following: • Columns: Characteristic Group, Characteristic Name, and Value Set • Rows: Mechanical, Performance, and Visual Note: Calculations are not supported yet, so the inspection characteristic must be input as the calculated measure.
This diagram depicts an example to link an inspection characteristic to an item class attribute group in Product Hub. The data type of the characteristic is automatically determined based on the attribute definition. Item-based inspection characteristics verify conformance to product specifications though inspection. Subsequent changes to the item attributes in Product Hub are identified in an output file from running a scheduled process called “Process Item Characteristic Changes”, so that the Quality Management user can update the affected inspection plans by creating new versions and approving them.
This screenshot depicts the Inspection Characteristics page. Non-item characteristics can be defined directly in the Quality Management Cloud application. They can apply to inspection plans for items, item catalogs, and resources. For example, temperature could be modeled as an inspection characteristic for equipment monitoring purposes. Note: For a Character type non-item inspection characteristic, you can enter free-form text while entering inspection results instead of selecting a value from value set. Any result entered for such a characteristic added directly to an inspection or as part of an inspection plan is accepted without an evaluation against specifications, and is recorded for data collection purposes.
Oracle SCM Cloud: Quality Inspection Implementation 3 - 16 There are three parts to an inspection plan: the header details, the specifications, and the inspection plan criteria. This screenshot highlights the Details section. An Inspection Plan can be defined for an item, item catalog, or resource. Creating an inspection plan for an item catalog can help streamline data maintenance, unless there are exceptions, in which case you would define a separate item-specific inspection plan. There are four types of inspection plans - Receiving, Work in Process, Inventory, and Resource. Depending on the type, inspection criteria, and setup, an inspection plan can be implemented for inline or ad-hoc inspection. • Inline inspection means that quality results are required and embedded as part of a business transaction, like receiving or work order operation completion. • Ad-hoc inspection allows standalone quality results collection against Work in Process, Inventory, or a Resource. Mandatory and optional inspection plans can be used in ad-hoc inspections.
The type helps determine how to apply an inspection plan to an inspection point as defined in the inspection criteria. All inspection plan types default to the 100 percent inspection level. For a Receiving inspection plan type, another user-defined inspection level can be selected. For example, all Tier 1 suppliers for an item use the Level I or reduced inspection level. Inspection plans support version control and approval status as managed manually by the inspection plan owner. An inspection plan version has a start date and end date that does not overlap other versions of the same inspection plan name. The inspection plan must be in Approved status to be considered for inspection purposes, as well as being within the start and end dates. An inspection plan is specific to an inventory organization, so a copy feature is available to propagate the plan header and its specifications to other inventory organizations where it applies.
This screenshot highlights the Specifications section. You can specify specifications or tolerances for the inspection characteristics to be measured or collected during inspection. An inspection characteristic can only be listed once in the specifications. Users can select both item based and non-item based inspection characteristics. A non-item inspection characteristic with the type of Character or no value set defined does not require any specification values, since free-form text is allowed during results entry. Characteristics can be added individually, or as a group. For Item-based characteristics, if the specification is being defined for a specific item, the values for minimum, maximum and target values, as well as the unit of measure, are pulled in from the PIM attributes to which these values are mapped. If no value is/ was entered for the PIM attribute for the specified item, then the user will be able to specify the value to use during inspection. Inspection results are automatically evaluated against the applicable inspection plan specifications to determine the overall inspection disposition.
This screenshot highlights the Inspection criteria section. Lastly, you can define the conditions under which an inspection plan applies to a particular inspection point in Work in Process, Receiving, and Inventory. Consider the following: Work in Process criteria can be set up to enforce inline inspection at a particular operation or operation dispatch status. Note that the same inspection plan could apply to a first time inspection as well as a re-inspection use case by adding both the Ready and Reject dispatch status criteria. • Receiving criteria can be defined to embed inline inspection as part of the receiving transaction by document type or supplier, as examples. For example, a multi-sourced item could share the same inspection plan across its suppliers. • Inventory criteria can be applied to ad-hoc inspection at a particular subinventory designated for quality-related purposes such as Material Review Board or quarantine. • The Resource inspection plan type only supports ad-hoc inspection for an organization and resource. No additional inspection criteria can be entered for this type. • The inspection criteria works together with the inspection plan header attributes in order to determine the best applicable inspection plan for an inspection point or event. For an inline Receiving or Work In Process inspection, a mandatory inspection plan is automatically selected based on a matching logic using the inspection point or event details (for example, organization, item, and supplier or work order and operation). For an ad-hoc Work In Process, Inventory, or Resource inspection, the matching logic may return a mandatory or optional inspection plan.
With the user-friendly Visual Information Builder interface, with drag and drop capabilities, you can define sentence based business rules. These rules are based on the values defined in the specifications section of the inspection plan, as well as an “Any Characteristic” option. The use of "Any Characteristic" allows you to set up a rule applicable to all the of characteristics listed in the specification section. The list of conditions that can be used to build the "IF" portion of the business rules vary based upon the data type of the characteristic, as do the list of parameters required for each condition. For example, if the data type of the inspection characteristic is numeric, you can choose a condition such as "Is Above Maximum" and specify a tolerance around the maximum value. Tolerances can be defined as a percentage or a flat value. The entry of a value for tolerance is not required. While creating or modifying an inspection plan, you can use the inspection characteristics in the plan to create action rules. • Change material status: On saving the result, the status of the material changes at the subinventory, locator, lot, or serial level. For example, you could change the material status to “Good” if the results value is in spec. • Create a quality issue: On saving the result, the application automatically creates a quality issue. • Display alerts: On entering or evaluating the inspection value, a message appears on the Inspection Results page. For example, you could display a message telling the operator to re- calibrate machinery if a value if outside of the specification range. • Raise an business event: On saving the result, an event triggers that calls a service or API. • Send notifications: Specified recipients receive an email notification upon saving inspection results. For example, you’ll be able to send a notification to a warehouse manager to let them know that they need to quarantine failed materials.
This table depicts how inspection plans can be set up for incoming inspection. The table contains the following: • Columns: Receiving, Inventory • Rows: Inspection Plan Type, Details, Inspection Level, Optional Inspection Plan, Inspection Criteria, and Suitable use cases
This table depicts examples of inspection plans can be set up for in-process inspection. The table contains the following: • Columns: WIP, Resource, and Inventory • Rows: Inspection Plan Type, Details, Inspection Level, Optional Inspection Plan, Inspection Criteria, and Suitable use cases
This table depicts an example of how inspection plans can be set up for final inspection. The table contains the following: • Column: Final Inspection • Rows: Inspection Plan Type, Details, Inspection Level, Optional Inspection Plan, Inspection Criteria, and Suitable use cases Additional use cases and setups could cover: • Incoming inspection using an ad-hoc inventory inspection plan for a quarantine subinventory • In process inspection using ad-hoc WIP inspection plan for post-production quality data collection • In process inspection using ad-hoc inventory inspection plan for a Material Review Board subinventory
Oracle SCM Cloud: Quality Inspection Implementation 3 - 27 Schedule: Timing Topic 65 minutes Lecture and Demo 30 minutes Practice 95 minutes Total This lesson covers the execution of quality inspections, including the, Oracle Social Network (OSN), and quality issues.
Performing Quality Inspection allows organizations to: • Record and monitor quality of products from suppliers and aid in supplier quality comparison and rating • Record and monitor quality of products and resources during manufacturing, and helps with process improvements • Check product quality in their storage locations and ensure that only good quality products are being supplied for manufacturing and shipping
The inspection disposition logic is described as follows: • If 100% inspection, then - All accepted samples/serials means accepted disposition - Partial accepted/rejected samples/serials means complete disposition - All rejected samples/serials means rejected disposition • If sampling inspection, then - All accepted samples means accepted disposition - Any rejected sample means rejected disposition Free-form text can be entered for non-item, character-based inspection characteristics, and any result considered acceptable.
The rules defined for the inspection plan that is selected for use to perform the inspection are passed to the Oracle Business Rules (OBR) engine to in order to evaluate result values. If any rule is evaluated to be “TRUE” based upon the result values entered, the specified action, or actions, are executed according to the data defined in the rule. After the results have been entered and saved, the actions taken are displayed in the Inspection Actions panel drawer in Inspection Results page. They are noted in the Inspection Disposition E-record as well. However, nothing is noted in the panel drawer or the Inspection Disposition E-record when the action is “Raise a Business Event” or “Display a Message”.
Quality inspections can be performed in two modes: inline or ad-hoc. In inline inspections, results are automatically evaluated against the inspection plan specifications to determine whether samples or serials are accepted or rejected. However, if an inspection is required, the base transaction (receipt or operation completion) cannot be completed until the inspection has been completed. REST services are provided for support of inline Receiving and WIP inspections through mobile devices, as well as for integration with third-party products. Ad-hoc inspections can be performed at any time and are not tied directly to any business transaction. They provide the ability to collect inspection results with or without any predefined inspection plan.
The table shows different options that exist for enforcing quality checks on incoming materials. The table contains the following: • Columns: 2-Step Receiving, 3-Step Receiving without Inspection Plan, and 3-Step Receiving with Inspection Plan • Rows: Process Flow, Receipt Routing, Receiving Parameter for Inventory Organization, How Inspection is Recorded, and Suitable Use Cases One option is to bypass inspection at receiving until the material is in inventory. This could be the case for business processes that need to track all inventory for contractual or regulatory reasons. Several things must be considered when choosing to implement Quality inspections as part of the Receiving process. Depending on the type of receipt routing that is used, and when the inspection occurs, various setups need to be in place to support the desired inspection process. If a receipt routing is set to require inspection, then inspection will occur at the time of receipt. The inventory organization will have a setup option that indicates whether a quality inspection plan is to be used. If this is Yes, then when the user performs an inspection at the time of receipt, they will enter the results against a quality plan. If this is No, then the inspection will occur on the receiving UIs and not be captured in an inspection plan. The 3-step receiving with inspection plan option that is highlighted in red describes the inline receiving inspection flow in this course.
The screenshots depict the 3-step receiving process: 1. Receive 2. Inspect 3. Putaway The Receiving transaction cannot be completed without a results entry if the inspection is required. Skip Lots functionality may be enabled based upon the setup for the applicable Inspection Level. Each receipt line is treated as an inspection lot. For example, if the inspection level is set to inspect 1 out of 4 lots, then 1 out of 4 receipt lines for that item, supplier, and inspection level combination is inspected. Lot sampling (meaning a percentage of the units received) may be enabled based upon the setup for the applicable inspection level. If lot sampling is being employed and if any of the samples inspected fails inspection, the whole receipt line is rejected. If lot sampling is not employed, each individual unit is accepted or rejected individually. In the event that the Receiving organization parameter requires the use of inspection plans and a mandatory inspection plan is not set up correctly for a receipt line to be inspected, the user cannot proceed with entering quality results. The inspection plan must be defined in order to complete the receiving transaction.
This table depicts the different options available for capturing the quality of production. The table contains the following: • Columns: Complete without Inspection Plan, Complete with Mandatory Inspection Plan, and Complete with Optional Inspection Plan • Rows: Process Flow, How Inspection is Recorded, and Suitable Use Cases One option is to complete a work order operation without the use of an inspection plan. This means recording the complete (accept), reject, and scrap quantities. The other options highlighted in red describe the quality management capabilities using an inspection. If it is a mandatory inspection plan, then inline WIP inspection is required before the operation transactions can be recorded. If it is an optional inspection plan, then an ad-hoc WIP inspection can be created in order to enter quality results that reference a work order and operation.
These screenshots depict the following steps: 1. Enter inspection results 2. Save inspection results 3. Determine completion quantities In inline Work in Process inspection, the quantity being completed in an operation must be inspected in order for the completion transaction to continue. Each individual unit is accepted or rejected individually. Rejected units can then be reworked and inspected again or move to scrap as appropriate. The inspection of both serialized and non-serialized items are supported. For serial tracked manufacturing, inspection results can be collected for individual serials. Disposition of each serial as complete or reject is based on the inspection results entered. The user will have to complete or reject the serials depending on the inspection results entered. However, the user can choose to scrap the serials rejected by inspection if the user has the appropriate privilege. Inspections are supported in both Quick Complete and Complete With Details flows.
This table depicts examples of ad-hoc inspections. The table contains the following: • Columns: Inspect WIP with Optional Inspection Plan, Inspect Inventory with Optional Inspection Plan, and Inspect Resource with/without Inspection Plan • Rows: Process Flow, How Inspection is Recorded, and Suitable Use Cases Inspections in standalone mode can be collected against an inspection plan previously setup or without an inspection plan. If an inspection plan has been used, the inspection results are automatically evaluated against the inspection plan specifications to determine sample or serial acceptance or rejection. A nonconformance issue is automatically created for each inspection failure for subsequent root cause investigation by a Quality Analyst. Note that if it's an Inventory or WIP inspection, you can enter results against a specific lot. For an ad-hoc WIP inspection, the lot number can be entered only when the inspection is related to the last operation. If result collection is initiated without an inspection plan, then the user will have to add the required inspection characteristics and collect the results against them.
The screenshot depicts an inline electronic signature capture as initiated when you submit a quality inspection disposition transaction. When you operate a business across different countries, you may choose to enable this feature for all your inventory organizations, or only certain inventory organizations where it is mandatory to maintain electronic records and electronic signatures. Once you enable inline electronic signature for the Quality Inspection Disposition, you can enter all inspection results and sign off the quality inspection disposition by submitting it for approval. An electronic record is generated and the E-Signature page opens where you can view the status of the approval process of the inspection disposition. When you initiate the approval process, notifications are sent to all approvers. Approvers can view these in bell notifications and click the notification to view the e-record approval page, read the e- record, enter their comments, and approve or reject it. The reason why inline WIP inspection is not included in the Quality Inspection Disposition ERES is because it is included in the Work Order Completion ERES under Manufacturing Cloud. Note: If the initiator is also an approver, the initiator's signature is captured in the inline signature page. Notifications are sent to subsequent approvers to capture the remaining signatures. The new or updated transaction data remains in the pending status until all approvals are complete. You can refresh the E-Signature page to retrieve and view the latest status of the e-record.
This diagram depicts how Quality Inspection Management interacts with users through interfaces such as the search screens, manufacturing and receiving screens, and the create screens. Similarly, other applications and interfaces can connect with the system through the REST services. Users can also access them through the use of OTBI. All interactions work with the master data stores for Product Hub, Product Development Cloud, Inventory Cloud, Manufacturing Cloud, and Supply Network Model.
The following four inspection REST services are available for mobile device integration and are depicted in the image. • The Determine Inspection Required service can used to determine if an inspection is required as part of a transaction process such as manufacturing completion or receiving. Based upon the information provided, Quality Inspection Management uses the inspection criteria values, along with identifying information from the inspection plan header, to determine if there is an applicable inspection plan defined. If an inspection plan is found, Quality then uses the inspection level information to determine if an inspection is required. • The GET Required Inspection Information service can be used to retrieve all of the Inspection Plan identification and specification related data required in order to perform an inspection and collect the required inspection results. • The POST Inspection Results service can be used to send the inspection results collected for each of the samples/serials that were inspected back to Quality Inspection Management. • The Commit Inspection Information service can be used to update the result status and related transaction ID(s) once the base transaction (for example, Work Order completion) has been saved and the transaction ID(s) have been generated. This will take the results out of “draft” mode and make the results “available” to view in the Inspection Results related UIs and searches. Note that the Commit Inspection Information service is only applicable for inline inspections.
The Manage Quality Inspection Plans Using REST Services feature: • Facilitates initial load of inspection plans • Synchronizes inspection plan changes to specifications, suppliers, inspection levels, etc. • Shares inspection plans with external systems Note: Action rules are NOT included in any of the REST service operations.
The ability to retrieve all applicable Inspection Plans that could be used to perform the inspection and collect inspection results. It supports the ability to perform ad-hoc (or non-inline) inspections against any of the retrieved inspection plans, or against no inspection plan at all. Unlike in-line inspections, ad- hoc inspection results can be updated. The Inspection Results REST service supports the update of all ad-hoc inspection results, with the inspection status being updated accordingly. So an inspection can be created and the inspection result values can be passed in when they are collected. They do not have to be collected and passed in all at once, as is the case with in-line inspections. You can inspect loose or damaged material identified through cycle counting or put away in warehouse management activities in order to connect quality to a specific subinventory, lot or serial number. This feature allows you to record quality results collected from a contract manufacturer, outside processing supplier, in-house manufacturing or even a Manufacturing Execution System with reference to an organization, item, work order, and operation. Additionally, with this feature, your organization can collect data automatically from shop floor, maintenance, or lab equipment or an external Manufacturing Execution System or Laboratory Information Management System. Note that inspection action rules are NOT executed when data is loaded through REST Services.
This section discusses how Quality Inspection Management provides the ability to leverage Oracle Social Network functionality to collaborate in defining quality requirements and discussing quality results.
This screenshot depicts that Quality Inspection Management can leverage Oracle Social Network functionality to collaborate in defining quality requirements and discussing quality results.
Oracle SCM Cloud: Quality Inspection Implementation 4 - 25 Schedule: Timing Topic 10 minutes Lecture and Demo 15 minutes Practice 25 minutes Total Oracle SCM Cloud: Quality Inspection Implementation 5 - 2 This section discusses the Oracle Transactional Business Intelligence reporting of quality inspection results. In addition, it reviews the key features of Oracle Transactional Business Intelligence.
This diagram discusses the following advantages offered by Oracle Transactional Business Intelligence: • Real time business intelligence • Ease of use, highly interactive • Seamless integration with Fusion applications • Fusion extensibility
The Quality Inspection Results Real Time subject area is available in OTBI so that reports can be created against Quality Inspection Management related data. Values related to the following dimensions, or data objects, are available for inclusion in these reports: • Event Dispositions • Result Evaluations • Sample Results • Characteristics • Samples • Inspection Events • Inspection Plans • Inspection Levels • Items
The following data objects are available for inclusion as well: • Item Categories • Inventory Organizations • Locators • Sub Inventories • Work Orders • Work Order Operations • Suppliers • Resources