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MODULE 15/17
PROPULSION
engineering SYSTEMS
1 FUNDAMENTALS
1.1 FORCE AND MOTION
1.1.1 FORCE
Force may be defined as a push or a pull upon an object. In the English system the
pound (lb) is used to express the value of a force. For example, we say that a force
of 30 lb is acting upon a hydraulic piston.
A unit of force in the metric system is the newton (N). The newton is the force
required to accelerate a mass of 1 kilogram (kg) 1 metre per second per second
(m/s2).
The dyne (dyn) is also employed in the metric system as a unit of force. One dyne is
the force required to accelerate a mass of 1g 1 centimetre per second per second
(cm/s2). One newton is equal to 100,000 dynes (0.225 lb).
1.1.2 VELOCITY
It is common to find people confusing the terms velocity and speed when describing
how fast an object is moving. The difference is that speed is a scalar quantity, whilst
the term velocity refers to both speed and direction of an object. The full definition of
velocity is that it is the rate at which its position changes, over time, and the direction
of the change.
The simple diagram below shows how an aircraft, which flies the irregular path from
'A' to 'B' in an hour, (a speed of 350 mph), has an actual velocity of 200 mph in an
East-Northeast direction.
Path of Aircraft
B
A C
1.1.3 ACCELERATION
This term describes the rate at which velocity changes. If an object increases in
speed, it has positive acceleration; if it decreases in speed, it has negative
acceleration. A reference to Newton's Second law of Motion will explain the
principles of acceleration. Acceleration can be in a straight line, which is referred to a
linear acceleration and it can apply to rotating objects whose speed of rotation is
increasing, (or decreasing), when it is called angular acceleration.
1.2.2 POWER
The rate of doing work is called power, and it is defined as the work done in unit time.
As a formula, this would be:
work done
power
time taken
Power is expressed in several different units, such as the watt, ergs per second, and
foot-pounds per second. The most common unit of power in general use in the
United States is the horsepower. One horsepower (hp) is equal to 550 ft-lbf/sec or
33000 ft-lbf/min. In the metric system the unit of power is the watt (W) or the kilowatt
(kW). One hp is equal to 746 watts; and 1 kW = 1.34 hp.
Example:
To compute the power necessary to raise an elevator containing 10 persons a
distance of 100 ft in 5 s (assuming the loaded elevator weighs 2500 lb), proceed as
follows:
50,000
Since1hp 550 ft lbf / sec then requiredhp 90.9 hp
550
Since1hp 746 watts 90.9 hp 67811 .4 watts 67.81kw
1.2.3 ENERGY
The term energy may be defined as the capacity for doing work. There are two forms
of energy: potential energy and kinetic energy.
1.2.3.1 POTENTIAL ENERGY
Potential energy is the stored energy possessed by a system, because of the relative
positions of the components of that system. If work done raises an object to a certain
height, energy will be stored in that object in the form of the gravitational force. This
energy, waiting to be released is called potential energy. The amount of potential
energy a system possesses is equal to the work done on the system previously.
Example :
A weight of 50 pounds is raised 5 feet. Using the formula:
Note: Energy is expressed in the same units as those used for work and in all cases
energy is the product of force x distance.
Potential energy can be found in forms other than weights and height. Electrically
charged components contain potential (electrical) energy because of their position
within an electric field. An explosive substance has chemical potential energy that is
released in the form of light, heat and kinetic energy, when detonated. A gas can
have potential energy in the form of pressure energy. This is when work has been
done on the gas by raising the pressure above ambient.
1.2.3.2 KINETIC ENERGY
Kinetic energy is the energy possessed by an object, resulting from the motion of that
object.
Kinetic Energy 1
2 mv 2
where m = mass, v = velocity.
It may be difficult to appreciate how this relates to the previous formula (Force x
Distance) but this can be derived from the basic formulae of velocity and
acceleration.
Uniform Velocity
distance
velocity
time
Uniform Acceleration
i.e. v u at
u at u at
s t s u t
2 2
distance(s ) ut 12 at 2
But v u at
v u
t
a
v u
But s t
2
v u v u v u v u v u
2 2
s
2 a 2a 2a
2as v 2 u2
v 2 u 2as
But F = ma
v 2 u2 2as and
v2
dis tan ce(s)
2a
v2
ma 1
2 mv 2 Kinetic Energy =
2a
W
m But
g
Wv 2
Kinetic Energy =
2g
Example
Wv 2 50 320
KE
2g 2 32
KE 250 ft lbs
It can be seen that all the energy put in to the weight can be released by allowing the
weight to return to its original position. This is a hypothetical case as some of the
energy is converted to other forms ie, heat sound etc.
In Gas Turbines we use both forms of energy. Potential energy is stored in the gas
flow as pressure and in the fuel as heat energy. This potential energy is converted to
kinetic energy (velocity) at various stages of the engine.
V1 T
Charles’ Law: 1 V1 T2 = V2 T1
V2 T2
The law also states that if the volume of the gas is held constant, the pressure
increases and decreases in direct proportion to changes in absolute temperature.
This relationship is shown in the equation below:
P1 T
Charles’ Law: 1 P1 T2 = P2 T1
P2 T2
Where:
P1 = initial pressure T1 = initial absolute temperature V1 = initial volume
P2 = final pressure T2 = final absolute temperature V2 = final volume
If we let: -
V2 = the air velocity at exit
and
V1 = the air velocity at inlet
It may be expressed as V2 – V1
Taking these expressions for Mass and Acceleration, the thrust produced by an
engine or propeller can be calculated from the following formula:-
W
THRUST = g V2 - V1 or THRUST = m(V2-V1)
On some engines there is an area of high pressure behind the engine. This pressure
pushes on the engine and can be included in the formula as follows:-
Example 1.
The airflow through a propeller is 256 lbs/sec, Inlet velocity 0 ft/sec, outlet velocity
700 ft/sec.
Thrust developed will be:
W
THRUST = g V2 - V1
separate stages. In the Brayton cycle they form a continuous process. The
combustion during the Otto cycle is done with constant volume while in the Brayton
cycle it is done in constant pressure.
distance travelled(L)
Now : volume flow area
Time(sec)
distance travelled(L) mass mass
But: Velocity and as Density Volume
time (sec) volume density
Mass
flow Area velocity
Density
Therefore, Mass flow = density x area x velocity.
This is known as the ‘CONTINUITY EQUATION’ and it is true for any steady flow
system regardless of changes in the cross-sectional area of the duct.
Within our gas turbine engine the mass flow is constant at a fixed rpm and inlet
density
Therefore density 1 x area 1 x velocity 1 = density 2 x area 2 x velocity 2
1.8.3 INCOMPRESSIBLE FLUID FLOW.
By considering incompressible fluid flow we can assume that density will remain
constant. Now consider an incompressible fluid as it flows through the duct system
shown in the fig. 1.7. We know that the mass flow is constant and as the fluid is
incompressible we can treat the density as constant. Naturally, as the fluid enters
the larger cross sectional area it will take up the new shape and the initial volume will
now occupy less length in the duct. Therefore, in a given time, less distance is
travelled and therefore the velocity is reduced.
Thus we conclude that if the mass flow is to remain constant, as it must, an increase
in duct area must be accompanied by a reduction in flow velocity. A decrease in duct
area must bring about an increase in velocity; we can express this action as –
velocity varies inversely with changes in duct area.
Duct System
Figure 1.7.
When the medium (gas or fluid) is moving, the total energy = static pressure +
dynamic pressure.
Consider a duct which is filled with an incompressible fluid and pressurised from one
end by an external force (Fig 1.8.). The other end of the duct is sealed by a valve,
which can be opened or closed, and a pressure gauge is fitted into the wall of the
duct to indicate the static pressure (PS). With the valve closed, static pressure and
total energy are the same. However, when the valve is opened to allow a fluid flow,
the circumstances change and, although the total energy must remain the same, it
now consists of static pressure + dynamic pressure. As the velocity V increases, so
dynamic pressure increases and the static pressure is reduced.
In a situation where there is a no fluid flow, the static pressure (PS) gauge, and the
total head pressure (PT) gauge will show the same value, but when there is a fluid
flow, the total pressure reading remains the same although the static pressure drops.
As the total pressure must be constant, a reduction in static pressure must be
accompanied with an increase in dynamic pressure
The effects of a steady flow of incompressible fluid flows through a duct of varying
cross sectional area shows:
Mass flow remains constant as cross-sectional area of duct (and velocity) change.
Total pressure remains constant, but static pressure (PS) increases as the area
increases and decreases as area decreases. (Bernoulli's Theorem)
Velocity decreases as the area increases and vice versa. (Continuity Equation)
Diffuser Section
Figure 1.12.
Divergent Duct.
Figure 1.13.
Convergent Duct.
Figure 1.14.
To make more efficient use of the choked nozzle principle a convergent divergent
nozzle may be used. In the convergent section the subsonic airflow is increased to
sonic velocity at the narrowest part. A divergent section is added to the nozzle
which, as the airflow is now supersonic will cause the pressure to decrease and
velocity to increase. Although this will reduce the pressure thrust it will increase the
reaction thrust.
1.12
ENGINE CONFIGURATIONS.
Changes in Temperature, Pressure and Velocity and the Brayton Cycle
There are two main types of gas turbine engines:
Figure 1.16.
Reaction engines, which derive their thrust by jet reaction. Jet reaction is defined
as an internal reaction to a mass of air accelerated through the engine. As they
Issue 4 – Nov 2004 Page 21
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MODULE 15/17
PROPULSION
engineering SYSTEMS
require the energy in the airflow to provide thrust a minimum amount of energy is
withdrawn by the turbines for engine operation.
Power engines, which provide a mechanical output to drive another device.
These engines do not rely on jet reaction and indeed jet reaction may cause
handling problems. Maximum energy is withdrawn by the turbines for engine
operation and to power the mechanical output.
b. Low and Medium By-pass or turbofan engines. These engines will have two or
three shafts. The Low Pressure (LP) shaft drives a larger diameter compressor.
Some of the air produced bypasses the core engine (hence the name) and is
used to provide thrust. The core airflow provides power for the compressors and
thrust. These engines are quieter than turbojets and more fuel-efficient. The
Spey and Tay engines fall into this category.
The by-pass ratio is determined by the ratio of the air in flowing through the by-
pass to the air passing through the core of the engine. Low by-pass less than 2:1,
medium by-pass 2:1 to 4:1, high by pass greater than 5:1.
c. High by-pass turbofan engines. These engines have very large fans driven by a
relatively small core engine. Often the fan is geared to run at a lower speed than
the LP turbine, which gives the turbine mechanical advantage and also allows it to
run at higher speed where it is more efficient. The ALF 502, RB211 and the Trent
engines are all high by-pass
High by-pass
engines are very fuel
efficient, powerful
and quiet. These
engines have a very
large diameter which
does give drag
problems, and are
not suitable for high
speed flight as the
blade tips will suffer
compressibility
A Three Spool High By-pass Engine (RB211)
Figure 1.18. problems as they
approach the speed
of sound.
Turboprop Engines
Figure 1.19.
b. Turboshaft Engines. These engines are used in helicopters. They share many
of the attributes of turboprop engines, but are usually smaller. They do not have
propeller control systems built into the engine and usually do not have many
accessories attached such as generators etc. as these are driven by the main rotor
gearbox. Modern turboshaft and turbo prop engines run at constant speed which
tends to prolong the life of the engine and also means that they are more efficient as
the engine can run at its optimum speed all the time.
There are other types of engine such as ram jets, pulse jets, turbo-ram jet and
turbo - rockets, but currently none of these are used in commercial aircraft.
1.13 ENGINE STATIONS
Engines are divided up into section or stations. These help identify the source of air
pressure or temperature when looking at more complex systems such as the fuel
system.
Station 0 air is air before the intake, this becomes station 1 air in the intake and by
pass casing. Station 2 air is air in the fan and compressor and may be further
divided down by adding a decimal figure after the 2. This is usually indicates the
stage, however some engines do not conform in this area. Station 3 is compressor
discharge air which is the highest pressure air in the engine. After combustion this
becomes station 4 air and remains station 4 air through the turbine, again this may
be modified by adding a decimal figure for each stage. Behind the turbine it
becomes station 5 air, becoming station 6 or 7 air aft of the tail cone. Station 7 air is
just before the propelling nozzle and station 8 air at the narrowest point of the
propelling nozzle. Finally the air behind the nozzle is referred to as station 9.
As can be seen from figure 1.21. there are variations in this notation, also different
manufacturers may have their own interpretation for instance on some of the new
Rolls-Royce engines they have made all the stations whole numbers by adding a 0 to
the single figure numbers and removing the decimal point i.e. stn 3 becomes stn 30.
Station Numbering
Figure 1.21.
Stations for Propeller/ Propfan/ Unducted Fan/ Ultra high by pass engines.
Figure 1.22.