Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
2001 2005
CENTUM CS 3000 R3 HIS
1998 ENG
1Gbps
CENTUM CS 3000
1993 Vnet/IP
Dual
Redundant
10 MBPS CENTUM CS HIS HIS
Dual ICS ENG AVR
Redundant
EWS PICS
Token Pass
V net FFCS-L FFCS-V
1983 1988
1MBPS CENTUM V CENTUM-XL ABC PFCS
Dual FFCS
COPS2 ENGS
Redundant LFCS KFCS
EOPS
Token Pass COPSV
HF-Bus
COPS CFFS
CFCS2 CFCD2 EFCS EFCD The migration path for each legacy system is always
F-Bus taken into consideration before a new system is released
250 KBPS
Dual
Redundant
Token Pass
CFCS CFCD
-2-
DCS Installation Map As of Dec 2012
EUROPE
AUSTRIA (30)
AZERBAIJAN (1)
BELGIUM (199)
BELARUS (8)
BULGARIA (5)
CROATIA (5) 2,144
DENMARK (6) 862
FINLAND (1) Europe
FRANCE (232)
North
GERMANY (256) 19407 TOTAL America
GREECE (18)
HUNGARY (63)
IRELAND (3)
580
Middle
Asia
24,377
ITALY (149)
East
KAZAKHSTAN (7) UNITS NORTH AMERICA
LITHUANIA (1) 366 CANADA (19)
NETHERLANDS (173) USA (843)
NORWAY (5) Africa
POLAND (17)
PORTUGAL (8) AFRICA South
599
ROMANIA (12)
RUSSIA (545)
ALGERIA (35)
ANGOLA (15)
America
SERBIA (10) BOTSWANA (4) Oceania 419 ASIA
SLOVAKIA/CZECH (112)
CONGO (4) BANGLADESH (1) SOUTH AMERICA
SLOVENIA (2) EGYPT (60) INDIA (1,425) ARGENTINE (11)
SPAIN (162) MYANMAR (5)
SWEDEN (1)
GABON (6)
GHANA (5)
MIDDLE EAST PAKISTAN (6)
BRAZIL (498)
BAHRAIN (34) CHILE (4)
SWITZERLAND (17) KENYA (3) CHINA (2,565) COSTA RICA (1)
DUBAI (1)
TURKMENISTAN (5) LIBYA (4) KOREA (1,101) COLOMBIA (16)
IRAN (105)
UK (83) MOROCCO (22) TAIWAN (479) CUBA (12)
IRAQ (9)
UKRAINE (8) MOZAMBIQUE (1) JORDAN (5)
OCEANIA JAPAN (12,399) EL SALVADOR (1)
NAMBIA (1) AUSTRALIA (407) MALAYSIA (284) MEXICO (41)
KUWAIT (14)
NIGERIA (38) NEW ZEALAND (2) INDONESIA (284) NICARAGUA (1)
OMAN (48)
SENEGAL (2) NEW CALEDONIA (1) PHILIPPINES (172) PANAMA (2)
QATAR (9)
SOUTH AFRICA (153) PAPUA NEW GUINEA (3) SINGAPORE (225) PERU (1)
SAUDI ARABIA (256)
SUDAN (6) FIJI (6) THAILAND (423) TRINIDAD TOBAGO (2)
SYRIA (6)
SWAZILAND (2) VIETNAM (35) URUGUAY (1)
TURKEY (33)
TUNISIA (1) BRUNEI (1) VENEZUELA (8)
U.A.E (52)
UGANDA (4) SRILANKA (2)
YEMEN (8)
Release Information
CENTUM VP Features
• Scalability and flexibility
– CENTUM VP meets the requirements for both simple small scale systems and huge
scale 1,000,000 tag level systems
– CENTUM VP is suitable for different application types and system architectures
• Open Architecture
– The latest technologies can be applied in the control systems
– Easy integration with other subsystems
CENTUM VP System Configuration Overview
Client PC Exaquantum
Plant Information
Management
HIS System
(Operator Station)
PR
Plant Asset Solid Style Open Style Desktop type TSE Engineering
Mmanagement Console Console HIS
serve Station
r OPC
server
Vnet/IP
Real time Control Network FCS UGS
Field Control Station
Unified Gateway Station
Subsystems
Operation and Monitoring
Operator Station (HIS)
Client PC Exaquantum
Plant Information
Management
HIS System
(Operator Station)
PR Solid Style Open Style Desktop type Engineering
Plant Asset TSE
Mmanagement Console Console HIS
Station
serve
r OPC
server
Vnet/IP
Real time Control Network FCS UGS
Field Control Station
Unified Gateway Station
SCS
Digital Field Network Safety Control Station
Subsystems
HIS (Operation Station) Features
• Various types of the operation views are prepared
– Graphic, Trend graph, Overview, Tuning etc.
Solid Style
Console Desktop
Type
Open Style
Console
Operation Keyboard Features
Operation
Confirmation Keys
Numeric
keypad
Favorite
– Frequently used views
can be registered by
operators’ drag & drop
Operation History
– Last 20 call-up
operations are listed
– Double-click the listed
operation to call up the
same view again
Graphics, trend graphs and other views are displayed
The Latest Browser-like Operation Provided
Tab Display
Tab operation
4 views on a sreen
Quick call up of up to five
frequently used tabs
Less memory consumption to
show multiple tabs
Legend Area
Faceplate Display
– Assigned data points and the current data are shown
– Click the Legend Area, then the Faceplate
– Check/Uncheck to show/hide trend line is shown next to the trend graph view
Trend Export Reporting Function
•Trend data export
– Right-click on the view,
then the trend data
can be exported
• Copied to the Clip Board
– It can be easily used for
reporting or analysis
Real-time Alarm View (CAMS)
Click blinking icons The latest three alarms
to open the CAMS View are always shown
Shelving Pane
– Non-urgent alarms
can be shelved in temporary
– Operators can concentrate
to the alarms which requires
urgent actions
Filter Pane
– Based on the priority, consequence, tag, etc.
– Only the related alarm message for the operator can be
shown to reduce the workload The Alarm list is shown here
Real-time Alarm Management – Filtering
Filter Pane
– Filters can be pre-configured
and can be configured by operators Only the filtered alarms are displayed
during the operation
– Operators can concentrate to the related important
– Alarms from ProSafe-RS, System alarms, alarms which require urgent actions
and Process Alarm filters
– Less opportunities to overlook the important alarms
are prepared in default
Real-time Alarm Management – Eclipsing
Click to open/close
the grouped alarm messages
OPC
server
Vnet/IP
Real time Control Network FCS UGS
Field Control Station
Unified Gateway Station
Subsystems
Remote Operation and Monitoring
- Graphic
- Faceplate operation
- Trend view
- Alarm monitoring Office LAN
Firewall
Ethernet
HIS
Terminal
Server
Vnet/IP
Controller
Field Control Station (FCS)
Field Control Station (FCS)
Client PC Exaquantum
Plant Information
Management
HIS System
(Operator Station)
PR Solid Style Open Style Desktop type TSE
Plant Asset Engineering
Mmanagement Console Console HIS
server Station
OPC
server
Vnet/IP FCS
Real time Control Network
Field Control Station UGS
Unified Gateway Station
Digital Field Network
SCS
Safety Control Station
Subsystems
FCS (Field Control Station)
• High availability process controller
– Seven 9’s (99.9999959) hardware availability
– Pair & Spare technology for
higher control loop availability
• Self-Independent controller
– All the control application runs in the highly reliable controller hardware
Highly Reliable Process Controller
• Self-diagnosis function
– Each portion is checked just before working
– If some abnormalities are detected, the module set its status flag to FALSE
• Seamless switching
– Immediately switching from the active module to the stand-by module without affecting
the input/output for process
• Hot swapping
– Abnormal modules can be removed and spare modules can be inserted instead without
stopping any other input/output or any other hardware
Redundant Configuration of CENTUM VP
Dual Vnet/IP
Dual Vnet/IP
Comparator
CPU module CPU module
CPU 1 CPU 1 Result checking
Main Main
memory
with
memory
with – Processed results of
ECC CPU 2 CPU 2 ECC
CPUs are every time
PIO I/F PIO I/F compared each other
PIO I/F PIO I/F – If the results are not
congruous, control
Power card IO bus IO bus
Power card switches to the stand-by
I/F I/F
module
Coupler Coupler
I/O bus
Control Function
CPU node
I/O node
35
ESB Bus for Remote I/O
I/O node
I/O node I/O node
36
Remote I/O installation
•FM Class1, Div 2
Explosive sites •CSA Class 1, Div 2
•ATEX Zone 2
Corrosive sites
(ISA G3)
FCS Remote I/O network
ooo
Separated sites
CCR (Central Control Room)
Various Field Digital Communication Protocols
ALE111 Ethernet Communications
Module
•EtherNet/IP (CIP) MW100
ALP121 PROFIBUS-DP •Modbus TCP
•PLC-5/SLC500
Module
• Redundant Configuration is available PLC-5
Modbus/TCP
Foundation Fieldbus HART
4-20mA
I/O
Analog Module with HART
HART Modem
HART Variable
HART Module
Real time Control network (Vnet/IP)
Control Network (Vnet/IP)
Client PC Exaquantum
Plant Information
Management
HIS System
(Operator Station)
PR Solid Style Open Style Desktop type TSE
Plant Asset Engineering
Mmanagement Console Console HIS
server Station
OPC
server
Vnet/IP
Real time Control Network FCS UGS
Field Control Station
Unified Gateway Station
Subsystems
Vnet/IP Specifications
• General specifications
– Topology: Star topology
– Transmission speed: 1 Gbps for Yokogawa hardware, 100 Mbps for general
Ethernet equipment
– Access control: Full duplex
– Scale: 64 stations/domain
– Configuration: Redundant
– Control communication: Functionally compatible with Vnet
– Open communication: UDP/IP
– Network equipment: Commercially available switching hubs and routers (Layer
2 switches and Layer 3 switches)
– Cables: CAT5e or higher UTP cables or single-mode fiber optic cables
Vnet/IP Network Configuration
Plant Asset
ENG HMI OPC Server Management
Domain1
Vnet
Router Controller ProSafe-RS Third party
system
Interface
Field network
Vnet
System
OPC Server
Controller ProSafe-RS
Field network
Domain2
Vnet/IP Unique Architecture -- Open Communication
LAN2 cable
LAN1 cable
Vnet Open Vnet Open Open
Field Eye
FCS UGS PLC
Server
Wide Area Communication with Vnet/IP
Local Remote
domain
WAC WAC domain
Fiber optic
HIS FCS
Wide area network line
- 45 -
Engineering Function
Quick & High-quality Engineering
• The shutdown time for a new plant construction or reconstruction should be
minimal
– A longer time results in larger financial disadvantage
All graphics,
all control logic
are in a database
HIS No.1 HIS No.2 ooo FCS No.1 ooo FCS No.2
Benefits of Project Management
Plant A Plant B
(project A) (project B)
Reuse of Configuration Asset (Application)
Tag 1
Export CSV file to use within MS-EXCEL
Tag 2 Import CSV file to reuse data
Tag 3
•Configuration tool is not needed
for simple entry work
Plant A Plant B
(project A) (project B)
Concurrent Engineering
Back
Advanced Debugging Theory
Controller CPU
is Non-stop !
No effect
Controlling No effect
Integration with other systems
Unified Gateway Station - UGS
• DCS and intelligent control Subsystem
are ’truly integrated’ Subsystem data and
alarms via faceplate for
– UGS enable to perform supervising data and the Shadow Block
alarms of various subsystems in the same
manner as CENTUM series system tag based
faceplate operation
– UGS can have the Shadow blocks
Vnet/IP Access by tag name + item name
inside to represent the data
of the subsystem and the Shadow blocks can
Redundant UGS Server
generate alarms FIC001 FIC002 FIC003
Shadow Block
with alarm information
• High capacity monitoring
– UGS provide high capacity monitoring large
amount of subsystems
– 1 UGS can treat 256 controllers and 750,000 STARDOM MODBUS/TCP, 3rd party IED via
MODBUS/RTU, OPC IEC61850
data items Server
Ethernet/IP
Unified Gateway Station – UGS Redundancy
• High availability of UGS Redundant system
– The switch-over is achieved by the L2SWs connected on Vnet/IP
– Specific Hirschmann L2SWes are required separately from Vnet/IP L2SWes
– 10 to 20 seconds are required for switch-over.
– Subsystem data value would be shown on HIS within 10 sec – 3 min after switching over
completed.
Note: Generally speaking, the server PC failure rate is less than 1% per year. Fail-over would hardly occur.
Time shared
on the same
network
Vnet/IP FCS SCS SCS FCS
Device status
Device diagnostic
Help information