13 80900NDS00 [14]

Disclaimer: This document was translated from the Japanese original. In case
of any discrepancies, the Japanese original shall take
precedence over the English translation.

NISSAN DESIGN SPECIFICATION

(NDS)
TITLE: FIN-DOOR

SUMMARY: This NDS specification provides the standards for designing and
manufacturing door finishers.

Scope: This NDS applies to the following parts:

Part No. Part name
76900 FIN ASSY-RR SIDE
80900 FIN ASSY-FR DOOR
80940 ARMREST-FR DOOR
80950 HANDLE-PULL, FR DOOR/GRIP-FR DOOR
80960 FIN ASSY-POWER WDW SW, FR
82940 ARMREST-RR DOOR
82950 HANDLE-PULL, RR DOOR/GRIP-RR DOOR
85960 FIN ASSY-POWER WDW SW, RR

Note: The units and numerical values expressed in this standard are based on SI units.
Conventional units are noted in { } for informative reference.
Contents Page
1. General Rules ···················································································································· 4
2. Functions···························································································································· 4
3. Destination of Shipment and Related Regulations ····························································· 4
4. Specification Requirements································································································ 5
5. Performance Requirements································································································ 7
6. Items to be Confirmed ········································································································ 8
7. Issue of Proposal Drawings································································································ 8
8. Marking······························································································································· 9
9. Miscellaneous····················································································································· 9 22 30
Table 1 Performance requirements ······················································································ 10 29
Table 2 Testing procedures·································································································· 25
Attached sheet ····················································································································· 43 36
Normative References·········································································································· 46
Related Regulations ············································································································· 48

Continued on the next page.

Miyazaki Shige- Ohnishi May 31, Normative references were
1996 6 P.31
revised.
3A
sada
Door pad mounting intensity
5 P.10
was added.
Coated parts performances
4 P.3 requirements in NES M5081
were adopted.
Mar. 24,
Nakamura Miyazaki Inazawa Suzuki
1993 3 ALL Revised 3
Torii Matsuzaki Kawai Hara Oct. 14, 1992 ALL Completely revised 2
Dec. 28,
Miyazaki Konishi 1990 ALL Revised 1
Jul. 28,
1987
Newly established N
DAT
SIGN SIGN SECT DATE SYM ALTERATION CHG
E
Normative references and References: See pages 46 and 47. NISSAN MOTOR CO.,LTD.

1/48
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Inamura Date Sep. 17, P9 Criterion of environmental durability was added. 11
2008 34

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P11 Strength test of installation of urethane for
33 preventing noise from passing through was added.
P27 Low temperature condition at speaker grill test was

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32 added.
P1 Alteration of CHG 3A was moved to P1.
31
Yokokawa Ebihara Oct. 4, P16 Required retention force while attaching and

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10
2007 30 detaching the part was specified for the mounting
parts strength.
Kawai Tabata Ama- Mar. 2, P16, 39 Testing to check for noise while attaching and 9

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guchi 2007 29 detaching the part was specified.
May 18, P39 The year - revision number of NES M0301 was 8
2006 28 indicated.
(KY2) (Partial approval: substituted by KY2)

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Totsuka Yonetani Aug. 1, P18. 19 Normal use safety performance was specified. 7
2003 27

Maemura Yonetani Oct. 29, P37 Normative references were revised. 6

1999 26 SO
Exposure test was eliminated.

P8, Side collision test and fogging test were added.

25 P30 ~ 36
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P8 Electrostatic charge test and flaw test were

incorporated into NES.
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P5 Reliability target was added.

P1, 7 Descriptions were corrected.

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P4 TPO material specifications were added.

P4 PPC-related NES was changed.

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20
P3. 38 Regulations defining the side collision test were
added.
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Maemura Inamura Mar. 19, 5

18 P19 Operating force test items were added.
1999
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17 P18 Strength and rigidity test items were added.

Imai Hirai Totsuka Sawa Sep. 28, P.32 Normative references were revised. 4
1997 16
M P.15, 27 Speaker grill load test was added.
NO

15
14 P.29. 30 Rigidity test item was added.

13 P.17 Performance requirements for ash tray were added.

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12 P.15, 27 Grip torsion test was added.

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P.15, 22,
11
25 Instructions were clarified.
26, 28, 29
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The number of attaching/detaching cycles was

10 P14, 16
changed.

9 P.7, 31 Air passage stain test was added.

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8 P.7 Odor test was changed to that as per NES M 0160.

7 P.3 ~ 5 Notes were added.

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SIGN SIGN SYM PAGE ALTERATION CHG
TE

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 14 13 80900NDS00 [14]

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P13 Test items were added.

Oct. 15, 40
Sato Sasaki Hirose XL0
2010
14
P8, 45 The details of proposal drawing were added.
39
P43, 44 The normative references were added and deleted.
O

38
P7 The details of proposal drawing were added.
NT

May 31,
Sato Sasaki Hirose XL0
2010 37 13
P4 The descriptive instruction in the drawing regarding
36 color, gloss and grain were added.
ME

KS1 (Nov. P40 Descriptions were corrected.

19, B 12
2009)
Yokokawa Sasaki XL0 Sep. 2, P4, 7 Grease compatibility criteria added 12
CU

2009 35
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SIGN SIGN DATE SYM PAGE ALTERATION CHG
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Notes

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1. General Rules
This NDS provides the standards for FIN ASSY-DOOR.

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Makers to design and manufacture this product should determine the detailed specifications by concentrating their technology that only special makers can
provide in order to satisfy the following conditions:
1) All products by mass production shall meet the specification and performance requirements.

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2) Common usage and standardization shall be accomplished as well as possible.

2. Functions

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1) To decorate the interior of doors of a vehicle.
2) To provide door opening and shutting operation and armrests.

SO
3
3. Destination of Shipment and Related Regulations
1) The specifications given in this NDS are established to meet the related regulations:

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· Europe: Internal Protrusions, EEC 78/632 ECE NO.021
· North America: Protection of Passengers against Impacts in the Interior of Vehicles, FMVSS NO.201
2) Stipulation about flame resistance should be given in specification tender sheets. (Select A or B given below.)

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A: To satisfy the requirements of NES M 0094 (FMVSS 302)
B: Not to have any stipulation about flame resistance

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19 3) Side collision test standards
Europe : ECE R95
Japan : Safety regulations, Article 18 NT
North America : FMV22 NO.214
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NO
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 80900NDS00 [14]
4. Specification Requirements
Shapes, wall thickness, material, manufacturing method, etc. other than specified in this paragraph and in a particular specification tender sheet should be
determined to meet the requirements for achieving the above functions.

4-1 Color, gloss and grain

36 1) Following table shows reference values and tolerances of the color, gloss and grain.

Manufacturing method
INJ Surface finish Ornament part
and material
Painting, cloth or wood
Supplementary ― Slush and VAC, etc.
grain, etc.
Comply with the Comply with the color, Comply with the design
Reference value
engineering master. gloss and graining master. master.

∆L ≤ 0.6 ∆L ≤ 0.6
Color

Important portion ∆H ≤ 0.35 ∆H ≤ 0.35

Comply with the limit
Tolerance
samples.
∆L ≤ 1.0 ∆L ≤ 1.0
General portion
∆H ≤ 0.5 ∆H ≤ 0.5
Comply with the stipulated
Comply with the separate Comply with the design
Reference value values by the engineering
instruction. master.
Gloss

master.
Important portion ±0.3 (GU) ±0.3 (GU)
Tolerance Comply with limit samples.
General portion ±0.5 (GU) ±0.5 (GU)
Comply with the Comply with the color, Comply with the design
Reference value
Grain

engineering master. gloss and graining master. master.

Tolerance ±10% ±10% Comply with limit samples.
The color, gloss and
Normative master The engineering master The design master
graining master

2) Regarding the kinds of color with graining, range, graining direction, gloss value of surface finish, important control portion the reference values and
tolerances directed in particular shall be instructed in the specifications tender sheet.
3) Submit the proposal drawing including the written description of reference values and tolerances of color, gloss and graining for each part/portion.
The format of the written description in the proposal drawing shall comply with descriptive format (2) of the attached sheet in principle.
4) Portions to be measured shall include flat portions and vicinity adjacent to the part with the same color.
When it is unable to secure the flat portions, determine the portions to be measured after due consultation with Nissan.
Write clearly the portions to be measured in the proposal drawing.
5) Regarding the parts required for limit samples, prepare and submit them to the Nissan design section in charge for approval.

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4-2 Dimensions

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1) The required dimensions shall be given on appropriate drawings. Unless specified on drawings, ordinary dimensional tolerances shall be in accordance
with the below table. Reference positions for measurement shall be denoted by points and lines specified in specification tender sheets and attached
drawings.
Ordinary dimensional tolerance for resin parts (Injection moldings) Ordinary dimensional tolerance for resin parts (Blow and vacuum moldings)

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Classification Dimensional Corner R Classification by Dimensional Corner R Classification Dimensional Corner R Classification by Dimensional Corner R
by normal size tolerance tolerance normal size tolerance tolerance by normal size tolerance tolerance normal size tolerance tolerance
5 or less ±0.15 ±0.5 > 200 ≤ 350 ±1.1 ±20.0 5 or less ±0.2 ±0.5 > 200 ≤ 350 ±1.65 ±20.0

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> 5 ≤ 20 ±0.2 ±1.0 > 350 ≤ 500 ±1.5 ±30.0 > 5 ≤ 20 ±0.3 ±1.0 > 350 ≤ 500 ±2.25 ±30.0
> 20 ≤ 45 ±0.3 ±2.0 > 500 ≤ 800 ±2.2 ±40.0 > 20 ≤ 45 ±0.45 ±2.0 > 500 ≤ 800 ±3.3 ±40.0
> 45 ≤ 70 ±0.4 ±5.0 > 800 ≤ 1200 ±2.7 ±50.0 > 45 ≤ 70 ±0.6 ±5.0 > 800 ≤ 1200 ±4.0 ±50.0

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> 70 ≤ 100 ±0.5 ±7.0 > 1200 ≤ 2000 ±3.0 ±100.0 > 70 ≤ 100 ±0.75 ±7.0 > 1200 ≤ 2000 - -
> 100 ≤ 200 ±0.7 ±10.0 > 100 ≤ 200 ±1.05 ±10.0

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Parts made by machining shall comply with the requirements of NES D 0013. Press parts shall comply with the requirements of NES D 0016.
2) For the dimensions marked with on the drawings, which are required to meet the regulations on internal protrusions, the tolerance should be +0.5/-0.0.
3 3) The dimensions marked with * on the drawings are those measured along surface, and the dimensions in parentheses are those given only for reference.

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4-3 Material (The following are shown for reference.)
1) The used materials given below should comply with the appropriate Nissan Engineering Standards (NES). 3 22
Vinyl chloride sheets NES M 7083 Polypropylene NES M 8021

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Cloth NES M 7100 ABS resin NES M 8011
Carpets NES M 7103 Polypropylene mixed with fillers NES M 4026 3 NES M 8046 20

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Plain hard boards NES M 7078 Polyacetals NES M 8014
Molded hard boards NES M 7079 Polyamide NES M 8015
Leather NES M 7102 Painting NES M 5081 4
21 TPO NES M 7108 NTM 8601 38
In cases where materials as specified above is to be used as elements of an assembled part, the results of the single-unit test for the impact resistance
at low-temperatures will be taken as a mere reference.
3
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2) Constraints in the use of flame-retardant compounds and kinds of amines.

When the following materials are used, the substances given below must not be included.
a) Cloth, non-woven fabric, lamiurethane, other resin material
→ Flame-retardant compounds must not contain chlorine ingredients or glycerin.
NO

b) Lamiurethane → Not be triethylenediamine

7 3) Control on application of extenders and binders by type
a) PVC surface skin extender → Do not apply calcium carbonate.
TO

b) Wooden core material binder → Do not apply novolak phenol resin.

4) Materials shall be as follows.
35 Shall meet NES M0301 (Substance Use Restrictions) and NES M8301 (The Standard of Grease Application about Plastic Parts and Electric Contacts).
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3 4-4 Bonding of covering materials such as cloth, synthetic leather, genuine leather and carpets

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When covering material is bonded to door trims with adhesive, the following requirements and the criteria for the covering material separation test should
be satisfied.
1) Number of adhesive stirring

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If an adhesive consisting of two types of liquid is used for bonding, it should be stirred at least 20 times at each mixture to ensure that the two types of
liquid are evenly mixed.
2) Quantity of the adhesive to be applied

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Adhesive should be applied properly and evenly at a rate of 150 +15/-0 g/m2

3 4-5 Application of adhesive

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No adhesive should be applied to clips, panels such as reverse sides of trims and parts in contact with other parts (to prevent unpleasant noises from being
generated).

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7 4-6 Type of adhesive (shown for reference only) 4-7 A stain protection cover shall satisfy the requirements specified in
To secure the surface skin for a wooden core material, apply an NES M 8523.
adhesive equivalent to those specified below.

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Position
General Circumference rolled in
Surface skin
911B (Sunstar Giken) X-9074-2 (No Tape Kogyo)
FPVC

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PU2 solution PU2 solution
#373F (Sunstar Giken) XA622-1 (Hitachi chemical
PVC+PEF CR1 solution Engineering)

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CR1 solution

23 4-8 Reliability target

NT
Each part should attain the following assurance targets.
Failure Assurance target
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Item Failure mode Destination

grade Reliability Mileage
External Flaw, deformation, coming-off, floating, 99.99% 60,000 km/ All
D
imperfection discoloration, breakage, peeling, tear 5 years destinations
NO

5. Performance Requirements
The performance requirements specified in this manual (shown in Table 1) are the minimum requirements. If a maker considers that other items should be
examined, additional tests should be performed.
Test procedures and the criteria for acceptance are shown in Table 1 and Table 2.
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* Notes in making tests:

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1) All the tests required in this manual should be carried out in the vehicle assembly condition or similar. The test samples primarily should be finished products. If it is
possible to judge the product by testing a piece cut from the product or its material, the test may be conducted on such a piece or material. In this case, however, it should
be clearly specified in the test report.
For a product of which the conditions of manufacture are different from those applied to mass-produced products, it should be also specified on the test report, because
the product is to be guaranteed basically as a mass-produced part.

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2) Unless otherwise expressly specified*, the test should be conducted at room temperature (20 ± 5 °C). During the test, the test piece should be kept at such a temperature.
* The test should be performed at the standard atmospheric temperature in class 5 and at the standard humidity in class 20 specified by JIS Z8703 (Standard
Atmospheric Conditions for Testing).

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The ordinary temperature should meet the standard atmospheric temperature in class 2 and at the standard atmospheric humidity in class 5 specified by the said JIS
Z8703.
3) For tests of which the results may vary with loading positions (for example, falling ball impact test), loading points should be properly selected for the test so that every
part of the product can be guaranteed.

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The selected load application positions should be specified on the proposal drawing.
4) If it is very difficult for a maker to judge the result of a test, consult with the department of Nissan in charge of design and evaluation by presenting the test samples and
photographs.

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6. Items to be Confirmed
Before starting the production of this product, in addition to the proposal drawing, the necessary items described below should be submitted to the section in charge of design to
be approved by Nissan.
1) Wooden pattern : Makers should submit a wooden pattern model representing the external shape and the measured data

DO
before manufacturing the pattern.
3 If stylo-form is used for the model, the model will be examined for reference only.
2) Confirmation of finished moldings : Makers should submit finished moldings and the measured data.
3) Confirmation of letters and symbols : Makers should submit the samples for approval.

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4) Confirmation of tests : Makers should submit test result reports and test samples.
7. Issue of Proposal Drawings
Makers should issue the proposal drawing containing the following items to be approved by the section in charge of design.

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1) Detailed specifications of the material, shape, parts structure, etc. and the test items necessary for inspecting the part.
2) Standard and permissible values regarding the coating film thickness, amount of application and skin thickness of the skin covered parts for painting, primer coating and
23 adhesive application (Applicable to the entire items that layers are additionally built up on the base materials such as for hydraulic pressure transcript, top coating and
plating) NT
A form to be entered in the proposal drawing shall be subject to Attached sheet Descriptive format (3).
3) Regarding the components and each material, items including the name of manufactured company, production site, manufacturing method, process and material grade
37
(brand name)
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Format to write in the proposal drawing shall comply with descriptive format (1) of the attached sheet in principle. For complex materials, describe the details of each
construction material.
4) Evaluation testing methods, evaluation conditions and test results regarding the performance requirements.
5) Performance assuring ranges based on the above test results.
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8. Marking

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8 The maker shall put the following marks on the products in such a manner as not to allow them to disappear easily: Nissan genuine part marks (marks in class 2, I=20, specified
in NES D 0021, unless otherwise individually specified) and material identification marks for polymeric parts (specified in NES D 0031). The making method, the marking position
and the size of the mark should be specified on the proposal drawing for Nissan's approval. If marking is considered to involve a change in cost or to affect the function and/or
performance of the product, an arrangement should be made with the design section in charge. For the year of manufacture, identification marking, etc., a discussion should be

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held with the design section and the evaluation section in charge to make an arrangement.
9. Miscellaneous
1) When a maker wants to make any change reckoned to be likely to influence the function and performance of the product (change of material composition, molding

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condition, press direction, etc.), the maker should submit the change details and the test results in writing to the section in charge of design beforehand.
2) Makers should start on the product design and manufacture in details after making an adequate investigation into competitive products and related patents.
3) Makers should store the data about evaluation testing methods, evaluation conditions and test results which are used to determine performance assuring range and
should submit them if requested.

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NT
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NO

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12 6 4
Table 1 Performance requirements

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NDS NO. 80900 NDS00 /

Criterion Application

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Classification Test item Test method Door Door Speaker
Initial After the test Armrest Pocket grille
grip FIN

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Initial surface Observe all the externals to check for burrs, There shall no defect
condition sharp edges, sink marks, weld and other injuries. leading to evident
For parts susceptible to touches with a hand, decrease in the
Externals 3 check them tactually. marketability. O O O O O

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Check for discoloration, spot blisters, rust,
softened or hadened areas, exposed rough
material, uneven or too thin coatings, peeled off

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paint films, splits, and whitened surfaces, etc.
Chemical Shall apply to PVC and resin parts except cloth. According to the
3 resistance test Perform the test according to NES M 0133. applicable NES. O O O O O
22 (Applicable test method shall be pre-discussed
Material 35 35

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with design section.)
Covering material The covering material shall be tested for Separation strength
separation test separation before and after the heat cycle test at shall be 4.9N {0.5
3 a separating speed of 200 mm/min. (See the kgf}/30 mm or more.

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figure on the right.)
Separation
For exposed ends of the covering material (end
of cloth, turened-back part of pocket covering

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material, etc.), peel off the material O O O O O
perpendicularly to the end line.
For other portions, the covering material may be
peeled off in any direction. NT
(For peeling-off positions, discuss and make an
arrangement in advance with the Nissan design
section.)
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Odor test Subject to NES M 0160 According to the

8 applicable NES. 8 O O O O O

Wear resistance Shall apply only to painted resin parts. Perform According to the
NO

test 3 the test according to NES M 0136, Method 1. applicable NES.

The testing cycles shall be 5000. O O O O O

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Air passage stain According to K shown on later pages. According to K

test shown on later
O O
pages.
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Table 1 Performance requirements

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NDS NO. 80900 NDS00 /

Criterion Application

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Classification Test item Test method Door Door Speaker
Initial After the test Armrest Pocket grille
grip FIN

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Material Wear resistance Shall spply only to painted grip parts. Evident wear shall
test Perform the test according to NES M 0136, not occur on the
Method 3. (Test conditions: canvas (JIS L coated surface.
3102; 1206), load 0.98N {0.1 kgf}, stroke According to the

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100 mm, friction cloth operating rate; 50 applicable NES. O O
both ways/mm, 5000 cycles for both wet
and dry methods)

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• For application to only the leather spec., Shall be free of splits, According to the

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perform the test according to NES M 7083. deformation, applicable NES.
• Applicable only to cloth and carpet 3 discoloration, etc.
specifications. Perform the test according Bare material surface O O O O O
shall not be found.

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to NES M 7100.

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Electrificaiton test • Shall apply to only resin parts. Inherent resistance
24
Perform the test according to NES shall be 1016 Ω or O O O O O
M8020. less. 24
Injury resistance
NT
Shall apply to only the case where P.P resin According to
test parts are exposed to the interior. applicable NES.
Perform the test according to NES M 0159.
CO

24 O O O O O
For coated parts, make the test according to
NES M 5080 and NES M 5081.
24

Fogging Test Perform the test according to NES M 0161. According to

NO

25 O O O O O
applicable NES.
Flame resistance Perform the test according to NES M0094. According to
test applicable NES. O O O O O
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Table 1. Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test method Door Door Speaker
Initial After the test Armrest Pocket

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grip FIN grille
Environmental High-temperature Shall apply to the waist. During and
durability test Perform the test NES M 0131; Method 1, Class immediately after the

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2A or 3B (See 1 in the below table). test, waviness,
wrinkles, sags and
The testing time shall be 4 hrs and temperature
peeling shall not be
shall be as shown under column 2 °C in the found by visual

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below table check.
Lowered strength
1 2 and stiffness and

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3 clamminess shall not
S 2A 105±3
occur.
D 3B 100±2 3 The gap between the
panel and the

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As concerns the door pocket, use the weight* for material
testing the door pocket performnace. 3
circumferential area
* 220 x 300 x 30 [mm] or equivalent, 1 kg
shall not be more
Heat cycle test Perform the test according to NES M 0132,

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than 1 mm.
Method 1; for applicable Classes, see 1 There shall be no
shown below. conspicuous gaps O O O O O

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Testing time and tempertature: 2 °C/4 hr, between the material
and each mounting
3 °C/1.5 hr, 70°C and 95%RH/3 hr and - part.
40°C/1.5 hr.
NT The material shall be
free from
Repeat 4 cycles in the above order.
deformation.
CO

34 Appearance quality
Where wooden cores Other than the
such as clearance
are used above
between component
NO

1 2 1 2 parts, surface
S 5A 90 S 1A 90 mismatch, etc. shall
D 5B 80 D 1B 80 not change from the
initial condition.
TO

3 -40 (Cold regions) Others

According to
-30 (General)
EN

applicable NES.
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Table 1 Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test method Door Door Speaker

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Initial After the test Armrest Pocket grille
grip FIN
Environmental Humidity resistance Perform the test according to NES M 0153, During and

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durability test Method 1; humidity resistance test for immediately after the
synthetic resin parts. test, waviness,
wrinkles, sags and
peeling shall not be

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found by visual
check. Lowered O O O O O
strength and stiffness

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and clamminess shall
not occur.
Shall comply with the

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requirements of NES
M 0153.
Light resistance test Perform the test according to the evaluation Externals shall satisfy

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methods classified by material described in Grade A.
NES M 0135 (NES M 7081, NES M 7083, For discoloration or
NES M 7100, etc.). fading, Grade 4 shall

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38 be satisfied except
for cloth.
As concerns cloth, O O O O O
NT the data about the
property shall be
presented.
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Shall comply with the

requirements of NES
M 0135.
Environmental test Moisture resistance test: After exposing the After the test, the test sample part shall
NO

for adhesive test sample part to 70 °C/95% RH for 253 hrs be free from occurrence of separation.
strength (Parts in other than those noted left shall
conform to NES M 0153.), conduct the test for
O O O O O
TO

40
1 cycle under the condition specified in NES
M0132, Method 1, Class 5A.
(However, applicable to this wood-grain part
EN

only)
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Table 1. Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test item Door Door Speaker
Initial After the test Armrest Pocket
grip FIN grille

RA
Environmental Heat-resisting Shall apply to the case where vinyl At high and room
durability cycle test chloride is used as surface films. In 3 temperatures,
the actual vehicle assembly wrinkles and sags

PA
condition or simulated state, shall not be
perform the heat-resisting cycle developed on the
3 test: surface film of vinyl
Room temp. (1 hr) → Ambient chloride.

LO
temp. a °C (2 hr)
(Except the
case where A O O O O O

SO
the PVC film S 90
is entirely D 80
bonded to
the core

DO
material.)
Repeat the test by 50 cycles: One
cycle is counted at completion of
setting at °C (2 hr).

LA
Strength test 1. Thermal cycle test There shall not be
5 of mounted NES M 0132 10 cycles any falling of pad
2. Thermal durability cycle test during and after the

door pad
80900 NDS00 50 cycles
3. Vibration durability test
80900 NDS00 10 cycles
(Normal temperature: 6 cycles
-20°C: 2 cycles
60°C: 2 cycles)
CO
RO
test. The separation
intensity after the test O O
NT shall be 68.6N {7 kgf}
or more, otherwise
the padding material
shall be ruptured.

Strength test The same as the strength test of There shall not be
33 of installation mounted door pad any falling of
of urethane (Simultaneously conduct the test urethane during and
with the strength test of mounted after the test. The
for
NO

door pad.) separation strength

preventing after the test shall be O
noise from 4.9N (0.5 kgf) or
passing more or the urethane
TO

through material shall be

ruptured.
* S: Hot regions in North America, Australia, Middle East, Africa and Southeast Asia
EN

D: Japanese market and general export

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Table 1 Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test method Door Door Speaker
Initial After the test Armrest Pocket

RA
grip FIN grille

Strength Falling ball impact Perform the test according to NES M 0134. Breaks and splits According to the

PA
durability test (Cold The testing temperature and falling distance shall be found by applicable NES.
resistance) shall be as follows: visual check. Method 8 shall apply
-40°C (Cold -30°C to:
• Door FIN

LO
regions) (General)
A zone 400 mm (Method 8) • Door grip
• Armrest O O O O O
B zone 100 mm (Method 10)

SO
Method 10 shall
A zone apply to:
Armst line
• Door pocket
B zone • Speaker grille

DO
Restorability of Press the surface film with fingers or the like (1) Shall be restored
surface film PAD (φ13.8) for 10 sec.

LA
within 1 min at
(Load: 49N {5 kgf})
The ambient temperature shall be 70°C and room temp.
room temperature. (2) Shall be restored

RO
(The test applies to PVC film surfaces consisting
within 5 min at
of high density foam-laminated fabric like PEF.)
70°C.

shown in the below figure.

NT
Press the surface film with a compressing tool 5 days after, the
permanent set shall be O O O O
A load shall be applied max. 1 mm deep, φ15
under the following 3
CO

conditions:
Load to be applied;
59N {6 kgf}
Loading time; 4 hours
NO

Ambient temperature; 40°C and room temp.

(The test applies to PVC film surfaces consisting

of high density foam-laminated fabric like PEF.) 3
TO

Welding strength of After the heat cycle test, test the welds for the The separation strength
welds strength against separation. Carry out separation shall be 4.9N
at right angles to the weld pattern at a rate of {0.5kgf}/30 mm or O O
200 mm/min. more.
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Table 1 Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test method Door Door Speaker
Initial After the test Armrest Pocket

RA
grip FIN grille

(Strength Hinge operational Shall apply to the armrest with lid. Damage to the hinge
durability) durability of the Carry out 250 cycles of hinge operation (open 3 section shall not occur.

PA
armrest with lid and shut) respectively at temperature: Room O
temp. (20°C) → High (60°C) → Low (-20°C) →
Room temp. 3

LO
Door pocket According to G-II shown on later pages. Method I
performance test * The method 2 is applicable only to band-type The door pocket shall
pockets. be free from cracks,
3 deformation, breaks

SO
and peeling-off or
3 coming-off of turned
back parts.
Method 2

DO
O
(1) The pocket shall
be free of sags
and hanging.

LA
(2) If retainers are
used, their
retaining force

RO
shall be 9.8N {1
kgf} or more.
Surface hardness test Perform the test according to ASTM D2240. For Europe, Shore A50
Gyrometer A type (Shore A type) and rubber or more. Rubber tester
tester C should be used.
NT C:
•Aemrest
40 to 50
CO

(North America)
• 65 to 85 O O O O O
(Europe and general
export)
95 or more
NO

(Hard type)
• Grip
70 to 90
TO
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Table 1 Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test method Door Door Speaker
Initial After the test Armrest Pocket

RA
grip FIN grille

(Strength Vibration durability Perform the test according to C shown on later The tested part shall be
pages. free of cracks, damage,

PA
durability) test
Carry out the test by 6 cycles: 2 cycles at room dropped portions,
temperature, 1 cycle at 60°C, 1 cycle at -20°C interference and worn
and 2 cycles at room temperature. surfaces. Decrease in

LO
The oscillating frequency shall be constant at 15 tightening torque of all
Hz and oscillation acceleration shall be 5.9 to the componenets shall O O O O O
23.5 m/s2 {0.6 to 2.4G}. be max. 20% of the
initial value. (Torque

SO
check should be made
in the final tightening
direction.)

DO
Vibration Perform the test according to D shown on later Any noise shall not be
characteristic test pages. produced at 5 to 50 Hz.
Apply oscillation in the frequency range of 5 to
50 Hz at a rate of 4.9 m/s2 {0.5G} or less in the
O O O O O

LA
downward direction for 5 to 10 min. Make the
test respectively at room temperature, 60°C and
-20°C.

RO
Bonding of the weld This test shall apply to the case where the weld Shall comply with the
of door trim lace of door trim lace exists. requirements given
Perform the test according to E shown on later under E. O O O O O
pages.
NT
Clip seats strength Attach and detach the door trim 5 times manually The specified clip sheet
with the designated clip fixed on it. shall not be broken.
CO

test
O O O O O
3
3 3
NO
TO
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Table 1 Performance requirements NDS NO. 80900 NDS00 /

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Criterion Application
Classification Test item Test item Door Door Speaker
Initial After the test Armrest Pocket
grip FIN

RA
grille
(Strength Armrest Perform the test according (1) Damage and
durability) operational to F shown on later pages. separation shall not
occur.

PA
durability test (2) If there are mounting
screws, the decrease 11
in tightening torque of
any screw shall be O O

LO
max. 10% of the
initial value.
(3) Permanent

SO
deformation shall be
max. 5 mm.
Armrest load test According to G-I and G-III When the armrest is
shown on later pages. tested by each of the

DO
methods 1 and 2, the
deflection L shall not be
12 more than 10 mm.
3 Method 1:

LA
Permanent
deformation shall not
cause any gaps. 11

RO
Method 2:
When a load of 147N
{15 kgf} is applied,
NT any gaps shall not be O O
produced at any
mounting parts.
When the load
CO

designated for each

part is applied, gaps
larger than 2 mm
shall not be
NO

12 produced.
A specified load shall
lead to torsion angle θ =
15 7°C
According to L shown on
TO

Speaker grill load According to L shown on

later pages. O
test later pages.
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Table 1. Performance requirements NDS NO. 80900 NDS00 /

Criterion Application

RA
Door Door Armrest Pocket Speaker
Classification Test item Test method grip FIN grille
Initial After the test

PA
Strength Breakage According to H As specified H shown on later
durability strength shown on later pages. O O O O O
3 pages.

LO
Fitting part Attach and detach 5 30 30 After a fitting part is attached again,
strength times each of the any troubles in fitting or gaps shall
10 parts to be fit in the not be produced.

SO
assembly line, such Retention force shall meet the
30 as FIN-P/W SW and 30 following requirements at any
ESCUT-I/S handle. sections in the attaching/detaching
directions:

DO
30 Mounting parts 1st: 78.4 N {8 Kgf} to 196 N {20 O O O O O
retention test shall be Kgf}
conducted in the 2nd - 5th detaching: 39.2 N {4 Kgf}

LA
attaching/detaching or more
directions and the There shall be no damage to the

RO
parts shall be door trim or the mounting parts
detachable without after 5th time.
using a special tool.
Rigidity Rigidity test According to I shown There shall be no abnormal
NT As specified I shown on later
25
on later pages. noise or noise within the pages.
frequency range between 5 3 O O O O O
CO
Hz and 50 Hz according to
the vibration characteristics
test method.
Side collision Single unit side According to J shown As specified J shown on later
NO

resistance collision on later pages. pages. O O O O O

resistance test
Noise while According to M as There shall be no noise (while There shall be no noise while
TO

29 attaching and shown on later pages attaching and detaching the attaching and detaching the part
O
detaching the part. after conducting the thermal cycle
part test.
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13
Table 1 Performance requirements NDS NO. 80900 NDS00 /

RA
Classification Test item Test method Criterion Application

PA
Operating force Measure force required for opening ash tray at room • To fall within 3.9 thru 12.7N {0.4 thru 1.3 kgf}. These requirements shall
temperature. apply to ash tray assembled
Mount/removal force Measure force required to mount and remove ash tray • Lid type to fall within 14.7 ± 2.0N {1.5 ± 0.2 kgf} in door fin.

LO
at room temperature. • Rotary type to fall within 39.2 ± 4.9N {4 ± 0.5 kgf}
Self extinction Put fully lit cigar in ash tray under conditions specified • Lit cigar shall self-extinct within 3 minutes.
property* below. Then, close ash tray and leave it. Room • No smoke shall leak.

SO
temperature:
*Check out as • Cigar end in ash tray reaches 0% of ash tray
assembled in door capacity.
fin. • Cigar end in ash tray reaches 50%of ash tray

DO
capacity.
• Cigar end in ash tray reaches 100% of ash tray
capacity
Operating durability Open and close ash tray within its operating range. • No abnormality shall take place.

LA
This opening/closing operation, however, shall be
conducted in accordance with steps 1 thru 3 below in
that order at a rate of 10 cycles per minute, with

RO
opening and closing ash tray reckoned as 1 cycle.
1. 300 cycles in the atmosphere at a temperature of
70°C
2. 3,000 cycles in the atmosphere at the room
NT
temperature
3. 300 cycles in the atmosphere at a temperature of -
30°C
CO

Mount/removal Remove and mount ash tray.

durability This mount/removal operation, however, shall be
conducted in accordance with steps 1 thru 3 below in
that order at a rate of 10 cycles per minute, with
NO

mounting and removing ash tray reckoned as 1 cycle.

1. 200 cycles in the atmosphere at a temperature of
70°C
2. 600 cycles in the atmosphere at the room
TO

temperature
3. 200 cycles in the atmosphere at a temperature of -
30°C
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Table 2 Testing procedures NDS NO. 80900 NDS00 /

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Symbol Testing procedure

RA
Vibration durability test 4.2.3 Number of durability test cycles by the parts
1. Unit to be tested
The unit to be tested shall be a vehicle assembly into which all the accessories are assembled.
C 2. Test equipment
Table 3 Number of durability test cycles for the parts

PA
Part Number of cycles
2.1 Vibration machine
(1) Electric and hydraulic vibration machine (or electromagnetic vibration machine, etc.) Instrument 12 vertical 11
(2) Rigid body jig for fixing the unit to be tested Console 6 vertical
2.2 Measuring instruments Inside and outside mirrors 8 vertical

LO
Accelerometer, strain gauge, dynamic strain gauge, recorder and torque meter Sunroof finisher 8 vertical
3. Measurement items Roof console 6 vertical
Before and after the test, measure the following items as the occasion may demand. Head lining 8 vertical
(1) Torque at all the mounting section: To be measured with torque meter. Seat mechanism 18 vertical

SO
(2) Stress in the portions of the unit: To be measured with strain gauge and dynamic strain gauge. Trim parts 6 vertical
(3) Resonance frequency mode in the portions of the unit: To be measured and observed by
accelerometer. 4.2.4 Vibrating sequence and temperature conditions
(4) Damage to the portions of the unit: Cracks, deformation and abnormal noise shall be observed by

DO
visual check and with scales or the like, and recorded. The vibrating sequence shall be incremental (from lower to higher
4. Test method acceleration). As concerns the console and mirrors, the parts should be
4.1 Rigid body jig for fixing the unit to be tested subjected to both vertical and horizontal vibrations.
The rigid body jig itself shall be resonance-resistant and provided with a sufficient rigidity. The acceleration If the equipment limitations do not allow the operation for each cycle,
2
at the mounting sections shall be in the range of 9.8 ± 0.98 m/s {1 ± 0.1G} under oscillation of 15 Hz, 9.8

LA
2 making the test by summing up each vibrating time per acceleration is
m/s {1G}. permitted. However, the test should be performed under the divided
4.2 Vibrating method temperature conditions: Normal temperature (-20±2°C) 1/4 → High
Vibrate the unit to be tested by the equipment for the durability test on the bench. The vibration tests shall temperature (+60±2°C) 1/4 → Low temperature (-20±2°C) 1/4 → Normal

RO
be made according to the vibration frequency and programs shown below. Select an appropriate number temperature (-20±2°C) 1/4.
of cycles depending on the part.
4.2.1 Vibrating frequency (Example)
15 Hz constant For 12 cycles 3 cycles at normal temp. → 3 cycles at high temp. → 3
4.2.2 Vibration program NT cycles at low temp. → 3 cycles at normal
temp.
Table 1 Vertical vibration program per cycle For 6 cycles 1.5 cycles at normal temp. → 1.5 cycles at high temp. →
CO

1.5 cycles at low temp. → 1.5 cycles at

Acceleration Number of times Time normal temp.
E v a lu a t io n E x a m p le E x a m p le o f s e le c t io n
1 5.9 m/s2 {0.6G} 6 X 104 times 66 min 40 sec If a T r im t o b e e v a lu a t e d :

9.8 m/s2 2.5 X 104 times

r e p r e s e n t a t iv e r e p r e s e n t a t iv e d o o r t r im
2 {1.0G} 27 min 46 sec m odel can be 1 . R e a c t io n c o n s id e r e d I f d if f e r e n t c o v e r in g m a t e r ia ls T y p e s p e c if ie d b y

13.7 m/s2 7 X 103 times

NO

s e le c t e d
3 {1.4G} 7 min 46 sec t o b e a lm o s t t h e s a m e in
te rm s o f s tru c tu re
a re u s e d t h e r e g u la t io n
d e f in in g t h e s id e
2 3
4 17.7 m/s {1.8G} 1.5 X 10 times 1 min 40 sec 2 . R e a c t io n c o n s id e r e d
t o b e h ig h e r in t e r m s o f
I f s e v e r a l c o r e m a t e r ia ls w it h C o r e m a t e r ia l w it h
d if f e r e n t t h ic k n e s s e s a r e u s e d t h e la r g e s t t h ic k n e s s
5 23.5 m/s2 {2.4G} 2
3 X 10 times 20 sec If a
s tru c tu re
T r im t o b e e v a lu a t e d : a ll I f t h e r e is a d if f e r e n c e in t h e A ll t y p e s o f t r im s
r e p r e s e n t a t iv e t y p e s o f d o o r t r im s w it h s t r u c t u r e w h ic h m a y b e s h a ll b e t e s t e d
t r im c a n n o t b e d if f e r e n t s h a p e s a n d / o r s u b je c t e d t o im p a c t b e t w e e n
Table 2 Horizontal vibration program per cycle
TO

s e le c t e d s tru c tu re s le a t h e r a n d c lo t h d o o r t r im s
( I f t h e r e is a d if f e r e n c e
Acceleration Number of times Time b e t w e e n s t r u c t u r e s , w h ic h
m a y h a v e e ffe c t o n th e
5.9 m/s2 3
1 {0.6G} 1.2 X 10 times 133 min20 sec r e a c t io n )

2 9.8 m/s2 {1.0G} 1.5 X 103 times 1 min40 sec

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Table 2 Testing procedures NDS NO. 80900 NDS00 /

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Symbol Testing procedure

RA
Vibration characteristic test on bench for interior fitting parts 4.2 Vibrating methods
Vibrating methods for the parts are shown below.
D 1. Unit to be tested

PA
The unit to be tested shall be a vehicle assembly into which all the
accessories assembled. Table 1 Vibrating methods
Frequency Shaker input Vibrating Vibrating

LO
Part
2. Test equipment range acceleration sweep time direction
2.1 Vibration machine Instruments 5~50Hz 4.9m/s2 {0.5G} 5~10 min Vertical
(1) Electric and hydraulic vibration machine (or electromagnetic 4.9m/s2 {0.5G}

SO
Trim 5~50Hz 5~10 min Vertical
vibration machine, etc.) Floor
5~50Hz 4.9m/s2 {0.5G} 5~10 min
Vertical and
(2) Rigid body jig for fixing the unit to be tested console horizontal
2.2 Measuring instruments Inside and 20~200
9.8m/s2 {1.0G}

DO
outside 10~20 min Vertical
Accelerometer, dynamic strain gauge and recorder 5~200
mirror
Vibrating sweep time is the time for one reciprocating motion.
3. Measurement item

LA
Resonance frequency of the portions of the unit to be tested
should be measured. Besides, measure the vibration mode at a
resonance frequency, according to circumstances.

RO
4.3 Temperature conditions
Three temperature conditions shall be applied to the test of the
4. Test method
4.1 Rigid body jig for fixing the unit to be tested same unit in the following order: Normal temperature (20 ± 2°C),
NT
The rigid body jig itself shall be resonance-resistant and provided high temperature (60 ± 2°C) and low temperature (-20 ± 2°C).
with a sufficient rigidity. Check the jig to ensure that the power of
CO

resonance (acceleration output ratio to input) at the unit mounting

section is about 1 in the oscillating frequency range.
Specimen location (Subject to "Vehicle Compartment Outfit
Example: Component Vibration Durability Bench Test" on Attached sheet B.)
NO

Vibrating
TO

table
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Symbol
Testing procedure
3

RA
Bonding of the weld of door trim molding
E 1. Test method

PA
Test method Test details
(a) Environmental Heat 90°C X 250H

LO
test resistance
Humidity 50°C 95%RH X 250H
resistance

SO
Heat cycle 90°C /4H, -40°C /1.5H, 70°C 95%RH/3H,
Method 3 → 8 cycles

(b) Weld bonding Heat After the tests given at left, stick the specified adhesive tape (Nitto Denko #712) on the end portion

DO
strength test resistance of the bead in the range shown below. Peel off the tape inward 180° from the end.
Humidity Tape
resistance

LA
Lace
Heat cycle

RO
2. Criterion
NT
Criterion
CO

3
(1) On the surface, damage, wrinkles, unevenness, Al missing that
(a) may impair the marketability shall not be found.
(2) The structural material and the weld layers bonding structural
NO

material shall not peel off.

(1) The lace ends and the weld layers bonding structural material
(b)
shall not peel off.
TO
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Symbol Testing procedure

RA
Armrest operational durability test 11

F 1 Apply the specified load to A1, A2, ... An shown in the below figure with the ambient If load positions A1, A2, ... An should

PA
temperature set at room temperature and 60°C. Load application time shall be 0.5 to 1 sec. be unknown, confirm Design Section
Load application shall cycle in charge beforehand in relation to
at 2 sec intervals. Load F = 245N{25Kgf} positioning details.
Room temp. 1 7500 times

LO
60°C 2 2500 times
O; denotes the testing order

SO
3 3
2 Apply the specified load to Aa, Ab, Ac and Ad in the below figure with the ambient Aa applies to the case
temperature set at room temperature and 60°C. Load application time shall be 0.5 to 1 sec. where the pull handle is
Load application shall cycle at 2 sec. intervals. provided.

DO
Arm rest Grip

LA
Arm rest Grip

RO
Load F=147N{15Kgf} F=196N{20Kgf}
Room temp. 1 22500 times 1 22500 times
60°C 2 7500 times 2 7500 times
NT O; denotes the testing order
3 Apply the specified load to A1, A2, ... An shown in the below figure with the ambient This applies to the case
temperature set at room temperature and 60°C. Load application time shall be 0.5 to 1 sec. where the spray skin
CO

Load foaming is used in the

application door.
shall cycle F=392N{40Kgf}
NO

at 2 sec Normal temp. 1 2000 times

intervals. 60°C 2 500 times
-20°C 3 500 times
TO

O; denotes the testing order

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Symbol Testing procedure

RA
Armrest load test 11
3
G-I Apply loads of (49N {5 kgf} and 343N {35 kgf}) to A1, A2, ... An for 5 sec respectively. The If load positions A1, A2, ..., An should be

PA
ambient temperature shall be 90°C (for S) and 80°C (for D) and room temperature. unknown, confirm Design Section in charge
Deflection L = deflection for a load of 343N {35 kgf} beforehand in relation to positioning details.
1 -deflection for load of 49N {5 kgf}

LO
3

3 3

SO
Apply loads of (49N {5 kgf}, 147N {15 kgf}) and 1 for 5 sec to Aa, Ab, Ac and Ad This applies to the case where the pull
respectively. The ambient temperature shall be 90°C (for S) and 80°C (for D) and room handle is provided.
3 temperature. 3
1 shall be specified according to the below table.
Deflection L = deflection produced when loads are applied as specified in table 1 -

DO
[N] {kgf}
2 deflection for a load of 49N {5 kgf} Armrest
Grip Aa Ab Ac Ad
Pull handle center
Armrest 392{40}
Door grip 392{40} 294{30} 294{30}

LA
RO
Door pocket performance test
G-II 1 Drop a weight from a height of max. 100 mm on positions A, B and C in the below figure in the specified order in the ambient temperature
conditions according to the below table. (Unnecessary if drop is impossible.) The weight shall be 1 kg (220 X 300 X 30 mm).
NT B A C
-15°C 1 500 times 2 500 times 3 500 times
4 500 times 5 500 times 6 500 times
CO
Normal temp.
Center 70(C 500 times 500 times 500
times
O; denotes the testing order
NO

2 At the ambient temperature given in table below, pull laterally the upper center edge of the pocket until the opening widens up to 100 mm as
illustrated below. Normal 5000 times
* This provision is applicable only to band type pockets. temp.
TO

60°C 2 1500 times

-20°C 3 1500 times
O; denotes the testing order
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Symbol Testing procedure

RA
Grip torsion test
12 G-III

PA
Apply load of 49N {5 kgf} at point Af for 5 seconds as illustrated below.
Atmosphere, however, shall be set to temperatures of 90°C at S and 80°C at D and to room temperature.

LO
Grip
Vice

SO
Twist
Load position

DO
Direction of load

LA
RO
Speaker grill load test
15
L
1.Testing method NT 2. Criterion
(1) Apply load of 49.0N {5 kgf} to X1 (surface area 1 cm2) at the center. (1) Elastic deformation shall fall within 8 mm while being free from any
(2) Apply load of 205.8N {21 kgf} to X1 throuth X5 (surface area 1 cm2) permanent strain.
CO

32 Test temperature shall be set to -40°C (cold regions)/-30°C (general).

(2) Neither rupture nor breakage shall take place.
NO

Note:
TO

This test method shall apply to speaker grills made of resin.

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3
Symbol Testing procedure

RA
Stiffness test
Measure the deflection by the following method which simulates the actual ways of use on vehicle (pushing with a hand, pulling with a hand, pushing with
I an elbow, putting an elbow on an armrest, pushing with a knee, etc.). Also check the armrest for noise, using it under a usual service condition. (Conduct

PA
this test, with ash tray mounted onto door panel or in situation equivalent thereto. 11
11
[Criteria for firmness evaluation]
[Measuring method]
* The criteria are applicable to measurement performed at room temperature and low-temperatures.

LO
Measurement of deflection due to static compression Loading
• Measuring instrument: Push-pull gauge No. Item Measuring point FR, RR Load Criteria [mm]
direction
• Form of loading element: φ19 ball Putting an elbow on FR; JM50 Y Value In the Z 68.6N

SO
1 FR, RR 4
the armrest RR; H.P Y Value direction {7kgf}
[Measuring point] FR, RR; 370 mm behind I/H
Pushing the waist 2’; 185 mm behind I/H In the X 68.6N
2 FR, RR 5
with an elbow * Coordinate in the Z value; The direction {7kgf}

DO
same as that of I/H
14 FR; 410 mm in front of end
Pushing the front
180 mm above JM95 H.P. In the X 68.6N
3 end of the armrest FR, RR 7

LA
RR; 410 mm in front of end direction {7kgf}
with a knee
180 mm above JM95 H.P.
Pushing the waist FR; JM50 Y value In the Z 49.0N

RO
4 FR, RR 2
upper face RR; H.P Y value direction {5kgf}
FR; 200 mm in front of JM50
Pulling the pocket H.P. In the X 68.6N
5 FR, RR 15
NT opening laterally RR; 200 mm in front of JM50
H.P.
direction {7kgf}

Pushing the armrest FR, RR; 30 mm below the P/H In the X 49.0N
6 FR, RR 5
side face center in the Y direction direction {5kgf}
CO

[Temperature conditions and criteria] Pushing the

Center of the instrument panel Perpendicular 49.0N
Temperature
7 instrument panel FR only to the surface 5
Criteria side face {5kgf}
conditions side face
Pushing the pocket FR, RR; 200 mm in front of In the X 29.4N
NO

Room 20°C As specified on the following 8 FR, RR 4

temperature table. from the inside JM50 direction {3kgf}
Low -40°C As specified on the following
temperature table. Contact when Area within a radius of 150 mm
In the X 29.4N
At any of the parts with which a hand, an 9 operating the from the center of the FR, RR 2
direction {3kgf}
TO

S 90°C elbow or a knee can come into contact REG/handle REG/handle

High when opening or closing the door, or
temperature operating an operating part, there shall
D 80°C not be considerable decrease in strength,
or passing or permanent deformation.
EN
UM

32
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4

NS
Table 2 Testing procedure NDS NO. 80900 NDS00 /

CO
Power Window fin rigidity test method * Carry out this test, with test piece mounted in vehicle or in situation equivalent thereto.
Measuring method Condition Criterion

RA
General play Vertically apply φ20 plane load Normal temperature Flexure shall fall within 1 mm φ20 load
element with 49N {5 kgf} all only element
over fin.

PA
LO
Relief and/or out-of Catch switch with 39.2N {4 kgf} 1 Normal 1 Fin shall have relief of 1

SO
place with switch pulled to width of 10 mm at angle of temperature only mm or less and shall not
up 35°. 2 get out of place.
Temperature 80°C
in the atmosphere 2 Fin shall not get out of
(part surface place.

DO
temperature 80°C)

LA
I Play between fin and Apply plane 20 X 20 load Normal temperature Fin shall be allowed to move
door body element with 19.6N {2 kgf} only. within 1 mm.
vertically.

RO
20 X 20
NT load element
CO

Fitting switch unit in fin Apply following load to points
(Nail fitting type) illustrated on the right side for
duration of 1 second.
NO
Normal temperature After load has been applied,
only play shall be 0.5 mm or less
while nail shall not get out of
Force required for place.

• P1 98N (10kgf) switch unit to be fitted in

• P2 49N (5kgf) fin shall be 49N {5 kgf}
• P3 49N (5kgf) or less.
• P4 147N (15kgf)
TO

Use φ5 plane (for caved) load

element.
EN
UM

33
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4 80900NDS00 [14]

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Table 2 Testing procedure NDS NO. 80900 NDS00 /

CO
9

Symbol Testing procedure

RA
Air passage stain test
K NDS NO. 80900 NDS00 /

PA
Opening (Portion
Specimen (HDLNG product cut)

LO
marked with
slant lines)
Specimen

SO
Stitched

DO
portion

Pressure difference
(RR: Atmospheric pressure)

LA
Applicable portion • Grade

RO
• This test shall apply to speaker net or cloth portion so constructed that air 5 No stains could be observed at all.
4 Slight stains could be observed.
may pass therethrough. If the portions should be unknown, confirm
3 Apparent stains could be observed.
NT
Design Section in charge beforehand in relation to positioning details. 2 Stains are slightly remarkable.
1 Stains are remarkable.
Table 1
CO

1) Test method
Adhesive tape (Made by NITTOH) 1 g (Total as cut to 1 mm wide)
Negative pressure (P) 29.4 Pa
NO

Time 1 minute (after adhesive tape has burnt)

Cycle Conduct testing in 4 cycles, with above reckoned as one cycle.
TO

2) Criterion
• To be free from any local stains or Grade 4 or more after completion of testing in 4 cycles (Refer to Table 1.)
• To be free from any remarkable stains as a whole.
EN
UM

34
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Table 2 Testing procedure NDS NO. 80900 NDS00 /

CO
Symbol Testing procedure
3. Required performance
25 Side collision unit test on door trims 3.1 Dynamic performance requirements

RA
1. Scope of application 1 To be within the target withstanding load zone indicated in Fig. 1 below. (The withstanding
This test apply to the doors listed in the table below. load specified in this material is given for reference purpose only. The target withstanding
J load and target energy absorption will be specified by the Nissan design section in the
Appendix “Door trim unit test – Target resistance to side collision impact” at the

PA
Europe • Japan North America presentation of specifications.
Chest FR doors 2 If the performance target set for a part is not attained in the vehicle test, even if it is
Abdomen FR doors FR/RR doors
satisfied in the test conducted on it as a single unit, the target will be reviewed.
Waist FR doors FR doors

As the example below shows, if two or more different types of door trims are
available for a model and if a representative door trim can be selected from
LO
3 When a target is changed, the Appendix “Door trim unit test – Target resistance to side
collision impact” will be revised.
3.2 Structural requirements (sharp edge requirements)
• Structural members may be broken. However, any sharp edge of them should not come out

among them, then the test may be conducted on the representative door trim
only. (Note it on the test report paper.)
SO
of the trims surface (to the passenger compartment side).
• If the breakage of a portion of the trim tested is judged to be obviously different from any
breakage that may occur in the on-vehicle test, there is no need to evaluate such a portion.
(For example, cutting of the trim by an edge of the impactor because of its hit against a door

DO
Evaluation Example Example of selection metal member)
If a Trim to be evaluated:
representative representative door trim
model can be 1. Reaction considered If different covering materialsType specified by

LA
selected to be almost the same in are used the regulation Fig. 1 Target withstanding load
terms of structure defining the side
2. Reaction considered If several core materials with Core material with
Target
with- KN Door metal

RO
to be higher in terms of different thicknesses are used the largest thickness
standing member hit
structure
stroke **
If a Trim to be evaluated: all If there is a difference in the All types of trims load
representative types of door trims with structure which may be shall be tested NG zone
trim cannot be different shapes and/or subjected to impact between NT (chest) 2.0KN* Door trim
selected structures leather and cloth door trims
O域 An example
(If there is a difference of data
between structures, which Load
Contact between
CO
may have effect on the
reaction)
OK zone jig and door
metal member Door metal
member
mm
NO

2. Test specimen Displacement

The test should be conducted with all brackets, clips and screws required for
securing the door trims, pads for the side collision test, and all finishers mounted * As indicated above, the maximum load only is specified in this NDS. (The
load will be specified in the Specification Presentation sheet.)
on the trim to be tested. However, parts which are considered to have no ** The door metal hit stroke refers to the minimum clearance between the
influence on the test results may be removed from the trim to be tested.
TO

door trim and the door panel within the chest upper rib project area.
(For these items, discuss and make an arrangement with the Nissan design When a jig is used, the clearance between the trim and the jig should be
Section.) adjusted in advance to the metal member hit stroke.
EN
UM

35
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6 80900NDS00 [14]

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Table 2 Testing procedure NDS NO. 80900 NDS00 /

CO
Symbol Testing procedure
Fig. 1 Target withstanding load Fig. 1 Target withstanding load
J

RA
If the reaction of the door trim falls within the OK
Target zone when the target energy absorption is 80J*, Target
with- KN the door trim is judged acceptable. with- An example
25 standing An example standing KN of data

PA
Door metal
load NG zone of data
member hit load
(abdomen) stroke (waist) NG zone
A KN* Target
OK zone withstanding 12.4 KN*
A X 0.9 load zone Door trim OK zone

LO
12.4 X
KN* Contact between
NG zone 0.9KN*
jig and door
metal member NG zone
Load

SO
(door trim Door metal
Load armrest width) member
mm
Displacement mm
Displacement
• As shown in the above figure, the upper and lower limits of peak loads produced by the

DO
buckling of the door trim will be specified as A and A X 0.9, respectively. The test should be
continued until the target energy (80J*) is completely absorbed.
* The target withstanding loads A and the target energy absorption will be specified in the
Specification Presentation Sheet.
If the reaction of the door trim falls within the OK zone when an energy of
360J* has been absorbed, the door trim is judged acceptable.
• For the reactions of the trim indicated in the above figure, the

LA
maximum load (2.4 kN*) and the minimum load (12.4 X 0.9
The figure below shows an example of the case where the reaction of a door trim has no
definite peak and the load increases in proportion to the stroke.
kN*) will be specified.
• The reaction of the door trim after and energy 360J* has been

RO
• The reaction of the door trim should fall within the target withstanding load zone when the
absorbed energy reaches the target (80J*). absorbed should fall within the target withstanding load zone.
* The target withstanding load and the target energy absorption
will be specified in the Specification Presentation Sheet.
KN NT
An example
NG zone
of data
A KN*
CO
Target
OK zone withstanding
A X 0.9 load zone
KN
NG zone Contact between jig
and door metal
NO

member (door trim

Load armrest width)

mm
Displacement
TO

If the reaction of the door trim falls within the OK

zone when the target energy absorption is 80J*,
EN

the door trim is judged acceptable.

UM

36
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6 80900NDS00 [14]

NS
Table 2 Testing procedure
NDS NO. 80900 NDS00 /

CO
Symbol Testing procedure
4. Testing method 4-1-2 Other conditions
25 The door trim tested should satisfy all the requirements specified below. 1 Loading positions: Figure 3 indicates dimensions with respect to the reference H.P. When loads

RA
4-1-1 Door trim fixing conditions need to be applied to positions other than those positions, the positions will be indicated in the
Appendix “Door trim unit test – Target resistance to side collision impact”.
Door trim unit test (See Fig. 2 for fixing to the jig) 2 Shape of impactor used: Use impactors with shapes similar to actual chest, abdomen and waist.

PA
(See 4.2.)
• Fix the door trim to the jig so that it is placed under the same conditions as it is
J fitted to the actual door.
Set the impactor inclined the same angle as the torso angle set for tests with respect to the loading
direction. (See Fig. 3.)
(As far as practicable, prepare the jig so that clips and screws can be fixed to the 3 Loading direction: Apply a load horizontally to each loading point indicated above and
door trim in the same manner as on the actual vehicle. Take proper measure to perpendicularly to the trim.

prevent the door trim from slipping out of place during the test.)
• Prepare the jig so that the clearance between the trim and the jig can be same as
that between the trim and the door metal member within the impactor contact area.
LO
4 Loading speed: 35 km/h (Abdomen conditions specified by Japanese, European and North
American standards)
40 km/h (Waist conditions specified by North American standard)
Impactor weight: 24 kg (chest and abdomen), 29kg (waist)

SO
5
(Keep the drawing used to examine the actual vehicle clearances and record the
clearances made for the test.) Abdomen interfering position Chest interfering
• Use a door trim fixing jig rigid enough and hold it securely so that it will not move position
during the impact test. (Reason: If the jig moves while the trim is being buckled, it Impactor

DO
exerts influence on the F-S characteristic.)

310mm

LA
170mm
If any reacting part (e.g., finishers) is provided on the armrest,

RO
conduct the test with it mounted. Impactor set angle
Design neutral H.P. 60mm Impactor set
Loading direction Waist interfering 125mm angle
NT position (torso angle)

Fig. 3 Loading positions (center)

CO

Impactor: See 4-2 for the shape and specifications. 4-2 Impactor specifications
Fix the door trim securely onto the jig. (Fix the clips and others that affect the 1 Chest; Use an impactor which has a shape similar to the EUROSID chest rib and has such a
reaction force.) structure that it will not be deformed under the impact.
NO

Prepare the jig so that the clearance between the door metal member and the trim
can be the same as it is fixed on the actual vehicle. (Like the jig, the door metal
member also should be rigid enough.)
The jig should be rigid enough so that its displacement due to deformation will exert
no influence on the load-displacement characteristic.)
TO
(Prepare an impactor in the same size as the EUROSID chest rib, referring to the dimensions
indicated on its drawing.)
2 Abdomen; Use an impactor which has a shape similar to the EUROSID abdomen rib and has such a
structure that it will not be deformed under the impact.
An impactor with a shape similar to the SID chest impactor may be used instead. (Prepare the

When placing a cushion (e.g., pad for the side collision test) to protect the impactor etc., use
a cushion with hardness which has no influence on the load characteristic of the trim and
place it behind the jig.
EN
impactor in the same size as the SID chest impactor, referring to the dimensions indicated on its
drawing.)
3 Waist; Use an impactor with a shape similar to the EUROSID waist rib or the SID waist rib.
The test has been conducted so far using the SID waist rib as it is. Therefore, if an impactor other

than the SID waist rib is used (for example, an impactor which is not be deformed under the impact, it
Fig. 2 How to set the door trim for the impact test becomes necessary to review the target value.
UM

37
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6 80900NDS00 [14]

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Table 2 Testing procedure
NDS NO. 80900 NDS00 /

CO
Symbol Testing procedure

RA
25 5. Criteria for judgment
A test report covering the following items should be prepared and submitted to the Nissan design
section in addition to the door trim which satisfies every performance requirement.

PA
There is no criteria especially for the form.
J 1. Judgment Judgment as to whether the door trim satisfies every performance requirement

LO
2. Data - Summary of test results
- F-S diagram (load-displacement characteristic) (See fig. 5 for an example.)
- Energy-load characteristic (Table) (See Fig. 6 for example.)

SO
General condition of the trim immediately after the test and loading positions
- Photographs photographed from both the right and reverse sides.
If the core material is broken or a sharp edge comes out of the trim surface, photograph it
so that its condition can be grasped easily.

DO
If any measure is taken for improvement, photograph every improved portion before and
after the test.
- Test conditions: door trims as single units (use of a test jig, flag plate: plywood)
3. Test

LA
- Clearance between the trim and the jig at the test (See Fig. 7 for an example.)
specifications
- Specifications of test specimen: trim with lots, screws, brackets, finisher, etc.

RO
- Measure taken for improvement: To be described with a sketch or drawing (See Fig. 8 for an example.)
- Test specimen thickness (If the thickness is changed for improvement, measure the thickness at a larger
number of points.) NT
- Other conditions (different from the designated conditions, if any)
CO
NO
TO
EN
UM

38
 J: Appendix – “Door trim unit 6 80900NDS00 [14]
25 test – Target resistance to side Table 2 Testing procedure
collision impact” NDS NO. 80900 NDS00 /
Specification presentation No.:
Unit test on door trims – Target resistance to side collision impact

TA
1. General
When subjected singly to the side collision test, the door trims for the captioned model should

UL
show the following performance. (Target performance)
2. Testing method

NS
The purpose of the door trim unit tests is to determine the reactions of the portions with which
the chest, abdomen and waist may come into contact in case of a side collision and to examine
whether shape edges comes out.

CO
For the testing method, refer to NDS “Testing Method for Side Collision Resistance of Door
Trims as Single Unit”.
3. Target performance

RA
Impactor
Center of Target Target energy

PA
Type Mass Set angle Speed impactor withstanding load absorption
Chest Abdomen type 24 kg 35 km/h Y, Z KN or less Fig. 1
°
Abdomen Abdomen type 24 kg 35 km/h Y, Z KN to KN Fig. 2a, b

LO
°
Waist Waist type 29 kg 35 km/h Y, Z KN to KN Fig. 3
°
SO
kN To be within the target reaction kN
To be within the reaction
zone until the impactor hits zone when the target energy
O

Load against the door metal member is being absorbed

NG zone Load NG zone
AD

kN kN
OK zone OK zone
kN
OL

NG zone
TR

Contact of impactor with Contact of impactor with

door metal member door metal member

Displacement
mm mm
N

Displacement
Fig. 1 Dynamic withstanding load requirement for Fig. 2a Dynamic withstanding load requirement for
CO

chest portion abdomen portion

Load Load
NO

NG zone NG zone
kN kN
OK zone OK zone
O

To be within the target reaction

zone when the target energy has
NT

NG zone been absorbed

NG zone
ME

Displacement mm Displacement mm
Fig. 2b Dynamic withstanding load requirement for Fig. 3 Dynamic withstanding load requirement for
CU

abdomen portion waist portion

4. Test results
Follow the instructions given in the NDS to draw up a test report.
DO

5. Remarks

39
 6 80900NDS00 [14]
J: Appendix – “Door trim unit test –
25 Target resistance to side collision NDS NO. 80900 NDS00 /
impact” Table 2 Testing procedure

TA
Fig. 7-1 (Ex.) Clearance between the door trim and Fig. 7-2 (Ex.) Clearance between the door trim and the jig
the jig at the unit test (Chest) at the unit test (abdomen)

UL
[Chest] [Abdomen]

NS
Note: The values in Note: The values in
parentheses refer to Impact
parentheses refer to 60(10)
clearance between the position
50 clearance between the
trim and the door panel

CO
trim and the door panel. 105(55)

122(75)
65(42)
Impact
position 83(61)

RA
60(55)

PA
20
83(61)

PAD
support

LO
63(45)

100 X 100
SO
Minimum
clearance
O

25mm
(17mm)
AD

Fig. 7-3 (Ex.) Clearance between the door trim and the jig
at the unit test (waist)
OL

[Waist]
43

Note: The values in

TR

parentheses refer to 130(93)

clearances between the
trim and the door panel.
N
CO

85(-)
NO

Impact
position
O

53(-)

100×100
NT

Waist 33
pad
against PAD
side support
ME

collision

Zero-
touch
CU
DO

40
 J: Appendix – “Door trim unit test –
6
25 Target resistance to side collision Table 2 Testing procedure
impact”
NDS NO. 80900 NDS00 /

TA
Cutout in bearing Slotted hole

UL
surface (reduced) Length: 45 mm
Width: 6 mm Width: 3 mm

NS
CO
RA
PA
Bearing surface
thickness,
Boss shape,
changed
modified
(to 25 mm)

LO
SO
O
AD

Fig. 8 (Ex.) Sketch or drawing showing the portions modified for

OL

improvement
N TR
CO
NO
O
NT
ME
CU
DO

41
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9 80900NDS00 [14]

NS
Table 2. Test method

CO
NDS NO. 80900 NDS00 /

Symbol Test method

RA
29
Check for occurrence of noise while attaching and detaching the part by applying

PA
load F to the upper surface of the armrest and then promptly removing the load.

LO
1. In each shaded areas such as A1, A2, and An as shown,
retain load φ20, F = 4.9 N (500 gf) for 1 s or more and promptly remove the load.

SO
* A1, A2 and An shall be in the middle in the direction of width of the armrest (X).

DO
* Consult the design section in charge in advance for details when loading
positions A1, A2, and An are uncertain.

LA
2. Thermal cycle test conditions shall be as per this standard (80900 NDS00).

RO
Check for the occurrence of noise while attaching and detaching the part using
the same method as 1 above before and after conducting the thermal cycle test.
NT
CO
NO
TO
EN
UM

42
 13 80900NDS00 [14]
37
Attached sheet Descriptive format (1) Description of components and each material to the drawing
Write clearly the name of manufactured company, production site, manufacturing method, process and material grade (brand
name) regarding the components and each material in the proposal drawing based on the items in Table 1.
However, since the filled contents in Table 1 below shows case examples, rewrite the details in response to the structure and
material of the appropriate parts.
Table 1 Descriptive format of components and each material to the drawing
Tier 1 Tier 2 Tier 3 Tier 4 Tier 5…N Supplier Manufacturing Material grade Manufacturing plant Remark
name method (Brand name) Name Country Place name Name of
name production facility
FIN ASSY-
FR DOOR □□ Ibaragi
TRIM, RH ASSY - Kashima Plant Japan Line No. 1
Industry Prefecture

FIN ASSY-
FR DOOR □□ Aichi ○○Company
UPR, RH Vacuum - ○○ Plant Japan
Industry Prefecture ∆∆ - ○○

Base ∆∆ Okayama ○○Company

material - ****** ○○ Plant Japan
Plastic Prefecture ∆∆ - ○○
Surface ○○ Osaka ○○Company
finish - ****** ○○ Plant Japan
Chemistry Prefecture ∆∆ - ○○
Adhesive ○○ Yamaguchi ○○Company
- ****** ○○ Plant Japan
Chemical Prefecture ∆∆ - ○○
Foaming ☆☆
Mie ○○Company
material Industries, - ****** Mie Plant Japan
Prefecture ∆∆ - ○○
Ltd
GARN-FR
DOOR Gunma ○○Company
○○ Tec INJ - Gunma Plant Japan
WAIST, RH Prefecture ∆∆ - ○○

Base □□ Higashimatsuyama Saitama ○○Company

material - ****** Japan
Plastic Plant Prefecture ∆∆ - ○○
Adhesive ∆∆ Fukuoka ○○Company
- ****** ○○ Plant Japan
Industry Prefecture ∆∆ - ○○
Film □∆ Kanagawa ○○Company
- ****** Chigasaki Plant Japan
Chemical Prefecture ∆∆ - ○○
REINF-
PLATE ○○ Tochigi ○○Company
INJ - Sano Plant Japan
UPR, RHR Industry Prefecture ∆∆ - ○○

Material □□ ABS: ***** Ibaragi ○○Company

*** Ibaragi Plant Japan
Chemistry PC: **** Prefecture ∆∆ - ○○
REINF-FR
○○ Aichi ○○Company
DOOR PRESS - Okazaki Plant Japan
UPR, RH Press Prefecture ∆∆ - ○○

Material ○○ Fukuoka ○○Company

** SP610 □□ Plant Japan
Steel Co. Prefecture ∆∆ - ○○
FIN ASSY-
FR DOOR ∆∆ Nagano ○○Company
LWR, RH ASSY - ○○ Plant Japan
Industry Prefecture ∆∆ - ○○

○○
Base Saitama ○○Company
material Chemical INJ ****** ○○ Plant Japan
Prefecture ∆∆ - ○○
Co.
PUSH Shizuoka ○○Company
NUT ○○ Bolt ASSY SPN2.4 Plant No. 2 Japan
Prefecture ∆∆ - ○○
∆∆
ORNAMENT ○○Company
, RH Electric ASSY ******* Plant No. 3 China Zhengzhou
∆∆ - ○○
Co.
NON
WOVEN □□ Yamanashi ○○Company
FABRIC CUT - Plant No. 4 Japan
TAPE Textile Co. Prefecture ∆∆ - ○○

Fiber ☆☆☆ ○○Company

- ***** Oi Plant Japan Tokyo
Fiber Co. ∆∆ - ○○
Adhesive □□ Fukuoka ○○Company
- ****** ○○ Plant Japan
Dyne Co. Prefecture ∆∆ - ○○
CLIP-TRIM Yokosuka Kanagawa ○○Company
□□□ X INJ POM ∆∆ Plant
Plant Prefecture ∆∆ - ○○
SCR-TAP +++ Chiba ○○Company
- ********* ○○ Plant Japan
Screw Co. Prefecture ∆∆ - ○○
MODULE
ASSY- Supplied
○○ Wakayama Assembly line
CURTAIN ASSY - Plant No. 4 Japan parts by
AIR BAG, Security Prefecture No. 3
Nissan
HANDLE
ASSY-FR Supplied
∆∆ Assembly line
DOOR ASSY - □□ Plant China Guangzhou parts by
INSIDE, RH Industry No. 1
Nissan

43
 13 80900NDS00 [14]
36
Attached sheet Descriptive format (2) Description of color, luster and graining to the drawing
Write clearly the corresponding description 1 to 3 in the drawing regarding each component and portion in the proposal drawing
based on the items in Table 1.

TA
However, since the filled contents in Table 2 to 4 below shows case examples, rewrite the details in response to the structure
and material of the appropriate parts as well as instructions.
Table 1 Description of each manufacturing method and material in the drawing

UL
Manufacturing method and material INJ Surface finish Ornament part

Supplementary ― Slush and VAC, etc. Painting, cloth or wood grain, etc.

NS
Quoted description in the drawing Comply with details in Table 2. Comply with details in Table 3. Comply with details in Table 4.

Table 2 Description of INJ parts in the drawing

COLOR, GLOSS, GRAIN CONTROL VALUE (Reference = Engineering Master)

CO
(revise No. →) □2
COLOR CODE P*** P$$$
COLOR BASIC VALUE
L☆ = Comply with Comply with
a☆ = engineering master. engineering master.

RA
b☆ =
TOLERANCE (* ⊿ H = √{(⊿ a) 2 + (⊿ b) 2})
→ LOT CONTROL PART ○However
∆L (≤ 0.6) ∆H (≤ 0.35) ∆L ≤ 0.5

PA
→ GENERAL PART ○
∆L (≤ 1.0) ∆H (≤ 0.5)
GLOSS BASIC VALUE (GL)
3.7 2.5

LO
→ NISSAN BASIC (GL) (3.7)
→ supplier CONVERSION
TOLERANCE
→ LOT CONTROL PART ○
(±0.3 GU)
→ GENERAL PART ○
SO
(±0.5 GU)
GRAIN CODE #□□□ #∆∆∆
GRAIN BASIC VALUE
O

GRAIN DEPTH (100% =) 100 µm 100 µm

TOLERANCE
AD

(±10%) ○ ○

Table 3 Description of surface finish parts in the drawing

COLOR, GLOSS, GRAIN CONTROL VALUE (Reference = COLOR, GROSS, GRAIN Master)
OL

(revise No. →) □1
COLOR CODE L*** L$$$
COLOR BASIC VALUE
TR

L☆ = Comply +24.07
a☆ = with color, luster and -0.12
grain master. +067
b☆ =
TOLERANCE (* ⊿ H = √{(⊿ a) 2 + (⊿ b) 2})
N

→ LOT CONTROL PART ○

∆L (≤ 0.6) ∆H (≤ 0.35)
CO

→ GENERAL PART ○
∆L (≤ 1.0) ∆H (≤ 0.5)
GLOSS BASIC VALUE (GL)
1.5 1.3
→ NISSAN BASIC (GL)
NO

→ supplier CONVERSION
TOLERANCE
→ LOT CONTROL PART ○However
(±0.3 GU) ≤ 0.35
→ GENERAL PART ○
O

(±0.5 GU)
GRAIN CODE #□□□ #∆∆∆
NT

GRAIN BASIC VALUE

Comply with color, luster Comply with color, luster
GRAIN DEPTH and grain master. and grain master.
(100% =)
TOLERANCE
ME

(±10%) ±15% ○

Table 4 Description of ornament parts in the drawing

CU

COLOR, GLOSS, GRAIN CONTROL VALUE (Reference = Design Master)

(revise No. →)
COLOR CODE V***
COLOR BASIC VALUE
DO

GROSS Comply with design master.

GRAIN TOLERANCE
Comply with limit samples.

44
 14 80900NDS00 [14]
39 Attached sheet Descriptive format (3) Cases of entering drawing

Coating film thickness

TA
Coating film thickness

UL
Painting Primer coating
Portion
Standard value (µ) Permissible value (µ) Standard value (µ) Permissible value (µ)

NS
Painting A (1) 20 ±5 15 ±5
Painting B (2) 15 ±5 10 ±5

CO
RA
(1)

PA
(2)

LO
SO
O

Skin thickness
AD

Skin thickness
Skin thickness Primer coating Adhesive
OL

Portion Standard value Permissible Standard value Permissible Standard value Permissible
2 2
(mm) value (mm)
TR

(µ) value (µ) (g/m ) value (g/m )

(1) 0.8 ±0.2 10 ±5 60 ±10

N
CO

(1)
NO
O
NT
ME
CU
DO

45
 13 12 8 6 4 80900NDS00 [14]
25
Normative References 16
6 NES M 0076 Test Methods for Automotive Carpet
NES M 0094 Test Method of Flammability of Interior Materials for Automobiles

TA
6 NES M 0131 Methods of High Temperature Test for Passenger Compartment
Synthetic Resin Parts

UL
6 NES M 0132 Thermal Cycle Test Methods for Plastic Parts
6 NES M 0133 Chemical Resistance Test Methods for Plastic Parts

NS
NES M 0134 Falling Ball Impact Test Methods for Plastic Parts
6 NES M 0135 Weatherability and Light-Resistance Test Methods for Plastic
Parts

CO
NES M 0136 Abrasion Resistance Test Method for Plastic Parts
6 NES M 0153 Moisture Resistance Test Method for Plastic Parts

RA
16 NES M 0154 Testing Method of Fabrics for Automobiles
16 NES M 0160 Odor Testing Methods of Interior Components for Automobiles
3 NES M 5076 Paint and Coating Film Performance for Bumper

PA
3 NES M 5080 Coated Film Quality of Hardboards and Pressboards for
Automobiles
6 3 NES M 5081 Paint Film Quality of Plastic Parts and Chrome Plated Parts

LO
16 NES M 7078 Hard Fiberboard-Automotive
16 NES M 7079 Pressboard-Automotive
SO
6 3 NES M 7083 Vinyl Sheet for Automobiles
6 3 NES M 7081 Polyvinylchloride Coated Fabric for Automobiles
38 NES M 0602 Testing Methods of Genuine Leather and Polyurethane
O

Leather and Polyvinylchloride Coated Fabric for Automobiles

AD

6 3 NES M 7084 Vacuum–Formed Sheet for Instrument Panel Pad

38 NES M 0604 Testing Methods of TPO and TPU and PVC for Automobiles
OL

NES M 8601 TPO and TPU and PVC for Automobiles

6 3 NES M 7100 Fabrics for Automobiles
NES M 7102 Seat and Door Leather for Automobiles
TR

6
38 NES M 7109 Seat/Door Genuine Leather and Polyurethane Leather and
Polyvinylchloride Coated Fabric for Automobiles.
N

6 NES M 7103 Automotive Carpets

CO

NES M 8011 Acrylonitrile-Butadiene-Styrene

NES M 8014 Polyoxymethlene
NES M 8015 Polyamide
NO

3 NES M 8021 Polypropylene

3 NES M 8026 M 8046 Filled Polypropylene Injection Molding Compound for Interior
Parts
O

NES M 8046 (R) Polypropylene Injection Moldings for Materials Recycling

NT

16 NES M 8523 Protective Film for interior Parts of Automobile

6 NES D 0013 Specification-Dimensional Tolerances for Machining
NES D 0016 Standard Dimensional Tolerances for Stamped Metal Parts
ME

NES D 0021 Marks and Marking Methods for Parts

JIS G 4404 Alloy Tool Steels
CU
DO

46
 13 80900NDS00 [14]
JIS L 3102 Cotton and Canvas
JIS Z 8703 Standard Atmospheric Conditions for Testing Site
ASTM D 2240 Standard Test Method for Rubber Property—Durometer

TA
Hardness
28 NES M 0301-2009-N Substance Use Restrictions

UL
NES M 8020 Physical Property Test Method of Injection Molding
Thermoplastic Resin Materials

NS
NES M 0159 Methods of Testing the Flaw Resistance of Interior Resin Parts
NES M 0161 Method of Fogging Test for Interior Materials
NES M 7108 Olefine-Based Elastic Elastomer for Automotive Seat Covers

CO
NES M 8301 The Standard of Grease Application about Plastic Parts and
Electric Contacts

RA
PA
LO
SO
O
AD
OL
N TR
CO
NO
O
NT
ME
CU
DO

47
 6 2 80900NDS00 [14]
Related Regulations

FMVSS 302 FMVSS 201 ECE 21

TA
CMVSS 302 CMVSS 201 GCC 42
EEC 78/632 ECE R95 FMVSS 214
19
Japanese Safety Regulations, Article 18

UL
NS
CO
RA
PA
LO
SO
O
AD
OL
N TR
CO
NO
O
NT
ME
CU
DO

48