Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1.2 The pump and electric motor shall be completely mounted and
correctly aligned on a base frame complete with flexible coupling,
spacer coupling and connecting frame. Baseplate frame for bare
pump must also include base plate for the motor. Motor
specification is given herein.
1.4 The Contractor shall follow all safety procedures during working at
site especially the requirements when working at high position.
The Contractor shall wear the standard PPE and other safety
requirements before starting work. The Contractor shall be
responsible for the SAFETY & HEALTH of the people who are in
their working place/area and also to the ENVIRONMENTAL
aspects on their surroundings. They have to abide by the laws
(Factories & Machinery ACT 1967 & Environmental Quality Act
1974) and the management policies pertaining to these SAFETY,
HEALTH & ENVIRONMENTAL issues. The contractor shall have
CIDB certification card to start the work. For failing to adhere
to their implementation, the management will stop the works so
that the implementation of these management systems can be
carried out.
1
PART A (SUPPLY OF NEW PUMP)
1.0 This specifications cover the requirement to be fulfilled for the supply,
delivery-to-site, testing, painting, commissioning and guarantee of two
(2) units of Cast Iron Centrifugal Pumpset as per specification.
a) Pump Specifications
Type : Centrifugal Cast Iron Pump
Capacity : Min 300 m³/hr
Head : To be advised by Contractor
Efficiency : To be advised by Contractor
Medium : Crude Palm Oil
Temperature : 40ºC - 70ºC
Viscosity : 25 Cp
S.G. : 0.85 – 0.90
Material of Construction : Cast Iron Casing & Cover
Stainless Steel Impeller
Cast Steel Shaft
Suction : Front of the pump
Discharge : Top of the pump
Suction pipe size : 10ӯ
Discharge pipe size : 8ӯ
Discharge pipe distance : 1.2 km
b) Motor
Type : TEFC Squirrel Cage
Insulation : Class F
Protection : IP54
Power Supply : 415V/3pH/50Hz
Rotation : 1450~2900 rpm
Motor Size : To be specified by Contractor
a) Pump Specifications
Type : Centrifugal Cast Iron Pump
Capacity : Min 300 m³/hr
Head : To be advised by Contractor
Efficiency : To be advised by Contractor
Medium : Crude Palm Oil
Temperature : 40ºC - 70ºC
Viscosity : 25 Cp
S.G. : 0.85 – 0.90
Material of Construction : Cast Iron Casing & Cover
Stainless Steel Impeller
Cast Steel Shaft
Suction : Front of the pump
Discharge : Top of the pump
Suction pipe size : 10ӯ
2
Discharge pipe size : 8ӯ
Discharge pipe distance : 1.2 km
b) Motor
Type : TEFC Squirrel Cage
Insulation : Class F
Protection : IP54
Power Supply : 415V/3pH/50Hz
Rotation : 1450~2900 rpm
Motor Size : To be specified by Contractor
3.0 CONDITIONS
4.0 CHARACTERISTICS
4.1 The pump characteristic curve shall show clearly the specified
operating point and the maximum capacity limit.
5.2 No part in contact with the liquid medium shall be made of copper
or copper alloy.
5.3 The complete pump casing including the suction side, shall be
capable of withstanding the casing design pressure at the casing
design temperature.
6.0 SHAFT
6.2 When fitted, shaft sleeves shall be sealed to prevent contact of the
shaft with the fluid being pumped. Sleeves shall extend outside
the gland.
3
6.4 Mechanical seals shall be provided with the following materials of
construction and specifications:-
7.0 BEARING
7.3 For grease lubrication Tecalemit “Lub” type nipples for high
pressure gun application shall be provided. Bearing housings
shall be fitted with a grease relief valve.
8.0 DRIVER
8.2 All speed reduction (if necessary) shall be through a gear box
which shall be totally oil immersed.
8.3 A direct drive coupling complete with spacer coupling will be used
for all the pumpsets. The coupling arrangement shall be such
that no significant end thrust is imposed on the motor. Alignment
of the coupling shall be made upon commissioning.
10.0 GENERAL
4
PART B (INSTALLATION – MECHANICAL, CIVIL & ELECTRICAL)
5
i. To install 1 unit of new cast iron centrifugal pumpset in
the Pump House F as per drawing and engineer’s
instruction.
j. Supply of additional materials, fabrication and
installation of the new carbon steel pipelines, fittings,
valves, pipe support, etc. to the proposed pumpset as
per drawings and engineer’s instruction to complete the
pump installation works.
k. Modification of existing pipelines to suit with suction
and discharge pipelines of new proposed pumpset as
per drawing and engineer’s instruction.
l. All necessary electrical works for the completion of
above replacement work.
3. The contractor shall use back the existing pipelines, pipe fittings
and valves for modification of the pipelines for above pumpset
according to the attached drawings. If the materials are not
enough to complete the works, contractor shall supply the
additional materials as mention above. All carbon steel pipelines,
fittings, etc. shall be painted as described in Section D (7) below.
1.1. Standards
The ends of the pipes shall be beveled for joining and butt welding
in accordance to the relevant standards for pipe installation.
6
1.3. Country of Origin & Manufacture
Other specifications :
Floating ball
Lever operation
Seat material shall be reinforced PTFE
Service rating of 100 psig compressed air at 50°C
Other specifications :
Valves operation with lever handle for 6ӯ size and
below and gear-operated for 8ӯ size and above
Seat material shall be reinforced PTFE
Full bore and suitable for pigging operation
7
2.0 Gate Valves
Other specifications :
Stainless Steel 304 valve trim materials
Outside screw rising stem type
Solid wedge type
Maleable iron or steel handwheel
1. Materials
Connecting flanges
of valves : Ansi Class 150
Gaskets : BS1832
1.3 U-bolts for pipe sizes 75mm N.B. and below shall be
fabricated from 8mm dia. solid round rods and hot-dipped
galvanized.
8
2. Fabrication and Erection
2.1 The fabrication and erection of the pipes and fittings shall
be in accordance with BS806 : 1967 – Ferrous Pipes and
Piping Installations for an in connection with Land Boilers.
Welding shall either be to BS 2640 Class II Oxy-Acetylene
Welding of Steel Pipelines and Pipe Assemblied for carrying
fluids or BS 2971 – Class II Metal – Arc Welding of Steel
pipes and pipe assemblies for carrying fluids. Tests of
welding shall be to BS 2645 – Test for use in the approval
of welders.
2.4 All pipe joints shall be butt welds. All pipe ends shall be
properly prepared for butt joining.
2.5 All branches, tees and bends supplied shall be butt welded
to the adjoining pipes.
2.8 The flanges and bolts for the flange joints shall be in
accordance with BS10.
9
2.12 Before erection, all pipes and fittings shall be cleaned
internally.
2.13 All pipe fittings and flanges where they fall within the scope
of the relevant standards, shall be heat treated in
accordance with that standard.
3. Weldings
10
3.3.5 Initial root runs shall not show lack of penetration or
non fusion exceeding 1/16” in depth or exceeding a
total 3/8” in any 3” of welded joints. The total length
of root faults shall not exceed 5% of the pipe bore
circumference.
4.1 The internal bores of butt welded fittings, bends and tees
used on the pipes that require pigging shall be ground to a
taper of 1 : 4 to ensure that the bores of the fittings match
the bores of the pipes at the joints.
4.2 On the pipes that require pigging, all equal tee and branch
connections over 4” NB are to have internal guide bars
welded over the branch opening as indicated on Drawing
No. GMS/001/27. Guide bars shall be spaced not more
than 2½” apart.
4.3 Every weld in the pipes that require pigging shall be hand
gauged. After each additional length of pipe has been
welded, it shall be gauged over its entire length including
the preceding circumferential and branch welds with a
gauge consisting of 2 steel discs rigidly fixed to a shaft of
the following dimensions :-
11
Diameter of Distance Between
Size
Steel Disc Disc
12” NB 11.625” 24.00”
10” NB 9.750” 20.00”
8” NB 7.625” 16.00”
6” NB 5.825” 12.00”
4.4 Pigging
12
5. Threading
5.2 Threads shall be cut with new sharp dies to ensure good
quality form and finish.
13
6.7 Prior to testing pipework, all loose foreign material such as
scale, sand weld spatter, etc. shall be removed and all lines
flushed clean.
6.8 All shop hydrostatic tests shall be made with clean water.
Salt or brackish water must not be used.
14
7. Painting
7.8 Where the shop painted coat has been damaged exposing
the metal surface, the Contractor carrying out the site
painting shall rectify same before handing over. The
affected area shall be scraped and edges of the damaged
paint shall then be beveled with sandpaper. The patches of
new paint shall overlap the old by at least 50mm all round.
7.9 All surfaces prior to painting shall be hand and power tool
cleaned.
7.10 All deposits of oil, grease, dirt and foreign matters, fluxes
and fume deposits adjacent to weld runs, shall be removed
by solvent cleaning or fresh water washing.
15
7.11 All loose rust and millscale shall be removed by means of
handscraper, chipping hammer, hand or power wire
brushing, power grinders, power impact tools, etc. This
process shall be continued until all visible rust, non
adherent millscale and millscale readily loosened by the
impact tool(s) are moved. All residue, dust and loose
material resulting from the above shall be removed from the
surface.
7.14 All steel structures shall be given one (1) coat of red
pigments epoxymastic paints at 100 DFT, followed by
one (1) coat of aluminum pigments epoxy mastic paints
at 100µ DFT and finally one (1) coat of polyurethane of
an approved quality of 50 - 60 DFT per coat.
16
(E) OTHERS
1) DRAWINGS
3) PLACE OF DELIVERY
FJB Terminal 1
Lorong Sawit Satu,
Kawasan Pelabuhan Johor
81700 Pasir Gudang
Johor
4) TOOLS
Three (3) sets of standard and special tools shall be supplied to enable
our maintenance crew to service and overhaul the equipment supplied.
A list of tools to be provided shall be submitted together with the offer.
5) TRAINING
6) PACKING
7) PENALTY
17
8) SITE CLEAN-UP
After completion of the work, the Contractor shall remove all debris
resulting from his work and leave the area in a condition that is
acceptable to the Engineer. All the scrap irons shall be transferred to
Scrap Bay at Terminal 1, FJB.
9) GUARANTEE
18
GENERAL CONDITIONS
The Chief Executive Officer
ENGINEER FGV JOHOR BULKERS SDN BHD
DELAY IN COMPLETION :
A) PERCENTAGE TO BE DEDUCTED RM1000 per day
FOR DAMAGES
19