Hunt Engine, Inc.

14805 South Main

Houston, Texas 77035
Tel: 713-721-9400
Fax #1: 713-721-7346
Fax #2: 713-721-0343
www.huntengine.com

INSTALLATION, OPERATION
& MAINTENANCE MANUAL

HUNT AIRDYNE BLOWER/MOTOR ASSEMBLY

SPEC 2414

FOR

PARKER DRILLING COMPANY

CUSTOMER ORDER NO. NROWR 074170302

HUNT PRODUCTION NO. 83503

15 OCT 2002

INTELLIGENT CREATIVE SOLUTIONS – DRILLING MOTOR ACCESSORIES

 Hunt Engine, Inc.
14805 South Main
Houston, Texas 77035
Tel: 713-721-9400
Fax #1: 713-721-7346
Fax #2: 713-721-0343
www.huntengine.com

15 OCT 02
H83503

TABLE OF CONTENTS

A. BLOWER MOTOR ASSEMBLY - HUNT AIRDYNE (2414)

INSTALLATION, OPERATING AND

MAINTENANCE INSTRUCTIONS FILE: AIRIOMI

ILLUSTRATION - RENEWAL PARTS LIST 2414RPL

HUNT MOTOR DATA SHEET 2098MDS

INSTRUCTIONAL MANUAL TOSHIBA

OUTLINE BLOWER MOTOR ASSY 2414S

BLOWER TEST PROCEDURE QCW4-10-01E

TEST REPORT S/N 83503 QCD129

INTELLIGENT CREATIVE SOLUTIONS – DRILLING MOTOR ACCESSORIES

 File: Airiomi
Revision: “B”
Page 1 of 5

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

HUNT AIRDYNE BLOWER MOTOR ASSEMBLY

Introduction:

The purpose of this manual is to aid in the proper installation and operation of Hunt Airdyne
Blower Motor assemblies manufactured by Hunt Engine, Inc. These instructions are intended to
supplement good general practices and are not intended to cover detailed instruction procedures,
because of the many varieties of airdynes manufactured by Hunt Engine, Inc.

It is the responsibility of the purchaser to assure that the installation and maintenance of this
equipment are handled by qualified personnel experienced in such work and equipment. Field
service personnel are available from Hunt Engine, Inc. to supervise installation or to assure
proper operation at startup.

Storage:

If airdynes are stored for any length of time, they should be stored in a clean, dry location to
prevent rust and corrosion. Outdoor storage is not recommended. When outdoor storage is
necessary, they should be protected from the elements as best possible. Cover the airdyne inlet
and outlet, and keep motors dry and clean.

Extended Storage:

Airdynes are to be stored in their original containers or equivalent protection and should be kept
in a clean, dry, protected warehouse where exercised control over temperature, dust, dew point,
shock and vibration is reasonable maintained.

A) Temperature: Between 50 degrees F and 120 degrees F

B) Maximum relative humidity of 60%

C) Shock or vibration: 2 mils maximum to prevent bearings from

brinelling. Exceeding this limit will require
vibration dampening material under the units.

Manually rotate blower once a month. All motors with space heaters are to have the heaters
connected if storage conditions exceed 60% relative humidity and/or if temperatures are below 50
degrees F.

Motor windings should be meggered at the time the equipment is put in storage. At the time of
removal from storage, the resistance reading must not have dropped more than 50% from the
initial reading. Contact Hunt Engine, Inc., if motor resistance is less than 50% of the initial
reading.

It is recommended that upon airdyne installation, the vibration levels be checked to assure that
the levels do not exceed the levels set forth in this manual. (See Table 1)

Storage records complying with the above requirements should be maintained.

 File: Airiomi
Revision: “B”
Page 2 of 5
Installation – Drilling Motor Mounted:

Installation of the Hunt Airdyne blower motor assembly onto a DC drilling motor is relatively
straight forward. Lock out the power source to the DC drilling motor as well as the power source
for the AC blower motor. Clean the mounting surface areas of both the DC drilling motor and the
Hunt Airdyne. Using the gasket and fasteners supplied in the installation kit, install the Hunt
Airdyne on the DC drilling motor. The Hunt Airdyne should be oriented on the DC drilling motor
so that when viewing the DC drilling motor from the commutator end (end opposite the drive hub),
you will be viewing the Hunt Airdyne from the rainhood end. The bolts should be torqued to 35 ft.
lbs. (425 in. lbs.)

The AC blower motor should be wired to its power source by a qualified electrician in a manner
that meets all applicable electrical codes. IMPORTANT! The AC blower motor must be wired to
rotate in the proper direction. The proper direction is indicated by an “arrow" nameplate affixed to
the blower housing. If the name plate is missing, look at the airdyne from the blower motor end.
If the blower outlet is offset to the left, the motor should rotate counterclockwise. If it is offset to
the right, it should rotate clockwise.

Start and run the airdyne long enough to confirm that it is operating properly. See following
trouble shooting chart. If any problem cannot be remedied, contact Hunt Engine, Inc.

Installation – Remote Mounted:

Remote installations of Hunt airdyne blower motor assemblies require advance engineering to
assure that the DC drilling motor is supplied with a sufficient amount of cooling air. Sizing of the
airdyne is determined by calculating the total pressure drop through the system, including
ductwork and drilling motor accessories. Installation procedures for each remote system are
therefore unique and it would not be practical to attempt to cover all possibilities herein. In
general, the basic concept is the same as for drilling motor mounted units. After installing the
system in accordance with the engineered design, check the system to confirm that it is operating
properly. Consult the trouble shooting guide if there is a problem. If the problem cannot be
remedied, contact Hunt Engine, Inc.

Maintenance - Blower:

Periodic inspection of all the airdyne parts is the key to good maintenance and trouble-free fan
operation. Frequency of inspection must be determined by the user and is dependent upon the
severity of the application. Prepare a maintenance schedule and make sure it is strictly adhered
to.

Never service or adjust rotating equipment while it is in operation. Lock out the power source
before performing maintenance.

Regular fan maintenance should include the following:

1) Check the airdyne impeller for any buildup of foreign material or wear
from abrasion. Both can cause excessive vibration, which will lead to
damage of the impeller and other fan components. Replace the impeller
if excessive wear is noticed. Carefully clean the impeller of any foreign
material.

2) Consult the trouble shooting guide for excessive vibration or noise,

insufficient performance, or when the airdyne does not operate. (See
Table 2.)
 File: Airiomi
Revision: “B”
Page 3 of 5
Maintenance – Blower Motor:

The fundamental principle of electrical maintenance is keep the motor clean and dry. This
requires periodic inspection of the motor, the frequency of which depends upon the type of motor
and the service.

Periodic checks of voltage, frequency, and current of a motor while in operating are
recommended. Such checks assure the correctness of frequency and voltage applied to the
motor, and yield an indication of the airdyne load. Comparison of these data with previous data
will give an indication of the airdyne performance. Any serious deviations should be investigated
and corrected.

Vibration:

Excessive airdyne vibration can be caused by many things. All possible sources of the excessive
vibration must be checked out and corrective action taken immediately to correct the problem.
See the airdyne trouble-shooting chart (Table 2) for possible causes of excessive airdyne
vibration.

A vibration analyzer will be of great assistance in determining the amount of vibration. The
following values give an indication of the airdyne vibration condition. Vibration readings should
be taken on the motor or on the airdyne housing. Horizontal, vertical, and axial readings should
be taken.

Table 1

Vibration Displacement in Mils, “Double Amplitude”

Fan RPM Good Fair Slightly Rough Rough

3000 0.02/0.45 0.45/1.00 1.00/2.00 2.00/4.00

3600 0.20/0.40 0.40/0.85 0.85/1.75 1.75/3.25

Interpolate for airdyne speeds other than shown above. The airdyne should not be operated
unless the maximum vibration reading is in at least the “Fair” range.

TABLE 2

Airdyne Trouble-Shooting Chart

Problem Possible Causes

_ Accumulation of material on impeller

Excessive _ Worn or corroded impeller
Vibration _ Bent shaft
_ Impeller loose shaft
_ Impeller out of balance
_ Motor out of balance
_ Loose or worn bearings
_ Loose bearing bolt
_ Loose impeller mounting bolts
_ Weak or resonant foundation
 File: Airiomi
Revision: “B”
Page 4 of 5

_ Foundation not flat and level

_ Structures not crossbraced

Horsepower _ Air density higher than design

to high _ Impeller rotating in the wrong direction

_ Impeller rotating in the wrong direction

Airflow
to low _ Actual system is more restrictive (more resistance to flow) than expected
_ Leaks or obstructions in duct work
_ Filters are dirty and clogged
_ Inlet our outlet screens are clogged
_ Restricted fan inlet or outlet
_ No straight duct at fan outlet
_ Sharp elbows near fan inlet or outlet
_ Improperly designed turning vanes

Airflow _ Actual systems is less restrictive (less resistance to flow) than expected
too much _ Filters not in place

Airdyne does _ Blown fuses

not operate _ Electricity turned off or not wired properly
_ Wrong voltage
_ Overload protector has broken circuit

Excessive _ Accumulation of material on impeller

noise _ Worn or corroded impeller
_ Bent shaft
_ Impeller loose shaft
_ Impeller hitting housing
_ Impeller out of balance
_ Loose or worn bearing
_ Defective or bad bearings
_ Loose airdyne mounting bolt
_ System pulsation or surge
_ Noise from high velocity system
_ Duct work to small
_ Fan in stall condition (danger)
_ Rattle of components in high velocity air stream
_ Leaks in duct work
_ Vibrating duct work
_ Vibrating parts not insolated from structure

Spare Parts:

Spare parts are not normally required for first year of operation. If spare parts are desired, it is
suggested that a spare blower motor and impeller be ordered.
 File: Airiomi
Revision: “B”
Page 5 of 5

Replacement Parts:

See replacement parts list for your particular airdyne blower motor assembly, identified by a Hunt
spec number and/or serial number.

For additional information concerning this product, please contact:

Hunt Engine, Inc. Phone: 713-721-9400 (24 Hours)

14805 South Main Fax #1: 713-721-7346 (24 Hours)
Houston, Texas 77035 Fax #2: www.huntengine.com
 R

MANUFACTURER TOSHIBA (EQP III - PREMIUM EFFIC.)

MANUFACTURER'S ID NO. B0102YLF2UMH
B.H.P. 10.0
R.P.M. - SYNCHRONOUS 3600
R.P.M. - FULL LOAD 3510
PHASE - Hz. 3 - 60
VOLTS - FULL LOAD 230 460
AMPS. - FULL LOAD 23.0 11.5
FRAME SIZE 215T
AMBIENT - DEG. C AT 1.15 SF 40
AMBIENT - DEG. C AT 1.00 SF N/A
ENCLOSURE EX-P
INSULATION CLASS F
TEMPERATURE CODE T3B
NEMA DESIGN B
EFF. % - FULL LOAD 90.2
LOCKED ROTOR CODE
U.L. FILE NO. - MOTOR E53559
U.L. FILE NO. - CONN BOX N/A
C.S.A. FILE NO. LR 46729

HUNT ENGINE, INC.

HARVEY, LA. HOUSTON, TEXAS

TITLE MOTOR DATA SHEET

DRAWN GEA PROJ.ENGR. S/O

APPD. CHKD. DWG.

NO. 2098MDS
DATE Aug 23, 1988 APPD

SCALE NON DATE

REVISION NO. TWO
 UNCONTROLLED COPY
Quality Control Work Instruction (QCW)
See on-line master for current
revision
HUNT ENGINE INC. - HOUSTON OPERATIONS DEDICATED TO CUSTOMER SATISFACTION Use AMIPRO File Manager to determine latest revision
SUBJECT: DOCUMENT I.D. REVISION NO.
Production Testing - Hunt Airdyne Blower Motor Assemblies QCW 4-10-01E 0

PURPOSE:

To Establish procedure for Production Testing of Hunt Airdyne Blower Motor Assemblies.

SCOPE:

Applicable to Production Department.

PROCEDURE:

1. Prepare Test Report Form QCD129 for each unit, completing all pre-test entries.

2. As indicated on Form QCD 129, affix unit (with Aircure, if applicable) to either the customer's DC drilling rig
motor, our test DC motor, our balometer or our adjustable static pressure fixture.

3. Connect AC power leads from our test control/monitoring panel to the AC blower motor. Power up unit.
Confirm that frequency meter reads 60 Hz. (or 50) +/- 1.0 Hz. Confirm that blower wheel is turning in
proper direction.

4. Observe and record the data called for on Form QCD 129.

5. The Test Technician signs off on Form QCD 129 and secures approval from Engineering.

6. Upon approval, the Test Technician checks, signs and dates Form 3121A (minilla tag) and wires it to the
Airdyne.

7. The completed test reports are then given to the Production Coordinator for insertion into the applicable
production order.

DEFINITIONS:

FORMS:

QCD 129 - Test Report (superceeds TR-104)

I - Indicates revised area(s) from previous issue

Form No. QCD103 Revision 0 (1 Jul 96)
ORIGINATED/REVISED BY: APPROVED BY: ISSUE DATE: PAGE
Grady E. Anderson Grady E. Anderson 26 July 96 1
 UNCONTROLLED COPY
Quality Control Work Instruction (QCW)
See on-line master for current
revision
HUNT ENGINE INC. - HOUSTON OPERATIONS DEDICATED TO CUSTOMER SATISFACTION Use AMIPRO File Manager to determine latest revision
SUBJECT: DOCUMENT I.D. REVISION NO.
Production Testing - Hunt Airdyne Blower Motor Assemblies QCW 4-10-01E 0

REFERENCES:

This QCW replaced TP-104

REVISION SUMMARY:

None - Oringinal Issue

DISTRIBUTION (Uncontrolled Copies):

All Departmental Managers

Corporate Headquarters

I - Indicates revised area(s) from previous issue

Form No. QCD103 Revision 0 (1 Jul 96)
ORIGINATED/REVISED BY: APPROVED BY: ISSUE DATE: PAGE
Grady E. Anderson Grady E. Anderson 26 July 96 2
Hunt Engine, Inc. Form: QCD129
Sheet Page 1 of 3 Revision: 2
Hunt Unit S/N 83503 DATE: 31 Dec 97

TEST REPORT QCD129

HUNT AIRDYNE BLOWER MOTOR ASSEMBLY

1. PRE-TEST ENTRIES

1.1 HUNT PRODUCTION ORDER NO.: 83503

1.2 CUSTOMER: PARKER DRILLING COMPANY

1.3 CUSTOMER P.O. NO.: NROWR-074-1703-02

1.4 PROJECT NAME: NIGERIA

1.5 AIRDYNE TEST PERFORMED ON:

XXX HUNT TEST DRILLING MOTOR

________ BALOMETER

___ ADJUSTABLE STATIC PRESSURE FIXTURE

___ __ CUSTOMER SUPPLIED DRILLING MOTOR

MANUFACTURER:

MODEL:

SERIAL NO.:

1.6 HUNT PRODUCT DATA

DESCRIPTION MODEL SPEC SERIAL NO.

1.6.1 AIRDYNE 79-10CCW-36460 2414 83503

Hunt Engine, Inc. Form: QCD129
Sheet Page 2 of 3 Revision: 2
Hunt Unit S/N 83503 DATE: 31 Dec 97

1.6 HUNT PRODUCT DATA (CONTINUED)

DESCRIPTION MODEL SPEC SERIAL NO.

1.6.2 AIRCURE, IF
APPLICABLE N/A N/A N/A

1.6.3 BLOWER WHEEL ROTATION

FACING MOTOR FAN C.W. C.C.W. XXX

1.7 AC BLOWER MOTOR NAMEPLATE DATA

HUNT P/N : 2098A VOLTS : 230/460

BRAND : TOSHIBA F.L. AMPS : 23/11.5

CATALOG : B0102YLF2UMH AMB.DEG C : 40 DEG

SERIAL : 020303058 FRAME : 215T

HP : 10 ENCLOSURE: EX/PR

RPM : 3510 S.F. : 1.15

PHASE : 3 U.L. CERT. : E53559

HERTZ : 60 U.L. SEQ. : AJ588069

2. AIRDYNE RUN TEST RESULTS

2.1 STATIC PRESS. WATER GAUGE 6

2.2 BLOWER MOTOR R.P.M. 3518

2.3 AMPS - A 10.6

2.4 AMPS - B 10.5

2.5 AMPS - C 10.8

Hunt Engine, Inc. Form: QCD129
Sheet Page 3 of 3 Revision: 2
Hunt Unit S/N 83503 DATE: 31 Dec 97

2. AIRDYNE RUN TEST RESULTS (CONTINUED)

2.6 VOLTS - A 460

2.7 VOLTS - B 460

2.8 VOLTS - C 460

2.9 VIBRATION .1

2.10 BAROMETRIC PRESSURE 30.1

2.11 INLET AIR TEMP. AT RAINHOOD 86

2.12 OUTLET AIR TEMP. 88

3. CERTIFICATION

HUNT ENGINE, INC. CERTIFIES THAT THE EQUIPMENT DESCRIBED

HEREIN WAS TESTED IN ACCORDANCE WITH TEST PROCEDURE
QCW 4-10-01E, LATEST REVISION, AND THAT THE DATA
RECORDED HEREIN ACCURATELY REFLECTS THE TEST RESULTS.

GEORGE GRANADOS BRITT KELLER

HUNT TECHNICIAN HUNT TEST ENGINEER

10-08-02 10-08-02
DATE DATE

_____________________________
CUSTOMER REPRESENTATIVE

_____________________________
DATE