T32 Alarms PDF

Return to Main Menu
Alarm List
for
Mazatrol T-32 Series
(T-32-2, 3, 6 & T-32B)
Publication # C712SA0010E
12/93
CAUTION:
• This manual is published to assist experienced personnel in the
operation, maintenance and/or programming of Mazak machine
tools, and is not intended to be used as training documentation.
• All Mazak machine tools are engineered with a number of safety
devices to protect personnel and equipment from injury or
damage. Operators should not, however, rely solely upon these
safety devices, but should operate the machine only after fully
understanding what special precautions to take by reading the
following documentation thoroughly.
• Do not attempt to operate or perform maintenance/repair on the
machine without a thorough understanding of the actions about to
be taken. If any question exists, contact the nearest Mazak service
center for assistance.
• Certain covers, doors or safety guards may be open or removed
to more clearly show machine components. These items must be
in place before operating the machine. Failure to comply with this
instruction may result in serious personal injury or damage to the
machine tool.
• This manual was considered complete and accurate at the time of
publication, however, due to our desire to constantly improve the
quality and specification of all Mazak products, it is subject to
change or modification.
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Mazatrol T-32 Alarm Lists

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ALARM LIST FOR MAZATROL T-32 SERIES
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NC System CPU Errors aaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaa
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(001 - 020)
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Data I/O Errors (500 - 599) . . . . . . . . . . . . . . . . . . . .

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

..............
Display Operation Errors (400 - 499) . . . . . . . . . . . . .

Axis & Spindle Drive Errors ( 21 - 119) . . . . . . . . . . .
Using the NC Alarm Lists . . . . . . . . . . . . . . . . . . . .
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Tool Path Mode Programming Errors (800 - 999) . . . 3-7

Auto Cycle Mode Programming Errors (600 - 799) . . 3-6
3-5
3-4
CNC & Machine PLC Control Errors (120 - 399) . . . . 3-3
3-2
3-1
2.
1.
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Index
aaaaaaaaaaaaaa
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a aaaaaaaaaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaa
Notes:
ALARM LIST
for
MAZATROL T-32 SERIES
(T-32-2, 3, 6 & T-32B)
CONTENTS
Page
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2 MAZAK Customer Support Network . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-3 Additional Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2. USING THE NC ALARM LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 NC Alarm List Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. MAZATROL T-32 NC ALARM LISTS ........................... 3-1
Error Description Alarm Number
3-1 NC System CPU Errors
System Errors . . . . . . . . . . . . . 001 – 013 . . . . . . . . . . . . . . . 3-1
Drive MCP Errors . . . . . . . . . . . 014 – 020 . . . . . . . . . . . . . . . 3-3
3-2 Axis & Spindle Drive Errors
Servo Drive Errors . . . . . . . . . . 021 – 069 . . . . . . . . . . . . . . . 3-5
Spindle Drive Errors . . . . . . . . . 070 – 119 . . . . . . . . . . . . . . . 3-12
3-3 CNC & Machine PLC Control Errors
CNC Machine Control Errors . . . 120 – 199 ............... 3-21
* Machine PLC Errors . . . . . . . . 200 – 399 ............... 3-30
3-4 Display Operation Errors . . . . . . . 400 – 499 ............... 3-55
3-5 I/O Errors . . . . . . . . . . . . . . . . . . 500 – 599 ............... 3-69
3-6 Auto Cycle Mode Programming Errors
MAZATROL Program Errors . . . 600 – 699 . . . . . . . . . . . . . . . 3-91
EIA/ISO Program Errors . . . . . . 700 – 799 . . . . . . . . . . . . . . 3-106
3-7 Tool Path Mode Programming Errors
MAZATROL Program Errors . . . 800 – 899 . . . . . . . . . . . . . . 3-119
EIA/ISO Program Errors . . . . . . 900 – 999 . . . . . . . . . . . . . . 3-134
* NOTE: Alarms 200-399 are PLC (programmable logic control) generated for a
specific machine application and may vary from machine to machine. If the
error description is insufficient to correct the problem, make note and
contact your regional service center for additional assistance.
C712SA0010E
12/93
C-1
1. INTRODUCTION
1-1 PURPOSE OF THIS MANUAL
This manual is provided as a quick reference to Mazatrol CNC functions. It should,
however, be used in conjunction with the programming and machine operation manuals
also supplied.
Please use the manual evaluation form supplied at the end of this manual for any
comments and suggestions for improvement. Thank you for your interest.
[ CAUTION ]
Basic, intermediate and advanced maintenance classes
covering Mazak machines and Mazatrol CNC control systems

are available at the Technical Training Center in Florence,
Kentucky. These classes provide in-depth troubleshooting

procedures not shown in this manual, that can be carried out
only by qualified personnel. Contact the nearest Mazak service

center or the national training center for additional information.
1-2 MAZAK CUSTOMER SUPPORT NETWORK

Mazak is committed to the highest levels of customer service and support. If a
machine problem is encountered, contact the nearby service office of the Mazak
customer support network for assistance.
1. NORTH CENTRAL TECHNICAL CENTER (Florence, Ky.) . . . . . . (606) 727-5775

2. MIDWEST TECHNICAL CENTER (Chicago, Il.) . . . . . . . . . . . . . (708) 885-8311
3. CANADA SERVICE CENTER (Mississauga, Ont.) . . . . . . . . . . . (416) 670-0201
4. EAST TECHNICAL CENTER (Hartford, Ct.) . . . . . . . . . . . . . . . . (203) 528-9511
5. SOUTHEAST TECHNICAL CENTER (Atlanta, Ga.) . . . . . . . . . . . (404) 996-1030
6. SOUTHWEST TECHNICAL CENTER (Houston, Tx.) . . . . . . . . . . (713) 931-7770
7. WEST TECHNICAL CENTER (Los Angeles, Ca.) . . . . . . . . . . . . (213) 327-7172
MAZAK AFTER HOURS CUSTOMER SUPPORT HOTLINE ...... (800) 231-1456
1-1
Mazak machines are engineered with a number of safety devices to protect personnel
and equipment from injury and damage. Operators should not, however, rely solely
upon these safety devices, but should operate the machine only after fully
understanding what special precautions to take by reading the machine documentation
thoroughly.
[ WARNING ]
Do not attempt to operate or perform maintenance/repair on
the machine without a thoroughly understanding of the
actions about to be taken. If any question exist, contact the

nearest Mazak service center for assistance.
1-3 ADDITIONAL MANUALS

The following manuals are included with the NC lathe:
Machine Manuals:
Operating manual
Maintenance manual
Mechanical parts list
Electric wiring diagram
Manuals for various options
Mazatrol T-32 NC Unit Manuals:
Operating manual
Programming manual
T-32 Alarm list (this manual)
T-32 Parameter list
Manuals for various optional functions
1-2
2.
2-1
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Cause
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— Alarm number
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NC ALARM LIST STRUCTURE
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check if other alarms occurred.
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USING THE NC ALARM LISTS
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displayed depending on the alarm.)

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” Work number of the program to which the alarm occurred. (It may not be
number and message will be displayed in the alarm display area of the CRT screen.
⁄
ÿ
◊
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If a machine failure occurs, or in the event of NC misoperation, the appropriate alarm
error
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the alarm. One or more alarm numbers and messages may be displayed, depending
status
Type of
Display
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Stopped
Clearing
If an alarm display appears, refer to the Alarm List to locate and eliminate the cause of
on the particular status of alarm occurring. In the event of alarm display, therefore, it is
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procedure
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(”,‘,’)
highly recommended that the operator should call the DIAGNOSIS (ALARM) display and
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‘ Work process number (MAZATROL program) or sequence number (EIA/ISO
program) to which the alarm occurred. (It may not be displayed depending
on the alarm.)
’ Sequence number (MAZATROL program) or block number (EIA/ISO

program) to which the alarm occurred. (It may not be displayed depending
on the alarm.)
÷ Cause of alarm
◊ Type of alarm
In this column, a code (A though G) will be displayed. Each code has
following meaning:
A: A wrong key was pressed. Or the machine was operated incorrectly.
B: Illegal data was input.
C: Malfunctioning of the servo control mechanism.
D: Malfunction of the spindle control mechanism.
E: Malfunctioning with regard to NC system (hardware/software).
F: Malfunctioning with regard to the machine system (PLC).
G: Malfunctioning of external I/O unit.
ÿ Machine status when an alarm occurred.

In this column, a code (H through L) will be displayed. Each code has
following meaning:
H: Emergency stop
I: Reset stop
J: Single-block stop
K: Feed stop (hold)
L: Operation continued
Ÿ Action to be taken to eliminate the cause
2-2
⁄ Clearing procedure
In this column, a code (M through Q or S) will be displayed. Each code has
following meaning:
M: Power off Eliminate cause Power back on
N: Eliminate cause Press reset key
P: Press reset key
Q: Eliminate cause Press data clear key
S: Press data clear key
Color of alarm display
T-32 (Color CRT)
Alarms are displayed in RED or BLUE. An alarm displayed in red indicates a
major error, while an alarm displayed in blue indicates a relatively minor error.
The alarm displayed in red can usually be eliminated with the reset key, and
the alarm in blue can be cleared with the data cancel key.
T-32B (Monochrome CRT)
Alarms are displayed with the background BOLD or DIM. An alarm displayed
bold indicates a major error, while an alarm displayed dim indicates a
relatively minor error. The alarm displayed bold can usually be eliminated
with the reset key, and the alarm displayed dim can be cleared with the data
cancel key.
BOLD Alarm display DIM Alarm display
Note:
1. The contents of “Stopped status”, “Clearing procedure” and “Display”, may

differ depending on whether the program to which an alarm occurred belongs
to foreground (state where another program is not executed) or to

background (state where another program is executed). Marks shown with
brackets in these columns indicate the case of background.
2. Some alarms may not be displayed for certain machine models or versions of
NC software.
2-3
Notes:
2-4
3. MAZATROL T-32 NC ALARM LISTS
3-1 NC SYSTEM CPU ERRORS
000 ( , , ) 003 FLOPPY DISK ERROR ( , , )
Cause Type of Cause Type of

error error
An error is detected during floppy loading
for the RAM system CNC. E
The floppy disk is not the correct one.
Stopped Data within the floppy disk has been Stopped
status destroyed. status
The floppy disk drive has become
damaged. H
Action Clearing Action Clearing

procedure procedure
Please contact your MAZAK service M
representative if the error recurs quite
often.
Display Display
Red/Bold
001 IOP NOT READY ( , , ) 004 SUM CHECK ERROR ( , , )

error error
The MC712 (IOP) card is not correctly The contents of the system software have
E E
inserted. been lost.
Stopped Stopped
status status
H H

procedure procedure
Confirm card insertion. M Insert the system floppy disk into the drive
M
once again to reload the system.
Display Display
Red/Bold Red/Bold
002 REMOTE UNIT ERROR ( , , ) 005 ILLEGAL SYSTEM PARAMETER ( , , )

error error
An error occurs frequently during E System or option parameters are E
communication between the remote unit incorrect.
and the CNC causing data Stopped Stopped
communications to be halted. status status
H H

procedure procedure
Check for incorrect connections to the Check for and correct any parameter
remote control unit. M N
errors.
Display Display
Red/Bold Red/Bold
3-1
006 ILLEGAL DATA ( , , ) 009 DIO5V MALFUNCTION ( , , )

error error
Data errors are included in the ATC The power for machine I/O circuit (DC5V)
E is defective. E
pocket management table.
Stopped Stopped
status status
H H

procedure procedure
After turning the power off and then N M
turning it back on, set the system in the Replace the DIO card.
test mode once again and register tool
numbers as many as there actually are Display Display
ATC pockets.
Red/Bold Red/Bold
007 DIO24V MALFUNCTION ( , , ) 010 OVERHEAT ( , , )

error error
The power for machine I/O circuit E The temperature on the NC unit or E
(DC24V) is defective. operating panel has exceeded 65oC.
Stopped Stopped
status status
H H

procedure procedure
Check if the power for machine I/O circuit M Check if the cooling fan on the electrical
M
(DC24V) is supplied. control panel and operating panel is
rotating. Please contact your MAZAK
Display service representative if the alarm recurs Display
quite often although the fun is rotating.
Red/Bold Red/Bold
008 BATTERY MALFUNCTION ( , , ) 011 EEPROM MALFUNCTION ( , , )

error error
The memory backup battery has run E The life of the EEPROM has expired. E
down. Data-writing is not possible.
Stopped Stopped
status status
H H

procedure procedure
Replace the battery. Replace the EEPROM.
M M
Display Display
*Ref. SB 0790-001
Red/Bold Red/Bold
3-2
012 BOARD TRANSFER ERROR ( , , ) 015 SYSTEM MALFUNCTION ( , , )

error error
An error occurred in data transmission to An error occurred in data transmission
E between the MCP and the amplifier when E
or reception from the operation panel due
to noises and other causes. the power is turned on.
Stopped Stopped
status status
H H

procedure procedure
Please contact your MAZAK service Check the amplifier for:
M M
representative if the error recurs quite - Improper connector connections
often. - Improper power connections
Display Display
Red/Bold Red/Bold
013 ILLEGAL INTERRUPTION ( , , ) 016 AMPLIFIER NOT EQUIPPED ( , , )

error error
An illegal interruption signal due to noises The amplifier power is not turned on, or
E E
and other causes is detected by the CPU. signals are not transferred.
Stopped Stopped
status status
H H

procedure procedure
Please contact your MAZAK service Check the amplifier for:
M
representative if the error recurs quite - Incorrect cable connections
often. - Cable disconnections M
Display - Improper connector connections
Turn on the line power to the amplifier if
Red/Bold not on. Display
If the axis selector switches for the
amplifier are not correctly set, set the No.
014 ILLEGAL MEMORY ( , , ) 1 axis selector switch to 0 and the No. 2
Red/Bold
axis selector switch to 1.
Cause Type of
error
Trouble has occurred in the RAM or E
ROM.
Stopped
status
Action Clearing
procedure
Replace the memory card. M
Display
Red/Bold
3-3
017 2 PORT MEMORY PARITY ( , , ) 019 INCORRECT TIME CONSTANT ( , , )

error error
Data related to the servo has been Time constants are not set, or their
E
destroyed. settings are illegal.
1) The time constants for linear
Stopped
accelerate/decelerate rapid feed are E
status
not set, or their settings are illegal.
H 2) The time constants for linear
accelerate/decelerate cutting feed are
Clearing not set, or their settings are illegal. Stopped
Action
procedure 3) The time constants for first-order delay status
rapid feed are not set, or their settings
Replace the card. M are illegal.
4) The time constants for first-order delay
cutting feed are not set, or their H
Display
settings are illegal.
Red/Bold
Action Clearing
procedure
018 INCORRECT INITIAL PARAMETER ( , , ) 1) Check the #4 LG0t axis specification
MACHINE PARAMETER display
Cause Type of N
data.
error
2) Check the #7 LG1t axis specification
An error is detected with the parameters MACHINE PARAMETER display
referenced when the power is turned on. data. Display
E
1) Internal settings concerning the units 3) Check the #5 LG0t axis specification
of input data are wrong. MACHINE PARAMETER display
2) The data setting concerning RNG (unit data.
of movement) or PC2 (gear ratio 2) is Stopped 4) Check the #8 LG1t axis specification
Red/Bold
illegal. status MACHINE PARAMETER display
3) RNG (unit of movement) or PC2 (gear data.
ratio 2) is not set.
4) PIT (ball screw pitch) or PC1 (gear
ratio 1) is not set. H
Action Clearing
procedure
1) Please contact your MAZAK service
representative. N
2) Check the #2 PC2 or #19 RNG
data.
3) Check the #2 PC2 or #19 RNG Display
data.
4) Check #1 PC1 or #18 PIT MACHINE
PARAMETER display data. Red/Bold
3-4
037 OVER REGENERATION ( , , ) 039 OVER AMPERE ( , , )

error error
Either the frequency of Excessive current draw.
acceleration/deceleration is excessive C A short-circuit has occurred in the motor C
(care should be taken since this causes power line, or an overcurrent condition
overheating of the regenerative control exists through the servo amplifier circuit .
Stopped
resistors), the unbalance load at an axis of Stopped
status
motion is excessive, or the power status
transistors for regenerative control are
malfunctioning. H
H
Action Clearing
procedure
Action Clearing
- Check for a short circuit in the motor
procedure
power line.
- Check the setting of “S36” on the - Check for a short-circuit in the motor M
MACHINE PARAMETER No. 7 display. bus bar.
N
- Reduce the frequency of rapid feed - Check if the speed detector is mounted
acceleration/deceleration. in the direction of “STY”. Display
- Reduce the rapid feedrate. - Replace the speed detector.
- Check the unbalance load at the axis of Display - Replace the RF01 card.
motion. - Check for malfunctions in the main
Red/Bold
- Add an optional resistor for regenerative circuit.
control.
- Replace the regenerative control power Red/Bold
transistors or the unit. 040 OVER VOLTAGE ( , , )
Cause Type of
error
038 OVER SPEED 1 ( , , ) The DC bus bar voltage has increased
C
above 400 V.
Cause Type of The supply voltage to the servo amplifier Stopped
error or its internal voltage has become status
The maximum permissible speed of the excessive.
motor or detector has been exceeded. C H
The motor speed has exceeded 2400 rpm
(for the HA40, HA80, HA100, HA200, or Action Clearing
Stopped procedure
HA300) or 3600 rpm (for the HA43 or
status
HA83), or the ultraprecision encoder
- Check for incorrect connections to the
speed has exceeded 1400 rpm (for the regenerative control terminal board.
HA40, HA80, HA100, HA200 or HA300). - If the acceleration/deceleration
H
frequency is excessive and the
acceleration/deceleration time constant M
Action Clearing is too small:
procedure 1) Increase the
acceleration/deceleration time
- If overshooting occurs during constant.
acceleration, check the Display
N 2) Reduce the acceleration/deceleration
accelerate/decelerate time constant. frequency.
- If overshooting occurs because of 3) Reduce the rapid feedrate.
unstable operation of the servo system, - Check the unbalance load at the axis of
check the gain levels (VG1 and PGN). Display
motion.
- Reduce the rapid feedrate. - Replace the regenerative control
- Check for cable connections between Red/Bold
resistors.
the encoder and the servo amplifier. - Replace the regenerative control power
- Check if the position detector works transistors or the unit.
Red/Bold
correctly.
- Check the minimum unit of movement.
3-8
041 DATA PARITY ( , , ) 043 TRANSMISSION MALFUNCTION ( , , )

error error
A parity error occurred during data Periodical data transfer from the NC was
E E
reception from the NC. interrupted.
Stopped Stopped
status status
H H

procedure procedure
- Check for improper connections of the - If the programmed speed is too high,
CN1A and CN1B connectors of the reduce the speed.
RF01 card. M - Check for improper connections of the M
- Check for cable disconnections between CN1A and CN1B connectors of the
the NC and the servo amplifier. RF01 card.
- Check for appropriate provision against Display - Check for cable disconnections between Display
noise. the NC and the servo amplifier.
- Replace the MC611/MC632 card on - Check for appropriate provision against
the NC side. noise.
Red/Bold
- Replace the MC611/MC632 card on
the NC side. Red/Bold
042 ILLEGAL DATA ( , , )
Cause Type of
error 044 PARAMETER ERROR ( , , )
The variation in the position of the data Cause Type of

E
to be designated from the NC is too error
large.
Stopped Illegal parameter data was transferred
E
status during initialization.
The parameter data that was transferred
H Stopped
from the NC to the amplifier following the
status
NC power-on sequence is illegal.
Action Clearing
H
procedure
- Reduce the designated speed if it is too Action Clearing
high. procedure
- Check if the CN1A and CN1B M
connectors within the RF01 card are - Check the parameter data. N
correctly inserted. - The NC power must be turned off and
- Check for cable disconnections between then turned back on after the illegal
Display Display
the NC and the servo amplifier. parameter data has been corrected.
- The error implies externally induced
noise. Check if the appropriate noise Red/Bold
reduction measures are undertaken.
- Replace NC cards MC611 and/or Red/Bold
MC632.
3-9
050 FIN OVERHEAT ( , , ) 053 OVERLOAD 1 ( , , )

error error
The fin became overheated because the The servo motor was overloaded.
servo amplifier was operated at an F The time during which the motor current C
excessive continuous output current. exceeded a stall-rating equivalent of OLL
The regenerative control resistors or the parameter data (overload detection level) Stopped
Stopped is larger than the OLP parameter data status
regenerative control power transistors
status (overload time constant). The load inertia
were being overloaded.
Or the power unit for the servo amplifier or friction is excessive. Or parameter H
or the thermal protector for the fin worked setting errors has occurred.
H
abnormally.
Action Clearing
procedure
Action Clearing - If the load inertia or friction is excessive,
procedure reduce the load.
N
- Reduce the load. M - Check the data settings of “S37” and
- If the thermal protector is malfunctioning, “S38” on the MACHINE PARAMETER
replace the unit. No. 7 display.
Display - If hunting is occurring, make Display
adjustments to the servo parameter
Red/Bold settings above.
- Check the U, V, and W of the amplifier. Red/Bold
- Replace the OL detector and cable.
051 MOTOR OVERHEAT ( , , )
Cause Type of
054 OVERLOAD 2 ( , , )
error
The motor became overheated because Cause Type of
F
it was operated at an excessive error
continuous output current. A current that is 95% or more of the
Stopped
The thermal protector within the motor current limit value flowed for 0.5 sec or C
status
worked extraordinarily. more, or excessively large load inertia
H occurred. Or machine collision occurred. Stopped
status
Action Clearing
procedure H
- Reduce the load. M
- Check for improper connections to the Action Clearing
terminal board. procedure
- If the thermal protector is Display - If the load inertia is excessively large,
malfunctioning, replace the motor. increase the time constant or reduce the
load. N
Red/Bold
- If hunting is occurring, make
adjustments for the servo parameter
settings.
- Replace the detector and the detector Display
cable.
- If the DC bus bar voltage within the unit
has decreased below a predetermined
Red/Bold
level, replace the unit.
3 - 10
055 SERVO LAG EXCESS ( , , ) 058 EMERGENCY STOP (EXTERNAL) ( , , )

error error
The programmed relative position of the An external emergency stop signal was
machine with respect to the NC command E
input.
has exceeded the maximum permissible The B and R terminals on the terminal
data, or machine collision has occurred. E Stopped
board have been disconnected, or an
Or the detector or its cable is defective. status
emergency stop signal was input from
The actual machine position data relative the NC or machine side. H
to the programmed one has exceeded the Stopped
parameter setting of OD1 (error too large status
Action Clearing
at servo power-on) or OD2 (error too
procedure
large at servo power-off). Or the load
inertia is too large for further acceleration H - Check and remove the cause of the M
to be performed, or overshooting or error on the NC or machine side.
hunting is occurring. - If the connector within the unit is
defective, replace the unit. Display
Action Clearing
procedure Red/Bold
- If the load inertia is too large for further
acceleration to be performed, increase
the time constant or reduce the rapid M 059 ANOTHER AXIS MALFUNCTION ( , , )
feedrate.
Cause Type of
- If overshooting or hunting is occurring,
error
make adjustments to/r the servo
parameter settings. Display A servo amplifier for one of the axes
C
- Check for incorrect U, V, or W wiring of connected to CN1B is malfunctioning.
the amplifier. Stopped
- Replace the detector and the detector status
cable.
- If the DC bus bar voltage within the unit H
has decreased below a predetermined
level, replace the unit. Red/Bold Action Clearing
- Set the servo gain controls (VG1 and procedure
PGN).
- Check the axis alarm. M
- Check for unconnected termination
connectors.
- Check if supply voltage is applied to Display
057 AMPLIFIER OVERLOAD ( , , ) the axes not being used.
Red/Bold
Cause Type of
error
The total current of the motors connected 062 OVERLOAD ( , , )
C
to amplifier exceeded the specified level
for more than a predetermined time. Cause Type of
Stopped error
status
The load of the servo motor has reached
C
H or exceeded 80% level of the overload-
1.
Stopped
Action Clearing Although the servo power will not turn
status
procedure off, care must be taken.
I
M
Action Clearing
Display procedure
- Check for parameter errors. M
Red/Bold - Reduce the load.
- Reduce the acceleration/deceleration
frequency. Display
Red/Bold
3 - 11
065 PARAMETER ERROR ( , , ) 067 OVERTRAVEL ( , , )

error error
Automatic operation cannot be started
The Parameter settings are illegal. since there is an axis that has reached its
E E
Illegal parameters will be ignored and the stroke end.
data existing before illegal parameters This error indicates that overtraveling has
Stopped Stopped
were set will be retained. (The servo occurred during speed loop step
status status
power will not turn off.) stoppage. (The servo power will not turn
I off.) H

procedure procedure
- Check the parameter settings. N If the stroke end has been reached at the P
And set correct parameters. axis end, move the axis under manual
operations. If the stroke end has been
Display reached at some other position, check for Display
signal line disconnections or limit switch
Blue/Dim malfunctions. Blue/Dim
066 ABSOLUTE POSITION UNRELIABLE ( , , ) 068 EMERGENCY STOP ( , , )

error error
Absolute position detection is A hardware error has occurred.
E
malfunctioning.
An error is detected with the “1X” in the C
Stopped
absolute position detection. status
The value of 1X for detection of the
absolute position is wrong. Stopped H
This error indicates that the value of 1X status
on the DIAGNOSIS (SERVO MONITOR) Action Clearing
display is in the range of procedure
278 < 1X < 4722 or 1X < 5070.
In such cases, the absolute position is not If this error is not cleared even after the M
correctly detected. (The servo power will I power has been turned off and then
not turn off.) turned back on, please contact your
MAZAK service representative. Display
Action Clearing
procedure Red/Bold
- Returning to a watchdog-type reference

point must be done once again. N 070 INSUFFICIENT VOLTAGE ( , , )
- If this action does not clear the error
status, replace the detector and/or the Cause Type of
RF card. Display error
The supply voltage has decreased below
D
Blue/Dim the guaranteed operating voltage. Or
power-down has occurred for 15 msec or
Stopped
more.
status
Action Clearing
procedure
- Check the supply voltage using a
voltmeter. (The guaranteed operating N
voltage is 200/230 VAC±10%.)
- Using an oscilloscope, check the
supply voltage level to see if power- Display
down has occurred for 15 msec or
more. Red/Bold
3 - 12
072 ILLEGAL MEMORY 1 ( , , ) 075 ILLEGAL MEMORY 2 ( , , )

error error
Read/write operations on the controller The 2-port memory used for
D D
control internal memory data are not communication during bus connection of
correctly performed. the CNCs of the M300 series did not
Stopped Stopped
status correctly work. status
H H

procedure procedure
- Check if the EPROM is correctly
mounted, that is, check if the location of - Check for improper cable connector
N connections between the NC and the
the ROM number is correct and for
amplifier and between the amplifier and
bends in the legs of pins. N
Location of the EPROM: Display the spindle.
FR-SF: SF-CA Cards 2F, 4F - Check for loose screws on the
FR-SFJ: SFJ-CA1 Cards 16G, 17G Red/Bold connectors.
- Check for cable disconnections
between the NC and the amplifier and Display
between the amplifier and the spindle.
073 EXTERNAL CLOCK MALFUNCTION ( , , )
- Replace the SF-TL/TLJ card.
Cause Type of - Check if the grounding terminals of the
error amplifier, NC, and motor are correctly Red/Bold
connected to ground, and check if
The NC, the servo amplifier control card,
D cable shielding is provided.
the internal cables, or the connectors are
defective.
Stopped
status 077 PRINT CIRCUIT BOARD MALFUNCT (ION , ,
)
H Cause Type of
error
Action Clearing Components on the printed circuit board
procedure D
for control did not correctly work.
Check the NC and the servo amplifier N Stopped
control card. status
Display H
Red/Bold Action Clearing

procedure
Replace the SF-CA/SFJ-CA1 card. N
Display
Red/Bold
3 - 13
078 DETECTING NO SIGNAL 1 ( , , ) 080 SPNDL. CONTRL. (IC MAC012) ALARM ( , , )

error error
The level of the signal from the motor- An error has occurred in the “MAC012”
D D
fitted detector (motor built-in encoder) is IC of the SF-CA.
not normal. Stopped Stopped
status status
H H

procedure procedure
- Check the voltage level of the motor- Check if the IC MAC012 of the SF-CA
fitted detector. The voltage level must N
card is correctly mounted. Or replace
be 3 V, peak-to-peak. the SF-CA card.
N
If the level significantly differs from this Display
value, replace the printed circuit board
used for the motor-fitted detector. Red/Bold
<Check terminal>
FR-SF: SF-CA card Display
CH45-CH9, CH44-CH9 081 SPINDLE SPEED ERROR ( , , )
FR-SF: SFJ-CA1 card
CH31-CH35, CH32-CH35 Cause Type of
- Replace the SF-CA/SFJ-CA1 card. Red/Bold error
The programmed speed and the motor D

speed have differed excessively.
Stopped
079 DETECTING NO SIGNAL 2 ( , , ) status
Cause Type of H
error
Signals are not input from the orientation Action Clearing
D procedure
encoder. Or the signal level is not
normal. - Set the VK1 parameter value to “1” if
Stopped “0”.
status - If the motor is running at a speed of
several tens of rpm but the display of N
H
the motor speed is 0 rpm, take the
same corrective action as that of alarm
Action Clearing
No. 78.
procedure Display
- If the display of the motor speed is
- Check for CONB cable disconnections. N correct, check the phase wiring of the
- Replace the orientation encoder. U-V-W power line.
- If the motor is not running smoothly or
Display if it does not run, check for U-V-W Red/Bold
power line disconnections between the
Red/Bold amplifier and the motor.
3 - 14
100 MOTOR OVERHEAT ( , , ) 107 (Not Used) ( , , )

error error
The motor became overheated because
of overloading or stoppage of the motor-
cooling blower. D
The alarm will also be displayed if: Stopped
- Motor acceleration/deceleration is status
performed more often than the maximum Stopped
permissible number of times. status
- The resistor unit becomes overheated Clearing
Action
because of stoppage of the resistor- procedure
cooling fan.
- The TBZ is unconnected or the CON2 H
is disconnected.
Action Clearing Display

procedure
FR-SF/SFJ:
- Reduce the load.
- Check for cable disconnections between
108 ANOTHER AXIS MALFUNCTION ( , , )
OHS1–CON2 pin 3 and OHS2–CON2 N
pin 2 on the motor. Cause Type of
- Check if the motor-cooling fan is rotating error
smoothly.
FR-SFJ only: Some trouble occurred in other servo
D
- Reduce the frequency of motor axes during bus connection to the CNCs
Display
acceleration/deceleration. of the M300 series.
Stopped
- Check for cable disconnections between Or the termination resistor on connector
status
the terminal board of the resistor unit CN1B may have come off.
and the AL1-A and AL2-B terminals on H
TB2 of the FR-SFJ body. Red/Bold
- Check if the resistor unit cooling fan is Action Clearing
rotating smoothly. procedure
- Check if the termination resistor on
connector CN1B has come off. N
- Check for loose screws on connector
104 SERVO LAG EXCESS ( , , ) CN1B. Display
- Check if connectors CN1A and CN1B
Cause Type of are connected the other way around.
error Red/Bold
The position follow-up error rate during
D
position looping has exceeded the
required value, or a wrong encoder- 109 OPTION PRINT CIRCUIT BOARD ER ( , , )
Stopped
mounting direction was selected (data Type of
status Cause
setting in bit 8 of parameter 30). error
H The function which is required to be
D
activated is not setup in the FR-SF as an
Action Clearing
option.
procedure Stopped
- Check if the orientation-detector status
mounting direction that has been set N
using parameter ORS2 is correct. H
- Check if the position-loop detector Display
Action Clearing
mounting direction that has been set
procedure
using parameter ORS2 is correct. Add an optional card.
Red/Bold
N
Display
Red/Bold
3 - 18
110 MEMORY POWER OFF WARNING ( , , )
Cause Type of
error
Supply voltage is lowered temporarily.
D
(The servo power, however, will not turn
off.)
Stopped
status
Action Clearing
procedure
Press the reset key. N
Display
Red/Bold
114 PARAMETER ERROR ( , , )
Cause Type of
error
Parameter data out of the permissible
D
range has been set. (The servo power,
however, will not turn off.)
Stopped
status
Action Clearing
procedure
Check the parameter data. N
Display
Red/Bold
117 EMERGENCY STOP ( , , )
Cause Type of
error
A hardware error has occurred.
D
Stopped
status
Action Clearing
procedure
Please contact your MAZAK service N
representative if the error is not cleared
even after the power has been turned off
and then turned back on. Display
Red/Bold
3 - 19
Notes:
3 - 20
3-3 CNC & MACHINE PLC CONTROL ERRORS
120 SOFT LIMIT ( , , )
Cause Type of
error
Stored stroke limit 1 or 2 has worked. D
Stopped
status
Action Clearing
procedure
- Move the axis under manual N
operations.
- Correct the machining program.
Display
Red/Bold
121 OVER TRAVEL ( , , )
Cause Type of
error
The stroke end function has worked
D
(input signal off) to indicate that an axis
has reached its stroke end.
Stopped
status
Action Clearing
procedure
- Move the axis away from the stroke
end limit switch under manual N
operations.
- Correct the machining program. Display
Red/Bold
122 CHUCK BARRIER ( , , )
Cause Type of
error
The tool entered the chuck barrier.
D
Stopped
status
Action Clearing
procedure
Correct the machining program. N
Display
Red/Bold
3 - 21
123 TAILSTOCK BARRIER ( , , ) 126 ILLEGAL MEASURING SENSOR SIGN ( , , )

error error
The tool entered in the tail barriers. A sensor turned on when it was outside
D D
the measure area.
Stopped Stopped
status status
H H

procedure procedure
Correct the machining program. N Check the program if a sensor came into N
contact with anything else. If the error is
not due to sensor contact, check for
Display correct mounting of sensors. Display
Red/Bold Red/Bold
124 WORK PIECE BARRIER ( , , ) 127 MEASURED RESULT MALFUNCTION ( , , )

error error
The workpieces of first and second There is an error in the measurement
D D
system interfere. results.
Stopped Stopped
status status
H H

procedure procedure
- Check the machining program for data
Correct the machining program. N N
errors.
- Check if sensor tooling has been
Display correctly done. Display
- Check if the sensors are correctly
mounted.
Red/Bold Red/Bold
125 NO MEASURING SENSOR SIGNAL ( , , ) 128 EMERGENCY STOP ( , , )

error error
The sensor signal is not turned on in the The emergency stop button was pressed.
D D
signal-on range.
Stopped Stopped
status status
H H

procedure procedure
- Check if the sensors are correctly N Reset the emergency stop button and N
mounted. check the diagnostic display for additional
- Check the machining program for data alarms.
errors. Display Display
Red/Bold Red/Bold
3 - 22
129 PARAMETER ERROR ( , , ) (6) Axis present at software stroke end Stopped
Automatic start is not possible status
Cause Type of
because of an axis having reached its
error
stored stroke end.
(7) Operation mode overlap
L
Two or more automatic operation
Stopped modes have been selected.
status
Action Clearing
procedure
Action Clearing (1) After all axes have stopped moving,

procedure restart the automatic operation.
(2) Some other alarm cause is occurring.
Take the appropriate corrective action
according to the particular alarm
Display status.
(3) Turn off the reset input signal.
Check if the reset key is defective or S
set to its always-on position.
Review the sequence program.
(4) Check the position of the FEED
130 SP BARRIER ( , , ) HOLD button.
The FEED HOLD button is of a B-
Cause Type of
contacts type.
error
Check for cable disconnections in the
The tool entered in the SP barrier. FEED HOLD button signal line.
D
Stopped (5) If the stroke end has been reached at
the axis end, move the axis under Display
status
manual operations.
H Check for cable disconnections in the
stroke end signal line.
Action Clearing Check for stroke end limit switch
procedure malfunctions.
(6) Move the axis under manual
Correct the machining program. N operations.
If that position is not the axis end,
check for parameter errors.
Display Blue/Dim
(7) Check for short-circuits in the mode
selector signal lines (Memory, Tape,
Red/Bold or MDI modes).
Check for switch malfunctioning.
140 AUTO START CONDITION ERROR ( , , ) 128 EMERGENCY STOP ( , , )
Cause Type of
error
(1) Axis moving
Automatic start is not possible since
there is an axis that is moving.
(2) Ready off
Automatic start is not possible since
NC Ready is not on.
(3) Reset signal active
E
Automatic start is not possible
because of a reset signal being input.
(4) Automatic operation pause signal ON
The FEED HOLD button is set to ON
(valid).
(5) Axis present at hardware stroke end
Automatic start is not possible
because of an axis having reached its
stroke end.
3 - 23
141 NOT AUTO MODE ( , , ) 143 RESTART SEARCH UNFINISHED ( , , )

error error
The start button was pressed when an The start button was pressed before the
E
automatic operation mode was not restart data search operation was E
selected. completed.
Stopped
status - MAZATROL program...Data required
Stopped
for restart is not yet input.
status
L - EIA/ISO programs...Data required for
restart is not yet input. EIA/ISO
Action Clearing SEARCH menu key was not pressed.
L
procedure
Change the mode to an automatic S
operation mode before restarting. Action Clearing
procedure
Display
Set data, and then restart. (For EIA S
programs, press the EIA/ISO SEARCH
Blue/Dim menu key before restarting.)
Display
142 CHANGE OPERATE MODE ( , , ) Blue/Dim
Cause Type of
error
144 SINGLE PROCESS SEARCH UNFIN. ( , , )
The start button is pressed after the
E
operation mode has been changed from Cause Type of
one automatic operation mode to error
Stopped
another. The start button was pressed before the
status E
single-process data search operation was
L completed.
Stopped
Data required for single-process
Clearing status
Action operation is not yet set.
procedure
L
Change the mode back to the original S
automatic operation mode before Action Clearing
restarting. procedure
Display
Set data, and then restart. S
Blue/Dim
Display
Blue/Dim
3 - 24
145 WORKPIECE PROGRAM NOT FOUND ( , , ) 148 HOME RETURN UNFINISH ( , , )

error error
The start button was pressed without The start button was pressed in spite of
E E
setting the work number for the program the fact that zero-point returning has not
to be executed. (Except during the test been done even a single time since the
Stopped Stopped
mode.) power was turned on. (If the system is
status status
not provided with the absolute-position
L detector) L

procedure procedure
Set a work number and restart. S Carry out a watchdog-type zero-point S
returning operation before starting
operation.
Display Display
Blue/Dim Blue/Dim
146 EIA/ISO PROGRAM DESIGNATED ( , , ) 149 CYCLE START ON SYNCHRONIZED ( , , )

error error
The start button was pressed in the The start button for the system in serial
E E
single-process mode, although an synchronous operation was pressed in a
EIA/ISO program was selected. manually-set axis serial synchronous
Stopped Stopped
operation.
status status
L L

procedure procedure
Clear the serial synchronous operation
Select a MAZATROL program and then S S
mode before pressing the start button.
start.
Display Display
Blue/Dim Blue/Dim
147 TEST MODE DATA NOT FOUND ( , , ) 150 TOOL SELECT MALFUNCTION ( , , )

error error
The start button was pressed in the test The start button was pressed
E E
mode, although the data required for the immediately after the tool change was
test mode was not yet set. made by manual interruption.
Stopped Stopped
status status
L L

procedure procedure
Replace the tool with the original one
Set required data and then start. S before starting operation. S
Display Display
Blue/Dim Blue/Dim
3 - 25
151 NO EIA/ISO OPTION ( , , ) 160 ILLEGAL AXIS EXISTS ( , , )

error error
EIA/ISO operation was attempted in the The proximity detection limit switch
E E
absence of EIA options. overran the watchdog during zero-point
Stopped returning. Stopped
status status
L L

procedure procedure
Please add EIA options. – Increase the distance to the proximity S
watchdog or reduce the zero-point
returning speed, and then carry out the
Display zero-point returning operation once Display
again.
Blue/Dim Blue/Dim
152 AUTO START INHIB. (DATA BUSY) ( , , ) 161 Z AXIS NOT COMPLETED ( , , )

error error
The start button was pressed during There is an axis that did not go through
E E
loading data except program in the CMT the Z-phase of the detector during an
I/O, TAPE I/O, or DNC I/O mode. initial zero-point returning operation
Stopped Stopped
following the power-on sequence.
status status
L L

procedure procedure
Move the detector through more than
Abort the loading operation, or wait for S S
one turn in an opposite direction to that
the loading operation to be through
of the zero point, and then carry out the
before starting operation.
Display zero-point returning operation once Display
again.
Blue/Dim Blue/Dim
153 Z-OFFSET NOT FOUND ( , , ) 162 ORIGIN RETURN DIR. ILLEGAL AX ( , , )

error error
The MAZATROL program you were During manual zero-point returning, an
E A
going to execute does not have Z offset axis move button for the direction that is
data. different from the zero-point returning
Stopped Stopped
direction was pressed.
status status
L I

procedure procedure
Press the axis move button for the
Set Z offset data on the SET UP display. S correct direction. S
Display Display
Blue/Dim Blue/Dim
3 - 26
163 INSIDE INTERLOCK AXIS ( , , ) 165 NO OPERATE MODE ( , , )

error error
Internal interlock is working. Operation mode is not input due to
A A
disconnection in the input mode signal
Stopped line, mode selector switch malfunctions Stopped
status or sequence program data errors. status
L I

procedure procedure
- The servo-off function is active. Check for cable disconnections in the S
Deactivate the servo-off function. S input signal line, for mode selector switch
- An inavailable axis command is malfunctions, or for sequence program
ordered. Select available axis. data errors. Display
- The selected direction is the same as Display
that in which the manual skip function Blue/Dim
has turned on. Carry out operations
correctly. Blue/Dim
167 EXTERNAL FEEDRATE ZERO ( , , )
164 OUTSIDE INTERLOCK AXIS ( , , ) Cause Type of

error
Cause Type of - The override setting is zero.
error A
- The manual feedrate for cutting feed
There is an axis that has entered an mode or automatic dry run mode
A Stopped
interlocked status since the interlock operation is set to zero.
status
function has worked (input signal off). - The cutting feedrate for test mode
Stopped
operation is set to zero. L
status
L Action Clearing
procedure
Action Clearing
procedure - Change the override and the manual S
feedrate to values other than zero.
- Since the interlock function is valid, - If the override and the manual feedrate
S
clear the interlock function. are not zero, check for short-circuits in Display
- Check the machine operation sequence the signal line.
program. Display - Check the sequence program. Blue/Dim
- Check for cable disconnections in the
interlock signal line. Blue/Dim
3 - 27
169 STOP SPINDLE ( , , ) 171 SPINDLE ROTATE No. OVER ( , , )

error error
The spindle or milling spindle was at rest The spindle speed exceeded the
D D
when the synchronous feed command clamping speed of an axis when the
was issued. threading command was issued.
Stopped Stopped
status status
L L

procedure procedure
- Rotate the spindle.
- If work cutting is not in progress, set Reduce the programmed speed of the S
the dry run mode. S spindle.
- Check for spindle encoder cable
disconnections. Display
- Check for improper connector Display
connections of the spindle encoder. Blue/Dim
- Check the state of the spindle encoder
Blue/Dim
pulses.
176 ABSOLUTE POSITION DETECTION E ( , , )
170 HANDLE AXIS NOT SELECTED ( , , ) Cause Type of

error
Cause Type of When the power was turned on, an offset
error E
larger than 0.9 pitches of ball screw was
An axis not supported by selected detected to the position saved in
A Stopped
specification is designated for pulse memory.
status
handle feed operation, or the axis to feed
Stopped
is not designated. I
status
L Action Clearing
procedure
Action Clearing
procedure Carry out a watchdog-type zero-point S
returning operation.
- Check for cable disconnections in the
S
handle feed axis select signal line. Display
- Check the sequence program.
- Check the number of axes against the Display Blue/Dim
specifications.
Blue/Dim
177 TOOL LIFE EXCEED TIME ( , , )
Cause Type of
error
The tool life time (LIFE TIME) that has
E
been set on the TOOL DATA display
was exceeded.
Stopped
status
Action Clearing
procedure
(After changing the tool), reset the tool S
used time to zero.
Display
Blue/Dim
3 - 28
178 USED TOOL NUMBER EXCEED ( , , ) 181 EXT. SEARCH ERR. DURING OPERATI ( , , )

error error
External searching was attempted during
The number of workpieces (USED automatic operation. External search will
E E
NUM.) that has been set on the TOOL become impossible if external search
DATA display was exceeded. start signal will turn on and an external
Stopped Stopped
status search request will be issued to the NC status
during automatic operation. In this case,
I automatic operation will continue. L

procedure procedure
(After changing the tool), reset the S S
number of workpieces to zero.
Display Display
Blue/Dim Blue/Dim
179 X-MAX OR Z-MAX OFFSET OVER ( , , ) 182 NO DESIGNATED PROGRAM (EXT.) ( , , )

error error
When an external search request was
The maximum tool wear compensation issued, the program does not exist for the E
E
value (MAX WEAR) that has been set following reasons:
on the TOOL DATA display was 1) The machining program itself does Stopped
Stopped
exceeded. not exist. status
status
2) The machining program area is
I unformatted. L

procedure procedure
Check if the selected program is
(After changing the tool), reset the wear S S
registered in the NC.
offset to zero.
Display Display
Blue/Dim Blue/Dim
180 SYNCHRONIZED OPERATION ( , , ) 184 ZERO RETURN IMPOSSIBLE (MEASUR ( , , )

error error
The zero-point returning mode cannot be E
selected in the following cases:
1) The TOOL EYE is in the Stopped
Stopped
measurement position. status
status
2) The MEASURE START menu on the
MANUAL MEASURE display is ON. L

procedure procedure
1. Place the TOOL EYE back from the S

measurement position.
2. Press the MEASURE START menu
Display Display
key on the MANUAL MEASURE
display to turn the menu off.
Blue/Dim Blue/Dim
3 - 29
200 THERMAL TRIP (EMERGENCY STOP) ( , , ) 203 AIR PRESSURE DOWN E.S.( , , )

error error
A motor ON/OFF thermal relay switch An air pressure decrease below the
F F
has tripped. required level has activated the pressure
switch.
Stopped Stopped
status status
H H

procedure procedure
N N
Display Display
Red/Bold Red/Bold
201 BREAKER TRIP (E-STOP)( , , ) 204 SPINDLE CONTROLLER MALFUNCTION ( , , )

error error
The circuit breaker in the power line is An alarm occurred at spindle controller. F
F
tripped.
Stopped Stopped
status status
H H

procedure procedure
N N
Display Display
Red/Bold Red/Bold
202 HYDRAULIC PRESSURE DOWN (E.S.)( , , ) 205 MILLING CONTROLLER MALFUNCTIO N( , , )

error error
An oil pressure decrease below the An alarm occurred at milling controller. F
F
required level has activated the pressure
switch. Stopped
Stopped
status status
H H

procedure procedure
N N
Display Display
Red/Bold Red/Bold
3 - 30
206 OPEN FRONT DOOR (EMERGENCY STOP ( (, , ) 209 INCORRECT TOOL EYE ARM POSITION (, , )

error error
Front door is opened during automatic The TOOL EYE retraction end sensor is
F F
operation. turned off during automatic operation
(only for manual TOOL EYE specifi-
Stopped Stopped
status cation). status
H H

procedure procedure
N N
Display Display
Red/Bold Red/Bold
207 EXT EMERGENCY STOP ( , , ) 210 ILLEGAL DATA INPUT ( , , )

error error
An external emergency stop signal was The input program data or parameter is F
F
input. incorrect.
Stopped Stopped
status status
H I

procedure procedure
N N
Display Display
Red/Bold Red/Bold
208 MAGAZINE SHEAR PIN CUT (E.S.)( , , ) 211 NOT OPERATED M-CODE SIMULTA. ( , , )

error error
The magazine shear protective pin was M-codes which must not be used in F
F
cut off. (Only for MEGA TURN) combination were selected at the same
time. Stopped
Stopped
status status
H I

procedure procedure
N N
Display Display
Red/Bold Red/Bold
3 - 31
212 CHUCK OPEN/CLOSE SWITCH MALF. ( , , ) 215 CHUCK SYSTEM MALFUNCTION ( , , )

error error
The signal from the chuck open/close An erroneous chucking action was
F F
switch remains ON. detected.
Stopped Stopped
status status
I I

procedure procedure
N N
Display Display
Red/Bold Red/Bold
213 ILLEGAL DESIGNATED TOOL No. ( , , ) 216 CROSS RAIL OVERLOAD ( , , )

error error
A T-code which must not be designated The crossrail drive has become F
F
in the program is input, or the command overloaded.
which does not coincide with the Stopped
Stopped
magazine state is designated. (Only for MEGA TURN A12, A16)
status status
I I

procedure procedure
N N
Display Display
Red/Bold Red/Bold
214 PLC-PARAMETER INPUT ERROR ( , , ) 217 NC ALARM IN Z1, Z2 SYNCH. ( , , )

error error
An inconsistency occurred with the During the synchronized mode operation, F
F
parameters which determine the machine an alarm occurred with either spindle of
specification. Z1 or Z2. Stopped
Stopped
status status
(Only for MULTIPLEX 620).
I I

procedure procedure
N N
Display Display
Red/Bold Red/Bold
3 - 32
218 CHUCKING TYPE NOT SELECTED ( , , ) 221 TURRET CLAMP SENSOR MALFUNCTI ( , , )

error error
Type of chucking (inner/outer) of spindle The turret clamp/unclamp sensor fails in
F F
chuck is not selected. Or outer chucking function, or both of them are ON
was selected for a collet chuck. simultaneously.
Stopped Stopped
status status
I K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
219 NOT USED ( , , ) 222 TAILSTOCK BODY SENSOR MALF. ( , , )

error error
The tailstock body forward/backward end F
position detection sensor fails in function,
or both of the sensors are ON Stopped
Stopped
simultaneously. status
status

procedure procedure
Display Display
Red/Bold
220 TURRET POSITION SENSOR MALF. ( , , ) 223 TAILSTOCK QUILL SENSOR MALF. ( , , )

error error
The turret index sensor fails in function. The tailstock spindle forward/backward F
F
end position detection sensor fails in
function, or both of the sensors are ON Stopped
Stopped
status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
3 - 33
224 CHUCK SENSOR MALFUNCTION ( , , ) 227 MILLING GEAR SHIFT SENSOR MAL ( , , )

error error
The chuck open/close confirmation One of the mill spindle gearshift position
F F
sensor fails in function, or both of the detection sensors fails in function, or
sensors are ON simultaneously. more than one sensor is ON
Stopped Stopped
status simultaneously. status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
225 FRONT DOOR SENSOR MALFUNCTION ( , , ) 228 C-AXIS SHIFT SENSOR MALFUNCTI ( , , )

error error
The front door open/close confirmation One of the C-axis servo shift confir- F
F
sensors fail in function, or both of the mation sensors fails in function, or both
sensors are ON simultaneously. of the sensors are ON simultaneously. Stopped
Stopped
status status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
226 SPINDLE GEAR SHIFT SENSOR MAL ( , , ) 229 C-AXIS CLAMP SENSOR MALFUNCTI ( , , )

error error
One of the spindle gearshift position One of the spindle clamp/unclamp/brake F
F
detection sensors fails in function, or state confirmation sensors fails in
more than one sensor is ON function, or both multiple sensors are ON Stopped
Stopped
simultaneously. simultaneously. status
status
K K

procedure procedure
Display Display
Red/Bold Red/Bold
3 - 34
230 ORIENT INDEX PIN SENSOR MALF. ( , , ) 233 MAGAZINE COVER SENSOR MALF. ( , , )

error error
One of the 1o index orient pin IN/OUT One of the magazine cover open/close
F F
confirmation sensors fails in function, or confirmation sensors fails in function, or
both of the sensors are ON both of the sensors are ON
Stopped Stopped
simultaneously. simultaneously.
status status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
231 TOOL EYE POSITION SENSOR MALF ( , , ) 234 TOOL CLAMP SENSOR MALFUNCTION ( , , )

error error
One of the TOOL EYE EXT./RET. For the ATC type, one of the tool F
F
confirmation sensors fails in function, or clamp/unclamp confirmation sensors fails
both of the sensors are ON in function, or both of the sensors are Stopped
Stopped
simultaneously. ON simultaneously. status
status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
232 MAGAZINE POSITION SENSOR MALF ( , , ) 235 ATC-ARM SENSOR MALFUNCTION ( , , )

error error
The magazine positioning confirmation One of the ATC arm operation F
F
sensor fails in function. confirmation sensors fails in function, or
more than two sensors are ON Stopped
Stopped
status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
3 - 35
236 PARTS-CATCHER SENSOR MALF. ( , , ) 239 MILLING COUPLING SENSOR MALF. ( , , )

error error
The parts catcher ADV./RET. One of the sensors at the mill spindle
F F
confirmation sensors fail in function, or coupling fails in function, or multiple
both of the sensors are ON sensors are ON simultaneously. (Only
Stopped Stopped
simultaneously. for MULTIPLEX 620)
status status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
237 CROSS-RAIL CLAMP SENSOR MALF. ( , , ) 240 MAGAZINE CONTROLLER MALF. ( , , )

error error
One of the cross-rail clamp/unclamp An error occurred at the magazine F

F
confirmation sensors fails in function, or controller.
both of the sensors are ON Stopped Stopped
simultaneously. (Only for MEGA TURN) status status
K K

procedure procedure
Check the cause of error at the N
N
magazine controller.
Display Display
Red/Bold Red/Bold
238 CROSS-RAIL POSITION SENSOR MA ( , , ) 241 AJC CONTROLLER MALFUNCTION ( , , )

error error
The cross-rail position detection sensor An error occurred at the AJC controller. F
F
fails in function. (Only for MEGA TURN)
Stopped Stopped
status status
K K

procedure procedure
Check the cause of error at the AJC
N N
controller.
Display Display
Red/Bold Red/Bold
3 - 36
242 ROBOT CONTROLLER MALFUNCTION ( , , ) 245 BAR-FEEDER CONTROLLER MALF. ( , , )

error error
An error occurred at the robot controller. An error occurred at the bar feeder
F F
controller.
Stopped Stopped
status status
K K

procedure procedure
Check the cause of error at the robot N Check the cause of error at the bar N
controller. feeder controller.
Display Display
Red/Bold Red/Bold
243 MEASURING CONTROLLER MALF. ( , , ) 246 LOADER CONTROLLER MALFUNCTION ( , , )

error error
An error occurred at the measurement An error occurred at the loader F
F
controller. controller.
Stopped Stopped
status status
K K

procedure procedure
Check the cause of error at the N Check the cause of error at the loader N
measurement controller. controller.
Display Display
Red/Bold Red/Bold
244 PALLET CHANGE CONTROLLER MALF ( , , ) 247 BORING BAR CONTROLLER MALF. ( , , )

error error
An error occurred at the pallet changer An error occurred at the boring bar F
F
controller. controller.
Stopped Stopped
status status
K K

procedure procedure
Check the cause of error at the pallet N Check the cause of error at the boring N
changer controller. bar controller.
Display Display
Red/Bold Red/Bold
3 - 37
248 EXTERNAL CONTROLLER (No. 1) MAL ( , , ) 251 MILLING MOTOR ROTATION PROHIB ( , , )

error error
Failure of controller of a peripheral unit The milling motor rotation start command
F F
(option) was issued during the disabled state of
milling spindle rotation, specified by a
Stopped Stopped
status chuck open command, a measurement status
command etc.
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
249 EXTERNAL CONTROLLER (No. 2) MAL ( , , ) 252 AXIS MOVE MISOPERATION ( , , )

error error
Failure of controller of a peripheral unit An axis move command was issued F
F
(option) during the ON state of the axis interlock
signal. Stopped
Stopped
status status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
250 SPINDLE START MISOPERATION ( , , ) 253 SPINDLE OVERLOAD DETECTION ( , , )

error error
The spindle rotation start command was Spindle overload detection is activated F
F
issued during the disabled state of with M70/M71.
spindle rotation, specified by a chuck Stopped
Stopped
open command, a measurement status
status
command etc.
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
3 - 38
254 MAGAZINE COVER OPEN ( , , ) 257 ILLEGAL M CODE ( , , )

error error
During automatic operation, the An illegal M code has been specified.
F F
magazine cover was opened.
Stopped Stopped
status status
K K

procedure procedure
N N
Display Display
Red/Bold Red/Bold
255 FRONT COVER OPEN (FEED HOLD) ( , , ) 258 TNo. MISMATCH ( , , )

error error
During automatic operation, the front The No. of the tool to be restarted and F
F
cover was opened. that before the interruption differs at the
restart after the manual interruption. Stopped
Stopped
status status
K J

procedure procedure
N Q
Display Display
Red/Bold Blue/Dim
256 TURRET ROTATION PROHIBITED ( , , ) 259 MODE CHANGE IMPOSSIBLE ( , , )

error error
The turret rotation command is given An attempt was made to change the F
F
during turret rotation prohibited state. operation mode while it was prohibited.
Stopped Stopped
status status
K J

procedure procedure
N Q
Display Display
Red/Bold Blue/Dim
3 - 39
260 SLIDEWAY LUBRICATION ALARM ( , , ) 263 TAILSTOCK LUBRICATION ALARM ( , , )

error error
The sliding surface pressure switch The tailstock pressure switch worked for
F F
worked for a predetermined time or a predetermined time or more.
more.
Stopped Stopped
status status
J J

procedure procedure
Q Q
Display Display
Blue/Dim Blue/Dim
261 HEAD LUBRICATION ALARM ( , , ) 264 THERMAL TRIP (SINGLE BLOCK) ( , , )

error error
The headstock pressure switch worked A motor ON/OFF thermal relay switch F
F
for a predetermined time or more. has tripped that does not have direct
effects on the machining. (Such as chip Stopped
Stopped
conveyor motor)
status status
J J

procedure procedure
Q Q
Display Display
Blue/Dim Blue/Dim
262 TABLE LUBRICATION ALARM ( , , ) 265 COOLING FAN MALFUNCTION ( , , )

error error
The table pressure switch worked for a The control panel cooling fan stopped F
F
predetermined time or more. rotating.
Stopped Stopped
status status
J J

procedure procedure
Q Q
Display Display
Blue/Dim Blue/Dim
3 - 40
266 ILLEGAL M-CODE ( , , ) 269 (Not Used) ( , , )

error error
An illegal M code has been specified.
F
Stopped Stopped
status status

procedure procedure
Display Display
Blue/Dim
267 BALL SCREW LUBRICATION ALARM ( , , ) 270 SPINDLE ORIENT EXCEED TIME ( , , )

error error
The pressure switch monitoring ball The orientation confirmation signal is not F
F
screw lubrication pressure has been turned on 10 seconds after the issuance
actuated for more than preset period. of the orientation command. Stopped
Stopped
status status
J J

procedure procedure
Q P
Display Display
Blue/Dim Blue/Dim
268 X-AXIS GEAR LUBRICATION ALARM ( , , ) 271 MILL-SPINDLE ORIENT EXCEED TI ( , , )

error error
The pressure switch for C-axis gear The orientation confirmation signal is not F
F
lubrication has been actuated for more turned on 10 seconds after the issuance
than preset period. of the milling spindle orientation Stopped
Stopped
command. status
status
J J

procedure procedure
Q P
Display Display
Blue/Dim Blue/Dim
3 - 41
272 TURRET INDEX EXCEED TIME ( , , ) 275 ROBOT SERVICE EXCEED TIME ( , , )

error error
The turret index confirmation signal is not The robot service completion signal is
F F
turned on _ seconds after the issuance not turned on _ seconds after the
of the turret index command. issuance of the robot service command.
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
273 MAGAZINE INDEX EXCEED TIME ( , , ) 276 ATC CYCLE EXCEED TIME ( , , )

error error
The magazine index confirmation signal The ATC completion signal is not turned F
F
is not turned on _ seconds after the on _ seconds after the issuance of the
issuance of the magazine index ATC command. Stopped
Stopped
command. status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
274 AJC CYCLE EXCEED TIME ( , , ) 277 BAR-FEEDER CYCLE EXCEED TIME ( , , )

error error
The AJC confirmation signal is not The bar feeder completion signal is not F
F
turned on _ seconds after the issuance turned on _ seconds after the issuance
of the AJC command. of the bar feeder command. Stopped
Stopped
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
3 - 42
278 PALLET CHANGE EXCEED TIME ( , , ) 281 TAILSTOCK QUILL EXCEED TIME ( , , )

error error
The pallet change completion signal is The tailstock spindle IN/OUT completion
F F
not turned on _ seconds after the signal is not turned on _ seconds after
issuance of the pallet change command. the issuance of the tailstock spindle
Stopped Stopped
status IN/OUT command. status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
279 PARTS CATCHER CYCLE EXCEED TI ( , , ) 282 CHUCK CLAMP EXCEED TIME ( , , )

error error
The parts catcher operation completion The spindle chuck open/close completion F
F
signal is not turned on _ seconds after signal is not turned on _ seconds after
the issuance of the parts catcher the issuance of the spindle chuck Stopped
Stopped
command. open/close command. status
status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
280 TAILSTOCK BODY EXCEED TIME ( , , ) 283 SPINDLE GEARSHIFT EXCEED TIME ( , , )

error error
The tailstock body positioning completion The spindle gearshift completion signal is F
F
signal is not turned on _ seconds after not turned on _ seconds after the
the issuance of the tailstock body issuance of the spindle gearshift Stopped
Stopped
positioning command. command. status
status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
3 - 43
284 M-SPINDLE GEARSHIFT EXCEED TI ( , , ) 287 CROSS-RAIL POSITION EXCEED TI ( , , )

error error
The mill spindle gearshift completion The cross-rail positioning completion
F F
signal is not turned on _ seconds after signal is not turned on _ seconds after
the issuance of the mill spindle gearshift the issuance of the cross-rail positioning
Stopped Stopped
command. command.
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
285 C-AXIS CONNECT EXCEED TIME ( , , ) 288 ( , , )

error error
The C-axis mode selection completion F

signal is not turned on _ seconds after
the issuance of the C-axis mode Stopped Stopped
selection command. status status

procedure procedure
Display Display
Blue/Dim
286 FRONT DOOR EXCEED TIME ( , , ) 289 ( , , )

error error
The automatic door open/close
F
completion signal is not turned on _
seconds after the issuance of the Stopped
Stopped
automatic door open/close command. status
status

procedure procedure
Display Display
Blue/Dim
3 - 44
290 SENSOR MALFUNCTION No. 1 ( , , ) 293 SENSOR MALFUCTION No. 4 ( , , )

error error
A sensor of a peripheral unit (option) is A sensor of a peripheral unit (option) is
F F
faulty. faulty.
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
291 SENSOR MALFUNCTION No. 2 ( , , ) 294 SENSOR MALFUNCTION No. 5 ( , , )

error error
F F
faulty. faulty.
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim

error error
A sensor of a peripheral unit (option) is A sensor of a peripheral unit (option) is F
F
faulty. faulty.
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
3 - 45

error error
F F
faulty. faulty.
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Blue/Dim Blue/Dim
297 SENSOR MALFUNCTION No. 8 ( , , ) 300 START COND. ERR. (DOOR OPEN) ( , , )

error error
A sensor of a peripheral unit (option) is The start button was pressed while the F
F
faulty. front cover was opened.
Stopped Stopped
status status
J L

procedure procedure
P S
Display Display
Blue/Dim Blue/Dim
298 SENSOR MALFUNCTION No. 9 ( , , ) 301 START COND. ERR. (TUR UNCLAMP) ( , , )

error error
A sensor of a peripheral unit (option) is The start button was pressed while the F
F
faulty. turret was unclamped.
Stopped Stopped
status status
J L

procedure procedure
P S
Display Display
Blue/Dim Blue/Dim
3 - 46
302 START COND. ERR. (EXT RESET) ( , , ) 305 C/S ERROR (ATC COVER OPEN) ( , , )

error error
The start button was pressed while the The start button was pressed while the
F F
external reset signal was ON. ATC cover was opened.
Stopped Stopped
status status
L L

procedure procedure
S S
Display Display
Blue/Dim Blue/Dim
303 START COND. ERR. (EXT FEED HOL ( , , ) 306 C/S ERROR (MAGAZINE COVER OPE ( , , )

error error
The start button was pressed while the The start button was pressed while the F
F
external feed hold signal was ON. magazine cover was opened.
Stopped Stopped
status status
L L

procedure procedure
S S
Display Display
Blue/Dim Blue/Dim
304 START COND. ERR. (PAL UNCLAMP ( , , ) 307 C/S ERROR (TOOL UNCLAMP) ( , , )

error error
F
pallet was unclamped. tool was in the unclamped state (ATC
type). Stopped
Stopped
status status
L L

procedure procedure
S S
Display Display
Blue/Dim Blue/Dim
3 - 47
308 C/S ERROR (TOOL EYE EXTEND) ( , , ) 311 C/S ERROR (TAILSTOCK QUILL) ( , , )

error error
The start button was pressed while the The tailstock spindle position differs from
F the position before the automatic F
TOOL EYE sensor was on the
measurement position. operation stopped. The tailstock spindle
Stopped position for cycle start is improper. Stopped
status status
L L

procedure procedure
S S
Display Display
Blue/Dim Blue/Dim
309 C/S ERROR (MIS-CHUCKING) ( , , ) 312 C/S ERROR (PT-CATCHE EXTEND) ( , , )

error error
F
chuck workpiece clamp confirmation parts catcher swivels the bucket outward.
signal was OFF. Stopped Stopped
status status
L L

procedure procedure
S S
Display Display
Blue/Dim Blue/Dim
310 C/S ERROR (TNo. MISMATCH) ( , , ) 313 C/S ERROR (T/S QUILL COMMAND) ( , , )

error error
During restarting after manual interrupting The start button was pressed while F
F
the tool number used is different from the tailstock spindle advance or retraction
one used before the operation command was ON, and retraction end Stopped
Stopped
interruption. limit switch was not actuated. status
status
L L

procedure procedure
S S
Display Display
Blue/Dim Blue/Dim
3 - 48
314 CYCLE START CONDITION ERROR 1 ( , , ) 317 CYCLE START CONDITION ERROR 4 ( , , )

error error
Optional equipment starting conditions Optional equipment starting conditions
F F
are not satisfied. are not satisfied.
Stopped Stopped
status status
L L

procedure procedure
Reference the vendor documentation, Reference the vendor documentation,
S S
option manuals or contact the nearest option manuals or contact the nearest
Mazak service center for assistance. Mazak service center for assistance.
Display Display
Blue/Dim Blue/Dim

error error
Optional equipment starting conditions Optional equipment starting conditions
F F
Stopped Stopped
status status
L L

procedure procedure
Reference the vendor documentation, S Reference the vendor documentation, S
Display Display
Blue/Dim Blue/Dim

error error
Optional equipment starting conditions Optional equipment starting conditions F

F
Stopped Stopped
status status
L L

procedure procedure
Reference the vendor documentation, S Reference the vendor documentation, S

Display Display
Blue/Dim Blue/Dim
3 - 49
320 TOOL UNCLAMP IMP. (M-SP ROT.) ( , , ) 323 DIFF. MODE (TOOL SET MEASURIN ( , , )

error error
The tool unclamp command was given The rapid feed mode or zero return mode
F was selected during the tool set
while the mill spindle motor was rotating.
measurement operation.
Stopped Stopped
status status

procedure procedure
Display Display
Blue/Dim
321 MODE CHANGE IMP. (ATC CYCLE) ( , , ) 324 DIFF. MODE (ORIGIN RET UNFIN. ( , , )

error error
An attempt was made to change the The automatic operation mode was F
F
operation mode while the ATC was selected without carrying out the zero
operating. return operation after the power supply Stopped
Stopped
had been turned on or the emergency status
status
stop state had been released.
L L

procedure procedure
Q Q
Display Display
Blue/Dim Blue/Dim
322 RAPID MODE IMP. (ORIGIN RET UN ( , , ) 325 TL. EYE EXT. IMP. ( , , )

error error
The rapid feed mode was selected The TOOL EYE extend command was F
F
without carrying out the zero return given although the tailstock spindle
operation after the power supply had retraction end confirmation sensor is not Stopped
Stopped
been turned on or the emergency stop ON. status
status
state had been released.
L L

procedure procedure
Q Q
Display Display
Blue/Dim Blue/Dim
3 - 50
326 T/S QUILL EXT. IMP. ( , , ) 329 CHUCKING SELECTION PROHIBITED ( , , )

error error
The tailstock spindle advance command Chuck inner/outer chucking switch is
F operated in the next condition. F
was given although the TOOL EYE was
in the extend position. - Spindle or mill spindle turning
Stopped - During automatic operation Stopped
status status
L L

procedure procedure
Q Q
Display Display
Blue/Dim Blue/Dim
327 NOT IN ATC START POSITION ( , , ) 330 MISOPERATION No. 1 ( , , )

error error
The turret was not at the tool change Optional equipment misoperation. F
F
position when the ATC was manually
operated. Stopped Stopped
status status
L L

procedure procedure
Q Reference the vendor documentation, Q

option manuals or contact the nearest
Mazak service center for assistance.
Display Display
Blue/Dim Blue/Dim
328 TL EYE MES IMP. (MGZN CVR OPEN ( , , ) 331 MISOPERATION No. 2 ( , , )

error error
The TOOL EYE measurement command Optional equipment misoperation. F
F
was executed when the magazine cover
was closed. Stopped
Stopped
status status
L L

procedure procedure
Q Reference the vendor documentation, Q

Display Display
Blue/Dim Blue/Dim
3 - 51
332 MISOPERATION No. 3 ( , , ) 335 MISOPERATION No. 6 ( , , )

error error
Optional equipment misoperation. Optional equipment misoperation.
F F
Stopped Stopped
status status
L L

procedure procedure
Reference the vendor documentation, Q Reference the vendor documentation, Q
Display Display
Blue/Dim Blue/Dim

error error
F F
Stopped Stopped
status status
L L

procedure procedure
Display Display
Blue/Dim Blue/Dim

error error
Optional equipment misoperation. Optional equipment misoperation. F
F
Stopped Stopped
status status
L L

procedure procedure

Display Display
Blue/Dim Blue/Dim
3 - 52
338 MISOPERATION No. 9 ( , , ) 341 CONDITION No. 2 MISSING ( , , )

error error
Optional equipment misoperation. The workpiece unloading side detection
F sensor is turned on causing the cycle F
time over.
Stopped Stopped
status status
L L

procedure procedure
Reference the vendor documentation,
Q Q
Display Display
Blue/Dim Blue/Dim
339 MISOPERATION No. 10 ( , , ) 342 CONDITION No. 3 MISSING ( , , )

error error
F F
Stopped Stopped
status status
L L

procedure procedure
Display Display
Blue/Dim Blue/Dim
340 CONDITION No. 1 MISSING ( , , ) 343 CONDITION No. 4 MISSING ( , , )

error error
The workpiece material detection sensor Optional equipment misoperation. F
F
at the material supply side is turned off
causing the cycle time over. Stopped Stopped
status status
L L

procedure procedure
Reference the vendor documentation, Q
Q
Display Display
Blue/Dim Blue/Dim
3 - 53

error error
Optional equipment misoperation. F Optional equipment misoperation. F
Stopped Stopped
status status
L L

procedure procedure
Display Display
Blue/Dim Blue/Dim

error error
Optional equipment misoperation. Optional equipment misoperation. F
F
Stopped Stopped
status status
L L

procedure procedure
Display Display
Blue/Dim Blue/Dim

error error
Optional equipment misoperation. F Optional equipment misoperation. F
Stopped Stopped
status status
L L

procedure procedure
Display Display
Blue/Dim Blue/Dim
3 - 54
3-4 DISPLAY OPERATION ERRORS
400 (Not Used) ( , , ) 402 ILLEGAL NUMBER INPUT ( , , )

error error
The input value is out of the allowable
setting range. A
Stopped Stopped
status status

procedure procedure
Press the data clear key and set correct S
data.
Display Display
Blue/Dim
401 ILLEGAL FORMAT ( , , ) 403 ( , , )

error error
The input data format (–, ., letters of the
alphabet, etc.) is illegal. A
Example:
Stopped
1. An attempt has been made to input a Stopped status
negative number to an item that status
rejects negative numbers.
2. An attempt has been made to input
data with a number containing more L Action Clearing
decimals than available. procedure
Action Clearing
procedure
Press the data clear key and set correct S Display
data.
Display
Blue/Dim 404 MEMORY CAPACITY EXCEED ( , , )
Cause Type of
error
Additional machining programs cannot be
stored into the storage area of the E
memory since its capacity has been
exceeded, or additional layout data Stopped
cannot be stored into the storage area of status
the memory since its capacity has been
exceeded. L
Action Clearing
procedure
Delete an unnecessary program, or save
S
existing programs into an external
storage unit.
Display
Blue/Dim
3 - 55
405 ( , , ) 408 PROGRAM ERROR ( , , )

error error
Data within the stored machining
program has been destroyed. E
Stopped Stopped
status status

procedure procedure
Delete the corresponding program. S
Display Display
Blue/Dim
406 MEMORY PROTECT ( , , ) 409 ( , , )

error error
The program override enable/disable A
switch on the operator panel is set to
LOCK. Stopped Stopped
status status

procedure procedure
Reset the program override
S
enable/disable switch to ENABLE.
Display Display
Blue/Dim
407 DESIGNATED DATA NOT FOUND ( , , ) 410 ILLEGAL DELETION ( , , )

error error
The designated number or character An attempt has been made to delete ‘%’ A
A
string does not exist. during EIA/ISO program editing.
Stopped Stopped
status status
L L

procedure procedure
Review the designated number or The “%” symbol cannot be deleted. S

S
character string.
Display Display
Blue/Dim Blue/Dim
3 - 56
411 STOP POWER IN PROGRAM EDITING ( , , ) 414 AUTO CUT COND. PROCESS IMPOSS ( , , )

error error
Part of the program contents may have The material code is not set for the
E B
been destroyed because the power was program common data, or the material
turned off during program editing. code set for the common data is not
Stopped Stopped
registered at the CUTTING CONDITION
status status
display.
L L

procedure procedure
Check the corresponding program and if Set correct data on the CUTTING
S S
that program contains incorrect data, CONDITION display.
delete the program and create a correct Recheck the program.
program. Display Display
Blue/Dim Blue/Dim
412 AUTO DRILL PROCESS IMPOSSIBLE ( , , ) 415 MIS-SET G CODE ( , , )

error error
The “DEP-1, 2, 3” (depth of cut) data An attempt has been made to set a G-
B A
could not be automatically determined. code that cannot be designated for the
manual program machining process.
Stopped Stopped
status status
L L

procedure procedure
Recheck the program for missing data. Recheck the program.
S S
Or set any data in DEP-1, DEP-2, and
DEP-3.
Display Display
Blue/Dim Blue/Dim
413 PROGRAM OVER ( , , ) 416 AUTO THREAD PROCESS IMPOSSIBL ( , , )

error error
The maximum allowable number of The thread data (height, number of cuts,
A B
programs which can be registered has depth of cut) cannot be determined
been exceeded. (Up to 32, 128, or 256 automatically.
Stopped Stopped
programs can be registered, depending status
status
on the memory type.)
L L

procedure procedure
Delete an unnecessary program, or save Recheck the program. S
S
existing programs into an external
storage unit.
Display Display
Blue/Dim Blue/Dim
3 - 57
417 PROCESS NUMBER EXCEED (>99) ( , , ) 421 SET-UP No. DESIGNATION OVERLA ( , , )

error error
An attempt has been made to create The setup numbers in the workpiece
A A
more than 99 sets of process data for transfer process are overlapping.
one program.
Stopped Stopped
status status
L L

procedure procedure
Call up multiple programs and chain Recheck the setup number in the
S S
them. workpiece transfer process.
Display Display
Blue/Dim Blue/Dim
419 AUTO TAP PROCESS IMPOSSIBLE ( , , ) 422 MEMORY PROTECT (I/O BUSY) ( , , )

error error
Automatic setting of tapping process data An attempt has been made to edit or set
B A
is impossible because of inconsistencies a machining program or tool data during
in the nominal diameter data of tapping. I/O busy status.
Stopped Stopped
status status
L L

procedure procedure
Recheck the tapping process data. S Edit or set a machining program or tool S
data after I/O busy status.
Display Display
Blue/Dim Blue/Dim
420 DESIGNATION OVERLAP ( , , ) 423 NO DESIGNATED PROGRAM ( , , )

error error
A program not existent within the NC has
An attempt has been made to designate A been designated during one of the A
data that has already been registered. following operations:
(1) CMT I/O, TAPE I/O, DNC I/O, or Stopped (1) Work number search Stopped
PRINT OUT display program number status (2) Process copying or program copying status
(2) Tool data suffix (3) SET UP display selection
(3) Renumber of machining program L (4) Program deletion L

procedure procedure
Recheck the designated data. Check the designated work number of
S S
the program.
Display Display
Blue/Dim Blue/Dim
3 - 58
424 DATA NOT FOUND ( , , ) 426 SEQUENCE NUMBER EXCEED ( , , )

error error
(1) The number of a nonexistent process
(1) An attempt has been made to create
has been designated for process A multiple sequence lines for the process A
copying
which can accept only one sequence
(2) The number of a nonexistent process Stopped line.
has been designated for interchange status Stopped
or movement on the PROCESS
more than 4 sequences for a macro- status
LAYOUT display. L
process.
Action Clearing L
more than 250 sequences for only one
procedure
process.
Check the designated process number.
S
Action Clearing
procedure
Display
Call up multiple processes. S
Blue/Dim
Display
425 DATA MISSING ( , , ) Blue/Dim
Cause Type of
error
Processing is impossible since the 427 MEMORY PROTECT (AUTO MODE) ( , , )
necessary data is unset.
(1) A load or save command was issued Cause Type of
before designation of a work number error
on the CMT I/O, TAPE I/O, DNC I/O, An attempt has been made to set the
B A
or PRINT OUT display. POSITION counter during the automatic
(2) Data for intersection-point calculation operation mode.
Stopped
is missing.
status
For taper machining:
1) The “CPT-X” or“CPT-Z” data for L
the process is unset.
2) Either the “SPT-X”, “SPT-Z”. Stopped Action Clearing
“FPT-X” “FPT-Z”, or “ANGLE” status procedure
data for the sequence is unset.
For concave /convex machining: Change the operation mode to a manual S
1) The next program line is not for the mode, and set the POSITION counter.
CTR sequence.
Display
2) Either the “SPT-X”, “SPT-Z”.
“FPT-X”, FPT-Z”, or “RADIUS” L
data for the sequence is unset. Blue/Dim
(3) Although the sequence number (N)
has not yet been set, the EIA/ISO
SEARCH menu key was pressed.
Action Clearing
procedure
Check data. S
Display
Red/Bold
3 - 59
428 MEMORY PROTECT (AUTO OPERATIO ( , , ) 431 GEAR No. ERROR ( , , )

error error
(1) An attempt has been made to set The designated gear number is illegal.
A A
unavailable data during automatic
operation.
Stopped Stopped
(2) An attempt has been made to
status status
execute program edition, work No.
search during M02 stop. L L

procedure procedure
After resetting, set data or execute Override the gear number with a correct
S S
correct operations. one.
Display Display
Blue/Dim Blue/Dim
429 MEMORY PROTECT (SAMPLING) ( , , ) 432 TOOL NOT FOUND ( , , )

error error
An attempt was made to set data at the (1) No tool numbers were set in the
A program during process layout. B
MEMORY SCOPE display during
sampling process. (2) The tool number that was designated
Stopped during the test mode is not yet Stopped
status registered on the TOOL DATA status
display.
L L

procedure procedure
Press the START menu key once again Override the tool number with a correct S
S
to interrupt the sampling operation, and one.
then make sure that the highlighted
status of the “START” menu display has Display Display
been cleared. Data can now be set.
Blue/Dim Blue/Dim
430 ( , , ) 433 SAME PROGRAM EXISTS ( , , )

error error
The work number of the machining
B
program that was designated to be
loaded from the external unit already
Stopped Stopped
exists in the NC.
status status

procedure procedure
Check the work number and then S
Q
renumber (or delete) a program stored
within the NC as occasion demands.
Display Display
Blue/Dim
3 - 60
434 TOOL No. DATA NOT FOUND ( , , ) 437 LAYOUT UNABLE ( , , )

error error
An attempt was made to set the tool ID Layout is impossible since the data to be
A B
code without setting a tool number. set for the program is missing.
Stopped Stopped
status status
L L

procedure procedure
Set a tool number before designating a Recheck the program for missing data.
S S
tool ID code.
Display Display
Blue/Dim Blue/Dim
435 PROGRAM CHECK NOT ALLOWED ( , , ) 438 MAZATROL MACRO DESIGNATED ( , , )

error error
An attempt was made to check tool path A MAZATROL macro program was
A A
with the background processing mode. designated in the work number search
operation.
Stopped Stopped
status status
L L

procedure procedure
Check the tool path after completion of Work number search operations cannot
S S
automatic operation or after resetting. be carried out with MAZATROL macro
programs.
Display Display
Blue/Dim Blue/Dim
436 LAYOUT NOT COMPLETE ( , , ) 439 MAZATROL PROGRAM DESIGNATED ( , , )

error error
The program process layout is not yet A MAZATROL program was designated
A A
complete. for use of the tape puncher, or a
MAZATROL program was designated
Stopped Stopped
during copying of the EIA/ISO program.
status status
L L

procedure procedure
Do the layout once again. Under these conditions, you cannot S
S
designate any MAZATROL programs.
Display Display
Blue/Dim Blue/Dim
3 - 61
440 EIA/ISO PROGRAM DESIGNATED ( , , ) 443 HELP IS NOT AVAILABLE ( , , )

error error
An EIA/ISO program was designated The DETAILED INFORM menu key was
A A
during copying of the MAZATROL pressed while the cursor is in the position
program. of a process other than machining
Stopped Stopped
processes.
status status
L L

procedure procedure
Under this condition, you cannot The DETAILED INFORM function
S S
designate any EIA/ISO programs. cannot be selected for non-machining
processes. Move the cursor to a
Display machining-process item and press the Display
DETAILED INFORM menu key.
Blue/Dim Blue/Dim
441 FINAL POINT DATA NOT FOUND ( , , ) 444 AUTO CALCULATION IMPOSSIBLE ( , , )

error error
Although the end-point data of the Automatic calculation of intersection-
preceding line was not yet set in the B point is impossible.
BAR or CPY process, the CONTINUE (1) More than one “?” exist in a single
menu key was pressed. Stopped line.
status (2) The machining section data for the B
process is illegal, that is, neither OUT,
L
IN, FCE, nor BAK.
For concave /convex arc machining:
Action Clearing
(1) The symbol “?” exists in both “SPT-
procedure Stopped
X” data and “SPT-Z” data. status
Press the CONTINUE menu key, after S (2) The symbol “?” exists in both “FPT-
setting the end-point data of the X” data and “FPT-Z” data.
preceding line. (3) The machining section data for the
Display process is illegal, that is, neither OUT,
IN, FCE, nor BAK. L
Blue/Dim
442 DATA RENEWAL NOT ALLOWED ( , , )

Action Clearing
Cause Type of procedure
error
Recheck the program. Refer to the S
The machining program data cannot be section “Automatic Calculation Function
A
updated under those conditions. of the Crossing-Point” of the
Programming Manual. Display
Stopped
status
Blue/Dim
L
Action Clearing
procedure
This message implies that the NC is
S
busy executing internal processing
operations. Press the data clear key,
and update the program data once again. Display
Blue/Dim
3 - 62
445 NO INTERSECTION ( , , ) 447 ( , , )

error error
(1) Calculation of intersection point is
impossible. B
(2) The X-coordinate of the intersection is
Stopped
overstepping the range from 0 to
Stopped status
9999.999 after calculation.
(3) The Z-coordinate of the intersection is status
overstepping the range from
–9999.999 to 9999.999 after L Action Clearing
calculation. procedure
Action Clearing
procedure
Recheck the program. S Display

See “Automatic Calculation Function of
the Cross-Point” in the Programming
manual for details. Display
Blue/Dim 448 ( , , )
Cause Type of
446 EEPROM ERROR (A, ,) ( , , ) error
Cause Type of
error
Stopped
An error occurred during EEPROM read status
E
or write operations, or the EEPROM itself
does not exist.
Stopped
status
Action Clearing
L procedure
Action Clearing
procedure
Display
A Description
1 EEPROM write not yet done.

S
65535 EEPROM not yet initialized.
(No serial numbers) 449 RESTART SEARCH FINISHED ( , , )
Cause Type of
65534 EEPROM comparison error. error
(Replace the EEPROM.) Display
During restart operation, an attempt has
A
been made to edit the EIA/ISO program
65533 Too many write operations.
after a restart search for the beginning-
(Replace the EEPROM.) Stopped
of-program was completed.
status
a
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Blue/Dim
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Action Clearing
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procedure
Program editing is impossible since the S
search operation intended for restart has
already been completed.
To carry out program edit operations, Display
you must press the reset key to cancel
the search mode. Blue/Dim
3 - 63
450 TPC DATA NOT FOUND ( , , ) 453 EXCHANGE OR MOVE IMPOSSIBLE ( , , )

error error
While the cursor was on a line not On the PROCESS LAYOUT display, an
A A
containing TPC data on the display, the attempt was made to change or move
TPC menu key was pressed during the the process outside the processes
Stopped Stopped
program list mode. delimited by SEP, TRS processes.
status status
L L

procedure procedure
Press the TPC menu key after shifting to Carry out that operation within the range
S S
the programming mode. separated by the SEP and TRS
processes. For details, refer to the
Display section “PROCESS LAYOUT” display Display
of the Operating Manual.
Blue/Dim Blue/Dim
451 TOOL EYE NOT EXTENDED ( , , ) 454 CURSOR POSITION INADEQUATE ( , , )

error error
An attempt was made to carry out the Processing is impossible because of the
measurement for tool setting, although A
incorrect position of the cursor. A
the TOOL EYE arm is not at the extend (1) A copying, deleting, inserting, or some
state. Stopped
status other editing operation was carried out
while the cursor is on non-process Stopped
data or common-process data. status
L
(2) The TPC menu key was pressed while
Action Clearing the cursor is on a non-process line. L
procedure
Place the TOOL EYE arm out of S Action Clearing
position. (extend state) procedure
Display Check the cursor position. S
Blue/Dim Display
Blue/Dim
452 CURRENT TOOL No. NOT COINCIDE ( , , )
Cause Type of
error
The tool for which tool tip position is to
A
be stored differs from the tool which is
currently selected.
Stopped
status
Action Clearing
procedure
Move the cursor to the selected tool data
S
item on the TOOL DATA (1) display
before carrying out the tool tip position
store operation. Display
Blue/Dim
3 - 64
455 SAME PROGRAM APPOINTED ( , , ) 458 ILLEGAL TPC DATA ( , , )

error error
The machining program being edited was The TPC data for the process is not
A B
designated during program copying. correct.
After setting the TPC data, the process
Stopped Stopped
machining mode is changed.
status status
L L

procedure procedure
Program copying cannot be done on the Delete the TPC data and set correct
S S
program being edited. TPC data once again whenever required.
Check the corresponding work number.
Display Display
Blue/Dim Blue/Dim
456 SAME PROCESS DESIGNATED ( , , ) 459 TPC DATA EDIT IMPOSSIBLE ( , , )

error error
An attempt was made to copy the cursor The TPC data setting is not possible for
A A
located process during the process copy. the designated process.
Stopped Stopped
status status
L L

procedure procedure
Process copying cannot be done on the Check the program.
S S
same process.
Display Display
Blue/Dim Blue/Dim
457 NOT FOUND ADDRESS OF DATA ( , , ) 460 PRINTER IN OPERATION ( , , )

error error
An attempt was made to print out the
An attempt has been made to set data data by using of the PRINT OUT display A
A
without designating an address for the while the hard copy is being made. An
manual program machining process attempt was made on the graphic display Stopped
Stopped
sequence. to perform display scalling change, status
status
material shape and tool path drawing
L while the hard copy is being made. L

procedure procedure
Designate an address before setting After finishing the hard copy, carry out S
S
data. the operations.
Display Display
Blue/Dim Blue/Dim
3 - 65
461 SUFFIX DESIGNATION ERROR ( , , ) 463 MACRO PROGRAM NOT FOUND ( , , )

error error
An attempt was made to change the tool
ID code for the tool for which the ID The designated macro program does not
B
code is not assigned. A exist.
An attempt was made to change the H/V Stopped
ID code for the machine which requires Stopped status
H/V attribute. An attempt was made to
status
input the ID code which cannot be L
selected for the machine which requires
H/V attribute. L Action Clearing
procedure
Action Clearing
procedure S
Suffixes that can be registered for the H- S Display

side: A, C, E, and G
Suffixes that can be registered for the V-
Display Blue/Dim
side: B, D, and F
Blue/Dim
Cause Type of
462 ILLEGAL PROCESS DESIGNATED ( , , ) error
Cause Type of The tool data (machine parameters B1
B
error through B11 and C1 through C11) is
The special process (SEP, TRS process) illegal.
Stopped
B
exists in the single program. status
Stopped L
status
L Action Clearing
procedure
Action Clearing Recheck the parameters (B1 through
S
procedure B11 and C1 through C11) to see that
Delete the special process (SEP and each of them is appropriate for your
S machine model. Display
TRS) and make a process layout once
again.
Display Blue/Dim
Blue/Dim
466 MACRO COMPILE ERROR ( , , )
Cause Type of
error
Macro programming error was found
B
when the MAZATROL macro program
was being registered.
Stopped
status
Action Clearing
procedure
Display
Blue/Dim
3 - 66
467 MACRO ENTRY ERROR ( , , )
Cause Type of
error
Macro programs could not be registered
because: A
(1) The number of macro programs in the
memory reached max. number (32). Stopped
(2) An attempt was made to register a status
macro program, under the macro
number already used. L
Action Clearing
procedure
(1) Delete an unnecessary macro
S
number.
(2) Register the macro program under
any other macro number, or delete Display
the registered macro number.
Blue/Dim
468 OUT OF VFC RANGE ( , , )
Cause Type of
error
The peripheral speed or the feedrate that
was updated with the VFC exceeded its B
max.
Stopped
status
Action Clearing
procedure
Recheck the peripheral speed or feedrate S
set in the program with which you
executed automatic operation.
Display
Blue/Dim
469 ( , , )
Cause Type of
error
Stopped
status
Action Clearing
procedure
Display
3 - 67
Notes:
3 - 68
3-5 DATA I/O ERRORS
500 MEMORY PROTECT (AUTO OPERATIO ( , , )
Cause Type of
error
An attempt has been made to operate
A
the I/O during automatic operation when
a background I/O option is not provided.
Stopped
status
Action Clearing
procedure
Operate the I/O only after automatic S
operation has been completed.
Display
Blue/Dim
501 ILLEGAL FORMAT ( , , )
Cause Type of
error
A cassette tape or floppy disk that
A
contains data other than T32 or T2/T3
data has been set.
Stopped
status
Action Clearing
procedure
Set a cassette tape or floppy disk that S
contains T32 or T2/T3 data.
Display
Blue/Dim
Cause Type of
error
When tool data was loaded, an error
A
occurred because the data was different
from parameterized tool information.
Stopped
(The loaded tool data does not match to
status
the machine specifications.)
L
Action Clearing
procedure
Check machine parameters B1 through S
B11 and C1 through C11.
Check if the loaded data is for the
machine being operated. Display
Blue/Dim
3 - 69
503 LOAD IMPOSSIBLE (TOO MANY) (WNo., , ) 506 SAME PROGRAM APPOINTED (WNo., , )

error error
An attempt has been made to load An attempt has been made to load a
A A
machining program data that exceeds the machining program that has the same
maximum registration of programs within work number as that of a machining
Stopped Stopped
the NC. program prestored within the NC.
status status
L L

procedure procedure
First delete unnecessary machining Review work numbers for possible
S S
programs directly or after saving them overlapping.
into an external storage unit.
Display Display
Blue/Dim Blue/Dim
504 LOAD IMPOSSIBLE (AUTO OPERATIO ( , , ) 507 NO DESIGNATED PROGRAM ( WNo., , )

error error
An attempt has been made to load data The machining program you have made
A A
other than machining program data an attempt to save into the CMT unit
during automatic operation. does not exist in the NC.
Stopped Stopped
status status
L L

procedure procedure
Load this data after completion of Check if the machining program that S
S
automatic operation. contains the designated work number
exists in the NC.
Display Display
Blue/Dim Blue/Dim
505 LOAD IMPOSSIBLE (MISMATCH) ( , , ) 508 MEMORY CAPACITY EXCEED (WNo., , )

error error
An attempt has been made to load An attempt has been made to load
A A
cassette tape or floppy disk data under machining program data that exceeds the
condition different from the parameter maximum available area for program
Stopped Stopped
data condition (The parameters do not registration within the NC.
status status
match in terms of data size, head type,
etc.) within the NC. L L

procedure procedure
Check if the data saved within the First delete unnecessary machining S
S
cassette tape or floppy disk is for the programs directly or after saving them
machine being operated. into an external storage unit.
Display Display
Blue/Dim Blue/Dim
3 - 70
509 LAYOUT SOFTWARE NOT COINCIDEN (WNo., ,) 511 DATA ARE NOT COINCIDENT (WNo., PNo., SNo.)

error error
Data within the cassette tape or floppy
The T2/T3 program process layout disk differs partly from the NC data.
A
cannot be converted in construction. Notes:
A
Stopped 1. For EIA/ISO programs, the number
status displayed in the PNo. position
corresponds to the number displayed
L at the lower right section of the
PROGRAM display page. Stopped
Action Clearing If both the PNo. and the SNo. are 0 status
procedure (zero), this also indicates that the
Since the program itself will be loaded, cassette tape or floppy disk data
S mismatches in terms of operational
execute the process layout once again.
setup or layout.
Display 2. If the work number is 10000 or more, L
it is data other than machining
program.
Blue/Dim
Action Clearing
procedure
510 CONTENTS ARE NOT COINCIDENT (WNo., , )
(1) Correct data disparities in the
Cause Type of machining program, and then make
error data comparison.
S
Data within the cassette tape or floppy (2) If the data is a data which is not a
disk differs from the NC data. A
machining program, check data
Note: disparities on each display.
If the work number is 10000 or more, it Stopped
Note:
status
is data other than machining program. If data that has been saved prior to
automatic operation is compared with the Display
L
NC data after completion of automatic
Clearing operation, this alarm may result from
Action
procedure possible automatic data updating
(1) Check the program size, name, etc. associated with automatic operation. Blue/Dim
on the PROGRAM FILE display, and S
then correct the data and make
comparison.
(2) If the data is not for a machining Display
program, check if the data is for the 512 DESIGNATED FILE NOT FOUND ( WNo. , )
machine being operated. Blue/Dim
Cause Type of
error
The machining program or data that has A
been designated as the subject of loading
or comparison does not exist in the Stopped
cassette tape or floppy disk. status
Action Clearing
procedure
Using a DIRECTORY command, check S
what type of data is stored on the
cassette tape or floppy disk.
Display
Blue/Dim
3 - 71
513 PROGRAM SOFTWARE NOT COINCIDE ( , , ) 515 CMT MIS-CONNECTED ( , , )

error error
A cabling error, a power-off sequence
An attempt has been made to load a error, or a baud rate setting error
A G
machining program different from NC occurred during NC connection to the
programs in program structure. CMT or microdisk unit. During NC
Stopped Stopped
status connection to the microdisk unit, this status
alarm message may also be displayed if
L a floppy disk is not correctly set. L

procedure procedure
Check if the cassette tape or floppy disk (1) Check if all cables are correctly
S connected.
data is for the T32 or for the T2/T3.
(2) Check if the power is on. S
Display (3) Check if the baud rate is correctly
set.
(Parameters within the NC: DV1...I1)
Blue/Dim Display
(4) For microdisks, check if a floppy disk
is correctly set.
Blue/Dim
514 DESIGNATED DATA NOT COINCIDEN ( , , )
Cause Type of
error 516 SYSTEM ERROR ( , , )
An attempt has been made to load non-
A Cause Type of
machining program data different from
error
NC data in data structure.
Stopped An error occurred in the system.
status E
L Stopped
status
Action Clearing
procedure L
Check if the cassette tape or floppy disk S Action Clearing

data is for the T32 or for the machine procedure
being operated.
Display Please contact your MAZAK service
representative if the error cannot be
S
Blue/Dim cleared even by turning the NC off and
then turning it back on.
When contacting your MAZAK service
representative, please also let them know Display
what kind of operation you were carrying
out as the error was occurring, and what
data was displayed in parentheses on the
Blue/Dim
display.
3 - 72
517 PROGRAM OPERATION NOT ALLOWED (WNo., , ) 520 MEMORY CAPACITY EXCEED (WNo., , )

error error
An attempt was made to save the An end-of-tape state occurred in the
A G
program being edited or the program middle of data saving onto the cassette
being loaded. tape or floppy disk.
Stopped Stopped
status status
L L

procedure procedure
Save the program after editing or after Divide the data so that only the desired
S S
loading. part of the data can be saved onto the
cassette tape or floppy disk.
Display Display
Blue/Dim Blue/Dim
518 DATA OPERATION NOT ALLOWED ( , , ) 521 CMT MIS-EQUIPPED ( , , )

error error
(1) An attempt was made to load non-
A cassette tape is not set.
machining program data during A A
automatic operation.
(2) An attempt was made to save the Stopped Stopped
data being loaded. status status
(3) An attempt was made to load the
data being saved. L L

procedure procedure
Execute correct operations after Set a cassette tape correctly.
S S
completion of automatic operation or
after loading or saving.
Display Display
Blue/Dim Blue/Dim
519 DESIGNATED DATA IS NOT RIGHT ( , , ) 522 NO OPERABLE DATA IN CMT ( , , )

error error
A program other than system The T2/T3 use cassette tape or floppy
A A
macroprograms was designated for disk that has been set does not contain
system macroprogram saving. machining programs.
Stopped Stopped
(Only machining programs can be loaded
status status
from the T2/T3 use cassette tape or
floppy disk) L
L

procedure procedure
Designate a system macroprogram and The T2/T3 use cassette tape or floppy S
S
then resave program data. disk that has been set does not contain
machining programs.
Display Check this out on the MAZATROL Display
T2/T3.
Blue/Dim Blue/Dim
3 - 73
523 CMT I/O ERROR ( , , ) 525 STOP POWER IN CMT OPERATION ( , , )

error error
A hardware error has occurred in the The NC power was turned off during the
G A
CMT or microdisk unit. This alarm also operation of the CMT or microdisk unit.
occurs if a loading is carried out on an
Stopped Stopped
immediately-after-formatted floppy disk
status status
that contains no data to be saved.
L L

procedure procedure
After checking the baud rate or other Check for data errors in the machining
S
RS-232C communication conditions program being transferred, and if errors S
preset on the CMT or microdisk and then exist, carry out the CMT or microdisk
replacing the cassette tape or floppy disk, Display operations once again from the
carry out the correct operations once beginning. If the NC has been turned off Display
again. Blue/Dim during loading of the machining program,
carry out the loading operation once
again only after deleting the machining
Blue/Dim
524 CMT WRITE PROTECT ( , , ) program data.
Cause Type of
error 526 CMT MALFUNCTION ( , , )
An attempt has been made to save data
onto a write-protected cassette tape or A Cause Type of
floppy disk. error
Stopped
status Data reading failed because of cassette G
tape or floppy disk data errors. This
L alarm message will also be displayed if Stopped
CMT data whose saving was interrupted status
Action Clearing is loaded. (This alarm message may
procedure also imply a check sum error.) L
Release the write-protected state of the S
cassette tape or floppy disk. Action Clearing
Or for cassette tapes, by tapping the procedure
holed section of the tape surface. Display Use a different cassette tape or floppy S
disk, or load the data which was
Blue/Dim completely saved.
Display
Blue/Dim
3 - 74
527 NO MACRO OPTION ( , , ) 530 NO TAPE READER PUNCHER OPTION ( , , )

error error
An attempt has been made to carry out a An attempt has been made to operate
A A
load or compare command on a the tape I/O unit when a tape
macroprogram although a macro option reader/puncher option was not provided.
Stopped Stopped
was not provided.
status status
L L

procedure procedure
Macroprograms cannot be processed Tape I/O operations cannot be carried
S S
because of the absence of a macro out because of the absence of a tape
option. reader/puncher option.
Display Display
Blue/Dim Blue/Dim
528 NO EIA/ISO OPTION ( , , ) 531 ILLEGAL FORMAT ( , , )

error error
An attempt has been made to carry out a
An attempt has been made to use a
load or compare command on an A A
paper tape having a different format to
EIA/ISO program when an EIA/ISO
that of paper tapes which can be used
option was not provided. Stopped Stopped
for the T32.
status status
L L

procedure procedure
EIA/ISO programs cannot be processed Repunch the data into the format usable
S S
because of the absence of an EIA/ISO for the T32.
option.
Display Display
Blue/Dim Blue/Dim
529 ( , , ) 532 ( , , )

error error
Stopped Stopped
status status

procedure procedure
Display Display
3 - 75

error error
An attempt has been made to load An attempt has been made to load
A A
machining program data that exceeds the machining program that has the same
maximum registration of programs within work number as that of a machining
Stopped Stopped
the NC. program prestored within the NC.
status status
L L

procedure procedure
First delete unnecessary machining Review work numbers for possible
S S
programs within the NC directly or after overlapping.
saving them into an external stroage unit.
Display Display
Blue/Dim Blue/Dim
534 ( , , ) 537 NO DESIGNATED PROGRAM (WNo., , )

error error
The machining program you have made
A
an attempt to punch or save into the
paper tape or floppy disk does not exist
Stopped Stopped
in the NC.
status status

procedure procedure
Check if the machining program that
S
contains the designated work number
exists in the NC.
Display Display
Blue/Dim
535 STOP POWER IN TAPE READ/PUNCH ( , , ) 538 MEMORY CAPACITY EXCEED (WNo. , )

error error
The NC power was turned off during the An attempt has been made to load
A A
operation of the tape puncher/reader or machining program data that exceeds the
microdisk unit. maximum available area for program
Stopped Stopped
registration within the NC.
status status
L L

procedure procedure
Check for data errors in the machining First delete unnecessary machining S
S
program being used, and if errors exist, programs directly or after saving them
carry out deleting and then loading once into an external storage unit.
again from the beginning. If the NC has Display Display
been turned off during punching, carry
out the punching operation once again. Blue/Dim Blue/Dim
3 - 76
539 ( , , ) 541 DATA ARE NOT COINCIDENT (WNo., Note, ,)

error error
Data within the paper tape or floppy disk
differs partly from the NC data. A
Note:
Stopped The number displayed after the work
status number is a line number. Stopped
This line number is crosskeyed to the status
number displayed at the lower right
section of the PROGRAM display page. L
Action Clearing
procedure
Action Clearing
procedure
Correct data disparities in the machining S
Display program, and make data comparison.
Display
Blue/Dim
540 CONTENTS ARE NOT COINCIDENT (WNo., , )
Cause Type of 542 NO DESIGNATED PROGRAM (WNo. , )

error
The data within the cassette tape or Cause Type of
floppy disk differs from the NC data in A error
terms of data size, etc. The end-of- The machining program that has been
A
program M-codes (M02, M30, M99, designated as the program to be loaded
Stopped
M198) do not exist in the machining (or compared with NC program data)
status Stopped
programs. does not exist in the paper tape or floppy
status
Or a machining program has data disk.
preceded by an end-of-program M-code. L
L
Action Clearing
Action Clearing procedure
procedure Using ALL LOAD and other commands, S
Designate an end-of-program M-code and check what types of machining programs
correct the machining program so that have been punched or saved into the
S paper tape or floppy disk. Display
data cannot be set in a position that
suceeds that of the designated end-of-
program M-code. If data is to be set in a Blue/Dim
position that succeeds that of the Display
designated end-of-program M-code,
disable use of end-program M-codes
using a special parameter (I58).
Blue/Dim
3 - 77
543 DESIGNATED DATA IS NOT RIGHT ( , , ) 546 SYSTEM ERROR ( , , )

error error
The designated search data is not An error has occurred in the system.
A E
correct (this implies that an EOB is
included in the search data), or the
Stopped Stopped
rewind mode has been selected when a
status status
rewind option was not provided.
L L

procedure procedure
(1) Check if the search data is correct. If the error cannot be cleared even after
S S
(2) Check if the setting of rewinding the NC power has been turned off and
parameter I24 is correct. then turned back on, please contact your
The rewind mode is valid only when Display MAZAK service representative giving Display
the tape reader has a rewind option. information about what type of operation
Blue/Dim you were carrying out when the error
occurred, and the data which is displayed Blue/Dim
in parentheses.
544 TAPE READER MIS-CONNECTED ( , , )
Cause Type of
547 PROGRAM OPERATION NOT ALLOWED (WNo., , )
error
A cabling error or a power-off sequence
error occurred during connection Cause Type of
G
between the tape reader or microdisk unit error
and the NC. Stopped An attempt has been made to save the
A
For microdisks, this alarm also indicates status program being edited or being loaded.
that the floppy disk is not correctly set.
L Stopped
status
Action Clearing L
procedure
(1) Check for incorrect cable S Action Clearing
connections. procedure
(2) Check if the power is on. Save the program only after its editing or
(3) For microdisks, check if a floppy disk Display S
loading.
is correctly set.
Blue/Dim Display
Blue/Dim
545 TAPE PUNCHER MIS-CONNECTED ( , , )
Cause Type of
error
A cabling error or a power-off sequence
G
error occurred during connection
between the tape puncher or microdisk
Stopped
unit and the NC.
status
For microdisks, this alarm also indicates
that the floppy disk is not correctly set. L
Action Clearing
procedure
(1) Check for incorrect cable
connections. S
(2) Check if the power is on.
(3) For microdisks, check if a floppy disk Display
is correctly set.
Blue/Dim
3 - 78
548 NO EIA/ISO OPTION ( , , ) 550 NOT FOUND WNo. ON PAPER TAPE ( , , )

error error
An attempt has been made to load an Data loading or comparison cannot be
A A
EIA/ISO program in the absence of an performed since O number (work
EIA/ISO option. number) is not present in the program
Stopped Stopped
within the paper tape or floppy disk.
status status
L L

procedure procedure
EIA/ISO program data cannot be Set work number on the TAPE I/O
S S
processed since the system does not display.
have an EIA/ISO option.
Display Display
Blue/Dim Blue/Dim
549 DATA SIZE OVER (WNo.,Note, ) 551 SET THE NEW PAPER TAPE ( , , )

error error
Blocks that contain more than 256 A paper tape is not yet set in the tape
characters are present in the machining reader/puncher. A
program. The baud rate setting and other
A
(Or either an EOB or an EOR is not conditions for RS-232C communication Stopped
present in 256 characters.) between the tape reader/puncher or status
Note: microdisk unit and the NC are not
Stopped
The number displayed after a work identical. L
status
number is a line number that is
crosskeyed to the number displayed at Action Clearing
the lower right section of the PROGRAM procedure
L
display page. (1) Check if a paper tape is set in the
S
tape reader/puncher correctly.
Action Clearing (2) Check for mismatches in RS-232C
procedure communication conditions between Display
the I/O unit and the NC.
Correct the machining program. S (Parameters within the NC:
(Insert an EOB in 256 characters.)
DV2 ... I1 through I8, and I9 through I24) Blue/Dim
Display
Red/Bold
3 - 79
552 ( , , ) 555 MAZATROL PROGRAM DESIGNATED ( , , )

error error
An attempt has been made to punch
A
MAZATROL program data onto the
paper tape.
Stopped Stopped
status status

procedure procedure
Only EIA/ISO program data can be
S
punched onto paper tapes.
Display Display
Blue/Dim
553 TAPE READER ERROR ( , , ) 556 PARITY H ERROR ( , , )

error error
{ A parity H error exists in the paper
A hardware error has occurred in the G { tape data or floppy disk data.
tape reader or microdisk unit.
{ A
Stopped { The number of
status { significant holes
| Sprocket present in the tape
Stopped
L
{ must be even
status
{ (for ISO programs)
Action Clearing {
procedure or odd (for EIA
L
Before operating the tape reader or programs).
microdisk unit, check for mismatches in S
RS-232C communication conditions Action Clearing
between the tape reader or microdisk unit Display procedure
and the NC and replace the current
paper tape or floppy disk with a new one. Use some other paper tape or floppy S
Blue/Dim disk, or use the current paper tape only
after repunching.
Display
554 TAPE PUNCHER ERROR ( , , )
Blue/Dim
Cause Type of
error
A hardware error has occurred in the
G
tape puncher or microdisk unit.
Stopped
status
Action Clearing
procedure
Before operating the tape puncher or
microdisk unit, check for mismatches in S
RS-232C communication conditions
between the tape puncher or microdisk Display
unit and the NC and replace the current
paper tape or floppy disk with a new one.
Blue/Dim
3 - 80
557 PARITY V ERROR ( , , ) 559 DESIGNATED DATA NOT FOUND ( , , )

error error
A parity V error exists in the paper tape The designated search data does not
A
data or floppy disk data. exist in the paper tape or floppy disk.
A Stopped
E E E status
O O O L
B B B
Stopped Action Clearing
status procedure
Check the search data. Or search the
S
entire paper tape or floppy disk once
The number of sprocket holes again.
L Display
in this section must be even.
Blue/Dim
Action Clearing
procedure 560 NO PRINTER OPTION ( , , )
OFF setting of parity V check enable S

Cause Type of
parameter I13 makes data loading error
possible. Display An attempt has been made to operate
A
the printer in the absence of a printer
Blue/Dim operation option.
Stopped
status
558 PROGRAM END NOT FOUND ( , , ) L
Cause Type of Action Clearing

error procedure
An attempt has been made to load a
The printer cannot be operated because
machining program that has an EOR A S
of the absence of a printer operation
preceding the end M-codes (M02, M30,
Stopped option.
M99, M198, M199) or next O number Display
(work number). The conditions for status
ending the program can be changed
using parameter I58. L Blue/Dim
Action Clearing
procedure 561 SET THE NEW PAPER ( , , )
Since the loading of the machining S Type of
Cause
program has already been completed, error
set an end M-code using the PROGRAM
display. Display An attempt has been made to print out –
data despite the fact that the printer was
Blue/Dim not loaded with paper or not in a ready Stopped
status for operation. status
Action Clearing
procedure
(1) Check if the printer is loaded with the
paper. S
(2) Check if the printer is in a ready
status. Display
Blue/Dim
3 - 81
562 NO DESIGNATED PROGRAM (WNo. , ) 565 PRINTER MIS-CONNECTED ( , , )

error error
The machining program you have made A cabling error or a power-off sequence
A G
an attempt to print out does not exist in error occurred during connection
the NC. between the printer and the NC.
Stopped Stopped
status status
L L

procedure procedure
Check if the machining program of the (1) Check for incorrect printer cable
S S
designated work number exists in the connections.
NC. (2) Check if the printer power is on.
Display Display
Blue/Dim Blue/Dim
563 PRINTER I/O ERROR ( , , ) 566 SYSTEM ERROR ( , , )

error error
. A hardware error has occurred in the
A hardware error has occurred in the
printer. G E
system.
. Mismatches exist in the RS-232C
communication conditions between the Stopped Stopped
printer and the NC (baud rate etc.). status status
L L

procedure procedure
Check for mismatches in the RS-232C If the error cannot be cleared even after
S
communication conditions between the the NC power has been turned off and
then turned back on, please contact your S
printer and the NC.
(Parameters within the NC: Display MAZAK service representative giving
DV3 ... I1 through I8) information about what type of operation
Blue/Dim you were carrying out when the error Display
occurred, and the data which was
displayed in parentheses at that time.
564 ( , , ) Blue/Dim
Cause Type of
error
Stopped
status
Action Clearing
procedure
Display
3 - 82
567 PROGRAM OPERATION NOT ALLOWED (WNo., , ) 569 DATA SIZE OVER (WNo.,Note, , )

error error
An attempt has been made to print out Blocks containing more than 256
A characters per block exist in the EIA/ISO
the program being edited or being
loaded. program. A
Stopped (Or an EOB or an EOR is not present in
status 256 characters.)
Note: Stopped
L The number displayed after a work status
number is a line number that is
Action Clearing
crosskeyed to the number displayed at
procedure L
the lower right section of the PROGRAM
Print out the program only after its editing display page.
S
or loading has been completed.
Action Clearing
Display procedure
Correct the EIA/ISO program. S
Blue/Dim (Or insert an EOB in 256 characters.)
Display
Type of Blue/Dim
Cause
error
The parameters for setting a number of
A 570 NO DNC OPTION ( , , )
paper feed lines and for setting a number
of lines per page are set incorrectly. Cause Type of
(They were set I41 × 2 f I42.) Stopped
error
status
An attempt has been made to operate A
L the DNC in the absence of a DNC
operation option. Stopped
Action Clearing
status
procedure
Check the parameter settings of the L
S
number of paper feed lines and the
number of lines per page. Action Clearing
Display procedure
The DNC cannot be operated because
Blue/Dim of the absence of a DNC operation S
option.
Display
Blue/Dim
3 - 83
571 ( , , ) 574 LOAD IMPOSSIBLE (AUTO OPERATIO ( , , )

error error
An attempt has been made to load non-
A
machining program data during automatic
operation.
Stopped Stopped
status status

procedure procedure
Load the data only after completion of
S
automatic operation.
Display Display
Blue/Dim
572 PARAMETER ERROR ( , , ) 575 LOAD IMPOSSIBLE (MISMATCH) ( , , )

error error
The loaded tool data does not match to The data sent from the host was different
A A
the parameter-set tool information. from the condition data within the NC.
(Or the loaded tool data does not match (Mismatches in data size and other
Stopped Stopped
to the machine specifications.) parameters)
status status
L L

procedure procedure
Check the settings of machine Check that the data you have made an
parameters B1 through B11 and C1 S S
attempt to send from the host is for the
through C11. machine being operated.
Check if the loaded tool data is for the Display Display
machine being operated.
Blue/Dim Blue/Dim

error error
An attempt has been made to load a A An attempt has been made to load a A
larger number of machining programs machining program that has the same
than the maximum number of machining Stopped work number as that of a machining Stopped
programs that can be stored within the status program existing in the NC. status
NC.
L L

procedure procedure
Delete unnecessary machining programs, Recheck work numbers for overlaps.
S S
or save such programs into an external Thus, if you set bit 2 of parameter I60 to
unit and then delete them. 0, it becomes possible to load. In this
Display case, the program with the same work Display
number registered in the NC will be
Blue/Dim deleted. Blue/Dim
3 - 84
577 NO DESIGNATED PROGRAM (WNo., , ) 580 NO MACRO OPTION ( , , )

error error
- The machining program you have made
an attempt to send from the NC to the An attempt has been made to transfer a
A A
host does not exist in the NC. macroprogram despite the fact that
- The machining program specified by a macro option was not provided.
Stopped Stopped
control command (work number search, status status
program delete) does not exist in the
NC. L L

procedure procedure
Check if the machining program Macroprogram data cannot be processed
S S
corresponding to the designated work because of the absence of a macro
number exists in the NC. option.
Display Display
Blue/Dim Blue/Dim
578 MEMORY CAPACITY EXCEED (WNo., , ) 581 ( , , )

error error
An attempt has been made to load A
machining programs that will exceed the
maximum registrable area within the NC. Stopped Stopped
status status

procedure procedure
Delete unnecessary machining programs
within the NC, or save such programs S
into an external storage unit and then
delete them. Display Display
Blue/Dim
579 MEMORY PROTECT ( , , ) 582 LAYOUT SOFTWARE NOT COINCIDEN (WNo., , )

error error
An attempt has been made to load data A Process layout data for the T2/T3 A
despite the fact that the program override programs cannot be converted because
enable/disable switch was in LOCK Stopped of the differences in structure. Stopped
(write-protected) status. status status
L L

procedure procedure
Reset the program override Since program loading itself will be
enable/disable switch to ENABLE status S S
performed, change the process layout.
(write-enabled status).
If you set bit 3 of parameter I60 to 1, the Display Display
write disable status can be deactivated.
Blue/Dim Blue/Dim
3 - 85
583 PROGRAM SOFTWARE NOT COINCIDE ( , , ) 585 CABLE MIS-CONNECTED ( , , )

error error
An attempt has been made to load a AAcabling
A cablineerror
erroror
oraapower-off sequence
power-sequence G
machining program having a data error
erroroccurred
occurredduring
duringconnection
connection
structure different from that of the between
Stopped betweenthe
thehost
hostand
andthe
theNC.
NC. Stopped
programs within the NC.
status status
L L

procedure procedure
- Check if the program sent from the -- Check
Check forfor incorrect
incorrect DNCDNC cable
cable
host is for the T32 or for the T2/T3. S
connections.
connections.
- Check for errors in the header block of -- Check S
Check ifif the
the host
host isis powered
powered on on and
and
the file transfer statement. Display ready for
ready for data
data transmission/reception.
transmission/reception.
If,
If, although
although a a DNC
DNC option
option is
is provided,
provided, the
the
Blue/Dim DNC is
DNC is not
not yet
yet cabled
cabled andand you
you are
are not
not to
to Display
use
use the
the DNC
DNC forfor the
the time
time being,
being, this
this
alarm message
alarm message can can be be made
made not
not to
to
584 RECEIVED DATA NOT COINCIDENT ( , , ) appear
appear in in any
any case
case by by setting
setting bit
bit 1
1 of
of
parameter I60
parameter I60 to
to 0.
0.
Cause Type of Blue/Dim
error
- An attempt has been made to load non-
machining program data having a data A
structure different from that stored within
the NC. 586 SYSTEM ERROR ( , , )
Stopped
- There are errors in the header block of Type of
status Cause
the file transfer statement or in the data error
block (include machining program).
L An error has occurred in the system.
G
Action Clearing Stopped

procedure status
L
- Check if the data sent from the host is S
for the T32 or for the machine being Clearing
Action
operated. procedure
- Check the header block of the file Display
transfer statement (version number, etc.) If the error cannot be cleared even after
or the data block (sequence number, the NC power has been turned off and
then turned back on, please contact your S
etc.). Blue/Dim
MAZAK service representative giving
information about what type of operation
you were carrying out when the error Display
occurred, and the data which was
displayed in parentheses at that time.
Blue/Dim
3 - 86
606 ILLEGAL PROCESS (WNo.,PNo., ) 608 ILLEGAL PROCESS DATA (WNo., PNo., )

error error
(1) Process data not acceptable for the Data out of the allowable setting range
machine specifications exists in the exists in the process data corresponding B
program you have made an attempt to B to the process you have made an
execute. attempt to execute. Stopped
(2) SEP or TRS process data exists status
despite the fact that the program you Stopped J
have made an attempt to execute is status
not a complex program.
Action Clearing
(3) The TPC data does not match to the
procedure
process you have made an attempt to J
execute. Reset correct data.
P
Action Clearing
procedure Display
(1) Delete process data not acceptable
for the machine specifications. P Red/Bold
(2) Delete the SEP or TRS process data.
(3) Delete the TPC data, and then create Display
correct TPC data. 609 ILLEGAL SEQUENCE DATA (WNo.,PNo.,SNo.)
Red/Bold Type of
Cause
error
Sequence data corresponding to the
607 PROCESS DATA NOT FOUND (WNo.,PNo., ) process you have made an attempt to B
Type of execute does not match to the process

Cause Stopped
error data.
status
Data items remaining blank exist in the
process data items corresponding to the B J
process you have made an attempt to
Stopped Action Clearing
execute.
status procedure
J Delete the sequence data, and then set P
correct sequence data.
Action Clearing
procedure Display
Set data.
P Red/Bold
Display
610 SEQUENCE DATA NOT FOUND (WNo.,PNo., )
Red/Bold Cause Type of

error
No sequence data exists for the process
B
you have made an attempt to execute.
Stopped
status
Action Clearing
procedure
Set sequence data. P
Display
Red/Bold
3 - 92
611 SEQUENCE DATA NUMBER EXCEED (WNo.,PNo.,SNo.) 612 SEQUENCE DATA NOT FOUND (WNo.,PNo.,SNo.)

error error )
The number of lines of sequence data for Data items remaining blank exist in the
the process you have made an attempt to B
sequence data items corresponding to
execute is in excess of a predetermined the process you have made an attempt
number of lines. Stopped
to execute.
The predetermined number of lines is as status
follows:
J
COMMON MTR BAR CPY
Action Clearing
procedure
0 1~25 1~25 1~25
Set data. P
CNR EDG THR GRV
B Display
1 1 1~25 1
Red/Bold
M MES MMS MNP
613 ILLEGAL SEQUENCE DATA (WNo.,PNo.,SNo.)

0 1 1 0~Free
Cause Type of
error
MMP DRL TAP MDR
Data out of the allowable setting range
B
0~Free 1 1 1~25
exists in the sequence data
corresponding to the process you have
Stopped
made an attempt to execute.
status
MTP BOR MGV LCT Stopped
status J
1~25 1~25 1~25 1~25
Action Clearing
procedure
RGT LFT MCR END
Set correct data. P
1~25 1~25 0 0
Display
TLY TRS SEP

J Red/Bold
0 0 0
614 UNFINISHED TOOL SET (WNo.,PNo., )

Note:
- A maximum of 25 lines of MTR data are Cause Type of
available for each of IN and OUT. error
- “Free” means “until the maximum Tooling data does not exist for the tools
number of the lines that can be saved”. B
that are to be used for the process you
have made an attempt to execute.
Stopped
Action Clearing
status
procedure
Reduce the number of sequence lines. J
P
Action Clearing
Display procedure
Set tooling data for the tools that are to P
Red/Bold be used.
Display
Red/Bold
3 - 93
615 DESIGNATED TOOL NOT FOUND (WNo.,PNo., ) 618 SHAPE EXCEEDS MATERIAL SIZE (WNo.,PNo.,SNo.)

error error
The tools to be used for the process you The starting or ending point is outside the
have made an attempt to execute are not B profile of the workpiece (approximate B
yet registered on the TOOL DATA workpiece shape specified by common
display. Stopped data). Stopped
status status
J J

procedure procedure
Check the tool data and register the Change the starting or ending point.
necessary tools. P P
Display Display
Red/Bold Red/Bold
616 ILLEGAL CUTTING POINT (WNo.,PNo., ) 619 CUTTING DIRECTION NOT FINED (WNo.,PNo.,SNo.)

error error
The specified infeed point is outside the The direction of machining
profile of the workpiece (approximate B (forward/backward) cannot be B
workpiece shape designated by common determined using the specified infeed
Stopped Stopped
data). point and sequence data.
status status
J J

procedure procedure
Move the infeed point into the profile of Change the position of the starting or
the workpiece. P ending point. P
Display Display
Red/Bold Red/Bold
617 ILLEGAL CUTTING START POINT (WNo.,PNo., ) 620 REVERSE SHAPE CONTOUR (WNo.,PNo.,SNo.)

error error
The relative position of the starting or Part of the defined workpiece shape is
B B
ending point specified by the sequence opposite in direction of machining with
data with respect to the specified infeed respect to the reference axis movement
Stopped Stopped
point is not appropriate. direction.
status status
J J

procedure procedure
Change the position of the starting or Correct the position of the starting or
ending point of the sequence data, or P P
ending point.
change the position of the infeed point.
Display Display
Red/Bold Red/Bold
3 - 94
621 DOUBLE SHAPE CONTOUR (WNo.,PNo.,SNo.) 623 ILLEGAL CORNER DEFINITION (WNo.,PNo.,SNo.)

error error
There are the following errors related to
The defined workpiece shape has the designated corner C data:
overlaps. B
<BAR, CPY,CNR> B
Stopped The length of the block (or arc) present
status before or after corner C is smaller than Stopped
that of corner C. status
J <GRV>
Added corner C is outside the workpiece
Clearing profile. J
Action
procedure
Correct the position of the starting or Action Clearing
ending point. P procedure
Correct either the length of corner C or P
Display the sequence data set before or after
corner C.
Red/Bold Display
Red/Bold
622 ILLEGAL RADIUS (WNo.,PNo.,SNo.)
Cause Type of 624 EXCEEDS NUMBER OF SHAPES (WNo.,PNo., )

error
Arc-drawing data you have specified is Cause Type of
B error
illegal.
That is, the relationship between the Defined shape of machining or workpiece
Stopped is too complicated to be processed. B
starting point, ending point, and radius of
status
the arc is incorrect.
Stopped
It is impossible to define an arc. J status
Action Clearing J
procedure
Correct the starting-point data, ending- Action Clearing
point data, or radius data. P procedure
Simplify the shape of the machining or
the workpiece. P
Display
Red/Bold Display
Red/Bold
3 - 95
625 EXCEEDS NUMBER OF VALLEY SHAP (WNo.,PNo., ) 628 ILLEGAL COMMON DATA (AXIAL) (WNo.,PNo., )

error error
“LENGTH”, “WORK FACE” and “FIN-
The total number of valleys in the
B LENGTH” do not satisfy the following B
machining shape is in excess of 10.
condition.
Stopped LENGTH f WORK FACE + FIN- Stopped
status LENGTH > 0 status
WORK FACE > 0
J FIN-LENGTH > 0 J

procedure procedure
Simplify the machining shape. Set correct data to “LENGTH”, “WORK
P FACE”, or “FIN-LENGTH”. P
Display Display
Red/Bold Red/Bold
626 COMMON DATA NOT FOUND (WNo., , ) 629 MATERIAL SHAPE CROSSING (WNo.,PNo.,SNo.)

error error
Common process data does not exist in There is a data overlap between the
the beginning part of the designated B B
inside diameter side (IN) and outside
program. diameter side (OUT) of the workpiece
Stopped Stopped
shape which has been designated in the
status status
MTR process.
J J

procedure procedure
Load the program once again. Change the IN or OUT shape data.
Or recreate the program. P P
Display Display
Red/Bold Red/Bold
627 ILLEGAL COMMON DATA (RADIAL)(WNo.,PNo., ) 630 ILLEGAL DATA (TLY PROCESS) (WNo.,PNo., )

error error
“OD-MAX” and “IN-MIN” in the Either tool No. or pocket numbers are
B B
common process do not satisfy the missing in the TLY process data.
following condition:
Stopped Stopped
OD-MAX > IN-MIN f 0
status status
J J

procedure procedure
Set correct data to “OD-MAX”, or “IN- Set both a tool No. and a pocket number
MIN”. P in each data item. P
Display Display
Red/Bold Red/Bold
3 - 96
631 EXCESSIVE FINISH ALLOWANCE ( , , ) 634 ILLEGAL NUM. OF PATHS (THR) (WNo.,PNo., )

error error
The area to be rough-cut does not exist The designated number of cutting times
since the designated finishing allowance B for #0, #3 thread type is less than 3. B
is larger than the shape defined by the
sequence data. Stopped Stopped
status status
J J

procedure procedure
Either change the finishing allowance or Change the number of cutting times to 3
cancel rough-cutting. P or more, or change the thread type. P
Display Display
Red/Bold Red/Bold
632 ILLEGAL SHAPE DESIGNATED (CNR) (WNo.,PNo.,SNo.) 635 ACCELERATION DISTANCE EXCEED (WNo.,PNo.,
)
error error
In the CNR process data, the relationship The calculated distance of threading
between the starting point (SPT-X/Z) and B B
acceleration is in excess of the allowable
the ending point (FPT-X/Z) is wrong. value.
Stopped Stopped
status status
J J

procedure procedure
Set the correct data to “SPT-X/Z” and Change the concerned parameter.
“FPT-X/Z”. P P
Display Display
Red/Bold Red/Bold
633 ILLEGAL SHAPE DESIGNATED(EDG) ( , , ) 636 ILLEGAL SHAPE DESIGNATED (GRV (WNo.,PNo., )

error error
In the EDG process data, the relationship In the GRV process data, the relationship
B B
between “SPT-X/Z” and “FPT-X/Z” is between the starting point (SPT-X/Z) and
wrong. the ending point (FPT-X/Z) is wrong.
Stopped Stopped
status status
J J

procedure procedure
Set the correct data to “SPT-X/Z” and Set the correct data to “SPT-X/Z” and
“FPT-X/Z”. P “FPT-X/Z”. P
Display Display
Red/Bold Red/Bold
3 - 97
637 ILLEGAL SHAPE EXCEEDS MTRL SI (WNo.,PNo.,SNo.) 640 ILLEGAL DRILLING DIRECTION (WNo.,PNo.,SNo.)

error error
For machining of multiple grooves, the In the hole-machining process (DRL,
B B )
second and subsequent grooves are TAP) data, the relationship between
outside the workpiece profile defined by “SPT-Z” and “FPT-Z” is wrong.
common process. Stopped Stopped
status status
J J

procedure procedure
Reduce the number of grooves. Set the correct data to “SPT-Z” and
P “FPT-Z”. P
Display Display
Red/Bold Red/Bold
638 ILLEGAL DESIGNATED TL WID(GRV (WNo.,PNo., SNo.) 641 ILLEGAL G-CODE INPUT ( , , )

error error
The designated tool width does not Unavailable G-code commands have
match to the groove shape specified in B B
been designated for the manual operation
the GRV process. process (MNP, MMP).
Stopped Stopped
status status
J J

procedure procedure
Designate some other tool, or change the Change the G-code commands to
width of the designated tool. P P
correct ones.
Display Display
Red/Bold Red/Bold
639 ILLEGAL OVERLAP (GRV PROCESS) ( , , ) 642 ILLEGAL AXIS INPUT (WNo.,PNo.,SNo.)

error error
The parameter-set amount of grooving An illegal axis is designated for the G-
B B
overlap is larger than the width of the code command in the manual operation
designated tool. process (MNP, MMP).
Stopped Stopped
Or the same axis is designated twice or
status status
more in 1 sequence data.
J J

procedure procedure
Either designate some other tool, change Delete all move commands related to the
the width of the designated tool, or P illegal axis. P
change the parameter setting.
Display Display
Red/Bold Red/Bold
3 - 98
643 MILLING TOOL DIA NOT FOUND ( , , ) 645 CORNER (R/C) DESIGNATED OVERLAP (WNo.,PNo.,SNo.)

error error
(1) The diameter of the tool to be used In the process (BAR, CPY, etc.),
during the process (DRL, TAP, MMP, different types of corners (R or C) have B
B
MDR, MTP, BOR, MGV, LCT, RGT, been designated for portions that are
LFT) is unset or is set to 0. identical in shape. Stopped
Stopped status
(2) The diameter of the sensor to be
status
used during the measurement
J
process (MES) is unset or is set to 0.
J
Action Clearing
procedure
Action Clearing Check the designated corner portions
procedure and delete one of the corners. P
Set the correct diameter of the tool or P

sensor you want to use. Display
Display Red/Bold
Red/Bold
646 ILLEGAL FINISHING ALLOWANCE (WNo.,PNo., )
644 ILLEGAL FEEDRATE DATA (WNo.,PNo.,SNo.) Cause Type of

error
Cause Type of In the “#0, #0 type of THR
error (threading) process data, the following
The synchronous or asynchronous feed condition exists:
B
data designated in the manual operation (Finishing allowance) > (First B
process (MNP, MMP) data is not depth-of-cut/4)
Stopped
appropriate for the G-code command.
status
Calculated from the Stopped
J process data height
status
(MGT) and the
Action Clearing number of times
procedure (NUMBER).
Change the synchronous or
asynchronous feed data. P Specified by parameter U39. J
Display
Red/Bold Action Clearing

procedure
Change either the thread height or the P
setting of parameter U39.
Display
Red/Bold
3 - 99
647 ILLEGAL ANGLE IN FIRST SEQUEN (WNo.,PNo.,SNo.) 649 ILLEGAL THREAD HEIGHT (WNo.,PNo., )

error error
In the THR process data, the following
The relationship between the thread
B condition is not satisfied.
shape and threading angle that are B
(Finishing allowance) e (Thread height)
defined by the first sequence data of the
THR process is incorrect. Stopped
status Designated in the Stopped
process data. status
J
Set using parameter U39. J
Action Clearing
procedure
Change the threading angle, or change Action Clearing
the coordinates of the starting or ending P procedure
point of the first sequence. Change the thread height or the setting
P
Display of parameter U39.
Red/Bold Display
Red/Bold
648 ILLEGAL THREAD ANGLE (WNo.,PNo., )
Cause Type of
651 LAYOUT UNABLE (WNo.,PNo., )
error
In the machining type that requires the Cause Type of
designation of a threading angle, the B
error
following condition is not satisfied. Because of lack of data, automatic
Stopped
(Tool tip angle) e (Threading angle) creation of layout data is not possible B
status
and thus the program cannot be
executed. Stopped
J
status
Action Clearing J
procedure
Change either the threading angle or the Action Clearing
data of the tool to be used. P
procedure
Check the machining program for tool or
Display SEP/TRS headstock selection errors, P
etc.
Red/Bold Display
Red/Bold
3 - 100
652 LAYOUT SIZE EXCEED (WNo., , ) 655 INTERSECTION CALCULATE IMPOSS. (WNo.,PNo.,SNo.)

error error
Automatic creation of process layout is No automatic calculations of intersection
not possible because of lack of an B were obtained since there are illegal B
available storage area in the layout data data.
storage memory. Stopped Stopped
status status
J J

procedure procedure
Delete machining program(s) partly. Correct the process data or the
P sequence data. P
Display Display
Red/Bold Red/Bold
653 INTERSECTION NOT FOUND (WNo.,PNo.,SNo.) 656 NEED TOOL ROTATION DIRECTION ( , , )

error error
No automatic calculations of intersection The rotating direction of the spindle or
were obtained since there are data B B
milling tool cannot be determined since
disparities. the “FWD/REV R/L” data item on the
Stopped Stopped
TOOL DATA (2) display is left blank.
status status
J J

procedure procedure
Correct the sequence data. Set data in “FWD/REV R/L” or use
P P
some other tool.
Display Display
Red/Bold Red/Bold
654 DATA MISSING (INTERSECTION) (WNo.,PNo.,SNo.) 657 NO DEPTH OF CUT INFO. ( , , )

error error
No automatic calculations of intersection The depth of cutting with the milling tool
B B
were obtained since there are lack of cannot be determined since the “DEP-
data. AMO/DEP–ANG” data item on the
Stopped Stopped
TOOL DATA (2) display is left blank.
status status
J J

procedure procedure
Correct the process data or the Set data in “DEP-AMO/DEP-ANG” or
sequence data. P use some other tool. P
Display Display
Red/Bold Red/Bold
3 - 101
658 ILLEGAL TPC DATA (WNo.,PNo., ) 661 EXCESSIVE GROOVE WIDTH (WNo.,PNo., )

error error
Data out of the allowable setting range Machining within the allowable stroke of
exists in the TPC data of the process B the dummy Y-axis is not possible since
you have made an attempt to execute. the groove width (GRV-WID) that has B
Stopped been set for MGV process is too large for
status the tool.
J The allowable stroke of the dummy Y-axis Stopped
is as follows: status
Clearing – (Setting of parameter B65/2)
Action
e Allowable stroke
procedure
e (Setting of parameter B65/2
Correct the data error(s).
P J
Display Clearing
Action
procedure
Red/Bold Designate a tool that has a sufficiently
P
large diameter, or reduce the groove
width and perform machining within the
659 DATA NOT FOUND (WNo.,PNo., ) allowable stroke. Display
Cause Type of
error Red/Bold
The “Z1”, “Z2”, and “Z-OFFSET” data
items on the SET UP (2) display are left B
blank. 662 ILLEGAL Y-AXIS DATA (WNo.,PNo., )
Stopped
status Cause Type of
error
J
The Y-coordinate of the program is
outside the allowable stroke of the dummy B
Action Clearing
Y-axis.
procedure
The allowable stroke of the dummy Y-axis
Set correct data in these data items. is as follows: Stopped
P
– (Setting of parameter B65/2) status
e Allowable stroke
Display e (Setting of parameter B65/2)
J
Red/Bold
Action Clearing
660 NO EIA/ISO OPTION (WNo.,PNo., ) procedure
Reduce the Y-coordinate below the
Type of P
Cause allowable stroke.
error
An EIA/ISO program was designated as Display
B
the next program to be executed despite
the fact that the system does not have Red/Bold
Stopped
an EIA/ISO program execution option.
status
Action Clearing
procedure
Check the work number for error, or
reload the machining program to be P
executed.
Display
Red/Bold
3 - 102
680 MACRO PROGRAM NOT FOUND (WNo.,PNo., ) 683 ILLEGAL AXIS INPUT (MACRO) (WNo.,PNo., )

error error
The MAZATROL macroprogram that has Axis addresses not allowable for the
been designated for the MCR process is B MAZATROL macroprogram have been B
not registered. designated.
Stopped Stopped
status status
J J

procedure procedure
Change the registration name of the Change part of the axis addresses.
MAZATROL macroprogram to be called P P
up or register the macroprogram to be
called up. Display Display
Red/Bold Red/Bold
681 ILLEGAL MACRO G-CODE (WNo.,PNo., ) 684 FEEDRATE ZERO (MACRO) (WNo.,PNo., )

error error
Illegal G-codes are specified in the The feedrate (F) designated in the
MAZATROL macroprogram. B B
MAZATROL macroprogram is not a
positive value.
Stopped Stopped
status status
J J

procedure procedure
Change the G-codes. Change the value of F to a positive one.
P P
Display Display
Red/Bold Red/Bold
682 DESIGNATED AXIS OVER (MACRO) (WNo.,PNo., ) 685 M-CODE OVER (WNo.,PNo., )

error error
More axes than allowable for the More than four M-codes per block are
MAZATROL macroprogram have been B B
set in the MAZATROL macroprogram.
designated.
Stopped Stopped
status status
J J

procedure procedure
Reduce the number for axes. Reduce the number of M-codes below
P P
four per block.
Display Display
Red/Bold Red/Bold
3 - 103
686 SPINDLE ZERO (MACRO) (WNo.,PNo., ) 689 ADDRESS OVER (WNo.,PNo., )

error error
The speed (S) designated in the A block containing more than 20
MAZATROL macroprogram is not a B B
addresses exists in the MAZATROL
positive value. macroprogram.
Stopped Stopped
status status
J J

procedure procedure
Change the value of S to a positive one. Delete the excess number of addresses,
P or divide the commands into two blocks. P
Display Display
Red/Bold Red/Bold
687 SPINDLE ZERO (MACRO) (WNo.,PNo., )
Cause Type of
error
The peripheral velocity (V) designated in
the MAZATROL macroprogram is not a B
positive value.
Stopped
status
Action Clearing
procedure
Change the value of V to a positive one.
P
Display
Red/Bold
688 ADDRESS DESIGNATION OVERLAP (WNo.,PNo., )
Cause Type of
error
The addresses that must not be set at
B
the same time within one block are set in
the MAZATROL macroprogram.
Stopped
status
Action Clearing
procedure
Delete one or more of the addresses.
P
Display
Red/Bold
3 - 104
690 MACRO EXECUTION ERROR Cause
(WNo.,PNo.,Macro error No.)
Cause Type of Error

error No. Error description
One or more of the following errors 17 The stack handled by the

occurred during execution of the interpreter is overflowing or
MAZATROL macroprogram: underflowing.
Error 18 The divisor for calculation of MOD

No. Error description is 0.
1 The intermediate code header The type of arguments for macro
20
information is wrong. call is illegal.
2 The area handled by the
interpreter is insufficient. Action Clearing
procedure
3 The quantities of both arguments Correct and re-register the
existing during macro call from a macroprogram. P
B
macroprogram are not the same.
Display
5 After debugging, the number of
arguments described in the
program became smaller than that Red/Bold
of arguments which were entered.
6 After debugging, the number of 699 SHAPE MANAGEMENT IMPOSSIBLE (WNo.,PNo.,SNo.)

program became larger than that Cause Type of
of arguments which were entered. error
In the
The GRVdata
shape process
that data, the relationship
has been defined in
7 The number of nesting times for B
between
the the starting
sequence point be
data cannot (SPT-X/Z)
correctlyand
macro call is in excess of its the ending point (FPT-X/Z) is wrong.
maximum allowable number (10). processed. Stopped
Stopped
status status
8 Array statement error (The array
size defined in DIM statement is J
exceeded.)
Action Clearing
9 In COM #(i) or COM@(i), the procedure
value of i is illegal (The value of i Set
Change
the correct
the machining
data to “SPT-X/Z”
program orand
tool
is minus or in excess of the value “FPT-X/Z”.
data to such an extent that no machining
set in macro control block). error is likely to occur (say, down to P
During division, the divisor is 0. several micrometers).
10
Normal operation may then resume,
The function (MACSEARCH, because this alarm is usually due to a
11
SMACSEARCH) that returns the calculation error. Display
code area pointer of the macro has If the situation does not improve even
error-returned. after such changes have been made,
your MAZAK service representative
should be contacted for assistance. Red/Bold
12 In SCOM #(i) or SCOM@(i), the
value of i is illegal (the value of i is
minus or in excess of the value set
in macro control block).
J
13 Instruction word error.
14 The number of machining

programs is larger than the value
set in the macro control block.
15 Unregistered external functions are

given.
3 - 105
701 SIMULTANEOUS AXIS OVER ( , , ) 704 PARITY H ERROR ( , , )

error error
The number of axis addresses per block The number of holes per character in the
is in excess of the specifications. B paper tape is even (for EIA codes) or B
odd (for ISO codes).
Stopped Stopped
status status
J J

procedure procedure
- Divide the addresses into two blocks. - Check the paper tape.
- Check against the specifications. P - Check the tape reader and the tape P
puncher for normal operation.
Display Display
Red/Bold Red/Bold
702 ILLEGAL AXIS NAME ( , , ) 705 PARITY V ERROR ( , , )

error error
The axis address name in the program is The number of characters per block on
different from that which has been B B
the paper tape is odd.
parameter-set.
Stopped Stopped
status status
J J

procedure procedure
Correct the axis address name in the - Make the number of characters per
program. P P
block on the paper tape even.
- Set the parity-V selection parameter to
Display OFF. Display
Red/Bold Red/Bold
703 DIMENSION DETECTING ERROR ( , , ) 706 ILLEGAL ADDRESS ( , , )

error error
Axis addresses that cannot be divided in Addresses not available for the machine
B B
address units have been set. specifications have been set.
Stopped Stopped
status status
J J

procedure procedure
Review the program. - Check and correct address errors in
P the program. P
- Check the specifications.
Display Display
Red/Bold Red/Bold
3 - 106
707 ILLEGAL FORMAT ( , , ) 710 PROGRAM END NOT FOUND ( , , )

error error
The programming format is not correct. “EOR” has been read in during tape or
B memory mode operation. B
Stopped Stopped
status status
J J

procedure procedure
Review the program. - Set M02 or M30 at the end of the
P program. P
- Set M99 at the end of the subprogram.
Display Display
Red/Bold Red/Bold
708 ILLEGAL G-CODE ( , , ) 711 ILLEGAL O, N NUMBER ( , , )

error error
G-codes not available for your machine Program number 0 or sequence number
are included. B B
0 has been set.
Stopped Stopped
status status
J J

procedure procedure
Check and correct G-code address in Designate a program number from 1 to
the program. P P
9999, or a sequence number from 1 to
99999.
Display Display
Red/Bold Red/Bold
709 ILLEGAL NUMBER INPUT ( , , ) 712 INTERPOLATION IS OVERFLOW ( , , )

error error
Data which is in excess of the setting The designated travel distance data is in
B B
range is set. excess of 231.
Stopped Stopped
status status
J J
Action Clearing Clearing

Action
procedure procedure
Review the program. Recheck the designated axis address.
P P
Display Display
Red/Bold Red/Bold
3 - 107
713 FEEDRATE ZERO ( , , ) 716 VARI PITCH THRD OPT NOT PRESENT ( , , )

error error
The feedrate is unset. A variable lead thread cutting command is
B B
designated although the system does not
Stopped support the variable lead thread cutting Stopped
status specification. status
J J

procedure procedure
Designate a feedrate. Check the specifications.
P P
Display Display
Red/Bold Red/Bold
714 DIFFERENT CENTER TOO LARGE ( , , ) 717 ILLEGAL LEAD (THREAD) ( , , )

error error
The starting point, ending point, or center The designated thread lead (pitch) is
of the arc is wrong. B incorrect. B
Stopped Stopped
status status
J J

procedure procedure
Check the address data of the starting Correct the thread lead (pitch) data.
point, ending point, and center of the arc. P P
Check the direction (+, –) of the address
data. Display Display
Red/Bold Red/Bold
715 MISSING CENTER (NO DATA) ( , , ) 718 G16-G19 COM. IN NOSE-R COMP. ( , , )

error error
The center of the arc cannot be A plane selection G code (G17, G18,
B B
determined during radius-designated arc G19) is designated in the tool diameter
interpolation. offset command or nose-R offset
Stopped Stopped
command (G41, G42, G46).
status status
J J

procedure procedure
Check the address data in the program. Set a plane select command after
P canceling the tool diameter offset P
command and the nose-R offset
Display command (after commanding G40). Display
Red/Bold Red/Bold
3 - 108
719 ILLEGAL G16-G19 COMMAND ( , , ) 722 ILLEGAL AXIS DESIGNATED IN G9 ( , , )

error error
Mismatch between the arc command A wrong axis is designated for calling the
axis and the selected plane. B B
constant peripheral velocity control.
Stopped Stopped
status status
J J

procedure procedure
Designate a feedrate. Review the program.
P P
Display Display
Red/Bold Red/Bold
720 NOT FOUND AUTO CORNER OVERRID ( , , ) 723 NOSE-R COMPENSATION IN G02/03 ( , , )

error error
A offset command (G40, G41, G42 or
B G46) is designated in the arc interpolation B
mode (g02, G03).
Stopped Stopped
status status

procedure procedure
Set inear-interpolation command code
P P
G01 or positioning command code G00 in
the offset command block or the cancel
Display block. Display
Red/Bold Red/Bold
721 ILLEGAL 2-ND MISCELLAN. CODE ( , , ) 724 NO INTERSECTION ( , , )

error error
The No. 2 auxiliary function address set Calculation of the crossing-point offset
B B
in the program is different from the vector failed during execution of the tool
parameter-set address. diameter offset command or the nose-R
Stopped Stopped
offset command (G41, G42, G46).
status status
J J

procedure procedure
Check and correct the No. 2 auxiliary Recheck the program.
function address set in the program. P P
Display Display
Red/Bold Red/Bold
3 - 109
725 NOSE-R COMP. INTERFERENCE ERR ( , , ) 728 REVERSE NOSE-R COMP. DIRECTIO ( , , )

error error
An interference error occurred during the In the nose-R offset mode (G46), the
execution of the tool diameter offset B offset direction became reversed. B
command or nose-R offset command
(G41, G42, G46). Stopped Stopped
status status
J J

procedure procedure
Recheck the program. - Change the command to a G-code
P
command (G00, G28, G30, G33 or P
G53) that permits reversal of the offset
Display direction.
- Replace the tool with one that has a Display
Red/Bold different tip number.
- Set the G46 reversal error prevention
parameter to ON. Red/Bold
726 CANNED CYCLE IN NOSE-R COMP. ( , , )
Cause Type of
729 ILLEGAL TOOL NOSE ( , , )
error
A fixed-cycle is designated during the tool Cause Type of
diameter offset mode or nose-R offset B
error
mode. The virtual tip number is illegal (other than
Stopped B
status 1 8) in the nose-R offset mode G46.
Stopped
J
status
Action Clearing J
procedure
Since the diameter offset mode is set, set Action Clearing
diameter offset cancel code G40 in the P
procedure
program to execute the fixed-cycle Correct the number.
command. Display P
Red/Bold Display
Red/Bold
727 ILLEGAL NOSE-R COMP. DIRECTIO ( , , )
Cause Type of
error
At the start-up of the G46 nose-R offset
mode, the offset direction cannot be B
defined.
Stopped
status
Action Clearing
procedure
- Change the move vector to one that
makes the offset direction constant. P
- Replace the tool with one that has a
different tip number. Display
Red/Bold
3 - 110
730 ILLEGAL OFFSET No. ( , , ) 733 ILLEGAL SYNCH. TAPPING CYCLE ( , , )

error error
When offset command (G41, G42 or Connection with the spindle unit is not
G46) was set, the offset number (TOO) B made. B
was not set or it was larger than the
maximum available value. Stopped Stopped
status status
J J

procedure procedure
- Append an offset number command to - Check for correct connection to the
P P
the offset command block. spindle unit.
- Check the maximum available number - Check the presence/absence of a
of offset numbers, and change the Display spindle encoder. Display
offset number to an available one.
Red/Bold Red/Bold
731 DR CANNED CYCLE OPT NOT PRESE ( , , ) 734 THREAD PITCH NOT FOUND ( , , )

error error
A fixed cycle command is designated In the fixed tapping cycle, there is no
although the fixed cycle (G81 G89) B B
designation for pitch or number of threads.
specification is not supported.
Stopped Stopped
status status
J J

procedure procedure
- Check the specifications. Designate a pitch or a number of threads
- Correct the program. per inch. P
Display Display
Red/Bold
732 TAPPING SPEED DATA NOT FOUND ( , , ) 735 ILLEGAL THREAD PITCH ( , , )

error error
The spindle speed is not designated when In the fixed tapping cycle, designation for
a fixed drilling cycle is designated. B B
the pitch or the number of thread is
Stopped incorrect.
Stopped
status status
J J

procedure procedure
During setting of fixed-cycle hole-drilling Check the pitch or the number of threads
P P
commands (G84, G88), also set a spindle per inch.
speed command (S).
Display Display
Red/Bold Red/Bold
3 - 111
736 ILLEGAL TAPER LENGTH ( , , ) 738 ILLEGAL G-CODE DATA ( , , )

error error
In the turning cycle, designation for the The following command is present in the
taper length is incorrect. B subprogram called by a composite-type B
fixed-cycle I:
Stopped - Reference point return command (G27,
status G28, G30) Stopped
- Thread cutting (G33) status
J
- Fixed cycle
- Skip function (G31) J
Action Clearing
procedure
Set the value of R for the turning cycle Action Clearing
P procedure
smaller then the travel of the axis. Delete the following G-codes from the
subprograms that are called up by
Display composite-type fixed-cycle I codes G70 P
through G73:
Red/Bold G27, G28, G30, G31, G33 and Fixed-
cycle G-codes Display
Normally, this alarm is not output.
737 ILLEGAL CHAMFERING ( , , ) If this alarm is output, data must be
deleted from the entire system area. Red/Bold
Cause Type of
error
In the thread cutting cycle command, 739 BLOCK NUMBER EXCEED ( , , )
designation for chamfering is incorrect. B
Cause Type of
Stopped error
status The number of blocks in the shape
B
J program of the composite-type fixed-cycle
I exceeds 50 blocks.
Stopped
Action Clearing status
procedure
Set chamfering data that ensures J
termination of the operation of the tool P
within the cycle. Action Clearing
Display procedure
Replace below 50 the number of blocks in
the shape programs called up by P
Red/Bold
composite-type fixed-cycle I codes G70
through G73. Display
Red/Bold
3 - 112
740 ILLEGAL SHAPE DESIGNATED ( , , ) 743 DESIGNATED SNo. NOT FOUND ( , , )

error error
The shape defined in the composite-type The sequence number is not set during
fixed-cycle I (G70 through G73) is not the B subprogram calling, returning from the B
shape for correct cutting. subprogram or the GOTO command.
Stopped Stopped
status status
J J

procedure procedure
Recheck the shape program specified by Include the sequence number in a suitable
composite-type fixed-cycle I (G70 through P block. P
G73).
Display Display
Red/Bold Red/Bold
741 ILLEGAL DATA INPUT ( , , ) 744 NO DESIGNATED PROGRAM ( , , )

error error
The command in the composite-type The designated subprogram was not
fixed-cycle (G70 through G76) is not B B
registered.
correct.
Stopped Stopped
status status
J J

procedure procedure
Recheck the command data of Register the subprogram.
composite-type fixed-cycle (G70 through P P
G76).
Display Display
Red/Bold Red/Bold
742 SUB PROGRAM NESTING OVER ( , , ) 745 RESTART SEARCH IMPOSSIBLE ( , , )

error error
The number of times of sequential A sequence number or block number not
B B
subprogram call from subprograms has existing in the program has been
exceeded 15. designated and search start for restart has
Stopped Stopped
been activated.
status status
J J

procedure procedure
Check the actual number of times of After checking the program, reset restart
subprogram call, and correct the program P data and activate the search start for P
so that the value does not exceed 15. restart.
Display Display
Red/Bold Red/Bold
3 - 113
746 ABSOLUTE INPUT REQUIRED (G36) ( , , ) 749 REFERENCE POINT RETURN CHECK ( , , )

error error
Incremental data has been set as target An axis exists that has not returned to its
data in the block of G36. B home position when home-position check B
command G27 was executed.
Stopped Stopped
status status
J J

procedure procedure
Review the axis addresses within G36. Recheck the program.
P P
Display Display
Red/Bold Red/Bold
747 NO SECOND OPERATION ( , , ) 750 TAPE I/O ERROR ( , , )

error error
The specifications of G109, G110, G111, An error has occurred in the tape reader.
and G112 remain unset. B B
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Red/Bold Red/Bold
748 NOT ZERO RETURNED AXIS EXIST ( , , ) 751 FILE I/O ERROR ( , , )

error error
A move command other than those used Reading of the machining program files
B B
for returning axes to reference points was failed.
set for an axis that has not been returned
Stopped Stopped
to such points.
status status
J J

procedure procedure
Carry out a manual reference-point return
operation. P P
Display Display
Red/Bold Red/Bold
3 - 114
752 CANNED CYCLE PROGRAM ERROR ( , , ) 755 NO DIRECTIVE FOR NEXT MOVE R/ ( , , )

error error
The shape definition program for fixed- A non-move command has been
B designated for the block immediately B
cycle operation includes G27, G28, G30,
G31, G32 or fixed-cycle G-codes. succeeding the corner R/C command.
Stopped Stopped
status status
J J

procedure procedure
Change the block that immediately
P succeeds the corner R/C command to a P
block of move commands.
Display Display
Red/Bold Red/Bold
753 ILLEGAL G10 L NUMBER ( , , ) 756 INSUFFICIENT MOVE DISTANCE R/ ( , , )

error error
A wrong L-address number was set The travel distance is smaller than the
during setting of G10. B B
length of designated corner R/C.
Stopped Stopped
status status
J L

procedure procedure
Check the L-address number and change Reduce the length of corner R/C below
P S
it to the correct number. the travel distance.
Display Display
Red/Bold Blue/Dim
754 ILLEGAL G10 CORRECTION No. ( , , ) 757 INSUFF. NEXT MOVE DISTANCE R/ ( , , )

error error
An offset number not allowable for the The travel distance specified in the next
B B
machine specifications was set during block that immediately succeeds the
setting of G10. corner R/C command is smaller than the
Stopped Stopped
length of designated corner R/C.
status status
J L

procedure procedure
After checking the maximum allowable Reduce the length of corner R/C below
P S
number of offset numbers, change the the travel distance specified in the next
number of address P to an allowable block.
number. Display Display
Red/Bold Blue/Dim
3 - 115
758 CNR-R/C DESIGNATED IN G0, THRE ( , , ) 761 SKIP SPEED ZERO ( , , )

error error
The next block of the corner R/C The skip speed is 0.
command is the G0 or G33 code. B B
Stopped Stopped
status status
J J

procedure procedure
Recheck the program. Set the correct skip speed.
P P
Display Display
Red/Bold Red/Bold
759 G27, M COMMANDS SAME BLOCK ( , , ) 762 SKIP COMMAND IN CORRECTING DI ( , , )

error error
M-code-only command are included in A skip command coexists with the
the command block of G27. B B
diameter offset command.
Stopped Stopped
status status
J J

procedure procedure
M-code-only commands cannot coexist Set diameter offset cancel code (G40),
with G27 command blocks. P P
or delete the skip command.
Divide each of G27 commands and M-
code-only commands into separate Display Display
blocks.
Red/Bold Red/Bold
760 G29, M COMMANDS SAME BLOCK ( , , ) 763 MILLING IMPOSSIBLE ( , , )

error error
M-code-only command are included in The specification of G12.1 remains
B B
the command block of G29. unset.
Stopped Stopped
status status
J J

procedure procedure
M-code-only commands cannot coexist
with G29 command blocks. P P
blocks.
Red/Bold Red/Bold
3 - 116
764 ILLEGAL G-CODE (MILLING) ( , , ) 769 NO CORNER-R/C OPTION (MILLING ( , , )

error error
A not usable G-code has been An unavailable corner R/C has been
designated during the milling mode. B selected during the milling mode. B
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Red/Bold Red/Bold
767 AXIS ZERO RETURN NOT COMPLETE ( , , ) 770 WORKPIECE RADIUS NOT INPUT (G1 ( , , )

error error
An axis remaining unreturned to its zero- The cylindrical radius was not designated
point has been designated during the B B
while the G16 plane was selected during
milling mode. the milling mode.
Stopped Stopped
status status
J J

procedure procedure
P P
Display Display
Red/Bold Red/Bold
768 ILLEGAL MODAL ( , , ) 771 LOCK AHEAD BUFFER INSUFFICIEN ( , , )

error error
The milling mode has been selected The block to be pre-read for nose-R
B B
during nose-R offsetting or peripheral offset vector creation is in excess of the
speed constant control. capacity of the special buffer for pre-
Stopped Stopped
reading.
status status
J J

procedure procedure
P P
Display Display
Red/Bold Red/Bold
3 - 117
772 ERROR IN LOOK AHEAD BLOCK ( , , )
Cause Type of
error
The block that has been pre-read for
nose-R offset vector creation included B
the factor of the alarm.
Stopped
status
Action Clearing
procedure
Recheck the program.
P
Display
Red/Bold
773 ILLEGAL Y-AXIS DATA ( , , )
Cause Type of
error
The Y-axis data that has been
designated in the G19 plane selection B
code (available only for dummy Y-axis
specifications) during the EIA milling
mode is in excess of the housing Stopped
diameter that has been set using status
parameter B65 (for HD #2, parameter
C65). J
Action Clearing
procedure
Display
Red/Bold
3 - 118
3-7 TOOL PATH MODE PROGRAMMING ERRORS
800 <NOT LISTED> (WNo. , )
Cause Type of
error
Cause may be in preceding unit no. B
.Asterisks have been found in the thread
angle data Stopped
status
Action Clearing
procedure
Inspect valid data
S
Display
Blue/Dim
801 NO DESIGNATED PROGRAM (WNo. , )
Cause Type of
error
The program corresponding to the B
designated work number does not exist in
the memory. Stopped
status
Action Clearing
procedure
Check the work number, or load the
S
machining program to be executed.
Display
Blue/Dim
802 DATA NOT FOUND (WNo. , )
Cause Type of
error
1) An attempt was made to execute the B
program being edited or loaded from
an external I/O unit. Stopped
2) The program has entered in an status
abnormal condition because of a loss
of backup battery voltage. L
Action Clearing
procedure
1) Execute the program only after
completion of its editing or loading. S
(2) Reload the machining program to be
executed. Display
Blue/Dim
3 - 119
803 DATA NOT FOUND (WNo.,PNo., ) 806 ILLEGAL PROCESS (WNo.,PNo., )

error error
The designated process does not exist. (1) Process data not acceptable for the
B machine specifications exists in the
program you have made an attempt to B
Stopped execute.
status (2) SEP or TRS process data exists
despite the fact that the program you Stopped
L
have made an attempt to execute is status
not a complex program.
Action Clearing
(3) The TPC data does not match to the
procedure
process you have made an attempt to L
Check the process number, or load the S execute.
Action Clearing
Display procedure
(1) Delete process data not acceptable
Blue/Dim for the machine specifications. S
(2) Delete the SEP or TRS process data.
(3) Delete the TPC data, and then create Display
804 R/F CUTTING PROCESS NOT FOUND (WNo.,PNo., ) correct TPC data.

error
The designated machining type (R for
B 807 PROCESS DATA NOT FOUND (WNo.,PNo., )
rough-machining, or F for finish-
machining) is not registered for that Cause Type of
Stopped
process. error
status
Data items remaining blank exist in the
L process data items corresponding to the B
process you have made an attempt to
Action Clearing execute. Stopped
procedure status
Check the machining type. Or load the S L
Action Clearing
Display procedure
Set data. S
Blue/Dim
Display
805 ILLEGAL MAZATROL DATA (WNo., , )

error
Structural errors exist in the designated B
program.
Stopped
status
Action Clearing
procedure
Reload the machining program to be
executed. S
Display
Blue/Dim
3 - 120
808 ILLEGAL PROCESS DATA (WNo., PNo., ) 811 SEQUENCE DATA NUMBER EXCEED (WNo.,PNo.,SNo.)

error error
Data out of the allowable setting range The number of lines of sequence data for
exists in the process data corresponding B the process you have made an attempt to
to the process you have made an execute is in excess of a predetermined
attempt to execute. Stopped number of lines.
status The predetermined number of lines is as
follows:
L
COMMON MTR BAR CPY
Action Clearing
procedure 0 1~25 1~25 1~25
Reset correct data. S
CNR EDG THR GRV
Display B
1 1 1~25 1
Blue/Dim
M MES MMS MNP
809 ILLEGAL SEQUENCE DATA (WNo.,PNo.,SNo.)

0 1 1 0~Free
Cause Type of
error
MMP DRL TAP MDR
Sequence data corresponding to the
B
process you have made an attempt to 0~Free 1 1 1~25
execute does not match to the process
data. Stopped
status
MTP BOR MGV LCT Stopped
L status
1~25 1~25 1~25 1~25
Action Clearing
procedure
RGT LFT MCR END
Delete the sequence data, and then set S
correct sequence data.
1~25 1~25 0 0
Display
TLY TRS SEP
Blue/Dim L
0 0 0
810 SEQUENCE DATA NOT FOUND (WNo.,PNo., )

Note:
Cause Type of - A maximum of 25 lines of MTR data are
error available for each of IN and OUT.
No sequence data exists for the process - MGV may be 1, in dependence of
B option. (MGV multiple groove
you have made an attempt to execute.
machining)
Stopped - “Free” means “until the maximum
status number of the lines that can be saved”.
L
Action Clearing
Action Clearing procedure
procedure Reduce the number of sequence lines. S
Set sequence data. S
Display
Display
Blue/Dim
Blue/Dim
3 - 121
812 SEQUENCE DATA NOT FOUND (WNo.,PNo.,SNo.) 815 DESIGNATED TOOL NOT FOUND (WNo.,PNo., )

error ) error
Data items remaining blank exist in the The tools to be used for the process you
B B
sequence data items corresponding to have made an attempt to execute are not
the process you have made an attempt yet registered on the TOOL DATA
Stopped Stopped
to execute. display.
status status
L L

procedure procedure
Set data. Check the tool data and register the
S S
necessary tools.
Display Display
Blue/Dim Blue/Dim
813 ILLEGAL SEQUENCE DATA (WNo.,PNo.,SNo.) 816 ILLEGAL CUTTING POINT (WNo.,PNo., )

error error
Data out of the allowable setting range The specified infeed point is outside the
B B
exists in the sequence data profile of the workpiece (approximate
corresponding to the process you have workpiece shape designated by common
Stopped Stopped
made an attempt to execute. data).
status status
L L

procedure procedure
Set correct data. Move the infeed point into the profile of
S S
the workpiece.
Display Display
Blue/Dim Blue/Dim
814 UNFINISHED TOOL SET (WNo.,PNo., ) 817 ILLEGAL CUTTING START POINT (WNo.,PNo., )

error error
Tooling data does not exist for the tools The relative position of the starting or
B B
that are to be used for the process you ending point specified by the sequence
have made an attempt to execute. data with respect to the specified infeed
Stopped Stopped
status point is not appropriate.
status
L L

procedure procedure
Set tooling data for the tools that are to S Change the position of the starting or
be used. ending point of the sequence data, or S
change the position of the infeed point.
Display Display
Blue/Dim Blue/Dim
3 - 122
818 SHAPE EXCEEDS MATERIAL SIZE (WNo.,PNo.,SNo.) 821 DOUBLE SHAPE CONTOUR (WNo.,PNo.,SNo.)

error error
The starting or ending point is outside the The defined workpiece shape has
profile of the workpiece (approximate B overlaps. B
workpiece shape specified by common
data). Stopped Stopped
status status
L L

procedure procedure
Change the starting or ending point. Correct the position of the starting or
S ending point. S
Display Display
Blue/Dim Blue/Dim
819 CUTTING DIRECTION NOT FINED (WNo.,PNo.,SNo.) 822 ILLEGAL RADIUS (WNo.,PNo.,SNo.)

error error
The direction of machining Arc-drawing data you have specified is
(forward/backward) cannot be B B
illegal.
determined using the specified infeed That is, the relationship between the
Stopped Stopped
point and sequence data. starting point, ending point, and radius of
status status
the arc is incorrect.
L It is impossible to define an arc. L

procedure procedure
Change the position of the starting or Correct the starting-point data, ending-
ending point. S S
point data, or radius data.
Display Display
Blue/Dim Blue/Dim
820 REVERSE SHAPE CONTOUR (WNo.,PNo.,SNo.)
Cause Type of
error
Part of the defined workpiece shape is
B
opposite in direction of machining with
respect to the reference axis movement
Stopped
direction.
status
Action Clearing
procedure
Correct the position of the starting or
ending point. S
Display
Blue/Dim
3 - 123
823 ILLEGAL CORNER DEFINITION (WNo.,PNo.,SNo.) 825 EXCEEDS NUMBER OF VALLEY SHAP (WNo.,PNo., )

error error
There are the following errors related to
the designated corner C data: The total number of valleys in the
machining shape is in excess of 10. B
<BAR, CPY,CNR> B
The length of the block (or arc) present Stopped
before or after corner C is smaller than Stopped status
that of corner C. status
<GRV> L
Added corner C is outside the workpiece
profile. L Action Clearing
procedure
Action Clearing Simplify the machining shape.
procedure S
Correct either the length of corner C or S

the sequence data set before or after Display
corner C.
Display Blue/Dim
Blue/Dim
826 COMMON DATA NOT FOUND (WNo., , )
Cause Type of
824 EXCEEDS NUMBER OF SHAPES (WNo.,PNo., )
error
Cause Type of Common process data does not exist in
the beginning part of the designated B
error
Defined shape of machining or workpiece program.
B Stopped
is too complicated to be processed. status
Stopped
L
status
L Action Clearing
procedure
Action Clearing Load the program once again.
Or recreate the program. S
procedure
Simplify the shape of the machining or
the workpiece. S Display
Display Blue/Dim
Blue/Dim
827 ILLEGAL COMMON DATA (RADIAL)(WNo.,PNo., )
Cause Type of
error
“OD-MAX” and “IN-MIN” in the
B
common process do not satisfy the
following condition:
OD-MAX > IN-MIN f 0 Stopped
status
Action Clearing
procedure
Set correct data to “OD-MAX”, or “IN-
S
MIN”.
Display
Blue/Dim
3 - 124
828 ILLEGAL COMMON DATA (AXIAL) (WNo.,PNo., ) 831 EXCESSIVE FINISH ALLOWANCE ( , , )

error error
“LENGTH”, “WORK FACE” and “FIN-
The area to be rough-cut does not exist
LENGTH” do not satisfy the following B B
since the designated finishing allowance
condition.
is larger than the shape defined by the
LENGTH f WORK FACE + FIN- Stopped Stopped
sequence data.
LENGTH > 0 status status
WORK FACE > 0
FIN-LENGTH > 0 L L

procedure procedure
Set correct data to “LENGTH”, “WORK Either change the finishing allowance or
FACE”, or “FIN-LENGTH”. S cancel rough-cutting. S
Display Display
Blue/Dim Blue/Dim
829 MATERIAL SHAPE CROSSING (WNo.,PNo.,SNo.) 832 ILLEGAL SHAPE DESIGNATED (CNR) (WNo.,PNo.,SNo.)

error error
There is a data overlap between the In the CNR process data, the relationship
B between the starting point (SPT-X/Z) and B
inside diameter side (IN) and outside
diameter side (OUT) of the workpiece the ending point (FPT-X/Z) is wrong.
Stopped Stopped
shape which has been designated in the
status status
MTR process.
L L

procedure procedure
Change the IN or OUT shape data. Set the correct data to “SPT-X/Z” and
S “FPT-X/Z”. S
Display Display
Blue/Dim Blue/Dim
830 ILLEGAL DATA (TLY PROCESS) (WNo.,PNo., ) 833 ILLEGAL SHAPE DESIGNATED(EDG) ( , , )

error error
Either tool No. or pocket numbers are In the EDG process data, the relationship
missing in the TLY process data. B B
between “SPT-X/Z” and “FPT-X/Z” is
wrong.
Stopped Stopped
status status
L L

procedure procedure
Set both a tool No. and a pocket number Set the correct data to “SPT-X/Z” and
in each data item. S S
“FPT-X/Z”.
Display Display
Blue/Dim Blue/Dim
3 - 125
834 ILLEGAL NUM. OF PATHS (THR) (WNo.,PNo., ) 837 ILLEGAL SHAPE EXCEEDS MTRL SI (WNo.,PNo.,SNo.)

error error
The designated number of cutting times For machining of multiple grooves, the
for #0, #3 thread type is less than 3. B second and subsequent grooves are B
outside the workpiece profile defined by
Stopped common process. Stopped
status status
L L

procedure procedure
Change the number of cutting times to 3 Reduce the number of grooves.
or more, or change the thread type. S S
Display Display
Blue/Dim Blue/Dim
835 ACCELERATION DISTANCE EXCEED (WNo.,PNo., 838 ILLEGAL DESIGNATED TL WID(GRV (WNo.,PNo., SNo.)
)
error error
The calculated distance of threading The designated tool width does not
acceleration is in excess of the allowable B B
match to the groove shape specified in
value. the GRV process.
Stopped Stopped
status status
L L

procedure procedure
Change the concerned parameter. Designate some other tool, or change the
S S
width of the designated tool.
Display Display
Blue/Dim Blue/Dim
836 ILLEGAL SHAPE DESIGNATED (GRV (WNo.,PNo., ) 839 ILLEGAL OVERLAP (GRV PROCESS) ( , , )

error error
In the GRV process data, the relationship The parameter-set amount of grooving
B B
between the starting point (SPT-X/Z) and overlap is larger than the width of the
the ending point (FPT-X/Z) is wrong. designated tool.
Stopped Stopped
status status
L L

procedure procedure
Set the correct data to “SPT-X/Z” and Either designate some other tool, change
“FPT-X/Z”. S S
the width of the designated tool, or
change the parameter setting.
Display Display
Blue/Dim Blue/Dim
3 - 126
840 ILLEGAL DRILLING DIRECTION (WNo.,PNo.,SNo.) 843 MILLING TOOL DIA NOT FOUND ( , , )

error error
In the hole-machining process (DRL, (1) The diameter of the tool to be used
B )
TAP) data, the relationship between during the process (DRL, TAP, MMP, B
“SPT-Z” and “FPT-Z” is wrong. MDR, MTP, BOR, MGV, LCT, RGT,
Stopped LFT) is unset or is set to 0.
status (2) The diameter of the sensor to be Stopped
used during the measurement status
L
process (MES) is unset or is set to 0.
Clearing L
Action
procedure
Set the correct data to “SPT-Z” and Action Clearing
“FPT-Z”. S procedure
Set the correct diameter of the tool or S
Display sensor you want to use.
Blue/Dim Display
Blue/Dim
841 ILLEGAL G-CODE INPUT ( , , )
Cause Type of 844 ILLEGAL FEEDRATE DATA (WNo.,PNo.,SNo.)

error
Unavailable G-code commands have Cause Type of
B error
been designated for the manual operation
process (MNP, MMP). The synchronous or asynchronous feed
Stopped B
data designated in the manual operation
status
process (MNP, MMP) data is not
appropriate for the G-code command. Stopped
L status
Action Clearing L
procedure
Change the G-code commands to Action Clearing
S procedure
correct ones.
Change the synchronous or
Display asynchronous feed data. S
Blue/Dim Display
Blue/Dim
842 ILLEGAL AXIS INPUT (WNo.,PNo.,SNo.)
Cause Type of
error
An illegal axis is designated for the G-
code command in the manual operation B
process (MNP, MMP).
Or the same axis is designated twice or Stopped
more in 1 sequence data. status
Action Clearing
procedure
Delete all move commands related to the
illegal axis. S
Display
Blue/Dim
3 - 127
845 CORNER (R/C) DESIGNATED OVERLAP (WNo.,PNo.,SNo.) 847 ILLEGAL ANGLE IN FIRST SEQUEN (WNo.,PNo.,SNo.)

error error
In the process (BAR, CPY, etc.), The relationship between the thread
different types of corners (R or C) have B shape and threading angle that are B
been designated for portions that are defined by the first sequence data of the
identical in shape. Stopped THR process is incorrect. Stopped
status status
L L

procedure procedure
Check the designated corner portions Change the threading angle, or change
and delete one of the corners. S the coordinates of the starting or ending S
point of the first sequence.
Display Display
Blue/Dim Blue/Dim
846 ILLEGAL FINISHING ALLOWANCE (WNo.,PNo., ) 848 ILLEGAL THREAD ANGLE (WNo.,PNo., )

error error
In the “#0, #0 type of THR In the machining type that requires the
designation of a threading angle, the B
(threading) process data, the following
condition exists: following condition is not satisfied.
(Tool tip angle) e (Threading angle) Stopped
(Finishing allowance) > (First B
status
depth-of-cut/4)
L
Calculated from the Stopped Action Clearing
process data height
status procedure
(MGT) and the
number of times Change either the threading angle or the
data of the tool to be used. S
(NUMBER).
Specified by parameter U39. L Display
Blue/Dim
Action Clearing
procedure
Change either the thread height or the S
setting of parameter U39.
Display
Blue/Dim
3 - 128
849 ILLEGAL THREAD HEIGHT (WNo.,PNo., ) 851 LAYOUT UNABLE (WNo.,PNo., )

error error
In the THR process data, the following
Because of lack of data, automatic
condition is not satisfied. B
B creation of layout data is not possible
(Finishing allowance) e (Thread height)
and thus the program cannot be
executed. Stopped
Designated in the Stopped status
process data. status
L
Set using parameter U39. L
Action Clearing
procedure
Action Clearing Check the machining program for tool or
procedure SEP/TRS headstock selection errors, S
Change the thread height or the setting etc.
S
of parameter U39. Display
Display Blue/Dim
Blue/Dim
852 LAYOUT SIZE EXCEED (WNo., , )
850 ILLEGAL TPC DATA (WNo.,PNo., ) Cause Type of

error
Cause Type of Automatic creation of process layout is
error B
not possible because of lack of an
An attempt has been made to perform a available storage area in the layout data
B Stopped
tool path check during automatic storage memory.
operation despite the fact that the system status
Stopped
does not have an assigned background L
status
processing option.
L Action Clearing
procedure
Action Clearing Delete machining program(s) partly.
procedure S
Perform the tool path check only after
completion of automatic operation, or S
Display
assign a background processing option
to the system. Display Blue/Dim
Blue/Dim
853 INTERSECTION NOT FOUND (WNo.,PNo.,SNo.)
Cause Type of
error
No automatic calculations of intersection
were obtained since there are data B
disparities.
Stopped
status
Action Clearing
procedure
Correct the sequence data.
S
Display
Blue/Dim
3 - 129
854 DATA MISSING (INTERSECTION) (WNo.,PNo.,SNo.) 857 NO DEPTH OF CUT INFO. ( , , )

error error
No automatic calculations of intersection The depth of cutting with the milling tool
were obtained since there are lack of B cannot be determined since the “DEP- B
data. AMO/DEP–ANG” data item on the
Stopped TOOL DATA (2) display is left blank. Stopped
status status
L L

procedure procedure
Correct the process data or the Set data in “DEP-AMO/DEP-ANG” or
sequence data. S use some other tool. S
Display Display
Blue/Dim Blue/Dim
855 INTERSECTION CALCULATE IMPOSS. (WNo.,PNo.,SNo.) 858 ILLEGAL TPC DATA (WNo.,PNo., )

error error
No automatic calculations of intersection Data out of the allowable setting range
were obtained since there are illegal B B
exists in the TPC data of the process
data. you have made an attempt to execute.
Stopped Stopped
status status
L L

procedure procedure
Correct the process data or the Correct the data error(s).
sequence data. S S
Display Display
Blue/Dim Blue/Dim
856 NEED TOOL ROTATION DIRECTION ( , , )
Cause Type of
error
The rotating direction of the spindle or
B
milling tool cannot be determined since
the “FWD/REV R/L” data item on the
TOOL DATA (2) display is left blank. Stopped
status
Action Clearing
procedure
Set data in “FWD/REV R/L” or use
S
some other tool.
Display
Blue/Dim
3 - 130
861 EXCESSIVE GROOVE WIDTH (WNo.,PNo., ) 880 MACRO PROGRAM NOT FOUND (WNo.,PNo., )

error error
Machining within the allowable stroke of The MAZATROL macroprogram that has
the dummy Y-axis is not possible since been designated for the MCR process is B
the groove width (GRV-WID) that has B not registered.
been set for MGV process is too large for Stopped
the tool. status
The allowable stroke of the dummy Y-axis Stopped L
is as follows: status
– (Setting of parameter B65/2) Clearing
Action
e Allowable stroke
procedure
e (Setting of parameter B65/2
Change the registration name of the
L S
MAZATROL macroprogram to be called
up or register the macroprogram to be
Clearing called up. Display
Action
procedure
Designate a tool that has a sufficiently Blue/Dim
S
large diameter, or reduce the groove
width and perform machining within the
allowable stroke. Display 881 ILLEGAL MACRO G-CODE (WNo.,PNo., )
Cause Type of
Blue/Dim error
Illegal G-codes are specified in the
MAZATROL macroprogram. B
862 ILLEGAL Y-AXIS DATA (WNo.,PNo., )
Stopped
Cause Type of status
error
L
The Y-coordinate of the program is
outside the allowable stroke of the dummy B
Y-axis. Action Clearing
The allowable stroke of the dummy Y-axis procedure
is as follows: Stopped Change the G-codes.
status S
– (Setting of parameter B65/2)
e Allowable stroke
e (Setting of parameter B65/2) Display
L
Blue/Dim
Action Clearing
procedure 882 DESIGNATED AXIS OVER (MACRO) (WNo.,PNo., )
Reduce the Y-coordinate below the
S Type of
allowable stroke. Cause
error
Display More axes than allowable for the
B
MAZATROL macroprogram have been
Blue/Dim designated.
Stopped
status
Action Clearing
procedure
Reduce the number for axes.
S
Display
Blue/Dim
3 - 131
883 ILLEGAL AXIS INPUT (MACRO) (WNo.,PNo., ) 886 SPINDLE ZERO (MACRO) (WNo.,PNo., )

error error
Axis addresses not allowable for the The speed (S) designated in the
MAZATROL macroprogram have been B MAZATROL macroprogram is not a B
designated. positive value.
Stopped Stopped
status status
L L

procedure procedure
Change part of the axis addresses. Change the value of S to a positive one.
S S
Display Display
Blue/Dim Blue/Dim
884 FEEDRATE ZERO (MACRO) (WNo.,PNo., ) 887 SPINDLE ZERO (MACRO) (WNo.,PNo., )

error error
The feedrate (F) designated in the The peripheral velocity (V) designated in
B the MAZATROL macroprogram is not a B
MAZATROL macroprogram is not a
positive value. positive value.
Stopped Stopped
status status
L L

procedure procedure
Change the value of F to a positive one. Change the value of V to a positive one.
S S
Display Display
Blue/Dim Blue/Dim
885 M-CODE OVER (WNo.,PNo., ) 888 ADDRESS DESIGNATION OVERLAP (WNo.,PNo., )

error error
More than four M-codes per block are The addresses that must not be set at
set in the MAZATROL macroprogram. B B
the same time within one block are set in
the MAZATROL macroprogram.
Stopped Stopped
status status
L L

procedure procedure
Reduce the number of M-codes below Delete one or more of the addresses.
four per block. S S
Display Display
Blue/Dim Blue/Dim
3 - 132
889 ADDRESS OVER (WNo.,PNo., ) Cause
Cause Type of
error Error
No. Error description
A block containing more than 20
B
addresses exists in the MAZATROL 10 During division, the divisor is 0.
macroprogram.
Stopped
11 The function (MACSEARCH,
status
SMACSEARCH) that returns the
L code area pointer of the macro has
error-returned.
L
Action Clearing
12 In SCOM #(i) or SCOM@(i), the
procedure
value of i is illegal (the value of i is
Delete the excess number of addresses, minus or in excess of the value set
or divide the commands into two blocks. S
in macro control block).
Display 13 Instruction word error.
Blue/Dim 14 The number of machining

programs is larger than the value
set in the macro control block.
890 MACRO EXECUTION ERROR
(WNo.,PNo.,Macro error No.) 15 Unregistered external functions are
given.
Cause Type of
error 17 The stack handled by the
interpreter is overflowing or
One or more of the following errors underflowing.
occurred during execution of the
MAZATROL macro program: 18 The divisor for calculation of MOD
is 0.
Error
No. Error description
20 The type of arguments for macro
The intermediate code header call is illegal.
1
information is wrong.
2 The area handled by the Action Clearing

interpreter is insufficient. procedure
Correct and re-register the
3 The quantities of both arguments S
macroprogram.
existing during macro call from a B
macroprogram are not the same. Display
arguments described in the Blue/Dim
program became smaller than that

program became larger than that
7 The number of nesting times for

macro call is in excess of its
maximum allowable number (10). Stopped
status
8 Array statement error (The array
size defined in DIM statement is
exceeded.)
9 In COM #(i) or COM@(i), the

value of i is illegal (The value of i
is minus or in excess of the value
set in macro control block).
3 - 133
899 SHAPE MANAGEMENT IMPOSSIBLE (WNo.,PNo.,SNo.) 902 ILLEGAL AXIS NAME ( , , )

error error
In the
The GRVdata
shape process
that data, the relationship
has been defined in The axis address name in the program is
between the starting point be
(SPT-X/Z) B B
the sequence data cannot correctlyand different from that which has been
the ending point (FPT-X/Z) is wrong.
processed. parameter-set.
Stopped Stopped
status status
L L

procedure procedure
Set
Change
the correct
the machining
data to “SPT-X/Z”
program orand
tool Correct the axis address name in the
“FPT-X/Z”.
data to such an extent that no machining program. S
error is likely to occur (say, down to S
several micrometers). Display
Normal operation may then resume,
because this alarm is usually due to a Blue/Dim
calculation error. Display
If the situation does not improve even
after such changes have been made,
903 DIMENSION DETECTING ERROR ( , , )
your MAZAK service representative
should be contacted for assistance. Blue/Dim
Cause Type of
error
Axis addresses that cannot be divided in
address units have been set. B
901 SIMULTANEOUS AXIS OVER ( , , )
Stopped
Cause Type of status
error
The number of axis addresses per block L
B
is in excess of the specifications.
Action Clearing
Stopped procedure
status
Review the program.
S
L
Action Clearing Display

procedure
- Divide the addresses into two blocks. Blue/Dim
- Check against the specifications. S
Display 904 PARITY H ERROR ( , , )
Blue/Dim Cause Type of

error
The number of holes per character in the
paper tape is even (for EIA codes) or B
odd (for ISO codes).
Stopped
status
Action Clearing
procedure
- Check the paper tape.
- Check the tape reader and the tape S
puncher for normal operation.
Display
Blue/Dim
3 - 134
905 PARITY V ERROR ( , , ) 908 ILLEGAL G-CODE ( , , )

error error
The number of characters per block on G-codes not available for your machine
the paper tape is odd. B are included. B
Stopped Stopped
status status
L L

procedure procedure
- Make the number of characters per Check and correct G-code address in
block on the paper tape even. S the program. S
- Set the parity-V selection parameter to
OFF. Display Display
Blue/Dim Blue/Dim
906 ILLEGAL ADDRESS ( , , ) 909 ILLEGAL NUMBER INPUT ( , , )

error error
Addresses not available for the machine Data which is in excess of the setting
specifications have been set. B range is set. B
Stopped Stopped
status status
L L

procedure procedure
- Check and correct address errors in Review the program.
the program. S S
- Check the specifications.
Display Display
Blue/Dim Blue/Dim
907 ILLEGAL FORMAT ( , , ) 910 PROGRAM END NOT FOUND ( , , )

error error
The programming format is not correct. “EOR” has been read in during tape or
B B
memory mode operation.
Stopped Stopped
status status
L L

procedure procedure
Review the program. - Set M02 or M30 at the end of the
S S
program.
- Set M99 at the end of the subprogram.
Display Display
Blue/Dim Blue/Dim
3 - 135
911 ILLEGAL O, N NUMBER ( , , ) 914 DIFFERENT CENTER TOO LARGE ( , , )

error error
Program number 0 or sequence number The starting point, ending point, or center
0 has been set. B of the arc is wrong. B
Stopped Stopped
status status
L L

procedure procedure
Designate a program number from 1 to Check the address data of the starting
9999, or a sequence number from 1 to S point, ending point, and center of the arc. S
99999. Check the direction (+, –) of the address
Display data. Display
Blue/Dim Blue/Dim
912 INTERPOLATION IS OVERFLOW ( , , ) 915 MISSING CENTER (NO DATA) ( , , )

error error
The designated travel distance data is in The center of the arc cannot be
excess of 231. B B
determined during radius-designated arc
interpolation.
Stopped Stopped
status status
L L

procedure procedure
Recheck the designated axis address. Check the address data in the program.
S S
Display Display
Blue/Dim Blue/Dim
913 FEEDRATE ZERO ( , , ) 916 VARI PITCH THRD OPT NOT PRESENT ( , , )

error error
The feedrate is unset. A variable lead thread cutting command is
B B
designated although the system does not
Stopped support the variable lead thread cutting Stopped
status specification. status
L L

procedure procedure
Designate a feedrate. S Check the specifications. S
Display Display
Blue/Dim Blue/Dim
3 - 136
917 ILLEGAL LEAD (THREAD) ( , , ) 920 NOT FOUND AUTO CORNER OVERRID ( , , )

error error
The designated thread lead (pitch) is
incorrect. B B
Stopped Stopped
status status
L L

procedure procedure
Correct the thread lead (pitch) data.
S S
Display Display
Blue/Dim Blue/Dim
918 G16-G19 COM. IN NOSE-R COMP. ( , , ) 921 ILLEGAL 2-ND MISCELLAN. CODE ( , , )

error error
A plane selection G code (G17, G18, The No. 2 auxiliary function address set
B B
G19) is designated in the tool diameter in the program is different from the
offset command or nose-R offset parameter-set address.
Stopped Stopped
command (G41, G42, G46, 48)..
status status
L L

procedure procedure
Set a plane select command after Check and correct the No. 2 auxiliary
canceling the tool diameter offset S S
function address set in the program.
command and the nose-R offset
command (after commanding G40). Display Display
Blue/Dim Blue/Dim
919 ILLEGAL G16-G19 COMMAND ( , , ) 922 ILLEGAL AXIS DESIGNATED IN G9 ( , , )

error error
Mismatch between the arc command
B A wrong axis is designated for calling the B
axis and the selected plane.
constant peripheral velocity control.
Stopped Stopped
status status
L L

procedure procedure
Designate a feedrate. S Review the program. S
Display Display
Blue/Dim Blue/Dim
3 - 137
923 NOSE-R COMPENSATION IN G02/03 ( , , ) 926 CANNED CYCLE IN NOSE-R COMP. ( , , )

error error
A offset command (G40, G41, G42 or A fixed-cycle is designated during the tool
G46) is designated in the arc interpolation B diameter offset mode or nose-R offset B
mode (g02, G03). mode.
Stopped Stopped
status status
L L

procedure procedure
Set inear-interpolation command code Since the diameter offset mode is set, set
S diameter offset cancel code G40 in the S
G01 or positioning command code G00 in
the offset command block or the cancel program to execute the fixed-cycle
block. Display command. Display
Blue/Dim Blue/Dim
924 NO INTERSECTION ( , , ) 927 ILLEGAL NOSE-R COMP. DIRECTIO ( , , )

error error
Calculation of the crossing-point offset At the start-up of the G46 nose-R offset
B B
vector failed during execution of the tool mode, the offset direction cannot be
diameter offset command or the nose-R defined.
Stopped Stopped
offset command (G41, G42, G46).
status status
L L

procedure procedure
Recheck the program. - Change the move vector to one that
S S
makes the offset direction constant.
- Replace the tool with one that has a
Display different tip number. Display
Blue/Dim Blue/Dim
925 NOSE-R COMP. INTERFERENCE ERR ( , , )
Cause Type of
error
An interference error occurred during the
execution of the tool diameter offset B
command or nose-R offset command
(G41, G42, G46). Stopped
status
Action Clearing
procedure
Recheck the program.
S
Display
Blue/Dim
3 - 138
928 REVERSE NOSE-R COMP. DIRECTIO ( , , ) 930 ILLEGAL OFFSET No. ( , , )

error error
In the nose-R offset mode (G46), the When offset command (G41, G42 or
offset direction became reversed. B G46) was set, the offset number (TOO) B
was not set or it was larger than the
Stopped maximum available value. Stopped
status status
L L

procedure procedure
- Change the command to a G-code - Append an offset number command to
command (G00, G28, G30, G33 or S
S the offset command block.
G53) that permits reversal of the offset - Check the maximum available number
direction. of offset numbers, and change the Display
- Replace the tool with one that has a Display offset number to an available one.
different tip number. Blue/Dim
- Set the G46 reversal error prevention
parameter to ON. Blue/Dim
931 DR CANNED CYCLE OPT NOT PRESE ( , , )
929 ILLEGAL TOOL NOSE ( , , ) Cause Type of

error
Cause Type of A fixed cycle command is designated
error although the fixed cycle (G81 G89) B
The virtual tip number is illegal (other than specification is not supported.
B Stopped
1 8) in the nose-R offset mode G46. status
Stopped
status L
L Action Clearing
procedure
Action Clearing - Check the specifications.
procedure - Correct the program. S
Correct the number.
S Display
Display Blue/Dim
Blue/Dim
932 TAPPING SPEED DATA NOT FOUND ( , , )
Cause Type of
error
The spindle speed is not designated when
B
a fixed drilling cycle is designated.
Stopped
status
Action Clearing
procedure
During setting of fixed-cycle hole-drilling
commands (G84, 88), also set a spindle S
speed command(s).
Display
Blue/Dim
3 - 139
933 ILLEGAL SYNCH. TAPPING CYCLE ( , , ) 936 ILLEGAL TAPER LENGTH ( , , )

error error
Connection with the spindle unit is not In the turning cycle, designation for the
made. B taper length is incorrect. B
Stopped Stopped
status status
L L

procedure procedure
- Check for correct connection to the Set the value of R for the turning cycle
spindle unit. S S
smaller then the travel of the axis.
- Check the presence/absence of a
spindle encoder. Display Display
Blue/Dim Blue/Dim
934 THREAD PITCH NOT FOUND ( , , ) 937 ILLEGAL CHAMFERING ( , , )

error error
In the fixed tapping cycle, there is no In the thread cutting cycle command,
designation for pitch or number of threads. B designation for chamfering is incorrect. B
Stopped Stopped
status status
L L

procedure procedure
Designate a pitch or a number of threads Set chamfering data that ensures
per inch. S termination of the operation of the tool S
within the cycle.
Display Display
Blue/Dim Blue/Dim
935 ILLEGAL THREAD PITCH ( , , )
Cause Type of
error
In the fixed tapping cycle, designation for
B
the pitch or the number of thread is
incorrect.
Stopped
status
Action Clearing
procedure
Check the pitch or the number of threads
S
per inch.
Display
Blue/Dim
3 - 140
938 ILLEGAL G-CODE DATA ( , , ) 940 ILLEGAL SHAPE DESIGNATED ( , , )

error error
The following command is present in the The shape defined in the composite-type
subprogram called by a composite-type fixed-cycle I (G70 through G73) is not the B
B
fixed-cycle I: shape for correct cutting.
- Reference point return command (G27, Stopped
G28, G30) Stopped status
- Thread cutting (G33) status
L
- Fixed cycle
- Skip function (G31) L
Action Clearing
procedure
Action Clearing Recheck the shape program specified by
procedure composite-type fixed-cycle I (G70 through S
Delete the following G-codes from the
subprograms that are called up by G73).
composite-type fixed-cycle I codes G70 S Display
through G73:
G27, G28, G30, G31, G33 and Fixed- Blue/Dim
cycle G-codes Display
Normally, this alarm is not output.
If this alarm is output, data must be 941 ILLEGAL DATA INPUT ( , , )
deleted from the entire system area. Blue/Dim
Cause Type of
error
939 BLOCK NUMBER EXCEED ( , , ) The command in the composite-type
fixed-cycle (G70 through G76) is not B
Cause Type of correct.
error Stopped
The number of blocks in the shape status
program of the composite-type fixed-cycle B
L
I exceeds 50 blocks.
Stopped
status Action Clearing
procedure
L Recheck the command data of
composite-type fixed-cycle (G70 through S
Action Clearing G76).
procedure Display
Replace below 50 the number of blocks in
the shape programs called up by S
Blue/Dim
composite-type fixed-cycle I codes G70
through G73. Display
942 SUB PROGRAM NESTING OVER ( , , )
Blue/Dim
Cause Type of
error
The number of times of sequential
B
subprogram call from subprograms has
exceeded 15.
Stopped
status
Action Clearing
procedure
Check the actual number of times of
S
subprogram call, and correct the program
so that the value does not exceed 15.
Display
Blue/Dim
3 - 141
943 DESIGNATED SNo. NOT FOUND ( , , ) 947 NO SECOND OPERATION ( , , )

error error
The sequence number is not set during The specifications of G109, G110, G111,
subprogram calling, returning from the B and G112 remain unset. B
subprogram or the GOTO command.
Stopped Stopped
status status
L L

procedure procedure
Include the sequence number in a suitable
block. S S
Display Display
Blue/Dim Blue/Dim
944 NO DESIGNATED PROGRAM ( , , ) 948 NOT ZERO RETURNED AXIS EXIST ( , , )

error error
The designated subprogram was not A move command other than those used
registered. B for returning axes to reference points was B
set for an axis that has not been returned
Stopped to such points. Stopped
status status
L L

procedure procedure
Register the subprogram. Carry out a manual reference-point return
S operation. S
Display Display
Blue/Dim Blue/Dim
946 ABSOLUTE INPUT REQUIRED (G36) ( , , ) 949 REFERENCE POINT RETURN CHECK ( , , )

error error
Incremental data has been set as target An axis exists that has not returned to its
data in the block of G36. B B
home position when home-position check
command G27 was executed.
Stopped Stopped
status status
L L

procedure procedure
Review the axis addresses within G36. Recheck the program.
S S
Display Display
Blue/Dim Blue/Dim
3 - 142
950 TAPE I/O ERROR ( , , ) 953 ILLEGAL G10 L NUMBER ( , , )

error error
An error has occurred in the tape reader. A wrong L-address number was set
B during setting of G10. B
Stopped Stopped
status status
L L

procedure procedure
Check the L-address number and change
S S
it to the correct number.
Display Display
Blue/Dim Blue/Dim
951 FILE I/O ERROR ( , , ) 954 ILLEGAL G10 CORRECTION No. ( , , )

error error
Reading of the machining program files An offset number not allowable for the
failed. B B
machine specifications was set during
Stopped setting of G10.
Stopped
status status
L L

procedure procedure
S After checking the maximum allowable S

number of offset numbers, change the
number of address P to an allowable
Display number. Display
Blue/Dim Blue/Dim
952 CANNED CYCLE PROGRAM ERROR ( , , ) 955 NO DIRECTIVE FOR NEXT MOVE R/ ( , , )

error error
The shape definition program for fixed- A non-move command has been
cycle operation includes G27, G28, G30, B B
designated for the block immediately
G31, G32 or fixed-cycle G-codes. succeeding the corner R/C command.
Stopped Stopped
status status
L L

procedure procedure
Change the block that immediately
S S
succeeds the corner R/C command to a
block of move commands.
Display Display
Blue/Dim Blue/Dim
3 - 143
956 INSUFFICIENT MOVE DISTANCE R/ ( , , ) 960 G29, M COMMANDS SAME BLOCK ( , , )

error error
The travel distance is smaller than the M-code-only command are included in
length of designated corner R/C. B the command block of G29. B
Stopped Stopped
status status
L L

procedure procedure
Reduce the length of corner R/C below M-code-only commands cannot coexist
the travel distance. S with G29 command blocks. S
Display code-only commands into separate Display
blocks.
Blue/Dim Blue/Dim
957 INSUFF. NEXT MOVE DISTANCE R/ ( , , ) 961 SKIP SPEED ZERO ( , , )

error error
The travel distance specified in the next The skip speed is 0.
block that immediately succeeds the B B
corner R/C command is smaller than the
length of designated corner R/C. Stopped Stopped
status status
L L

procedure procedure
Reduce the length of corner R/C below Set the correct skip speed to a value
S S
the travel distance specified in the next other than 0.
block.
Display Display
Blue/Dim Blue/Dim
959 G27, M COMMANDS SAME BLOCK ( , , ) 962 SKIP COMMAND IN CORRECTING DI ( , , )

error error
M-code-only command are included in A skip command coexists with the
the command block of G27. B diameter offset command. B
Stopped Stopped
status status
L L

procedure procedure
M-code-only commands cannot coexist Set diameter offset cancel code (G40),
with G27 command blocks. S or delete the skip command. S
blocks.
Blue/Dim Blue/Dim
3 - 144

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Mazatrol T-32 Alarm Lists

Data I/O Errors (500 - 599) . . . . . . . . . . . . . . . . . . . .

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Display Operation Errors (400 - 499) . . . . . . . . . . . . .

Tool Path Mode Programming Errors (800 - 999) . . . 3-7

Basic, intermediate and advanced maintenance classes

covering Mazak machines and Mazatrol CNC control systems

Kentucky. These classes provide in-depth troubleshooting

only by qualified personnel. Contact the nearest Mazak service

1-2 MAZAK CUSTOMER SUPPORT NETWORK

1. NORTH CENTRAL TECHNICAL CENTER (Florence, Ky.) . . . . . . (606) 727-5775

MAZAK AFTER HOURS CUSTOMER SUPPORT HOTLINE ...... (800) 231-1456

Do not attempt to operate or perform maintenance/repair on

the machine without a thoroughly understanding of the

actions about to be taken. If any question exist, contact the

1-3 ADDITIONAL MANUALS

Mechanical parts list

Electric wiring diagram

Manuals for various options

Mazatrol T-32 NC Unit Manuals:

T-32 Alarm list (this manual)

T-32 Parameter list

Manuals for various optional functions

displayed depending on the alarm.)

’ Sequence number (MAZATROL program) or block number (EIA/ISO

A: A wrong key was pressed. Or the machine was operated incorrectly.

B: Illegal data was input.

C: Malfunctioning of the servo control mechanism.

D: Malfunction of the spindle control mechanism.

E: Malfunctioning with regard to NC system (hardware/software).

F: Malfunctioning with regard to the machine system (PLC).

G: Malfunctioning of external I/O unit.

ÿ Machine status when an alarm occurred.

K: Feed stop (hold)

Ÿ Action to be taken to eliminate the cause

M: Power off Eliminate cause Power back on

N: Eliminate cause Press reset key

P: Press reset key

Q: Eliminate cause Press data clear key

S: Press data clear key

Color of alarm display

T-32 (Color CRT)

Alarms are displayed in RED or BLUE. An alarm displayed in red indicates a

T-32B (Monochrome CRT)

BOLD Alarm display DIM Alarm display

1. The contents of “Stopped status”, “Clearing procedure” and “Display”, may

to foreground (state where another program is not executed) or to

brackets in these columns indicate the case of background.

Cause Type of Cause Type of

Action Clearing Action Clearing

001 IOP NOT READY ( , , ) 004 SUM CHECK ERROR ( , , )

Cause Type of Cause Type of

Action Clearing Action Clearing

002 REMOTE UNIT ERROR ( , , ) 005 ILLEGAL SYSTEM PARAMETER ( , , )

Cause Type of Cause Type of

Action Clearing Action Clearing

Cause Type of Cause Type of

Action Clearing Action Clearing

007 DIO24V MALFUNCTION ( , , ) 010 OVERHEAT ( , , )

Cause Type of Cause Type of

Action Clearing Action Clearing

008 BATTERY MALFUNCTION ( , , ) 011 EEPROM MALFUNCTION ( , , )