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Bomag GmbH

Industriegebiet Hellerwald
D-56154 Boppard

Project description BF 300 P


Designazione dell'impianto
Drawing number
numero disegno

Pages 81
pagine

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Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 1 pag. 81
Realizzato 11/11/2009 Foglio del titolo / copertina Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Foglio del titolo / copertina Mounting location
Montaggio località +
Table of contents
l'indice
Page Higher-level function Function
pagina impianto funzione Description descrizione
1 Foglio del titolo / copertina Foglio del titolo / copertina
2 Table of contents Sommario delle pagine
3 Structure identifier overview Sommario identificativo struttura
4 Table of contents Sommario delle pagine
5 Table of contents Sommario delle pagine
6 Layout specchio
7 =BF ==SUPL Supply, Engine pre-heating
8 =BF ==SUPL Supply, Starting unit
9 =BF ==SUPL Ignition switch, Gen-on
10 =BF ==SUPL Fuse protection Pot. 30 and 15, Socket
11 =BF ==SUPL Fuse protection Gen-on
12 =BF ==SUPL Supply ESX Controller
13 =BF ==SUPL Supply Monitoring Modules
14 =BF ==COM Communication, Diagnosis
15 =BF ==COM Communication
16 =BF ==DATA Failure indicators
17 =BF ==DATA Monitoring
18 =BF ==DRIV Safety device
19 =BF ==DRIV Warning horn
20 =BF ==DRIV Engine speed
21 =BF ==DRIV Traction
22 =BF ==DRIV Traction
23 =BF ==DRIV Traction
24 =BF ==PAV Load
25 =BF ==PAV Heating riscaldamento
26 =BF ==PAV Hoppers
27 =BF ==PAV Conveyors
28 =BF ==PAV Conveyors
29 =BF ==PAV Conveyors
30 =BF ==PAV Augers
31 =BF ==PAV Augers
32 =BF ==PAV Augers
33 =BF ==PAV Augers
34 =BF ==PAV Screed extension left
35 =BF ==PAV Screed extension right
36 =BF ==PAV Screed level
37 =BF ==PAV Screed level
38 =BF ==PAV Screed level
39 =BF ==PAV Tamper, Vibration plates
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Created L.Zuccarino Impianto = Pagina 2 pag. 81
Realizzato 11/11/2009 Table of contents Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Sommario delle pagine Mounting location
Montaggio località +
Structure identifier overview = Document type = Higher-level function == Functional assignment + Mounting location
l'elenco contrassegno della struttura = tipo di documento = impianto == funcionale assegnare + montaggio località

Description descrizione
&DOC1 Leading documentation
&EFS Circuit diagram schemi elettrici
&DOC2 Reports and drawings

Description descrizione
=BF Basic machine Paver

Description descrizione
==SUPL Supply
==COM Communication
==DATA Data collector / signals
==DRIV Drive functions
==PAV Paving
==ILUM Lighting
==COMF Comfort functions

Description descrizione
+BAT Battery-box
+EBOX Central electric
+MOT Engine and attachment parts
+SEAT Seat console
+FRA Frame
+LBOX Screed panel left
+RBOX Screed panel right
+SBOX Screed box
+SCRD Screed
+ROOF Roof-mounted

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Created L.Zuccarino Impianto = Pagina 3 pag. 81
Realizzato 11/11/2009 Structure identifier overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Sommario identificativo struttura Mounting location
Montaggio località +
Table of contents
l'indice
Page Higher-level function Function
pagina impianto funzione Description descrizione
40 =BF ==PAV Crown
41 =BF ==ILUM Traffic lights
42 =BF ==ILUM Traffic lights
43 =BF ==ILUM Working lights
44 =BF ==COMF Cleaning, Spraying
45 =BF ==COMF Fume exhauster, Heating operators seat, Central lubrication
46 Device tag list l'elenco componenti
47 Device tag list l'elenco componenti
48 Device tag list l'elenco componenti
49 Device tag list l'elenco componenti
50 Device tag list l'elenco componenti
51 Device tag list l'elenco componenti
52 Device tag list l'elenco componenti
53 Device tag list l'elenco componenti
54 Terminal strip overview X1 sommario morsettiere X1
55 Terminal strip overview X2 sommario morsettiere X2
56 Terminal strip overview X3 sommario morsettiere X3
57 Terminal strip overview X3 sommario morsettiere X3
58 Terminal strip overview X4 sommario morsettiere X4
59 Pin overview A34 descrizione di contatto A34
60 Pin overview A34 descrizione di contatto A34
61 Pin overview A15 descrizione di contatto A15
62 Pin overview A81 descrizione di contatto A81
63 Plug overview sommario spina
64 Plug overview sommario spina
65 Plug overview sommario spina
66 Plug overview sommario spina
67 Plug overview sommario spina
68 Plug overview sommario spina
69 Plug overview sommario spina
70 Cable diagram W1 Schema cablaggio W1
71 Cable diagram W1 Schema cablaggio W1
72 Cable diagram W2 Schema cablaggio W2
73 Cable diagram W2 Schema cablaggio W2
74 Cable diagram W3 Schema cablaggio W3
75 Cable diagram W3 Schema cablaggio W3
76 View Terminal strip X1
77 View Terminal strip X2
78 View Terminal strip X3
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Created L.Zuccarino Impianto = Pagina 4 pag. 81
Realizzato 11/11/2009 Table of contents Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Sommario delle pagine Mounting location
Montaggio località +
Table of contents
l'indice
Page Higher-level function Function
pagina impianto funzione Description descrizione
79 View Terminal strip X3
80 View Terminal strip X3, X4
81 View Terminal strip X3, X4

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Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 5 pag. 81
Realizzato 11/11/2009 Table of contents Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Sommario delle pagine Mounting location
Montaggio località +
+FRA

+BAT +SEAT +EBOX

+MOT

+ROOF

+SCRD

+SBOX

+LBOX +RBOX

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Created L.Zuccarino Impianto = Pagina 6 pag. 81
Realizzato 11/11/2009 Layout Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
specchio Mounting location
Montaggio località +
30 ~ +EBOX/10.0

RD RD
35 mm² 6 mm²

-U1
Fuse-box 2 2 30
-F00 -F48 -K14
125A 1 40A 1 +EBOX/9.7 87a 87
Fuse, main Fuse, glow plug system Relay, glow plug system

RD
6 mm²

M01:30~ +EBOX/8.1 +MOT

+ 1 1 1 1

-G01 -R81 -R82 -R83 -R84


12V / 100Ah - Glow plugs
2 2 2 2
Battery
batteria

BK
70 mm²

3 BK
70 mm²
-S30
250A 4 BK
Disconnect switch, battery 35 mm²

BK
70 mm²

+EBOX-X4 -

Ground Frame Ground Engine

31 31 31 31 31 31
Ground Central Electric

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 7 pag. 81
Realizzato 11/11/2009 Supply, Engine pre-heating Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + BAT
F157 ~ 10.2

15/54 ~ 9.0

30
-K145 -X4 24/1 EM1.1 ~ ==DRIV/18.0
/9.9 87 87a 1
Relay, solenoid starter
-V02
2 EM1.2 ~ ==DRIV/18.0
-X4 24/2

86 1 30
-X2 31/2 -K61 -R10 -K22
2 Relay, charge control 82 Ohm 2 ==DATA/17.3 87a 87
85
Relay, motor stop
-V01
MR756 1
-X2 31/1
WH WH
2,5 mm² 2,5 mm²
-X2 3
86 86
-K40 -K169
-X3 5 13 19 20 1 Relay, Stop 85 Relay, Stop 85

WH WH
2,5 mm² 2,5 mm²

+MOT

RD RD
70 mm² 35 mm²
+BAT/7.2 ~M01:30 -X9 2 1

-X10 1 -X15 1

B+ S +
0,9A
30 50 -X10 6A HW
-M01 -G02
G 2 AW
-M25
M
-Y58 -
B- L -
31
-X15 2

Ground Engine

31 31 31

-X2 22 -X3 8 -X2 23

Ground Central Electric

31 31 31

87 87 87

87a 30 ==DATA/16.3 87a 30 ==DRIV/21.3 87a 30 /12.1

Starter Generator Solenoid valve, fuel switch off Fuel lift pump
generatore

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Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 8 pag. 81
Realizzato 11/11/2009 Supply, Starting unit Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + EBOX
F13 ~ 10.2
-X3 260
+SEAT-W1 +SEAT-W3
Superflex N Superflex N
42x1,00 32 41 42x1,00

+SEAT
30

-S00
Ignition switch
15/54 58 19 17 50a S00:30 ~ ==ILUM/41.2

Neutral ~ ==DRIV/23.7

13 X1
-S218 -H90
Push button, GEN-ON 14 Indicator light, GEN-ON X2

H07:GND ~ ==DATA/17.1

35 38 39 13 14 33 34

+SEAT-W1 +SEAT-W3 +SEAT-W1


Superflex N Superflex N Superflex N
42x1,00 -X3 263 265 GEN-ON ~ ==DATA/17.1 266 42x1,00 323 42x1,00 261 262

S221 ~ ==DRIV/23.1
-X2 2
PreHeat ~ ==DATA/17.1

-X2 4 87a 87 -X4 14/1 15/1 30


-K81 1 1 -K05
/9.5 30 -V05 -V06 /9.4 87a 87
Relay, holding contact Relay, starting current
2 2
-X4 14/2 15/2
8.9 ~ 15/54
-X3 102 17

86 1 86 86 86 86 86
-K11 +FRA-Y194 -K161 -K05 -K81 +BAT-K14 -K145
29W
12V / 70A 85 2 85 85 85 85 85

-X3 18 -X2 23
-X3 209 -X3 110 -X2 23 -X2 23 -X2 23

Ground Central Electric

31 31 31 31 31 31 31 31

87 30 /10.1 87 87 87 87 87

87a 30 /10.6 87a 30 /9.9 87a 30 /9.2 87a 30 +BAT/7.5 87a 30 /8.2

Relay, potential 30 on 15 Relay, GEN-ON Relay, holding contact Relay, glow plug system

Solenoid valve, activation hydraulic Relay, starting current Relay, solenoid starter

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 9 pag. 81
Realizzato 11/11/2009 Ignition switch, Gen-on Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + EBOX
RD
6 mm²
+BAT/7.8 ~ 30
RD
6 mm²

-X1 1E 2E 4E 5E 6E
1 1 1 1 1

-F13 -F157 -F67 -F07 -F170


15A 2 30A 2 15A 2 10A 2 40A 2
-X4 + -X1 1A 2A 4A 5A 6A

Fuse, ignition Switch

Fuse, solenoid valve starter

Fuse, controller (pot.30)

Fuse, hazard light

Fuse, GEN-ON
fusibile, GEN-ON
RD
16 mm²

RD
6 mm²

30 30
-K11 -K161
/9.1 RD /9.3 87a 87
87
Relay, potential 30 on 15 6 mm² Relay, GEN-ON
-X2 8 WH
6 mm²
9.8 ~ F13 K161:87 ~ 11.0

8.9 ~ F157 F07 ~ ==ILUM/42.1

F67 ~ 12.0
WH
6 mm²

WH
6 mm²

Optional
opzionale
-X1 12E 13E 14E 15E 16E 17E 18E 19E 20E 21E 22E 23E 24E 25E 26E
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-F05 -F23 -F148 -F182 -F175 -F11 -F70 -F120 -F104 -F22 -F41 -F189 -F190 -F30 -F16
15A 2 10A 2 10A 2 5A 2 15A 2 15A 2 10A 2 10A 2 15A 2 25A 2 10A 2 15A 2 15A 2 15A 2 15A 2
Fuse, Socket
-X1 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A
Fuse, warning horns

Fuse, controller (Pot. 15)

Fuse, sensors

Fuse, screed heating pot. 15

Fuse, head light front

Fuse, indicators

Fuse, brake light

Fuse, working lights front

Fuse, working lights rear

Fuse, rotary beacon

Fuse, cleaning

Fuse, spraying

Fuse, heating operators seat

Fuse, central lubrication


+SEAT-W1 -X3 264

Superflex N
42x1,00 36 37

+SEAT-XS
Socket
-
F16 ~ ==COMF/45.1
15 16

+SEAT-W3
F70 ~ ==ILUM/42.1 F30 ~ ==COMF/45.1
Superflex N -X3 324 -X2 9 -X2 6 7
42x1,00 F11 ~ ==ILUM/41.0 F190 ~ ==COMF/44.1
31
Ground Central Electric F175 ~ ==PAV/25.1 F189 ~ ==COMF/44.1

F182 ~ ==DATA/16.0 F41 ~ ==ILUM/43.1

F148 ~ 12.0 F22 ~ ==ILUM/43.1

F23 ~ ==DRIV/19.0 F104 ~ ==ILUM/43.1

F120 ~ ==ILUM/41.0

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 10 pag. 81
Realizzato 11/11/2009 Fuse protection Pot. 30 and 15, Socket Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + EBOX
10.9 ~ K161:87

-X1 31E 32E 30E 33E 34E 35E


1 1 1 1 1 1

-F173 -F174 -F180 -F179 -F181 -F184


15A 2 15A 2 10A 2 10A 2 10A 2 10A 2
-X1 31A 32A 30A 33A 34A 35A

Fuse, automatic functions

Fuse, conveying system

Fuse, sensors

Fuse, conveyor

Fuse, augers

Fuse, screed leveling


F184 ~ ==PAV/36.1

F181 ~ ==PAV/30.0
30
-K163
==PAV/24.2 87 87a F179 ~ ==PAV/27.1
Relay, load

F180 ~ ==PAV/29.1

-X2 5
F174 ~ ==PAV/29.1

F173 ~ ==PAV/24.1

Optional
opzionale
-X1 36E 37E 38E 39E 40E
1 1 1 1 1

-F171 -F177 -F194 -F192 -F187


10A 2 10A 2 10A 2 10A 2 15A 2
-X1 36A 37A 38A 39A 40A
Fuse, traction

Fuse, adjustment hoppers

Fuse, screed extension

Fuse, fume exhauster

Fuse, crown screed

F187 ~ ==PAV/40.1

F192 ~ ==COMF/45.1

F194 ~ ==PAV/34.1

F177 ~ ==PAV/26.1

F171 ~ ==DRIV/22.0

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 11 pag. 81
Realizzato 11/11/2009 Fuse protection Gen-on Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + EBOX
10.9 ~ F67 F67 ~ ==COM/14.0

10.4 ~ F148 F148 ~ 13.0

Ground housing Ground Electronic Ground Baby-Board 1 Ground Baby-Board 1 Ground Baby-Board 2 Ground Baby-Board 2

-ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2


Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller

-A34 -A34 -A34 -A34 -A34 -A34


Ground Housing GND XGND1 XGND1 XGND2 XGND2
-A34 box X35 55 X35 65 X35 66 X35 67 X35 68
Machine Controller
controllore della macchina -X35 55 65 66 67 68

30
-K169
/8.7 87a 87
Relay, Stop

-X35 28 54 56 57 58 59 60

X35 28 X35 54 X35 56 X35 57 X35 58 X35 59 X35 60


D+ UE UB UB UB UB UB
-A34 -A34 -A34 -A34 -A34 -A34 -A34

Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller
-ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2
Ignition Power Supply (Electronic) Power Supply (Outputs) Power Supply (Outputs) Power Supply (Outputs) Power Supply (Outputs) Power Supply (Outputs)
-X3 8 223 222 221

31 31 31 31
Ground Central Electric

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 12 pag. 81
Realizzato 11/11/2009 Supply ESX Controller Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + EBOX
12.9 ~ F148 F148 ~ ==COM/14.0

-X3 270

+SEAT-W2
Superflex N
42x1,00

+SEAT

-A15 -A81
Monitoring-module 1 Monitoring-module 2
controllo del modulo 1 -X11 26 controllo del modulo 2 -X12 26

X11 26 X12 26
+UB +UB
-A15 -A81

Monitoring-module 1 Monitoring-module 2
-Bauser CAN Display1 -Bauser CAN Display2
Power supply Power supply

Ground Electronic Ground Electronic

-Bauser CAN Display1 -Bauser CAN Display2


Monitoring-module 1 Monitoring-module 2

-A15 -A81
GND GND
X11 25 X12 25

-X11 25 -X12 25

27 28

+SEAT-W3
Superflex N
42x1,00

-X3 333

31
Ground Central Electric

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 13 pag. 81
Realizzato 11/11/2009 Supply Monitoring Modules Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== SUPL
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/13.8 ~ F148

==SUPL/12.9 ~ F67 AGND ~ ==DRIV/20.7

+SEAT-W2
-X3 303 304
Superflex N
34 35 42x1,00

+SEAT
Diagnosis interface BOMAG
-X34 =

-X34
30

15
G P H R K L J M N C D A B
TxD 1

RxD 1

TxD 2

RxD 2

AGND 1

AGND 2

GND

CAN 2+

CAN 2-

CAN 1+

CAN 1-
+SEAT CAN 1 +~ 15.0

+SEAT-W3 +SEAT-W1 CAN 1 - ~ 15.0


Superflex N Superflex N
10 2 42x1,00 3 41 42x1,00 GNYE

-X3 321 313 314 268 269


CAN 1 + G ~ 15.0

-R20 -R22 CAN 1 - G ~ 15.0

1 2 1 2

120 Ohm 120 Ohm

-X2 16 14 15 10 11 12 13
-R21 -R23
1 2 1 2

120 Ohm 120 Ohm

-X11 6 -X11 7 -X12 6 -X12 7 -X35 1 53 33 27 26

X11 6 X11 7 X12 6 X12 7 X35 1 X35 53 X35 33 X35 27 X35 26


RxD TxD RxD TxD AGND +Wire2 -Wire2 +Wire1 -Wire1
-A15 -A15 -A81 -A81 -A34 -A34 -A34 -A34 -A34

Monitoring-module 1 Monitoring-module 1 Monitoring-module 2 Monitoring-module 2 Machine controller Machine controller Machine controller Machine controller Machine controller
-Bauser CAN Display1 -Bauser CAN Display1 -Bauser CAN Display2 -Bauser CAN Display2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2
RxD TxD RxD TxD AGND CAN 2 + CAN 2 - CAN 1 + CAN 1 -
RxD TxD RxD TxD

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 14 pag. 81
Realizzato 11/11/2009 Communication, Diagnosis Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== COM
Controllato 11/11/2009 Montaggio località + EBOX
14.9 ~ CAN1 - G

14.9 ~ CAN1 + G

-X3 218 219

+SEAT +FRA

14.9 ~ CAN1 -

14.9 ~CAN1 +

-X11 21 -X11 22 -X12 21 -X12 22 -X31 6 7

X11 21 X11 22 X12 21 X12 22 -A114


CAN High CAN Low CAN High CAN Low ==PAV/25.3
-A15 -A15 -A81 -A81 Control unit, screed heater

Monitoring-module 1 Monitoring-module 1 Monitoring-module 2 Monitoring-module 2


-Bauser CAN Display1 -Bauser CAN Display1 -Bauser CAN Display2 -Bauser CAN Display2
CAN High CAN Low CAN High CAN Low

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 15 pag. 81
Realizzato 11/11/2009 Communication Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== COM
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/10.4 ~ F182 F182 ~ ==DRIV/20.0
-X3 4 55 65

+MOT-X18 1 +FRA-X23 1

+MOT-B03 +MOT-B55 +FRA-B20 +FRA-B23 +FRA-B04


Vacuum switch, air 3 Floating switch, 3 Temperature switch, 3 Floating switch, 3 pressure switch, 3
cleaner P Coolant expansion hydraulic oil hydraulic oil tank charge pressure P
tank
4 4 4 4 4

+MOT-X18 2 +FRA-X23 2

-X3 21 22 71 73 72
+SEAT-W1
Superflex N -X3 23 24 75 77 76

42x1,00 1 2 4 6 5

+SEAT -X11 3 -X11 4 -X11 8 -X11 9 -X11 10

X11 3 X11 4 X11 8 X11 9 X11 10


Digital In 1 Digital In 2 Digital In 4 Digital In 5 Digital In 6
-A15 -A15 -A15 -A15 -A15

Monitoring-module 1 Monitoring-module 1 Monitoring-module 1 Monitoring-module 1 Monitoring-module 1


-Bauser CAN Display1 -Bauser CAN Display1 -Bauser CAN Display1 -Bauser CAN Display1 -Bauser CAN Display1
Switch "Air filter" Switch "Engine coolant level" Switch "Hydr. oil temperature" Switch "Hydraulic oil level" Sensor "Hydraulic I"

Switch "Oil low pressure" Switch "Coolant high temperat." Sensor "Water in fuel" D+ Alternator
Sensor "Fuel level"
-ESX2 -ESX2 -ESX2 -ESX2
Machine controller Machine controller Machine controller Machine controller -Bauser CAN Display1
Monitoring-module 1
-A34 -A34 -A34 -A34
DI(D)/1 DI(D)/2 DI(D)/3 BB1/2 -A15
X35 19 X35 12 X35 41 X35 20 Analog In 1
X11 1
-X35 19 12 41 20
-X11 1
-X3 9 10 2 30
3
-K61
+SEAT-W1
+MOT-X16 1 ==SUPL/8.4 87a 87 -X3 74
Superflex N
42x1,00 -X3 70
+MOT-B124 S +MOT-X16
3 13 -X3 12
+ 3
+MOT-B06 P +MOT-B53 B120:15 ~ ==DRIV/20.3 +FRA-X17 2
4 14
- 1

+FRA-R03
+MOT-X16 88,3 Ohms 2
2
+FRA-X17 3

-X3 16 -X2 21 -X3 57

Ground Engine Ground Central Electric

31 31 31 31 31

Pressure switch, Engine oil Water trap

Temperature switch, coolant Relay, charge control


Sender, level gauge

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 16 pag. 81
Realizzato 11/11/2009 Failure indicators Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DATA
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/9.8 ~ PreHeat

-X3 341

+SEAT
==SUPL/9.3 ~ GEN-ON

-W3
Superflex N
42x1,00 36
LGT_CON_LFT ~ ==PAV/28.2

LGT_CON_RGT ~ ==PAV/28.6

ILL_NIGHT ~ ==ILUM/41.2

-X35 42 -X12 11 -X12 3 -X12 4 -X11 5

X35 42 X12 11 X12 3 X12 4 X11 5


BB1/1 Digital In 7 Digital In 1 Digital In 2 Dig In 3/Day-Night
-A34 -A81 -A81 -A81 -A15

Machine controller Monitoring-module 2 Monitoring-module 2 Monitoring-module 2 Monitoring-module 1


-ESX2 -Bauser CAN Display2 -Bauser CAN Display2 -Bauser CAN Display2 -Bauser CAN Display1
Input "Generic on" Switch "Pre-heating" Input "Conveyor fwd (left side)" Input "Conveyor fwd (right side)" Input "Day/Night"

Warn buzzer Relay "Engine Shut off" Input "Auger fwd (left side)" Input "Auger fwd (right side)"

-ESX2 -ESX2 -Bauser CAN Display2 -Bauser CAN Display2


Machine controller Machine controller Monitoring-module 2 Monitoring-module 2

-A34 -A34 -A81 -A81


DO(2,5A)/4 DO(2,5)A)/2 Dig In 3/Day-Night Digital In 4
X35 3 X35 2 X12 5 X12 8

-X35 3 -X35 2 -X12 5 -X12 8

-X3 315

+SEAT
4

-W3
Superflex N
42x1,00 + 86
-H07 -K22
-
PULSE

85

LGT_AUG_RGT ~ ==PAV/31.5

==SUPL/9.6 ~ H07:GND -X2 23 LGT_AUG_LFT ~ ==PAV/31.1

Ground Central Electric

31
87

87a 30 ==SUPL/8.6

Warning buzzer, breakdown

Relay, motor stop

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 17 pag. 81
Realizzato 11/11/2009 Monitoring Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DATA
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/8.6 ~ EM1.2

==SUPL/8.6 ~ EM1.1

-X3 182 238 244 245 239 193

+FRA +FRA

26 27

+SEAT-W1
Superflex N
42x1,00

-X5 1 2 -X6 1 2

+LBOX -X7 1 2 +SEAT +RBOX -X8 1 2

11 11 11
-S125 -S01 -S126
Switch, emergency off, lh. 12 Switch, emergency off 12 Switch, emergency off, rh. 12

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 18 pag. 81
Realizzato 11/11/2009 Safety device Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DRIV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/10.4 ~ F23

-X3 275 286 160 161

+FRA
+SEAT-W2
Superflex N
42x1,00 6 17

-X6 3 4 -X5 3 4
30
-K13
/19.7 87a 87
+SEAT +RBOX -X8 3 4 +LBOX -X7 3 4
Relay, warning horn

13 13 13
-S03 -S214 -S213
Push button, warning horn 14 Push button, warning horn, rh. 14 Push button, warning horn, lh. 14

-X3 51

-X4 13/2
86 1 2
-K13 +FRA-B11 -V04
4,2A 2 1
85
-X4 13/1

-X2 23 -X3 67 -X2 22

Ground Central Electric

31 31 31

87

87a 30 /19.8

Relay, warning horn

Warning horn

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 19 pag. 81
Realizzato 11/11/2009 Warning horn Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DRIV
Controllato 11/11/2009 Montaggio località + EBOX
==DATA/16.9 ~ F182 F182 ~ 22.0

+SEAT-W2 -X3 278 ==COM/14.9 ~ AGND AGND ~ 23.1


Superflex N 9
42x1,00 -V07
+SEAT -X4 2 1 -X4
S120:23 ~ 22.0 PWR_REQ_HEAT_SCRD~ ==PAV/25.1
12/2 12/1

Low
Eco
Full
13 23
-S120
Switch, engine speed 14 24 -V33
-X4 2 1 -X4
PWR_REQ_LOAD~ ==PAV/24.1
25/2 25/1

-X11 11 -X11 12 -X35 10

X11 11 X11 12 X35 10


Digital In 7 Digital In 8 BB2/6
-A15 -A15 -A34

Monitoring-module 1 Monitoring-module 1 Machine controller


-Bauser CAN Display1 -Bauser CAN Display1 -ESX2
Switch Engine Speed 1.1 (low) Switch Engine Speed 1.2 (high) Switch "Power Request"

Backup alarm Relay "E-Gas Direction" E-Gas "Clutch" E-Gas "Actuator" E-Gas "Feedback"
Sensor "Engine speed"
-Bauser CAN Display1 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2
Monitoring-module 1 Machine controller Machine controller Machine controller Machine controller Machine controller

-A15 -A34 -A34 -A34 -A34 -A34


Digital In 1 DI(D)/10 DO(2,5A)/1 BB1/4 DO(PWM)/5 AI/7
X11 23 X35 13 X35 24 X35 21 X35 64 X35 9

-X11 23 -X35 13 24 21 64 9

5
FM1 ~ 23.0
+SEAT-W3
Superflex N -X3 316 87 87a 87a 87
42x1,00
-K176 -K177
-X3 216 3
/20.4
30
/20.5
30

+FRA +MOT
-X21 1 -X22 2 -X3 25 6 7 11 15 14

+ -X22 S
86 86
3 +
-H14 ==DATA/16.4 ~ B120:15 -K176 -K177
n
- -B120 - 85 85 +MOT-X60 5 6 1 7 3 4 2

-X21 2 -X22 1 -M39

-X3 221 -X3 16 -X2 23 -X3 26

Ground Central Electric M


31 31 31 31

87 87

87a 30 /20.6 87a 30 /20.7

Back-up alarm buzzer Relay, switch over engine rpm Actuator engine rpm

Sensor, engine speed Relay, switch over engine rpm

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 20 pag. 81
Realizzato 11/11/2009 Engine speed Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DRIV
Controllato 11/11/2009 Montaggio località + EBOX
Valve "High mechanical gear" Valve "Hydraulic gear" Valve "Brake" Valve "Travel pump 1 forward" Valve "Travel pump 1 reverse" Valve "Front traction 1" Valve "Differential lock" Valve "Front wheel torque"
Valve "Low mechanical gear" Valve "Front traction 2"
-ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2
Machine controller Machine Controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller

-A34 -A34 -A34 -A34 -A34 -A34 -A34 -A34 -A34 -A34
DO(4A)/2 BB1/5 DO(4A)/3 DO(4A)/1 DO(PWM)/1 DO(PWM)/2 BB1/3 DO(PWM)/3 DO(2,5A)/3 DO(PWM)/4
X35 62 X35 44 X35 63 X35 61 X35 46 X35 47 X35 43 X35 48 X35 25 X35 49

-X35 62 44 63 61 46 47 -X35 43 48 25 49

30
-K40
==SUPL/8.6 87a 87
Relay, Stop

-X3 40 41 62 50 34 35 42 46 45 47

+FRA
-Y195 1 -Y196 1 -Y197 1 -Y04 1 -Y16 1 -Y17 1 -Y200 1 -Y199 1 -Y32 1 -Y201 1

29W 29W 29W 29W 29W 29W 29W


2 2 2 a 2 2 2 2 2 a3 2 2

-X3 44 66 57 36 49 43

Ground Central Electric

31 31 31 31 31 31

Solenoid valve, mechanical gear low Solenoid valve, brake Solenoid valve, travel direction backward Solenoid valve, traction front 1 Solenoid valve, traction torque front

Solenoid valve, mechanical gear high Solenoid valve, hydraulic gear Solenoid valve, travel direction forward Solenoid valve, traction front 2 Solenoid valve, differential lock

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 21 pag. 81
Realizzato 11/11/2009 Traction Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DRIV
Controllato 11/11/2009 Montaggio località + EBOX
20.9 ~ F182 F182 ~ 23.1

==SUPL/11.8 ~ F171

-X3 267 60
+SEAT-W1
Superflex N
42x1,00 40
+SEAT
+FRA
20.1 ~ S120:23

11 11 A2 A1 A2 A2 1 3
-S04 -S217 -S215 -S216 -S219 -S220 -B12 P -B186 P
Switch, brake 12 12 A3 A2 A3 A3 2 4
Switch, transport Switch, traction Switch, differential Switch, mechanical Switch, speed Pressure Sensor,
mode front lock rear gear range selection switch, brake mechanical
Reserve Ground
hydraulic gear
31 31

Reserve Ground

Reserve Ground
41 29 30 31 39 40 25 26

+SEAT-W2 +SEAT-W3
Superflex N -X3 310 298 299 300 308 309 332 Superflex N 61 48
42x1,00 42x1,00

-X2 1

-X35 40 37 36 35 38 17 -X35 18 -X35 39

X35 40 X35 37 X35 36 X35 35 X35 38 X35 17 X35 18 X35 39


DI(D)/13 DI(D)/7 DI(D)/5 DI(D)/15 DI(D)/9 DI(D)/12 DI(D)/14 DI(D)/11
-A34 -A34 -A34 -A34 -A34 -A34 -A34 -A34

Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller
-ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2
Push-button "Brake" Switch, transport-/workingmode Switch, traction front Switch, differential lock rear Switch, mechanical gear Switch, hydraulic gear Switch "Brake pressure" Sensor "Mechnical gear"

86
-K143
Relay, pressure switch brake 85

-X2 23

Ground Central Electric

31 31

87

87a 30 ==ILUM/41.8

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 22 pag. 81
Realizzato 11/11/2009 Traction Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DRIV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/9.1 ~ S221
22.9 ~ F182
20.9 ~ AGND AGND ~ ==PAV/38.1

+SEAT-W3 -X3 330 +SEAT-W2 306 +SEAT-W3 340

Superflex N Superflex N Superflex N


42x1,00 22 23 42x1,00 37 42x1,00 35
+SEAT

15 ~ ==ILUM/41.2

==SUPL/9.5 ~ Neutral Neutral ~ ==PAV/24.1

-S221
+SEAT-W2 1 Travel lever
Superflex N -X13 1 -X14 B C A -X20 3 4 2 1 -X54 A -X55 A

-X36

-X37
-R07 B C A -X27 2 3
42x1,00 22 36 -R95 =BF+SEAT-S78 =BF+SEAT-S79

499 Ω

499 Ω
Potentiometer, Potentiometer,
speed control sw rt ws bl gn or 2 4 Switch, travel 11 Switch, travel 11
torque -S119 direction forward direction backward
-X3 291 305 -S256
Foot-pedal, break 1 12 14 14 12

-X27 1
499 Ω

499 Ω
Electronical Foot-pedal -X54 B C -X55 C B

-X13 2 3 -X14 3 2

+SEAT-W3
20.9 ~ FM1 FM2 ~ ==PAV/38.1 +SEAT-W2
Superflex N
42x1,00 1 Superflex N
-X2 19 18
2 2 32 33 GNYE 21 20 7 8 42x1,00
-FM1 -FM2
Multifuse Multifuse
1 1
-X3 301 302 311 290 289 312 276 277

-X2 17

-X35 23 6 8 7 16 14 15

X35 23 X35 6 X35 8 X35 7 X35 16 X35 14 X35 15


8,5V ext. AI/1 AI/5 AI/3 DI(D)/4 DI(D)/6 DI(D)/8
-A34 -A34 -A34 -A34 -A34 -A34 -A34

Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller Machine controller
-ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2 -ESX2
8,5V Sensor Power Poti "Front wheel torque" Poti "Speed control" Foot accelerator Foot brake Lever switch "FWD" Lever switch "BWD"

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 23 pag. 81
Realizzato 11/11/2009 Traction Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== DRIV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F173 F173 ~ 25.1

+SEAT

==DRIV/23.9 ~ Neutral

Relay "Power Sync. / Auto mode"

-Bauser CAN Display2


A1 30
Monitoring-module 2
-S224 -K162
Switch, load A2 /24.5 87a 87
-A81 Relay, automatic mode
Digital Out 1
X12 23

-X12 23

AUTO_DLY~ 25.1
10 17

+SEAT-W2 +SEAT-W3
Superflex N Superflex N MAN_DLY~ 36.4
42x1,00 -X3 279 42x1,00 325

PWR_REQ_LOAD
==DRIV/20.6 ~

-X4 16/1
1
-V19
2
-X4 16/2 -V20
-X4 2 1 -X4
17/2 17/1

86 86
-K163 -K162
Relay, load 85 Relay, automatic mode 85

-X2 23 -X2 23

Ground Central Electric

31 31

87 87

87a 30 ==SUPL/11.2 87a 30 /24.7

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 24 pag. 81
Realizzato 11/11/2009 Load Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
24.8 ~ AUTO_DLY AUTO_DLY~ 39.1

==SUPL/10.4 ~ F175

24.8 ~ F173

==DRIV/20.6 ~ PWR_REQ_HEAT_SCRD

-X3 208 217 206 207

+FRA

Power Request

Gen-On

Auto
15
15
-X31 4 1 2 3

-A114
==COM/15.7
Control unit, screed heater

-X31 5

GND

-X3 209

31
Ground Central Electric

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 25 pag. 81
Realizzato 11/11/2009 Heating Function

Checked R.Zaniboni BF 300 P Funzione == PAV


Controllato 11/11/2009
riscaldamento Mounting location
Montaggio località + EBOX
==SUPL/11.8 ~ F177

+SEAT-W3 -X3 335

Superflex N
30
42x1,00 1,00

+SEAT

A2 A2
-S222 -S223
Switch, adjustment hopper left A1 A3 Switch, adjustment hopper right A1 A3

7 8 9 10

+SEAT-W1
Superflex N
42x1,00 -X3 123 124 125 126

-X3 118 119 120 121

+FRA

1 1 1 1
-Y202 -Y203 -Y204 -Y205
29W 29W 29W 29W
2 2 2 2

-X3 106 107

Ground Central Electric

31 31

Solenoid valve, hopper left open Solenoid valve, hopper right open

Solenoid valve, hopper left close Solenoid valve, hopper right close

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 26 pag. 81
Realizzato 11/11/2009 Hoppers Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F179 F179 ~ 28.1

+SEAT-W2
Superflex N -X3 280

42x1,00 11

+SEAT

F_CONV ~ 28.1

A1
-S225
Switch, conveyor reverse A2

11

+SEAT-W1
Superflex N -X3 127
42x1,00

-X3 122

+FRA 1 1 86 86
-Y206 -Y208 -K164 -K165
33W 33W
2 2 85 85

-X3 114 -X2 23 -X2 23

Ground Central Electric

31 31 31

87 87

87a 30 /28.3 87a 30 /28.7

Solenoid valve, conveyor left reverse Relay, interlocking

Solenoid valve, conveyor right reverse Relay, interlocking

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 27 pag. 81
Realizzato 11/11/2009 Conveyors Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
27.4 ~ F_CONV

27.8 ~ F179
-X3 172

+FRA-X5 5 +FRA-X6 5

+LBOX -X7 5 +SEAT +RBOX -X8 5 +SEAT

A1 1 0 2
A1 A3 A1 1 0 2
A1 A3
-S228 -S226 0,2 -S229 -S227 0,2
Switch, conveyor left forward A2 Switch, conveyor left man/auto A2 Switch, conveyor right forward A2 Switch, conveyor right man/auto A2

-X7 6 -X8 6

28 12 29 13

+SEAT-W1 +SEAT-W2 +SEAT-W1 +SEAT-W2


+FRA-X5 6 +FRA-X6 6
Superflex N Superflex N Superflex N Superflex N
-X3 240 42x1,00 246 281 42x1,00 -X3 241 42x1,00 247 282 42x1,00

-X2 32/2 -X2 33/2


2 2
-V21 -V22
MR756 1 MR756 1
-X2 32/1 -X2 33/1

30 30
+SEAT-W3 -K164 ON_CONV_LFT ~ 29.1 +SEAT-W3 -K165 ON_CONV_RGT ~ 29.1
/27.5 87a 87 /27.6 87a 87
Superflex N Relay, interlocking Superflex N Relay, interlocking
42x1,00 42x1,00

==DATA/17.8 ~ LGT_CON_LFT 31 -X3 336


==DATA/17.8 ~ LGT_CON_RGT 32 -X3 337

-X3 93 94

+FRA 1 1
-Y207 -Y209
33W 33W
2 2

-X3 112

31
Ground Central Electric

Solenoid valve, conveyor left forward Soleonid valve, conveyor right forward

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 28 pag. 81
Realizzato 11/11/2009 Conveyors Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F174 F174 ~ 32.1

==SUPL/11.8 ~ F180 F180 ~ 32.1


+FRA
-X3 205

+LBOX +RBOX
3 3
1 -R96 -R97
-S264 Potentiometer, Potentiometer,
adjustment load conveyor left adjustment load conveyor right
Limit switch, conveyor left 2 4 1 2 1 2

Not at option remote control conveyors -X38 3 2 1 -X39 3 2 1

-X29 A -X56 R96:3~ 32.5 R97:3~ 32.7


A -X7 7 8 -X8 7 8
-X29 D -X56
B
+FRA
-X29 C -X56
Plug, Ultrasonic sensor conveyor left C -X5 7 8 -X6 7 8
= -X29
-X3 183 184 194 195
Only at option remote control conveyors

1 6 8 5
1
-S265
Limit switch, conveyor right 2 4
-X3 204
9

-A109
Not at option remote control conveyors Not at option Electronic, sensors conveyor
remote control
-X30 A -X57 conveyors
A
-X30 D -X57 -X3 215
4
B
-X30 C -X57 10 3 2
Plug, Ultrasonic sensor conveyor right C
= -X30
Not at option
Only at option remote control conveyors remote control
conveyors

28.4 ~ON_CONV_LFT

28.8 ~ON_CONV_RGT

-X3 210

Ground Central Electric

31

Only at option remote control conveyors

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 29 pag. 81
Realizzato 11/11/2009 Conveyors Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F181
-X3 162 283

+SEAT-W2
Superflex N
+FRA-X5 12 +FRA-X6 12
42x1,00 14

+LBOX -X7 12 +SEAT F_AUG ~ 31.1 +RBOX -X8 12

A2 A1 A1 A2
-S234 -S230 -S231 -S235
Switch, auger left forward/reverse A1 A3 Switch, auger left reverse A2 Switch, auger right reverse A2 A3 A1 Switch, auger right forward/reverse

-X7 13 14 -X8 13 14

12 13

+SEAT-W1
Superflex N
+FRA-X5 13 14 42x1,00 +FRA-X6 13 14

-X3 163 164 136 137 174 175

AUG_LFWD~ 31.2 AUG_RFWD~ 31.6

-X3 128 129

86 +FRA 1 1 86
-K166 -Y211 -Y213 -K167
33W 33W
85 2 2 85

-X2 23 -X3 108 -X2 23

Ground Central Electric

31 31 31

87 87

87a 30 /31.2 87a 30 /31.6

Relay, interlocking Solenoid valve, auger left reverse Solenoid valve, auger right reverse Relay, interlocking

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 30 pag. 81
Realizzato 11/11/2009 Augers Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
+SEAT

30.6 ~ F_AUG F_AUG ~ 33.2

1 0 2
A1 A3
A1 A3
-S232 1 0 2

Switch, auger left man/auto


0,2
A2
-S233 0,2
Switch, auger right man/auto A2

+SEAT-W2
Superflex N
42x1,00 15 16 27 28

-X3 284 285 296 297

-X2 34/2 -X2 35/2


30.2 ~AUG_LFWD 2 30.8 ~AUG_RFWD 2
-V23 -V24
MR756 1 MR756 1
30 -X2 34/1 30 -X2 35/1
+SEAT-W3 -K166 +SEAT-W3 -K167
Superflex N
/30.1 87a 87 ON_AUG_LFT~ 32.1 Superflex N
/30.8 87a 87 ON_AUG_RGT~ 32.1
Relay, interlocking Relay, interlocking
42x1,00 42x1,00

==DATA/17.8 ~ LGT_AUG_LFT 33 -X3 338


==DATA/17.8 ~ LGT_AUG_RGT 34 -X3 339

-X3 99 100

+FRA 1 1
-Y210 -Y212
33W 33W
2 2

-X3 111

31
Ground Central Electric

Solenoid valve, auger left forward Solenoid valve, auger right forward

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 31 pag. 81
Realizzato 11/11/2009 Augers Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
29.8 ~ F174

29.8 ~ F180

-X3 171 +LBOX +RBOX


3 3

-R98 -R99
Potentiometer, Potentiometer,
1 2 1 2
adjustment load auger left adjustment load auger right

-X40 3 2 1 -X41 3 2 1

29.6 ~ R96:3 29.9 ~ R97:3

32.1 ~X25:C 32.1 ~X26:C


-X7 9 10 11 -X8 9 10 11

+FRA
-X5 9 10 11 -X6 9 10 11

-X3 185 186 196 197


+LBOX +FRA
-X25 A -X7 15 -X5 15

1 6 8 5
-X25 D -X7 16 -X5 16
-X3 187
9
-X25 C
X25:C~ 32.5
Not at option
-A110
remote control Electronic, sensors augers
+RBOX auger
-X26 A -X8 15 -X6 15

-X26 D -X8 16 -X6 16


-X3 198
4
-X26 C 10 3 2
X26:C~ 32.7
Not at option
remote control
auger

31.4 ~ON_AUG_LFT

31.8 ~ON_AUG_RGT

-X3 213

Ground Central Electric

31

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 32 pag. 81
Realizzato 11/11/2009 Augers Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
+SEAT

31.7 ~ F_AUG F_AUG ~ 38.1

A2
-S236
Switch, auger box lifting A1 A3

14 15

+SEAT-W1
Superflex N
42x1,00 -X3 138 139

-X3 130 131

+FRA 1 1
-Y214 -Y215
33W 33W
2 2

-X3 113

31
Ground Central Electric

Solenoid valve, auger box up Solenoid valve, auger box down

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 33 pag. 81
Realizzato 11/11/2009 Augers Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F194
+SEAT-W3
-X3 334
Superflex N
29 42x1,00

+SEAT F194 ~ 35.1

A2 A2
-S237 1 2
-S239
Switch, enable screed extension left A1 A3 Switch, screed extension left A1 A3

30 20 21

+SEAT-W1
Superflex N -X3 248 232 233
42x1,00
-X3 242

+FRA-X5 17

+LBOX -X7 17

+FRA-X5
A3
-X7 19 19 -X3 166
A2
A1
-X7 20 20 -X3 165
-S241
Switch, screed extension left
+FRA-X5
2 1 2 1
-V40 -V41
FE5B FE5B

-A113 49
Flasher

31
-X3 226 227
49a
+FRA
3
-X32 E G

-H91
Warning buzzer, screed extension left
2 +SCRD 1 1
-Y216 -Y217
29W 29W
- 2 2
-H93 LFT_LEV_GND~ 37.4
Warning light, screed extension left +
-X7 18 +FRA

+FRA-X5 18 -X32 F

-X3 214 211

Ground Central Electric

31 31

Solenoid valve, screed left open

Solenoid valve, screed left close

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 34 pag. 81
Realizzato 11/11/2009 Screed extension left Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
+SEAT

34.8 ~ F194

A2 A2
-S238 1 2
-S240
Switch, enable screed extension right A1 A3 Switch, screed extension right A1 A3

31 22 23

+SEAT-W1
Superflex N -X3 249 234 235
42x1,00
-X3 243

+FRA-X6 17

+RBOX -X8 17

+FRA-X6
A3
-X8 19 19 -X3 177
A2
A1
-X8 20 20 -X3 176
-S242
Switch, screed extension right
+FRA-X6
2 1 2 1
-V42 -V43
FE5B FE5B

-A114 49
Flasher

31
-X3 228 229
49a
+FRA
3
-X32 J L

-H92
Warning buzzer, screed extension right
2 +SCRD 1 1
-Y218 -Y219
29W 29W
- 2 2
-H94 RGT_LEV_GND~ 37.8
Warning light, screed extension right +
-X8 18 +FRA

+FRA-X6 18 -X32 K

-X3 225 222

Ground Central Electric

31 31

Solenoid valve, screed right open

Solenoid valve, screed right close

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 35 pag. 81
Realizzato 11/11/2009 Screed extension right Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F184 F184 ~ 37.1
-X3 271 +SEAT-W2
2
Superflex N
42x1,00
+SEAT

A2 A4 A6 A2 A4 A6 A5 A5
-S243 -S244 -S243 -S244
Switch, screed level left A1 A3 A5 Switch, screed level right A1 A3 A5 /36.1 A4 A6 /36.3 A4 A6

/36.4

/36.7
16 17 18 19 3 5
+SEAT-W2
+SEAT-W1
Superflex N
Superflex N -X3 140 141 142 143 272 274 42x1,00
42x1,00 24.8 ~MAN_DLY
-X4 18/1 -X4 19/1 -X4 21/1 -X4 22/1
1 1 1 1
-V25 -V26 -V28 -V29
2 2 2 2
-X4 18/2 -X4 19/2
-V27 -X4 21/2 -X4 22/2
-V30
-X4 2 1 -X4 -X4 2 1 -X4
LFT_LEV_MAN ~ 37.2 RGT_LEV_MAN~ 37.6
20/2 20/1 23/2 23/1

LFT_LEV_UP ~ 37.2 RGT_LEV_UP ~ 37.6

LFT_LEV_DWN ~ 37.2 RGT_LEV_DWN~ 37.6

86 86 30 30 86 86 30 30
-K42 -K85 -K42 -K85 -K86 -K87 -K86 -K87
/36.4 87a 87 /36.4 87a 87 /36.6 87a 87 /36.7 87a 87
85 85 85 85

Switch over relays Switch over relays

LFT_MAN_UP ~ 37.2

LFT_MAN_DWN ~ 37.2

RGT_MAN_UP ~ 37.6

RGT_MAN_DWN ~ 37.6

-X3 132 133 134 135

+FRA 1 1 1 1
-Y220 -Y221 -Y222 -Y223
29W 29W 29W 29W
2 2 2 2

-X3 115 116 -X2 23 -X2 23

Ground Central Electric

31 31 31 31

87 87 87 87

87a 30 /36.5 87a 30 /36.6 87a 30 /36.7 87a 30 /36.8

Solenoid valve, screed left up Solenoid valve, screed right up

Solenoid valve, screed left down Solenoid valve, screed right down

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 36 pag. 81
Realizzato 11/11/2009 Screed level Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
36.8 ~ F184
-X3 167

+FRA

-X5 21 -X6 21

+LBOX -X7 21 +RBOX -X8 21

-X23 A -X24 A
34.3 ~ LFT_LEV_GND 35.3 ~ RGT_LEV_GND

-X23 B -X24 B

-X23 D -X24 D
A2 B5 A2 B5
-X23 C -X24 C
-S245 -S246
Switch, screed level left A1 A3 B4 B6 Switch, screed level right A1 A3 B4 B6

-X7 22 23 24 25 26 -X8 22 23 24 25 26

+FRA

-X5 22 23 24 25 26 -X6 22 23 24 25 26

-X3 168 169 170 188 189 179 180 181 199 200

36.6 ~ LFT_LEV_MAN 36.8 ~ RGT_LEV_MAN

36.8 ~ LFT_MAN_DWN 36.8 ~ RGT_MAN_DWN

36.8 ~ LFT_MAN_UP 36.8 ~ RGT_MAN_UP

36.6 ~ LFT_LEV_DWN 36.8 ~ RGT_LEV_DWN

36.6 ~ LFT_LEV_UP 36.8 ~ RGT_LEV_UP

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 37 pag. 81
Realizzato 11/11/2009 Screed level Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
-X3 191 1 -X28
==DRIV/23.1 ~ FM2

-X3 190 2 -X28 3 3 3


==DRIV/23.8 ~ AGND -X42 -X43 -X44
-R100 -R101 -R102

499 Ω

499 Ω

499 Ω
Potentiometer, Potentiometer, Potentiometer,
+SEAT pressure pressure time lock
33.4 ~ F_AUG screed work screed stop screed

5 kΩ

5 kΩ

5 kΩ
+SBOX
A2 13

499 Ω

499 Ω

499 Ω
0,2
-S249 -S250
1 0 2
Switch, screed up/float A1 A3 Push button, boost screed 14
-X42 1 2 -X43 1 2 -X44 1 2

-X28 3 4 5

+SEAT-W2 -X3 201 202 203


Superflex N
42x1,00 -X35 30 31 32
300 V X35 30 X35 31 X35 32
AI/4 AI/6 AI/8
+EBOX-X3 38
-A34 -A34 -A34
307
Machine controller Machine controller Machine controller
-ESX2 -ESX2 -ESX2
-X12 9 10 12
Poti "Pressure work" Poti "Pressure stop" Poti "Time look"
X12 9 X12 10 X12 12
Digital In 5 Digital In 6 Digital In 8
Valve "a1" Valve "a2" Valve "a3" Valve "a4" Valve "a5"
-A81 -A81 -A81
-ESX2 -ESX2 -ESX2 -ESX2 -ESX2
Monitoring-module 2 Monitoring-module 2 Monitoring-module 2 Machine controller Machine controller Machine controller Machine controller Machine controller
-Bauser CAN Display2 -Bauser CAN Display2 -Bauser CAN Display2
Switch "Screed up" Switch "Screed float" Push-button "Boost" -A34 -A34 -A34 -A34 -A34
BB2/2 BB2/3 BB2/4 BB2/1 BB1/6
X35 11 X35 50 X35 51 X35 45 X35 22

-X35 11 50 51 45 22

-X3 90 97 98 91 92

+FRA 1 1 1 1 1
-Y226 -Y227 -Y228 -Y229 -Y230
29W 29W 29W 29W
2 2 2 2 a5 2
a1 a2 a3 a4

-X3 104 105 110

Ground Central Electric

31 31 31

Solenoid valve, screed up Solenoid valve, float position screed 2 Solenoid valve, pressure load control system

Solenoid valve, float position screed 1 Solenoid valve, activate load control system

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 38 pag. 81
Realizzato 11/11/2009 Screed level Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
25.8 ~AUTO_DLY AUTO_DLY~ ==COMF/44.1

+SEAT-W2
Superflex N -X3 273

42x1,00 4

+SEAT

A2 A2
-S247 -S248
Switch, tamper screed A3 Switch, vibrating plates screed A3

24 25

+SEAT-W1
Superflex N
42x1,00 -X3 236 237

-X3 230 231

+FRA
-X32 A -X32 C

+SCRD 1 1
-Y224 -Y225
38W 38W
2 2

+FRA

-X32 B

-X3 223

31
Ground Central Electric

Solenoid valve, tamper screed Solenoid valve, vibrating plates screed

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 39 pag. 81
Realizzato 11/11/2009 Tamper, Vibration plates Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/11.8 ~ F187

-X3 192

+SBOX
-X28 6

A2
-S258
Switch, Crown screed A1 A3

-X28 7 8

+FRA

-X32 H M

+SCRD

1 1
-Y231 -Y232
33W 33W
Solenoid valve, crown screed up 2 Solenoid valve, crown screed down 2

+FRA

-X32 D

-X3 212

31
Ground Central Electric

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 40 pag. 81
Realizzato 11/11/2009 Crown Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== PAV
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/10.9 ~ F120

+SEAT
==DATA/17.8 ~ ILL_NIGHT

==SUPL/10.4 ~ F11 ==DRIV/23.9 ~ 15

==SUPL/9.3 ~ S00:30

012 31 11 23 X1 X1
-S15 -H96 -E72
Switch, lighting StVZO 32 12 24 Indicator light, switch StvZO X2 Illumination switches X2
Only if requested
H46:GND ~ 43.0
WL ~ 43.0

6 7 11 12

+SEAT-W3
Superflex N
42x1,00 -X3 317 318 322

-X1 10E -X1 11E


30 1 1 30
-K16 -F09 -F10 -K143
/41.6 87a 87 10A 2 10A 2 ==DRIV/22.8 87a 87
Relay, head lights front Fuse, parking and tail light, lh Fuse, parking and tail light, rh Relay, pressure switch brake
-X1 10A -X1 11A

ILL_DASHBOARD~ 43.1
-X3 350 351 352 360 353 361 358 359

+FRA +FRA +FRA


-X49 5 -X50 5 -X49 3 -X53 1 -X51 2 -X50 3 -X52 2 -X51 4 -X52 4

1 1 1 1 1 1 1 86 1 1
-E16 -E17 -E12 -E80 -E13 -E14 -E15 -K16 -E33 -E34
55W 2 55W 2 5W 2 5W 2 5W 2 5W 2 5W 2 85 21W 2 21W 2
GND_FL ~ 42.1
GND_FR ~ 42.1
GND_RL~ 42.1
GND_RR ~ 42.1

-X49 6 -X50 6 -X53 2 -X51 3 -X52 3

-X3 356 357 364 365 -X2 23

Ground Central Electric

31 31 31 31 31 31

87

87a 30 /41.1

Head light, rh Parking light, lh Tail light, lh Tail light, rh Brake light, lh

Head light, lh Tail light, plate Parking light, rh Relay, head lights front Brake light, rh

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 41 pag. 81
Realizzato 11/11/2009 Traffic lights Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== ILUM
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/10.4 ~ F70
+SEAT-W3
==SUPL/10.9 ~ F07 Superflex N -X3 326

42x1,00 18

+SEAT

X2 X2
-H05 -H06
X1 X1

L 0R 13 23 33 43 13 23
-S37 -S14
Switch, indicator 14 24 34 44 Switch, hazard light 14 24

19 20 21 9 8 24

+SEAT-W3
Superflex N
42x1,00 -X3 327 328 329 320 319 331

30 LE RE Wb

-A02
Flasher
31 LA RA

-X3 354 362 355 363

+FRA -X49 2 -X51 1 -X50 2 -X52 1

1 1 1 1
-E08 -E09 -E10 -E11
21W 2 21W 2 21W 2 21W 2

41.9 ~ GND_FL

41.9 ~ GND_RL

41.9 ~ GND_FR

-X2 23 41.9 ~ GND_RR

Ground Central Electric

31 31

Indicator, front left Indicator, front right

Indicator, rear left Indicator, rear right

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 42 pag. 81
Realizzato 11/11/2009 Traffic lights Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== ILUM
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/10.9 ~ F41

==SUPL/10.9 ~ F22

==SUPL/10.9 ~ F104

41.4 ~ILL_DASHBOARD

+SEAT

41.3 ~ WL

13 X1 13 X1
-S16 -H46 -S26 -H47
Switch, working 14 X2 Switch, working 14 X2
head lights, front head lights, rear

41.7 ~ H46:GND

+SEAT-W2
30 30
Superflex N
-K118 -K119
42x1,00 18 19
/43.1 87a 87 /43.2 87a 87
Relay, working lights Relay, working lights

-X3 287 288

-X3 63 53 54 52 220 64

+FRA-X19 7 +FRA-X19 3 +FRA-X19 5 +FRA-X48 1 +FRA-X19 1

+ROOF +FRA

86 86 1 1 1 1 1 1 1 1 1 1
-K118 -K119 -E33 -E34 -E23 -E25 -E27 -E28 -E18 -E19 -E32 +ROOF-E32
2 2 55W 2 55W 2 55W 2 55W 2 55W 2 55W 2 60W 2 60W 2
85 85

+FRA-X19 8 +FRA-X19 4 +FRA-X19 6 +FRA-X48 2 +FRA-X19 2

-X2 23 -X2 23 -X3 68 58 59 56 221 69

Ground Central Electric

31 31 31 31 31 31 31 31

87 87

87a 30 /43.4 87a 30 /43.6

Relay, working lights Dashboard illumination light,lh Working head light, front, lh Working head light, rear, lh Working head light, rear, lh Rotary beacon

Relay, working lights Dashboard illumination light,rh Working head light, front, rh Working head light, rear, rh Working head light, rear, rh Rotary beacon

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 43 pag. 81
Realizzato 11/11/2009 Working lights Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== ILUM
Controllato 11/11/2009 Montaggio località + EBOX
==PAV/39.8 ~AUTO_DLY

==SUPL/10.9 ~ F190

==SUPL/10.9 ~ F189

-X3 103 +SEAT-W2 292 368 369

Superflex N
42x1,00 23

+FRA +SEAT +FRA

-X45 1 A2 A1 A3
-S252 -S253
Switch, pump spraying A3 Switch, spraying man/auto A2

13
-S251
Switch, cleaning 14

+SEAT-W2
Superflex N
13 A1
42x1,00 24
-K168
13 -K168
-K37 /44.8 14 Relay, interval spraying A2
Timing relay 14
-X3 293

-X3 366

+FRA

1 1
1
-M37
M -M38
M -Y236
29W
pump, cleaning Pump, spraying 2
Solenoid valve, spraying
2 2

-X45 2

-X3 117 367

Ground Central Electric

31 31

13 14 /44.7

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 44 pag. 81
Realizzato 11/11/2009 Cleaning, Spraying Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== COMF
Controllato 11/11/2009 Montaggio località + EBOX
==SUPL/10.9 ~ F16

==SUPL/10.9 ~ F30

==SUPL/11.8 ~ F192

+SEAT-W2 -X3 294 372 374

Superflex N
42x1,00 25
+SEAT-W3
+SEAT Superflex N
42x1,00 37 38

A2
-S197
Switch, fume exhauster A3

+SEAT-W2
Superflex N
42x1,00 26

+SEAT
1
-X47
-M08
1 Central lubrication system +
-X3 295
-R06
Heating, operators seat
2
-X3 370

-X47 2
-

+FRA

+SEAT-W3
1
-Y233 Superflex N
29W
2
42x1,00 39 40

-X3 371 373 375

Ground Central Electric

31 31 31

Solenoid valve, fume exhauster

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = BF Pagina 45 pag. 81
Realizzato 11/11/2009 Fume exhauster, Heating operators seat, Central lubrication Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
== COMF
Controllato 11/11/2009 Montaggio località + EBOX
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

A02 42 2 +EBOX =BF Flasher


A15 13 1 +SEAT =BF Monitoring-module 1 controllo del modulo 1 Pin Overview -A15
A34 12 2 +EBOX =BF Machine Controller controllore della macchina Pin Overview -A34
A81 13 4 +SEAT =BF Monitoring-module 2 controllo del modulo 2 Pin Overview -A81
A109 29 4 +EBOX =BF Electronic, sensors conveyor
A110 32 4 +EBOX =BF Electronic, sensors augers
A113 34 1 +LBOX =BF Flasher
A114 25 3 +FRA =BF Control unit, screed heater
A114 35 1 +RBOX =BF Flasher
B03 16 5 +MOT =BF Vacuum switch, air cleaner
B04 16 9 +FRA =BF pressure switch, charge pressure
B06 16 0 +MOT =BF Pressure switch, Engine oil
B11 19 8 +FRA =BF Warning horn 4,2A
B12 22 8 +FRA =BF Pressure switch, brake
B20 16 7 +FRA =BF Temperature switch, hydraulic oil
B23 16 8 +FRA =BF Floating switch, hydraulic oil tank
B53 16 1 +MOT =BF Temperature switch, coolant
B55 16 6 +MOT =BF Floating switch, Coolant expansion tank
B120 20 3 +MOT =BF Sensor, engine speed
B124 16 2 +MOT =BF Water trap
B186 22 9 +FRA =BF Sensor, mechanical gear
E08 42 2 +FRA =BF Indicator, front left 21W
E09 42 3 +FRA =BF Indicator, rear left 21W
E10 42 3 +FRA =BF Indicator, front right 21W
E11 42 4 +FRA =BF Indicator, rear right 21W
E12 41 3 +FRA =BF Parking light, lh 5W
E13 41 4 +FRA =BF Tail light, lh 5W
E14 41 5 +FRA =BF Parking light, rh 5W
E15 41 6 +FRA =BF Tail light, rh 5W
E16 41 0 +FRA =BF Head light, lh 55W
E17 41 1 +FRA =BF Head light, rh 55W
E18 43 7 +FRA =BF Working head light, rear, lh 55W
E19 43 8 +FRA =BF Working head light, rear, rh 55W
E23 43 5 +ROOF =BF Working head light, front, lh 55W
E25 43 5 +ROOF =BF Working head light, front, rh 55W
E27 43 6 +ROOF =BF Working head light, rear, lh 55W
E28 43 6 +ROOF =BF Working head light, rear, rh 55W

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 46 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

E32 43 8 +FRA =BF Rotary beacon 60W


E32 43 9 +ROOF =BF -- " -- -- " -- 60W
E33 41 8 +FRA =BF Brake light, lh 21W
E33 43 4 +ROOF =BF Dashboard illumination light,lh
E34 41 8 +FRA =BF Brake light, rh 21W
E34 43 4 +ROOF =BF Dashboard illumination light,rh
E72 41 6 +SEAT =BF Illumination switches Only if requested
E80 41 3 +FRA =BF Tail light, plate 5W
F05 10 1 +EBOX =BF Fuse, Socket 15A
F07 10 5 +EBOX =BF Fuse, hazard light 10A
F09 41 3 +EBOX =BF Fuse, parking and tail light, lh 10A
F10 41 5 +EBOX =BF Fuse, parking and tail light, rh 10A
F11 10 4 +EBOX =BF Fuse, head light front 15A
F13 10 2 +EBOX =BF Fuse, ignition Switch 15A
F16 10 8 +EBOX =BF Fuse, central lubrication 15A
F22 10 6 +EBOX =BF Fuse, working lights rear 25A
F23 10 2 +EBOX =BF Fuse, warning horns 10A
F30 10 8 +EBOX =BF Fuse, heating operators seat 15A
F41 10 6 +EBOX =BF Fuse, rotary beacon 10A
F67 10 4 +EBOX =BF Fuse, controller (pot.30) 15A
F70 10 4 +EBOX =BF Fuse, indicators 10A
F104 10 5 +EBOX =BF Fuse, working lights front 15A
F120 10 5 +EBOX =BF Fuse, brake light 10A
F148 10 2 +EBOX =BF Fuse, controller (Pot. 15) 10A
F157 10 3 +EBOX =BF Fuse, solenoid valve starter 30A
F170 10 6 +EBOX =BF Fuse, GEN-ON fusibile, GEN-ON 40A
F171 11 1 +EBOX =BF Fuse, traction 10A
F173 11 1 +EBOX =BF Fuse, automatic functions 15A
F174 11 2 +EBOX =BF Fuse, conveying system 15A
F175 10 3 +EBOX =BF Fuse, screed heating pot. 15 15A
F177 11 1 +EBOX =BF Fuse, adjustment hoppers 10A
F179 11 4 +EBOX =BF Fuse, conveyor 10A
F180 11 4 +EBOX =BF Fuse, sensors 10A
F181 11 5 +EBOX =BF Fuse, augers 10A
F182 10 3 +EBOX =BF Fuse, sensors 5A
F184 11 6 +EBOX =BF Fuse, screed leveling 10A
F187 11 3 +EBOX =BF Fuse, crown screed 15A

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 47 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

F189 10 7 +EBOX =BF Fuse, cleaning 15A


F190 10 7 +EBOX =BF Fuse, spraying 15A
F192 11 3 +EBOX =BF Fuse, fume exhauster 10A
F194 11 2 +EBOX =BF Fuse, screed extension 10A
FM1 23 0 +EBOX =BF Multifuse
FM2 23 0 +EBOX =BF -- " -- -- " --
G01 7 1 +BAT =BF Battery batteria 12V / 100Ah
G02 8 3 +MOT =BF Generator generatore
H05 42 3 +SEAT =BF Indicator light, indicators
H06 42 5 +SEAT =BF Indicator light, hazard light
H07 17 2 +SEAT =BF Warning buzzer, breakdown
H14 20 2 +FRA =BF Back-up alarm buzzer
H46 43 1 +SEAT =BF Indicator light, head lights front
H47 43 3 +SEAT =BF Indicator light, head lights rear
H90 9 6 +SEAT =BF Indicator light, GEN-ON
H91 34 2 +LBOX =BF Warning buzzer, screed extension left
H92 35 2 +RBOX =BF Warning buzzer, screed extension right
H93 34 2 +LBOX =BF Warning light, screed extension left
H94 35 2 +RBOX =BF Warning light, screed extension right
H96 41 5 +SEAT =BF Indicator light, switch StvZO
K05 9 4 +EBOX =BF Relay, starting current
K11 9 1 +EBOX =BF Relay, potential 30 on 15 12V / 70A
K13 19 7 +EBOX =BF Relay, warning horn
K14 9 7 +BAT =BF Relay, glow plug system
K16 41 6 +EBOX =BF Relay, head lights front
K22 17 3 +EBOX =BF Relay, motor stop
K37 44 2 +FRA =BF Timing relay
K40 8 6 +EBOX =BF Relay, Stop
K42 36 4 +EBOX =BF Relay, switch over
K61 8 4 +EBOX =BF Relay, charge control
K81 9 5 +EBOX =BF Relay, holding contact
K85 36 4 +EBOX =BF Relay, switch over
K86 36 6 +EBOX =BF -- " -- -- " --
K87 36 7 +EBOX =BF -- " -- -- " --
K118 43 1 +EBOX =BF Relay, working lights
K119 43 2 +EBOX =BF -- " -- -- " --
K143 22 8 +EBOX =BF Relay, pressure switch brake

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 48 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

K145 9 9 +EBOX =BF Relay, solenoid starter


K161 9 3 +EBOX =BF Relay, GEN-ON
K162 24 5 +EBOX =BF Relay, automatic mode
K163 24 2 +EBOX =BF Relay, load
K164 27 5 +EBOX =BF Relay, interlocking
K165 27 6 +EBOX =BF -- " -- -- " --
K166 30 1 +EBOX =BF -- " -- -- " --
K167 30 8 +EBOX =BF -- " -- -- " --
K168 44 8 +FRA =BF Relay, interval spraying
K169 8 7 +EBOX =BF Relay, Stop
K176 20 4 +EBOX =BF Relay, switch over engine rpm
K177 20 5 +EBOX =BF -- " -- -- " --
M01 8 2 +MOT =BF Starter
M08 45 7 +EBOX =BF Central lubrication system
M25 8 6 +MOT =BF Fuel lift pump
M37 44 2 +FRA =BF pump, cleaning
M38 44 5 +FRA =BF Pump, spraying
M39 20 6 +EBOX =BF Actuator engine rpm
R03 16 6 +FRA =BF Sender, level gauge 88,3 Ohms
R06 45 5 +SEAT =BF Heating, operators seat
R07 23 2 +SEAT =BF Potentiometer, speed control
R10 8 5 +EBOX =BF Parallel resistor 82 Ohm
R20 14 6 +EBOX =BF Terminating resistor CAN 120 Ohm
R21 14 6 +EBOX =BF -- " -- -- " -- 120 Ohm
R22 14 8 +EBOX =BF -- " -- -- " -- 120 Ohm
R23 14 8 +EBOX =BF -- " -- -- " -- 120 Ohm
R81 7 5 +MOT =BF Glow plug 1
R82 7 5 +MOT =BF Glow plug 2
R83 7 6 +MOT =BF Glow plug 3
R84 7 6 +MOT =BF Glow plug 4
R95 23 1 +SEAT =BF Potentiometer, torque
R96 29 6 +LBOX =BF Potentiometer, adjustment load conveyor left
R97 29 8 +RBOX =BF Potentiometer, adjustment load conveyor right
R98 32 6 +LBOX =BF Potentiometer, adjustment load auger left
R99 32 8 +RBOX =BF Potentiometer, adjustment load auger right
R100 38 5 +SBOX =BF Potentiometer, pressure screed work
R101 38 6 +SBOX =BF Potentiometer, pressure screed stop

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 49 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

R102 38 8 +SBOX =BF Potentiometer, time lock screed


S00 9 1 +SEAT =BF Ignition switch
S01 18 5 +SEAT =BF Switch, emergency off
S03 19 2 +SEAT =BF Push button, warning horn
S04 22 1 +SEAT =BF Switch, brake
S14 42 5 +SEAT =BF Switch, hazard light
S15 41 3 +SEAT =BF Switch, lighting StVZO
S16 43 1 +SEAT =BF Switch, working head lights, front
S26 43 2 +SEAT =BF Switch, working head lights, rear
S30 7 1 +BAT =BF Disconnect switch, battery 250A
S37 42 3 +SEAT =BF Switch, indicator
S78 23 8 +SEAT =BF Switch, travel direction forward
S79 23 9 +SEAT =BF Switch, travel direction backward
S119 23 4 +SEAT =BF Electronical Foot-pedal
S120 20 1 +SEAT =BF Switch, engine speed
S125 18 2 +LBOX =BF Switch, emergency off, lh.
S126 18 7 +RBOX =BF Switch, emergency off, rh.
S197 45 2 +SEAT =BF Switch, fume exhauster
S213 19 6 +LBOX =BF Push button, warning horn, lh.
S214 19 3 +RBOX =BF Push button, warning horn, rh.
S215 22 3 +SEAT =BF Switch, traction front
S216 22 4 +SEAT =BF Switch, differential lock rear
S217 22 2 +SEAT =BF Switch, transport mode
S218 9 5 +SEAT =BF Push button, GEN-ON
S219 22 5 +SEAT =BF Switch, mechanical gear
S220 22 6 +SEAT =BF Switch, speed range selection hydraulic
S221 23 7 +SEAT =BF Travel lever
S222 26 3 +SEAT =BF Switch, adjustment hopper left
S223 26 6 +SEAT =BF Switch, adjustment hopper right
S224 24 2 +SEAT =BF Switch, load
S225 27 2 +SEAT =BF Switch, conveyor reverse
S226 28 3 +SEAT =BF Switch, conveyor left man/auto
S227 28 7 +SEAT =BF Switch, conveyor right man/auto
S228 28 2 +LBOX =BF Switch, conveyor left forward
S229 28 6 +RBOX =BF Switch, conveyor right forward
S230 30 3 +SEAT =BF Switch, auger left reverse
S231 30 5 +SEAT =BF Switch, auger right reverse

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 50 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

S232 31 2 +SEAT =BF Switch, auger left man/auto


S233 31 6 +SEAT =BF Switch, auger right man/auto
S234 30 1 +LBOX =BF Switch, auger left forward/reverse
S235 30 8 +RBOX =BF Switch, auger right forward/reverse
S236 33 3 +SEAT =BF Switch, auger box lifting
S237 34 3 +SEAT =BF Switch, enable screed extension left
S238 35 3 +SEAT =BF Switch, enable screed extension right
S239 34 7 +SEAT =BF Switch, screed extension left
S240 35 7 +SEAT =BF Switch, screed extension right
S241 34 1 +LBOX =BF Switch, screed extension left
S242 35 1 +RBOX =BF Switch, screed extension right
S243 36 1 +SEAT =BF Switch, screed level left
S244 36 3 +SEAT =BF Switch, screed level right
S245 37 2 +LBOX =BF Switch, screed level left
S246 37 6 +RBOX =BF Switch, screed level right
S247 39 3 +SEAT =BF Switch, tamper screed
S248 39 6 +SEAT =BF Switch, vibrating plates screed
S249 38 1 +SEAT =BF Switch, screed up/float
S250 38 2 +SEAT =BF Push button, boost screed
S251 44 2 +FRA =BF Switch, cleaning
S252 44 5 +SEAT =BF Switch, pump spraying
S253 44 8 +FRA =BF Switch, spraying man/auto
S256 23 6 +SEAT =BF Foot-pedal, break
S258 40 3 +SBOX =BF Switch, Crown screed
S264 29 1 +FRA =BF Limit switch, conveyor left
S265 29 1 +FRA =BF Limit switch, conveyor right
U1 7 1 +BAT =BF Fuse-box
U1-F00 7 1 +BAT =BF Fuse, main 125A
U1-F48 7 2 +BAT =BF Fuse, glow plug system 40A
V01 8 0 +EBOX =BF Diode Diodo MR756
V02 8 4 +EBOX =BF -- " -- -- " -- UF4004
V04 19 9 +EBOX =BF -- " -- -- " -- UF4004
V05 9 4 +EBOX =BF -- " -- -- " -- UF4004
V06 9 5 +EBOX =BF -- " -- -- " -- UF4004
V07 20 6 +EBOX =BF -- " -- -- " -- UF4004
V19 24 2 +EBOX =BF -- " -- -- " -- UF4004
V20 24 4 +EBOX =BF -- " -- -- " -- UF4004

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 51 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

V21 28 4 +EBOX =BF Diode Diodo MR756


V22 28 8 +EBOX =BF -- " -- -- " -- MR756
V23 31 3 +EBOX =BF -- " -- -- " -- MR756
V24 31 8 +EBOX =BF -- " -- -- " -- MR756
V25 36 4 +EBOX =BF -- " -- -- " -- UF4004
V26 36 4 +EBOX =BF -- " -- -- " -- UF4004
V27 36 5 +EBOX =BF -- " -- -- " -- UF4004
V28 36 6 +EBOX =BF -- " -- -- " -- UF4004
V29 36 7 +EBOX =BF -- " -- -- " -- UF4004
V30 36 8 +EBOX =BF -- " -- -- " -- UF4004
V33 20 6 +EBOX =BF -- " -- -- " -- UF4004
V40 34 2 +LBOX =BF -- " -- -- " -- FE5B
V41 34 2 +LBOX =BF -- " -- -- " -- FE5B
V42 35 2 +RBOX =BF -- " -- -- " -- FE5B
V43 35 2 +RBOX =BF -- " -- -- " -- FE5B
Y04 21 3 +FRA =BF Solenoid valve, brake 29W
Y16 21 4 +FRA =BF Solenoid valve, travel direction forward
Y17 21 5 +FRA =BF Solenoid valve, travel direction backward
Y32 21 8 +FRA =BF Solenoid valve, differential lock 29W
Y58 8 6 +MOT =BF Solenoid valve, fuel switch off
Y194 9 2 +FRA =BF Solenoid valve, activation hydraulic 29W
Y195 21 0 +FRA =BF Solenoid valve, mechanical gear high 29W
Y196 21 1 +FRA =BF Solenoid valve, mechanical gear low 29W
Y197 21 2 +FRA =BF Solenoid valve, hydraulic gear 29W
Y199 21 7 +FRA =BF Solenoid valve, traction front 1 29W
Y200 21 6 +FRA =BF Solenoid valve, traction front 2 29W
Y201 21 9 +FRA =BF Solenoid valve, traction torque front
Y202 26 2 +FRA =BF Solenoid valve, hopper left open 29W
Y203 26 3 +FRA =BF Solenoid valve, hopper left close 29W
Y204 26 5 +FRA =BF Solenoid valve, hopper right open 29W
Y205 26 6 +FRA =BF Solenoid valve, hopper right close 29W
Y206 27 2 +FRA =BF Solenoid valve, conveyor left reverse 33W
Y207 28 3 +FRA =BF Solenoid valve, conveyor left forward 33W
Y208 27 4 +FRA =BF Solenoid valve, conveyor right reverse 33W
Y209 28 7 +FRA =BF Soleonid valve, conveyor right forward 33W
Y210 31 2 +FRA =BF Solenoid valve, auger left forward 33W
Y211 30 3 +FRA =BF Solenoid valve, auger left reverse 33W

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 52 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Device tag list
l'elenco componenti
Higher-level
Device tag Page Path Mounting location function characteristics
SEF pagina col montaggio località
Function text testo funzione caratteristiche
impianto

Y212 31 6 +FRA =BF Solenoid valve, auger right forward 33W


Y213 30 5 +FRA =BF Solenoid valve, auger right reverse 33W
Y214 33 2 +FRA =BF Solenoid valve, auger box up 33W
Y215 33 6 +FRA =BF Solenoid valve, auger box down 33W
Y216 34 7 +SCRD =BF Solenoid valve, screed left open 29W
Y217 34 8 +SCRD =BF Solenoid valve, screed left close 29W
Y218 35 7 +SCRD =BF Solenoid valve, screed right open 29W
Y219 35 8 +SCRD =BF Solenoid valve, screed right close 29W
Y220 36 1 +FRA =BF Solenoid valve, screed left up 29W
Y221 36 1 +FRA =BF Solenoid valve, screed left down 29W
Y222 36 2 +FRA =BF Solenoid valve, screed right up 29W
Y223 36 3 +FRA =BF Solenoid valve, screed right down 29W
Y224 39 3 +SCRD =BF Solenoid valve, tamper screed 38W
Y225 39 6 +SCRD =BF Solenoid valve, vibrating plates screed 38W
Y226 38 5 +FRA =BF Solenoid valve, screed up 29W
Y227 38 6 +FRA =BF Solenoid valve, float position screed 1 29W
Y228 38 7 +FRA =BF Solenoid valve, float position screed 2 29W
Y229 38 8 +FRA =BF Solenoid valve, activate load control system 29W
Y230 38 9 +FRA =BF Solenoid valve, pressure load control system
Y231 40 3 +SCRD =BF Solenoid valve, crown screed up 33W
Y232 40 5 +SCRD =BF Solenoid valve, crown screed down 33W
Y233 45 2 +FRA =BF Solenoid valve, fume exhauster 29W
Y236 44 7 +FRA =BF Solenoid valve, spraying 29W

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 53 pag. 81
Realizzato 11/11/2009 Device tag list Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
l'elenco componenti Mounting location
Montaggio località +
Terminal strip overview
descrizione della striscia terminale
Terminal strip fuse protection
X1
Mounting location
montaggio località
=BF+EBOX
Device tag Page Path Device tag Page Path
SEF pagina col SEF pagina col
X1:1A 10 2 X1:23A 10 7
X1:1E 10 2 X1:23E 10 7
X1:2A 10 3 X1:24A 10 7
X1:2E 10 3 X1:24E 10 7
X1:4A 10 4 X1:25A 10 8
X1:4E 10 4 X1:25E 10 8
X1:5A 10 5 X1:26A 10 8
X1:5E 10 5 X1:26E 10 8
X1:6A 10 6 X1:30A 11 4
X1:6E 10 6 X1:30E 11 4
X1:10A 41 3 X1:31A 11 1
X1:10E 41 3 X1:31E 11 1
X1:11A 41 5 X1:32A 11 2
X1:11E 41 5 X1:32E 11 2
X1:12A 10 1 X1:33A 11 4
X1:12E 10 1 X1:33E 11 4
X1:13A 10 2 X1:34A 11 5
X1:13E 10 2 X1:34E 11 5
X1:14A 10 2 X1:35A 11 6
X1:14E 10 2 X1:35E 11 6
X1:15A 10 3 X1:36A 11 1
X1:15E 10 3 X1:36E 11 1
X1:16A 10 3 X1:37A 11 1
X1:16E 10 3 X1:37E 11 1
X1:17A 10 4 X1:38A 11 2
X1:17E 10 4 X1:38E 11 2
X1:18A 10 4 X1:39A 11 3
X1:18E 10 4 X1:39E 11 3
X1:19A 10 5 X1:40A 11 3
X1:19E 10 5 X1:40E 11 3
X1:20A 10 5
X1:20E 10 5
X1:21A 10 6
X1:21E 10 6
X1:22A 10 6
X1:22E 10 6
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 54 pag. 81
Realizzato 11/11/2009 Terminal strip overview X1 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario morsettiere X1 Mounting location
Montaggio località +
Terminal strip overview
descrizione della striscia terminale
Terminal strip, distribution
X2
Mounting location
montaggio località
=BF+EBOX
Device tag Page Path Device tag Page Path
SEF pagina col SEF pagina col
X2:1 22 8 X2:23 30 8
X2:2 9 3 X2:23 36 4
X2:3 8 4 X2:23 36 7
X2:4 9 1 X2:23 41 6
X2:5 11 2 X2:23 42 0
X2:6 10 3 X2:23 43 1
X2:7 10 3 X2:23 43 2
X2:8 10 4 X2:31/1 8 0
X2:9 10 2 X2:31/2 8 0
X2:10 14 7 X2:32/1 28 4
X2:11 14 7 X2:32/2 28 4
X2:12 14 8 X2:33/1 28 8
X2:13 14 8 X2:33/2 28 8
X2:14 14 5 X2:34/1 31 3
X2:15 14 6 X2:34/2 31 3
X2:16 14 4 X2:35/1 31 8
X2:17 23 0 X2:35/2 31 8
X2:18 23 0
X2:19 23 0
X2:21 16 3
X2:22 8 0
X2:22 19 9
X2:23 8 7
X2:23 9 3
X2:23 9 4
X2:23 9 5
X2:23 9 9
X2:23 17 3
X2:23 19 7
X2:23 20 4
X2:23 22 8
X2:23 24 2
X2:23 24 5
X2:23 27 5
X2:23 27 6
X2:23 30 1
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 55 pag. 81
Realizzato 11/11/2009 Terminal strip overview X2 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario morsettiere X2 Mounting location
Montaggio località +
Terminal strip overview
descrizione della striscia terminale
X-Com Terminal strip accession Wire harnesses
X3
Mounting location
montaggio località
=BF+EBOX
Device tag Page Path Device tag Page Path Device tag Page Path Device tag Page Path Device tag Page Path Device tag Page Path
SEF pagina col SEF pagina col SEF pagina col SEF pagina col SEF pagina col SEF pagina col
X3:1 8 6 X3:45 21 8 X3:92 38 9 X3:131 33 6 X3:185 32 6 X3:220 43 8
X3:2 16 2 X3:46 21 7 X3:93 28 3 X3:132 36 1 X3:186 32 6 X3:221 12 9
X3:3 20 3 X3:47 21 9 X3:94 28 7 X3:133 36 1 X3:187 32 3 X3:221 20 2
X3:4 16 5 X3:48 22 9 X3:97 38 6 X3:134 36 2 X3:188 37 3 X3:221 43 8
X3:5 8 2 X3:49 21 6 X3:98 38 7 X3:135 36 3 X3:189 37 3 X3:222 12 8
X3:6 20 6 X3:50 21 3 X3:99 31 2 X3:136 30 3 X3:190 38 2 X3:222 35 7
X3:7 20 7 X3:51 19 8 X3:100 31 6 X3:137 30 5 X3:191 38 2 X3:223 12 8
X3:8 8 6 X3:52 43 7 X3:102 9 2 X3:138 33 3 X3:192 40 4 X3:223 39 3
X3:8 12 8 X3:53 43 5 X3:103 44 2 X3:139 33 4 X3:193 18 8 X3:225 35 3
X3:9 16 0 X3:54 43 6 X3:104 38 5 X3:140 36 1 X3:194 29 8 X3:226 34 7
X3:10 16 1 X3:55 16 7 X3:105 38 7 X3:141 36 1 X3:195 29 8 X3:227 34 8
X3:11 20 7 X3:56 43 7 X3:106 26 2 X3:142 36 3 X3:196 32 8 X3:228 35 7
X3:12 16 4 X3:57 16 6 X3:107 26 5 X3:143 36 3 X3:197 32 8 X3:229 35 8
X3:13 8 2 X3:57 21 3 X3:108 30 3 X3:160 19 6 X3:198 32 3 X3:230 39 3
X3:14 20 8 X3:58 43 5 X3:110 9 2 X3:161 19 6 X3:199 37 7 X3:231 39 6
X3:15 20 7 X3:59 43 6 X3:110 38 9 X3:162 30 1 X3:200 37 7 X3:232 34 7
X3:16 16 2 X3:60 22 8 X3:111 31 2 X3:163 30 1 X3:201 38 5 X3:233 34 7
X3:16 20 3 X3:61 22 8 X3:112 28 3 X3:164 30 2 X3:202 38 7 X3:234 35 7
X3:17 9 7 X3:62 21 2 X3:113 33 2 X3:165 34 7 X3:203 38 9 X3:235 35 7
X3:18 9 7 X3:63 43 4 X3:114 27 2 X3:166 34 7 X3:204 29 3 X3:236 39 3
X3:19 8 3 X3:64 43 9 X3:115 36 1 X3:167 37 2 X3:205 29 2 X3:237 39 6
X3:20 8 4 X3:65 16 9 X3:116 36 2 X3:168 37 2 X3:206 25 4 X3:238 18 3
X3:21 16 5 X3:66 21 2 X3:117 44 2 X3:169 37 3 X3:207 25 5 X3:239 18 7
X3:22 16 6 X3:67 19 8 X3:118 26 2 X3:170 37 3 X3:208 25 3 X3:240 28 2
X3:23 16 5 X3:68 43 4 X3:119 26 3 X3:171 32 2 X3:209 9 1 X3:241 28 6
X3:24 16 6 X3:69 43 9 X3:120 26 5 X3:172 28 1 X3:209 25 4 X3:242 34 3
X3:25 20 6 X3:70 16 6 X3:121 26 6 X3:174 30 7 X3:210 29 3 X3:243 35 3
X3:26 20 6 X3:71 16 7 X3:122 27 2 X3:175 30 8 X3:211 34 7 X3:244 18 5
X3:34 21 4 X3:72 16 9 X3:123 26 3 X3:176 35 7 X3:212 40 3 X3:245 18 5
X3:35 21 5 X3:73 16 8 X3:124 26 3 X3:177 35 7 X3:213 32 9 X3:246 28 3
X3:36 21 4 X3:74 16 6 X3:125 26 6 X3:179 37 6 X3:214 34 3 X3:247 28 7
X3:40 21 0 X3:75 16 7 X3:126 26 6 X3:180 37 7 X3:215 29 3 X3:248 34 3
X3:41 21 1 X3:76 16 9 X3:127 27 2 X3:181 37 7 X3:216 20 2 X3:249 35 3
X3:42 21 6 X3:77 16 8 X3:128 30 3 X3:182 18 2 X3:217 25 4 X3:260 9 1
X3:43 21 8 X3:90 38 5 X3:129 30 5 X3:183 29 6 X3:218 15 7 X3:261 9 7
X3:44 21 0 X3:91 38 8 X3:130 33 2 X3:184 29 6 X3:219 15 7 X3:262 9 9
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 56 pag. 81
Realizzato 11/11/2009 Terminal strip overview X3 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario morsettiere X3 Mounting location
Montaggio località +
Terminal strip overview
descrizione della striscia terminale
X-Com Terminal strip accession Wire harnesses
X3
Mounting location
montaggio località
=BF+EBOX
Device tag Page Path Device tag Page Path Device tag Page Path
SEF pagina col SEF pagina col SEF pagina col
X3:263 9 1 X3:299 22 3 X3:335 26 3
X3:264 10 1 X3:300 22 4 X3:336 28 3
X3:265 9 2 X3:301 23 1 X3:337 28 7
X3:266 9 5 X3:302 23 2 X3:338 31 2
X3:267 22 2 X3:303 14 1 X3:339 31 6
X3:268 14 7 X3:304 14 2 X3:340 23 8
X3:269 14 8 X3:305 23 0 X3:341 17 4
X3:270 13 3 X3:306 23 6 X3:350 41 0
X3:271 36 1 X3:307 38 0 X3:351 41 1
X3:272 36 4 X3:308 22 5 X3:352 41 3
X3:273 39 3 X3:309 22 6 X3:353 41 5
X3:274 36 7 X3:310 22 1 X3:354 42 2
X3:275 19 2 X3:311 23 3 X3:355 42 3
X3:276 23 8 X3:312 23 6 X3:356 41 0
X3:277 23 9 X3:313 14 5 X3:357 41 1
X3:278 20 1 X3:314 14 7 X3:358 41 8
X3:279 24 2 X3:315 17 2 X3:359 41 8
X3:280 27 2 X3:316 20 2 X3:360 41 3
X3:281 28 4 X3:317 41 3 X3:361 41 6
X3:282 28 8 X3:318 41 3 X3:362 42 3
X3:283 30 3 X3:319 42 5 X3:363 42 4
X3:284 31 2 X3:320 42 3 X3:364 41 3
X3:285 31 3 X3:321 14 4 X3:365 41 6
X3:286 19 2 X3:322 41 7 X3:366 44 5
X3:287 43 1 X3:323 9 6 X3:367 44 8
X3:288 43 2 X3:324 10 1 X3:368 44 8
X3:289 23 5 X3:325 24 5 X3:369 44 8
X3:290 23 5 X3:326 42 3 X3:370 45 2
X3:291 23 0 X3:327 42 3 X3:371 45 2
X3:292 44 5 X3:328 42 3 X3:372 45 5
X3:293 44 5 X3:329 42 3 X3:373 45 5
X3:294 45 2 X3:330 23 2 X3:374 45 8
X3:295 45 2 X3:331 42 5 X3:375 45 8
X3:296 31 6 X3:332 22 6
X3:297 31 8 X3:333 13 3
X3:298 22 2 X3:334 34 3
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 57 pag. 81
Realizzato 11/11/2009 Terminal strip overview X3 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario morsettiere X3 Mounting location
Montaggio località +
Terminal strip overview
descrizione della striscia terminale
Terminal strip diode clamps
X4
Mounting location
montaggio località
=BF+EBOX
Device tag Page Path
SEF pagina col
X4:12/1 20 6
X4:12/2 20 6
X4:13/1 19 9
X4:13/2 19 9
X4:14/1 9 4
X4:14/2 9 4
X4:15/1 9 5
X4:15/2 9 5
X4:16/1 24 2
X4:16/2 24 2
X4:17/1 24 4
X4:17/2 24 4
X4:18/1 36 4
X4:18/2 36 4
X4:19/1 36 4
X4:19/2 36 4
X4:20/1 36 5
X4:20/2 36 5
X4:21/1 36 6
X4:21/2 36 6
X4:22/1 36 7
X4:22/2 36 7
X4:23/1 36 8
X4:23/2 36 8
X4:24/1 8 4
X4:24/2 8 4
X4:25/1 20 6
X4:25/2 20 6
X4:+ 10 1
X4:- 7 3

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 58 pag. 81
Realizzato 11/11/2009 Terminal strip overview X4 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario morsettiere X4 Mounting location
Montaggio località +
Pin overview
descrizione di contatto
Machine Controller
A34 controllore della macchina
Pin Page Path Description
Signal segnale
contatto pagina col descrizione
: box 12 4 Ground Housing Ground housing
X35 : 1 14 4 AGND AGND
X35 : 2 17 3 DO(2,5)A)/2 Relay "Engine Shut off"
X35 : 3 17 2 DO(2,5A)/4 Warn buzzer
X35 : 6 23 1 AI/1 Poti "Front wheel torque"
X35 : 7 23 3 AI/3 Foot accelerator
X35 : 8 23 2 AI/5 Poti "Speed control"
X35 : 9 20 7 AI/7 E-Gas "Feedback"
X35 : 10 20 5 BB2/6 Switch "Power Request"
X35 : 11 38 5 BB2/2 Valve "a1"
X35 : 12 16 1 DI(D)/2 Switch "Coolant high temperat."
X35 : 13 20 3 DI(D)/10 Sensor "Engine speed"
X35 : 14 23 8 DI(D)/6 Lever switch "FWD"
X35 : 15 23 9 DI(D)/8 Lever switch "BWD"
X35 : 16 23 6 DI(D)/4 Foot brake
X35 : 17 22 6 DI(D)/12 Switch, hydraulic gear
X35 : 18 22 8 DI(D)/14 Switch "Brake pressure"
X35 : 19 16 0 DI(D)/1 Switch "Oil low pressure"
X35 : 20 16 3 BB1/2 D+ Alternator
X35 : 21 20 5 BB1/4 E-Gas "Clutch"
X35 : 22 38 9 BB1/6 Valve "a5"
X35 : 23 23 0 8,5V ext. 8,5V Sensor Power
X35 : 24 20 4 DO(2,5A)/1 Relay "E-Gas Direction"
X35 : 25 21 8 DO(2,5A)/3 Valve "Differential lock"
X35 : 26 14 8 -Wire1 CAN 1 -
X35 : 27 14 7 +Wire1 CAN 1 +
X35 : 28 12 1 D+ Ignition
X35 : 30 38 5 AI/4 Poti "Pressure work"
X35 : 31 38 7 AI/6 Poti "Pressure stop"
X35 : 32 38 9 AI/8 Poti "Time look"
X35 : 33 14 6 -Wire2 CAN 2 -
X35 : 35 22 4 DI(D)/15 Switch, differential lock rear
X35 : 36 22 3 DI(D)/5 Switch, traction front
X35 : 37 22 2 DI(D)/7 Switch, transport-/workingmode
X35 : 38 22 5 DI(D)/9 Switch, mechanical gear
X35 : 39 22 9 DI(D)/11 Sensor "Mechnical gear"
X35 : 40 22 1 DI(D)/13 Push-button "Brake"

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 59 pag. 81
Realizzato 11/11/2009 Pin overview A34 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
descrizione di contatto A34 Mounting location
Montaggio località +
Pin overview
descrizione di contatto
Machine Controller
A34 controllore della macchina
Pin Page Path Description
Signal segnale
contatto pagina col descrizione
X35 : 41 16 2 DI(D)/3 Sensor "Water in fuel"
X35 : 42 17 2 BB1/1 Input "Generic on"
X35 : 43 21 6 BB1/3 Valve "Front traction 2"
X35 : 44 21 1 BB1/5 Valve "Low mechanical gear"
X35 : 45 38 8 BB2/1 Valve "a4"
X35 : 46 21 4 DO(PWM)/1 Valve "Travel pump 1 forward"
X35 : 47 21 5 DO(PWM)/2 Valve "Travel pump 1 reverse"
X35 : 48 21 7 DO(PWM)/3 Valve "Front traction 1"
X35 : 49 21 9 DO(PWM)/4 Valve "Front wheel torque"
X35 : 50 38 6 BB2/3 Valve "a2"
X35 : 51 38 7 BB2/4 Valve "a3"
X35 : 53 14 5 +Wire2 CAN 2 +
X35 : 54 12 2 UE Power Supply (Electronic)
X35 : 55 12 5 GND Ground Electronic
X35 : 56 12 3 UB Power Supply (Outputs)
X35 : 57 12 4 UB -- " -- -- " --
X35 : 58 12 4 UB -- " -- -- " --
X35 : 59 12 5 UB -- " -- -- " --
X35 : 60 12 6 UB -- " -- -- " --
X35 : 61 21 3 DO(4A)/1 Valve "Brake"
X35 : 62 21 0 DO(4A)/2 Valve "High mechanical gear"
X35 : 63 21 2 DO(4A)/3 Valve "Hydraulic gear"
X35 : 64 20 6 DO(PWM)/5 E-Gas "Actuator"
X35 : 65 12 6 XGND1 Ground Baby-Board 1
X35 : 66 12 7 XGND1 -- " -- -- " --
X35 : 67 12 8 XGND2 Ground Baby-Board 2
X35 : 68 12 9 XGND2 -- " -- -- " --

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 60 pag. 81
Realizzato 11/11/2009 Pin overview A34 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
descrizione di contatto A34 Mounting location
Montaggio località +
Pin overview
descrizione di contatto
Monitoring-module 1
A15 controllo del modulo 1
Pin Page Path Description
Signal segnale
contatto pagina col descrizione
X11 : 1 16 6 Analog In 1 Sensor "Fuel level"
X11 : 3 16 5 Digital In 1 Switch "Air filter"
X11 : 4 16 6 Digital In 2 Switch "Engine coolant level"
X11 : 5 17 8 Dig In 3/Day-Night Input "Day/Night"
X11 : 6 14 0 RxD RxD RxD
X11 : 7 14 1 TxD TxD TxD
X11 : 8 16 7 Digital In 4 Switch "Hydr. oil temperature"
X11 : 9 16 8 Digital In 5 Switch "Hydraulic oil level"
X11 : 10 16 9 Digital In 6 Sensor "Hydraulic I"
X11 : 11 20 1 Digital In 7 Switch Engine Speed 1.1 (low)
X11 : 12 20 2 Digital In 8 Switch Engine Speed 1.2 (high)
X11 : 21 15 1 CAN High CAN High
X11 : 22 15 2 CAN Low CAN Low
X11 : 23 20 2 Digital In 1 Backup alarm
X11 : 25 13 3 GND Ground Electronic
X11 : 26 13 3 +UB Power supply

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 61 pag. 81
Realizzato 11/11/2009 Pin overview A15 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
descrizione di contatto A15 Mounting location
Montaggio località +
Pin overview
descrizione di contatto
Monitoring-module 2
A81 controllo del modulo 2
Pin Page Path Description
Signal segnale
contatto pagina col descrizione
X12 : 3 17 5 Digital In 1 Input "Conveyor fwd (left side)"
X12 : 4 17 6 Digital In 2 Input "Conveyor fwd (right side)"
X12 : 5 17 5 Dig In 3/Day-Night Input "Auger fwd (left side)"
X12 : 6 14 2 RxD RxD RxD
X12 : 7 14 3 TxD TxD TxD
X12 : 8 17 6 Digital In 4 Input "Auger fwd (right side)"
X12 : 9 38 1 Digital In 5 Switch "Screed up"
X12 : 10 38 2 Digital In 6 Switch "Screed float"
X12 : 11 17 4 Digital In 7 Switch "Pre-heating"
X12 : 12 38 2 Digital In 8 Push-button "Boost"
X12 : 21 15 4 CAN High CAN High
X12 : 22 15 5 CAN Low CAN Low
X12 : 23 24 5 Digital Out 1 Relay "Power Sync. / Auto mode"
X12 : 25 13 6 GND Ground Electronic
X12 : 26 13 6 +UB Power supply

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 62 pag. 81
Realizzato 11/11/2009 Pin overview A81 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
descrizione di contatto A81 Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

XS =BF+SEAT Socket X6 =BF+FRA Plug, Screed (Screedpanel right)

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo STH6 contatto pagina col tipo Deutsch HDP 24-31 31pol
10 1 10 32 8
X5 =BF+FRA Plug, Screed (Screedpanel left) 11 32 8
Contact Page Path Type
12 30 7
contatto pagina col tipo Deutsch HDP 24-31 31pol 13 30 7
1 18 2 14 30 8
2 18 3 15 32 2
3 19 6 16 32 2
4 19 6 17 35 3
5 28 2 18 35 3
6 28 2 19 35 6
7 29 6 20 35 6
8 29 6 21 37 6
9 32 6 22 37 6
10 32 6 23 37 7
11 32 6 24 37 7
12 30 1 25 37 7
13 30 1 26 37 7
14 30 2 X7 =BF+LBOX Plug, Screedpanel left
15 32 2 Contact Page Path Type
16 32 2 contatto pagina col tipo Deutsch HDP 24-31 31pol
17 34 3 1 18 2
18 34 3 2 18 3
19 34 6 3 19 6
20 34 6 4 19 6
21 37 2 5 28 2
22 37 2 6 28 2
23 37 3 7 29 6
24 37 3 8 29 6
25 37 3 9 32 6
26 37 3 10 32 6
X6 =BF+FRA Plug, Screed (Screedpanel right) 11 32 6
Contact Page Path Type
12 30 1
contatto pagina col tipo Deutsch HDP 24-31 31pol 13 30 1
1 18 7 14 30 2
2 18 8 15 32 1
3 19 3 16 32 1
4 19 4 17 34 3
5 28 6 18 34 3
6 28 6 19 34 4
7 29 8 20 34 4
8 29 8 21 37 2
9 32 8 22 37 2

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 63 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

X7 =BF+LBOX Plug, Screedpanel left X10 =BF+MOT Plug, solenoid valve fuel switch off

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo Deutsch HDP 24-31 31pol contatto pagina col tipo SIMGF2
23 37 3 2 8 5
24 37 3 X11 =BF+SEAT Plug, monitoring module 1
25 37 3 Contact Page Path Type
26 37 3 contatto pagina col tipo AMP Superseal 26pol
X8 =BF+RBOX Plug, Screedpanel right 1 16 6
Contact Page Path Type 3 16 5
contatto pagina col tipo Deutsch HDP 24-31 31pol 4 16 6
1 18 7 5 17 8
2 18 8 6 14 0
3 19 3 7 14 1
4 19 4 8 16 7
5 28 6 9 16 8
6 28 6 10 16 9
7 29 8 11 20 1
8 29 8 12 20 2
9 32 8 21 15 1
10 32 8 22 15 2
11 32 8 23 20 2
12 30 7 25 13 3
13 30 7 26 13 3
14 30 8 X12 =BF+SEAT Plug, monitoring module 2
15 32 1 Contact Page Path Type
16 32 1 contatto pagina col tipo AMP Superseal 26pol
17 35 3 3 17 5
18 35 3 4 17 6
19 35 4 5 17 5
20 35 4 6 14 2
21 37 6 7 14 3
22 37 6 8 17 6
23 37 7 9 38 1
24 37 7 10 38 2
25 37 7 11 17 4
26 37 7 12 38 2
X9 =BF+MOT Plug, generator D+ 21 15 4
Contact Page Path Type 22 15 5
contatto pagina col tipo SIMGF3 23 24 5
1 8 4 25 13 6
2 8 3 26 13 6
X10 =BF+MOT Plug, solenoid valve fuel switch off X13 =BF+SEAT Plug, potentiometer torque

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo SIMGF2 contatto pagina col tipo AMP Mate´n´loc 4pol
1 8 6 1 23 2

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 64 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

X13 =BF+SEAT Plug, potentiometer torque X20 =BF+SEAT Plug, steering unit

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo AMP Mate´n´loc 4pol contatto pagina col tipo
2 23 1 1 23 6
3 23 2 2 23 6
X14 =BF+SEAT Plug, potentiometer speed control 3 23 6
Contact Page Path Type
4 23 6
contatto pagina col tipo AMP Mate´n´loc 4pol X21 =BF+FRA Plug, Backup alarm buzzer
1 23 2 Contact Page Path Type
2 23 2 contatto pagina col tipo Deutsch DT 2pol
3 23 2 1 20 2
X15 =BF+MOT Plug, fuel lift pump 2 20 2
Contact Page Path Type X22 =BF+MOT Plug, Sensor engine speed
contatto pagina col tipo Deutsch DT 2pol Contact Page Path Type
1 8 6 contatto pagina col tipo YAZVER 3pol
2 8 6 1 20 3
X16 =BF+MOT Plug, WaterInFuel Sensor 2 20 3
Contact Page Path Type
3 20 3
contatto pagina col tipo AMP JPT 3pol X23 =BF+FRA Plug, floating switch hydraulic oil tank
1 16 2 Contact Page Path Type
2 16 2 contatto pagina col tipo Deutsch DTM 2 pol
3 16 3 1 16 8
X17 =BF+FRA Plug, Sender level gauge 2 16 8
Contact Page Path Type X23 =BF+LBOX Plug, screed leveling system left
contatto pagina col tipo AMP Superseal 3pol Contact Page Path Type
2 16 6 contatto pagina col tipo Amphenol 10pol
3 16 6 A 37 4
X18 =BF+MOT Plug, Floating switch Coolant expansion tank B 37 4
Contact Page Path Type
C 37 4
contatto pagina col tipo Deutsch DTM 2pol D 37 4
1 16 6 X24 =BF+RBOX Plug, screed leveling system right
2 16 6 Contact Page Path Type
contatto pagina col tipo Amphenol 10pol
X19 =BF+FRA Plug, Roof-mounting
A 37 8
Contact Page Path Type
contatto pagina col tipo Deutsch DT 8pol B 37 8
1 43 9 C 37 8
2 43 9 D 37 8
3 43 5 X25 =BF+LBOX Plug, Ultrasonic sensor auger left
4 43 5 Contact Page Path Type
5 43 6 contatto pagina col tipo Amphenol 4pol
6 43 6 A 32 0
7 43 4 C 32 0
8 43 4 D 32 0

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 65 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

X26 =BF+RBOX Plug, Ultrasonic sensor auger right X32 =BF+FRA Plug, Soleonid valves Screed

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo Amphenol 4pol contatto pagina col tipo ITT (Burndy) 12pol
A 32 0 A 39 3
C 32 0 B 39 3
D 32 0 C 39 6
X27 =BF+SEAT Plug, Microswitch break pedal D 40 3
Contact Page Path Type
E 34 7
contatto pagina col tipo AMP Superseal 3pol F 34 7
1 23 6 G 34 8
2 23 6 H 40 3
3 23 7 J 35 7
K 35 7
X28 =BF+SBOX Plug, LCS-Box
L 35 8
Contact Page Path Type
contatto pagina col tipo Deutsch DT 8 pol
M 40 4
1 38 3 X34 =BF+SEAT Diagnosis interface BOMAG

2 38 3 Contact Page Path Type


3 38 5 contatto pagina col tipo Burndy 19pol
4 38 7 A 14 7
5 38 9 B 14 8
6 40 4 C 14 5
7 40 3 D 14 7
8 40 4 G 14 0
H 14 1
X29 =BF+FRA Plug, Ultrasonic sensor conveyor left
J 14 4
Contact Page Path Type
contatto pagina col tipo Amphenol 4pol
K 14 2
A 29 1 L 14 3
C 29 1 M 14 4
D 29 1 N 14 5
P 14 1
X30 =BF+FRA Plug, Ultrasonic sensor conveyor right
R 14 2
Contact Page Path Type
contatto pagina col tipo Amphenol 4pol X35 =BF+EBOX Plug, ESX-Machine controller

A 29 1 Contact Page Path Type


contatto pagina col tipo AMP 68pol
C 29 1
D 29 1 1 14 4
2 17 3
X31 =BF+FRA Plug, Controller Generator Screed heater
3 17 2
Contact Page Path Type 6 23 1
contatto pagina col tipo Deutsch DT 12pol
7 23 3
1 25 4 8 23 2
2 25 4 9 20 7
3 25 5 10 20 5
4 25 3 11 38 5
5 25 4 12 16 1
6 15 7 13 20 3
7 15 7

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 66 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

X35 =BF+EBOX Plug, ESX-Machine controller X35 =BF+EBOX Plug, ESX-Machine controller

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo AMP 68pol contatto pagina col tipo AMP 68pol
14 23 8 60 12 6
15 23 9 61 21 3
16 23 6 62 21 0
17 22 6 63 21 2
18 22 8 64 20 6
19 16 0 65 12 6
20 16 3 66 12 7
21 20 5 67 12 8
22 38 9 68 12 9
23 23 0 X36 =BF+SEAT Plug, Potentiometer accelerator pedal
24 20 4 Contact Page Path Type
25 21 8 contatto pagina col tipo Delphi FP3
26 14 8 A 23 4
27 14 7 B 23 4
28 12 1 C 23 4
30 38 5
31 38 7 X37 =BF+SEAT Plug, Switch accelerator pedal

Contact Page Path Type


32 38 9 contatto pagina col tipo Delphi MP3
33 14 6 A 23 5
35 22 4 B 23 4
36 22 3 C 23 5
37 22 2
38 22 5 X38 =BF+LBOX Plug, Potentiometer adjustment load conveyor left

39 22 9 Contact Page Path Type


contatto pagina col tipo AMP Mate´n´loc 3pol
40 22 1
41 16 2 1 29 6
42 17 2 2 29 6
43 21 6 3 29 6
44 21 1 X39 =BF+RBOX Plug, Potentiometer adjustment load conveyor right

45 38 8 Contact Page Path Type


46 21 4 contatto pagina col tipo AMP Mate´n´loc 3pol
47 21 5 1 29 9
48 21 7 2 29 8
49 21 9 3 29 8
50 38 6 X40 =BF+LBOX Plug, Potentiometer adjustment load auger left
51 38 7 Contact Page Path Type
53 14 5 contatto pagina col tipo AMP Mate´n´loc 3pol
54 12 2 1 32 6
55 12 5 2 32 6
56 12 3 3 32 6
57 12 4
58 12 4
59 12 5

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 67 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

X41 =BF+RBOX Plug, Potentiometer adjustment load auger right X49 =BF+FRA Plug, Headlight front left

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo AMP Mate´n´loc 3pol contatto pagina col tipo Deutsch DT 6pol
1 32 8 5 41 0
2 32 8 6 41 0
3 32 8 X50 =BF+FRA Plug, Headlight front right

X42 =BF+SBOX Plug, Potentiometer pressure screed work Contact Page Path Type
Contact Page Path Type contatto pagina col tipo Deutsch DT 6pol
contatto pagina col tipo AMP Mate´n´loc 4pol 2 42 3
1 38 5 3 41 5
2 38 5 5 41 1
3 38 5 6 41 1
X43 =BF+SBOX Plug, Potentiometer pressure screed stop X51 =BF+FRA Plug, Taillight rear left

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo AMP Mate´n´loc 4pol contatto pagina col tipo Deutsch DT 4pol
1 38 7 1 42 3
2 38 7 2 41 4
3 38 7 3 41 4
X44 =BF+SBOX Plug, Potentiometer time lock screed 4 41 8
Contact Page Path Type X52 =BF+EBOX
contatto pagina col tipo AMP Mate´n´loc 4pol Contact Page Path Type
1 38 9 contatto pagina col tipo
2 38 9 2 41 6
3 38 9 3 41 6
X45 =BF+FRA Plug, Cleaning X52 =BF+FRA Plug, Taillight rear right

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo Deutsch DT 2pol contatto pagina col tipo Deutsch DT 4pol
1 44 2 1 42 4
2 44 2 4 41 8
X47 =BF+SEAT Plug, Heating operators seat X53 =BF+FRA Plug, Taillight plate

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo Deutsch DT 2pol contatto pagina col tipo Deutsch DT 2pol
1 45 5 1 41 3
2 45 5 2 41 3
X48 =BF+FRA Plug, access rotary beacon X54 =BF+SEAT Plug, switch travel direction forward

Contact Page Path Type Contact Page Path Type


contatto pagina col tipo Deutsch DT 2 pol contatto pagina col tipo Deutsch DT 3pol
1 43 8 A 23 8
2 43 8 B 23 8
X49 =BF+FRA Plug, Headlight front left C 23 8
Contact Page Path Type X55 =BF+SEAT Plug, switch travel direction backward
contatto pagina col tipo Deutsch DT 6pol Contact Page Path Type
2 42 2 contatto pagina col tipo Deutsch DT 3pol
3 41 3 A 23 9

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 68 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Plug overview
descrizione del connettore
Designation Mounting location Function text Designation Mounting location Function text
descrizione montaggio località testo funzione descrizione montaggio località testo funzione

X55 =BF+SEAT Plug, switch travel direction backward

Contact Page Path Type


contatto pagina col tipo Deutsch DT 3pol
B 23 9
C 23 9
X56 =BF+FRA Plug, limit switch conveyor left

Contact Page Path Type


contatto pagina col tipo Deutsch DT 3pol
A 29 2
B 29 2
C 29 2
X57 =BF+FRA Plug, limit switch conveyor right

Contact Page Path Type


contatto pagina col tipo Deutsch DT 3pol
A 29 2
B 29 2
C 29 2
X60 =BF+MOT Plug, actuator engine rpm

Contact Page Path Type


contatto pagina col tipo
1 20 6
2 20 8
3 20 7
4 20 7
5 20 6
6 20 6
7 20 7

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 69 pag. 81
Realizzato 11/11/2009 Plug overview Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
sommario spina Mounting location
Montaggio località +
Cable diagram
lista cavi
Cable name Cable type No. of conductors Cross-section
nome cavo tipo cavo n° cond sezione
Remark Dragchain cable 1 dashboard
nota
=BF+SEAT-W1 Superflex N 42 1,00
Function text Page Path Target designation from Conductor Target designation to Page Path Function text
testo funzione pagina col destinazione da cond destinazione a pagina col testo funzione
16 5 X3 23 1 X11 3 16 5

16 6 X3 24 2 X11 4 16 6

16 6 X3 74 3 X11 1 16 6

16 7 X3 75 4 X11 8 16 7

16 9 X3 76 5 X11 10 16 9

16 8 X3 77 6 X11 9 16 8

26 3 X3 123 7 S222 A1 26 3 Switch, adjustment hopper left

26 3 X3 124 8 S222 A3 26 3 -- " --

26 6 X3 125 9 S223 A1 26 6 Switch, adjustment hopper right

26 6 X3 126 10 S223 A3 26 6 -- " --

27 2 X3 127 11 S225 A2 27 2 Switch, conveyor reverse

30 3 X3 136 12 S230 A2 30 3 Switch, auger left reverse

30 5 X3 137 13 S231 A2 30 5 Switch, auger right reverse

33 3 X3 138 14 S236 A1 33 3 Switch, auger box lifting

33 4 X3 139 15 S236 A3 33 3 -- " --

36 1 X3 140 16 S243 A1 36 1 Switch, screed level left

36 1 X3 141 17 S243 A3 36 1 -- " --

36 3 X3 142 18 S244 A1 36 3 Switch, screed level right

36 3 X3 143 19 S244 A3 36 3 -- " --

34 7 X3 232 20 S239 A1 34 7 Switch, screed extension left

34 7 X3 233 21 S239 A3 34 7 -- " --

35 7 X3 234 22 S240 A1 35 7 Switch, screed extension right

35 7 X3 235 23 S240 A3 35 7 -- " --

39 3 X3 236 24 S247 A3 39 3 Switch, tamper screed

39 6 X3 237 25 S248 A3 39 6 Switch, vibrating plates screed

18 5 X3 244 26 S01 11 18 5 Switch, emergency off

18 5 X3 245 27 S01 12 18 5 -- " --

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 70 pag. 81
Realizzato 11/11/2009 Cable diagram W1 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Schema cablaggio W1 Mounting location
Montaggio località +
Cable diagram
lista cavi
Cable name Cable type No. of conductors Cross-section
nome cavo tipo cavo n° cond sezione
Remark Dragchain cable 1 dashboard
nota
=BF+SEAT-W1 Superflex N 42 1,00
Function text Page Path Target designation from Conductor Target designation to Page Path Function text
testo funzione pagina col destinazione da cond destinazione a pagina col testo funzione
28 3 X3 246 28 S226 A2 28 3 Switch, conveyor left man/auto

28 7 X3 247 29 S227 A2 28 7 Switch, conveyor right man/auto

34 3 X3 248 30 S237 A1 34 3 Switch, enable screed extension left

35 3 X3 249 31 S238 A1 35 3 Switch, enable screed extension right

9 1 X3 260 32 S00 30 9 1 Ignition switch

9 7 X3 261 33 S00 19 9 1 -- " --

9 9 X3 262 34 S00 50a 9 1 -- " --

9 1 X3 263 35 S00 15/54 9 1 -- " --

10 1 X3 264 36 XS + 10 1 Socket

10 1 X3 264 37 XS + 10 1 -- " --

9 2 X3 265 38 H90 X1 9 6 Indicator light, GEN-ON

9 5 X3 266 39 S218 14 9 5 Push button, GEN-ON

22 2 X3 267 40 S217 11 22 2 Switch, transport mode

14 7 X3 268 41 X34 A 14 7

14 7 X3 268 41 X11 21 15 1

14 7 X3 268 41 X12 21 15 4

14 8 X3 269 GNYE X34 B 14 8

14 8 X3 269 GNYE X11 22 15 2

14 8 X3 269 GNYE X12 22 15 5

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 71 pag. 81
Realizzato 11/11/2009 Cable diagram W1 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Schema cablaggio W1 Mounting location
Montaggio località +
Cable diagram
lista cavi
Cable name Cable type No. of conductors Cross-section
nome cavo tipo cavo n° cond sezione
Remark Dragchain cable 2 dashboard
nota
=BF+SEAT-W2 Superflex N 42 1,00
Function text Page Path Target designation from Conductor Target designation to Page Path Function text
testo funzione pagina col destinazione da cond destinazione a pagina col testo funzione
13 3 X3 270 1 X11 26 13 3

13 3 X3 270 1 X12 26 13 6

36 1 X3 271 2 S243 A2 36 1 Switch, screed level left

36 4 X3 272 3 S243 A4 36 4

39 3 X3 273 4 S247 A2 39 3 Switch, tamper screed

36 7 X3 274 5 S244 A4 36 7

19 2 X3 275 6 S03 13 19 2 Push button, warning horn

23 8 X3 276 7 X54 C 23 8

23 9 X3 277 8 X55 C 23 9

20 1 X3 278 9 S120 13 20 1 Switch, engine speed

24 2 X3 279 10 S224 A2 24 2 Switch, load

27 2 X3 280 11 S225 A1 27 2 Switch, conveyor reverse

28 4 X3 281 12 S226 A3 28 3 Switch, conveyor left man/auto

28 8 X3 282 13 S227 A3 28 7 Switch, conveyor right man/auto

30 3 X3 283 14 S230 A1 30 3 Switch, auger left reverse

31 2 X3 284 15 S232 A2 31 2 Switch, auger left man/auto

31 3 X3 285 16 S232 A3 31 2 -- " --

19 2 X3 286 17 S03 14 19 2 Push button, warning horn

43 1 X3 287 18 S16 14 43 1 Switch, working head lights, front

43 2 X3 288 19 S26 14 43 2 Switch, working head lights, rear

23 5 X3 289 20 X20 3 23 6

23 5 X3 290 21 X20 4 23 6

23 0 X3 291 22 X36 C 23 4

44 5 X3 292 23 S252 A2 44 5 Switch, pump spraying

44 5 X3 293 24 S252 A3 44 5 -- " --

45 2 X3 294 25 S197 A2 45 2 Switch, fume exhauster

45 2 X3 295 26 S197 A3 45 2 -- " --

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 72 pag. 81
Realizzato 11/11/2009 Cable diagram W2 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Schema cablaggio W2 Mounting location
Montaggio località +
Cable diagram
lista cavi
Cable name Cable type No. of conductors Cross-section
nome cavo tipo cavo n° cond sezione
Remark Dragchain cable 2 dashboard
nota
=BF+SEAT-W2 Superflex N 42 1,00
Function text Page Path Target designation from Conductor Target designation to Page Path Function text
testo funzione pagina col destinazione da cond destinazione a pagina col testo funzione
31 6 X3 296 27 S233 A2 31 6 Switch, auger right man/auto

31 8 X3 297 28 S233 A3 31 6 -- " --

22 2 X3 298 29 S217 12 22 2 Switch, transport mode

22 3 X3 299 30 S215 A3 22 3 Switch, traction front

22 4 X3 300 31 S216 A2 22 4 Switch, differential lock rear

23 1 X3 301 32 X13 2 23 1

23 2 X3 302 33 X14 2 23 2

14 1 X3 303 34 X34 P 14 1

14 2 X3 304 35 X34 R 14 2

23 0 X3 305 36 X13 3 23 2

23 0 X3 305 36 X14 3 23 2

23 0 X3 305 36 X20 1 23 6

23 6 X3 306 37 X27 2 23 6

38 0 X3 307 38 S249 A1 38 1 Switch, screed up/float

22 5 X3 308 39 S219 A3 22 5 Switch, mechanical gear

22 6 X3 309 40 S220 A3 22 6 Switch, speed range selection hydraulic

22 1 X3 310 41 S04 12 22 1 Switch, brake

23 3 X3 311 GNYE X36 B 23 4

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 73 pag. 81
Realizzato 11/11/2009 Cable diagram W2 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Schema cablaggio W2 Mounting location
Montaggio località +
Cable diagram
lista cavi
Cable name Cable type No. of conductors Cross-section
Remark
nome cavo tipo cavo n° cond sezione
nota
=BF+SEAT-W3 Superflex N 42 1,00
Function text Page Path Target designation from Conductor Target designation to Page Path Function text
testo funzione pagina col destinazione da cond destinazione a pagina col testo funzione
23 6 X3 312 1 X27 1 23 6

14 5 X3 313 2 X34 C 14 5

14 7 X3 314 3 X34 D 14 7

17 2 X3 315 4 H07 + 17 2 Warning buzzer, breakdown

20 2 X3 316 5 X11 23 20 2

41 3 X3 317 6 S15 12 41 3 Switch, lighting StVZO

41 3 X3 318 7 S15 24 41 3 -- " --

42 5 X3 319 8 S14 24 42 5

42 3 X3 320 9 S37 44 42 3

14 4 X3 321 10 X34 J 14 4

14 4 X3 321 10 X34 M 14 4

14 4 X3 321 10 X34 N 14 5

41 7 X3 322 11 E72 X2 41 6 Illumination switches

41 7 X3 322 12 H46 X2 43 1 Indicator light, head lights front

9 6 X3 323 13 H90 X2 9 6 Indicator light, GEN-ON

9 6 X3 323 14 H07 - 17 2 Warning buzzer, breakdown

10 1 X3 324 15 XS - 10 1 Socket

10 1 X3 324 16 XS - 10 1 -- " --

24 5 X3 325 17 X12 23 24 5

42 3 X3 326 18 S37 13 42 3 Switch, indicator

42 3 X3 327 19 S37 14 42 3 -- " --

42 3 X3 328 20 S37 24 42 3

42 3 X3 329 21 S37 34 42 3

23 2 X3 330 22 X13 1 23 2

23 2 X3 330 22 X14 1 23 2

23 2 X3 330 22 X20 2 23 6

23 2 X3 330 23 X36 A 23 4

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 74 pag. 81
Realizzato 11/11/2009 Cable diagram W3 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Schema cablaggio W3 Mounting location
Montaggio località +
Cable diagram
lista cavi
Cable name Cable type No. of conductors Cross-section
Remark
nome cavo tipo cavo n° cond sezione
nota
=BF+SEAT-W3 Superflex N 42 1,00
Function text Page Path Target designation from Conductor Target designation to Page Path Function text
testo funzione pagina col destinazione da cond destinazione a pagina col testo funzione
42 5 X3 331 24 S14 23 42 5

22 6 X3 332 25 22 6 Reserve Ground

22 6 X3 332 26 22 6 Reserve Ground

13 3 X3 333 27 X11 25 13 3

13 3 X3 333 28 X12 25 13 6

34 3 X3 334 29 S237 A2 34 3 Switch, enable screed extension left

26 3 X3 335 30 S222 A2 26 3 Switch, adjustment hopper left

28 3 X3 336 31 X12 3 17 5

28 7 X3 337 32 X12 4 17 6

31 2 X3 338 33 X12 5 17 5

31 6 X3 339 34 X12 8 17 6

23 8 X3 340 35 S15 23 41 3 Switch, lighting StVZO

17 4 X3 341 36 X12 11 17 4

45 5 X3 372 37 X47 1 45 5

45 5 X3 372 38 X47 1 45 5

45 5 X3 373 39 X47 2 45 5

45 5 X3 373 40 X47 2 45 5

9 1 X3 260 41 S15 11 41 3 Switch, lighting StVZO

GNYE Reserve

0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 75 pag. 81
Realizzato 11/11/2009 Cable diagram W3 Function

Checked R.Zaniboni BF 300 P Funzione ==

Controllato 11/11/2009
Schema cablaggio W3 Mounting location
Montaggio località +
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 76 pag. 81
Realizzato 11/11/2009 View Terminal strip X1 Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
==

Controllato Montaggio località +


11/11/2009
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 77 pag. 81
Realizzato 11/11/2009 View Terminal strip X2 Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
==

Controllato Montaggio località +


11/11/2009
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 78 pag. 81
Realizzato 11/11/2009 View Terminal strip X3 Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
==

Controllato Montaggio località +


11/11/2009
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 79 pag. 81
Realizzato 11/11/2009 View Terminal strip X3 Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
==

Controllato Montaggio località +


11/11/2009
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 80 pag. 81
Realizzato 11/11/2009 View Terminal strip X3, X4 Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
==

Controllato Montaggio località +


11/11/2009
0 1 2 3 4 5 6 7 8 9
Higher-level function Page from
Created L.Zuccarino Impianto = Pagina 81 pag. 81
Realizzato 11/11/2009 View Terminal strip X3, X4 Function

Checked R.Zaniboni BF 300 P Funzione


Mounting location
==

Controllato Montaggio località +


11/11/2009

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