NOA-NAMUR Open Architecture

NOA – NAMUR Open Architecture
ARC Orlando Forum 2017

Christian Klettner, BASF SE
NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Sitz des Vereins: Leverkusen Eintragung: Amtsgericht Köln, VR 18371
Introduction to NAMUR
Basic Facts
NAMUR
International User Association of Automation Technology in Process Industries
Members
 Companies operating process plants
 Companies offering engineering services in process industries,
 Organizations with a technical or scientific purpose
(e.g. associations, universities)
Membership is not possible for

 Suppliers and manufacturers of automation technology components and systems
 Individuals

Page 2 NOA - NAMUR Open Architecture February 2017
Vision/Mission/Strategy
NAMUR is a leading international association of

Vision
automation technology users
NAMUR supports its member companies’ efforts to generate

value added by pooling the skills and competences of
automation technology users in the process industry to
Mission develop and operate
▪ efficient (costs, availability),
▪ sustainable,
▪ and reliable processes.
NAMUR improves the use of automation technology and
encourages and supports young talent.

Basic Facts
NAMUR in (approximate) numbers Number of member companies
Founding year 1949

Member Companies 145
 Germany 116
 Netherlands 3
 Belgium 5
 Switzerland 5
 Austria 5
 Spain 1 Participants AGM
 USA 2
 China 8
Participants in Annual General Meeting 650
Working Groups 40
NAMUR Recommendations 110+
and Worksheets
Cooperating associations 10

Cooperation

Automation Structure
Reality Check - Pros
 Proven and widely accepted structure
 Highly available and mature systems
 Supports sustainable operations with long life cycles
 We cannot risk to lose this advantages!

Enterprise
Resource
Planning
Manufacturing
Execution Level
Basic Automation
Field level

Automation Structure
Reality Check - Cons
No open systems
 Data flow parallel to existing systems
New technologies are integrated slowly or not at

(e.g. Device configuration, field bus)
 Parallel installation of new systems
 Low or missing utilization of new technologies Enterprise
Resource
Planning
High requirements for plant safety and availability
 No room for trial and error Manufacturing
Execution Level
 No possibilities for quick testing
Basic Automation
 Will Process Automation lose
track of modern technology? Field level

Innovations from IT are approaching the
Process Industry with high speed
Positive cost development of Sensors and

Communication technologies is enabling new
applications
I0II0I0I0I
II
0I00I0III
0I
…
Mobile
IoT Cloud Big Data
Devices

Digitalization
Enterprise
Resource
Planning
Manufacturing
Execution Level
Basic Automation
Field level
 How can we remove the brake block?

Request: Enhancement of existing approaches
Enhancement of existing approaches as a baseline for the efficient and

flexible utilization of Industrie 4.0 within the process industry
• Additive to existing structures

• Open for new approaches within
Industrie 4.0
• Based on existing standards
Enterprise
• Simple integration of fast changing IT compo- Resource
Planning
nents from field level up to enterprise level
Manufacturing
• Significant improvements of cost per sensor secure Execution Level
due to open and integrative approaches
open Basic Automation
• No risk of availability and safety
of installed base Field level

Enhancement of existing approaches as a baseline for the efficient and

flexible utilization of Industrie 4.0 within the process industry
• Additive to existing structures

• Open for new approaches within
Industrie 4.0
• Based on existing standards
Enterprise
• Simple integration of fast changing IT compo- Resource
Planning
nents from field level up to enterprise level
Manufacturing
• Significant improvements of cost per sensor Execution Level
due to open and integrative approaches
Basic Automation
• No risk of availability and safety
of installed base Field level

Highly Reliable
Central M+O IT Infrastructure
Monitoring and Optimization (M+O) Further 4.0 Advanced Historian

Use Case Central HMI Deterministic
Analytics
Control System
Production Network Reliability Scheduling
Simulation Center
App Platform
Verification of
Request
Data Direction
Plant Specific M+O Core Process Control Control
Alarm OPC UA
Advanced Management Engineering
Process Control Open
4.0 Device Interfaces
Management
HMI
Dispatching
Proprietary
DCS / PLC Interfaces
Low-Cost
Vibration TC 4711 FC 4713
Multi-Sensor 4.0 Out
(4-20mA / Remote IO / Fieldbus /
Production Plant Wireless / Ethernet in the field)

Process Control
Core Task
Central M+O
 Execute control functions from sensors to actors
Core  Execute sequential and batch functionalities
Plant Process
Specific Control  Collect information from all in-line sensors
M+O
 Provide efficiently aggregated HMI for plant operators
Technology aspects to be addressed in future

 Interface to access device information in DCS
(e.g. OPC UA )
 Drive development of IP based fieldbus technologies
 Develop verification block to securely process outside
demands from monitoring and optimization
Real time communication for safe and reliable plant operations

Monitoring and Optimization (M+O)
Core Task
Central M+O
Plant  Execute monitoring and optimization functionalities with direct
Specific Core plant relation, for example resource dispatching or advanced
M+O Process
Control
process control
 Collect data from add-on sensors as enabler for additional
services e.g. Advanced Analytics
 Generate and communicate command requests from monitoring
and optimization to core process control
 Provide basis for agile adoption of innovative solutions e.g. Value
Chain Simulation or Reliability Center
Functionalities and services to be developed

 Open application platform to enable the use of best-in class
applications
 Platform independent interface to process control domain
Baseline for the agile development of innovative applications

Requirements for Availability, Safety and
Security
Core process control domain has direct impact Monitoring and optimization application shall be
on plant availability and needs to be accordingly designed in a manner that temporary outages
reliable are acceptable
Central M+O
Plant Core
Specific Process
M+O Control
Increasing demand for availability
The mid to long term expectation is that the

platforms for monitoring and optimization Mission critical M+O applications are project
applications tend to achieve a reliability specifically moved to core control area
comparable to safety and core process control
All systems shall follow the security by design principle and thus consider the standard IEC 62443
as well as NAMUR recommendation NE 153 accordingly

4.0 brings new applications, but the optimization
targets are still the same
Throughput
Costs
Innovation = Idea x Economic Efficiency

Use Case
Additional Measurements for Process Optimization
Fouling predication of a heat exchanger
Benefit
 Reduction of production losses due to
increasing transparency of plant assets
 Optimization and planning of
maintenance and production schedules
Production plants are normally not instrumented for optimization purposes, due to
the cost factor of additional instrumentation
 Low requirements on availability (not mission-critical)

 No direct integration into the control system required
 NOA enables an easy and flexible integration of required sensor data into
monitoring and optimization systems

Highly Reliable

Analytics
Control System
Simulation Center
App Platform
Verification of
Request
Data Direction
Alarm OPC UA
Management
HMI
Dispatching
Proprietary
Low-Cost

Use Case
Plant Asset Management
Today: No economic viable

transfer to standard equipment
(e.g. Pumps) possible
Reliability
Center
NOA enables a cost efficient

alternative for the collection
Plant Asset Management –Smart concepts create new values – Tobias Schlichtmann BASF
SE NAMUR HS 2015
and integration of additional
sensor data

Highly Reliable

Analytics
Control System
Simulation Center
App Platform
Verification of
Request
Data Direction
Alarm OPC UA
Management
HMI
Dispatching
Proprietary
Low-Cost

NAMUR Working Group 2.8
Academic Partners
Diedrich Christian Otto-von-Guericke-Universität Magdeburg
Epple Ulrich RWTH Aachen
Großmann Daniel Technische Hochschule Ingolstadt
Urbas Leon Technische Universität Dresden
End Users
Klettner Christian (Chairman) BASF SE
Krauss Michael BASF SE
Kuschmitz Michael Bayer Technology Services GmbH
Michel Thomas Evonik Industries AG
Pelz Michael Clariant GmbH
Ress Oliver Evonik Industries AG
Schwibach Martin BASF SE
Wosien Gerd BASF SE
Guests
Bert deWilde Exxon Mobil
Jens Wiesner Bundesamt für Sicherheit in der Informationstechnik

·
Guiding Principles and Key Requirements
• No compromise on plant safety and plant availability
• Open interface between „Process Control“ and

„Monitoring & Optimization“
• Approach needs to fit for new and existing production plants
• Agile implementation based on existing standards
• Automation Security must be an integral design aspect

(Security by Design)
• Usability, reduction of complexity and economic efficiency are the

main success factors

Baustein auf dem Weg zu Industrie 4.0
NOA offers an open basic architecture to unlock the potential of

Industrie 4.0 & Digitization

Page 23 NOA - NAMUR Open Architecture November 2016
ARC Orlando Forum 2017
Christian Klettner, BASF SE


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NOA – NAMUR Open Architecture

ARC Orlando Forum 2017

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Membership is not possible for

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

NAMUR is a leading international association of

NAMUR supports its member companies’ efforts to generate

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

NAMUR in (approximate) numbers Number of member companies

Founding year 1949

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

 We cannot risk to lose this advantages!

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

New technologies are integrated slowly or not at

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Positive cost development of Sensors and

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

 How can we remove the brake block?

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Enhancement of existing approaches as a baseline for the efficient and

• Additive to existing structures

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Enhancement of existing approaches as a baseline for the efficient and

• Additive to existing structures

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Monitoring and Optimization (M+O) Further 4.0 Advanced Historian

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Technology aspects to be addressed in future

Real time communication for safe and reliable plant operations

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Functionalities and services to be developed

Baseline for the agile development of innovative applications

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

The mid to long term expectation is that the

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Innovation = Idea x Economic Efficiency

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Fouling predication of a heat exchanger

 Low requirements on availability (not mission-critical)

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Monitoring and Optimization (M+O) Further 4.0 Advanced Historian

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Today: No economic viable

NOA enables a cost efficient

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Monitoring and Optimization (M+O) Further 4.0 Advanced Historian

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

Guiding Principles and Key Requirements

• No compromise on plant safety and plant availability

• Open interface between „Process Control“ and

• Approach needs to fit for new and existing production plants

• Agile implementation based on existing standards

• Automation Security must be an integral design aspect

• Usability, reduction of complexity and economic efficiency are the

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

NOA offers an open basic architecture to unlock the potential of

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

NAMUR - Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.

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