Adiabatic Cooler O&M Manual PDF

ICL Installation and Maintenance
Manual Adiabatic
Customer : GITA Power & Infrastructure Pvt. Ltd.

Project : OPGS Power Gujarat Pvt. Ltd. (2 × 150MW)
Model No. : FCW - AD - 480(6R)
Qty. : 2 + 2 = 4 Nos.
International Coil Limited

Leader in Heat Transfer Technology
Head Office : A-21/24, Naraina Industrial Area, Phase -II, New Delhi -110 028 (India)
Tel.: 91-11-25701967-68, 25891231 Fax : 91-11-25893126
Website : www.icl-tech.com Email : info@icl-tech.com
Corporate Office : DLF Cyber City Phase-III, Building -9B, 7th Floor,
Gurgaon -122002 (Haryana) India
Works : Village Begumpur, Khatola, Narsingpur, Gurgaon, Haryana
: Tel. : 0124 - 4112935 - 38, Fax : 0124 - 4112936
International Coil Ltd.
INDEX
CONTENTS PAGE NO.
1. General .................................... 1
2. Unloading / Lifting Arrangement .................................... 1
3. Location of Air cooled Fluid cooler .................................... 2
4. Mounting .................................... 3
5. Ecomesh Arrangement & Working Principal .................................... 4
6. Power Supply Requirements .................................... 8
7. Water Quality Requirement .................................... 9
8. Piping & Connections .................................... 9
9. Valves & Fittings .................................... 10
10. Cleaning of the System .................................... 10
11. System Filling and Purging .................................... 10
12. Start up / Operation .................................... 10
13. Maintenance Instructions .................................... 12
14. General Safety Consideration .................................... 12
15. Fan Details .................................... 17
16. Motor Details ..................................... 21
17. Spray Water Pump Operation .................................... 40
18. Pressure Transmitter .................................... 60
19. Level Controller .................................... 65
20. Sand Filter .................................... 70
21. Test Certificate Coil Cooler .................................... 75
22. Escalation Matrix .................................... 82
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1. General
1.1 The product is designed for outdoor location and is intended for applications where ever heat is to be
dissipated from fluid/water by means of ambient air.
1.2 A well-planned installation is essential to achieve maximum efficiency, case of maintenance, and
extended service life from the Air-cooled fluid Coolers.
1.3 The study of this installation manual is essential to achieve proper results and better efficiency of Air
cooled fluid cooler. This manual contains many helpful suggestions and recommendation for proper
piping, system filling & wiring etc. This manual gives a clear cut view as to how to install the Air cooled
fluid cooler successfully & easily without any trouble.
1.4 If necessary please feel free to consult ICL Engineers on the following.
a) Installation layout drawings
b) Proper filling of the system
c) purging of air from the system
2. Unloading / Lifting Arrangement
2.1 ICL recommends that experienced riggers should handle the Air cooled fluid cooler when it is to be
unloaded from its carrier and moved to the site for installation. Be sure, the equipment to be used for
unloading the cooler should be capable of handling the weight of the fluid cooler. A crane of adequate
capacity is required to lift the fluid cooler.
2.2 The Unloading of cooler at site is not in the International Coil Ltd. scope of supply. So ICL can't be held
responsible for the damage caused during unloading. Unloading should be done very carefully & with
all precautions.
2.3 ICL cannot be held responsible for damage caused in transit. In case of any damage during transportation
claims should be made to the carrier within the allowable time limits.
2.4 The product is subjected to thorough inspection of quality and function before leaving the factory. If
fault or damage due to transportation is detected on the product the point of sale is to be contacted
without delay.
Steps to be followed while lifting of cooler
1. Make sure the equipment being used can handle the weight of Air cooled fluid cooler Comfortably.
2. When slings are used, use heavy pipe or solid bars inserted through the holes in the mounting skids. Use
spreader bars to prevent damage to the cooler while lifting.
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3. While moving the Air cooled fluid cooler or raising it, be sure slings or jacks are not attached to the
piping. or apply stress to the fluid cooler coils or headers.
4. Never raise the fluid cooler from one corner, be sure it is always raised evenly from all ends.
5. Beware of shocks due to sudden lifting.
6. The hoisting & lifting of cooler must be carefully carried out be properly qualified personnel ensuring
absolute safety at all times.
3. Location of Air Cooled fluid Cooler
3.1 The proper location of Air-cooled fluid Cooler is very essential for the successful and efficient running.
In this the cooling media is the ambient air. Therefore in order to obtain maximum efficiency from the
cooler it is necessary to get fresh air in its surrounding. The air to be sucked in should not have any
external hot medium such as engine exhaust, furnace exhaust etc. Moreover the product should be placed
in such a way that air passes freely over the entire coil surface and if possible care should be taken that the
wind direction does not affect the evacuation air because re-circulation could otherwise occur.
3.2 Moreover there should be no restriction at the fan outlet (from where the hot air is going out)
such as ceiling or any shed, because this can result into short cycling of hot air resulting in increase in
temperature.
3.3 Piping size should be designed in such a way that the external restriction i.e. pressure drop should be
according to the requirement of application.
Note :
a) Do not allow the product to be covered by foreign objects when in operation
b) Unobstructed circulation of air is necessary to achieve the highest cooling
efficiency.
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4. Mountings
4.1 The cooler should be kept at a certain height from ground level. A mounting structure of 0.8 to 1.5 meter
height is preferred so as to have additional protection from drainage and to minimize the chances of
dust/dirt getting attracted from the ground. Suitable foundation is to be designed on the basis of drawings
and loading data provided. The mounting structure are to be grouted securely using the holding bolts.
4.2 Secure the Air cooled fluid cooler with bolts through the grouting (holding) bolts in the base The bolts
are of M.S. with 1 ½" thread and its type is M-16.
4.3 All pipes and connections must be made in accordance with good design and installation practice.
4.4 Ensure no stress is transmitted form the connection lines to cooler tubing.
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Hot Air Out
Adiabatic Cooler
Hot Water
Cold Water
Air Air
in in
To Drain
Pump Spray
Water
Tank
Working Principle
International Coil Limited's Adiabatic System is an air cooled heat exchanger, which rejects heat from a
process cooling medium to the surrounding atmosphere by means of either dry cooling i.e. convective heat
transfer or wet cooling i.e. a double convection cycle between water and air in which water acts as the cooling
medium for wetting the air and the cool air in turn cooling the hot process water. The operating mode is
dependent mainly upon the heat load and ambient conditions.
The process cooling medium generally water or a water glycol mixture, flows inside the horizontal tubes of
finned tube heat exchanger bundles arranged in a V- shape or Vertical configuration. Each cooler has a design
ambient threshold temperature (typically 45 50 °C Dry Bulb Temperatures and 28.5 30 °C Wet Bulb
Temperature) where the switch over occurs from dry mode to wet mode when the ambient temperatures rise
above threshold and wet to dry mode when temperatures drop below it. The working of an adiabatic system to
achieve temperature up to 33°C in peak summer load depends upon the wet bulb Temperature of the air.
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Ecomesh Brings Net Efficiency Gain

Introduction
Evaporative cooling is one of the most ancient methods of cooling. It is best illustrated by the chilling effect
you feel when you get out of a swimming pool and a breeze blows across your body. This chilling effect is
covered due to evaporation process of water drying quickly from your body.
Basis of Design…. Why Adiabatic ?
Please note that the Air cooled Fluid cooler totally depend on dry bulb temperature of air which is generally
between 5 to 17°C higher than the wet bulb temperature (depending from location to location). Traditionally,
large heat reference application made use of Cooling Tower, but due to problem with corrosion, maintenance
and now acute shortage of water made the industry to move towards dry bulb heating system i.e. Air cooled
Fluid Cooler.
The Wet Bulb efficiency advantages with conventional cooling towers applicable only during the period of
high ambient temperature, but wet system are designed to operate all year around even at low ambient
conditions, hence the cost of water and maintenance increases unnecessarily.
These disadvantages of conventional system can be over carried by eliminating the need for all years round
water operation by means of introducing Adiabatic cooling system with Air-cooled Fluid Coolers, which
operate only during peak summer and that also for limited hours.
Working Principle
Based on the low temperature requirement with Air Cooled system, we introduced into market the latest
technology of Unitized Cooling system in which the outlet temperature can be maintained much below the
ambient even in peak summers.
The concept works on the principle that hot water coming out enters into our Air-cooled fluid cooler. An
imported Ecomesh surrounds throughout the coils. Ecomesh concept is based on intermittently and
efficiently evaporating water on a large mesh area front of heat rejection surface. It acts as a Evaporative Air
inlet cooling unit for our Air cooled fluid cooler. The ecomesh uses non-metallic wired mesh panels, and the
adiabatic cooling effect is created via an intermittent water spray over the wired mesh surface (not on the
ACFC). This reduces the Air pressure drop significantly. Water rapidly and efficiently evaporates on a large
mesh surface. Kindly note that the water is sprayed on the Ecomesh and not on our coils. This spray on mesh
creates an area of 90% saturated working area before the coil. In this case the DB is nearly 2 to 3 °C above WB
temperature.
The operation is automatic and is initiated by using an ambient sensor. As soon as the ambient Dry bulb shall
exceed a pre set level, an adiabatic i.e. air cooling by water evaporation, can be initiated to lower the air on
temperature for the Air cooled fluid coolers. The adiabatic cooling process introduces water into the incoming
air stream. The water rapidly evaporates and the hidden energy of
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water provides cooler air downstream. This will be 10-15°C colder than the ambient air, depending upon R.H.
The system not only saves energy but also saves water as the water is only used when required. A software
driven controller initiates the water spray operation based on the ambient temperature. As soon as the water
spray request is received the controller initiates an in- line solenoid valve to start the adiabatic cooling
process. The controller follows the ambient profile and adjusts the quantity & duration of spray to ensure
optimum cooling effect with minimum water consumption. Once the low ambient set point is reached the
spray operation automatically terminates.
If the main water pressure available is 25 to 35 PSIG , the nozzle spray line can be connected directly from
main water supply. But if the pressure is less than a custom built pressurized pump has to be installed for
pressurizing the water and maintaining a effective spray in the nozzles. On the basis of this concept it has been
worked out that the water consumption in this is only 8% as compared to the conventional cooling system
(Save 92% water).
Major benefits of Adiabatic Cooling Arrangement are as under:

Water spray duration and frequencies are constantly adjusted by the ecomesh intelligent controller, in order to
optimize the performance as well as to minimize water consumption. The higher the ambient temperature the
longer the spray and the frequency of the spray is also increased to match the ambient conditions. Once the
low ambient set point is reached the spray operation is automatically terminated. The adiabatic cooling
process is entirely driven by the incoming air humidity. On the basis of Ecomesh arrangement for adiabatic
Cooling, it has been worked out that the water consumption in this is only 10% as compared to the
conventional cooling system (Save 90% water).
We are mentioning below some of the major advantages of this technology as compared to the conventional
system:
1. Minimum water consumption: Water is used intermittently as and when required. There is
no water collection tank required. It saves approximately 90 % water in comparison to the
conventional Cooling system.
2. Maintains precise water temperature: The water spray is controlled by a microprocessor
based temperature controller by sensing ambient conditions or the water temperature at the cooler
outlet by means of a PT-100 Sensor.
3. Negligible maintenance: Does not require any maintenance as the entire water sprayed on the
mesh gets evaporated while cooling the incoming air.
4. No health risk: It uses water directly without a water reservoir, hence the health risk associated
with a still water reservoir are completely eliminated.
5. Lower water temperature at the outlet: It is possible to achieve a water temperature less
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5. Power Supply Requirement
5.1 The Air cooled fluid cooler is factory wired up to the electrical junction box. which is located at the back.
The wiring from the electrical junction box to starter is to be done in accordance with National /
International/local electric codes of practice.
5.2 It is important to use proper size of wire to bring the electrical power to Air cooled fluid cooler. The
voltage drop in feeder line should not be more than 3%. MCB / MPCB are recommended to use for the
protection of fan motors under any overloading or short-circuiting.
5.3 There must be a remote fused disconnect switch installed for the Air cooled fluid cooler main power
supply and no other load should be connected to this switch.
5.4 All the motors used in Air cooled fluid cooler are of 3 phase / 415±10 volt /50 Hz. Motors are totally
enclosed fan cooled motors with IP 55 Protection, class F insulation & class B temperature limits. The
cooler may not be connected to other voltage or frequency than its rated data.
5.5 When line voltages are not exactly the same on all phases, unbalanced current will flow in the stator
winding. A small voltage unbalance can increase the temperature rise & current, at operating speed, by 6
to 10 times the voltage unbalance.
5.6 All electrical supply lines must be connected to the terminal box through suitable water proof glands.
Note : The site supply voltage, frequency, accepted power rating & no. of phases must comply
with the details on cooler documentation.
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6. Water Quality Requirement (Hardness) :-
(a) For Circulating Water (b) For Ecomesh spray water

Ca Co3 < 100 ppm Ca Co3 < 100 ppm
PH < 6.0 to 8 PH < 6.5 to 8
Salphate < 50 ppm Salphate < 200 ppm
TDS < 200 ppm TDS < 200 ppm
Chloride < 40 ppm Chloride < 200 ppm
7. Piping & Connections
7.1 All pipe work and connection must be made in accordance with good design and installation procedure.
7.2 The fluid to be filled in the system has to be filled through some source tank.
7.3 An air vent is provided at the highest point of the manifold.
7.4 The incoming pipe (hot fluid pipe) is to be connected to the bottom flange on cooler.
7.5 The most important factor in the piping layout of Air cooled fluid cooler is the size of pipe . The exact size
of pipe is essential so as to get the proper flow rate of fluid and moreover for achieving the pr. drop within
the prescribed limits.
7.6 All connections on the liquid system must be thoroughly tested.
7.7 It is characteristic of most heat transfer fluid systems at high temperature, to have a tendency to leak at
connections, unless these connection are very tight. Flanged connections are recommended but should
be used sparingly to minimize potential leaks. In larger size pipes, welded connections should be used
wherever practical. Careful layout and use of curved sections of pipe can minimize the welded or
flanged connections required. Suitable gasket material should be used based on the application.
7.8 All bolts, fastening etc. must be checked for safety.
7.9 Proper support should be given to pipes so that stress is not laid on tubing surface.
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8. Valves & Fitting
8.1 Ball/Butterfly Valves of suitable size should be used in the pipe line wherever required for isolating the
fluid so that the entire system does not have to be drained during any kind of maintenance in the system.
9. Cleaning of the system
9.1 It is always recommended that all the pipe length, fittings, valves & accessories should be properly
flushed / cleaned before being connected to the system. Also make sure that there are no traces of
welding slag, dust and any foreign particles inside the pipeline. These particles must be removed
otherwise they will be carried by the heat transfer fluid into the system causing faulty operation or failure
of the major equipment.
10. System Filling & Purging
10.1 After the cooler is installed, the next comes the filling of the Air cooled fluid cooler.
10.2 Filling of the cooler has to be done from the Expansion tank.
10.3 Ensure that all Valves in the pipeline including the Purging Valves provided in the cooler should remain
in open position.
10.4 Continue filling the fluid until a proper flow of fluid comes out form the Purging Valves.
10.5 Close the Purging Valves.
10.6 Continue filling till the desired level of water is filled in the expansion tank.
10.7 The next most important procedure is the Purging of the cooler. Purging is done through the purge
valves provided at the top of the header of the cooler. Purging has to be done till the complete air
trapped in the system is taken out until a proper flow is seen from the Purge Valves. If the purging is not
done properly there may be a chances of rise in fluid temperature.
11. Start up / Operation

Before starting the system it is strongly recommend to check the radiator from inside & outside So that
no person or foreign material is near by to the moving parts of the Radiator. A complete check up for
pipe line installation is required and to ensure that, flushing of the pipe line is done properly before
allowing the circulation water to the radiator or it may clogged the water tube with foreign material
present in the pipe line.
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11.1 Purging
Leakage : All pipe lines should be checked for any leakage etc. If any should be attended
immediately.
Filling & Air venting : The radiator should must be filled 100% and this is to be done by filling
through the make up tank up on continues basic and the air venting valve on the cooler coil header. to
be kept open. Once water is coming out through the purging valve water circulation pump is to be
started and again air venting valve is to be open to check the flow of water in continuos basis, if their is
no air then close the venting valve.
11.2 Electrical
Important : Before changing the panel all electrical connections are to be checked for fan motor &
water circulation pump spray water pump voltage & supply to be checked properly as per ratings on
equipments.
Pump : Electrical connections are required to checked for desire voltage & phase supply on all the
pump & motor connections.
Motor : Motor current drawn is to be checked by running motor one by one and if any abnormality
observed a through check up is required and same should be informed to supplier immediately.
Fan : Fan direction is to be checked for all the fan motor i.e. clock wise when viewing the motor drive
shaft. All fan motors are designed for the induced draft type i.e. throwing air on up wards side
11.2.1 Adiabatic Controls
a.) Always maintain sufficient quantity of water in Ecomesh spray water tank. So that We can avoid the dry
run of the spray pump (otherwise it can cause the damage of both pump and motor)
b.) While Ecomesh spray pump is switched off assure that Electrical supply to the Ecomesh controller is
also off. So that we can avoid the unnecessary operation of solenoid valve (otherwise it can cause the
damage to the solenoid val ve)
c.) Keep the Ecomesh spray water tank away from dust and other suspended particles, So that to avoid the
chocking of nozzles. (otherwise it can cause the reduction in efficiency of adiabatic effect.)
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d.) Cheek the stainer (in b/w the Ecomesh pump and w/t tank.) and clean on monthly basis.
e.) Weekly once clean the Ecomesh water drain trays.
f.) Maintain the pressure of the spray water pump cut in and cut out 2.75 kg, 3.75 kg accordingly in So that
we can increase the adiabatic effect. decrease the consumption of spray water accordingly.
11.3 Operation for running on load.
Switch on fans : Now switch on the fan motor one by one manually and check the above as explained
Water Pump : After starting the fan motor water pump is to be started i.e. cooler can be loaded with
heat load.
Adding load : Now the machine load can be added to the system and the performance can be checked as
per design.
Temperature : A continuous monitoring is required to check the temperature in /out.
Pressure Check : Pressure Check is required to ensure the flow inside the cooler.
A detail step arise Procedure to start the system is as below.
After continuos running of system for 42 hours the system on be changed to auto mode.
12. Maintenance Instruction
The frequency of maintenance will depend on site location and the specific operating conditions.
Equipment's installed in dusty, fluffy and coastal areas generally require more frequent maintenance. On
site where civil work is in progress, it is strongly advice that finned block, header & bends are covered to
keep them clean and protected from damage until the time of commissioning.
13.1 General Safety Consideration
1) It is recommended to wear helmet before starting the maintenance work so as to avoid any hazards due to
the moving parts.
2) Before cleaning and routine lubrication of motors all the electrical connections should be turned off from
the main supply.
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3) Recommended to wear gloves while fins cleaning.
The Air cooled fluid cooler has been designed with latest technology for minimum maintenance. All the
material used during the manufacturing of these coolers is of very high quality and of reputed mark.
Though the maintenance involved in the system is very less, however for periodic inspection and
maintenance of the system some of the points are mentioned below :-
The cooling surface of coils that slightly accumulated with dust needs to be cleaned once in a month
depending upon the operating atmospheric conditions. The procedure adopted for cleaning is described
below.
a) On - Line Cleaning
Any dirt/dust/fluff accumulated on the fins over a period of time can be cleaned by using a low pressure
(50 - 60 PSIG) compressed air even while the cooler is running. This compressed air is to be blown
towards the coils and the dust / dirt can be seen coming out from the top of the cooler.
b) Periodic Cleaning
Over a certain period of time (approx once in 6 months, depending upon the atmospheric conditions) the
Air cooled fluid cooler requires some periodic cleaning of external surface of heat transfer coil by
blowing air from inside also. The procedure for this is as under.
- Turn off the system completely

- Open the coil protective mesh
- Open the man hole provided and the side of Air cooled fluid cooler and enter into it to blow
the compressed air over the coil from inside.
- Close the man hole and the protective mesh after the cleaning of coil is over.
- Restart the system
c) Cleaning through water hose pipe

The heat transfer coils can also be cleaned by water hose to flush down the dust / dirt present between the
fins. The procedure for this remains the same as in case of cleaning the coils through compressed air. The
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d) Fan Blade Inspection
1. The fans are adjustable pitch type and are set in the factory for required air quantity. The fan tightness
should be checked in case any vibration is noted in the system. However as a preventive measure it is
recommended to tighten all the nuts & bolts of fans.
2. Ensure complete electrical isolation before carrying out any kind of maintenance.
3. All dirt and other contamination should be removed to avoid imbalance running.
4. The safety of fan attachment and proper operation of component should be checked integrally during
routine maintenance task.
13.2 Changing the fan / motor
a) Make certain that the power supply is disconnected.
b) Unscrew the fastening screws of the protective grill and remove it.
c) Loosen the screw and washer in the fan hub and pull off the fan blade. A puller must be used for this
purpose.
d) Fit an eye bolt in the top of motor axle.
e) Unscrew the nut and bolts that hold the motor to the motor shelf and lift out the motor.
Re-Assemble in the reverse order.
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Trouble Shooting
Symptom Cause Remedy
Ÿ Water, temp. shooting up Ÿ Coils are choked Ÿ Clean the fins of coils.
the. designed range
Ÿ Air in the system Ÿ Purge out the air from
purging valves.
Ÿ Possibility of short cycling Ÿ Avoid any hot source

of air. emitting heat near the
cooler.
Ÿ Abnormal vibration of the Ÿ Loosening of fan blades.
cooler Ÿ Stop the fans & check all
the nuts & bolts of fan
blade assembly.
Ÿ Loosing of the bush from

Ÿ Stop the fans & replace the
the motor shaft.
bush.
Ÿ Continuous Water Spraying Ÿ Solenoid Valve not working

Ÿ Check the wiring & clean
the solenoid valve.
Ÿ Change the solenoid valve.
Ÿ Nozzle Not Spraying Ÿ Nipple choked Ÿ Remove the nozzle and clean
nipple
Ÿ Spray not automised Ÿ Pressure switch fault Ÿ Check pressure switch
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Fan Blade
ENGLISH
OUR W SERIES
The W series is a very comprehensive series covering diameters from 504mm up to 2141mm. With nine different
blade profiles it is incredibly versatile. Consequently, it is possible to select the right axial fan for almost any air
moving application.
The W series offers light but broad blades designed for coil applications with low speed motors and moderate
power consumptions. The W series is also well suited for high performance air moving units such as mobile
radiators and wood dryers.
18
Blade profiles Design Features
sickle • 9 fan blades of different designs and sizes
with adjustable pitch setting.
• Unique pitch setting system ranging from
20° to 50°, allowing the impeller range to be fully
sickle
adjustable with 1° increment.
• Most fan blades are available for both clockwise
755 mm
sickle and counter-clockwise rotation.
• 7 hub sizes (3, 4, 5, 6, 8, 10 & 13 blades all
488 mm
symmetrically arranged), each available in a

355.5 mm
range of bore/fixing configurations.

• Special heavy-duty die cast aluminium hub (HP)
for high temperature and high stress applications.
Materials
1W 2W 3W
The hub parts are as standard manufactured in a
airfoil pressure die cast silumin alloy EN AC-Al Si12 Cu1 (Fe).
The fan blades are available in the following 5
materials to suit applications with different speeds
airfoil
and ambient temperatures.
airfoil
PPG Glass reinforced polypropylene
631 mm
Temperature range: -10°C to +90°C

479 mm
423 mm
PAG Glass reinforced polyamide

PAGAS Antistatic glass reinforced polyamide

For explosion proof working conditions
5W 6W 7W
PAGST Vibration stabilised glass reinforced polyamide
airfoil
broad AL Aluminium
paddle Temperature range: -60°C to +245°C
true
reversible Standard alloy for the fan blades is EN AC-Al Si12
Cu1 (Fe).
755.6 mm
Please observe penalty factors for operation above

513 mm
listed max temperatures. For further information

488 mm
on high temperature operation please refer to

Multi-Wing’s Optimiser programme.
We reserve the right to change the materials of manufacture.

The values for the mechanical properties are mean values
8W 9W TR11W and can be subject to variations due to the use of different suppliers.
Selection guide Selection guide
19
Diameters and axial extend
No. of Blade type

positions d1 s
in hub 1W 2W 3W 5W 6W* 7W 8W 9W* TR11W
3 - 5 LP 200 8 905-911 - - - 1158 - 1226 - -
6 274 15,4 968-985 1240-1251 1785 1120 1232 1536 1300 1785 1250
6 HP 274 15,4 - - - 1120 1250 - - 1600 1250
8 380 15,4 1065-1082 1335-1355 1878-1890 1226 1338 1642 1406 1891 1356
8 HP 380 15,4 - - - 1226 1356 - - 1706 1356
10 470 17 1149-1165 1417-1444 1960-1981 1316 1428 1732 1496 1981 1446
10HP 470 17 - - - 1316 1446 - - 1796 1446
13 630 25 1298-1311 1559-1592 2097-2144 1476 1588 1892 1656 2141 1606
All dimensions are in mm.

*The max. diameter may vary depending on the blade material. Aluminium blades are used with HP-hubs.
LP = Light duty die cast hub, HP = Heavy pressure die cast hub.
Leading edge v_6

+
Pitch 15° 20° 25° 30° 35° 40° 45° 50°

1W 26 29 32 35 39 41∗ 44∗ 46*
2W 38 43 47 52∗ 56* 59* 63* 65*
3W - 61 68 75 81 87 92 96
5W - 33 39 45 51 57 62 67
6W - - 33 39 45 52 57 63
7W - 25 30 36 42 47 52 57
8W 14 22 32 41 50 59 68 75
9W - 30 37 45 52 59 66 72
TR11W - 40 47 55 61 68 74 80
All dimensions are in mm. The values are intended primarily as a guide and can be subject to variations depending on the material.
The leading blade tip reaches further than the leading edge v in it’s max. diameter.
Trailing edge h_6

+
Pitch 15° 20° 25° 30° 35° 40° 45° 50°

1W 43 50 58 65 74 85 95 108
2W 80 88 102 116 131 144 157 170
3W - 126 148 170 192 213 232 250
5W - 62 70 78 85 92 98 103
6W - - 68 78 86 95 102 109
7W - 63 72 81 89 96 103 109
8W 49 58 66 74 81 88 94 100
9W - 72 84 95 105 115 123 131
E9020035001 0412
TR11W - 40 47 55 61 68 74 80
All dimensions are in mm. The values are intended primarily as a guide and can be subject to variations depending on the material.
20
Motor
Introducing
A brand new series of Super Performers
Datasheet
champion series motors
22
TEFC
3 Phase Squirrel Cage Induction Motors
Siemens CHAMPION Ser ies Cage Motors are suitable for the most diverse applications. The
Motors are available in the wide range from frame sizes 63 to 355L. These Motors conform to
and requirements for eff iciency. These motors have a high efficiency and high
uptime. Consequently the productivity is higher and ener gy consumption lower. The motors
have low life cycle costs, hence great saving!!!
This datasheet deals specifically with motors from frame sizes 160M to 355L.
• 5.5 kW to 315 kW • High serviceability

• Universal implementation • Optimised solutions
• Improved operating performance
The active parts of the TEFC CHAMPION Cage Motors have been optimised to meet the
requirements of efficiency values of and , as per IS:12615-2004.
All these motors have ‘ ’ marking (on the ratingplate) in conformance to Machinery Directive
98/37/EC, EC Low Voltage Directive 2006/95/EC and EMC Directive 89/336/EEC.
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Motors of international design and quality
Range Frame 1SE0 1LA0

CHAMPION Ser ies Motors are available Eff-class 160 - 225 250 - 355 160 - 225 250 - 355
from frame sizes 63 – 355L (0.12kW –
2 Pole
315kW in 4Pole). This data sheet
specifically deals with motors from 4 Pole
160M-355L fr ames. 6 Pole
8 Pole
range available
Adequate space
Standards Winding Protection versa is possible in Terminal box
Performance conforms to IS: 325, Embedding of PTC thermistors in the by opening only to accommodate
IEC 60034-1 and dimensions conform stator winding is feasible and can be eight bolts. No your cables!
to IS:1231, IS:8223. provided on request. special skill is
required to change the
Ratings Motor frame terminal box location.
Motors are rated for continuous duty at Motors are supplied in a robust, rugged CHAMPION Ser ies motors for frame
an ambient of 50ºC and site altitudes cast iron frame with integral feet. sizes 280 and 315 areprovided with
up to 1000m above mean sea level. one size larger terminal box as a
Terminal Box standard features. Please refer below
Voltage and Freq uency Standard location of the terminal box is table for details.
Motors are designedfor 3 phase, 415 V on the top of t he housing. Terminal box
±10%, 50 Hz ±5%, supply. Any other on right or left hand side of housing Insulation System
voltage/frequency available on request. available on request.The terminal boxes Motors are provided with dual coat
can be rotated in steps of 90° in each winding wires and Class ‘F’ insulation
Protection position. The terminal box also has IP55 system. In the case of utilization to Class
Motors have IP55 degree of protection degree of protection. ‘F’ temperature limits, eit her the ambient
as a standard feature. This degree of Side mounted terminal boxes are temperature can go upto 55OC for the
protection conforms to IS: 4691. All provided with adaptor piece. Change in same rated output or the rated output
motor, which have a shaft extension position at site from LHS to RHS or vice- may be increased by10%.
pointing upwards, must have a means
(provided by the user) of preventing the
ingress of liquids along the shaft.
For all motors with the shaft end
pointing downwar ds, the version ‘with
canopy’ isrecommended.
If the motors are operated or stored
outdoors, a shielding or an additional
cover is recommended, so as to avoid
long-term ef fects when exposed to
direct, int ensive sunlight, rain, snow.
Terminal Box Data

For Motor Max. Current Max. perm. B.S. Conduit
Type of Terminal Capacity per conductor entry
Frame Type Terminal Size Terminal in cross sec. (IS:1653)
2
size 1LA0 Box Amps area mm in mm
160 16._ 1XB1 223 M6 63 3½ x 25 2 x 31.8
180 18._
200 20._ 1XB7 322 M8 100 3½ x 35* 2 x 51
225 22._
250 25._ 1XB7 422 M10 200 3½ x 120 2 x 51
280 28._ 1XB7 522 M12 400 3½ x 240 2 x 63.5
315 31._ 1XB7 622 M16 630 3½ x 400 2 x 63.5
355 35._
Method of Starting : DOL or Star-Delta
No of Terminals: 6
*50 mm 2 for DOL starting only
24
Energy Saving, Cost Saving
Die-Cast Rotors Noise Level concentration or permanent dampness

Motors are designed for low noise levels in sheltered rooms. However special
in accordance with IS: 12065. paint and paint shades are available on
request.
Balance and vibration severity
All the rotors are dynamically balanced Construction
with half key in position to vibration Standard motors are horizontal foot
severity grade ‘normal’ as per IS 12075. mounted with single shaft extension
(IMB3 as per IS: 2253). Frame sizes
Cooling and Ventilation 160M-315L (except 2 pole motors of
Type of cooling is IC 411 as per IS:6362 frame size 315) in IMB3 construction,
Complete Staggered skew (IEC 34 -6:1991). All can be mounted in IMB6, IMB7, IMB8,
range of the motors have Even 2 pole IMV5 and IMV6 construction. Other
rotor – Technology
motors is radial flow motors with bi- types of construction as shown below,
from SIEMENS
provided straight blade fan. directional fan available on request.
with high
pressure aluminum die-cast rotors Entire range, even 315kW 2Pole Dual Mounting holes
which ensures enhanced reliability due motor is suit able for bi-directional Dual mounting holes are provided at
to elimination of joints t hat exists in a operation. Cooling is independent the NDE for the frames 180M/L, 225S/
brazed rotor. of the direction of rotation of fan. M, 280S/M and 315S/M. For example
Most designs are provided with 18.5kW 4Pole motor can be replaced
Paint with 22kW 4Pole motor without any
staggered skew rotors, which eliminates
axial thrust on the bearings generated The normal paint is in shade RAL 7037 change in position of t he foundation
due to skewing of the rotor as shown (Dusty Grey). This paint is suitable for bolts.
below. climate group ‘worldwide’ as per DIN IEC For frames 200 and 250, IS:1231
60721 Part 2-1, and also for aggressive defines only 200L and 250M as valid
atmospheres upto 1% acid and alkali frames f or TEFC Motors.
Types of Construction
Type of construction / Fr ame size
mounting
IMB3 160M-355L
IMB5 160M-315M 2)
IMB35 160M-355L
Efficiency
Efficiency of motors conforms to
and and generally remains IMB6*, IMB7*, IMB8 160M-315L
unchanged from 100% to 60% of rated
output utilisation. 160M-280M
IMV5* without canopy
315M, 315L1)
IMV5* with canopy 160M-315L 1)
160M-280M 2)
IMV1 without canopy
315M-355L 1)
IMV1 with canopy 160M-355L1)
160M-280M
IMV3
315M
160M-280M
IMV6*
315M, 315L1)
* For installation of foot mounting motors on a 1) Two pole motors for 60Hz cannot be supplied
wall, adequate support should be provided for from frame size 315L upwards.
Therefore while reducing your electricity the mounting feet. 2) The motors are delivered ex-works with two
bills, these motors help you save money Two pole motors in 315L and above must be stored, eyebolts corresponding to the type of
and can be better looked upon as transported and used only in the construction/ construction ‘IMB5’ one of which may be
“Money saving motors” (refer case mounting as ordered in view of special bearing on repositioned according to IMV1 or IMV3. It should
NDE. be observed that the through hole of the eyebolt
studies given on page nos. 6 and 7) is fitted at right angles to the direction of force.
25
50,000 hours
Earthing Terminals Bearing System bearing life - to belt transmissions. In suchcases,
All motors are provided with 4 earthing CHAMPION Series Highest in class motors can be fitted with strengthened /
terminals, two in t he terminal box and motors are appropriate bearings on request.
one on each foot. provided with 63 series CHAMPION Ser ies motors with frames
bearing with C3 clearance as standard 160 and above are provided with on-
Converter Operation feature, with L10 life as 50,000 hours line greasing arrangement as a standard
1LA0 motors for use with converters for equipments coupled through a feature. This feature will ensure easy
can be offered with dielectrically direct flxible coupling. These bearings maintenance,
strengthened special insulation scheme. are suitable for variety of loads coupled higher uptime On-line greasing
For constant torque applications at with direct or belt transmission. It is and easy arrangement –
lesser than 10% of rated speed, to avoid advisable to check the permitted troubleshooting Improved uptime
damage from bearing currents, bearing loads, if high cantilever forces at site.
insulated bearing at the NDE is are exerted at the drive end, e.g. owing
recommended for frame sizes 280 and Bearing Data
above.
Bearing Type
Note: We have a range of separately
Horizontal Vertical
cooled 1PQ motors specially engineered Frame Poles Construction Construction
for constant torque applications. For size
Drive end Non-Drive Drive end Non-Drive
self cooled constant torque application end end
motors, please refer to us for selection.
160 M,L 2…8 6309 C3 6309 C3 6309 C3 6309 C3
Re-rating factors 180 M, L 2…8 6310 C3 6310 C3 6310 C3 6310 C3
The re-rating factors applicable under
200 L 2…8 6312 C3 6312 C3 6312 C3 6312 C3
different conditions are as follows.
225 S, M 2…8 6313 C3 6313 C3 6313 C3 6313 C3
Altitude of Location
250 M 2….8 6315 C3 6315 C3 6315 C3 6315 C3
Altitude above Permissible
Mean Sea Level Output as % of 2 6315 C3 6315 C3 6315 C3 6315 C3
280 S,M
in Metres Rated Value 4…8 6317 C3 6317 C3 6317 C3 6317 C3
1000 100 2 6317 C3 6317 C3 6317 C3 6317 C3
315 S,M
1500 97 4…8 6319 C3 6319 C3 6319 C3 6319 C3
2000 94
2 6317 C3 6317 C3 6317 C3 7317 B
315 L
2500 90
4…8 6319 C3 6319 C3 6319 C3 6319 C3
3000 86
2 6317 C3 6317 C3 6317 C3 7317 B
3500 82 355 L
4…8 6322 C3 6322 C3 6322 C3 6322 C3
4000 77
Variation in supply voltage and frequency Packing Case Dimensions For "1LA/1SE" motors
Combined Permissible Packing Case Dimensions
Voltage Frequency V oltage and Output as % of L x B x H (mm) for
Variation % Variation % F requency Rated Value For Motor
Variation % Foot Mounted Motor
Flange
±6 ±3 ±9 100 Frame T. Box on T. Box on Motor
Type
Size Top side
±10 ±5 ±10 100
160 1LA0/SE0 16 850x494x642 970x649x6 82 840x600x600
±12.5 ±5 ±12.5 95
±15 ±5 ±15 90 180 1LA0/SE0 18 900x519x687 900x680x650 900x680x650
200 1LA0/SE0 20 1018x598x741 990x700x650 990x700x650

Ambient Temperature/Temperature rise
Maximum Restriction on Temp. Permis sible Output 225 1LA0/SE0 22 1078x634x791 1060x745x705 1060x745x705
Ambient Rise (Resistance as % of Rated
Temperature OC Method) OC Value
250 1SE025 1195x795x895 1200x8 00x900 1275x865x965
<30 – 107
280 1SE0 28 1275x765x1110 1275x955x965 1275x865x1050
30-50 70 100
315 1SE0 31 1645x975x1245 1645x1105x1115 1325x854x1550
55 65 95
All the re-rating factors are applicable for motors without # or @ 355 1SE0 35 1945x1095x1345 1945x1095x1345 1365x984x1780
marks in the selection and ordering data. For motors with these
marks please enquire.
26
Case Study - 1:
Standard EFF2 motor Vs Siemens EFF1 motor
Customer: ABC Cement

Project: Andhra Pradesh
Equipment Name / Tag number: Compressor / GRA-TDP-125
Type of Motor Standard 1SE0
Motor Rating 11kW / 4P
Rated output of the motor kW 11 11
Motor Type Make X 1SE0 163-4YL..
Efficiency compared to the value stipulat ed in IS:12615-2004 EFF2 >EFF1
How much is the motor loaded as a % of the rated? 85% 85%
Rated speed of the motor rpm 1,440 1,475
Efficiency 88.4% 92.5%
Power Tariff Rs./kWH 4.5 4.5
Operation of the mot or per annum hours 8,000 8,000
Energy consum ption per annum kWH 84,615 80,865
Energy Saved per annum over standard motor kWH ---- 3,751
Annual Energy Bill Rs. 380,769 363,892
Savings towards energy bill per annum Rs. ---- 16,877
Savings towards energy bill per month Rs. ---- 1,406
Purchase price of a new motor[exclusive of taxes and duties] Rs. 21,011 26,316
"Incremental" investment over a standard motor Rs. 5,306
Payback of incremental inves tment (Premium) months 3-Months,23-days
Payback of total inves tment (Purchase Price) years 1-Year, 7-Months
Any Make having efficincy level Eff2 as per IS:12615-2004

Purchase price is less han
t 1% of the total operating cost over the lifetime.
27
Case Study - 2:
Standard EFF2 motor Vs Siemens EFF1 & EFF2 motors
Customer: ABC Cement

Project: Andhra Pradesh
Equipment Name / Tag number: Compressor / GRA-TDP-128
Type of Motor Standard 1LA0 1SE0
Motor Rating 15kW / 4P
Rated output of the motor kW 15 15 15
Motor Type Make X 1LA0 166-4YA.. 1SE0 166-4YL..
Efficiency compared to the value stipulat ed in IS:12615-2004 EFF2 >EFF2 >EFF1
How much is the motor loaded as a % of the rated? 85.0% 85.0% 85.0%
Rated speed of the motor rpm 1440 1450 1475
Efficiency 89.4% 90.2% 92.5%
Power Tariff Rs./kWH 4.5 4.5 4.5
Operation of the mot or per annum hours 8,000 8,000 8,000
Energy consum ption per annum kWH 114,094 113,082 110,270
Energy Saved per annum over standard motor kWH ---- 1,012 3,824
Annual Energy Bill Rs. 513, 423 508,869 496,216
Savings towards energy bill per annum Rs. ---- 4,554 17,207
Savings towards energy bill per month Rs. ---- 380 1434
Purchase price of a new motor[exclusive of taxes and duties] Rs. 26,157 27,294 32,754
"Incremental" investment over a standard motor Rs. 1,137 6,597
Payback of incremental investment (Pr emium) months 2-Months, 29-days 4-Months, 18-days
Payback of total inves tment (Purchase Price) years 6-Years 1-Year, 11-Months
Comparison of Siemens make Eff1 and Eff2 motors with any other make having efficiency same as Eff2 specified in IS:12615-2004
28
Selection and Ordering Data
Locked Locked Break

Order no.
Operating characteris tics at rated output rotor rotor down
(for order no.
current torque Torque
Rated Frame suffixes for Rotor GD² of Motor
Output Size voltage and type Class rotor Weight
Rated Efficiency
of construction, Power Rated Rated For direct-on-line starting
current
see table below) factor speed torque as multiples of rated
at 415V
kW A % rev/min kgf.m current torque torque KL kgf.m² kg
3000 rev/min, 2 P ole, 415V ±10%, 50Hz ±5%, Combined V & F 10%, Ambient 50°C, IP55, Insulation Class F
9.3 160M 1SE0 163-2YK.. 16.4 90.0 0.88 2940 3.1 7.0 2.6 3.0 16 0.35 165
11 160M 1SE0 163-2YL.. 19.2 91.0 0.88 2940 3.6 7.0 2.6 3.0 16 0.35 165
15 160M 1SE0 164-2YL.. 26.3 91.5 0.87 2940 5 7.0 2.4 3.0 16 0.35 165
18.5 160L 1SE0 166-2YK.. 32.1 92.2 0.87 2944 6.1 7.0 2.6 3.0 16 0.38 180
1500 rev/min, 4 P ole, 415V ±10%, 50Hz ±5%, Combined V & F 10%, Ambient 50°C, IP55, Insulation Class F
9.3 160M 1SE0 163-4YK.. 17.2 92.0 0.82 1475 6.1 7.0 2.2 2.5 16 0.52 141
11 160M 1SE0 163-4YL.. 20.5 92.5 0.81 1475 7.3 7.0 2.2 2.5 16 0.52 141
13 160L 1SE0 166-4YK.. 23.9 92.5 0.82 1475 8.6 7.0 2.2 2.5 16 0.64 165
15 160L 1SE0 166-4YL.. 27.6 92.5 0.82 1475 9.9 7.0 2.2 2.5 16 0.64 165
18.5 180M 1SE0 183-4YL.. 33.2 92.5 0.84 1470 12.3 7.0 2.0 2.3 10 0.76 190
22 180L 1SE0 186-4YL.. 39.4 92.6 0.84 1470 14.6 7.0 2.0 2.3 10 0.93 216
30 200L 1SE0 207-4YL.. 52.1 93.2 0.86 1470 19.9 7.0 2.4 2.5 16 1.42 265
37 225S 1SE0 221-4YK.. 62.9 94.2 0.87 1480 24.4 7.0 2.3 2.3 16 2.16 335
45 225M 1SE0 223-4YL.. 76.4 94.2 0.87 1480 29.6 7.0 2.3 2.3 16 2.5 350
Motor insulation utilis ed to class B limits.
Values subject to t oler ance as per IS:325. Motor performance conforms to IS:12615-2004.
Order No. Suffixes

Last place but one : Figure deno ting voltage Last place : Figure denoting type of construction
Other Voltage and/or At additional price
Motor type 415V, 50 Hz
Frequency or higher IMB3 IMV1 IMV1
±10/5/10 variation supply variation* IMB5 IMB35£
without canopy with canopy
1SE0 163 - 223 2P & 4P 8 9 0 1 1 4 6
* Details of voltage/connection/frequency/V&F variation should be additionally given in plain text.

£ For motor type 1SE0 in 160 frame, for IMB35 dimension ‘C’ will be non-standard.
29
Selection and Ordering Data Starting Current
limited to 6 times the
rated current
Locked Locked Break

Rated Frame current torque Torque Rotor GD² of Motor
Motor Type Class rotor Weight
Output Size Rated Power Rated Rated For direct-on-line starting
current Efficiency factor speed torque as multiples of rated
A % rpm kgf.m current torque torque KL kgf.m² kg
3000 rev/min, 2-P ole, 415V±10%, 50Hz±5%, Combined V and F ±10%, Ambient 50 oC, IP55, Class F insulation
11 160M 1L A0 164-2YC.. 20 88.4% 0.88 2920 3.7 6.0 2.0 2.9 KL10 0.22 135
15 160M #1LA0 165-2YC.. 26 89.5% 0.88 2920 5.0 6.0 1.8 2.5 KL10 0.22 135
18.5 160L #1LA0 166-2YC.. 32 90.5% 0.88 2910 6.2 6.0 2.1 2.5 KL10 0.26 145
22 180M #1LA0 183-2YA.. 38 91.5% 0.87 2940 7.3 6.0 2.1 2.7 KL16 0.31 165
30 200L 1LA0 207-2YB.. 51 92.5% 0.88 2950 9.9 6.0 2.1 2.7 KL13 0.64 250
37 200L #1LA0 208-2YB.. 63 92.5% 0.88 2950 12.2 6.0 2.1 2.7 KL13 0.64 250
45 225M 1LA0 223-2YB.. 76 93.7% 0.88 2955 14.8 6.0 2.1 2.7 KL13 0.96 310
11 160M 1LA0 163-4YA.. 21 89.2% 0.81 1450 7.4 6.0 2.4 2.4 KL16 0.22 130
15 160L 1LA0 166-4YA.. 29 90.2% 0.81 1450 10.1 6.0 2.4 2.4 KL16 0.26 140
18.5 180M 1LA0 183-4YA.. 34 91.3% 0.83 1463 12.3 6.0 2.5 2.5 KL16 0.52 165
22 180L 1LA0 186-4YA.. 40 91.7% 0.83 1460 14.7 6.0 2.5 2.5 KL16 0.60 180
30 200L 1LA0 207-4YA.. 54 92.5% 0.84 1470 19.9 6.0 2.4 2.4 KL16 0.96 240
37 225S 1LA0 221-4YA.. 64 93.5% 0.86 1475 24.4 6.0 2.5 2.5 KL16 1.91 310
45 225M 1LA0 224-4YA.. 78 93.6% 0.86 1475 29.7 6.0 2.5 2.5 KL16 2.20 345
7.5 160M 1LA0 163-6YB.. 15 87.0% 0.78 955 7.6 5.5 2.1 2.5 KL13 0.22 130
11 160L 1LA0 166-6YB… 22 88.5% 0.80 955 11.2 5.5 2.1 2.5 KL13 0.28 145
15 180L 1LA0 186-6YA… 30 89.5% 0.79 970 15.1 6.0 2.5 2.3 KL16 0.80 170
18.5 200L 1LA0 206-6YA… 36 90.5% 0.78 975 18.5 6.0 2.5 2.3 KL16 1.16 220
22 200L 1LA0 207-6YA… 42 91.2% 0.79 975 22.0 6.0 2.5 2.3 KL16 1.32 235
30 225M #1LA0 223-6YA… 56 92.0% 0.81 978 29.9 6.0 2.4 2.3 KL16 2.28 305
5.5 160M @1LA0 164-8YB.. 13 84.5% 0.72 710 7.5 4.5 1.9 2.3 KL13 0.22 130
7.5 160L 1LA0 166-8YB.. 17 85.5% 0.72 710 10.3 4.5 1.9 2.3 KL13 0.28 145
11 180L 1LA0 186-8YB.. 25 87.5% 0.71 725 14.8 5.0 2.0 2.2 KL13 0.84 175
15 200L 1LA0 207-8YB.. 31 89.0% 0.76 725 20.2 5.0 2.0 2.2 KL13 1.48 245
18.5 225S 1LA0 220-8YB.. 36 90.5% 0.78 728 24.8 5.0 1.9 2.2 KL13 2.32 300
22 225M 1LA0 223-8YB.. 45 90.5% 0.76 728 29.4 5.2 2.0 2.2 KL13 2.64 325
Temperature rise limited to Class B rise forall motors except those marked # and @. (All values subject to tolerance as per IS : 325.)
# Temperature rise 75K Efficiency Class is as per IS : 12615.
@ Temperature rise 95K
Order No. Suffixes

Last place but one : Figure deno ting voltage Las t place : Figure denoting construction
Motor type 415V, 50 Hz * Other Voltage and/or Freq uency At additional price
IMB3
Standard V & f var iation (& voltage & frequency variation) IMB5 IMV1 without canop y IMV1 with canopy IMB35
1LA0 160 to 225 8 9 0 1 1 4 6
* Details of volt age/connection/frequency/voltage and frequency variation should be additionally given in plain text.
30
Selection and Ordering Data
Locked Locked Break

Rated Frame current torque Torque Rotor GD² of Motor
Motor Type Class rotor Weight
Output Size Rated Power Rated Rated For direct-on-line starting
current Efficiency factor speed torque as multiples of rated
A % rpm kgf.m current torque torque KL kgf.m² kg
55 250M 1SE0254-2YB.. 90 94.0% 0.90 2970 18.0 7.0 2.1 2.7 KL13 1.80 425
75 280S 1SE0281-2YB.. 124 94.6% 0.89 2975 24.6 7.0 2.0 2.3 KL13 3.68 625
90 280M 1SE0284-2YB.. 148 95.0% 0.89 2975 29.5 7.0 1.9 2.7 KL13 4.25 665
110 315S 1SE0311-2YC.. 181 95.0% 0.89 2980 36.0 7.0 1.8 2.7 KL10 5.20 820
132 315M 1SE0314-2YC.. 214 95.3% 0.90 2980 43.1 7.0 1.8 2.7 KL10 6.00 880
160 315L 1SE0318-2YC.. 258 95.7% 0.90 2980 52.3 7.0 1.8 2.7 KL10 9.20 1120
200 315L @ 1SE0319-2YC.. 323 95.7% 0.90 2985 65.3 7.0 1.8 2.7 KL10 9.20 1120
250 355L 1SE0356-2YC.. 397 96.2% 0.91 2985 81.6 7.0 1.6 2.8 KL10 13.20 1470
315 355L # 1SE0357-2YC.. 500 96.3% 0.91 2985 102.8 7.0 1.6 2.8 KL10 16.00 1650
55 250M 1SE0254-4YA.. 96.0 94.2% 0.85 1480 36.1 7.0 2.5 2.5 KL16 3.8 495
75 280S 1SE0281-4YA.. 130.0 94.7% 0.85 1485 49.1 7.0 2.5 2.5 KL16 5.9 650
90 280M 1SE0284-4YA.. 157.0 95.2% 0.84 1485 59.0 7.0 2.5 2.5 KL16 6.9 700
110 315S 1SE0311-4YA.. 189.0 95.5% 0.85 1488 72.0 7.0 2.4 2.4 KL16 8.4 865
132 315M 1SE0314-4YA.. 226.0 95.7% 0.85 1488 86.4 7.0 2.4 2.4 KL16 11.7 960
160 315L 1SE0318-4YA.. 270.0 95.8% 0.86 1488 104.7 7.0 2.4 2.4 KL16 14.7 1115
200 315L @ 1SE0319-4YA.. 336.0 96.2% 0.86 1485 131.1 6.0 2.5 2.5 KL16 16.80 1220
250 355L 1SE0356-4YB.. 420.0 96.2% 0.86 1488 163.6 6.5 2.1 2.5 KL13 24.00 1590
315 355L 1SE0357-4YB.. 529.0 96.3% 0.86 1488 206.2 6.5 2.1 2.5 KL13 29.60 1790
37 250M 1SE0254-6YA.. 67 93.0% 0.82 980 36.8 6.5 2.3 2.3 KL16 3.56 420
45 280S 1SE0281-6YA.. 80 93.4% 0.84 984 44.5 6.5 2.4 2.3 KL16 5.20 555
55 280M 1SE0284-6YA.. 97 93.8% 0.84 984 54.4 6.5 2.4 2.3 KL16 6.00 595
75 315S 1SE0311-6YA.. 130 94.2% 0.85 985 74.2 6.5 2.3 2.5 KL16 9.60 800
90 315M 1SE0314-6YA.. 156 94.5% 0.85 985 89.0 6.5 2.3 2.5 KL16 11.60 860
110 315L 1SE0318-6YA.. 190 94.7% 0.85 985 108.8 6.5 2.3 2.5 KL16 15.00 1030
132 315L 1SE0319-6YB. 227 95.0% 0.85 985 130.5 6.5 2.1 2.3 KL13 19.80 1170
160 355L 1SE0356-6YB.. 275 95.4% 0.85 988 157.7 6.0 2.1 2.3 KL13 24.00 1460
200 355L 1SE0357-6YB.. 343 95.5% 0.85 988 197.2 6.0 2.1 2.3 KL13 30.00 1580
250 355L 1SE0358-6YB.. 428 95.7% 0.85 988 246.5 6.0 2.1 2.3 KL13 36.40 1790
30 250M 1SE0254-8YB. 57 92.0% 0.80 730 40.0 5.0 2.1 2.2 KL13 4.40 450
37 280S 1SE0281-8YB. 69 92.0% 0.81 732 49.2 5.5 2.1 2.2 KL13 5.60 575
45 280M 1SE0284-8YB. 83 92.5% 0.82 732 59.9 5.5 2.1 2.2 KL13 6.40 615
55 315S 1SE0311-8YB.. 100 93.0% 0.82 737 72.7 5.5 2.1 2.4 KL13 9.20 785
75 315M 1SE0314-8YB.. 136 93.5% 0.82 737 99.1 5.5 2.1 2.4 KL13 12.00 900
90 315L 1SE0318-8YB. 162 94.0% 0.82 737 118.9 5.5 2.1 2.4 KL13 17.60 1130
110 315L 1SE0319-8YB. 198 94.3% 0.82 737 145.4 5.5 2.1 2.4 KL13 19.50 1250
132 355L 1SE0356-8YB.. 240 94.5% 0.81 738 174.2 6.0 2.1 2.2 KL13 24.80 1440
160 355L 1SE0357-8YB.. 291 94.5% 0.81 738 211.2 6.0 2.1 2.2 KL13 30.00 1580
200 355L 1SE0358-8YB.. 362 95.0% 0.81 740 263.2 6.0 2.1 2.2 KL13 37.20 1790
Temperature rise limited to Class B rise forall motors except those marked # and @. (All values subject to tolerance as per IS : 325.)
# Temperature rise 75K Efficiency Class is as per IS : 12615.
@ Temperature rise 95K
Order No. Suffixes

Last place but one : Figure deno ting voltage Las t place : Figure denoting construction
Motor type 415V, 50 Hz * Other Voltage and/or Frequency At additional price
IMB3
Standard V & f var iation (& voltage & frequency variation) IMB5 IMV1 without canopy IMV1 with canopy I MB35
1SE0 254 to 314 8 9 0 1 1 4 6
1SE0 318 to 358 8 9 0 - 8 4 6
* Details of volt age/connection/frequency/voltage and frequency variation should be additionally given in plain text.
Efficiency class will be stamped on the name-plates for motors covered under IS:12615-2004 only
31
Dimensional diagrams
Frame sizes: 1SE0 - 160M and 160L
Construction: IMB3, IMB6, IMB7, IMB8, IMV5, IMV6
Construction: IMB5 and IMV1
Dimensions in mm
Shaft extension ø42k6 X 110 with protected center hole M16 X 36.
Relief groove E1 x 0.2 as per IS:3428.
Measured over bolt heads.
2 Nos. B.S. conduit entry 31.8 (1.25”).
Grease nipple M10x1 as per IS:4009.
Canopy asper requirement
Eye bolt position for IMV1 Construction
Eye bolt position for IMB5 Construction
T Terminal box: Type 1XB1 223
Suitable for max. cable conductor cross section (mm sq): 25
32
Frame sizes: 1SE0 180M - 355L
1LA0 160M - 225M
Construction: IMB3, IMB6, IMB7, IMB8, IMV5, IMV6
Frame No. of
size Poles
A AA AB AC AD AG ‘ AQ
AG AS B B‘ BA BA‘ BB BC BD BE C CA CA‘ H HA HB HB‘ HD
160M 2 ....8 210 250
254 60 314 315 260 110 215 294 75 – 70 70 39 20 55 108 183 – 160 20 350 165 395
160L 2....8 254 294
180M 241 – 259 –
2....8 279 65 344 375 260 110 225 340 75 110 110 332 35 30.5 55 121 180 26 405 220 450
180L – 279 – 221
2
200L 318 80 398 415 335 155 275 380 100 305 85 85 355 42 25 85 133 239 – 200 34 450 190 510
4....8
2
225S 286 – 269 –
4....8
356 80 436 470 335 155 275 425 100 110 110 386 25 50 85 149 225 34 500 240 560
2
225M – 311 – 244
4....8
2
250M 406 100 506 520 460 200 365 470 120 349 – 115 115 425 39 46 85 168 283 – 250 42 585 255 680
4....8
2
280S 368 – 317 –
4....8
457 100 557 575 550 250 430 525 135 100 155 483 30 30.5 100 190 280 42 700 260 820
2
280M – 419 – 266
4....8
2
315S 406 – 358 –
4....8
171 527
2
315M 508 120 628 645 660 285 530 590 165 – 457 120 32 35 135 216 – 307 315 52 830 290 960
4....8
2
315L 508 – 120 578 396 –
4....8
2
355L 610 120 730 720 640 285 510 670 165 630 – 170 255 774 53 72 135 254 461 – 355 44 860 380 990
4....8
Dimensions in mm
33
Construction : IMB3, IMB6, IMB7, IMB8, IMV5, IMV6
Shaft Extension Shaft extension as per IS: 1231

Frame No. of
size Poles Drive End Non-drive End Protected centre hole M16 x 36
HD‘ K L LC LL LM O D DB E F GA DA DC EA FA GC Protected centre hole M20 x 42
160M 2 ....8 601 721 640 Protected centre hole M24 x 50

360 15 148 42 110 12 45 42 110 12 45 2 Nos. B.S. Conduit Entry
160L 2....8 645 765 685 31.8 (1¼”)-IS:1653
180M 2 Nos. B.S. Conduit Entry
2....8 415 15 720 841 148 805 48 110 14 51.5 48 110 14 51.5 51 (2”)-IS:1653
180L
2 Nos. B.S. Conduit Entry
2 48 14 51.5 63.5 (2½”)-IS:1653
200L 450 19 775 897 197 860 55 110 16 59 110
4....8 55 16 59 Measured over bolt heads
2 805 924 905 55 110 16 59 48 14 51.5 Terminals box can be rotated in

225S steps of 90º
4....8 835 954 935 60 140 18 64 55 16 59 For 160 and 180 Frames slant
500 19 197 110
2 805 924 905 55 110 16 59 48 14 51.5 of cable entry integral with
225M Terminal Box. For200 to 355
4....8 835 954 935 60 140 18 64 55 16 59 Frames Cable End Box of
detachable type.
2 1050 60 64 55 110 16 59
250M 590 24 930 234 1030 140 18 1LA0 motor only. Refer page
4....8 1080 65 69 60 140 18 64 11for 1SE0 motor
2 65 18 69 60 64
280S
4....8 75 20 79.5 65 69 Definitive Dimensions (Upto
645 24 1005 1155 266 1115 140 140 18 315L) :
2 65 18 69 60 64
280M A, B, B‘, C, H, K, D, E, F, GA are
4....8 75 20 79.5 65 69 binding dimensions for all
standard motors.
2 1110 1260 1220 65 140 18 69 60 18 64
315S All other dimensions are subject
4....8 1140 1290 1250 80 170 22 85 70 20 74.5 to change. For valid dimensions,
2 1110 1260 1220 65 140 18 69 60 18 64 please contact Regional Office in
315M 740 28 330 140 your region
4....8 1140 1290 1250 80 170 22 85 70 20 74.5
2 1250 1400 1360 65 140 18 69 60 18 64
315L
4....8 1280 1430 1390 80 170 22 85 70 20 74.5
2 1485 1625 1590 75 140 20 79.5 65 140 18 69
355L 855 28 330
4....8 1515 1685 1620 95 170 25 100 85 170 22 90
Dimensions in mm
34
Frame sizes: 1SE0 180M - 355L
1LA0 160M - 225M
Constru ction: IMB5, IMV1
Shaft Extension
Frame No. of
size Poles Drive End Non-drive End
AC AD AG AG‘ AH AQ AS BE HH L LC LE LL LM O D DBE F GA DA DC EA FA GC
160M 2 ....8 601 721 640

315 235 110 190 420 294 75 55 147 110 148 42 110 12 45 42 110 12 45
160L 2....8 645 765 685
180M
2....8 375 260 110 225 470 340 75 55 156 720 841 110 148 805 48 110 14 51.5 48 110 14 51.5
180L
2 48 14 51.5
200L 415 335 155 250 530 380 100 85 175 775 897 110 197 860 55 110 16 59 110
4....8 55 16 59
2 805 924 110 905 55 110 16 59 48 14 51.5

225S/M 470 335 155 275 580 425 100 85 174 197 110
4....8 835 954 140 935 60 140 18 64 55 16 59
2 1050 60 64 55 110 16 59
250M 520 430 200 335 645 470 120 85 207 930 140 234 1030 140 18
4....8 1080 65 69 60 140 18 64
2 65 18 69 60 64
280S/M 575 540 250 420 700 525 135 100 220 1005 1155 140 266 1115 140 140 18
4....8 75 20 79.5 65 69
2 1110 1260 140 1220 65 140 18 69 60 18 64

315S/M
4....8 1140 1290 170 1250 80 170 22 85 70 20 74.5
645 645 285 515 805 590 165 135 248 330 140
2 1250 1400 140 1360 65 140 18 69 60 18 64
315L
4....8 1280 1430 170 1390 80 170 22 85 70 20 74.5
2 1485 1625 140 1590 75 140 20 79.5 65 140 18 69

355L 720 635 285 505 925 670 165 135 307 330
4....8 1515 1685 170 1620 95 170 25 100 85 170 22 90
Dimensions in mm
35
Construction : IMB5, IMV1
For constr. IMB5 For constr. IMV1

(only upto Frame size 315M)
Flange Shaft extension as per IS: 1231

Frame No. of Protected centre hole M16 x 36
size Poles Protected centre hole M20 x 42
Number LA M N P S T Z
Protected centre hole M24 x 50
160M 2 ....8 2 Nos. B.S. Conduit Entry 31.8
(1¼”)-IS:1653
160L 2....8 2 Nos. B.S. Conduit Entry 51 (2”)-
F3008 13 300 250 350 19 5 4 IS:1653
180M
2....8 2 Nos. B.S. Conduit Entry 63.5
180L (2½”)-IS:1653
Measured over bolt heads
2 Terminals box can be rotated in
200L F350B 15 350 300 400 19 5 4 steps of 90º
4....8
For 160 and 180 Frames, slant of
2 Cable entry integral with Terminal
225S/M F400B 16 400 350 450 19 5 8 Box. For 200 to 355 Frames Cable
4....8 End Box of detachable type.
Flange asper IS: 2223
2 No. of fixing holes.
250M F500B 18 500 450 550 19 5 8
4....8 1LA0 motor only. Refer page 11 for
1SE0 motor
2
280S/M F500B 18 500 450 550 19 5 8
4....8 Definitive Dimensions (Upto 315L) :
M,N,S,D,E,F, GA and LA are binding
2 dimensions for all standard motors.
315S/M All other dimesnions are subject to
4....8 change. For valid dimensions, please
F600B 22 600 550 660 24 6 8 contact Regional Office in your
2 region.
315L
4....8
2
355L F740B 25 740 680 800 24 6 8
4....8
Dimensions in mm
36
Special Designs
The following special features/accessories can be provided on the motors, on request:
• Non-standard output
• Non-standard voltage and/or frequency
• 3no. PTCthermistors for trip (class B)
• 3no. PTC thermistors for trip (class F)
• 6no. (3 alarm + 3 trip) PTC thermistors, (class B)
• 6no. (3 alarm + 3 trip) PTC thermistors, (class F)
• 3no. PT 100 RTDs forwindings
• Anticondensation heaters
• Epoxy gel coat on winding overhangs
• Non-standard paint shade
• Epoxy based paint
• Unpainted, only with primer
• Degree of protection IP56 / IP65
• Motors for converter fed operation
• Mounting arrang ement for rotary pulse encoder - Hübner or Leine & Linde make or any other make of Par
allel hollow shaft
Encoders
• Non-standard shaft extension
• Standard Double shaft extension
• Non-standard Double shaft extension
• Vibration severity Grade A (IS: 12075) for frames 160M to 250M
• Roller bearing at Drive end
• Labyrinth seal
• Cable entry from DE/NDE with top mounted T. Box
• Terminal box on Right hand side (seen from drive end)
• Terminal box on Left hand side (seen from drive end)
• Larger size terminal box for frames upto 250M
• Flying leads (length to be specified)
• Different types of Constructions as shown on page 4
• Provision of threading for fixing Shock Pulse Monitoring [SPM] Probe for vibration measurement
37
12.70
Exploded view -
12.01
11.00
12.82 12.70
6.00 3.80
8.20
3.82
8.10 3.00
3.83
12.01
11.62
11.01
20.00 10.50
6.00
6.67 3.00
4.00
38
5.00
6.67
10.00 10.15
5.10
4.00
5.00
4.80
3.00 Rolling contact bearing assembly 5.10 Flange endshield 10.50 Lif ting eyebolt
(fixed bearing) 5.67 Plug 11.00 External fan
5.67 3.80 Grease nipple 6.00 Endshield, non-drive end 11.01 External fan with key
3.82 Grease pipe 6.67 Plug 11.62 Circlip
3.83 Bush 8.10 Shaft 12.01 Fan Cowl
4.00 Rolling contact bearing assembly 8.20 Cage rotor 12.82 Plug
5.67 5.67 (floating bearing) 10.00 Stator housing with integral 20.00 Terminal box
4.80 Grease nipple feet and wound core packet 12.70 Canopy
5.00 Endshield drive end 10.15 Earthing clamp
The graphic displayed here is solely for the purpose of e
xplanation. The actual product may be different in apperance.
17
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MOT-02-120-049 Product upgradation is a continous process. Hence, data in Expert
This replaces MOT-02-120-043 this booklet is subject to change without prior notice. For the
latest information, please get in touch with our Sales Offices. 120606
39
Spray Pump
1 CM, CME
1. Product introduction
Product introduction
The Grundfos CM and CME pumps are CM

non-self-priming, horizontal, multistage, end-suction
centrifugal pumps. The pumps are of the close-coupled
type. CM pumps are fitted with mains-operated motors
whereas the motor for CME pumps has an integrated
frequency converter. Both CM and CME pumps have
TM05 1128 2211 - TM05 1129 2211

mechanical shaft seals.
The CM and CME pumps are available in these three
material versions: Cast-iron version
• cast iron (EN-GJL-200)*
• stainless steel (EN 1.4301/AISI 304)
• stainless steel (EN 1.4401/AISI 316).
* The pump shaft, impeller, chamber and filling plugs are made of Stainless-steel version
stainless steel (EN 1.4301/AISI 304).
Fig. 1 Grundfos CM pumps
The CM pumps are unique products that have been

developed in order to fulfil a wide variety of customer
demands. The development of the pumps has resulted
in no less than five patent applications.
The CM pumps are available in various sizes and
numbers of stages to provide the flow and pressure
required.
The CM pumps consist of two main components:
the motor and the pump unit. The motor is a Grundfos
motor designed to EN standards. The pump unit
incorporates optimised hydraulics and offers various
types of connections.
The pumps offer many advantages, some of which are
listed below and described in detail in Features and
benefits on page 9:
• compact design
• worldwide usage
• high reliability
• service-friendly
• wide performance range
• low noise
• customised solutions.
2 CM, CME
2. Overview
Overview
Applications Identification
Pages 7 and 8 Page 11
Product range Operating

conditions
Pages 12 and 13 Pages 17 to 20
Construction Certificates Selection and Pipe Performance

and approvals sizing connections curves
p H
[kPa] [m]
Certificate of compliance w -8 CM 10
130
EN 10204 2.1
Hf 1200
50 Hz
120 ISO 9906 AnnexA
-7
110
H NPSH 1000
Customer name
Customer order no.
Customer Tag no.
pb 100 -6
GRUNDFOS order no.

90
Producttype
HV -5
800 80
We the undersigned hereby guarantee and certify that the mate
above mentioned product were manufactured, tested, inspected
quirements of the appropriate catalogues, drawings and/or spe
70
4
Pages 21 to 25 Pages 31 and 32 Pages 34 to 36 Pages 35 and 119 Pages 38 to 55
Dimensions Motor data Accessories Customisation Further

product
information
Pages 56 to 94 Pages 106 to 111 Pages 120 to 128 Page 113 Pages 129 and 131
42
CM, CME
3
3. Applications
Applications
The CM and CME pumps are designed to cover a wide Water treatment
variety of applications, ranging from small domestic
installations to large industrial systems. The pumps are
therefore suitable for a wide diversity of pumping
systems where the performance and material of the
pump must meet specific demands.
Some of the most typical applications are mentioned
below:
• washing and cleaning
• water treatment
• temperature control
• pressure boosting.
Gr7052
Washing and cleaning
Fig. 4 Water treatment
In water treatment plants, the water undergoes a

process which makes it more suited for its end-use.
In this process, the CM and CME pumps can be
utilised either as feed pumps or as booster pumps.
Reference applications
Typical water treatment applications:
• nano-, micro- and ultra-filtration systems
• softening, ionising, demineralising systems
• desalination systems
• distillation systems
Gr3572
• separators
• swimming baths.
Fig. 3 Washing and cleaning
Temperature control
CM and CME pumps can be used in washing and
cleaning applications, which usually involve pumping
of water containing soap or other cleaning agents.
Reference applications
Typical washing and cleaning applications:
• degreasing and washing of production equipment in
industrial environments such as the food and
beverage industry
• washing machines
• vehicle-washing tunnels
• mobile-washing units
• units for CIP (Cleaning In Place).
GrA6288
Fig. 5 Temperature control
Temperature control involves applications where the

CM and CME pumps circulate a liquid in a closed loop
consisting of a heating or cooling element for
optimising a process by means of temperature.
Temperature control is also chilling of equipment or
food and beverage in the food production industry.
43
3 CM, CME
Reference applications Pressure boosting

Applications
The CM and CME pumps can for example be used in

temperature control systems such as:
• electronic data processing
• laser equipment
• medical equipment
• industrial refrigeration
• heating and cooling in industrial processes
• moisturising and humidifying.
To ensure safe and reliable operation in applications
involving temperature control, we offer CM and CME
Gr0526
pumps designed to meet your needs!
We provide solutions for applications involving
pumping of these liquids: Fig. 6 Pressure boosting
• liquids at temperatures down to -20 °C
In pressure-boosting applications, the pumped liquid
• high-temperature liquids
must be delivered at a desired pressure on demand.
• high-viscous liquids, etc. The main priorities in pressure-boosting applications
Pumping of liquids at temperatures down to -20 °C are to ensure maximum reliability and user comfort.
When pumping liquids at temperatures down to -20 °C, Therefore, the CM and CME pumps are also ideal for
it is crucial that the pump parts are made of the right such applications.
materials and have the right dimensions. At such low Reference applications
temperatures, the selection of wrong materials and Typical pressure-boosting applications:
dimensions may cause deformation because of
• pressure boosting and transfer of drinking water
thermal expansion, and eventually stoppage of
operation. • process-water systems.
Note: CM and CME pumps for pumping liquids at
Other applications
temperatures below -20 °C are available on request.
Please contact Grundfos. Besides the applications mentioned above, the CM
and CME pumps can be used in many other
Pumping of high-temperature liquids applications.
The pumping of hot liquids such as water-based liquids Examples:
up to +120 °C demands much of the pump parts, such
• distilling systems
as shaft seals and rubber parts.
• dosing/mixing
Pumping of high-viscous liquids • evaporation
In applications where high-viscous liquids are pumped, • comprised machinery
the motor of the pump can be overloaded, and the
• chemical industry
pump performance will be reduced.
• pharmaceutical industry.
The viscosity of a pumped liquid depends strongly on
the pumped liquid and its temperature.
To meet the above-mentioned requirements, we offer
CM and CME pumps with oversize motors.
44
CM, CME
4
4. Features and benefits
Features and benefits

High reliability
New state-of-the-art shaft seal design and materials
offering these benefits:
• high wear resistance and long operating life
• improved sticking and dry-running capabilities.
TM04 3509 4508 - TM04 3511 4508

The pumps are less sensitive to impurities in the
pumped liquid than similar pumps of the canned-rotor
type.
Easy installation and commissioning
• A Quick Guide supplied with the CM pump enables
easy installation and commissioning.
Detailed multilingual installation and operating
instructions are supplied with each pump.
Fig. 7 CM and CME pumps • An installation indicator fitted to three-phase CM
pumps makes it easy to see if the electrical
CM and CME pumps present the following features connection of the motor is correct. Based on the
and benefits: motor cooling air, it indicates the direction of rotation
of the motor.
Compact design
Pump and motor are integrated in a compact and
user-friendly design. The pump is fitted to a low-profile
TM05 0870 1811

base plate, making it ideal for installation in systems
where compactness is important.
Modular construction/customised solutions
The modular construction of the CM and CME pumps Fig. 8 Installation indicator
makes it easy to create many different variants based
on standard factory parts. This means that it is Service-friendly
possible to create pump variants that are customised • Service was in mind during the development.
for the application in question.
• No special service tools required.
Energy-optimised pumps • Spare parts in stock for quick delivery.
CM and CME pumps are energy-optimised and comply • Service parts available as kits, single parts or bulks.
with the EuP Directive (Commission Regulation (EC) • Service instructions and video make it simple to
No 547/2012) in which most pumps are disassemble and assemble the pump.
classified/graduated in a new energy efficiency index
• Service kit instructions available where estimated
(MEI). See also page 16.
necessary.
Worldwide usage
• With different voltage and frequency combinations,
the CM and CME product ranges cover markets
worldwide.
• The CM and CME product ranges have been
approved and are marked for worldwide usage.
See Approvals and markings on page 30.
45
4 CM, CME
Wide performance range

Features and benefits
Can be used in a wide range of applications:

• washing and cleaning
• water treatment
• temperature control
• pressure boosting
• chemical industry
• pharmaceutical industry
• etc.
Product range in WinCAPS and WebCAPS.
See Further product documentation on page 129.
Low noise level
The CM and CME pumps offer very silent operation.
High-performance hydraulics
Pump efficiency is maximised by the optimised
hydraulics and carefully crafted production technology.
Electrocoated cast-iron parts
• optimised corrosion resistance
• better efficiency because of smooth surfaces.
Customised solutions
It is possible to create many different variants of the
CM and CME pumps. For further information, see
Customisation on page 113.
• motor adaptation
• pump body modifications.
Grundfos motor
Grundfos motors are remarkably silent and highly
efficient.
Grundfos motors are available with integrated
frequency converter designed for speed-controlled
operation.
Data and literature about the CM and CME pumps
All literature and technical data related to CM and CME
pumps are available on line in Grundfos WebCAPS.
46
CM, CME
5
5. Identification
Identification
Example CM 10 - 3 A - R - I - E - A V B E F - A - A - N
Type range Sensor
CM: Centrifugal Modular N: No sensor
CME: Centrifugal Modular with integrated
frequency converter
Rated flow rate Mains plug
Rated flow rate at 50 Hz [m 3/h] A: Prepared for cable glands
B: Harting plug
Number of impellers C: With cable
D: Cable gland included
Pump version Motor information
A: Basic version A: Standard motor (IP55)
Phase-insulated motor for use with
B: Oversize motor (one flange size larger) B:
frequency converter
E: Pumps with certificates/approvals C: Condensing environments
N: CME pump with pressure sensor D: Pt100 in stator
P: Undersize motor (one flange size smaller) E: Angular contact bearing
T: Oversize motor (two flange sizes larger) F: Motor heater
Three-phase motor with overload
BE: Oversize motor with certificates/approvals G:
protection
BN: Oversize motor with pressure sensor H: Single-phase motor with no protection
Pumps with certificates/approvals and pressure
EN: I: Radio communication not available
sensor
Pumps with certificates/approvals and undersize
EP:
motor
Pumps with certificates/approvals and double-oversize
ET: Supply voltage
motor
Pumps with certificates/approvals and two other variants
EX: A: 1 x 220 V, 60 Hz
selected
NP: Undersize motor with pressure sensor B: 1 x 115/230 V, 60 Hz
NT: Double-oversize motor with pressure sensor B1: 1 x 115/230 V, 60 Hz, with terminal board
O: Self-priming version (max. suction lift 8 metres) C: 1 x 220-240 V, 50 Hz
S: Self-priming version (max. suction lift 4 metres) D: 1 x 127 V, 60 Hz
X: Special pump E: 3 x 208-230/440-480 V, 60 Hz
3 x 208-230/440-480 V, 60 Hz, with terminal
E1:
board
Pipe connection F: 3 x 220-240/380-415 V, 50 Hz
C: Tri-Clamp® G: 3 x 200/346 V, 50 Hz; 200-220/346-380 V, 60 Hz
F: DIN/ANSI/JIS flange H: 3 x 575 V, 60 Hz
P: Victaulic® coupling I: 3 x 400 V, 50/60 Hz
R: Whitworth thread Rp (ISO 7/1) J: 3 x 380-415 V, 50 Hz; 440-480 V, 60 Hz
S: Internal NPT thread K: 1 x 200-240 V, 50/60 Hz (E-motor)
L: 3 x 380-480 V, 50/60 Hz (E-motor)
Materials in contact with pump media M: 1 x 208-230 V, 50/60 Hz (E-motor)
A: Suction and discharge parts EN-GJL-200 N: 3 x 460-480 V, 60 Hz (E-motor)
3 x 220-240/380-415 V, 50 Hz
Pump shaft EN 1.4301/AISI 304 O:
3 x 220-255/380-440 V, 60 Hz
Impellers/chambers EN 1.4301/AISI 304 Q: 3 x 208-230 V, 50/60 Hz (E-motor)
G: Sleeve EN 1.4401/AISI 316 R: 3 x 200-230 V, 50/60 Hz (E-motor)
Pump shaft EN 1.4401/AISI 316 S: 3 x 380-500 V, 50/60 Hz (E-motor) 1)
Impellers/chambers EN 1.4401/AISI 316 T: 3 x 440-480 V, 50/60 Hz (E-motor) 1)
I: Sleeve EN 1.4301/AISI 304 U: 1 x 200-240 V, 50/60 Hz (E-motor) 1)
Pump shaft EN 1.4301/AISI 304
Impellers/chambers EN 1.4301/AISI 304
X: Special version Material of secondary seal
E: EPDM (ethylene propylene)
Rubber parts in pump (excluding neck ring and shaft seal) K: FFKM (perflour)
E: EPDM (ethylene propylene) V: FKM (flour)
K: FFKM (perflour)
V: FKM (flour) Material of stationary seal face
B: Carbon, resin-impregnated
Note: Gaskets between chambers of cast-i ron versions are always made of
Q: Silicon carbide (SIC)
Tesnit ® BA-U.
U: Tungsten carbide
Shaft seal Material of rotating seal face

A: O-ring seal with fixed driver Q: Silicon carbide (SIC)
R: O-ring seal with fixed driver and redu ced seal face V: Aluminium oxide (AI203)
U: Tungsten carbide
1)
The new-generation MGE, currently 0.37 to 2.2 kW.
Note: The type key cannot be used for ordering as not all combinations are possible.
47
6 CM, CME
6. Product range
Product range
Mains-operated motor
Electronically speed-controlled
50 Hz 60 Hz
motor
50 Hz 60 Hz 50/60 Hz
Shaft seal
Voltage Voltage Voltage Voltage
Material Material
[V] [V] [V] [V]
3 x 220-255/380-440 V, (60 Hz) (supply voltage O)
3 x 200-220/346-380 V, (60 Hz) (supply voltage G)

3 x 208-230/440-480 V (supply voltage E/E1) 4)
1 x 200-240 V, (50/60 Hz) (supply voltage U) 5)

3 x 380-500 V, (50/60 Hz) (supply voltage S) 5)
3 x 440-480 V, (50/60 Hz) (supply voltage T) 5)

1 x 208-230 V, (50/60 Hz) (supply voltage M)
1 x 200-240 V, (50/60 Hz) (supply voltage K)
3 x 380-480 V, (50/60 Hz) (supply voltage L)
3 x 208-230 V, 50/60 Hz (supply voltage Q)

3 x 200-230 V, 50/60 Hz (supply voltage R)
Stainless steel EN 1.4401/AISI 316 (CM-G)
3 x 220-240/380-415 V (supply voltage F)
3 x 460-480 V, (60 Hz) (supply voltage N)

3 x 440-480 V, (60 Hz) (supply voltage J)
Stainless steel EN 1.4301/AISI 304 (CM-I)
3 x 400 V, (50/60 Hz) (supply voltage I)

1 x 115/230 V (supply voltage B/B1) 4)
Pump type
1 x 220-240 V (supply voltage C)
3 x 220-240/380-415 V, (50 Hz)/

1 x 127 V (supply voltage D) 1)
Cast iron EN-GJL-200 (CM-A)
3 x 575 V (supply voltage H)

1 x 220 V (supply voltage A)
3 x 200 V/346 V, (50 Hz);

3 x 380-415 V, (50 Hz)/
AQQE, AQBE
AQQV, AQBV
AVBE, AVBV
AQQK
CM 1-2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-8 ● ● ● ● ● ● 2) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-9 ● ● ● ● ● 2) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 1-10 ● ● ● 2) ● ● ● ●
CM 1-11 ● ● ● 3) ● 3) ● ●
CM 1-12 ● ● ● 3) ● 3) ● ●
CM 1-13 ● ● ● 3) ● 3) ● ●
CM 1-14 ● ● ● 3) ● 3) ● ●
CM 3-2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-8 ● ● ● ● ● ● 2) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-9 ● ● ● ● ● 2) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 3-10 ● ● ● 2) ● ● ● ●
CM 3-11 ● ● ● 3) ● 3) ● ●
CM 3-12 ● ● ● 3) ● 3) ● ●
CM 3-13 ● ● ● 3) ● 3) ● ●
CM 3-14 ● ● ● 3) ● 3) ● ●
1)
On request.
2)
Neither suitable for 60 Hz mains-operated pumps, nor for CME pumps running at 100 % speed.
3)
Not suitable for pumping liquids at temperatures above +90 °C.
4) Pumps with supply voltages B and E are supplied for wire connection without terminal board inside the terminal box (flying wire s).
Pumps with supply voltages B1 and E1 are supp lied with terminal board inside the terminal box.
5)
48
CM, CME
6
Product range
Mains-operated motor
Electronically speed-controlled
50 Hz 60 Hz
motor
50 Hz 60 Hz 50/60 Hz
Shaft seal
Voltage Voltage Voltage Voltage
Material Material
[V] [V] [V] [V]
3 x 220-255/380-440 V, (60 Hz) (supply voltage O)
3 x 200-220/346-380 V, (60 Hz) (supply voltage G)

3 x 208-230/440-480 V (supply voltage E/E1) 4)
1 x 200-240 V, (50/60 Hz) (supply voltage U) 5)

3 x 380-500 V, (50/60 Hz) (supply voltage S) 5)
3 x 440-480 V, (50/60 Hz) (supply voltage T) 5)

1 x 208-230 V, (50/60 Hz) (supply voltage M)
1 x 200-240 V, (50/60 Hz) (supply voltage K)
3 x 380-480 V, (50/60 Hz) (supply voltage L)
3 x 208-230 V, 50/60 Hz (supply voltage Q)

3 x 200-230 V, 50/60 Hz (supply voltage R)
3 x 220-240/380-415 V (supply voltage F)
3 x 460-480 V, (60 Hz) (supply voltage N)

3 x 440-480 V, (60 Hz) (supply voltage J)
3 x 400 V, (50/60 Hz) (supply voltage I)

1 x 115/230 V (supply voltage B/B1) 4)
Pump type
1 x 220-240 V (supply voltage C)
3 x 220-240/380-415 V, (50 Hz)/

1 x 127 V (supply voltage D) 1)
3 x 575 V (supply voltage H)

1 x 220 V (supply voltage A)
3 x 200 V/346 V, (50 Hz);

3 x 380-415 V, (50 Hz)/
AQQE, AQBE
AQQV, AQBV
AVBE, AVBV
AQQK
CM 5-2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-8 ● ● ● ● ● ● 2) ● ● ● ● ● ● ● ● ● ● ● ●
CM 5-9 ● ● ● 2) ● ● ● ●
CM 5-10 ● ● ● 2) ● ● ● ●
CM 5-11 ● ● ● 3) ● 3) ● ●
CM 5-12 ● ● ● 3) ● 3) ●
CM 5-13 ● ● ● 3) ● 3) ●
CM 10-1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 10-2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 10-3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 10-4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 10-5 ● ● ● ● ● ● 2) ● ● ● ● ● ● ● ● ● ● ● ●
CM 10-6 ● ● ● 2) ● ● ●
CM 10-7 ● ● ● 3) ● 3) ●
3)
CM 10-8 ● ● ● ● 3) ●
CM 15-1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 15-2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 15-3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 15-4 ● ● ● ● 2) ● ● ●
CM 25-1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 25-2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CM 25-3 ● ● ● ● 2) ● ● ●
CM 25-4 ● ● ● ● 2) ● ● ●
1)
On request.
2) Neither suitable for 60 Hz mains-operated pumps, nor for CME pumps running at 100 % speed.
3) Not suitable for pumping liquids at temperatures above +90 °C.
4)
Pumps with supply voltages B and E are supplied for wire connection without terminal board inside the terminal box (flying wire s).
Pumps with supply voltages B1 and E1 are supp lied with terminal board inside the terminal box.
5)
49
7 CM, CME
7. Performance range
Performance range
CM, 50 Hz
p H
[kPa] [m]
130 CM
1200
120
2900 rpm
50 Hz
110 ISO 9906:1999 Annex A
1000
100
90
800 80
70
600 60
50
400 40
30
CM 1 CM 3 CM 5 CM 10 CM 15 CM 25
200 20
TM04 3340 5112

10
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 Q [m³/h]
CM-A
CM-I/G
CM, 60 Hz
p H
[kPa] [m]
1200
120 CM
3480 rpm
110
60 Hz
1000 ISO 9906:1999 Annex A
100
90
800 80
70
600 60
50
400 40
30
CM 1 CM 3 CM 5 CM 10 CM 15 CM 25
200 20
TM04 3369 5112
10
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Q [m³/h]
CM-A
CM-I/G
50
CM, CME
8
8. Operating conditions
Operating conditions
Ambient temperature Storage and transport temperature
The maximum ambient temperature depends on the CM: -50 to +70 °C.
liquid temperature. The table below shows within CME: -30 to +60 °C.
which temperature ranges the CM and CME pumps
should be used.
Note: The maximum permissible liquid temperature for
Installation altitude
CM-A and CME-A is +90 °C. Installation altitude is the height above sea level of the
installation site. Motors installed at maximum altitude
Pump type can be loaded 100 %. Motors installed above
Maximum ambient Liquid
temperature temperature
CM CME 1) CME maximum altitude must not be fully loaded due to the
low density and consequently low cooling effect of the
+55 °C +90 °C ● - -
air.
+50 °C +100 °C 1) ● ● -
+45 °C +110 °C 1) ● ● - P2
[%]
+40 °C +120 °C 1) ● ● ●
100
1) 99
New-generation CME 0.37 to 2.2 kW (supply voltages S, T, U)
98
CM (mains-operated motors) 97
1
If the ambient temperature for CM pumps exceeds 96

55 °C, the motor must not be fully loaded due to the 95
3
risk of overheating. 94
In such cases, it may be necessary to derate the motor 93
output or use an oversize motor with higher rated 92
2
output. The CM pumps can be derated in relation to 91
TM05 7631 1313

ambient temperature without consequence. 90
Contact Grundfos for further information. 89
88
P2
[%] 500 1000 1500 2000 2500 3000 3500 4000 [m]
100 Fig. 10 Relationship between motor output (P 2) and
CM
altitude
90
80
Motor output
Pos. Pump type
70 [kW]
1 0.37 - 7.5 CM
TM05 7630 1313
60
2 0.37 - 2.2 CME 1)
50
3 0.37 - 7.5 CME
20 25 30 35 40 45 50 55 60 65 70 75 80
1)
t [°C] New-generation CME 0.37 to 2.2 kW (supply voltages S, T, U)
Fig. 9 Derating of CM pump, in relation to ambient

temperature
CME (speed-controlled motors)

The electronics incorporated in the CME pumps is
limiting the maximum ambient temperature.
This means that the maximum ambient temperature
must not be exceeded. If th e pump is operated at
temperatures exceeding the maximum ambient
temperature, the motor life will be reduced.
Maximum ambient temperature
CME 0.37 to 2.2 kW (supply voltages S, T, U):
50 °C.
CME 0.37 to 7.5 kW (supply vo ltages K, L, M, N, Q, R):
40 °C.
Note: It is possible to operate the new-generation
CME pumps at 60 °C as well. In such case, contact
Grundfos for further information.
51
8 CM, CME
Installation of pump Maximum liquid temperature change gradient

Cast-iron pumps (CM-A, CME-A) should not be used in

The pump must be installed on a plane surface and
applications where rapid temperature changes of more
fixed so that it cannot be displaced during startup and
than 45 °C may occur. If exposed to such rapid
operation.
temperature changes, a cast-iron pump may leak.
The pump must be installed so that air locks are
Under such operating conditions, we recommend to
avoided in the pump housing and pipework. Figure 11
use stainless-steel pumps (CM-I, -G and CME-I, -G).
shows the permissible pump positions.
Liquid temperature range
Up
Permissible liquid
O-ring material/liquid
temperature
EPDM -20 to +120 °C
FFKM 0 to +120 °C
FKM/liquids containing water -20 to +90 °C
FKM/oil without water -20 to +120 °C
TM03 8773 2810

Frequency of starts and stops
Maximum 100 per hour.
Floor Operation in condensing

environments
Fig. 11 Pump positions
If the liquid temperature becomes lower than the
The pump should be installed with easy access for ambient temperature, condensation may form in the
inspection, maintenance and service. motor during inactivity. In such cases, a motor suited
The pump should be installed in a well-ventilated for condensing environments must be used.
location. When installing CM and CME pumps outdoors, provide
them with a suitable cover to protect them from
build-up of condensed water. See fig. 12.
Maximum operating pressure and
permissible liquid temperature
The maximum operating pressure and the permissible
liquid temperature depend on the pump material, the
TM04 5799 4009

type of shaft seal and the pumped liquid.
Maximum
Shaft Permissible liquid
Material variant operating
seal temperature 1)
pressure
-20 to +40 °C 10 bar Fig. 12 CME pump with protective cover

AVBx
+41 to +90 °C 6 bar
Cast iron Motors in outdoor installations radiate heat to and
AQQx/
(EN-GJL-200) -20 to +90 °C 10 bar absorb heat from their surroundings. By day, a stopped
AQBx
RUUx -20 to +60 °C 6 bar motor will absorb more heat than it radiates; by night,
-20 to +40 °C 10 bar
especially clear nights, radiation from a stopped motor
AVBx
+41 to +90 °C 6 bar may be so high that the surface temperature falls a few
Stainless steel degrees below the air temperature. This may cause
AQQx/ -20 3) to +90 °C 16 bar
(EN 1.4301/AISI 304)
AQBx +91 to +120 °C 2) 10 bar the formation of condensation. Condensation on the
RUUx -20 to +60 °C 6 bar inner surfaces may result in moisture on the electronic
AVBx
-20 to +40 °C 10 bar components, including the printed-circuit boards,
+41 to +90 °C 6 bar which means a risk of failure or even destruction of the
Stainless steel
AQQx/ -203) to +90 °C 16 bar motor and electronics.
(EN 1.4401/AISI 316)
AQBx +91 to +120 °C 2) 10 bar
Furthermore, the cover protects the motor against
RUUx -20 to +60 °C 6 bar
direct sunlight.
1)
At liquid temperatures below 0 °C (32 °F), higher motor outputs
may be needed due to increased viscosit y, for instance if glycol has
been added to the water.
2)
120 °C applies only if the pump has an AQQE/AQBE shaft seal.
3) CM-I, -G and CME-I, -G pumps for liquid temperatures below
-20 °C are available on reques t. Please contact Grundfos.
52
CM, CME
8
Environmental rating Viscosity
Three-phase CME motors hold a UL NEMA 3R The pumping of liquids with densities or kinematic
environmental rating. viscosities higher than those of water will cause a
Single-phase CME motors have not been tested considerable pressure drop, a drop in the hydraulic
against the UL NEMA environmental rating. performance and a rise in the power consumption.
All motors are IP55. For instance at liquid temperatures below 0 °C (32 °F),
higher motor outputs may be needed due to increased
viscosity if glycol has been added to the water.
Operating range of the shaft seal In such situations, the pump should be fitted with a
The operating range of the shaft seal depends on larger motor. If in doubt, contact Grundfos or visit
operating pressure, type of shaft seal and liquid WebCAPS. See page 129.
temperature.
The curve in fig. 13 shows which shaft seals are Sound pressure level
suitable at a given temperature and a given pressure.
The curve applies to clean water. The sound pressure values in the table below apply for
CM pumps. If the motor output (P2) for a given pump is
p [bar] not found in the table, use the nearest rounded-up
value. The values for sound pressure include a
16 tolerance of 3 dB(A) according to EN ISO 4871.
AQQE
AQBE AQQE
AQBE
50 Hz 60 Hz
AQQV
AQQV P2
10 [kW] LpA LpA
AQBV
[dB(A)] [dB(A)]
AVBE** AVBE
AQQE
AVBV AVBV
6 AQQE AQQE
AQBE 0.37 50 55
AQQV***
AQBE AQBE AVBE AQQV 0.55 50 53
TM05 7521 1113
AQBV
AQQV AQQV AVBV AQBV
0.75 50 54
2 AQBV AQQE AQQK
1.1 52 57
-30* -20* 0* +40 +90 +120
1.5 54 59
o
t [ C] 2.2 54 59
3.0 55 60
Fig. 13 Curve for the selection of shaft seals 4.0 62 66
5.5 60 65
* Antifreeze should be added at liquid temperatures below 0 °C.
** CM and CME pumps for liquid temperatures below -20 °C are 7.5 60 65
available on request. Please contact Grundfos. 11.0 60 65
*** AQQV/AQBV above +90 °C only in media not containing water.
The audible noise from CM pumps is primarily noise
Shaft seal run-in from the motor fan. The se lection of CME pumps will
The seal faces are lubricated by the pumped liquid, reduce the noise at partial load, as the motor, and
meaning that there may be a certain amount of consequently, the motor fan runs at a lower speed.
leakage from the shaft seal. Possible flow noise from control valves is also reduced
When the pump is started up for the first time, or when at partial load in the case of the CME pump.
a new shaft seal is installed, a certain run-in period is
required before the leakage is reduced to an
acceptable level. The time required for this depends on
the operating conditions, i.e. every time the operating
conditions change, a new run-in period will be started.
Under normal conditions, the leaking liquid will
evaporate. As a result, no leakage will be detected.
However, liquids such as kerosene will not evaporate.
The leakage may therefore be seen as a shaft seal
failure.
53
8 CM, CME
Minimum inlet pressure, NPSH

Calculation of the inlet pressure "H" is recommended

in these situations:
• The liquid temperature is high.
• The flow is significantly higher than the rated flow.
• Water is drawn from depths.
• Water is drawn through long pipes.
• Inlet conditions are poor.
To avoid cavitation, make sure that there is a minimum
pressure on the suction side of the pump.
The maximum suction lift "H" in metres head can be
calculated as follows:
H = p b x 10.2 - NPSH - H f - H v - H s
Barometric pressure in bar.
(Barometric pressure can be set to 1 bar).
pb =
In closed systems, p b indicates the system pressure in
bar.
Net Positive Suction Head in metres head. (To be read
NPSH = from the NPSH curve at the highest flow the pump will
be delivering).
Friction loss in suction pipe in metres head.
Hf =
(At the highest flow the pump will be delivering).
Vapour pressure in metres head.
Hv = (To be read from the vapour pressure scale, "H v"
depends on the liquid temperature "T m").
Hs = Safety margin = minimum 0.5 metres head.
If the "H" calculated is positive, the pump can operate

at a suction lift of maximum "H" metres head.
If the "H" calculated is negative, an inlet pressure of
minimum "H" metres head is required.
Hf
NPSH
H
TM04 3487 4508
pb
Hv
Fig. 14 Minimum inlet pressure (NPSH)
Note: To avoid cavitation, never select a pump with a

duty point too far to the right on the NPSH curve.
Always check the NPSH value of the pump at the
highest possible flow.
54
CM, CME
9
9. Construction
Construction
Pump Motor
The CM and CME pumps are non-self-priming, CM and CME pumps are fitted with totally enclosed,
horizontal, multistage centrifugal pumps. The pumps fan-cooled, 2-pole motors with principal dimensions to
have axial suction port and radial discharge port and EN 50347. The motors have been developed
are mounted on a base plate. especially for CM and CME pumps.
All movable parts are made of stainless steel. Electrical tolerances comply with EN 60034.
The pumps are available with mains-operated motors Single-phase CME pumps are available from 0.37 to
(CM pumps) and electronically speed-controlled motors 1.5 kW.
(CME pumps). Three-phase CME pumps are available from 0.37 to
All pumps incorporate a maintenance-free mechanical 7.5 kW.
O-ring shaft seal with fixed driver.
Soft starter
Soft starters should only be used for three-phase
TM05 1130 2211 motors.
Efficiency
Motors for CM and CME pumps comply with different
energy-efficiency requirements throughout the world,
Fig. 15 CM and CME pump hydraulics for example the European Ecodesign.
For China, motors with CCC and CEL marking are
available.
Generally, this means that all three-phase motors of
0.75 kW and up are IE2-compliant as standard.
IE3-compliant motors are available on request.
The new-generation MGE motors have a total
efficiency which exceeds the IE4 super premium
efficiency level defined for fixed-speed motors
including the frequency converter.
Electrical data
Insulation class F
Enclosure class IP55*
CM
1 x 220 V, 60 Hz
1 x 115/230 V, 60 Hz
1 x 220-240 V, 50 Hz
1 x 127 V, 60 Hz
3 x 208-230/440-480 V, 60 Hz
3 x 220-240/380-415 V, 50 Hz
3 x 200/346 V, 50 Hz; 200-220/346-380 V, 60 Hz
3 x 575 V, 60 Hz
3 x 400 V, 50/60 Hz
Supply voltages 3 x 380-415 V, 50 Hz; 440-480 V, 60 Hz
(tolerance ± 10 %) 3 x 220-240/380-415 V, 50 Hz
3 x 220-255/380-440 V, 60 Hz
CME
1 x 200-240 V, 50/60 Hz
1 x 208-230 V, 50/60 Hz
3 x 380-480 V, 50/60 Hz
3 x 460-480 V, 60 Hz
3 x 208-230 V, 50/60 Hz
3 x 200-230 V, 50/60 Hz
3 x 380-500 V, 50/60 Hz
3 x 440-480 V, 50/60 Hz
* IP55 is not recommended for operation in condensing

environments.
For operation in such environments, see Operation in condensing
environments on page 18.
55
9 CM, CME
Motor protection Shaft seal

Construction
Mains-operated motors (CM) The shaft seal for the CM and CME pumps is of the
Single-phase motors, 1 x 115/230 V, 60 Hz, do not O-ring type, which makes it very flexible when different
incorporate motor protection and must be connected to types of O-rings and seal-face materials are needed.
a motor-protective circuit breaker which can be The shaft seal has a fixed seal driver which ensures a
manually reset. Set the motor-protective circuit breaker reliable rotation of all parts - even under the most
according to the rated current of the motor (I 1/1). extreme operating conditions.
See nameplate. Due to the special design of the shaft seal and the
Other single-phase motors have built-in current- and interfaces to the rest of the pump construction, the
temperature-dependent motor protection in dry-running capabilities are improved significantly
accordance with IEC 60034-11 and require no further compared to most other similar shaft seals and pump
motor protection. The motor protection reacts to both types. Furthermore, improvements have been made to
slow- and quick-rising temperatures. The motor reduce the risk and effect of sticking. The shaft seal
protection is automatically reset. types available can be found in Selection of shaft seal
Three-phase motors up to 3 kW must be connected to on page 36 where the key parameters of selecting a
a motor-protective circuit breaker which can be shaft seal are also described.
manually reset. Set the motor-protective circuit breaker
according to the rated current of the motor (I 1/1).
See nameplate. Motors with power ratings of 3 kW and
up have built-in thermistors (PTC)*. The thermistors
are designed according to DIN 44082. The motor
protection reacts to both slow- and quick-rising
temperatures.
* Applies only to supply voltages F, G and O.
Motors for other supply voltages must be connected
TM05 1131 2211

to a motor-protective circuit breaker as described for
three-phase motors up to 3 kW.
Electronically speed-controlled motors (CME)
CME pumps require no external motor protection.
Fig. 16 Exploded view of shaft seal
The MGE motor incorporates thermal protection
against steady overload and stalled condition Note: The available shaft seals for CM and CME
(IEC 34-11). pumps are very robust and durable, but dry running
must always be avoided.
Frequency converter operation Details regarding operating conditions for the shaft
seal can be found in Operating range of the shaft seal
All three-phase motors can be connected to a on page 19.
frequency converter. Depending on the frequency
Further information about the shaft seal can be found
converter type, this may cause increased acoustic
in the separate data booklet covering shaft seals which
noise from the motor. Furthermore, it may cause the
can be downloaded from WebCAPS. See Further
motor to be exposed to detrimental voltage peaks.
product documentation on page 129.
As standard MG 71- and MG 80-based motors have no
phase insulation and must therefore be protected Title Publication number
against voltage peaks higher than 650 V (peak value) Shaft seals 96519875
between the supply terminals.
Note: MG 71- and MG 80-based motors with phase
insulation are available on request.
The above disturbances, i.e. both increased acoustic
noise and detrimental voltage peaks, can be
eliminated by fitting an LC filter between the frequency
converter and the motor.
For further information, please contact the frequency
converter supplier or Grundfos.
56
16
Performance curves, CM 50 Hz
CM 3
p H
[kPa] [m]
130
-14 CM 3
2900 rpm
1200 -13
120 50 Hz
-12 ISO 9906:1999 Annex A
110
-11
1000
100
-10
90
-9
800 80
-8
70
-7
600 60
-6
50
-5
400 40 -4
30 -3
200 20 -2
10
0 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Q [m³/h]
0.0 0.2 0.4 0.6 0.8 1.0 1.2 Q [l/s]

P2
[kW] -14
1.6 -13
-12
-11
1.2 -10
-9
-8
0.8 -7
-6
-5
0.4 -4
-3
-2
0.0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Q [m³/h]
p NPSH Eta
[kPa] [m] [%]
80 8 Eta 1 40
60 6 30
40 4 20
TM04 3335 5112
20 2 NPSH 10
0 0 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Q [m³/h]
CM-A
CM-I/G
57
19
Dimensions, CM 50 Hz
CM 3-A
(A = cast iron EN-GJL-200)
TM04 2248 2208

Dimensions
3 x 220-240/380-415 V, 50 Hz (supply voltage F)
Frame Dimensions [mm]

Pump type P2 [kW]
size A1 A2 A3 A4 B1 B2 B3 H H1 H2 L1 L2 L3 L4 L5 L6 L7 L8 L9
CM3-2 71 0.46 1'' 1'' 3/8'' 10 142 158 125 184 75 149 288 114 89 86 96 137 28 174 202
CM3-3 71 0.46 1'' 1'' 3/8'' 10 142 158 125 184 75 149 306 132 107 104 96 137 28 174 202
CM3-4 71 0.46 1'' 1'' 3/8'' 10 142 158 125 184 75 149 324 150 125 122 96 137 28 174 202
CM3-5 71 0.65 1'' 1'' 3/8'' 10 142 158 125 184 75 149 342 168 143 140 96 137 28 174 202
CM3-6 71 0.65 1'' 1'' 3/8'' 10 142 158 125 184 75 149 360 186 161 158 96 137 28 174 202
CM3-7 80 0.85 1'' 1'' 3/8'' 10 142 158 125 184 75 149 418 204 179 176 96 137 28 214 242
CM3-8 80 1.2 1'' 1'' 3/8'' 10 142 158 62125 184 75 149 456 222 197 194 96 137 28 234 2
All dimensions are in mm unless otherwise stated.
1 x 220-240 V, 50 Hz (supply voltage C)

Pump type P2 [kW]
CM3-2 71 0.3 1'' 1'' 3/8'' 10 142 158 125 208 75 149 288 114 89 86 96 137 28 174 202
CM3-3 71 0.5 1'' 1'' 3/8'' 10 142 158 02125 208 75 149 306 132 107 104 96 137 28 174 2
CM3-4 71 0.5 1'' 1'' 3/8'' 10 142 158 02125 208 75 149 324 150 125 122 96 137 28 174 2
CM3-5 71 0.5 1'' 1'' 3/8'' 10 142 158 02125 208 75 149 342 168 143 140 96 137 28 174 2
CM3-6 80 0.67 1'' 1'' 3/8'' 10 142 158 125 208 75 149 400 186 161 158 96 137 28 214 242
CM3-7 80 0.9 1'' 1'' 3/8'' 10 142 158 42125 208 75 149 418 204 179 176 96 137 28 214 2
CM3-8 80 0.9 1'' 1'' 3/8'' 10 142 158 42125 208 75 149 436 222 197 194 96 137 28 214 2
58
19
Dimensions, CM 50 Hz
CM 3-I and CM 3-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
TM04 2246 2208

Dimensions
3 x 220-240/380-415 V, 50 Hz (supply voltage F)

Pump type P2 [kW]
CM3-2 71 0.46 1'' 1'' 3/8'' 10 142 158 34
125 184 75 165 305 131 107 72 96 137 60 174 2
CM3-3 71 0.46 1'' 1'' 3/8'' 10 142 158 34
125 184 75 165 305 131 107 72 96 137 60 174 2
CM3-4 71 0.46 1'' 1'' 3/8'' 10 142 158 34
125 184 75 165 323 149 125 90 96 137 60 174 2
CM3-5 71 0.65 1'' 1'' 3/8'' 10 142 158 125 184 75 165 341 167 143 108 96 137 60 174 234
CM3-6 71 0.65 1'' 1'' 3/8'' 10 142 158 125 184 75 165 377 203 179 144 96 137 60 174 234
CM3-7 80 0.85 1'' 1'' 3/8'' 10 142 158 125 184 75 165 417 203 179 144 96 137 60 214 274
CM3-8 80 1.2 1'' 1'' 3/8'' 10 142 158 94
125 184 75 165 473 239 215 180 96 137 60 234 2
CM3-9 80 1.2 1'' 1'' 3/8'' 10 142 158 94
125 184 75 165 473 239 215 180 96 137 60 234 2
CM3-10 80 1.2 1'' 1'' 3/8'' 10 142 158 125 184 75 165 509 275 251 216 96 137 60 234 294
CM3-11 90 1.58 1'' 1'' 3/8'' 10 178 178 24
140 323
200 90 180 539 315 300 216 125 155 99 2
CM3-12 90 1.58 1'' 1'' 3/8'' 10 178 178 24
140 323
200 90 180 593 369 354 270 125 155 99 2
CM3-13 90 1.58 1'' 1'' 3/8'' 10 178 178 24
140 323
200 90 180 593 369 354 270 125 155 99 2
CM3-14 90 2.2 1'' 1'' 3/8'' 10 178 178 4140363200 90 180 633 369 354 270 125 155 99 26
1 x 220-240 V, 50 Hz (supply voltage C)

Pump type P2 [kW]
CM3-2 71 0.3 1'' 1'' 3/8'' 10 142 158 125 208 75 165 305 131 107 72 96 137 60 174 234
CM3-3 71 0.5 1'' 1'' 3/8'' 10 142 158 125 208 75 165 305 131 107 72 96 137 60 174 234
CM3-4 71 0.5 1'' 1'' 3/8'' 10 142 158 125 208 75 165 323 149 125 90 96 137 60 174 234
CM3-5 71 0.5 1'' 1'' 3/8'' 10 142 158 34
125 208 75 165 341 167 143 108 96 137 60 174 2
CM3-6 80 0.67 1'' 1'' 3/8'' 10 142 158 125 208 75 165 417 203 179 144 96 137 60 214 274
CM3-7 80 0.9 1'' 1'' 3/8'' 10 142 158 74
125 208 75 165 417 203 179 144 96 137 60 214 2
CM3-8 80 0.9 1'' 1'' 3/8'' 10 142 158 74
125 208 75 165 453 239 215 180 96 137 60 214 2
CM3-9 90 1.3 1'' 1'' 3/8'' 10 178 178 140 229 90 180 503 279 264 180 125 155 99 224 323
CM3-10 90 1.3 1'' 1'' 3/8'' 10 178 178 4140323229 90 180 539 315 300 216 125 155 99 22
CM3-11 90 1.3 1'' 1'' 3/8'' 10 178 178 4140323229 90 180 539 315 300 216 125 155 99 22
CM3-12 90 1.3 1'' 1'' 3/8'' 10 178 178 4140323229 90 180 593 369 354 270 125 155 99 22
CM3-13 90 1.3 1'' 1'' 3/8'' 10 178 178 4140323229 90 180 593 369 354 270 125 155 99 22
CM3-14 90 1.9 1'' 1'' 3/8'' 10 178 178 4140323229 90 180 593 369 354 270 125 155 99 22
59
Pressure
Transmitters
Electronic
Pressure Measurement
General Purpose Pressure Transmitters

Model S-10, S-11
Datasheet S-10, S-11
Applications
■Hydraulics and pneumatics

■Test equipment
■Pump and compressor control
■Liquid level measurement
Special Features
■Standard ranges available from stock

■4-20 mA 2-wire output signal, others available
■Highly resistant to pressure spikes and vibration
■Stainless steel case and wetted parts
■Can be assembled to diaphragm seals for special
applications
Left: S-10 with NPT process connection

Center: S-11 with flush diaphragm process connection
Right: S-11 with flush diaphragm process connection and
integral cooling element
Description
The S-11 transmitter features a flush diaphragm process
WIKA S-10 and S-11 pressure transmitters are precision connection. The S-11 is specifically designed for the
engineered to fit most industrial pressure measurement measurement of viscous fluids or media containing solids
applications. The compact, rugged design makes these that may clog a NPT process connection. Flush diaphragm
instruments suitable for applications including hydraulics and pressure transmitters are available in pressure ranges
pneumatics, vacuum, test equipment, liquid level measurement, press
from 50 InWC to 8,000 psi. For high temperature media, an
control, compressor control, pump protection and
numerous other processing and control operations. A wide range integral cooling element is available on the S-11. This option
of electrical connection and process connection options are avail- increases the maximum media temperature to 300OF.
able to meet almost any requirement.
Each instrument undergoes extensive quality control testing
Rugged construction and calibration to achieve an accuracy of < 0.25% full scale.
The S-10 features an all-welded stainless steel measuring cell for The printed circuit boards use state-of-the-art surface mount
improved media compatibility. There are no internal soft sealing technology and are potted in silicone gel for protection
materials that may react with the media or deteriorate over time. against mechanical shock, vibration and moisture. Each is
The compact case is also made of stainless steel and is available individually temperature compensated to assure accuracy
with environmental protection ratings up to NEMA 6P / IP 68. and long-term stability even when exposed to severe
ambient temperature variations.
Datasheet S-10, S-11 1/2011 Page 1 of 4
61
Specifications Type S-10 / S-11
Pressure range 50 InWC 5 psi 10 psi 25 psi 30 psi 60 psi 100 psi 160 psi 200 psi
Maximum pressure* 14 psi 29 psi 58 psi 145 psi 145 psi 240 psi 500 psi 1,160 psi 1,160 psi
Burst pressure** 29 psi 35 psi 69 psi 170 psi 170 psi 290 psi 600 psi 1,390 psi 1,390 psi
Pressure range 300 psi 500 psi 1,000 psi 2,000 psi 3,000 psi 5,000 psi 8,000 psi 10,000 psi1 15,000 psi1
Maximum pressure* 1,160 psi 1,160 psi 1,740 psi 4,600 psi 7,200 psi 11,600 psi 17,400 psi 17,400 psi 21,750 psi
Burst pressure** 1,390 psi 5,800 psi 7,970 psi 14,500 psi 17,400 psi 24,650 psi 34,800 psi 34,800 psi 43,500 psi
{vacuum, gauge pressure, compound ranges, and absolute pressure references are available}
1)
Ranges only available with Model S-10
2)
For Model S-11 the burst pressure is limited to 21,000psi unless the pressure seal is accomplished by using the sealing ring underneath the hex.
*Pressure applied up to the maximum rating will cause no permanent change in specifications but may lead to zero and span shifts
**Exceeding the burst pressure may result in destruction of the transmitter and possible loss of media
Materials
Wetted parts (other materials see WIKA diaphragm seal program)
Model S-10 Stainless steel
Model S-11 Stainless steel
O-ring: NBR 3) {Viton® or EPDM}
Case Stainless steel
Internal transmission fluid 4) Synthetic oil {Halocarbon® oil for oxygen applications} 5)
{Listed by FDA for food applications}}
3)
O-ring made of Viton or EPDM for Model S-11 with integral cooling element.
4)
Not available with Model S-10 in pressure ranges >300 psi.
5)
Media temperature for oxygen version: -4 ... +140 °F (-20....+60°C). Oxygen version is
not available in vacuum and absolute pressure ranges or with S-11 > 500 psi
Power supply UB 6) UB in DC V 10 < UB ≤ 30 (14 ... 30 with signal output 0 ... 10 V)
Signal output and RA in Ohm 4 ... 20 mA, 2-wire RA < (UB - 10 V) / 0.02 A
maximum load RA 0 ... 20 mA, 3-wire RA < (UB - 3 V) / 0.02 A
{0 ... 5 V, 3-wire} RA > 5000
{0 ... 10 V, 3-wire} RA > 10,000 {other signal outputs available}
Adjustability zero/span % ± 10 using potentiometers inside the instrument
Response time (10 ... 90 %) ms < 1 (< 10 ms at media temperatures below –22°F (-30°C) for ranges < 300 psi
or with flush diaphragm process connection)
Isolation voltage DC V 500
6)
NEC Class 02 power supply (low voltage and low current max. 100 VA even under fault conditions)
Accuracy 7) % of span ≤ 0.25 {0.125} 8) (BFSL)
% of span ≤ 0.5 {0.25} 8) (limit point calibration)
7)
Including linearity, hysteresis and repeatability.
Limit point calibration performed in vertical mounting position with pressure connection facing down.
8)
Improved accuracy is available for pressure ranges > 100 InWC
Non-repeatability % of span ≤ 0.05
1-year stability % of span ≤ 0.2 (at reference conditions)
Permissible temperature of
Medium 9) -22 ... +212 °F {-40 ... +257 °F} -30 ... +100 °C {-40 ... +125 °C}
S-11 with cooling element: -4 ... +302 °F S-11 with cooling element: -20 ... +150 °C
9) -4 ... +176 °F -20 ... +80 °C
Ambient
S-11 with cooling element: -4 ... +176 °F S-11 with cooling element: -20 ... +80 °C
9) -40 ... +212 °F -40 ... +100 °C
Storage
S-11 with cooling element: -4 ... +212°F S-11 with cooling element: -20 ... +100 °C
9)
Also complies with EN 50178, Tab. 7, Type C, Class 4KH Operation, 1K4 Storage, 1K3 Transport
Compensated temperature range 32 ... +176 °F 0 ... +80 °C
Temperature coe翿� cients (TC) within
compensated temp range:
Mean TC of zero % of span ≤ 0.2 / 10 K <( 0.4 for pressure range < 100 InWC)
Mean TC of range % of span ≤ 0.2 / 10 K
CE - conformity
Pressure equipment directive 97/23/EC
EMC directive 2004/108/EEC, EN 61 326 Emission Group (Group 1, Class B) and
Immunity )industrial locations
Shock resistance g 1000 according to IEC 60068-2-27 (mechanical shock)
Vibration resistance g 20 according to IEC 60068-2-6 (vibration under resonance)
Wiring protection Protected against reverse polarity, overvoltage and short circuit
Weight lb Approx. 0.4
{} Items in curved brackets { } are optional extras for additional price.
Page 2 of 4 Datasheet S-10, S-11 · 1/2011
62
Dimensions in inches(mm)
Electrical connections
L-connector, DIN EN Circular connector Cable with free ends Cable with free ends, adjustable
175301-803, Form A M 12x1, 5 pin, conductor cross section up zero and span
(DIN 43 650) for conductor NEMA 4 / IP 67 to max. 0.5 mm² / conductor cross section up to max.
cross section up to max. Order code: M5 AWG 20 with end splices, 0.5 mm² / AWG 20 with end splices,
1.5 mm² , conductor outer conductor outer diameter conductor outer diameter 6.8 mm,
diameter 0.3“ (6-8 mm), 6.8 mm, NEMA 4 / IP 67 NEMA 6 P / IP 68
NEMA 5 / IP 65 Order code: DL Order code: XM
Order code: A4
1.69”(43mm)
1.89”(48mm) *)see note
1.14”(20mm)
0.71”(18mm)
0.91”(23mm)
Case
1.52”(38.5mm)
1.79”(45.5mm)
1.06”(27mm) 1.06”(27mm)
S-10 pressure connections (others available) G1/2B male G1/4B male

Order code: GD Order code: GB
1/2 NPT male 1/4 NPT male
Order code: ND Order code: NB
1.12”(28.5mm)
.85”(21.5mm)
.79”(20mm)
.12”(3mm)
.85”(21.5mm)
1.08”(27.5mm)
.51”(13mm)
(19mm)
ø.20”
.08”(2mm)
.51”(13mm)
.08”(2mm)
.75”
O .24” (5mm)
.12”(3mm)
(6mm)
ø.37”
(9.5mm)
1/2NPT
S-11 flush diaphragm pressure connections

G1B G 1/2 B G1B according to EHEDG **)
with or without cooling element with or without cooling element with cooling element , up to 302°F (150°C)
50 InWC to 25 psi 30 psi to 8000 psi 100 InWC to 250 psi
Order code: 85 Order code: 86 Order code: 84
1.79”(45.5mm)
1.98”(50.5mm)
1.79”(45.5mm)
1.22”(30.9mm)
1.26”(31.9mm)
Sealing ring
.81”(20.5mm)
.80”(20.5mm)
.39”(10mm)
Sealing ring 18,5x23,9x1,5 Sealing ring

.39”(10mm)
.98”(25mm)
29,7x35,7x2,0 29,7x35,7x2,0
O-ring 15x2
O-ring 26x2 O-ring
21,82 x 3,53
** European Hygenic Equipment Design Group

) Mating connector not included
*
Datasheet S-10, S-11 · 1/2011 Page 3 of 4
63
Matching P-1 weld insert adapters for S-11 pressure transmitters
weld
P-1 G1 weld insert adapter P-1 G1/2 weld insert adapter

Cross section view of P-1
Part # 1206974 Part # 1097008 adapter installed in pipe.
for pressure ranges < 30 psi for pressure ranges > 50 psi
Wiring
2-wire system 3-wire system
L-Connector,
DIN EN 175301-803, Form A
(DIN 43 650)
M12x1 Circular connector

5 pin
Vented cable with free ends brown brown
white
green
green
Legend:
Sig+ output signal positive
UB+ power supply positive
0V power supply negative
Sig - output signal negative
Page 4 of 4 Datasheet S-10, S-11 · 1/2011
WIKA Instrument Corporation

1000 Wiegand Boulevard
Lawrenceville, Georgia 30043-5868
Tel: 770-513-8200 Fax: 77-338-5118
WIKA Data Sheet PE 81.01 · 02/2004 wika.com e-mail: info@wika.com Page 4 of 4
64
Level Sensor
Magnetic, Float Operated, Guided
Level Switch -"FGSO", "FGSI"
with Control unit "TLCF" SINCE 1984
It is an established and reliable technique in industry for single / multiple liquid level sensing and control in open or
pressurized vessels. It offers trouble free service in conductive / non-conductive liquids under widely varying
temperatures, pressures, liquid viscosity and corrosive conditions. Besides, it provides high repeatability, and effects of
shocks / vibrations are minimal.
CONSTRUCTION & OPERATION : TLCF FGSO Fig. 1
Simple & sturdy construction, consisting of a float and guide 01
tube, made of nonmagnetic material to achieve undisturbed 10
02
magnetic flux (Fig.1). The float has a magnetic system within it
and moves freely along the guide tube, which contains glass 03
encapsulated hermetically sealed reed switches, located at 08
L1
preset positions. Float follows liquid level and magnetically
04
actuates reed switch at preset positions to give a change over
06
contact. Single / multiple switching is effected through single 01 Enclosure
02 Conduit conn L2 07
or multiple floats as required by application.
03 Process conn L
Model "FGSO" is fitted with Cast Al. enclosure to Weather 04 Float
proof IP-66 or Ex-proof to Gr. IIA & IIB or IIC to suit outdoor 05 Guide tube 05
installations. Model "FGSI" is fitted with Nylon plug-in 06 Reed switch
07 Magnet
connector or epoxy potted to suit indoor installations only. 08 Stopper
Both models are available with "Techtrol Zener Barrier" for 09 Split pin
10 Level Controller ‘TLCF’ 09
intrinsic safety.
The switch rating can be increased by connecting it in series
FGSO with Techtrol Level Controller Fig. 2
with TLCF (Techtrol Level Controller) to operate high electric
loads.
Techtrol Level Controller "TLCF" are available in :
C12
Panel (WP IP-41) / Wall (WP IP-65) / Wall (Exproof Gr. IIA-IIB)
enclosure
SPECIAL FEATURES : L1 L2
L1
Hermetically sealed glass encapsulated reed switch.
Option of Remote or Integral control unit.
L2
Option of Remote Counter & Totalizer for volume L SUPPLY : 90-270VAC, 50Hz./24VDC
calculation. O/P RELAY CONTACTS :
RATED FOR 5A,230VAC(1CO)
Option of Intrinsically safe Switch with Zener barrier.
INSTALLATION & WIRING :

Mounted internally or externally through a chamber as shown
in (Fig 3).For installations without float removal, insure 'Nozzle Fig. 3
Plug In
& Cage pipe' nominal bore is greater than float diameter. Connector
TLC-F
External mounting is adopted to overcome limited space within
the tank or where mechanical devices like stirrers operate or
Float
where isolation tank is required for regular servicing. It can be
mounted vertically from top. The level switch can be wired
directly in series to operate electric loads like audio / alarm, Supply Potentional
Free
annunciation, mimic indication, which match the low switching External Relay O/P
Cage 5A, 230VAC
capacity of reed contacts. However, high loads like contactor,
solenoid / motorised valve should be connected through a
Techtrol Level Controller (TLCF) to prevent overloading by
surge or inrush current and isolate reed contacts from the Internal External Drain Plug
Mounting Mounting
electrical power system, to ensure their long life.
Also available with CE certification as per 73/23/EEP
66
SPECIFICATIONS : FGSO (Outdoor) FGSI (Indoor)
Installation : Outdoor Indoor
Mounting : Top Top
Terminal Enclosure : Cast Al, W-proof to IP 66 or Nylon, Plug-in Connector / Epoxy Potted x
Ex-proof to Gr. IIA & IIB or IIC Flying extension leads (PVC-300mm)
Conduit Connection : Polyamide x PG 9/11 or ½" NPT Nylon, 6 to 10mm / NA
Guide Tube MOC : SS316 / PP SS316
No. of Floats : Single / Multiple (Max.4) Single (Max. 3)
Float MOC x Size : SS316 x Ø25, 28, 41, 60, 75 & 90mm SS316 x Ø25, 28, Ø41mm
PP x Ø50, Nitrophyl x Ø17.5 PU (Solid) x Ø25mm, Nitrophyl x Ø17.5
Process Connections : Flanged or Screwed or Flanged or Screwed or
Triclover Flange (sanitary application) Triclover Flange (sanitary application)
Preset levels : 1 to 4 (Factory set) a) Three (N/O Switch),b) One (C/O Switch)
Switch type : Glass encapsulated hermetically Glass encapsulated hermetically
sealed reed contacts sealed reed contacts
Switching capacity : 40VA (N/O) or 60VA(1C/O) or 40VA (N/O) or 60VA(1C/O) or
120VA (N/O) or 5VA (1C/O) 120VA (N/O) or 5VA (1C/O)
Differential : Fixed (10 ± 5mm) Fixed (3 to 5mm)
Accuracy / Repeatability : ± 2mm / ± 1mm ± 2mm / ± 1mm
Load : Resistive or Inductive Resistive or Inductive
Insulation : 100M ohms at 500 VDC 100M ohms at 500 VDC
Max Temperature : 150°C (Metallic) / 70°C (PP) 100°C (Metallic) / 70°C (PP)
Max Test Pressure : 10Kg / cm² (Metallic) / 3Kg / cm² (PP) 10Kg / cm² (Metallic) / 2Kg / cm² (PP)
25Kg / cm² (optional)
Special Fetures : Intrinsically Safe to Ex ib Gr IIA-IIB T6 Intrinsically Safe to Ex ib Gr IIA-IIB T6
(with Zener Barrier 24VDC / 110mA) (with Zener Barrier 24VDC / 110mA)
CE Certification : Available with W.proof enclosure Available with plug in coneector
FLOAT SELECTION TABLE FOR FGSO - FGSI
MIN TEST PRESET LEVELS
FLOAT SIZE FLOAT NOMINAL MAX MAX
TYPE LIQUID PRESS 40VA 60VA 5VA 120VA
Ø x L mm MOC BORE (NB) TEMP GTL
SP GR Kg/cm2 N/O 1C/O 1C/O N/O
Ø17.5 x 26 Nitrophyl 15 NB A > 0.8 1 70°C 3 1 1 MTR
Ø25 x 25 PU (Solid) 25 NB B > 0.8 1 70°C 3 1 1 MTR
Ø25 x 25 SS316 25 NB J > 0.8 8 150°C 3 1 1 MTR
Ø28 x 28 SS316 32 NB C > 0.8 10 150°C 3 1 1 MTR
Ø41 x 38 SS316 40 NB D > 0.85 10 150°C 4 4 4 4 3 MTR
Ø50 x 60 PP 50 NB E > 0.8 3 70°C 4 4 4 4 3 MTR
Ø52 x 62 SS316 50 NB K > 0.6 15 150°C 4 4 4 4 3 MTR
Ø60 x 130 SS316 65 NB F > 0.8 15 150°C 4 4 4 4 3 MTR
Ø75 x 80 SS316 80 NB G > 0.6 15 150°C 4 4 4 4 3 MTR
Non std O
Internal Circuit Diagram Illustrating Fig. 4 FGS with Zener Barrier & Techtrol Level Controller Fig. 6
Reed Switch contacts & Termination TERMINATION OF ZENER BARRIER TERMINATION OF
LOAD ONE LEVEL TWO LEVELS FOUR LEVELS SWITCH TLC-F
C 1 C 2 1 C 4 3 2 1
ZB/02/52004 TECHTROL
N/O CONTACTS
C 1
CH 2 CH 1
+
CH 1 CH 2
+ -
-
ZENER L N E C 1
+ -
BARRIER
-
C 1 SUPPLY TO PROBE
+
L1
HAZARDOUS AREA SAFE AREA

NO P NC
L1 NO P NC NO P NC NO P NC
L1 L1 L4
L1
NO P NC NO P NC NO P NC
Zener Barrier Fig. 7
L2
C/O CONTACTS
L2 L3
40
L
ZB/02/52004 TECHTROL
CH 2 CH 1
+
CH 1 CH 2
+ -
-
ZENER
+ -
BARRIER
-
+
L1, L2, L3 & L4 = PRESET LEVELS

L = GUIDE TUBE LENGTH
67
MODEL IDENTIFICATION NO. FGS FGSI
Installation
Outdoor O
Indoor I
Enclosure
Cast Al WP-IP66 x PG9/11 J
Cast Al Ex Proof Gr.IIA-IIB x ½" NPT E
Cast Al Ex Proof Gr.IIC x ½" NPT F
Cast Al WP-IP65 with Integral Electronics I
Nylon Plug-in connector (upto 2 set points) C
Epoxy potted (with extended leads) P
Non-std O
Reed Switch Rating x Form

40VA x N/O 1
60VA x 1 C/O (SPDT) 2
5VA x 1 C/O(SPDT) 3
120VA x N/O 4
Non-std O
No of Preset Levels
One 1
Two 2
Three 3
Four 4
Non-std O
Float MOC x Size

Nitrophyl x Ø17.5 A
PU (Solid) x Ø25 B
SS316 x Ø25 J FGSO
SS316 x Ø28 C
SS316 x Ø41 D
PP x Ø50 E
SS316 x Ø52 K
SS316 x Ø60 F
SS316 x Ø75 G
Non-std O
Process Conn MOC x Size

MS x 52mm sq x 54PCD x 10mm thk Flange 1
MS x 40NB BS-10 T 'D' Flange 2
PP (MS clad) x 50NB BS-10 T 'D' Flange 3
Non-std O
No of Floats
One 1
Two 2
Three 3
Four 4
Non-std O
Special Features
None W
Intrinsically Safe S
Accessories
Without W
External Cage C
Counter Flange with nuts, bolts & gaskets F Applications :
Still well S Water / waste water treatment plants,
Non-std O
Cooling towers, Lubrication / Filtration
Level Controller (TLCF)
systems, Paint shops, Food / Drug /
Not provided W Pharmaceutical / Chemical &
Provided C Petrochemical industries.
68
TECHTROL LEVEL CONTROLLER 'TLCF'
TECHNICAL DATA PANEL WALL(W.PROOF) WALL(EX-PROOF)
Size 72 x 72 x 120 D., Cutout 68 x 68 SPDT 144 x 132 x 112Ht SPDT 150 x 150 x 122Ht SPDT
MOC ABS Cast Al (Powder ctd) Cast Al (Powder ctd)
Protection Weather Proof IP-41 Weather Proof IP-65 Ex Proof Gr IIA & IIB
Supply 90-270VAC or 24VDC 90-270VAC or 24VDC 90-270VAC or 24VDC
O/P Relay contacts 5A, 250VAC (SPDT / DPDT) 5A, 250VAC (SPDT / DPDT) 5A, 250VAC (SPDT / DPDT)
Conduit conn NA Polyamide, PG 11 Brass, ½"NPT (Double Comp'n)
Terminals Suitable for 1.5mm 2 conductor size Suitable for 1.5mm2 conductor size Suitable for 1.5mm2 conductor size
AMB Temperature 0 to 50°C 0 to 50°C 0 to 50°C
No of set points 1 to 4 1 to 4 1 to 4
Power consumption 2VA 2VA 2VA
Humidity 90% Rh 90% Rh 90% Rh
Delay time 2 sec 2 sec 2 sec
Weight 470 gms 1125 gms 2000 / 3300gms
Options a) Auto / Manual mode thro toggle switch
b) Buzzer (only for panel mounted version)
Special features Site settable Relay latching thro DIP switch
Relay status at preset level LED 'ON' Relay energized.
'OFF' Relay de-energized
CE Certification Available NA NA
Fig. 5 MODEL IDENTIFICATION TLCF

Techtrol Level Controller 'TLCF'
Level Controller
PANEL Termination
Version x Protection
Panel Panel Cutout Panel mtd P
L N E C 1 2 3 4 Wall mtd x WP-IP65 J
72 68 Supply To switch
TLC- F
Wall mtd x Ex.proof Gr IIA & IIB E
L1 L2 L3 L4 Non-std O
72 NO P NC NO P NC NO P NC NO P NC
68
No. of Set Points

O/P Relay contacts : One x SPDT 1
potentional free Two x SPDT 2
Three x SPDT 3
WALL (W.PROOF) Four x SPDT 4
Mounting Details One x DPDT 5
132 L N E C 1 2 3 4
CC 164
Supply To switch
Two x DPDT 6
TLC- F Three x DPDT 7
L1 L2 L3 L4 Four x DPDT 8
25
NO P NC NO P NC NO P NC NO P NC Non-std O
144
Ø7x2Nos
Mounting O/P Relay contacts : Relay Latching
potentional free
holes No N
Yes Y
WALL (EX PROOF)
150 Mounting Details Ordering Information :
CC 135
L N E C 1 2 3 4 Specify Model no, liquid, Sp. Gr., Optg. Temp.
Supply To switch & Pressure, Guide Tube Length (mm), Preset
150
levels & Level Controller In case of Ext. cage

CC 135
L1 L2 L3 L4
215
NO P NC NO P NC NO P NC NO P NC specify CC dist, Process conn size & MOC.
O/P Relay contacts :

Ø9.5 x 4 Nos potentional free
Mounting holes
Detail dimensions for mounting
Also available with CE certification as per EMC 89/336/EEC

All dimensions in mm, except specified.
AREA REPRESENTATIVE / DISTRIBUTOR :

PUNE TECHTROL PVT LTD
S-18, MIDC, Bhosari, Pune - 411026. India
+91-20-66342900, 27121052
+91-20-66342998
ho@punetechtrol.com www.punetechtrol.com
Custom built specs./options available on demand. We reserve the right to modify design and specifications without prior notice. CAT/0007/Rev-03/03-12
69
Sand Filter
71
72
73
74
Test Certificate
Coil Cooler
75
76
77
78
79
80
81
Escalation
Matrix
82
ICL
ICL ESCALATION MATRIX
Priority Contact Person Contact No. Email Id
Escalation First Mr. Joseph C George 9818787973 service@icl-tech.com
Escalation Second Mr. Deepak Sanduja 9650000181 service@icl-tech.com
Escalation Third Mr. Vikram Singh 9212741605 service@icl-tech.com
Escalation Fourth Mr. Jagjit Singh 0124-4956000 info@icl-tech.com
83

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ICL Installation and Maintenance

Customer : GITA Power & Infrastructure Pvt. Ltd.

International Coil Limited

2. Unloading / Lifting Arrangement .................................... 1

3. Location of Air cooled Fluid cooler .................................... 2

5. Ecomesh Arrangement & Working Principal .................................... 4

6. Power Supply Requirements .................................... 8

7. Water Quality Requirement .................................... 9

8. Piping & Connections .................................... 9

9. Valves & Fittings .................................... 10

10. Cleaning of the System .................................... 10

11. System Filling and Purging .................................... 10

12. Start up / Operation .................................... 10

13. Maintenance Instructions .................................... 12

14. General Safety Consideration .................................... 12

15. Fan Details .................................... 17

16. Motor Details ..................................... 21

17. Spray Water Pump Operation .................................... 40

18. Pressure Transmitter .................................... 60

19. Level Controller .................................... 65

20. Sand Filter .................................... 70

21. Test Certificate Coil Cooler .................................... 75

22. Escalation Matrix .................................... 82

2. Unloading / Lifting Arrangement

Steps to be followed while lifting of cooler

5. Beware of shocks due to sudden lifting.

3. Location of Air Cooled fluid Cooler

Hot Air Out

Ecomesh Brings Net Efficiency Gain

Basis of Design…. Why Adiabatic ?

Major benefits of Adiabatic Cooling Arrangement are as under:

(a) For Circulating Water (b) For Ecomesh spray water

7. Piping & Connections

7.3 An air vent is provided at the highest point of the manifold.

7.6 All connections on the liquid system must be thoroughly tested.

7.8 All bolts, fastening etc. must be checked for safety.

9. Cleaning of the system

10. System Filling & Purging

10.5 Close the Purging Valves.

11. Start up / Operation

11.2.1 Adiabatic Controls

e.) Weekly once clean the Ecomesh water drain trays.

11.3 Operation for running on load.

Temperature : A continuous monitoring is required to check the temperature in /out.

12. Maintenance Instruction

13.1 General Safety Consideration

- Turn off the system completely

c) Cleaning through water hose pipe

13.2 Changing the fan / motor

a) Make certain that the power supply is disconnected.

d) Fit an eye bolt in the top of motor axle.

Re-Assemble in the reverse order.

Symptom Cause Remedy

Ÿ Possibility of short cycling Ÿ Avoid any hot source

Ÿ Loosing of the bush from

Ÿ Continuous Water Spraying Ÿ Solenoid Valve not working

Ÿ Change the solenoid valve.

Ÿ Spray not automised Ÿ Pressure switch fault Ÿ Check pressure switch

symmetrically arranged), each available in a

range of bore/ﬁxing conﬁgurations.

Temperature range: -10°C to +90°C

PAG Glass reinforced polyamide

PAGAS Antistatic glass reinforced polyamide