Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
November 2006
Symbols
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
Q Q grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
P P Sender: A component that is used with a temperature or pressure gauge. The sender
Electrical System Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
M M C-C4 AG-C3
Part Number for
Connector Plug AG-C4 L-C12
connector in the harness. (C1, C2, C3, .....)
Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
L L Harness identification code:
This example indicates wire
Plug
2 200-L32 BK-14
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color
K K
J J
Wire Description
Wire Wire
Wire Color Description Wire Color Description
Number Number
Component Identifiers (CID¹) Power Circuits Control Circuits Continued
100 RD Buzzer L855 GN Blade Control - Can0(-)
Module Identifier (MID²) 152 RD Power L856 YL Blade Control - Can1(+)
Electronic Implement Control 156 YL (+) Battrey L857 GN Blade Control - Can1(-)
I I (MID No. 114) Ground Circuits L870 YL Blade Control - Awake
CID Component 200 BK Main Chassis L872 BU Blade Control - Switched Pwr 1
168 Electrical System Voltage 201 BK Operator Monitor Return L873 GY Blade Control - Switched Pwr 2
248 Cat Data Link A274 BK Power Neg L874 OR Blade Control - Switched Pwr 3
1396 Implement Solenoid Protection Relay Basic Machine Circuits N957 PK Rxd - Comm #1
2160 Blade Left Raise Solenoid 308 YL Main Power Relay Coil N958 PK Rxd - Comm #2
2161 Blade Right Raise Solenoid Monitoring Circuits N959 PK Rxd - Comm #3
2162 Blade Left Lower Solenoid A487 PU Action Alarm N960 OR Txd - Comm #1
2163 Blade Right Lower Solenoid
Control Circuits N961 OR Txd - Comm #2
KENR6663
2261 Left Desire Grade Offset Switch
892 BR Start Mod Right (-) Port/cat Data Link (-) N977 PU Rts - Comm #2
2262 Right Desire Grade Offset Switch
G G ² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
30 Page
Failure Mode Identifiers (FMI)¹
F F FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
Component Location
E E 6 Current above normal or grounded circuit.
Schematic Machine Schematic Machine
7 Mechanical system not responding properly. Component Component
Location Location Location Location
8 Abnormal frequency, pulse width, or period.
Blade Inclination Sensor D-1 C-8, M-8 Left Lightbar I-15 D-9, -M-9
9 Abnormal update.
Blade Rotation Sensor D-1 C-6, M-6 Machine Inclination Sensor C-4 D-6, M-6
10 Abnormal rate of change.
Buzzer E-15 D-9, M-9 PM400 D-8 F-9, M-9
11 Failure mode not identifiable.
CD610 G-15 D-9, M-9 RE Can Resistor F-3 F-11, -M-11
12 Bad device or component.
CD700 D-15 D-9, M-9 Right Lightbar H-15 D-9, M-9
13 Out of calibration.
Center Lightbar I-15 D-9, M-9 RV2 Can Resistor C-12 E-9, L-9
D D
14
15
Parameter failures.
Parameter failures.
Enable Relay C-12 C-7, M-7 RX Can Resistor D-2 C-6, L-6
Machine locations are repeated for components located close together.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
C C
B B
Connector Location
Schematic Machine
A A Connector Number
Location Location
CONN 1 A-13 D-10, L-10
Related Electrical Service Manuals CONN 2 E-14 D-9, M-9
Title Form Number CONN 3 I-12 E-9, M-9
AccuGrade GPS KENR6319 CONN 4 F-11 E-9, M-9
CONN 5 E-11 E-9, M-9
ENABLE RELAY
3E-5239 RV-C15
9X1054
30 1 152-RV96 RD-14
86 5
308-RV68 YL-16
2 A274-RV87 BK-16
85 4 156-RV100 YL-14
3D DISPLAY 87
87a 3 HARNESS ASSEMBLIES
WIRE GROUP COLOR DESCRIPTIONS
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. IDENT PART NUMBER CHG LOC NOTE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
GROUND CIRCUIT. AL 167-8714 02 F-1 BUZZER HARNESS
RA 236-2356 03 D-2 BLADE INCLINATION
CAT DATA LINK. RC 243-3250 03 D-2 BLADE ROTATION
RY-C1 ACCUGRADE RE(12M,120M) 257-7225 01 E-6 KNUCKLE HARNESS
1678987
A RS-232 DATA LINK RE(140M,160M) 250-6901 02 E-6 KNUCKLE HARNESS
L872-RY1 BU-16
T744-RY2 WH-16 B RE(14M) 257-7110 01 E-6 KNUCKLE HARNESS
CAN DATA LINK A. RE(16M) 263-6893 02 E-6 KNUCKLE HARNESS
N961-RY7 OR-18 C
RV-C7 N958-RY8 PK-18 D CAN DATA LINK B. RP 296-4922 01 H-2 CD610 HARNESS
RV2 CAN RESISTOR
1740502 L854-RY6 YL-16 E To ATS & GPS Radios RT 296-1067 00 G-11 LIGHT BAR HARNESS
134-2540 N960-RY3 OR-18 F
A L856-RV47 YL-16 RU 252-5190 03 D-11 CD700 HARNESS
N957-RY4 PK-18 G
B B
C
L857-RV48 GN-16 L855-RY5 GN-16 H RV 296-4925 01 E-11 MAIN CAB HARNESS B
RX(12M,120M) 257-7853 00 D-4 DCM HARNESS
CONN 6 RX(140M,160M) 253-6016 01 D-4 DCM HARNESS
RX(14M) 257-7111 03 D-4 DCM HARNESS
RV-C13 RV-C18 RY-C2 RX(16M) 263-6894 02 D-4 DCM HARNESS
1552253 1907612 1907612
SYMBOL DESCRIPTION RY 253-7461 01 C-9 RADIO HARNESS
L872-RV74 BU-16 1 1 L872-RY1 BU-16
T744-RV75 WH-16 2 2 T744-RY2 WH-16 BLADE, SPADE, RING,
N960-RV33 OR-18 3 3 N960-RY3 OR-18 ABBREV COLOR OR SCREW TERMINAL
152-RV96 RD-14 N976-RV82 PU-18 4 4 RESERVED
308-RV68 YL-16 RD RED CIRCUIT CONNECTED
N967-RV90 GY-18 5 5 RESERVED
892-RV53 BR-18 N957-RV34 PK-18 6 6 N957-RY4 PK-18 WH WHITE
CONN 1 893-RV54 GN-18 OR ORANGE CIRCUIT NOT CONNECTED
N959-RV89 PK-18 7 7 RESERVED YL YELLOW
A274-RV50 BK-14 L855-RV78 GN-16 8 8 L855-RY5 GN-16 PK PINK ELECTRICAL CONNECTION
RV-C16 RV-C3 A274-RV52 BK-14 TO MACHINE STRUCTURE
1552264 3E3388 L854-RV76 YL-16 9 9 L854-RY6 YL-16 BK BLACK THIS SCHEMATIC IS FOR THE ATTACHMENT READY OPTION (ARO)
L854-RV45 YL-16 N961-RV41 OR-18 10 10 N961-RY7 OR-18 GY GRAY
GROUND 1 A274-RV50 BK-14 L855-RV46 GN-16 PU PURPLE INTERNAL ELECTRICAL FOR THE MONARCH MOTOR GRADER. THE WIRING DIAGRAM PART
N958-RV42 PK-18 11 11 N958-RY8 PK-18 CONNECTION TO SURFACE NUMBER IS 249-8755 CHG 00.
POWER 2 152-RV96 RD-14 N963-RV88 OR-18 12 12 RESERVED BR BROWN
GROUND 3 A274-RV52 BK-14 GN GREEN OF COMPONENT
GROUND, CAT DATA LINK, AND CAN DATA 4 892-RV53 BR-18 BU BLUE FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC CONTACT DESIGN CONTROL.
LINK ALL COME FROM MACHINE CONNECTOR P-C64 ON CDL - CONNECTOR
MOTOR GRADER SCHEMATIC CDL + 5 893-RV54 GN-18
CAN LO 6 L855-RV46 GN-16 ATCH WIRE, CABLE & COMPONENT NOTE A: ALL CAT & CAN DATA LINKS TO BE TWISTED
CAN HI 7 L854-RV45 YL-16
8 308-RV68 YL-16 H# CIRCUIT GROUPING
DESIGNATION
A A
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1