Punches, Pilots, Die Buttons, & Retainers: Quality

Quality
Punches,
Pilots,
Die Buttons,
Improved
& Retainers performance,
less downtime,
longer tool life
a MISUMI Group Company
www.daytonlamina.com
2
Ball Lock Quality Products
Product Applications Ordering Information

Dayton Ball Lock Punches, Retainers, Die Each page contains detailed instructions on how to order
Buttons, and Accessories are mainstays specific Dayton Ball Lock products. Individual product
in industries with high-demand drawings completely define the product—including shape,
applications, including auto- dimensions, tolerances, and concentricity. When ordering,
motive and major appliance you are asked to specify quantity, product type, shank and
manufacturing. Because there length codes, and point or hole size (for example).
is no need to pull a die from the
In the example below, the type specified is “HPR.” “H”
press, removal and replacement
stands for heavy duty, “P” stands for punch, and “R” stands
of worn punches can reduce
for rectangle. 50 is the shank diameter, which is coded by
downtime and improve profitability.
the first two digits of the decimal equivalent (.500"). 275 is
Dayton Ball Lock Punches add the overall length, which is coded by inches and quarter-
longer tool life and improve finished inches (2.75"). Finally, P.350 and W.190 represent the
part quality. For example, Dayton point or hole size dimension.
Jektole ® Punches (slug ejection punches)
provide increased punch to die button clear- HOW TO ORDER
ance; can triple the number of cycles between
punch regrinds; and extend tool life.
D P P
Dayton Ball Lock Die Buttons include Ball
Lock, Press Fit, and EDM Die Button Blanks.
Qty. Type L W W
Dayton Ball Lock Retainers provide many
features, functions, and benefits. For example, 5 HPR 50 275 P.350 W.190
Dayton True Position® Retainers (the recognized industry
standard) eliminate hand fitting; reduce mounting time,
and are ideally suited for both round and complex- Standard Alterations
shaped products. Other Dayton Retainers include Punches, die buttons, and retainers are available in sizes
Multi-Position™, End and Square, Single Punch, and our other than those listed in the catalog.
unique line of EZ Fit™ Retainers—a simpler, better
When ordering, you are asked to specify different designa-
way to reconfigure and/or replace existing retainers.
tions for various non-standard dimensions. For example,
Dayton Ball Lock Accessories (e.g., backing plugs, ball if the P and W dimensions are outside the standard range,
release tools, and urethane strippers) complete the full an “X” is placed in front of the P or W dimension, e.g.,
line of Dayton Ball Lock products, and can help speed “XP” and/or “XW.” If the point length is longer or shorter
up and improve production. For than standard, designate “XB” for the point length. See
example, Dayton Punch Pullers the foldout tabs in the individual product sections for these
(left photo) are simple and and other special order designations.
easy to use. Just slide
XP
the punch puller over the
punch shank, rotate the P
built-in wrench until it is

XW
tight, re-lease the ball, and
pull down.
® Jektole and True Position are registered trademarks of Dayton Progress Corporation.
TM
Multi-Position, EZ Fit, and all Triliteral Designators are trademarks of Dayton Progress Corporation.
Dayton Progress Corporation www.daytonlamina.com

3
Contents
Product Designation
Punches Punches (cont’d) Retainers (cont’d) Each page contains detailed instructions on how to
order specific Dayton Ball Lock products. In addition,
Standard Shapes LJB/LPB Blanks 22 _RE End 30 use the following chart to define the product as a part
—Light Duty —Heavy Duty/Light Duty number.
X O R K L
Jektole®/Regular
H J N V Y Z Example:
LK_ /LZ_ —Light Duty 23 HPR Line H is for Heavy Duty
Point Larger than Shank Jektole /Regular

®
_RS Square 31
Product
Shape
P is for Punch (Regular)
R is for Rectangle
HJ_ Jektole —Heavy Duty 4, 5

®
—Heavy Duty/Light Duty 50 Shank Dia. D (shank diameter)
Round/Shape Coded by the first 2 digits of dec. equiv. (.500).
Die Buttons 275 Overall Length L

Coded by whole number and first two
LD_ Die Buttons—Ball Lock 24

digits of dec. equiv. (2.750).
HP_ Regular—Heavy Duty 6, 7 Miscellaneous/Other
Round/Shape Product Series Length Point or Hole Size
Round/Shape HPR 50 275 P.350, W.190
Classified Shapes 32, 33 Type Catalog Number Dimensions, As Specified
KD_ Die Buttons—Press Fit 25

HPT Pilots—Heavy Duty 8, 9 Round/Shape
Diameter (D) is shown on the order as a two- or three-
digit code. To convert the shank diameter to the
Regular appropriate code, use the following chart.
Code D Code D Code D
KDU/KDE 38 Form Shapes 34, 35 12 .1250 50 .5000 150 1.5000
HPA Pilots—Heavy Duty 10, 11 EDM Button Blanks

18
25
.1875
.2500
62
75
.6250
.7500
175
200
1.7500
2.0000
Positive Pick-Up Round 31 .3125 87 .8750 225 2.2500
37 .3750 100 1.0000 250 2.5000
Accessories 36, 37 43 .4375 125 1.2500 275 2.7500
Retainers
HJB/HPB Blanks 12 Retainers/Punches
—Heavy Duty HRP/LRP Retainers 26 Classified Shapes
Jektole /Regular
®
—Heavy Duty/Light Duty Classified shapes (83 common shapes, no detailing
Jektole Data 39
®
Multi-Position TM required) are available on all punches, die buttons,
and guide bushings, as indicated in this catalog. See
HK_ /HZ_ —Heavy Duty 13 pp. 32, 33 for more information and special instruc-
Point Larger than Shank HRT/LRT Retainers 27 tions. Also, see individual product pages and p. 40
Jektole®/Regular —Heavy Duty/Light Duty for additional information on orientation and views.
True Position® with Backing Plug Locking Devices 40
Key Flats/Dowel Slots Clearance
LJ_ Jektole®—Light Duty 14,15 Normal grinding methods produce:
Round/Shape HRTB Single Punch 28 ➊ .007 max. fillet on the punch —
—Heavy Duty matching corner shape on the Die
True Position with Backing Plate
® Urethane Strippers 41 die button. Button
LP_ Regular—Light Duty 16, 17 ➋ .007 max. fillet on the die button
Round/Shape — matching corner shape on the punch.
HRI/LRI Inserts 29
LPT Pilots—Light Duty 18, 19 —Heavy Duty/Light Duty
Regular
Shear Angles 42
LPA Pilots—Light Duty 20, 21

Positive Pick-Up
www.daytonlamina.com Dayton Progress Corporation

4 5 5
6
Jektole Punches Jektole Punches Standard Alterations

® ®
Jektole Punches—Heavy Duty

®
Heavy Duty Heavy Duty
Features/Benefits Surface Coatings XP, XW PSmaller

and W Dimensions
than Standard
Type Jektole punches permit doubling punch to die button
® Some catalog products can be coated to increase hardness,
reduce galling, and improve wear and/or corrosion resistance. XB Point Length
HJ_ clearance; produce up to three times the number of hits
between sharpenings; and reduce burr heights. DayTride® (XN)—a low-cost surface application that treats all
Other than Standard
For XBB, add three days to delivery.

exposed surfaces. Ideal for punches and die buttons. Provides
high dimensional stability. Approx. hardness: RC73.
Material
➊ Check your
P&W dimensions
HJJ HJN HJV HJY HJZ XB XBB
HOW TO ORDER DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Steel: A2, M2, PS4, RC 60-63 to be certain the Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251-
Provides extreme hardness (hard as carbide) and excellent Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000
diagonal G does Specify: Qty. Type D Code L P (or P&W) Steel
Round P +– .0000
.0005
.0005 P to D
not exceed the
lubricity when used with a lubricant. Not recommended for Code Type Min. P (Rounds)
Shape P, W ± .0005 .001 P to D maximum shown. R=G Example: 25 HJX 37 C300 P.175 A2 stainless steel, copper, or nickel. Approx. hardness: *Vickers
2 37 HJX .062 .062 .080 .080 .115 .115 .115 .115 .115
2300.
12 HJO 75 450 P.692, W.312 M2 50 HJX .158 .158 .158 .158 .158 .158 .158 .158 .187
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 62 HJX .158 .158 .158 .158 .158 .158 .158 .158 .187
75 HJX .235 .235 .235 .235 .235 .235 .235 .235 .281
Absorbs shear stress and provides high temperature resistance.
87 HJX .300 .300 .300 .300 .300 .300 .300 .300 .350
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: 100 HJX .350 .350 .350 .350 .350 .350 .350 .350 .350
oint ShankRound Point Round
Shape Shape L L L L Standard Ball Seat Locations 90ϒ
** ** *Vickers 3400. 125 HJX .450 .450 .450 .450 .450 .450 .450 .450 .450
gth. Min. RangeLgth. Min.
Min.Min.Range
Max. Min. Min. Max. Jektole® Jektole® Standard Ball Seat Location is at 90°.
B
D
XP
Code
P B XW XP W P/G P 2.50
XW 2.75
W
2.50
P/G 3.00
2.75
3.25 3.00
3.50 3.25
3.75 3.50
4.00 3.75
4.25 4.00
4.50 4.25
4.75 4.50 4.75 Code 5.00 5.25 5.00 5.75
5.50 5.25 6.00
5.50 Group
5.75 6.00 Group Alternate locations of 0°, 180°, or 270° Min. W (Shapes)
BS 225ϒ TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
can be specified at no additional cost. 37 HJ_ .062 .062 .080 .080 .115 .115 .115 .115 .115
.375 .062
.625 .062 .062.062
.625 .062
37 - .374 .062 - .374 .062 .062 - .374
- .374 37 37 J2, J3, J4* J2, J3, J4* (harder than carbide) and superior abrasive wear resistance. 50 HJ_ .158 .158 .158 .158 .158 .158 .158 .158 .187
180ϒ 0ϒ
.500 .187
.812 .158 .158 .187.187
.812 .158
50 - .499 - .499 .158 .187 - .499
- .499 250 50 50 J6 J6 Custom Ball Seat Locations Approx. hardness: *Vickers 3000. 62 HJ_ .158 .158 .158 .158 .158 .158 .158 .158 .187
250
.937 .158 62 - .624
.625 .312 .158 .250
.937 .158 .312 - .624 .158 .250
- .624 275
- .624 275 62 62 J6 J6 Custom Ball Seat Locations can be 75 HJ_ .235 .235 .235 .235 .235 .235 .235 .235 .281
Reflected XNM—PVD, solid film. Produces lower coefficient of friction
062 .235 75 - 1.062
.750 .437 .235.312
.749 .235 .437 - .749 .235 .312 - .749 300
- .749 325 300
350 325
375 350
400 375
425 400
450 425
475 450 475 75 500 75 500 J9 J9 specified as “BS” and degrees counter- View 87 HJ_ .235 .235 .235 .235 .235 .235 .235 .235 .281
525 550 525
575 550
600 575 600 clockwise from 0°. For additional than other coatings. Provides excellent lubricity. Approx. hard- 100 HJ_ .235 .235 .235 .235 .235 .235 .235 .235 .281
187 .300 87 - 1.187
.875 .625 .300.375
.874 .235 .625 - .874 .235 .375 - .874
- .874 87 87 J9 J9 270ϒ
ness: *Vickers 2000.
.750 - 1.250
.350 100
250 1.000 .350.437
.999 .235 .750 - .999 .235 .437 - .999
- .999 100 100 J9 J9 information, see “Locking Devices” 125 HJ_ .281 .281 .281 .281 .281 .281 .281 .281
437 1.250 125 1.437 .281
.450 1.000-1.249 1.000-1.249 .281 .500-1.249
.450.500-1.249 125 125 J12 J12 on p. 40. XNP—the ultimate coating for extrusion and forming applica-
90ϒ Overall Length Shortened
Double Ball Seat tions. Also works well in shaving operations. Tolerance is ± XL
.375
.062 37 - .374
.125 .062.125.125
.062 - .374 .062
- .374 .125 - .374 37 37 J2, J3, J4* J2, J3, J4* Std. Stock removal from point end which shortens B length.
A second ball seat may be specified. .0002. Approx. hardness: *Vickers 3100. To maintain “B”, specify “XLB”.
.500
.158 50 - .499
.187 .158 .187.187
.158 - .499 .158
- .499B250 .187 - .499 B250 50 50 J6 J6 Normally located 180° from the primary
.625
.158 62 - .624
.312 .158 .250
.158 .312 - .624 .158
- .624 B275
.250 - .624 B275 62 62 J6 J6 DayKool™ (XCR)—cryogenic steel conditioning process, used
ball seat, these are used to minimize 180ϒ 0ϒ
.75 .750
.235 .437 .75
75 - .749 .235.312
.235 .437 - .749 .235
- .749 .312 - .749 B300 B325 B300
B350 B325
B375 B350
B400 B375
B425 B400
B450 B425
B475 B450 B475 75 B500 75 B500 J9 J9 sharpening of notching punches by primarily with hard, thick materials. Improves strength, tough-
B525 B550 B525 B600
B575 B550 B575 B600 Reflected
.875
.300 87 - .874
.625 .300.375
.235 .625 - .874 .235
- .874 .375 - .874 87 87 J9 J9 rotating the punch 180°. Specify “SB” ness, and dimensional stability.
View
1.000
.350 100
.750 - .999 .350.437
.235 .750 - .999 .235
- .999 .437 - .999 100 100 J9 J9 and degree desired. A second ball can SB
1.250
.450 125
1.000-1.249 1.000-1.249 .281
.450.500-1.249
.281 .500-1.249 125 125 J12 J12 CrN (CRN)—excellent adhesion, high toughness, and good
also be located 90° from the primary 270ϒ
corrosion resistance. Primary applications are metal forming
.375
.081 37 - .374
.125 .081 .125.125
.081 - .374 .081
- .374 .125 - .374 37 37 J2, J3, J4* J2, J3, J4* ball seat. (copper, brass, bronze), metal die casting, and plastic injection
.500
.158 50 - .499
.187 .158 .187.187
.158 - .499 .158
- .499C250 .187 - .499 C250 50 50 J6 J6 Not recommended for diameters molding. Approx. hardness: *Vickers 1800-2100.
.625
.158 62 - .624
.312 .158 .250
.158 .312 - .624 .158
- .624 C275
.250 - .624 C275 62 62 J6 J6 under .750. XLB Overall Length Shortened
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock B length maintained
1.00 .750
.235 .437 1.00
75 - .749 .235.312
.235 .437 - .749 .235
- .749 .312 - .749 C300 C325 C300 C375
C350 C325 C400
C350 C425
C375 C450
C400 C425
C475 C450 C475 75 C500 75 C500 J9 J9
C525 C550 C525 C600
C575 C550 C575 C600 stability and hot hardness. Approx. hardness *Vickers 3200.
.875
.300 87 - .874
.625 .300.375
.235 .625 - .874 .235
- .874 .375 - .874 87 87 J9 J9
1.000
.350 100
.750 - .999 .350.437
.235 .750 - .999 .235
- .999 .437 - .999 100 100 J9 J9 XJ Smaller Jektole® Components
See p. 39
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
1.250
.450 125
1.000-1.249 .281 1.000-1.249 .281
.450.500-1.249 .500-1.249 125 125 J12 J12 shear stress; provides excellent high-temperature resistance. No sidehole
.500
.158 50 - .499
.187 .158.187.187
.158 - .499
- .499 .158 .187 - .499 50 50 J6 J6 Ideal for stamping where tools are exposed to extreme stress XK For air injection. No cost.
.625
.158 62 - .624
.312 .158.250
.158 .312 - .624
- .624 .158 .250 - .624
D275 D275 62 62 J6 J6 1 Day profiles. A good alternative to TD coating without the dimen-
.25
.750
.235 75 - .749
.437
1.25
.235.312
.235 .437 - .749
- .749 .235 .312 - .749
D300 D325 D300 D375
D350 D325 D400
D350 D425
D375 D400
D450 D425
D475 D450 D475
75
D500
75
D525 D500 D575
D550 D525 D600
D550
J9
D575 D600
J9 PS4 +2 Days sional changes associated with that process. Approx hardness: LL Precision Overall Length
Same as XL except overall length is held to ±.001.
.875
.300 87 - .874
.625 .300.375
.235 .625 - .874
- .874 .235 .375 - .874 87 87 J9 J9 *Vickers 3200.
1.000
.350 100
.750 - .999 .350.437
.235 .750 - .999
- .999 .235 .437 - .999 100 100 J9 J9
1.250
.450 125
1.000-1.249 1.000-1.249
.450.500-1.249
.281 .281 .500-1.249 125 125 J12 J12 Diamond Like Carbon Coating (XCD)—combines high hard-
ness with an extremely low coefficient of friction. Good pro- SBR Straight Before Radius
*J2 (P = .062 - .0639), J3 (P = .064 - .0939), J4 (P>.094) tection against abrasive & adhesive wear. Approx. hardness To determine Length of Radius Blend (LRB)
**See p. 39 for additional information. *Vickers 5000.
Standard Alterations 1. Calculate (D-P)/2.
2. Find (D-P)/2 value on left side of chart.
Code / Delivery Material
Jektole® punches are available in sizes other than 3. Follow line over to intersection point on radius blend line.
XN —DayTride® + 3 days M2 & PS4 4. Read LRB value
those shown in the chart to the left. XNT —DayTiN® + 3 days M2 & PS4 on bottom of chart.
.300
When ordering, you are asked to specify different XAN —DayTAN™ + 4 days M2 & PS4 .200
LRB
B
SBR
designations for various non-standard dimensions. XCN —TiCN + 3 days M2 & PS4 .100
XNM +12 days M2 & PS4

For example, if the P and W dimensions are out- Example: D
XNP + 8 days M2 & PS4 D=.375
.500 .400 .300 .200 .100
P
side the standard range, an “X” is placed in front + 1 days
XCR —DayKool™ M2 & PS4 P=.175
of the P or W dimension, e.g., “XP” and/or “XW.” CRN + 7 days M2 & PS4 (D-P)/2=(.375–.175)/2=.100
If the point length is other than standard, desig- Following the .100 line on chart over the radius blend line shows
XNA —ZertonPlus™ + 7 days M2 & PS4 the LRB to be approximately .300.
nate “XB” as the point length. Also see “Standard XNAP—XNAProgress +12 days M2 & PS4
Alterations” on the front of the pullout tab in this XCD + 8 days M2 & PS4
section for other special order designators.
* Vickers used when RC exceeds 80.
® DayTride and DayTiN are registered trademarks of Dayton Progress.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.
Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
6 7 8
7
Regular Punches Regular Punches Standard Alterations

Regular Punches—Heavy Duty
HPX HPO HPR HPK HPL HPH Features/Benefits Surface Coatings XP, XW PSmaller
and W Dimensions
than Standard
Regular punches provide three times better alignment Some catalog products can be coated to increase hardness,
Type
HP_ than other major brands; offer longer tool life; and can Other than Standard
DayTride® (XN)—a low-cost surface application that treats all For XBB and X3B, add three days to delivery.
significantly improve finished part quality.
➊ Check your high dimensional stability. Approx. hardness: RC73.
Material
6
P&W dimensions
HPJ HPN HPV HPY HPZ HOW TO ORDER
XB XBB X3B
DayTiN® (XNT)—applied via PVD (physical vapor deposition). Point .5001- .6251- .7501- .8751- 1.0001- 1.1251-1.2501- 1.3751-1.5001- 1.6251- 2.0001- 2.5001-
Steel: A2, M2, PS4, RC 60-63 to be certain the
Provides extreme hardness (hard as carbide) and excellent Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
diagonal G does Specify: Qty. Type D Code L P (or P&W) Steel Code Type Min. P (Rounds)
Round P +– .0000
.0005
.0005 P to D not exceed the lubricity when used with a lubricant. Not recommended for
Shape P, W ± .0005 .001 P to D maximum shown. R=G
2 Example: 16 HPX 62 B375 P.370 M2 stainless steel, copper, or nickel. Approx. hardness: *Vickers 37 HPX .050 .050 .080 .080 .106 .115 .115 .115 .115 .187 .250 .312
2300. 50 HPX — .093 .093 .093 .125 .125 .125 .125 .125 .187 .250 .312
7 HPR 50 300 P.327, W.254 A2 62 HPX — .125 .125 .125 .158 .158 .158 .158 .158 .187 .250 .312
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 75 HPX — .235 .235 .235 .235 .235 .235 .235 .235 .281 .375 .375
Absorbs shear stress and provides high temperature resistance. 87 HPX — .300 .300 .300 .300 .300 .300 .300 .300 .350 .375 .437
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: 100 HPX — .350 .350 .350 .350 .350 .350 .350 .350 .350 .375 .437
Round
Shank Shape
Round Shape L L L L Standard Ball Seat Locations 90ϒ 125 HPX — .450 .450 .450 .450 .450 .450 .450 .450 .450 .450 .450
Point Point *Vickers 3400.
Standard Ball Seat Location is at 90°. Min. W (Shapes)
Lgth. Lgth.Min. Min. Min.
Min. Range Min. Range Min. Code Alternate locations of 0°, 180°, or 270° BS 225ϒ TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 37 HP_ .050 .050 .080 .080 .106 .115 .115 .115 .115 .156
B XP
D Code P B XWXP
Max.
P
2.50XW 2.75Max. 3.00 2.50
3.25 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50
5.25 4.75 5.00 5.25 5.50 5.75 6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 6.75 7.00 can be specified at no additional cost. 50 HP_ — .093 .093 .093 .125 .125 .125 .125 .125 .156
W P/G W P/G (harder than carbide) and superior abrasive wear resistance.
180ϒ 0ϒ 62 HP_ — .125 .125 .125 .158 .158 .158 .158 .158 .187
.625 .375 .062
.050 37 - .374 .050.062.062
.625.050 - .374- .374 .050 .062 - .374 37 37 Custom Ball Seat Locations Approx. hardness: *Vickers 3000.
75 HP_ — — .235 .235 .235 .235 .235 .235 .235 .250
.812 .500 .187
.093 50 - .499 .093.187 .187
.812.093 - .499- .499 .093 .187 - .499 50 50 Custom Ball Seat Locations can be Reflected 87 HP_ — — .235 .235 .235 .235 .235 .235 .235 .250
250 250 specified as “BS” and degrees counter- XNM—PVD, solid film. Produces lower coefficient of friction
.937 .625 .312
.125 .937.125
62 - .624 .125.250.312
- .624- .624 .125 275
.250 - .624 275 62 62 View 100 HP_ — — .235 .235 .235 .235 .235 .235 .235 .250
clockwise from 0°. For additional than other coatings. Provides excellent lubricity. Approx. hard-
1.062 .750 .437
.235 .235.312 .437
1.062.235
75 - .749 300
- .749- .749 .235 .312 - .749 325 350 300
375 325
400 350
425 375
450 400
475 425
500 450
525 475 500 525 75 550 575 75600 550 575 600 270ϒ 125 HP_ — — .235 .235 .235 .235 .235 .235 .265
625 650 675 625700 650 675 700 information, see “Locking Devices” ness: *Vickers 2000.
1.187 .875 .625
.300 87 - .874 .300.375.625
1.187 .235 - .874- .874 .235 .375 - .874 87 87
on p. 40. XNP—the ultimate coating for extrusion and forming applica-
1.250 1.000 .750
.350 100 - .999 .350.437.750
1.250.235 - .999- .999 .235 .437 - .999 100 100 Overall Length Shortened
1.437 .450 125 1.437.235
1.250 1.000-1.249 .450.500-1.249
1.000-1.249 .235 .500-1.249 125 125 Double Ball Seat 90ϒ
tions. Also works well in shaving operations. Tolerance is ± XL Stock removal from point end which shortens B length.
Std. To maintain “B”, specify “XLB”.
.050 37 - .374 .050
.375 .125 .050.125 .125
- .374- .374 .050 .125 - .374 37 37 A second ball seat may be specified. .0002. Approx. hardness: *Vickers 3100.
.093 50 - .499 .093
.500 .187 .093.187 .187
- .499- .499 .093 .187 - .499 50 50 Normally located 180° from the primary L
B250 B250 ball seat, these are used to minimize DayKool™ (XCR)—cryogenic steel conditioning process, used XL
.125 62 - .624 .125
.625 .312 .125.250.312
- .624- .624 .125 B275
.250 - .624 B275 62 62 180ϒ 0ϒ
primarily with hard, thick materials. Improves strength, tough- 1.375 Min.
.75 .750 .437
.235 .75 .235
75 - .749 .235.312 .437 B300
- .749- .749 .235 .312 - .749 B325 B350 B300
B375 B325
B400 B350
B425 B375
B450 B400
B475 B425
B500 B450
B525 B475 B500 B525 75 B550 B575 75B600B550 B575 B600 sharpening of notching punches by (Ref.)
B
B625 B650 B675 B625 B700 B650 B675 B700 rotating the punch 180°. Specify “SB” Reflected ness, and dimensional stability.
.300 87 - .874 .235
.875 .625 .300.375.625
- .874- .874 .235 .375 - .874 87 87 View
and degree desired. A second ball can SB
100 - .999 .235
1.000 .750
.350 .350.437.750
- .999- .999 .235 .437 - .999 100 100 CrN (CRN)—excellent adhesion, high toughness, and good
also be located 90° from the primary 270ϒ
1.250 1.000-1.249
.450 125 .450.500-1.249
.235 1.000-1.249 .235 .500-1.249 125 125 corrosion resistance. Primary applications are metal forming
ball seat.
37 - .374 .081
.375 .125
.081 .081.125 .125
- .374- .374 .081 .125 - .374 37 37 (copper, brass, bronze), metal die casting, and plastic injection
.093 50 - .499 .093
.500 .187 .093.187 .187
- .499- .499 .093 .187 - .499 50 50 Not recommended for diameters molding. Approx. hardness: *Vickers 1800-2100.
.125 62 - .624 .125
.625 .312 .125.250.312
- .624
C250
- .624 .125C275
.250 - .624
C250
C275 62 62 under .500. XLB Overall Length Shortened
B length maintained
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
1.00 .750 .437
.235 1.00.235
75 - .749 .235.312 .437 C300
- .749- .749 .235 .312 - .749 C325 C350 C300
C375 C325
C400 C350
C425 C375
C450 C400
C475 C425
C500 C450
C525 C475 C500 C525 75 C550 C575 75C600C550 C575 C600
C625 C650 C675C625 C700C650 C675 C700 stability and hot hardness. Approx. hardness *Vickers 3200.
87 - .874 .235
.875 .625
.300 .300.375.625
- .874- .874 .235 .375 - .874 87 87 LL Precision Overall Length
100 - .999 .235
1.000 .750
.350 .350.437.750
- .999- .999 .235 .437 - .999 100 100 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
1.250 1.000-1.249
.450 125 .450.500-1.249
.235 1.000-1.249 .235 .500-1.249 125 125 shear stress; provides excellent high-temperature resistance.
50 - .499 .125
.500 .187
.125 .125.187.187
- .499- .499 .125 .187 - .499 50 50 Ideal for stamping where tools are exposed to extreme stress
.158 62 - .624 .158
.625 .312 .158.250.312
- .624
- .624 .158 .250 - .624
D275 D275
62 62
1 Day
profiles. A good alternative to TD coating without the dimen- SBR Straight Before Radius
.235 75 - .749 .235
.750 .437 .235.312.437
- .749- .749 .235 .312 - .749 75 75 sional changes associated with that process. Approx hardness: To determine Length of Radius Blend (LRB)
1.25 1.25
87 - .874 .235
.875 .625
.300 .300.375.625
- .874
D300
- .874 .235 .375 - .874
D325 D350 D300
D375 D325
D400 D350
D425 D375
D450 D400
D475 D425
D500 D450
D525 D475 D500 D525
87
D550 D575 D600D550
87
D625D575
D650D600
D675D625
D700D650 D675 D700 PS4 +2 Days
*Vickers 3200. 1. Calculate (D-P)/2.
100 - .999 .235
1.000 .750
.350 .350.437.750
- .999
- .999 .235 .437 - .999 100 100 2. Find (D-P)/2 value on left side of chart.
1.250 1.000-1.249
.450 125 .450.500-1.249
.235 1.000-1.249 .235 .500-1.249 125 125 Diamond Like Carbon Coating (XCD)—combines high hard- 3. Follow line over to intersection point on radius blend line.
ness with an extremely low coefficient of friction. Good pro- 4. Read LRB value
tection against abrasive & adhesive wear. Approx. hardness on bottom of chart.
.300
*Vickers 5000.
Standard Alterations
.200 B
LRB SBR
Code / Delivery Material .100
Regular Ball Lock punches are available in sizes XN —DayTride® + 3 days M2 & PS4 Example: D
other than those shown in the chart to the left. XNT —DayTiN® + 3 days M2 & PS4 D=.375
.500 .400 .300 .200 .100
P
When ordering, you are asked to specify different XAN —DayTAN™ + 4 days M2 & PS4 P=.175
(D-P)/2=(.375–.175)/2=.100
XCN —TiCN + 3 days M2 & PS4
designations for various non-standard dimensions. Following the .100 line on chart over the radius blend line shows
XNM +12 days M2 & PS4 the LRB to be approximately .300.
For example, if the P and W dimensions are out-
XNP + 8 days M2 & PS4
side the standard range, an “X” is placed in front XCR —DayKool™ + 1 days M2 & PS4
of the P or W dimension, e.g., “XP” and/or “XW.” CRN + 7 days M2 & PS4
If the point length is other than standard, desig- XNA —ZertonPlus™ + 7 days M2 & PS4
Alterations” on the front of the pullout tab in this XCD + 8 days M2 & PS4
section for other special order designators.
8 9 9
10
Regular Pilots Regular Pilots Standard Alterations

Regular Pilots—Heavy Duty
Features/Benefits Surface Coatings

XP
P Dimensions
Some catalog products can be coated to increase hardness,
P
XP Smaller than Standard
Type Regular pilots are built to exact tolerances; the parabolic
reduce galling, and improve wear and/or corrosion resistance.
HPT point shape allows for smooth pick-up action; and pilots
offer a wide range of unique punching and fabrication DayTride® (XN)—a low-cost surface application that treats all
1.375
Min.
XB
B XB Point Length
Other than Standard
exposed surfaces. Ideal for punches and die buttons. Provides P
applications. For XBB and X3B, add three days to delivery.

Material
DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Steel: A2, M2, PS4, RC 60-63 Provides extreme hardness (hard as carbide) and excellent
HOW TO ORDER XB XBB X3B
Round P +– .0000
.0005
.0005 P to D lubricity when used with a lubricant. Not recommended for Point .5001- .6251- .7501- .8751- 1.0001-1.1251- 1.2501- 1.3751- 1.5001- 1.6251-2.0001- 2.5001-
Specify: Qty. Type D Code L P Steel stainless steel, copper, or nickel. Approx. hardness: *Vickers Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
When P= D, shank tolerance applies. Code Type Min. P (Rounds)
Example: 13 HPT 37 300 P.175 A2 2300.
37 HPT .061 .061 .079 .079 .105 .114 .114 .114 .114 .186 .249 .311
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 50 HPT .092 .092 .092 .124 .124 .124 .124 .124 .186 .249 .311
Absorbs shear stress and provides high temperature resistance. 62 HPT .124 .124 .124 .157 .157 .157 .157 .157 .186 .249 .311
Point ShankRound Point Round L L L L
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: 75 HPT .234 .234 .234 .234 .234 .234 .234 .234 .280 .311 .405
Lgth. Min. Range Lgth. Min. Range 87 HPT .299 .299 .299 .299 .299 .299 .299 .299 .349 .374 .436
D CodeP B 2.50 2.75 3.00
2.50 3.25
2.75 3.50
3.00 3.75
3.25 4.00
3.50 4.25
3.75 4.50
4.00 4.75
4.25 5.00
4.50 5.25
4.75 5.00 5.25 Code 5.50 5.75 6.00
5.50 6.25
5.75 6.50
6.00 6.75
6.25 7.00
6.50 6.75 7.00 *Vickers 3400.
B XP XP P 100 HPT .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .436
.625 .375 .092
.061 37 - .375
.625 .061 .092 - .375 37 37 TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 125 HPT .449 .449 .449 .449 .449 .449 .449 .449 .449 .449 .449
.812 .500 .186
.092 50 - .500
.812 .092 .186 - .500 50 50 (harder than carbide) and superior abrasive wear resistance.
250 250 1 Day Approx. hardness: *Vickers 3000.
.937 .625 .311
.124 62 - .625
.937 .124 275- .625
.311 275 62 62
1.062 .750 .436
.234 75 - .750
1.062 .234 .436 - .750 300 325 350300 375325 400350 425375 450400 475425 500450 525475 500 525 75 550 575 75 600550 575 600 PS4 +2 Days XL Overall Length Shortened
Stock removal from point end which shortens B length.
625 650 675625 700650 675 700 XNM—PVD, solid film. Produces lower coefficient of friction To maintain “B”, specify “XLB”.
1.187 .875 .624
.299 87 - .875
1.187 .299 .624 - .875 87 87
than other coatings. Provides excellent lubricity. Approx. hard-
1.250 1.000 .749-1.000
.349 100 1.250 .349 .749-1.000 100 100
ness: *Vickers 2000.
1.437 1.250 .999-1.250
.449 125 1.437 .449 .999-1.250 125 125
.375 .124
.061 37 - .375 .061 .124 - .375 37 37 XNP—the ultimate coating for extrusion and forming applica-
.500 .186
.092 50 - .500 .092 .186 - .500 50 50 tions. Also works well in shaving operations. Tolerance is ±
B250 B250
.625 .311
.124 62 - .625 .124 B275
.311 - .625 B275 62 62 .0002. Approx. hardness: *Vickers 3100.
.75 .750 .436
.234 .75
75 - .750 .234 .436 - .750B300 B325 B350
B300 B375
B325 B400
B350 B425
B375 B450
B400 B475
B425 B500
B450 B525
B475 B500 B525 75 B550 B575 75 B600
B550 B575 B600 Standard Alterations
B625 B650 B675
B625 B700
B650 B675 B700 DayKool™ (XCR)—cryogenic steel conditioning process, used
.875 .624
.299 87 - .875 .299 .624 - .875 87 87 Regular Ball Lock pilots are available in sizes
1.000 .749-1.000
.349 100 .349 .749-1.000 100 100 primarily with hard, thick materials. Improves strength, tough-
1.250 .999-1.250
.449 125 .449 .999-1.250 125 125 other than those shown in the chart to the left. ness, and dimensional stability. XLB Overall Length Shortened
B length maintained
.375 .124
.079 37 - .375 .079 .124 - .375 37 37 When ordering, you are asked to specify different CrN (CRN)—excellent adhesion, high toughness, and good
.500 .186
.092 50 - .500 .092 .186 - .500 50 50 corrosion resistance. Primary applications are metal forming
C250 C250 designations for various non-standard dimensions.
.625 .311
.124 62 - .625 .124 C275
.311 - .625 C275 62 62 (copper, brass, bronze), metal die casting, and plastic injection SBR Straight Before Radius
1.00 .750 .436
.234 1.00
75 - .750 .234 .436 - .750C300 C325 C350
C300 C375
C325 C400
C350 C425
C375 C450
C400 C475
C425 C500
C450 C525
C475 C500 C525 75 C550 C575 75 C600
C550 C575 C600 For example, if the P dimension is outside the molding. Approx. hardness: *Vickers 1800-2100. To determine Length of Radius Blend (LRB)
C625 C650 C675
C625 C700
C650 C675 C700
.875 .624
.299 87 - .875 .299 .624 - .875 87 87 standard range, an “X” is placed in front of the P 1. Calculate (D-P)/2.
1.000 .749-1.000
.349 100 .349 .749-1.000 100 100 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock 2. Find (D-P)/2 value on left side of chart.
dimension, e.g., “XP.” If the point length is other
1.250 .999-1.250
.449 125 .449 .999-1.250 125 125 stability and hot hardness. Approx. hardness *Vickers 3200. 3. Follow line over to intersection point on radius blend line.
than standard, designate “XB” as the point length. 4. Read LRB value
.500 .186
.124 50- .500 .124 .186 - .500 50 50 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
.300
.625 .311
.157 62- .625 .157 .311 - .625 62 62 Also see “Standard Alterations” on the front of the on bottom of chart.
D275 D275 shear stress; provides excellent high-temperature resistance. .200 B
.750 .436
.234 75 - .750 .234 .436 - .750 75 75 pullout tab in this section for other special order Ideal for stamping where tools are exposed to extreme stress LRB SBR
1.25 .875 .624
.299
1.25
87 - .875 .299 .624 - .875
D300 D325 D350
D300 D375
D325 D400
D350 D425
D375 D450
D400 D475
D425 D500
D450 D525
D475 D500 D525
87
D550 D575
87
D600
D550 D625
D575 D650
D600 D675
D625 D700
D650 D675 D700 .100
designators. profiles. A good alternative to TD coating without the dimen-
1.000 .749-1.000
.349 100 .349 .749-1.000 100 100 sional changes associated with that process. Approx hardness:
Example: D
1.250 .999-1.250
.449 125 .449 .999-1.250 125 125 *Vickers 3200. .500 .400 .300 .200 .100
P
D=.375
P=.175
Diamond Like Carbon Coating (XCD)—combines high hard- (D-P)/2=(.375–.175)/2=.100
ness with an extremely low coefficient of friction. Good pro- Following the .100 line on chart over the radius blend line shows
tection against abrasive & adhesive wear. Approx. hardness the LRB to be approximately .300.
*Vickers 5000.
XN —DayTride® + 3 days M2 & PS4
XNT —DayTiN® + 3 days M2 & PS4
XAN —DayTAN™ + 4 days M2 & PS4
XCR —DayKool™ + 1 days M2 & PS4
CRN + 7 days M2 & PS4
XNA —ZertonPlus™ + 7 days M2 & PS4
XNAP—XNAProgress +12 days M2 & PS4
XCD + 8 days M2 & PS4

10 11
11 12
11
Positive Pick-Up Pilots Positive Pick-Up Pilots Standard Alterations

Positive Pick-Up Pilots—Heavy Duty
Features/Benefits Surface Coatings XP P Dimensions

Smaller than Standard
Type Positive pick-up pilots provide smoother pick-up without Some catalog products can be coated to increase hardness,
XB Point Length
HPA the risk of distorting the hole; in addition, the unique reduce galling, and improve wear and/or corrosion resistance. Other than Standard
Specify XB, XBB, or X3B and length
design moves the stock farther than conventional pilots. DayTride® (XN)—a low-cost surface application that treats all (see chart below).
exposed surfaces. Ideal for punches and die buttons. Provides For XBB and X3B, add three days
high dimensional stability. Approx. hardness: RC73. to delivery.
Material
Steel: M2, PS4, RC 60-63 Geometry provides DayTiN® (XNT)—applied via PVD (physical vapor deposition).
smoother pick-up Provides extreme hardness (hard as carbide) and excellent
All heads are drawn to RC 40-55.
without risk of lubricity when used with a lubricant. Not recommended for
XB XBB X3B
Round P +.0005
–.0000
.0005 P to D
distortion of hole.
HOW TO ORDER stainless steel, copper, or nickel. Approx. hardness: *Vickers Point .5001- .6251-.7501- .8751- 1.0001-1.1251-1.2501-1.3751-1.5001- 1.6251- 2.0001- 2.5001-
When P=D, shank tolerance applies. Specify: Qty. Type D Code L P Steel 2300. Length .6250 .7500 .8750 1.0000 1.250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type Min. P (Rounds)
Example: 3 HPA 75 275 P.624 M2 DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
37 HPA .083 .083 .083 .083 .105 .114 .114 .114 .114 .186 .249 .311
Order any length shown. If you require a length between those shown, designate “XL.” Greater positioning— 50 HPA .092 .092 .092 .092 .124 .124 .124 .124 .124 .186 .249 .311
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order” moves stock farther than 62 HPA .124 .124 .124 .124 .155 .155 .155 .155 .155 .186 .249 .311
conventional pilots. *Vickers 3400. 75 HPA .234 .234 .234 .234 .234 .234 .234 .234 .234 .280 .311 .374
example on the next page. XL is available down to 1.375. Note shank length limitation of .75.
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 87 HPA .299 .299 .299 .299 .299 .299 .299 .299 .299 .349 .374 .436
(B length may be shorter than shown when XL is under the shortest length shown.) 100 HPA .349 .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .436
There is no additional charge for XL. (harder than carbide) and superior abrasive wear resistance.
125 HPA .449 .449 .449 .449 .449 .449 .449 .449 .449 .449 .449 .449
Approx. hardness: *Vickers 3000.
XNM—PVD, solid film. Produces lower coefficient of friction
Point Shank Round Point Round L L L L than other coatings. Provides excellent lubricity. Approx. hard-
XL Overall Length Shortened
Stock removal from point end. B length is maintained.
Lgth. Min. RangeLgth. Min. Range ness: *Vickers 2000.
B D Code B *N Pn 2.50 2.75
*N Pn
3.00 2.50
3.25 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50
5.25 4.75 5.00 5.25 Code 5.50 5.75 6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 6.75 7.00 1 Day Available at no charge within catalog range.
XP P XP P
PS4 +2 Days XNP—the ultimate coating for extrusion and forming applica-
.375 .18637
.625 .083 - .375 .083.2342
.625 .37 .186 - .375 .37 .2342 37 37
.500 .24950- .500
.812 .092 .092.3252
.812 .50 .249 - .500 .50 .3252 50 50 tions. Also works well in shaving operations. Tolerance is ±
250 250 .0002. Approx. hardness: *Vickers 3100.
.625 .31162
.937 .124 - .625 .124 .4162
.937 .62 .311 - .625 275
.62 .4162 275 62 62
1.062 .234 .234.5072
1.062 .75
.750 .43675- .750 .436 - .750 300
.75 .5072 325 350 300375 325400 350425 375450 400475 425500 450525 475 500 525 75 550 575 75
600 550 575 600 DayKool™ (XCR)—cryogenic steel conditioning process, used
625 650 675 625700 650 675 700
.875 .62487
1.187 .299 .299.5982
1.187 .87
- .875 .624 - .875 .87 .5982 87 87 primarily with hard, thick materials. Improves strength, tough-
1.250 .349 100 1.2501.00
1.000 .749-1.000 .349.6892
.749-1.000 1.00 .6892 100 100
125 1.4371.25
1.250 .999-1.250
1.437 .449 .449.8712
.999-1.250 1.25 .8712 125 125 Standard Alterations ness, and dimensional stability.
.375 .18637
.083 - .375 .083 .2342
.37 .186 - .375 .37 .2342 37 37 Ball Lock positive pick-up pilots are available in CrN (CRN)—excellent adhesion, high toughness, and good
.500 .24950- .500
.092 .092 .3252
.50 .249 - .500 .50 .3252 50 50 corrosion resistance. Primary applications are metal forming
.625 .31162
.124 - .625 .124 .4162
.62
B250
.311 - .625 B275
.62 .4162
B250
B275 62 62
sizes other than those shown in the chart to the left. (copper, brass, bronze), metal die casting, and plastic injection SBR Straight Before Radius
.75 .234
.750 .43675- .750.75 .75
.234 .5072
.436 - .750 B300 B325 B350B300
.75 .5072 B375 B325
B400B350
B425 B375
B450B400
B475 B425
B500B450
B525 B475 B500 B525 75 B550 75 B550 B575 B600
B575 B600 When ordering, you are asked to specify different molding. Approx. hardness: *Vickers 1800-2100. To determine Length of Radius Blend (LRB)
B625 B650 B675 B625 B700 B650 B675 B700 1. Calculate (D-P)/2.
.875 .62487
.299 - .875 .299 .5982
.87 .624 - .875 .87 .5982 87 87
1.000 .749-1.000
.349 100 .349 .6892
1.00 .749-1.000 1.00 .6892 100 100
designations for various non-standard dimensions. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock 2. Find (D-P)/2 value on left side of chart.
For example, if the P dimension is outside the stability and hot hardness. Approx. hardness *Vickers 3200. 3. Follow line over to intersection point on radius blend line.
1.250 .999-1.250
.449 125 .449 .8712
1.25 .999-1.250 1.25 .8712 125 125
4. Read LRB value .300
.375 .18637
.083 - .375 .083 .2342
.37 .186 - .375 .37 .2342 37 37 standard range, an “X” is placed in front of the XNAProgress (XNAP)—ultra-hard PVD coating that absorbs on bottom of chart.
.500 .24950- .500
.092 .092 .3252
.50 .249 - .500 .50 .3252 50 50 P dimension, e.g., “XP.” If the point length is other shear stress; provides excellent high-temperature resistance. .200 B
C250 C250 LRB SBR
.625 .31162
.124 - .625 .124 .4162
.62 .311 - .625 C275
.62 .4162 C275 62 62 Ideal for stamping where tools are exposed to extreme stress
than standard, designate “XB” as the point length. .100
1.00 .234 1.00 .75
.750 .43675- .750 .234 .5072
.436 - .750 C300 C325 C350C300
.75 .5072 C375C325
C400C350
C425C375
C450C400
C475C425
C500C450
C525C475 C500 C525 75 C550 75 C550 C575 C600
C575 C600 profiles. A good alternative to TD coating without the dimen-
C625 C650 C675 C625 C700 C650 C675 C700 Also see “Standard Alterations” on the front of the
.875 .62487
.299 - .875 .299 .5982
.87 .624 - .875 .87 .5982 87 87 sional changes associated with that process. Approx hardness: Example: D
1.000 .749-1.000
.349 100 .349 .6892
1.00 .749-1.000 1.00 .6892 100 100 pullout tab in this section for other special order *Vickers 3200. D=.375
.500 .400 .300 .200 .100
P
1.250 .999-1.250
.449 125 .449 .8712
1.25 .999-1.250 1.25 .8712 125 125 designators. P=.175
Diamond Like Carbon Coating (XCD)—combines high hard- (D-P)/2=(.375–.175)/2=.100
.500 .24950- .500
.124 .124 .3252
.50 .249 - .500 .50 .3252 50 50
ness with an extremely low coefficient of friction. Good pro- Following the .100 line on chart over the radius blend line shows
.625 .31162
.157 - .625 .157 .4162
.62 .311 - .625 .62 .4162 62 62
D275 D275 tection against abrasive & adhesive wear. Approx. hardness the LRB to be approximately .300.
.750 .43675- .750
.234 .234 .5072
.75 .436 - .750 .75 .5072 75 75
1.25 1.25 D300 D325 D350D300 D375D325
D400D350
D425D375
D450D400
D475D425
D500D450
D525D475 D500 D525 D550 D575 D600D550
D625 D575
D650D600
D675 D625
D700 D650 D675 D700 *Vickers 5000.
.875 .62487
.299 - .875 .299 .5982
.87 .624 - .875 .87 .5982 87 87
1.000 .749-1.000
.349 100 .349 .6892
1.00 .749-1.000 1.00 .6892 100 100 Code / Delivery Material
1.250 .999-1.250
.449 125 .449 .8712
1.25 .999-1.250 1.25 .8712 125 125 XN —DayTride® + 3 days M2 & PS4
*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart. XNT —DayTiN® + 3 days M2 & PS4
XAN —DayTAN™ + 4 days M2 & PS4
CRN + 7 days M2 & PS4

12 13 13
14
Punch Blanks Jektole & Regular ®

Point Larger than Shank Jektole & Regular ® Standard Alterations
Point Larger than Shank—Heavy Duty
Surface Coatings XB Point Length

Shorter than
Type Type Some catalog products can be coated to increase hardness, Standard
HJB HK_ reduce galling, and improve wear and/or corrosion resistance.
DayTride® (XN)—a low-cost surface application that treats all
(Shortens punch from
the point end.)
Jektole ® Regular
L
Type Type DayTiN® (XNT)—applied via PVD (physical vapor deposition). XL
XL Overall Length
Shortened
HPB HZ_ Provides extreme hardness (hard as carbide) and excellent
lubricity when used with a lubricant. Not recommended for
Stock removal from
shank end. Minimum
Regular Jektole® stainless steel, copper, or nickel. Approx. hardness: *Vickers shank length is 19⁄16".
2300. Does not alter ball seat
location.
Material DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
Steel: A2, M2, PS4, RC 60-63 Material LL Precision Overall Length
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: Same as XL except overall length is held to ±.001.
Steel: A2, M2, RC 60-63. *Vickers 3400.
Round P +– .0000
.0005 .0005 P to D
Shank L TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
* Shape P, W ± .0005 .001 P to D
Type Jektole® (harder than carbide) and superior abrasive wear resistance.
D Code 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 Group
HJB .375 37 J4 H_X H_O H_R H_K H_L H_H H_J H_N H_V H_Y H_Z
Dayton Slug Control
.500 50 J6 XNM—PVD, solid film. Produces lower coefficient of friction
250 ➊ Check your P&W dimensions than other coatings. Provides excellent lubricity. Approx. hard-
Dayton Slug Control is a
.625 62 275 J6
to be certain the diagonal G does ness: *Vickers 2000. guaranteed method for
.750 75 300 325 350 375 400 425 450 475 500 J9 not exceed the maximum shown.
525 550 575 600 R=G reducing the risk of pulling
.875 87 J9 2
XNP—the ultimate coating for extrusion and forming applica-
1.000 100 J9 tions. Also works well in shaving operations. Tolerance is ± slugs to the die surface
1.250 125 J12 .0002. Approx. hardness: *Vickers 3100. during withdrawal of the
DayKool™ (XCR)—cryogenic steel conditioning process, used punch. A series of grooves
Shank L Shank Point Round Shape L
Type * primarily with hard, thick materials. Improves strength, tough- is designed inside the die
D Code 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 Lgth. Range Min Min. Max. Jektole ®
Type D Code B 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 ness, and dimensional stability. button. There, the slugs
HPB .375 37 P XW W P/G Group
.500 50 .375 37 .62 .376 - .875 .062 .125 - .875 J4 CrN (CRN)—excellent adhesion, high toughness, and good are trapped until they fall freely
250 HK_ Regular
.625 62 275 .500 50 .75 .501-1.250 .158 .188-1.250 J6 corrosion resistance. Primary applications are metal forming through the relief. The use of Dayton Slug Control
HZ_ Jektole ® .625 62 .88 .626-1.500 .158 .250-1.500 250 J6 (copper, brass, bronze), metal die casting, and plastic injection
.750 75 300 325 350 375 400 425 450 475 500 525 550 575 600 has no effect on hole size, and will not require any
625 650 675 700 .750 75 .94 .751-1.500 .235 .312-1.500 275 300 325 350 375 400 425 450 J9 molding. Approx. hardness: *Vickers 1800-2100.
.875 87
.875 87 .94 .876-1.750 .235 .375-1.750 J9 changes in current regrind practices.
1.000 100 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
1.000 100 .94 1.001-1.750 .235 .437-1.750 J9
1.250 125 1.250 125 1.25 1.251-2.000 .281 .500-2.000 J12 stability and hot hardness. Approx. hardness *Vickers 3200. Our guarantee: Use Dayton Slug Control in a
*See p. 39 for additional information.
*See p. 39 for additional information. stamping die now pulling slugs. If, for any reason,
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
shear stress; provides excellent high-temperature resistance. you are not completely satisfied, we will refund the
90ϒ HOW TO ORDER
Standard Ball Seat Locations
Ideal for stamping where tools are exposed to extreme stress full cost of the Slug Control alteration. (We cannot
Standard Ball Seat Location is at 90°. Specify: Qty. Type D Code L P (or P&W) Steel profiles. A good alternative to TD coating without the dimen- guarantee the retention of slugs when clearance
BS 225ϒ sional changes associated with that process. Approx hardness:
HOW TO ORDER Alternate locations of 0°, 180°, or 270°
Example: 2 HKR 100 350 P1.350, W.500 M2 *Vickers 3200. exceeds 10% per side.)
Specify: Qty. Type D Code L Steel can be specified at no additional cost. 180ϒ 0ϒ
Example: 12 HJB 50 300 M2 Custom Ball Seat Locations Diamond Like Carbon Coating (XCD)—combines high hard- Ordering
Reflected
5 HPB 75 400 A2 Custom Ball Seat Locations can be View ness with an extremely low coefficient of friction. Good pro- Dayton Slug Control is easy to specify and order.
1 Day specified as “BS” and degrees counter- tection against abrasive & adhesive wear. Approx. hardness
270ϒ Simply add the information that is unique to your
PS4 +2 Days clockwise from 0°. For additional
information, see “Locking Devices”
Standard Alterations *Vickers 5000.
application to the die button catalog number.
on p. 40. Point Larger than Shank Ball Lock punches are Code / Delivery Material
90ϒ Please specify XSC for alteration and show
Std. available in sizes other than those shown in the XN —DayTride® + 3 days M2 & PS4
Double Ball Seat material thickness (inches) and clearance per side
A second ball seat may be specified. chart above. XNT —DayTiN® + 3 days M2 & PS4
+ 4 days (percentage).
Normally located 180° from the primary 180ϒ
XAN —DayTAN™ M2 & PS4
0ϒ
ball seat, these are used to minimize When ordering, you are asked to specify different XCN —TiCN + 3 days M2 & PS4
sharpening of notching punches by Reflected
View designations for various non-standard dimensions. XNM +12 days M2 & PS4
rotating the punch 180°. Specify “SB” HOW TO ORDER
and degree desired. A second ball
SB For example, if the P and W dimensions are outside XNP + 8 days M2 & PS4
270ϒ
+ 1 days Catalog Number Your Specs
can also be located 90° from the the standard range, an “X” is placed in front of the XCR —DayKool™ M2 & PS4
primary ball seat. CRN + 7 days M2 & PS4 Inch KDX 62 100 P.250 XSC MT.0625 CS 5
P or W dimension, e.g., “XP” and/or “XW.” If the
Not recommended for diameters XNA —ZertonPlus™ + 7 days M2 & PS4 Type D L P Alt. Mat’l Clear
point length is other than standard, designate “XB” Code Thickness Per Side
under .750 for HZ__ and .500 for HK__.
as the point length. Also see “Standard Alterations” XNAP—XNAProgress +12 days M2 & PS4 (inches) (%)
on the front of the pullout tab in this section for For additional information, contact your
1-4 pcs., 2 Days other special order designators. Dayton distributor.
5-19 pcs., 3 Days ® DayTride and DayTiN are registered trademarks of Dayton Progress.
14 14 15 16
15
Jektole
Jektole
Punches
Punches Jektole Punches Standard Alterations
® ® ®
Jektole Punches—Light Duty

®
Light
Light
DutyDuty Light Duty
L Features/Benefits Surface Coatings XP, XW PSmaller

and W Dimensions
than Standard
Type Type Jektole® punches permit doubling punch to die button Some catalog products can be coated to increase hardness,
LJ_
LJ_ clearance; produce up to three times the number of hits
between sharpenings; and reduce burr heights. DayTride® (XN)—a low-cost surface application that treats all
Other than Standard
For XBB, add three days to delivery.
high dimensional stability. Approx. hardness: RC73. XB XBB
➊ Check your
Material
Material P&W dimensions
HOW TO ORDER Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251-
DayTiN® (XNT)—applied via PVD (physical vapor deposition). Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000
Steel:Steel:
A2, M2,
A2, PS4,
M2, PS4,
RC 60-63
RC 60-63 to be certain the Specify: Qty. Type D Code L P (or P&W) Steel Provides extreme hardness (hard as carbide) and excellent Code Type Min. P (Rounds)
Round
Round
P P + .0005 + .0005
.0005 P
.0005
to D P to D diagonal G does lubricity when used with a lubricant. Not recommended for
– .0000 – .0000
not exceed the Example: 21 LJX 37 325 P.175 A2 25 LJX .050 .050 .080
.080
Shape
Shape
P, W P, W ± .0005 ± .0005 .001 P.001
to D P to D R=G stainless steel, copper, or nickel. Approx. hardness: *Vickers
maximum shown. 2
15 LJR 50 400 P.327, W.254 M2 37 LJX .115 .115 .115
.115 .115 .115 .115 .115 .115
2300.
50 LJX .158 .158
.158 .158 .158 .158 .158 .158 .187
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 62 LJX .158 .158
.158 .158 .158 .158 .158 .158 .188
Absorbs shear stress and provides high temperature resistance. 75 LJX .235 .235
.235 .235 .235 .235 .235 .235 .281
Standard Ball Seat Locations 90ϒ 87 LJX .300 .300
.300 .300 .300 .300 .300 .300 .312
Standard Ball Seat Location is at 90°. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
Shank
Round
Shank ShapeRound Round ShapeShape L L L L L L *Vickers 3400. 100 LJX .350 .350
.350 .350 .350 .350 .350 .350 .350
oint PointPoint Alternate
gth. Lgth. Min.
Lgth. Min. Min. ** ® ** ®**locations of 0°, 180°, or BS 225ϒ Min. W (Shapes)
Min. Range Min. Min. Min.
D CodeD Code
Range Range
Min. Min.
2.00PXW2.25 2.502.00 2.75
2.002.25 3.00
2.252.50 3.25
2.502.75 3.50
2.753.00 3.75
3.003.25 4.00
3.253.50 4.25
3.503.75 4.50
3.754.00 4.004.25 4.254.50 4.50 4.75 5.00 5.254.75 4.75
5.505.00 5.00
5.755.25 6.00 Jektole
5.255.50 Jektole
270°Jektole
5.505.75 5.756.00 6.00
®
can be specified at no additional 25 LJ_ .050 .050 .080 .080
B XP P XWB Max. B
XP XP P
Max. Max.
XW
Code Group Group
cost. Group 180ϒ 0ϒ
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
W P/G W P/G W P/G (harder than carbide) and superior abrasive wear resistance. 37 LJ_ .115 .115 .115 .115 .115 .115 .115 .115
500 .050.250 25 .062-.249
.25025 .050
.062-.249 .500 .500 .062-.249
.050 .050 .062-.249
.050 .050
.062-.249 .062-.249 25 25 25 J2, J3* Custom Ball Seat Locations
J2, J3*J2, J3* Approx. hardness: *Vickers 3000. 50 LJ_ .158 .158 .158 .158 .158 .158 .187
Reflected 62 LJ_ .158 .158 .158 .158 .158 .158 .188
625 .125-.374
.115.375 .115
.37537 .625 .125-.374
37 .625 200 .115 .125-.374
.115 .125-.374
.115 .125-.374 .115 .125-.374200 200 37 37 37 J4 J4 Ball
Custom J4 Seat Locations can be View
750 .187-.499
.158.500 .158
.50050 .750 .187-.499
50 .750 .187-.499
.158 .158 .187-.499
.158 .158
.187-.499 .187-.499 50 50 50 J6 specified
J6 J6as “BS” and degrees counter- XNM—PVD, solid film. Produces lower coefficient of friction 75 LJ_ .235 .235 .235 .235 .235 .235 .250
270ϒ
875 .312-.624
.158.625 62 .250-.624
.158
.62562 .875 .312-.624
.158 .158
.875 .158 225
.312-.624 .250-.624 250
.158 .250-.624 275 225 300
225 250 325
250 275 350
275 300 375
300 325 400
325 350 350 375 375 400 400 62 62 62 J6 clockwise
J6 J6from 0°. For additional than other coatings. Provides excellent lubricity. Approx. hard- 87 LJ_ .235 .235 .235 .235 .235 .235 .235 .250
425 450 425 425 450 450 475 500 475 475 500 500 information, ness: *Vickers 2000. 100 LJ_ .235 .235 .235 .235 .235 .235 .235 .250
937 .235.750 .75075 .235
.437-.749 .937 .312-.749
.437-.749
.235 .235
75 .937 .437-.749 .312-.749
.235 .235 .312-.749 75 75 75
525 550 525 550 550
575 525 600 J9 575 575 600 600 J9 J9 see “Locking Devices”
937 .300.875 87 .375-.874
.87587 .235
.625-.874 .937 .625-.874
.300 .300
.937 .625-.874 .375-.874
.235 .235 .375-.874 87 87 87 J9 on p.
J9 40.J9 90ϒ
XNP—the ultimate coating for extrusion and forming applica- Overall Length Shortened
937 .350
1.000.750-.999 .937 .437-.999
.235
100 100
1.000 .750-.999
.350 .350
.937 .437-.999
.235 .235
.750-.999 .437-.999 100 100 100 J9 J9 J9
Double Ball Seat
Std.
tions. Also works well in shaving operations. Tolerance is ± XL Stock removal from point end which shortens B length.
.093-.249
.050.250 25 .093-.249
.25025 .050 .093-.249
.050 .050 .050 .093-.249
.093-.249 .050 .093-.249 25 25 25 J2, J3* AJ2, J3*J2, J3*
second ball seat may be specified. .
.0002. Approx. hardness: *Vickers 3100.
.125-.374
.115.375 37 .125-.374
.37537 .115 .115 .125-.374 .115 .125-.374
.115 .125-.374 .115 .125-.374 37 37 37 J4 Normally
J4 J4located 180° from the 180ϒ 0ϒ
.187-.499
.158.500 50 .187-.499
.50050 .158 .187-.499
.158 .158 .187-.499
.158 .158
.187-.499 .187-.499 50 50 50 J6 primary
J6 ballJ6 seat, these are used DayKool™ (XCR)—cryogenic steel conditioning process, used
Reflected primarily with hard, thick materials. Improves strength, tough-
.75 .312-.624
.158.625 62
.62562 .158
.75 .250-.624
.312-.624
.158 .158
.75 .158 B225
.312-.624 .250-.624B250
.158 .250-.624 B275B225 B300
B225B250 B325
B250B275 B350
B275B300 B375
B300B325 B400
B325B350 B350B375 B375B400 B400 62 62 62 J6 to minimize
J6 J6 sharpening of notching View
B425 B450 B425 B425B450 B450 B475 B500 B475 B475B500 B500 punches by rotating the punch 180°. ness, and dimensional stability.
.437-.749
.235.750 75 .312-.749
.75075 .235 .437-.749
.235 .235 .437-.749 .312-.749
.235 .235 .312-.749 75 75 75
B525 B550 B525B550 B550
B575B525 B600 J9B575 B575B600 B600 J9 J9 SB
.625-.874
.300.875 87 .375-.874
.87587 .235 .625-.874
.300 .300 .625-.874 .375-.874
.235 .235 .375-.874 87 87 87 J9 Specify
J9 “SB”J9 and degree desired. 270ϒ
A second CrN (CRN)—excellent adhesion, high toughness, and good
.350
1.000 100 100
1.000
.750-.999 .235 .437-.999.750-.999
.350 .350 .750-.999 .437-.999
.235 .235 .437-.999 100 100 100 J9 J9 J9ball can also be located corrosion resistance. Primary applications are metal forming
90° from the primary ball seat.
.125-.374
.115.375 37 .125-.374
.37537 .115 .115 .125-.374 .115 .125-.374
.115 .125-.374 .115 .125-.374 37 37 37 J4 J4 J4 (copper, brass, bronze), metal die casting, and plastic injection XLB Overall Length Shortened
B length maintained
.187-.499
.158.500 50 .187-.499
.50050 .158 .187-.499
.158 .158 .187-.499 .187-.499
.158 .158 .187-.499 50 50 50 J6 NotJ6recommended
J6 for diameters molding. Approx. hardness: *Vickers 1800-2100.
.312-.624
.158.625 62 .250-.624
.62562 .158 .312-.624
.158 .158 .158 .250-.624
.312-.624 .158 .250-.624 62 62 62 J6 under
J6 .625.
J6
1.00 1.00 1.00 C225 C250 C275C225 C300
C225C250 C325
C250C275 C350
C275C300 C375
C300C325 C400
C325C350 C425
C350C375 C450
C375C400 C400C425 C425C450 C450 C475 C500 C475 C475C500 C500 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
LL Precision Overall Length
.437-.749
.235.750 75 .312-.749
.75075 .235 .437-.749
.235 .235 .437-.749 .312-.749
.235 .235 .312-.749 75 75 75
C525 C550 C575C525 C600 J9 C575 C575C600 C600 J9 J9
C525C550 C550
.625-.874
.300.875 87 .375-.874
.87587 .235 .625-.874
.300 .300 .625-.874 .375-.874
.235 .235 .375-.874 87 87 87 J9 J9 J9 stability and hot hardness. Approx. hardness *Vickers 3200.
.350
1.000 100 100
1.000
.750-.999 .235 .437-.999.750-.999
.350 .350 .437-.999
.235 .235
.750-.999 .437-.999 100 100 100 J9 J9 J9 WS Whistle Stop See table for standard angles. The Whistle Stop
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs alteration is ground through the ball seat, subject to the same
.187-.499
.158.500 50 .187-.499
.50050 .158 .187-.499
.158 .158 .187-.499 .187-.499
.158 .158 .187-.499 50 50 50 J6 J6 J6 shear stress; provides excellent high-temperature resistance. limitations as other standard and custom ball seat locations.
.312-.624
.158.625 62 .250-.624
.62562 .158 .312-.624
.158 .158 .158 .250-.624
.312-.624 .158 .250-.624 62 62 62 J6 J6 J6 Ideal for stamping where tools are exposed to extreme stress Example: LJX50 400, P.327, M2, WS, XA 7.5°
1.25 .437-.749
.235.750 75 .312-.749
.75075 .235
1.25 .437-.749
.235 .235
1.25 .312-.749
.235 .235
.437-.749 D250
.312-.749 D275 D300D250 D325
D250D275 D350
D275D300 D375
D300D325 D400
D325D350 D425
D350D375 D450
D375D400 D400D425 D425D450 D450 75 D475 D500 75 75D475 D475
D525 D550D500 D500 D525D550 D550
D575D525 D600 J9D575 D575D600 D600 J9 J9
1 Day profiles. A good alternative to TD coating without the dimen-
.625-.874
.300.875 87 .375-.874
.87587 .235 .625-.874
.300 .300 .625-.874 .375-.874
.235 .235 .375-.874 87 87 87 J9 J9 J9 D A° 1/4”
PS4 +2 Days sional changes associated with that process. Approx hardness:
.350
1.000 100 100
1.000
.750-.999 .235 .437-.999.750-.999
.350 .350 .437-.999
.235 .235
.750-.999 .437-.999 100 100 100 J9 J9 J9 25,37 5°
*Vickers 3200. 3/4” (if D≤0.5)
*J2 (P =.050-.0639) J3 (P ≥J3
*J2 (P =.050-.0639) (P ≥ .064)
.064) 50 7.5° 1” (if D>0.5)
**See p.
**See
39 for
p.additional
39 for additional
information.
information. Diamond Like Carbon Coating (XCD)—combines high hard- 62-100 10°
ness with an extremely low coefficient of friction. Good pro-
tection against abrasive & adhesive wear. Approx. hardness Angles of 5° and 7.5° also available
on .625 and larger diameters.
Standard Alterations *Vickers 5000.
(Specify XA and angle after WS.)
Jektole® punches are available in sizes other than Code / Delivery Material
XN —DayTride® + 3 days M2 & PS4 XJ Smaller Jektole® Components XK No Side Hole
those shown in the chart to the left. See p. 39. For air ejection. No cost.
XNT —DayTiN® + 3 days M2 & PS4
When ordering, you are asked to specify different XAN —DayTAN™ + 4 days M2 & PS4 SBR Straight Before Radius
designations for various non-standard dimensions. XCN —TiCN + 3 days M2 & PS4 To determine Length of Radius Blend (LRB)
For example, if the P and W dimensions are out- XNM +12 days M2 & PS4 1. Calculate (D-P)/2.
XNP + 8 days M2 & PS4 2. Find (D-P)/2 value on left side of chart.
side the standard range, an “X” is placed in front
3. Follow line over to
of the P or W dimension, e.g., “XP” and/or “XW.” XCR —DayKool™ + 1 days M2 & PS4 intersection point .300
If the point length is other than standard, desig- CRN + 7 days M2 & PS4 on radius blend line.
.200 B
nate “XB” as the point length. Also see “Standard XNA —ZertonPlus™ + 7 days M2 & PS4 4. Read LRB value LRB SBR
on bottom of chart. .100
Alterations” on the front of the pullout tab in this Example:
XCD + 8 days M2 & PS4 D=.375
D
section for other special order designators. .500 .400 .300 .200 .100
P
P=.175
* Vickers used when RC exceeds 80. (D-P)/2=(.375–.175)/2=.100
® DayTride and DayTiN are registered trademarks of Dayton Progress. Following the .100 line on chart over the radius blend line shows
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. the LRB to be approximately .300.
Dayton
Dayton
Progress
Progress
Corporation
Corporation www.daytonlamina.com
www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
16 17
17 18
17
Regular Punches Regular Punches Standard Alterations

Regular Punches—Light Duty
Light Duty Light Duty
LP LP LP LP LP LP Features/Benefits Surface Coatings XP, XW PSmaller

and W Dimensions
than Standard
Type Regular punches provide three times better alignment Some catalog products can be coated to increase hardness,
LP_ XB
reduce galling, and improve wear and/or corrosion resistance. Point Length
than other major brands; offer longer tool life; and can Other than Standard
significantly improve finished part quality. DayTride® (XN)—a low-cost surface application that treats all
exposed surfaces. Ideal for punches and die buttons. Provides For XBB and X3B, add three days to delivery.
6 high dimensional stability. Approx. hardness: RC73.

Material ➊ Check your LPJ LPN LPV LPY LPZ HOW TO ORDER XB XBB X3B
P&W dimensions DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251- 2.0001- 2.5001-
to be certain the Specify: Qty. Type D Code L P (or P&W) Steel Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Round P +– .0000
.0005
.0005 P to D diagonal G does lubricity when used with a lubricant. Not recommended for Code Type Min. P (Rounds)
not exceed the R=G
Example: 25 LPX 87 B275 P.740 M2 stainless steel, copper, or nickel. Approx. hardness: *Vickers
Shape P, W ± .0005 .001 P to D 2
25 LPX .040 .040 .080 .080 .106 .115
maximum shown. 12 LPO 100 B350 P.937, W.475 A2 2300.
37 LPX .050 .050 .080 .080 .106 .115 .115 .115 .115 .187 .250 .312
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 50 LPX .093 .093 .093 .125 .125 .125 .125 .125 .187 .250 .312
62 LPX .125 .125 .125 .156 .156 .156 .156 .156 187 .250 .312
75 LPX .235 .235 .235 .235 .235 .235 .235 .235 .281 .312 .375
Standard Ball Seat Locations Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
90ϒ 87 LPX .300 .300 .300 .300 .300 .300 .300 .300 .350 .375 .437
Standard Ball Seat Location is at 90°. *Vickers 3400. 100 LPX .350 .350 .350 .350 .350 .350 .350 .350 .350 .375 .437
Point ShankRound Point Shape
Round Shape L L L L Alternate locations of 0°, 180°, or 270° BS 225ϒ TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness Min. W (Shapes)
Lgth. Min. RangeLgth. Min.
Min.Min. Range
Max. Min. Min. Max. can be specified at no additional cost. 25 LP_ .040 .040 .080 .080 .106 .115
B D Code 2.00XW 2.25 2.50 2.00
2.75 2.25
3.00 2.50
3.25 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50 4.75 5.00 Code 5.25 5.50 5.75 5.25
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 6.75 7.00 (harder than carbide) and superior abrasive wear resistance.
XP P B XWXP W P/GP W P/G
Custom Ball Seat Locations
180ϒ 0ϒ
37 LP_ .050 .050 .080 .080 .106 .115 .115 .115 .156
.500 .040 25 .500 .040
.250 .062-.249 .040.062-.249
.062-.249 .040 .062-.249 25 25 50 LP_ .093 .093 .093 .125 .125 .125 .125 .187
Custom Ball Seat Locations can be Reflected 62 LP_ .125 .125 .125 .156 .156 .156 .156 .187
37 .625 .050
.375 .125-.374
.625 .050 .125-.374 200.050 .125-.374
.050.125-.374 200 37 37 specified as “BS” and degrees counter- View
XNM—PVD, solid film. Produces lower coefficient of friction
75 LP_ .235 .235 .235 .235 .235 .235 .235 .250
.750 .093 50 .750 .093
.500 .187-.499 .093.187-.499
.187-.499 .093 .187-.499 50 50 clockwise from 0°. For additional 270ϒ than other coatings. Provides excellent lubricity. Approx. hard- 87 LP_ .235 .235 .235 .235 .235 .235 .250
62 .875 .125
.625 .312-.624
.875 .125 .312-.624 .125 225
.125.250-.624 250
.250-.624 275 225
300 250
325 275
350 300
375 325
400 350
425 375
450 400
475 425
500 450 475 500 62 62 information, see “Locking Devices” ness: *Vickers 2000. 100 LP_ .235 .235 .235 .235 .235 .235 .250
525 550 575 525
600 550 575 600
75 .937 .235
.750 .437-.749
.937 .235 .235.312-.749
.437-.749 .235 .312-.749 75 75 625 650 675 625
700 650 675 700 on p. 40.
.937 .300 87 .937 .235
.875 .625-.874 .300.375-.874
.625-.874 .235 .375-.874 87 87 Double Ball Seat 90ϒ
tions. Also works well in shaving operations. Tolerance is ± Overall Length Shortened
100 .937 .235
.350 .750-.999
.937 1.000 .350.437-.999
.750-.999 .235 .437-.999 100 100 A second ball seat may be specified.
Std. XL Stock removal from point end which shortens B length.
.0002. Approx. hardness: *Vickers 3100. .
.250 .093-.249
.040 25 .040.093-.249
.040 .093-.249 .040 .093-.249 25 25 Normally located 180° from the primary L
.375 .125-.374
.050 37 .050.125-.374
.050 .125-.374 .050 .125-.374 37 37 ball seat, these are used to minimize DayKool™ (XCR)—cryogenic steel conditioning process, used XL
180ϒ 0ϒ
.500 .187-.499
.093 50 .093.187-.499
.093 .187-.499 .093 .187-.499 50 50 sharpening of notching punches by primarily with hard, thick materials. Improves strength, tough- 1.00 Min. B
Reflected (Ref.)
.75 .125
.625 .312-.624
62 .75 .125 .312-.624 .125B225
.125.250-.624 B250
.250-.624 B275 B225
B300 B250
B325 B275
B350 B300
B375 B325
B400 B350
B425 B375
B450 B400
B475 B425
B500 B450 B475 B500 62 62
B525 B550 B575 B525
B600 B550 B575 B600
rotating the punch 180°. Specify “SB” View ness, and dimensional stability.
.750 .437-.749
.235 75 .235.312-.749
.235 .437-.749 .235 .312-.749 75 75 B625 B650 B700 B650 B675 B700 and degree desired. A second ball can
B675 B625 SB
.875 .625-.874
.300 87 .300.375-.874
.235 .625-.874 .235 .375-.874 87 87 also be located 90° from the primary 270ϒ
CrN (CRN)—excellent adhesion, high toughness, and good
.350 .750-.999
1.000 100 .350.437-.999
.235 .750-.999 .235 .437-.999 100 100 ball seat. corrosion resistance. Primary applications are metal forming
.375 .125-.374
.080 37 .080.125-.374
.080 .125-.374 .080 .125-.374 37 37 (copper, brass, bronze), metal die casting, and plastic injection
Not recommended for diameters molding. Approx. hardness: *Vickers 1800-2100.
.500 .187-.499
.093 50 .093.187-.499
.093 .187-.499 .093 .187-.499 50 50 under .375. XLB Overall Length Shortened
B length maintained
.625 .312-.624
.125 62 .125.250-.624
.125 .312-.624 .125 .250-.624 62 62 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
1.00 .235 1.00 .235
.750 .437-.749
75 .235.312-.749
C225 C250
.437-.749 .235 .312-.749
C275 C225
C300 C250
C325 C275
C350 C300
C375 C325
C400 C350
C425 C375
C450 C400
C475 C425
C500 C450 C475 C500
75
C525 C550 C575 C525
75
C600 C550 C575
C625 C650
C600
C675 C625
C700 C650 C675 C700 stability and hot hardness. Approx. hardness *Vickers 3200.
.875 .625-.874
.300 87 .300.375-.874
.235 .625-.874 .235 .375-.874 87 87 LL Precision Overall Length
.350 .750-.999
1.000 100 .350.437-.999
.235 .750-.999 .235 .437-.999 100 100 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
.125 50
.500 .187-.499 .125 .187-.499 .125 .187-.499
.125.187-.499 50 50 shear stress; provides excellent high-temperature resistance. WS Whistle Stop See table for standard angles. The Whistle Stop
alteration is ground through the ball seat, subject to the same
.158 62
.625 .312-.624 .158 .312-.624 .158 .250-.624
.158.250-.624 62 62 Ideal for stamping where tools are exposed to extreme stress
1 Day profiles. A good alternative to TD coating without the dimen- limitations as other standard and custom ball seat locations.
1.25 .235 75 1.25 .235
.750 .437-.749 .437-.749 .235 .312-.749
.235.312-.749 D250 D275 D300 D250
D325 D275
D350 D300
D375 D325
D400 D350
D425 D375
D450 D400
D475 D425
D500 D450 D475 D500 75 D525 D550 D575
75 D525
D600 D550
D625 D575
D650 D600
D675 D625
D700 D650 D675 D700
.300 87
.875 .625-.874 .235 .625-.874 .235 .375-.874
.300.375-.874 87 87
PS4 +2 Days sional changes associated with that process. Approx hardness: Example: LPX37 400, P.327, M2, WS, XA 5°
1.000 100
.350 .750-.999 .350.437-.999
.235 .750-.999 .235 .437-.999 100 100 *Vickers 3200.
D A° 1/4”
Diamond Like Carbon Coating (XCD)—combines high hard- 25,37 5°
ness with an extremely low coefficient of friction. Good pro- 50 7.5° 3/4” (if D≤0.5)
tection against abrasive & adhesive wear. Approx. hardness 1” (if D>0.5)
62-100 10°
*Vickers 5000.
Standard Alterations Angles of 5° and 7.5° also available
Code / Delivery Material on .625 and larger diameters.
Regular punches are available in sizes other than XN —DayTride ®
+ 3 days M2 & PS4 (Specify XA and angle after WS.)
those shown in the chart to the left. XNT —DayTiN® + 3 days M2 & PS4
When ordering, you are asked to specify different XAN —DayTAN™ + 4 days M2 & PS4 SBR Straight Before Radius
designations for various non-standard dimensions. XCN —TiCN + 3 days M2 & PS4 To determine Length of Radius Blend (LRB)
1. Calculate (D-P)/2.
For example, if the P and W dimensions are out- 2. Find (D-P)/2 value on left side of chart.
XNP + 8 days M2 & PS4 3. Follow line over to
side the standard range, an “X” is placed in front + 1 days
XCR —DayKool™ M2 & PS4 intersection point .300
of the P or W dimension, e.g., “XP” and/or “XW.” CRN + 7 days M2 & PS4 on radius blend line.
.200 B
If the point length is other than standard, desig- 4. Read LRB value
XNA —ZertonPlus™ + 7 days M2 & PS4 on bottom of chart. .100
LRB SBR
Example:
Alterations” on the front of the pullout tab in this XCD + 8 days M2 & PS4 D=.375
D
.500 .400 .300 .200 .100
P
section for other special order designators. P=.175
* Vickers used when RC exceeds 80. (D-P)/2=(.375–.175)/2=.100
® DayTride and DayTiN are registered trademarks of Dayton Progress. Following the .100 line on chart over the radius blend line shows
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. the LRB to be approximately .300.
18 19 19
20
Regular Pilots Regular Pilots Standard Alterations

Regular Pilots—Light Duty
Features/Benefits Surface Coatings

XP
P Dimensions
P
XP Smaller than Standard
Type Regular pilots are built to exact tolerances; the parabolic Some catalog products can be coated to increase hardness,
XB Point Length
LPT point shape allows for smooth pick-up action; and pilots
offer a wide range of unique punching and fabrication
Other than Standard
For XBB and X3B, add three days to delivery.
applications.
Material
DayTiN® (XNT)—applied via PVD (physical vapor deposition).
XB XBB X3B
HOW TO ORDER Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751-1.5001- 1.6251- 2.0001- 2.5001-
Round P + .0005 .0005 P to D lubricity when used with a lubricant. Not recommended for Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
– .0000
Specify: Qty. Type D Code L P Steel stainless steel, copper, or nickel. Approx. hardness: *Vickers Code Type Min. P (Rounds)
When P= D, shank tolerance applies.
Example: 25 LPT 37 300 P.175 A2 2300. 25 LPT .050 .050 .079 .079 .105 .114
37 LPT .061 .061 .079 .079 .105 .114 .114 .114 .114 .186 .249 .311
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 50 LPT .092 .092 .092 .124 .124 .124 .124 .124 .186 .249 .311
Absorbs shear stress and provides high temperature resistance. 62 LPT .124 .124 .124 .155 .155 .155 .155 .155 .186 .249 .311
oint Round Point
Shank Round L L L L Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: 75 LPT .234 .234 .234 .234 .234 .234 .234 .234 .280 .311 .374
gth. Min. CodeRangeLgth. 2.00
Min. 2.25
Range 2.50 2.002.75 2.253.00 2.503.25 2.753.50 3.003.75 3.254.00 3.504.25 3.754.50 4.004.75 4.255.00 4.50 *Vickers 3400. 87 LPT .299 .299 .299 .299 .299 .299 .299 .299 .349 .374 .436
B XPD P B XP P
4.75 5.00 Code 5.25 5.50 5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50 6.75 7.00
100 LPT .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .436
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
500 .250 .061
.050 25- .250
.500 .050 .061 - .250 25 25
(harder than carbide) and superior abrasive wear resistance.
625 .375 .124
.061 .625 200
37- .375 .061 .124 - .375 200 37 37
750 .500 .186
.092 50- .599
.750 .092 .186 - .599 50 50
Approx. hardness: *Vickers 3000. XL Overall Length Shortened
Stock removal from point end which shortens B length.
875 .625 .311
.124 62- .625 225 - .625
.875 .124 .311 250 275 225300 250325 275350 300375 325400 350425 375450 400475 425500 450 475 500 62 62 1 Day XNM—PVD, solid film. Produces lower coefficient of friction
525 550 575 525600 550 575 600
937 .750 .436
.234 75- .750
.937 .234 .436 - .750 75 75 625 650 675 625700 650 675PS4 +2
700Days than other coatings. Provides excellent lubricity. Approx. hard- L
937 .875 .624
.299 87- .875
.937 .299 .624 - .875 87 87 ness: *Vickers 2000. XL
1.00 Min.
937 1.000 .749-1.000
.349 100 .937 .349 .749-1.000 100 100 (Ref.)
B
.250 .092
.050 25- .250 .050 .092 - .250 25 25
tions. Also works well in shaving operations. Tolerance is ±
.375 .124
.061 37- .375 .061 .124 - .375 37 37
.500 .186
.092 50- .500 .092 .186 - .500 50 50 Standard Alterations .0002. Approx. hardness: *Vickers 3100.
.75 .124 62- .625.75
.625 .311 .124 B225 B250
.311 - .625 B275B225 B300B250 B325B275 B350B300 B375B325 B400B350 B425B375 B450B400 B475B425 B500B450 B475 B500 62
B525 B550
62
B575B525
B600B550 B575 B600 Regular pilots are available in sizes other than DayKool™ (XCR)—cryogenic steel conditioning process, used
.750 .436
.234 75- .750 .234 .436 - .750 75 75 B625 B650 B675B625B700B650 B675 B700
those shown in the chart to the left. primarily with hard, thick materials. Improves strength, tough- XLB Overall Length Shortened
B length maintained
.875 .624
.299 87- .875 .299 .624 - .875 87 87 ness, and dimensional stability.
1.000 .749-1.000
.349 100 .349 .749-1.000 100 100 When ordering, you are asked to specify different
.375 .124
.079 37- .375 .079 .124 - .375 37 37 CrN (CRN)—excellent adhesion, high toughness, and good WS Whistle Stop See table for standard angles. The Whistle Stop
designations for various non-standard dimensions. corrosion resistance. Primary applications are metal forming
.500 .186
.092 50- .500 .092 .186 - .500 50 50 limitations as other standard and custom ball seat locations.
.625 .311
.124 62- .625 .124 .311 - .625 62 62 For example, if the P dimension is outside the (copper, brass, bronze), metal die casting, and plastic injection
1.00 .750 .436
.234
1.00 .234 C225
75- .750
C250 C275C225
.436 - .750
C300C250 C325C275 C350C300 C375C325 C400C350 C425C375 C450C400 C475C425 C500C450 C475 C500
75
C525 C550 C575C525
75
C600C550 C575 C600
C625 C650 C675C625 C700C650 C675 standard
C700 range, an “X” is placed in front of the P molding. Approx. hardness: *Vickers 1800-2100. Example: LPT62 400, P.327, M2, WS, XA 10°
.875 .624
.299 87- .875 .299 .624 - .875 87 87 dimension, e.g., “XP.” If the point length is other ZertonPlus™ (XNA)—excellent wear resistance, thermal shock D A° 1/4”
1.000 .749-1.000
.349 100 .349 .749-1.000 100 100 stability and hot hardness. Approx. hardness *Vickers 3200. 25,37 5°
than standard, designate “XB” as the point length.
.500 .186
.124 50- .500 .124 .186 - .500 50 50 50 7.5°
3/4” (if D≤0.5)
.625 .311
.157 62- .625 .157 .311 - .625 62 62 Also see “Standard Alterations” on the front of the XNAProgress (XNAP)—ultra-hard PVD coating that absorbs 1” (if D>0.5)
shear stress; provides excellent high-temperature resistance. 62-100 10°

1.25 .750 .436
.234 1.25 .234 .436 - .750
75- .750 D250 D275 D300D250 D325D275 D350D300 D375D325 D400D350 D425D375 D450D400 D475D425 D500D450 D475 D500 75 D525 D550 D575D525
75 D600D550
D625D575 D650D600 D675D625D700D650 D675 pullout
D700 tab in this section for other special order
.875 .624
.299 87- .875 .299 .624 - .875 87 87 designators. Ideal for stamping where tools are exposed to extreme stress Angles of 5° and 7.5° also available
1.000 .749-1.000
.349 100 .349 .749-1.000 100 100 profiles. A good alternative to TD coating without the dimen- on .625 and larger diameters.
sional changes associated with that process. Approx hardness: (Specify XA and angle after WS.)
*Vickers 3200.
Diamond Like Carbon Coating (XCD)—combines high hard- SBR Straight Before Radius
ness with an extremely low coefficient of friction. Good pro-
To determine Length of Radius Blend (LRB)
tection against abrasive & adhesive wear. Approx. hardness
1. Calculate (D-P)/2.
*Vickers 5000. 2. Find (D-P)/2 value on left side of chart.
Code / Delivery Material 3. Follow line over to intersection point on radius blend line.
XN —DayTride® + 3 days M2 & PS4 on bottom of chart.
XNT —DayTiN® + 3 days M2 & PS4 .200 B
LRB SBR
XAN —DayTAN™ + 4 days M2 & PS4 .100

Example: D
XNM +12 days M2 & PS4 .500 .400 .300 .200 .100
P
D=.375
XNP + 8 days M2 & PS4 P=.175
XCR —DayKool™ + 1 days M2 & PS4 (D-P)/2=(.375–.175)/2=.100
CRN + 7 days M2 & PS4 Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.

20 21 21
22
Positive Pick-Up Pilots Positive Pick-Up Pilots Standard Alterations

Positive Pick-Up Pilots —Light Duty
Features/Benefits Surface Coatings XP P Dimensions

Smaller than Standard
Type Positive pick-up pilots provide smoother pick-up without Some catalog products can be coated to increase hardness,
LPA the risk of distorting the hole; in addition, the unique

design moves the stock farther than conventional pilots.
XB Point Length
Other than Standard
Specify XB, XBB, or X3B and length
exposed surfaces. Ideal for punches and die buttons. Provides (see chart below).
high dimensional stability. Approx. hardness: RC73. For XBB and X3B, add three days
Material
Geometry provides to delivery.
Steel: M2, PS4, RC 60-63 smoother pick-up DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Round P +.0005 .0005 P to D without risk of Provides extreme hardness (hard as carbide) and excellent
–.0000 lubricity when used with a lubricant. Not recommended for
distortion of hole. HOW TO ORDER
When P=D, shank tolerance applies. stainless steel, copper, or nickel. Approx. hardness: *Vickers XB XBB X3B
Specify: Qty. Type D Code L P Steel 2300. Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251- 2.0001- 2.5001-
Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Example: 5 LPA 50 300 P.375 M2 DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Code Type Min. P (Rounds)
Order any length shown. If you require a length between those shown, designate “XL.” Greater positioning—
Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order” Absorbs shear stress and provides high temperature resistance. 37 LPA .083 .083 .083 .083 .105 .114 .114 .114 .114 .186 .249 .311
moves stock farther than
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: 50 LPA .092 .092 .092 .092 .124 .124 .124 .124 .124 .186 .249 .311
example on the next page. XL is available down to 1.375. Note shank length limitation of .75. conventional pilots.
*Vickers 3400. 62 LPA .124 .124 .124 .124 .155 .155 .155 .155 .155 .186 .249 .311
(B length may be shorter than shown when XL is under the shortest length shown.) 75 LPA .234 .234 .234 .234 .234 .234 .234 .234 .234 .280 .311 .374
There is no additional charge for XL. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 87 LPA .299 .299 .299 .299 .299 .299 .299 .299 .299 .349 .374 .436
(harder than carbide) and superior abrasive wear resistance. 100 LPA .349 .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .436
Point ShankRound Point Round L L L L XNM—PVD, solid film. Produces lower coefficient of friction XL Overall Length Shortened
Lgth. Min. Range Lgth. Min. Range than other coatings. Provides excellent lubricity. Approx. hard- Stock removal from point end. B length is maintained.
B D Code B *N 2.50 *N
2.75 3.00 2.503.25 2.753.50 3.003.75 3.254.00 3.504.25 3.754.50 4.004.75 4.255.00 4.505.25 4.75 5.00 5.25 Code 5.50 5.75 6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 6.75 7.00 1 Day Available at no charge within catalog range.
XP P XP P ness: *Vickers 2000.
.375 .18637- .375
.625 .083 .083 .2342
.625 .37 .186 - .375 .37 .2342 37 37 PS4 +2 Days
.500 .249
.750 .092 50- .500 .092 .3252
.750 .50 .249 - .500 .50 .3252 50 50 XNP—the ultimate coating for extrusion and forming applica-
.625 .31162- .625
.875 .124 .124 .4162
.875 .62 .311 - .625 .62 .4162 62 62 tions. Also works well in shaving operations. Tolerance is ±
250 275 300 250325 275350 300375 325400 350425 375450 400475 425500 450525 475 500 525 550 575 600 550 575 600 .0002. Approx. hardness: *Vickers 3100.
.750 .436
.937 .234 75- .750 .234 .5072
.937 .75 .436 - .750 .75 .5072 75 75 625 650 675 625
700 650 675 700
.875 .624
.937 .299 .299 .5982
.937 .87
87- .875 .624 - .875 .87 .5982 87 87 DayKool™ (XCR)—cryogenic steel conditioning process, used
.937 .349 100 .937 1.00
1.000 .749-1.000 .349 .6892
.749-1.000 1.00 .6892 100 100 primarily with hard, thick materials. Improves strength, tough-
.375 .18637- .375
.083 .083 .2342
.37 .186 - .375 .37 .2342 37 37 Standard Alterations ness, and dimensional stability.
.500 .249
.092 50- .500 .092 .3252
.50 .249 - .500 .50 .3252 50 50
.625 .31162- .625
.124 .124 .4162
.62 .311 - .625 .62 .4162 62 62
Ball Lock positive pick-up pilots are available in CrN (CRN)—excellent adhesion, high toughness, and good
.75 .75 B250 B275 B300B250 B325B275
B350B300
B375B325
B400B350
B425B375
B450B400
B475B425
B500B450
B525B475 B500 B525 B550 B575 B600 B550 B575 B600 sizes other than those shown in the chart to the left. corrosion resistance. Primary applications are metal forming WS Whistle Stop See table for standard angles. The Whistle Stop
.750 .436
.234 75- .750 .234 .5072
.75 .436 - .750 .75 .5072 75 75 B625 B650 B675 B625B700 B650 B675 B700
.875 .624
.299 87- .875 .299 .5982
.87 .624 - .875 .87 .5982 87 87 (copper, brass, bronze), metal die casting, and plastic injection limitations as other standard and custom ball seat locations.
When ordering, you are asked to specify different molding. Approx. hardness: *Vickers 1800-2100.
1.000 .749-1.000
.349 100 .349 .6892
1.00 .749-1.000 1.00 .6892 100 100 Example: LPA50 400, P.327, M2, WS, XA 7.5° 1/4”
.375 .18637- .375
.083 .083 .2342
.37 .186 - .375 .37 .2342 37 37 designations for various non-standard dimensions.
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock D A°
.500 .249
.092 50- .500 .092 .3252
.50 .249 - .500 .50 .3252 50 50 For example, if the P dimension is outside the stability and hot hardness. Approx. hardness *Vickers 3200. 3/4” (if D≤0.5)
C250 C250 1” (if D>0.5)
.625 .31162- .625
.124 .124 .4162
.62 .311 - .625 .62 .4162 62 62 standard range, an “X” is placed in front of the P 25,37 5°
1.00 1.00 C275 C300 C325C275 C350C300
C375C325
C400C350
C425C375
C450C400
C475C425
C500C450
C525C475 C500 C525 C550 C575 C600C550 C575 C600 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
.750 .436
.234 75- .750 .234 .5072
.75 .436 - .750 .75 .5072 75 75 C625 C650 C675 C625C700C650 C675 C700 50 7.5°
dimension, e.g., “XP.” If the point length is other shear stress; provides excellent high-temperature resistance.
.875 .624
.299 87- .875 .299 .5982
.87 .624 - .875 .87 .5982 87 87 62-100 10°
1.000 .749-1.000
.349 100 .349 .6892
1.00 .749-1.000 1.00 .6892 100 100 than standard, designate “XB” as the point length. Ideal for stamping where tools are exposed to extreme stress
.500 .249
.124 50- .500 .124 3252
.50 .249 - .500 .50 3252 50 50 Also see “Standard Alterations” on the front of the profiles. A good alternative to TD coating without the dimen- Angles of 5° and 7.5° also available
sional changes associated with that process. Approx hardness: on .625 and larger diameters. (Specify XA and angle after WS.)
.625 .31162- .625
.157 .157 .4162
.62 .311 - .625 .62 .4162 62 62 pullout tab in this section for other special order
.750 .436
1.25 .234 75- .750 .234 .5072
1.25 .75 .436 - .750 .75 D300 D325D275
D275.5072 D350D300
D375D325
D400D350
D425D375
D450D400
D475D425
D500D450
D525D475 D500 D525 75 D550 75 D550
D575 D600 D625 D575
D650D600
D675D625
D700D650 D675 D700 *Vickers 3200.
designators.
.875 .624
.299 87- .875 .299 .5982
.87 .624 - .875 .87 .5982 87 87
1.000 .749-1.000
.349 100 .349 .6892
1.00 .749-1.000 1.00 .6892 100 100
Diamond Like Carbon Coating (XCD)—combines high hard- SBR Straight Before Radius
ness with an extremely low coefficient of friction. Good pro- To determine Length of Radius Blend (LRB)
*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart. tection against abrasive & adhesive wear. Approx. hardness 1. Calculate (D-P)/2.
*Vickers 5000. 2. Find (D-P)/2 value on left side of chart.
3. Follow line over to intersection point on radius blend line.
XN —DayTride® + 3 days M2 & PS4 on bottom of chart.
XNT —DayTiN® + 3 days M2 & PS4 .200
LRB
B
SBR
XAN —DayTAN™ + 4 days M2 & PS4 .100

Example: D
XNM +12 days M2 & PS4 .500 .400 .300 .200 .100
P
D=.375
XNP + 8 days M2 & PS4 P=.175
XCR —DayKool™ + 1 days M2 & PS4 (D-P)/2=(.375–.175)/2=.100
CRN + 7 days M2 & PS4 Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.

22
Punch Blanks Jektole & Regular ®
Light Duty
L
Type
LJB
Jektole®
Type
LPB L
Regular
Material
Steel: A2, M2, PS4, RC 60-63
Shank L *
Type Jektole®
D Code 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 Group
LJB .250 25 J3
.375 37 200 J4
.500 50 J6
.625 62 225 250 275 300 325 350 375 400 J6
425 450 475 500
.750 75 525 550 575 600 J9
.875 87 J9
1.000 100 J9
Shank L
Type D Code 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00
LPB .250 25
.375 37 200
.500 50
.625 62 225 250 275 300 325 350 375 400 425 450 475 500
525 550 575 600
.750 75 625 650 675 700
.875 87
1.000 100
*See p. 39 for additional information.
HOW TO ORDER
Specify: Qty. Type D Code L Steel
Example: 12 LJB 50 300 M2
1 Day
PS4 +2 Days

23 24
23 24
Point Larger than Shank Jektole & Regular ®

Standard Alterations
Point Larger than Shank—Light Duty
Die Butto
Light Duty Ball Lock
Surface Coatings
L Some catalog products can be coated to increase hardness, XB Point Length
Shorter than Standard
Type
reduce galling, and improve wear and/or corrosion resistance. (Shortens punch from the point
LK_ DayTride® (XN)—a low-cost surface application that treats all
end.)
Regular
exposed surfaces. Ideal for punches and die buttons. Provides L
high dimensional stability. Approx. hardness: RC73. XL XL Overall Length Shortened
DayTiN® (XNT)—applied via PVD (physical vapor deposition). Stock removal from shank end.
Type
Provides extreme hardness (hard as carbide) and excellent Minimum shank length is 13⁄16".
LZ_ L
lubricity when used with a lubricant. Not recommended for
stainless steel, copper, or nickel. Approx. hardness: *Vickers
Does not alter ball seat location.
Jektole ®
2300.
LL Precision Overall Length
Same as XL except overall length is held to ±.001. Material
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
Absorbs shear stress and provides high temperature resistance. Steel: A2, M2, RC 6
Material Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: Round P +– .0000
.0005
Steel: A2, M2, RC 60-63 *Vickers 3400. WS Whistle Stop See table for standard angles. The Whistle Stop alteration
Shape P, W +– .000
.001
is ground through the ball seat, subject to the same limitations as other
Round P +– .0000
.0005 .0005 P to D
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness standard and custom ball seat locations.
Shape P, W .001 P to D
± .0005
(harder than carbide) and superior abrasive wear resistance. Example: LZX75 400, P1.250, M2, WS, XA 10° 1/4”
Approx. hardness: *Vickers 3000. LKR75 400, P1.250, W.350, M2, WS, XA 10°
3/4” (if D≤0.5)
L_X L_O L_R L_K L_L L_H L_J L_N L_V L_Y L_Z XNM—PVD, solid film. Produces lower coefficient of friction D A° 1” (if D>0.5)
Body
➊ Check your P&W dimensions than other coatings. Provides excellent lubricity. Approx. hard- 37 5°
M
to be certain the diagonal G does ness: *Vickers 2000. 50 7.5° D Code
not exceed the maximum shown.
62-100 10° .5000 50 .
R=G
2 XNP—the ultimate coating for extrusion and forming applica-
tions. Also works well in shaving operations. Tolerance is ± .6250 62 .
Angles of 5° and 7.5° also available on .625 and larger diameters.
.0002. Approx. hardness: *Vickers 3100. .7500 75 .
(Specify XA and angle after WS.)
Shank Point Round Shape L .8750 87 .
Lgth. * DayKool™ (XCR)—cryogenic steel conditioning process, used 1.0000 100 .
Range Min Min. Max. Jektole ®
primarily with hard, thick materials. Improves strength, tough-
Type D Code B 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50
P XW W P/G Group 1.2500 125 .
ness, and dimensional stability.
LK_ Regular .375 37 .62 .376 - .875 .062 .125 - .875 J4 1.5000 150 .
.500 50 .75 .501-1.250 .158 .188-1.250 J6 CrN (CRN)—excellent adhesion, high toughness, and good 1.7500 175 .
LZ_ Jektole® .625 62 .88 .626-1.500 .158 .250-1.500 J6
250 275 300 325 350 375 400 425 450 corrosion resistance. Primary applications are metal forming
.750 75 .94 .751-1.500 .235 .312-1.500 J9 (copper, brass, bronze), metal die casting, and plastic injection
.875 87 .94 .876-1.750 .235 .375-1.750 J9 molding. Approx. hardness: *Vickers 1800-2100.
1.000 100 .94 1.001-1.750 .235 .437-1.750 J9
*See p. 39 for additional information. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
stability and hot hardness. Approx. hardness *Vickers 3200.
HOW TO ORDER
90ϒ XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
Standard Ball Seat Locations shear stress; provides excellent high-temperature resistance.
Standard Ball Seat Location is at 90°. Specify: Qty. Type D Code L P (or P&W) Steel
BS 225ϒ Ideal for stamping where tools are exposed to extreme stress
Alternate locations of 0°, 180°, or 270° Example: 2 LKX 100 400 P1.300 M2
profiles. A good alternative to TD coating without the dimen-
can be specified at no additional cost. 180ϒ 0ϒ
sional changes associated with that process. Approx hardness:
Custom Ball Seat Locations *Vickers 3200.
Reflected
Custom Ball Seat Locations can be View
specified as “BS” and degrees counter- 270ϒ
Diamond Like Carbon Coating (XCD)—combines high hard-
clockwise from 0°. For additional Standard Alterations ness with an extremely low coefficient of friction. Good pro-
tection against abrasive & adhesive wear. Approx. hardness
information, see “Locking Devices”
on p. 40. 90ϒ Point Larger than Shank Ball Lock punches are *Vickers 5000.
Double Ball Seat Std. available in sizes other than those shown in the Code / Delivery Material Up to 1.5000 Dia. 2 D
A second ball seat may be specified. chart above. + 3 days
XN —DayTride® M2 & PS4 1.7500 and larger Di
Normally located 180° from the primary
ball seat, these are used to minimize
180ϒ 0ϒ
When ordering, you are asked to specify different XNT —DayTiN® + 3 days M2 & PS4
sharpening of notching punches by Reflected
designations for various non-standard dimensions. XAN —DayTAN™ + 4 days M2 & PS4
View
rotating the punch 180°. Specify “SB” SB For example, if the P and W dimensions are out- XCN —TiCN + 3 days M2 & PS4
and degree desired. A second ball 270ϒ XNM +12 days M2 & PS4
can also be located 90° from the side the standard range, an “X” is placed in front
primary ball seat. XNP + 8 days M2 & PS4
of the P or W dimension, e.g., “XP” and/or “XW.”
Not recommended for diameters If the point length is other than standard, desig-
under .625 for LZ__ and .500 for LK__. CRN + 7 days M2 & PS4
nate “XB” as the point length. Also see “Standard XNA —ZertonPlus™ + 7 days M2 & PS4
Alterations” on the front of the pullout tab in this XNAP—XNAProgress +12 days M2 & PS4
section for other special order designators. XCD + 8 days M2 & PS4
1-4 pcs., 2 Days
5-19 pcs., 3 Days * Vickers used when RC exceeds 80.
www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation Dayton Progres

24 25 26
25
Die Buttons Die Buttons Standard Alterations

Die Buttons
Ball Lock Press Fit
Dayton Slug Control XP, XW P and W Dimensions Larger or Smaller than Standard
.06 x 45 +.0002 Dayton Slug Control is a

D +.0005
P guaranteed method for reducing
B the risk of pulling slugs to the die
Type
Press-in surface during withdrawal of the
L Lead
Type
KD_ +.015
–.000
punch. A series of grooves is
LD_ R
designed inside the die button.
There, the slugs are trapped until they fall freely
through the relief. The use of Dayton Slug Control
has no effect on hole size, and will not require any Press Fit Ball Lock
Material LDX LDO LDR LDK LDH Material KDX KDO KDR KDK KDH KDJ changes in current regrind practices. Body Min. Min. Max. R Min. Min. Max. R
Code P W P/G P W P/G
Steel: A2, M2, RC 60-63 Steel: A2, M2, RC 60-63
Our guarantee: Use Dayton Slug Control in a 25 .064 .048 .167 .191
Round P +– .0000
.0005 .0005 P to D Round P +– .0000
.0005 .0005 P to D
37 .064 .048 .250 .281
.001 P to D stamping die now pulling slugs. If, for any reason,
+ .001
Shape P, W – .000 .001 P to D Shape P, W +– .000
.001
50 .064 .064 .344 .375 .064 .048 .250 .281
= 1.75 ++ .0002 you are not completely satisfied, we will refund the 62 .136 .095 .453 .500 .126 .064 .344 .375
LDJ LDN LDV LDY LDZ D> .0006
KDN KDV KDY KDZ .118 .562 .594 .150 .095 .453 .500
full cost of the Slug Control alteration. (We cannot 75 .136
➊ Check your P&W 87 .276 .125 .656 .703 .175 .125 .562 .594
HOW TO ORDER dimensions to be certain the guarantee the retention of slugs when clearance 100 .356 .125 .750 .781 .200 .125 .656 .703
diagonal G does not exceed
R=G R=G
exceeds 10% per side.) 125 .500 .187 .935 .969 .250 .187 .750 .781
Body Round Shape L 2 Specify: Qty. Type D Code L P (or P&W) Steel the maximum shown. 2
150 .616 .187 1.200 1.230 .300 .187 .935 .969
Min. Max. Range Min. Max. Example: 5 KDR 50 100 P.250, W.093 A2 Ordering 175 .750 .187 1.400 1.430 .350 .187 1.200 1.230
D Code ➊ 1.187 ➊ to
Check your P&W dimensions be certain
Check the diagonal
your P&W G does
dimensions notcertain the diagonal G does not
to be 200 .875 .187 1.600 1.630
B R P W P/G Dayton Slug Control is easy to specify and order.
exceed the maximum shown. exceed the maximum shown. 225 1.000 .187 1.800 1.830
.5000 50 .156 .228 .064 - .195 .048 - .195 118
Simply add the information that is unique to your 250 1.125 .187 2.000 2.030
.6250 62 .187 .312 .126 - .285 .064 - .285 118 275 1.250 .187 2.200 2.230
.7500 75 .187 .375 .196 - .345 .095 - .345 118 Body Round Shape L application to the die button catalog number.
HOW TO ORDER Min. Max. Range Min. Max. Please specify XSC for alteration and show
.8750 87 .187 .468 .286 - .435 .125 - .435 118 D Code .750 .875 .937 1.000 1.125 1.250 1.375 1.500
1.0000 100 .250 .578 .346 - .545 .125 - .545 118 Specify: Qty. Type D Code L P (or P&W) Steel
B R P W P/G material thickness (inches) and clearance per
XL Overall Length Shortened
.2500 25 .156 .156 .064 - .135 .048 - .135 Stock removal does not alter
1.2500 125 .250 .687 .436 - .655 .187 - .655 118 Example: 10 LDX 125 118 P.625 A2 .3125 31 .156 .191 .064 - .171 .048 - .171 side (percentage). land length on KD__.
1.5000 150 .250 .812 .546 - .780 .187 - .780 118 .3750 37 .156 .228 .064 - .195 .048 - .195 Minimum overall length = .25
1.7500 175 .312 1.062 .656-1.035 .187-1.035 118 Note: The standard ball seat location is at 90°. Alternate locations .4375 43 .156 .281 .064 - .250 .048 - .250 HOW TO ORDER Not available on Ball Lock Die Buttons.
of 0°, 180°, or 270° can be specified at no additional cost. .5000 50 .156 .312 .064 - .285 .064 - .285
.6250 62 .187 .390 .136 - .365 .095 - .365 Catalog Number Your Specs
For additional information, see “Locking Devices” on p. 40. Precision Overall Length
.7500 75 .187 .468 .136 - .435 .118 - .435 Inch KDX 62 100 P.250 XSC MT.0625 CS 5 LL Same as XL except overall length
.8750 87 .187 .578 .276 - .545 .125 - .545
1.0000 100 .250 .703 .356 - .675 .125 - .675 75 87 93 100 112 125 137 Type D L P Alt. Mat’l Clear is held to ±.001.
1.2500 125 .250 .828 .500 - .800 .187 - .800 150 Code Thickness Per Side Not available on Ball Lock Die Buttons.
(inches) (%)
1.5000 150 .250 1.093 .616-1.050 .187-1.050
1.7500 175 .312 1.430 .750-1.400 .187-1.400
For additional information, contact your
2.0000 200 .312 1.630 .875-1.600 .187-1.600
Dayton distributor.
WS Whistle Stop (5° standard angle) 5°
2.2500 225 .312 1.830 1.000-1.800 .187-1.800 The Whistle Stop alteration is ground
2.5000 250 .312 2.030 1.125-2.000 .187-2.000 through the ball seat, subject to the
3/4" 1.18
2.7500 275 .312 2.230 1.250-2.200 .187-2.200 same limitations as other standard
and custom ball seat locations. The
XP alteration is not available with the 1/4"
WS alteration.
Example: LDX75, 118, P.328, M2, WS.
Standard Alterations XSC Slug Control eliminates slug pulling

Ball Lock press fit die buttons are available in sizes other (When ordering Dayton Slug Control, please
Up to 1.5000 Dia. 2 Days specify XSC in place of the standard die button
1.7500 and larger Dia. 4 Days than those shown in the chart above. code, as well as your specifications. See the
Up to 1.5000 Dia. 2 Days “How to Order” example on the front of this tab.)
When ordering, you are asked to specify different
1.7500 and larger Dia. 4 Days
designations for various non-standard dimensions.
XBL Straight Through Land
For example, if the P and W dimensions are outside the The land length (B) equals the overall length. Can
standard range, an “X” is placed in front of the P or W be used for bushings, guides and a variety of other
applications.
dimension, e.g., “XP” and/or “XW.” If the point length is *Round die buttons only
other than standard, designate “XB” as the land length.
Also see “Standard Alterations” on the front of the pullout
tab in this section for other special order designators. XN +3 days
DayTride® A unique wear-resistant surface treatment for M2 & PS only.
See p.38 for Die Button Blanks.
26 27 27
28
Multi-Position™ Retainers True Position Retainers Standard Alterations

®
Multi-Position Retainers
TM
Heavy Duty/Light Duty Heavy Duty/Light Duty

A
Backing Plugs
Datum
Standard Jackscrew Hole 3/
8 -16
K ±.005
S ±.0004 Jackscrews make it .62
Y R easier to pull retainers
off the dowels.
TYPE C
.50
TYPE A TYPE B Special Size
G ±.005 X ±.0004 In-Line Dowel For Die Buttons Solid
Type Any amount of material
HRP B
The three Backing Plugs shown above are used with can be removed from the
sides of the retainer for
Heavy Duty Type G ±.005
Multi-PositionTM, True Position®, and End and Square
LRT
Type Type
Retainers—both heavy duty and light duty. To deter- a custom size. Edges
LRP HRT Light Duty 29° D
mine which backing plug is used with a specific type are saw cut ±.03.
Light Duty Heavy Duty
of retainer, see “Accessories—Retainers” on p. 36. Clearance Holes
B
Slip Fit The Type C Solid Backing Plug is standard with all Clearance holes or
for Dowel Multi-PositionTM Retainers. The Type A Backing Plug tapped holes can
L ±.0004 .1250 for LRT25
Type W U .1875 for _RT37 with dowels for location can be specified; this elimi- be detailed, as A
2.50 2.75 3.00 3.25 3.50 3.75 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00
.2500 for others nates the need for dowels in the retainer. Die Button
HRP 2.00 2025 2027 2030 2032 2035 2037 2040 2050 2060 2070 2080 2090 2010 2012
The industry standard interchangeable retainer
Slip Fit shown in the order
2.75 2727 2730 2732 2735 2737 2740 2750 2760 2770 2780 2790 2710 2712 for .250 Retainers require a detailed drawing.
LRP True Position® Retainer sets Dowel (2) example.
3.00 3027 3030 3032 3035 3037 3040 3050 3060 3070 3080 3090 3010 3012
include:
4.00 4040 4050 4060 4070 4080 4090 4010 4012 Holes are drilled
● 1 Ball
6.00 6060 6070 6080 6090 6010 6012
8.00 8080 8090 8010 8012
HOW TO ORDER ● 1 Spring True Position® Retainers through the retainer
● 2 Screws HRT=1.625 unless otherwise
Specify: Qty. Type D LRT=1.250
● 2 Dowels
.250 thick Don’t waste time and money building a retainer for
Ball Hole Locations HOW TO ORDER
Example: 23 HRT 37 Backing specified.
13 LRT 62 ● 1 Ball Release Set Screw just one punch. Fitting isolated punches or pilots
Plug Location ±.010
Hole Reference Example: onto a die set is quick and easy with True Position®
Re Datum Point Retainer Catalog No. Special Size Retainers. These cost-effective time-savers can be Diameter +.015
✔ HRP LRP 3070 A __________ B _________ Catalog Number –.000
Dowel Holes ±.0003 mounted with screws from either top or bottom, elimi-
Multi-PositionTM Retainers Heavy Light Screw
Screw Holes ±.0050 D A B G K R S U X Y
Component Location Ball Hole Back- Duty Duty Size nating the need to build and fit one-of-a-kind retainers.
Component The following alterations require
±.0003 Hole ing — .2500 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5
⁄ 16 -18
Holes No. Loca- Plug .354 .295
®
True Position Retainers are recognized as the stan- detailed drawings:
Type Size X Axis Y Axis tion Class .3750 1.75 1.72 .438 .750 .38 .47 1.060 5
⁄ 16 -18
Type .5000 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 3
⁄ 8 -16 dard in the industry for interchangeable retainers. All
1 Dowel 5/16 S.F.* .375 – .375 — — — LRT .6250 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 3
⁄ 8 -16 Notches
2 S.H.C.S 5/16 1.000 – .375 — — — HRT .7500 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 3
⁄ 8 -16 are quality built; ground top to bottom; and hardened
3 HJR 62 2.090 – 1.375 90° BB C .8750 2.50 2.47 .688 .750 .75 .85 1.400 .728 .197 3 Notches to clear
Punch Ball Hole Radial ⁄ 8 -16 to approximately RC 58-60.
Shape Class Tolerance 4 Clear 1.281 4.250 – 1.062 — — — 1.0000 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1
⁄ 2 -13 other tooling can be
5 Jackscr. STD. 0.687 – .937 — — — — 1.2500 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1
⁄ 2 -13 True Position® gives you true dimensional accuracy added to any side of
Round B ±5° 1 Day
*Slip Fit each and every time!
Shape BB ±0°5’ the retainer. Notches
The Ball Hole Class B is standard, unless are saw cut ±.03.
otherwise specified. See the back of the pullout tab for additional information on Backing Plugs.
Multi-PositionTM Retainers require special order forms, which are available on request. Features/Benefits
Specify all dimensions from the datum: Use the drawing above for reference. Angles
Space Requirements The in-line dowel assures precise The precision-ground ball hole assures
punch-to-die button alignment, giving you perfect alignment of any punch shape, As with notches,
TYPE D A B H higher quality parts, longer punch life, even if the retainer is replaced. angles can be added
.375 .57 .375 .625 and reduced production downtime. The True Position® Retainer allows to clear other tooling in
.500 .69 .500 .750
.625 .69 .500 .875 The True Position® Retainer eliminates complete interchangeability between the die. Angles are
HRP .750 .69 .500 1.000 hand fitting, cutting mounting time by Heavy Duty and Light Duty retainers in saw cut ±.03.
.875 .69 .500 1.125 nearly 50%. Simply pull the retainer from the event of an engineering change.
1.000 .69 .500 1.250 its box, and screw it into the die set.
1.250 .69 .500 1.500 Use of the True Position® Retainer can
True Position® gives you true dimensional cut retainer inventory requirements
.250 .44 .250 .500
accuracy every time. by 50%.
.375 .44 .250 .625
.500 .50 .312 .750 Only one dowel is required for round
LRP .625 .50 .312 .875 punches, which reduces machining time
.750 .57 .375 1.000 1-6 holes, 5 Days
.875 .57 .375 1.125 by up to 50%. Shaped punches use the
1.000 .57 .375 1.250
7+ holes, 8 Days secondary dowel for precise alignment.
Multi-Position™ is a trademark of Dayton Progress Corporation. True Position® is a registered trademark of Dayton Progress Corporation.
28 29 29
30
Single Punch Retainer EZ Fit Retainer Inserts True Position® Retainers EZ Fit™ Retainer Inserts
™
True Position ®
with Backing Plate

+.0000
Retainer sets include:

A
±.005
A
--.0005 See p.28
Tighter Tolerances
● 1 Ball
K
S
A
Dayton EZ Fit™ Retainer
±.0004
● 1 Spring R
Y Inserts utilize a patented,
● 2 Screws
● 2 Dowels
+.0000 +.0000 state-of-the-art design
B --.0005 K --.0005 that assures tighter,
● 1 Ball Release Set Screw
G ±.005 X ±.0004 B K more precise toler-

B ances than other
Type R D retainer inserts on the
G ±.005
D HRI The shape shown above can

market. The unique
29° Heavy Duty teardrop shape provides
be easily cut using wire EDM to See p.27 a single, tightly secured
Type assure a proper fit. The insert receptacle for the punch. One
HRTB Slip Fit LRI HRI = 1.375
(utilizing both the straight and 8°
angled sides) fits securely and is
The in-line dowel assures precise punch-to-die side of the piece (the flat side) is cut at an 8° angle
Heavy Duty for .1875 Light Duty
±.0004
Dowel on 37, LR I = 1.000 button alignment, giving you higher quality parts, to create a wedge shape. The hole in the retainer is
U designed to clear the retainer by
.2500 for others
a small amount, making assembly longer punch life, and reduced production downtime. wire cut to create a snug fit. (See cutaway.)
Slip Fit
for .250 and disassembly easier. The True Position® Retainer eliminates hand fitting, EZ Fit™ Retainer Inserts are also ideal for repairing or
HOW TO ORDER Dowel (2) HOW TO ORDER 8°
Each insert comes complete with cutting mounting time by nearly 50%. Simply pull making engineering changes.
Specify: Qty. Code D Specify: Qty. Type Code wire cutting instructions that show the retainer from its box, and screw it into the die set.
Example: 23 HRTB 37
1.625 .250
Example: 5
12
HRI
LRI
37
62
recommended dimensions and tol- Only one dowel is required for round punches, Repair/Engineering Changes
Backing
erances for optimum performance. which reduces machining time by up to 50%. When job specifications change, the location(s) of
Plate Shaped punches use the secondary dowel for the punches in the die set change, and reconfigured
precise alignment. retainers are required. This means ordering new
Heavy Duty Light Duty
Back Plate Code D A B G K R S U X Y Screw Size Punch Punch The precision-ground ball hole assures perfect retainers or modifying existing retainers in-house.
37 .3750 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5 Type Hole Code A B K Type Hole Code A B K alignment of any punch shape, even if the retainer This can slow the process; often requires specialized
HRTB ⁄ 16 -18 Dia. D Dia. D
50 .5000 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 3
HRTB ⁄ 8 -16 is replaced. equipment and knowledge; and the integrity of the
3 0.3750 37 1.0630 0.6250 0.3882 0.2500 25 0.7750 0.4375 0.3125
HRTB 62 .6250 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 ⁄ 8 -16
75 .7500 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 3
⁄ 8 -16 0.5000 50 1.3190 0.7500 0.5250 0.3750 37 0.9000 0.5625 0.3125 The True Position® Retainer allows complete inter- original retainer can be compromised.
HRTB
87 .8750 2.50 2.47 .688 .750 .75 .85 1.400 .728 .197
3
⁄ 8 -16 0.6250 62 1.4570 0.9000 0.4698 0.5000 50 1.1200 0.7500 0.3125
HRTB HRI 0.7500 LRI changeability between Heavy Duty and Light Duty Now—with the help of the all-new Dayton EZ Fit™
HRTB 100 1.0000 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276
1
⁄ 2 -13 75 1.6040 1.0600 0.4202 0.6250 62 1.2500 0.8750 0.3125
125 1.2500 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1
⁄ 2 -13 0.8750 87 1.7320 1.1950 0.4182 0.7500 75 1.4700 1.0700 0.3125 retainers in the event of an engineering change. Ball Lock Retainer Insert—this process can be
HRTB
1.0000 100 1.8700 1.3200 0.4111 0.8750 87 1.6000 1.1950 0.3125 simplified and completed in-house at a fraction of
Use of the True Position® Retainer can cut retainer
1.2500 125 2.1260 1.5700 0.3951 1.0000 100 1.7200 1.3200 0.3125
inventory requirements by 50%. the cost of replacing existing retainers.
Backing Plates In-house Modifications

Features/Benefits Features/Benefits The Backing Plates are standard with Dayton’s HRTB To retrofit the EZ Fit™ Insert, simply wire cut the hole
HRTB True Position Retainers come complete with an integrated, hardened
® Dayton EZ Fit™ Ball Lock Retainer Inserts give you the ability to build, True Position® Single Punch Retainers. The Backing to the specified size and install. (See instructions at
backing plate. With all the features of the original True Position® Retainer, the reconfigure, and custom-make retainers in-house as die specifications change. Plate has the same function as the backing plug www.daytonlamina.com/ezfit for EDM wire cutting.)
HRTB satisfies the needs of applications where more bearing surface is desired. In addition, the unique single-piece teardrop shape, combined with both a model True Position® Retainer, i.e., to prevent the The process is quick, easy, effective, and far less
True Position® gives you true dimensional accuracy each and every time! straight and an angled wedge side, holds your ball lock punch securely in place. punch shank from penetrating the punch plate. expensive than part replacement costs.
EZ Fit™ reduces costs and downtime—and simplifies tooling changeover. For optimum resistance on impact HRTB Retainers
have integrated, hardened Backing Plates. The
Backing Plates cover the entire surface of the retain-
er, spreading the load over a large area.
1 Day
TM
EZ Fit is a trademark of Dayton Progress Corporation.
Mfg. under Patent No. 6,679,147.
®True Position is a registered trademark of Dayton Progress Corporation.
30 31
End Retainers Square Retainers

Heavy Duty / Light Duty Heavy Duty / Light Duty
Backin
Type Type
Type Type
HRE LRE HRS LRS TYPE
Heavy Duty Light Duty In-Lin
Heavy Duty Light Duty
The three
Multi-Posi
Retainers—
HOW TO ORDER HOW TO ORDER
Retainer sets include: Retainer sets include: mine whic
Specify: Qty. Type D ● Backing Plug
Specify: Qty. Type D ● Backing Plug of retainer
Example: 15 HRE 100 ● Ball
Example: 12 HRS 62 ● Ball
12 LRE 87 8 LRS 37 The Type
● Spring ● Spring
● Screws ● Screws Multi-Posi

● Dowels ● Dowels Retainers.
location ca
dowels in
detailed d
Catalog Number Catalog Number Catalog Number Catalog Number

Screw Screw Screw Type D L E Screw
Type D L J R Y Type D G H J K L R W Type D L E Size Size
Size Size
.5000 1.75 .375 .50 40° 3
⁄ 8 -16 .2500 See Drawing 1
⁄ 4-20 HRS .5000 1.88 .562 3
⁄ 8 -16 LRS .2500 1.25 .312 1
⁄ 4-20
.6250 1.81 .438 .56 45° 3
⁄ 8 -16 .3750 .375 .281 .906 .969 2.25 .38 1.25 3
⁄ 8 -16 .6250 2.00 .625 3
⁄ 8 -16 .3750 1.38 .375 5
⁄16 -18
HRE .7500 1.88 .500 .69 60° 3
⁄ 8 -16 .5000 .375 .281 .906 .969 2.25 .50 1.25 3
⁄ 8 -16 .7500 2.12 .688 3
⁄ 8 -16 .5000 1.50 .438 5
⁄16 -18
.8750 1.94 .562 .75 60° 3
⁄ 8 -16 LRE .6250 .375 .281 .906 .969 2.25 .56 1.25 3
⁄ 8 -16 .8750 2.38 .750 1
⁄ 2 -13 .6250 1.62 .500 5
⁄16 -16
1.0000 2.00 .625 .81 60° 3
⁄ 8 -16 .7500 .438 .344 1.125 1.000 2.50 .69 1.38 3
⁄ 8 -16 1.0000 2.38 .750 1
⁄ 2 -13 .7500 1.88 .562 3
⁄ 8 -16
3 .8750 .438 .344 1.125 1.000 2.50 .75 1.50 3
⁄ 8 -16 1.2500 2.62 .812 1
⁄ 2 -13 .8750 2.00 .625 3
⁄ 8 -16
1.2500 2.12 .750 1.00 — ⁄ 8 -16
1.0000 .438 .344 1.125 1.000 2.50 .81 1.62 3
⁄ 8 -16 1.0000 2.25 .750 3
⁄ 8 -16
*LRS 1.2500 2.25 .750 3

⁄ 8 -16
1.5000 2.75 1.000 3
⁄ 8 -16
1.7500 2.75 1.000 3
⁄ 8 -16
*May be furnished with Backing Plate instead of Backing Plug.
1 Day 1 Day
Note: Screw and Dowel Locations ± .005. Note: Screw and Dowel Locations ± .005.
Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation

32 33 34
33
Classified Shapes Ball Lock Classified Shapes Ball Lock Classified Shapes
Ordering Information
Classified shapes (83 com- Keys C30 Mono Lobes Miscellaneous Us

90°
Polygons Reflected View—
mon shapes, no detailing A
C50 C68 C12** C85** Punches and Guides
C13 C53 C40 C41
A
180° 0° R
required) are available on A A W A Plan View Reflected Views Plan View
P A A W W
all punches and die buttons, 2 2 R1
R R1
as indicated in this catalog. 270° 0º 0º 0º 0º
P P P P P B P B
The 83 available common W R2
R2
shapes are shown here and W W
R1 = .683W – .183P
Ls Punch Punch Guide Die Button
on p. 33. Also, see the out- 2 2 W C35 C86 R Head Down
C31 C32 W W R2 = 1.183P – .683W W C46 C77

side of the pullout tab for A A A
notes and drawing references. A C42* C43 2
W
The reflected view is used for punches and guides.
A C54 C55 C69 C70 W
A A It is the view as seen in a mirror held below a punch
P A A A A
P 2 2 A
2 P P or guide in its operating position. It is the same as
R A = Even No. of Sides A = Even No. of Sides
W a plan view from the head end, in which the point
P P
Ordering Information W P P
P B P B B B B R C36 C87 shape is shown dotted. A reflected view is shown
W W R
W 2 with solid lines.
* Corner Dimensions C61* C62 2
W
A W A W B B W W
2
Dimensions should be the theo- W W W 2 W 2 C78 C79
A
retical sharp corners for shapes R
A
C93 C64
A A
2 Orientation and 90°
C22, C24, C34, C61, and C88.
However, some reduction of
B°
P P C14 C56
A R W A
C71
B
C72
A B A = Odd No. of Sides A = Odd No. of Sides Locking X5
A W 2 A P P
2 2 2 The locking device orientation
these dimensions will result from W W 180° 0°
C88* C89 R(4) is standard at 0°. For types of
fitting the punch and die button P P P P P B PP R PP
R P B B B B locking methods and custom
under conditions where the clear- WW 2 WW
W W
W W P P locations, see p. 40. 270°
ance is .0025 or less per side. Triangles /Trapezoids 2 2 B Reflected View
W W W R R W
W W
Shape Center C48 C80
C36 C22*
C51
A AA W W Clearance
Shapes are centered on the C57 C58
C65 C27 C73 2
punch shanks as shown. Shapes W A C37 C38 Normal grinding methods
A A R A R A
in guide bushings and die buttons P 2
P P produce ➊ .007 max fillet on
R R the punch and ➋ .007 max
are also centered as shown with P P P S P P
W P
the exception of shapes C22 and B fillet on the die button with
A = 3 sides (equilateral) W R B B
C34. Due to clearance, the P W W W W 2 W W matching corner shape on
B B B B B
dimension on these shapes will 2 W 2 W W2 W W W the die button and punch, Die
not be centered. C23 C24* C81 C82 C39 B C90 Button
R A respectively. When ordering
R A A R1 201
C28** C29 C74 C75 die buttons, please specify
Multi Lobes R A
2
R2
201
A punch dimensions and clearance per side (i).
P C17 C18 P
P P
A A R R P P
W W W
2 P P P P
90° S
W PP R
W W W PP B B B A = No. of teeth (3, 4, A = No. of teeth (3, 4,
P P 2 B B S B B WW WW 2 6 or 8 only) 6 or 8 only)
2 W W W W W 202
180° 0° 2 2 W
W 202
C25* C26
A A A
A R C16 C34 C47 C83
2 C76
270° R
A
A A Duo Tees
C19 C59
P P A A A A C21 C91
R R A
2 2 P P R A
R P P P 203
S W W 203
W W P P 2 2
W W B PP B P B
S B B B P R
W 2 W WW R
W
W W R
Flatted Rounds W W
C49 C84
C10** C11** C33** C52** C20 C60 Ts C44 A C66 A A C45 A C67 A
A A C92 C15 204
A A 2 A A A 204
R 2
R P G R R R R R
2 R= G P P LA
2 P P B P B P B P B P
P P P P B S P R P AP
P B B PP
2 B B
W W 2 W 2 WW R 401 PP
W W W W W W W W 211
W W W 211
** Now standard. See product pages. *See “Corner Dimensions” note on p. 32.
LA
AP
AP
701 702
AP
701
34 LA LA
LA
AP RP
35
AP AP 712
Form Punch Shapes Form Punch Shapes

RP RF
712 802
713
RF
401 PP 402 601 PP 602 611 612 AP
PP
AP
RP
AP RF RP
RL RF=(P/2) AP RP
702 LA
LA AP 701
AP
703 PP
LA AP
702 AN
RP LA
701 701 RP
LA AP
201 PP LA 212 PP AP 712
AP AN
AP 802
Dayton Progress Form the example below. Specify Form Punches are also LA LA LA
LA
RF AN
RL
AP RF=(PP/2)
AP 713AP PP
Punches are available on alterations, if applicable. available on standard punchRL AP
RP AP 712 712 AP
RP 802
713 802AP PP 811
AP RF RS
233 RL PP RF 714
round punches (i.e., those The shapes shown below 401 blanks. Form
PP Punches other402 601 PP 404 602 611
PP 603 612 PP 621AP 701 RL
RS
RL
RP
designated as standard “X” than thoseLAare available as RP RF AP 702 703 RP PPRF LA 704 PP
are
LA standard,
LA but are not the LA RL RF=(P/2) RL701 AP RP
RL + RP must be ≤ (P - PP) /2 APRP 703 PP AN LA
shaped punches). specials. LA AP RP
only
LA
shapes Dayton provides. AP 702
RP
AP
RP
AN
712
201 202 PP PP 212 213 PP PP 702
When ordering, change Others are available with a LA 712 LA 802 LA LA
LA 201 LA 701 LA RP
RF
LA
PP 212 PP
RF=(PP/2) RF=(PP/2) 701 AP RP 713 PP RL AP
AN 811
AP
the “X” designator to a “W.” LA detailed drawing attached
RL to LA LA RL RP
≤ (P - PP) /2
RP must beRF=(PP/2) LA
LA
LA AP RP
AP AN
AP
AN APAP
AN
AP AP RF
233 RL PP AP RS
In addition, specify other
201 the order.
PP 212 AP PP RL AP
RP
234 BB PP
RS 712 713 802AP PP 702
811
714 PP
201 PP 212 PP LA 233 RL
RP PP
AP
712 RF 713 802
PP
714 811 PP 812
dimensions, as shown in LA LA LA 1-19, 5
RF=(PP/2) LA
Days LA RL 702 AP 703 PP
RF 704 PP
RL 711 RF RS
RF 801
402 PP
RL 404 602 PP RL + RP must be444≤ (P RP /2 603
- PP)PK RP 612
PP
PP 621AP RP 704
RS
PP RS LARL RP RF
RS RP
LA RF=(PP/2)
LA AP
RL
RL 233RL RL PP RL AP RP RP RP RP RF RP RP
202 203 PP PP 213 221 PP PP 233 RL RL + RP must be ≤ (P - PP) /2
PP RB RK
703 703 PP PP AP AN
HOW TO ORDER RP RP LA
LA 202 LA AP RP
LA 702 713
PP
RP 213 PP
RF=(PP/2) RS
AP
RP LA 702 AP LA AN
Specify: Qty. Type Code L Steel
LA W Shape P RL PP LA Alterations
LA RP
RP must be ≤ (P - PP) /2 RF=(PP/2) D RL + RP must be ≤ (P - PP) /2
P LA RL 713 PP LA 811 AP
RP must be ≤ (P - PP) /2 RL + RP must be ≤ (P - PP) /2 RP LA AP LA LALA
Example: 2 HPW 50202
B350 M2 W201 P.1875 PP.1250 LA2.235
RL XNT RP 701 701 234 PP AP AP
AP LA
RS AN RF LA
AN
PP 213 LA PP
RP must be ≤ (P - PP) /2 244 PP
AP RP
AP AN
AP APAP 714AP AN
PP
703 AN
AN 812
PP
AN RF
PP
AN
202 PP 213 PP LA LA234 LA ±.001
RL PP
“P” is the point dimension of the product.
LA
The “P” LA are not shown below.
RL dimensions AP LA RF=(PP/2)LA BB 703 PP
713 AP 704AP PP 711
811 RS 801 RL
RP
L ±.001 RSLA RP
712
RP RF=(PP/2)
802
PP
714 PP RF RP 812 PP
When “P” = “D,” shank tolerance applies. RL
LA /2 RF=(PP/2)
RP must be ≤ (P - PP)RP RS AP RL 712 RF 713 802 PP 711 714 811 PP
RF 801 812 RF RF
PP 821
LA AP RF RF
RP must be ≤ (P - PP)PP/2 234 PP RP
621 704 RS RL
RP
PP 404 PP 603 234
Qty. Type PP Shape AP PP RL RS RF RL
203 204 PP 221 223 444 PK PP PP RP 704 PP RS RS RL
2 HPW 50 C350 W201
AP P.1875 2.235 PP.125 RP RF RP RP LA
LA RL
203 RP PP LA 221RL PP
RS
RL AP RPLA
RP
703 PP
LA
LA RP RB RK RL LA 703 PP RP AP LA AN AP
LA RP RP RL RP
RP must be ≤ (P - PP)RP
/2 AP RP must be ≤RS
(P702
- PP) /2 RP BB 714
LA RS AP AP AN AN
203 PP 221 PP 702 RL
RP must be ≤ (P - PP) /2 244 PP
LA 714
LA LA PP LA LALA 812 704 PP
RF LA PP
203 PP 701 221 PP
RP
264 PK PP
LA
LA
LA LA LA LA LA LA LA 244
RP RS
RS
AP RP
RL
PP
RP
RF=(PP/2) 704AP AN
AP
PP AP 711
APAP AN ANRF RS AN 801
AN
AN RL AN 821AN PP
RP LA RS RS LA RB RL AP RP AN RP
LA RP must be ≤ (P - PP)LA
/2 LA LA RL
BB RP RF=(PP/2) AP RK
RP must be ≤ (P - PP) /2 RS PP
201 LA PP 204 211 PP
212 LA PP PP AP 223 224
RS PP PP 712 244 PPRK + RL must be713 802
AP
≤ (PK - PP) /2 713 PP RP
711
PP 714
711 811 PP
811 801 812
801 RF PP
821 821
PP PP
LA
AP 244
RF PP
RL 714 RF RF
PP
RF 812 RF
201 LA PP LA
204 212PP LA PP LA
RF=(PP/2) 223 PP AP 704
RPLA RF=(PP/2) PP RS RS RF RL
LA RP 444RL
RF=(PP/2) PK LA PP
RS RP RP
LA RPRP RF=(PP/2) 704 PP RS
RP LA RS LA RL AP
201 BB
RP212
PP PP AP
RF=(PP/2) RP must be ≤RS
RL (P - PP) /2 RS
RP 233 703 LA
RL PP PP LA RP
RL RP AP
201 204PP PP
212 223
PP RB RK PP
RP must be ≤ (P - PP) /2
703 LA PP BB RP
AN AN
204 PP
702RL223
RF=(PP/2) PP 233 RL
LA PP 264 PK RS
PP 711 801
Form Die Button Shapes

RP LA
LA LA LA LA AP RF
RP RF=(PP/2) PP
RL RP 233RS RL + RPRLmust be ≤ (P - PP) /2
RP
PP LA 264 PK
RB RLPP 711 LA LA 801 LA 821
LA LA RP
LA LA LA RP must be ≤ (P - PP)
RP /2
LA
RP LA BB RS RF LA LA LA LA
233 RL
401 PP AP BB RK AP AN AN 611 AN
APAP601
RP must be ≤ (P - PP) /2 RS RL + RP must be ≤ (P RP - PP) /2 PP
LA 202 LA PP 211 LA 213 PP LA PP 224 PP RS
RB
RK + RL must be ≤ (PK - PP) RL/2 AP AN
AN AN AN
RL + RPLA must be ≤ (P -
264
PP) /2
PK PP RK RF
LA 211 LA 224 RP
LA 202 LA 213
713 264
PP PP LA PP PP AP RF=(P/2)
201 LA PP 212 RF=(PP/2) RF=(PP/2) RP
PP PKAP RK +PP RL mustPP ≤ (PK - PP) /2
be711 811 801 PP 821 PP
RL LA RP LA RS LA RL + RP LA must be ≤ (P - PP) /2 RB RL 714
711 714RF
PP PP 812
801 812 RF PP 821 PP
201 202 PP PP 212 213 RP
RF=(PP/2)
must be ≤
PP(P -
RF=(PP/2)PP) /2 PP AP
RF=(PP/2) RS RB RS RK
RL RF RF RF
RL RP RP 704
202 211 PP PP RL
213RP must beRF=(PP/2) 224PP PP LA 234 LA 704 PP
RK + PPmust be ≤ (PK
RL PP
- RK
PP) /2 RS RS RL
201 PP 212 PP
≤ (P - PP) /2 RF=(PP/2)
Dayton Die Buttons are change the “X” designator to
RL
A 211
RL LA PP RL RP224 233
PP RL
LA 234 LA PP RK + RL must be ≤ (PK - PP) /2
PP
RP RP
LA
LA RF=(PP/2) RP must ≤ (P -703
LAbeRF=(PP/2) PP) /2 RF=(PP/2) PP RL
RP LA
A
LA
RL
RF=(PP/2) LA
RL RP RP
LA233
RP
RL
234 RP PP RP
RL PP RP available for all the Form a “W.” Die Buttons are avail-
LA LAbe ≤ (P - PP) /2
RP must LA
PP 212 PP AP233 RL +
RL
RP 234
must be ≤ (P - PP) PP
/2 RP PP
AP
Punches shown here, i.e., RP able asLA
headed or headless
LA 203 LA PP LA 221 PP LA RP RL LA
PP 212 PP LA
RP LA LA LA
202 LA 203 LA PP
RP PP 213 LA RF=(PP/2)LA
RL 221
PP PP LA RL + RP must be ≤ (P RP - PP) /2
APRL 402
APAP
PP round punchesANdesignated as
AN 602
with a counterbore
AN612relief, or PP
RF=(PP/2)
RS 401 RL + RPLA
PP LA
must be ≤ (P - PP) /2 RP RL 601 AN 611 AN
202 203RP mustRL be ≤PP
(P - PP)RP
/2 PP 213 RL 221 PP
RF=(PP/2) PP
RS AP 233 RL PP LA RL
standard “X” shaped punch- asRF
headed or headless with a RP
RP RF=(P/2)
202 213 RP must be 233 RL LA PP711 714 RL PP PP 801 812 PP 821 relief. PP
203RP must be ≤PP
RL
(P - PP)RP
/2 PP
LA
221 PP
≤ (P - PP) /2 RF=(PP/2) PP
RS RP244 LA 711 RF es. 801
When ordering, pleaseRF tapered 821 PP
A RP
704 234 LA PP RL RF
A RP LAbe ≤ (P - PP)RP
must
RL
/2 LA RP must be ≤ (P - PP)LA
/2
RP
RF=(PP/2) RS RL + PPmust be ≤ (P RP
RP - 244
PP) /2 LA RP PP
RF=(PP/2)
RS RL AN°
LA LAbe ≤ (P - PP) /2 LAbe ≤ (P - PP)LA
RS RL + RP must234be ≤ (P - PP) /2 RL PP RL RP
RP must RP must /2 244 RP PP
RF=(PP/2) PP
PP 213 LA PP
RS RP 234 RP PP PP LA LA
LA 204 PP LA PP
213 223
LA PP
LA LA PP
LALA 244 RL PP LA LA RF
AP RP RP RF=(PP/2)
RF=(PP/2)LA RS RL LA *B *B
203 LA RL204 LA PP
RP
PP 221 RP
LAAP223 PP PP LAAP
RPLA RP RF=(PP/2)
LA
AP
LA
*B
RL RP must be ≤ (P - PP)RP/2 RF=(PP/2) RP RS RP (Land (Land (Land *B (Land Length) will be per catalog
204 BB
≤ (P - PP) /2 223
203 RP PP PP 221 PP PP RS AN 611 Length)
RP 401RP must be PPRP must be ≤RS (P - PP) /2 AP 601
234 LA PP LA 404 PP
Length)
603 AN 621
Length)
standard, unless XB is ordered. O.A.L.
401 PP RP 402
234 601 PP RL 602 611 RF 612 PP LL LL
203 RP must be 204
≤ (P - PP)RP/2 PP
RP
PP 221 223RP must be ≤RS PP
(P - PP) /2 PP
RLLA 264
PP
RF=(P/2)PKLA
BB
RS
PP
LL
RF
.010/.020”
Fillet will be held to LL tolerance, i.e., ±.001.
A LA RP RL RL RF RP
LA LAbe ≤RS 244 RP RL RF=(P/2)
BB 801 PP RP
A RP must be ≤ (P - PP)RP /2 RP must (P 711
- PP) /2 RL
LA PP RS 821
RP 264
RP LA RP RS PKLA PP RP
RF RL RB RL
RP mustLAbe ≤ (P - PP)LA/2 LA LAbe ≤ (P - PP) /2
RP must 244 BB
PP RS 910 920 930
264 PK RP RF=(PP/2) RK PP
PP 221 PP RS RS
LA 211 LA 224
PP PP RB RL
PP
LA
221 PP LA 244 264
RK + RL must
RP
PK
PPbe ≤ (PK - PP) /2
RF=(PP/2) RK PP
RS
204 LA211
RP
LA LA PP PP LA223 LA 224 RS LA RS PP PP LA
RL RK +RP RL must RB RL/2
be ≤ (PK - PP)
LA RF=(PP/2) RP RS RF=(PP/2) RK
be ≤ (P - PP)RP
/2 LA RS RS LALA LA RL LA
211 PP AP 224 PP RL LA RB PP PP PP
204
be
AP
≤ (P - PP) /2 RPAP
PP RF=(PP/2) 223 PP
RP LA PPRP
RK + RL must be ≤ (PK - PP)
RK
/2 BB
211 PP
AP
224
RP 244 AP
AP
RS LA LA LA
204 PP
RF=(PP/2) 223 RP must be ≤ (P - PP) /2 PP PP
244
BBRK + RL mustRP be
RS ≤ (PK - PP) /2 RF RF
A 401 RP PP 402 LA 601 PP RP RP 602 611 LA PP 612 PP
RP RF=(PP/2)
A 401 PP
RF=(PP/2) LA402 RP must be 601
≤RS
(P - PP) /2 PP 404 602 611BB
PP RF 444 PK 603
612PP PP *B 621 *B *B
RP RP RF=(P/2) RP 264 PK LA RF=(PP/2)
RP RS
PP
RF (Land (Land
LA RP must
RL
LAbe ≤RS(P - PP) /2 BB RL RP
Length) RF (Land
Length) Length)
RF=(P/2) RS RP
PP 223 PP RL RS 264 RP PKRL PP
RL RB RK RP
LA RB RS LL LL RS LL
LA .010/.020”
PP 223 PP
RS 264 PK RKPP Fillet
211 LA
RP PP 224 LA
RP PP LA RK + RL mustRB be ≤ (PK - PP) RL /2
RP RP must be ≤ (P - PP)RP/2 RS LA BB RK
RB
RS RL
211 PP
RF=(PP/2) 224 PP BB RK + RL must be ≤ (PK - RK PP) /2 931 933 935
LA be ≤ (P - PP) /2
RP mustLA RP RS
211 LA PP 224 LA LA PP 264 PK LA RK + RL mustPPbe ≤ (PK - PP) /2
A AP RF=(PP/2) LAAP RP
AP RP 264 PK BB PP
A RF=(PP/2) LA AP RS
RP RP APRB RS
RL HOW TO ORDER
402 602 611 RS 621
601 PP 404 PP 603 612RB RK
RL PP
Specify: Qty. Type Code LL Steel W Shape P PP LA RS RF AN° Alterations
402
PP PP 224 404 602PP PP RF 444 RK + RL
PK 603
must be ≤ (PK - 612
PP)
RK /2
PP PP
621 RF 1-19, 5 Days
PP RL RF=(P/2) 224 RL PP RK + RL must be ≤ (PK - PP)
RL
RP/2 RP RF
Example: 4 LDW 125 118 M2 W935 .50 .625 .15 .05 .03 XNT
RF=(PP/2) RL RPRP RL RP RP
RB RK
RF=(PP/2) RP RP
LA
Dayton
LA Progress Corporation
LA
BB
www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation
AP LA
AP RP RS
BB
AP
RS
AP
36
Accessories
Retainers
Backing Plugs Socket Retainer Dowel Ball Ball Stan- Extra Booster Retainer
Type A Type B Type C Head Nut Release dard Heavy Spring Drill
Standard in Optional for Standard in Cap Screw Spring Duty Bushing
Single-hole Die Buttons Multi- Screw Spring
Retainers PositionTM
Retainers
Reg. U.S. Pat. & TM Office

574112 574953 574015 813109
Heavy Duty 37 573345 5
⁄16-18 x 13⁄4 5
⁄16-18 3
⁄16 x 3⁄4 3
⁄8 Dia.
573922 573981 269026 572683
HRT 50 573426 572756
62 573493 574198 830097 575275 572837
75 573566 3
⁄8 -16 x 2 3
⁄8 -16 10-24 x 1 813168 572918
574031 573949 574007 269042
87 573647 1
⁄4 x 3⁄4 1
⁄2 Dia. 572985
100 573728 574279 830127 573051
125 573795 1
⁄2 -13 x 2 1
⁄2-13 573124
50 573434
HRS 62 573507
574198 830097
⁄8 -16 x 2
3 3
⁄8 -16
75 573574 817007 813168
5
⁄16 x 11⁄2 573949 574007 269042
87 573655 1
⁄2 Dia.
100 573736 574279 830127
1
⁄2 -13 x 2 1
⁄2 -13
125 573809
50 573434
HRE 62 573507
75 573574 574198 830097 817015 813168
⁄8 -16 ⁄8 x 11⁄2 573949 574007 269042
87 573655 ⁄8 -16 x 2
3 3 3 1
⁄2 Dia.
100 573736
125 573809
573973
Light Duty 25 573264 505439 574953 1
⁄8 x 3⁄4 813028 573876 572616
⁄16 -18 x 11⁄2
5 5
⁄16 -18 1
⁄4 Dia.
LRT 37 573345 574015 572683
50 573426 573442 3
⁄16 x 3⁄4 813052 572756
62 573493 573515 574163 830097 575259 5
⁄16 Dia. 573892
8-32 x 1 572837
75 573566 573582
3
⁄8 -16 x 11⁄2 3
⁄8 -16 572918
574031 813109
87 573647 573663 1
⁄4 x 3⁄4 573914 572985
574252 830127
3
⁄8 Dia.
100 573728 573744 ⁄2-13 573051
1
⁄2 -13 x 13⁄4 1
505226 830038
25 573272 813028
LRS 1
⁄4 -20 x 1 ⁄2
1 1
⁄4-20 1
⁄4 Dia. 573876
37 573 3 5 3
505439 830062
50 573442 573434 813052
5
⁄16 -18 x 11⁄2 5
⁄16 -18 573892
62 573515 573507 5
⁄16 Dia.
75 573582 573574 817007
5
⁄16 x 11⁄2
87 573663 573655 573914
100 573744 573736 574163 830097 813109
125 3
⁄8 -16 x 11⁄2 3
⁄8 -16 3
⁄8 Dia.
150 814105
175
505226 830038
25 573272 813028
LRE 1
⁄4 -20 x 11⁄2 1
⁄4-20 1
⁄4 Dia. 573876
37 573 3 5 3
50 573442 573434 817007 813052 573892
574163 830097 5
⁄16 x 11⁄2 5
⁄16 Dia.
62 573515 573507 3
3
⁄8 -16 x 11⁄2 ⁄8 -16
75 573582 573574 813109
87 573663 573655 3
⁄8 Dia. 573914
100 573744 573736
HOW TO ORDER
Specify: Qty. Product #
Example: 150 813109 (Ball for HRT with .3750 dia.)
28 817007 (Dowel for HRS)
43 573876 (Spring for LRE with .2500 dia.)

37
Accessories
Miscellaneous
Built-in wrench Punch Pullers

tightens collet
Dayton Punch Pullers simplify and speed the removal of
ball lock punches from retainers. You no longer have to
improvise with vise grips or other tools that can slip from
the punch, making removal difficult or hazardous.
Heat treated
high grade Dayton Punch Pullers are made of high-grade alloy
alloy for steel and are heat-treated and precision machined for
T-Grip for long life long, reliable service. Dayton Punch Pullers, which can
strong pulling Approx. 4"
or twisting improve performance and save downtime, are available in
action shank sizes from .250" to 1.250".
.17 max.
Thin wall HOW TO ORDER
construction for
easier punch Specify: Qty. Product #
access Example: 3 818097 (.250 shank diameter
with 1.12 max point length)
Precision collet grips
punch shank securely
Removes ball lock punches quickly and easily
Shank Max.
Catalog Diameter Point
Number In Inches Length
818097 .250 1.12
818119 .375 1.31
818127 .500 1.56
818135 .625 1.56
818143 .750 1.56
818151 .875 1.56 1 2 3
818178 1.000 1.81 Slide Punch Rotate the Insert release
818186 1.250 1.81 Puller over the built-in wrench tool and pull down.
shank. until tight.
Ball Release Tools Cat. No. 818054 Light Duty

Cat. No. 818038 Cat. No. 818046 Cat. No. 818062 Heavy Duty
Angle Tip Straight Tip Threaded Tip

(for all retainers) (for all retainers) (for True Position® Retainers)
HOW TO ORDER
Specify: Qty. Product #
Example: 2 818046 (Straight Tip)
Shim/Backing Plate D
Thickness T
.189 (Rc54-56) .071 (Soft)
25 URBP 1048 URSP 1018
37 URBP 1048 URSP 1018
HOW TO ORDER
50 URBP 1348 URSP 1318
Specify: Qty. Product # 62 URBP 1648 URSP 1618
Example: 2 URSP 1318 75 URBP 2048 URSP 2018
Clearance
Holes (5) 87 URBP 2248 URSP 2218
100 URBP 2548 URSP 2518
125 URBP 3248 URSP 3218
.071 or .189 ±.005

38
EDM Die Button Blanks
HOW TO ORDER
Specify: Qty. Type D Code L P Steel

Example: 6 KDE 37 100 XP.020 M2
5 KDU 50 112 M2
Standard “P” will be provided, unless otherwise specified.
Type
KD_
Material
Steel: M2, RC 60-63
Round P ±.005 .005 P to D
+.0006
D ≥ 1.75 +.0002 .125 .125
Body K_U K_E

Dia. Std. P Optional XP Std. P Optional XP B R .75 .87 .93 1.00 1.125 1.25 1.375 1.50
.2500 .031 .020 — .031 .020 — .15 .156
.3125 .031 .020 — .031 .020 — .25 .191
.3750 .031 .020 — .031 .020 — .25 .228
.4375 .031 .020 — .031 .020 — .25 .281
.5000 .062 .020 — .031 .020 — .25 .312
.6250 .062 .020 .031 .093 .020 .031 .25 .391
.7500 .062 .020 .031 .093 .020 .031 .31 .468
.8750 .062 .020 .031 .093 .020 .031 .31 .578
75 87 93 100 112 125 137
1.0000 .062 .020 .031 .093 .020 .031 .31 .703
150
1.2500 .062 .020 .031 .125 .020 .031 .37 .828
1.5000 .062 .020 .031 .125 .020 .031 .37 1.093
1.7500 .125 .020 .031 .125 .020 .031 .37 1.430
2.0000 .125 .020 .031 .125 .020 .031 .37 1.630
2.2500 .125 .020 .031 .125 .020 .031 .37 1.830
2.5000 .125 .020 .031 .125 .020 .031 .37 2.030
2.7500 .125 .020 .031 .125 .020 .031 .37 2.230
Features/Benefits
Select either round KDU EDM Die Button KDE Blanks are used with conventional
Blanks or round KDE Die Button Blanks. (vertical) EDM machines. The hole (P) is used
Relief hole (R) provides sufficient clearance for to introduce dielectric to the spark gap for
D ≤ 1.00 1 Day slug removal during the stamping process in flushing away eroded particles of steel. For
1.00 < D ≤ 1.50 2 Days both types. the fastest delivery, use the standard (P)
(with XP, add 2 Days) dimension given in the chart. If an optional (P)
KDU Blanks are provided with a small straight
dimension is desired, simply specify “XP,” and
D > 1.50 4 Days through hole. They are commonly used for
indicate the dimension.
wire and vertical EDM operations. There are
(with or without XP)
two key advantages with this type of blank: in
wire cutting, a tapered relief can be cut instead
of a round straight relief; in conventional
EDM applications, you can customize the size
of the relief to the shape you are cutting.

39
Jektole Data
®
The Engineered Clearance

Perforating punch-to-die button clear-
Jektole® In Production
Jektole ®
with ● Requires less press tonnage
ances in metal stamping dies has been
Keeper Key universally expressed as a percentage
● Reduces the pressure required to strip the
punch, which, in turn, reduces punch wear
of stock thickness, and for clarity
● Produces minimal burr
should be articulated as percent per
● Doubles—often triples—piece output per grind
side (i =clearance per side).
● Reduces total punch costs
Standard practice has called for i5%,
and is commonly known as “regular
clearance.” Regular clearance has
Jektole® In Maintenance
● Keeper Key holds pin in retracted position
been applied almost universally to all (see photo at left)
applications involving the perforation ● Eliminates the need for disassembly before
of ferrous materials. grinding
Jektole®, the Engineered Clearance,
● Helps maintain proper pin extension
Jektole
®
is approximately twice regular
● Reduces downtime for regrinding
Cutaway
clearance, i.e., i10-12%. This
means greater productivity, improved
Standard Jektole® Data
maintenance, and a better return on
your tooling investment. DIMENSION J2* J3 J4 J6 J9 J12
.750
.500
In addition, clearances of up to i50% Std. Shank Dia. D .250 .250 .375 .875 1.250
.625
1.000
are not uncommon with some hard
Point Hole Dia. C .020 .032 .046 .063 .094 .125
materials. Clearance tests have been
Shank Hole Dia. E .086 .109 .141 .172 .221 .275
performed by Dayton Progress to
Pin Extension .030 .030 .060 .060 .060 .060
prove that increasing the clearance
Keeper Key No. 920045 920053 **
does not lessen hole quality—a * Point Diameters < .080 ** Keeper Key not available
common thought by some designers
and engineers. Dayton clearance Jektole ® Design Limits
tests do, in fact, prove that the Jektole® DIMENSION J2 J3 J4 J6 J9 J12
Engineered Clearance provides Min. Shank Dia.
D .250 .250 .375 .500 .750 .875
many advantages and benefits. (Light Duty)
Min. Shank Dia.
D .375 .375 .375 .500 .750 .875
(Heavy Duty)
Min. Point Dia. P .040 .064 .092 .126 .188 .250
Jektole Components
®
Max. Point Lgth. B 1.25 1.50 1.62 1.62 1.62 1.62
Universal Jektole ® Components

EJECTOR PINS J2 J3 J4 J6 J9 J12
Overall Length L 1.11 1.38 1.94 1.94 2.22 2.22
Pin Diameter D .017 .027 .041 .058 .089 .120
Head Diameter H .048 .073 .094 .120 .156 .188
.75 min
Hd. Thickness T .031 .047 .062 .062 .094 .094
SPRINGS J2 J3 J4 J6 J9 J12
Outside Dia. D .081 .104 .136 .167 .216 .270
Free Length L 2.38 2.38 3.19 3.00 3.03 2.56
Pressure lbs. .5 .75 1 1.5 2 2.5
(.12Preload)
SCREWS J2 J3 J4 J6 J9 J12
Screw Size D #3-48 #5-40 #8-32 #10-32 1⁄ 4-28 5⁄ 16 -24
Screw Length L .19 .19 .19 .19 .25 .25

40
Locking Devices
Orientation 90ϒ
HOW TO ORDER
The standard ball seat location is at
BS 225ϒ Specify: Qty. Type D Code P (or P&W) Steel Alteration
90°. Alternate locations of 0°, 180°, or
270° may be specified at no extra cost. 180ϒ 0ϒ
Example: 5 KDO 87-100 P.394, W.209 A2 X2
Custom ball seat locations may be
9 KDR 50-125 P.275, W.092 M2 X83
specified as “BS” and at the degree
required counter-clockwise from 0°. 270ϒ
(See drawing on right.) Additional Flat For 180ϒ 90ϒ
Punches and 270ϒ 0ϒ

Views Die Buttons Length
(from top of
A plan view is used for the die button, and a reflected die button)
view is used for the punch. The reflected view, a The depth of the flat is taken Depth
mirror image (see p. 32, “Classified Shapes”), from the shank, not the head,
simplifies orientation: All locking devices are in on punches.
the same position.
Identify as “reflected view” on the punch drawing.
Code Depth Length
How to Specify X81 .060 .500

X82 .060 .625
Standard Location
This page shows the most common locking devices
X83 .060 .750
available for press-fit die buttons—single flat, double flat, and dowel.
Select the type, then add the code to the component description. X84 .060 Full Length
(See “how to order” box on right.) X85 .093 .500
X86 .093 .625
Single Flats X2, X5, X8, X9 X87 .093 .750
The standard key flat locking device is at 0°. X8
Specify “X2” (bottom) or “X8” (top) for die buttons. X88 .093 Full Length
Alternate locations of 90°, 180°, or 270° X89 Specify Dimensions
may be specified at no additional cost. X2 X91 .060 .500
Specify “X2” or “X8” and the degree required. X92 .060 .625
Custom Location
Example: X2—90°. X93 .060 .750

.25
Custom Location X94 .060 Full Length
Specify “X5” (bottom) or “X9” (top) and the D X95 .093 .500
degree required counter-clockwise from 0°. X96 .093 .625
F
Example: X5—135°. X97 .093 .750
X98 .093 Full Length
Double Flats X3, X6 X99 Specify Dimensions
The double key flat locking device is at 0°. Specify “X3” for die buttons.
Alternate locations of 90°, 180°, and 270°
may be specified at no additional cost. Dowel Slots X0*, X1*, X4, X7, X41, X71
Specify “X3” and the degree required. The standard dowel locking device is at 0°. Specify “X4” (.125 dowel) or “X41”
(.1875 dowel) for die buttons. Specify “X0” (F=.5D) for die buttons only.
Example: X3—90°.
X3 Alternate locations of 90°, 180°, or 270° may be specified at no additional
Custom Location cost. Specify “X0,” “X4,” or “X41” and the degree required.
Specify “X6” for die buttons and the degree Example: X4—90°.
required counter-clockwise from 0°. .25
Custom Location
Example: X6—135°. D Specify “X7” (.125 dowel) or “X71” (.1875 dowel) for
TYP. die buttons. Specify “X1” (F=.5D) for die buttons only.
F Dimension for Flats F
Specify “X1,” “X7,” or “X71,” and the degree required
for Press-Fit Die Buttons counter-clockwise from 0°.
Example: X71—135°.
Body Dia. 25 37 50 62 75 87 100
F .110 .165 .220 .270 .325 .380 .435 F Dimension for Dowels F
Body Dia. 125 150 175 200 225 250 275 for Press-Fit Die Buttons
F .540 .650 .775 .900 1.025 1.150 1.275 Body Dia. 25 31 37 43 50 62-275
X0*, X1* .1250 .1562 .1875 .2188 .2500 D/2
Location Tolerance X4, X7 F .1625 .1875 .2125 .2375 .2625 D/2
Flat Dowel X41, X71 .1938 .2188 .2438 .2688 .2938 D/2
F Radial F Radial
Order example:
+ .0005 .001/ + .0005 X0, X1, X4, & X7 — .1250 Dowel X41 & X71 — .1875 Dowel
0°-4'
– .0000 inch – .0000
* Available on headless die buttons only

41
Urethane Strippers
O.D.
I.D.
Features/Benefits
Dayton’s durable, yet flexible, Urethane Strippers provide superior
stripping over conventional strippers; develop higher load-bearing
capacity due to the use of a unique curing agent; are tear- and oil-resistant;
provide exceptional dampening of the punch, thus eliminating premature
L punch failure due to vibration; and are easy to install and replace.
Strip-shape Dayton Urethane Strippers assure positive stripping and
dampen punch vibration by gripping around the punch point. The
∨4"
1
closed-end feature holds the thin stock flat during the stripping cycle,
Air Hole and helps eliminate the potential for rejected parts.
Air Hole I.D.

HOW TO ORDER
1
⁄16 3
⁄16 -1⁄4
Specify: Qty. Type I.D. L
3
⁄32 5
⁄16 Example: 12 USE 37 125
1
⁄8 3
⁄8 -1
Catalog Pressure at Deflection of

I.D. O.D. L
Number 1
⁄8 1
⁄4 3
⁄8
USE18-125 3
⁄16 11
⁄16 11⁄4 250 400 —
USE18-150 11⁄2 230 350 —
USE25-125 11⁄4 280 475 —
USE25-150 1
⁄4 3
⁄4 11⁄2 275 465 —
USE25-175 13 ⁄4 220 375 490 Push
on
USE31-125 11⁄4 320 500 —
USE31-150 5
⁄16 13
⁄16 11⁄2 300 450 —
Punch shape in
USE31-175 13 ⁄4 270 400 575 end of stripper
USE31-200 2 240 370 600
USE37-125 11⁄4 420 695 —
USE37-150 3
⁄8 7
⁄8 11⁄2 385 625 —
USE37-175 13 ⁄4 355 575 760
USE37-200 2 310 515 670
USE50-125 11⁄4 520 790 —
USE50-150 11⁄2 450 725 —
USE50-175 1
⁄2 1 13 ⁄4 435 680 875
USE50-200 2 315 510 650
USE50-225 21⁄4 275 475 600
USE62-125 11⁄4 600 925 —
USE62-150 5
⁄8 11⁄8 11⁄2 520 835 —
USE62-175 13 ⁄4 480 775 1000
USE62-200 2 440 730 935
USE75-175 13 ⁄4 500 800 1200
USE75-200 2 400 700 1100
USE75-225 3
⁄4 1 ⁄2
1
21⁄4 350 650 1000
USE75-250 21⁄2 325 600 900
USE75-275 2 3 ⁄4 300 550 800
USE87-175 13 ⁄4 1500 2200 3400
USE87-200 2 1200 1900 2800
USE87-225 7
⁄8 13 ⁄4 21⁄4 1150 1850 2400
USE87-250 21⁄2 900 1450 1900
USE87-275 2 3 ⁄4 850 1350 1800
USE100-175 13 ⁄4 2000 3000 3500
USE100-200 2 1600 2600 3400
USE100-225 1 2 21⁄4 1400 2300 3200
USE100-250 21⁄2 1200 2000 3000
USE100-275 2 3 ⁄4 1000 1800 2800 Die Button

42
Shear Angles +.020

LL +.020
−.005
−.005
Shear Angles can be applied to all punch points. These angles are For Round Punches Only
used primarily to reduce slug pulling. Single and Double Shears A°
A°
can be used to reduce the punching force as well as minimize slug XS19 Nail Point
pulling. These alterations are prepriced and do not add to the L +.020
−.005
+.020
standard delivery of the product. LL +.020
−.005
−.005 90°
90°
Shear Angles are also available on Classified Shapes, but are 0°

0°
available as special order only. A° A°

A°
L +.020
−.005
Standard ball seat location is at 90°. XS20 Chamfer L +.020
−.005
+.020
LL +.020
−.005 90°
Simply add the alteration code shown next to the drawings, and L +.020
−.000
−.000
.04
.04
the angle desired, to your punch catalog number. Tolerance on all A° 0°
angles is ±15 minutes. A° A°
A°
A°
LL not available on XS19, XS21, XS22, and XS23.
L +.020
−.005 90°
XS21 Conical L +.020
−.005 90°
L +.020
−.000
+.020
LL +.020
−.005
−.005
.04 0°
HOW TO ORDER 0°
A°
Type Code L P (or P&W) Steel Alteration A°
HPL 100 C350 P.872, W.401 A2 XS23 A3° A°
A°
A°
L +.020
−.005
L +.020
−.000
L +.020
−.000 .04
.04
L +.020
−.005
+.020
LL +.020
−.005
−.005 90°
For Round & Shape Punches
A° A° 90°
A°
0°
XS22 Double Shear A° 0°
A°
A°
+.020
L +.020
−.005
L −.005
+.020
90°
L −.005
L +.020
−.005 0°
LL +.020
+.020
−.000 90°
−.000 A° 90°
width
width A° 90°
A° 0°
0°
A° 0°
XS23 Single Shear A°
A°
L +.020
−.000
L +.020
−.005 .04
L +.020
−.005
90°
90°
L +.020
−.000
90° 0°
width A° 0°
A°
A° 0°
A°
XS24 L +.020
Single Shear Angle with Flat
−.005
L +.020
−.000
L +.020
−.000
width
90°
90°
width
0°
A° 0°
A°
A°
L +.020
−.005
90°
Shown as reflected view.

0°
A°

L +.020
−.000
90°
43
VersaPlus Premium Products

®
PUNCHES PILOTS
Standard features on all Dayton VersaPlus ® Standard features on all Dayton
punch products include precision concentric- VersaPlus® pilots include smoother pick-
ity between the point and the shank (resulting up action; less hole distortion; and state-
in better punch and die alignment); a super- of-the-art coatings to provide superior
smooth finish on the point (resulting in less hardness.
galling and reduced maintenance costs); and
Regular Pilots
state-of-the-art-coatings that provide superior
VersaPlus® Regular Pilots are
hardness.
built to exact tolerances;
Jektole Punches
®
the parabolic point shape
VersaPlus® Jektole® Punches permit doubling allows for smooth pick-
punch to die button clearance; produce up action; and pilots offer
up to three times (or more) the num- a wide range of unique
ber of hits between sharpenings; punching and fabricating
and reduce burr heights. applications.
Regular Punches Positive Pick-Up Pilots

VersaPlus® Regular Punches provide VersaPlus® Positive Pick-Up
three times better alignment than other major Pilots provide smoother pick-up without
brands; offer longer tool life; and can signifi- the risk of distorting the hole; in addi-
cantly improve finished part quality. tion, the unique design moves the
stock farther than conventional
Straight Punches pilots.
VersaPlus® Straight Punches—Jektole® and
Regular—are available in a wide range
of sizes; can be designed and formed
to accommodate your specific punching
needs; and provide longer die runs, less
downtime, and reduced maintenance
costs.
If optimum performance is a
MUST, this may be the only punch
you'll ever need!
® VersaPlus is a registered
trademark of Dayton Progress.
VersaPlus sets the new industry standard for high-performance punches and pilots. VersaPlus
® ®
means less downtime, longer production runs, and better value for your stamping dollar.

Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.
Our goal is to give our customers the most innovative and value-
added products and services.
*Dayton Lamina’s line of Danly products is available only to North America.
© 2016 Dayton Lamina Corporation. All rights reserved. Form 920 2/19

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Quality

a MISUMI Group Company

Ball Lock Quality Products

Product Applications Ordering Information

built-in wrench until it is

Dayton Progress Corporation www.daytonlamina.com

Point Larger than Shank Jektole /Regular

HJ_ Jektole —Heavy Duty 4, 5

Die Buttons 275 Overall Length L

LD_ Die Buttons—Ball Lock 24

KD_ Die Buttons—Press Fit 25

KDU/KDE 38 Form Shapes 34, 35 12 .1250 50 .5000 150 1.5000

HPA Pilots—Heavy Duty 10, 11 EDM Button Blanks

LPA Pilots—Light Duty 20, 21

www.daytonlamina.com Dayton Progress Corporation

Jektole Punches Jektole Punches Standard Alterations

Jektole Punches—Heavy Duty

Heavy Duty Heavy Duty

Features/Benefits Surface Coatings XP, XW PSmaller

For XBB, add three days to delivery.

XNM +12 days M2 & PS4

Regular Punches Regular Punches Standard Alterations

Regular Pilots Regular Pilots Standard Alterations

Features/Benefits Surface Coatings

applications. For XBB and X3B, add three days to delivery.

* Vickers used when RC exceeds 80.

Positive Pick-Up Pilots Positive Pick-Up Pilots Standard Alterations

Features/Benefits Surface Coatings XP P Dimensions

* Vickers used when RC exceeds 80.

Punch Blanks Jektole & Regular ®

Surface Coatings XB Point Length

Jektole Punches—Light Duty

L Features/Benefits Surface Coatings XP, XW PSmaller

Regular Punches Regular Punches Standard Alterations

LP LP LP LP LP LP Features/Benefits Surface Coatings XP, XW PSmaller

6 high dimensional stability. Approx. hardness: RC73.

Regular Pilots Regular Pilots Standard Alterations

Features/Benefits Surface Coatings

shear stress; provides excellent high-temperature resistance. 62-100 10°

XCN —TiCN + 3 days M2 & PS4

* Vickers used when RC exceeds 80.

Positive Pick-Up Pilots Positive Pick-Up Pilots Standard Alterations

Features/Benefits Surface Coatings XP P Dimensions

LPA the risk of distorting the hole; in addition, the unique

XCN —TiCN + 3 days M2 & PS4

* Vickers used when RC exceeds 80.

Punch Blanks Jektole & Regular ®

Dayton Progress Corporation www.daytonlamina.com

Point Larger than Shank Jektole & Regular ®

www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation Dayton Progres

Die Buttons Die Buttons Standard Alterations

.06 x 45 +.0002 Dayton Slug Control is a

Standard Alterations XSC Slug Control eliminates slug pulling

See p.38 for Die Button Blanks.

Multi-Position™ Retainers True Position Retainers Standard Alterations

Heavy Duty/Light Duty Heavy Duty/Light Duty

with Backing Plate

Retainer sets include:

G ±.005 X ±.0004 B K more precise toler-

D HRI The shape shown above can

Backing Plates In-house Modifications

®True Position is a registered trademark of Dayton Progress Corporation.

End Retainers Square Retainers