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Autumn Semester
2019–2020
nabeel.abbood@buog.edu.iq
Room No. 23
Mass and Energy Balance
● 3 Credit hour ● Marks:
2+1 hr/w Direct contact
● – 30 % Mid Exam
hours – 10% class activity
●3–6 indirect study hours – 60% Final Exam
●Text Book:
Felder′s Elementary
Principles of Chemical
Processes prepares
MATERIAL BALANCE
Chapter 3
MASS BALANCE
Process
Classification
Batch Semibatch
Answer
• Semibatch and unsteady state
• Batch and unsteady state
• Semibatch and unsteady state
General Balance
•A balance on a conserved quantity (total mass,
mass of a particular species, energy,
momentum) in a system ( a single process unit, a
collection of units, or an entire process) may be
written in the following way:
Differential Integral
10 lbm
m m1
2m m2
If you know that the mass fraction of nitrogen is 3 times than
oxygen, label the mass fraction as y g O2/g and 3y g N2/g rather
than y1 and y2.
y g O2/g y1 O2/g
3y g N2/g y2 g N2/g
450 kg B/h
m 1 (kg T/h)
500 kg B/h
500 kg T/h
2 (kg B/h)
m
475 kg T/h
Steady state accumulation = 0
Since no chemical reactions occur generation & consumption = 0
INPUT = OUTPUT
Benzene Balance
450 kg B/h
m 1 (kg T/h) 500 kg B/h = 450 kg B/h + m
2
2 = 50 kg B/h
m
500 kg B/h
500 kg T/h
Toluene Balance
2 (kg B/h)
m
475 kg T/h 500 kg T/h = m 1 + 475 kg T/h
1 = 25 kg T/h
m
Benzene Balance
450 kg B/h
m 1 (kg T/h) 500 kg B/h = 450 kg B/h + m
2
2 = 50 kg B/h
m
500 kg B/h
500 kg T/h Toluene Balance
500 kg T/h = m 1 + 475 kg T/h
2 (kg B/h)
m
475 kg T/h
1 = 25 kg T/h
m
Check the calculation:
The output gas is analyzed and is found to contain 1.5 mole% water. Draw and
label the flowchart of the process, and calculate all unknown stream
variables.
An experiment on the growth rate of certain organism requires an environment of humid air
enriched in oxygen. Three input streams are fed into an evaporation chamber to produce an
output stream with the desired composition.
The output gas is analyzed and is found to contain 1.5 mole% water. Draw and label the flowchart
of the process, and calculate all unknown stream variables.
H2O Balance
0.015 mol n3 = 74.1 mol/min
n2 n3
(mol) H2 O
(mol/min) =
0.2 n1 (mol O2/min) n3 (mol/min)
0.015 mol H2O/mol
n1 (mol air/min)
y (mol O2/mol)
0.21 mol O2/mol (0.985 – y)(mol N2/mol)
0.79 mol N2/mol
20.0 cm3 H2O (l)/min
n 2 (mol H2O/min)
N2 Balance
n1 0.79 mol n3 (0.985-y) (mol y = 0.337 mol O2/mol
(mol)
N2 (mol) N2)
=
if final stream quantities Procedure of changing the values of all If final stream quantities
stream amounts or flow rates by a are larger than the
are smaller than the
proportional amount while leaving the original quantities.
original quantities. stream compositions unchanged.
Flowchart scaling
2 kg
0.5 kg C6H6/kg
1 kg C7H8
0.5 kg C7H8/kg
x 300
300 kg C6H6
600 kg
0.5 kg C6H6/kg
300 kg C7H8 0.5 kg C7H8/kg
kg kg/h
Replace kg with lbm
300 lbm/h
600 lbm/h
0.5 lbm C6H6/lbm
300 lbm/h 0.5 lbm C7H8/lbm
3.0 kg/min of benzene and 1.0 kg/min of toluene are mixed
3 kg C6H6/min
m (kg/min)
x (kg C6H6/kg)
1 kg C7H8/min
(1-x) (kg C7H8/kg)
•Two unknown quantities – m and x, associated with process, so two equations are needed to
calculate them.
•3 possible balance can be written – Balance on total mass, benzene, and toluene – any two of
which provide the equations needed to determine m and x.
For example,
Total Mass Balance:
3.0 kg/min + 1.0 kg/min = m kg/min = 4.0 kg/min
Benzene Balance:
3.0 kg C6H6/min = 4.0 kg/min (x kg C6H6/kg)
x = 0.75 kg C6H6/kg
Rules of thumb for NONREACTIVE process
1. The maximum number of independent equations
that can be derived by writing balances on a
nonreactive system equals the number of
chemical species in the input and output
streams.
1. Choose as basis of calculation an amount or flow rate of one of the process streams.
2. Draw a flowchart and fill in all unknown variables values, including the basis of
calculation. Then label unknown stream variables on the chart.
3. Express what the problem statement asks you to determine in terms of the labeled
variables.
4. If you are given mixed mass and mole units for a stream (such as a total mass flow rate
and component mole fractions or vice versa), convert all quantities to one basis.
5. Do the degree-of-freedom analysis.
6. If the number of unknowns equals the number of equations relating them (i.e., if the
system has zero degree of freedom), write the equations in an efficient order
(minimizing simultaneous equations) and circle the variables for which you will solve.
7. Solve the equations.
8. Calculate the quantities requested in the problem statement if they have not already
been calculated.
9. If a stream quantity or flow rate ng was given in the problem statement and another
value nc was either chosen as a basis or calculated for this stream, scale the balanced
process by the ratio ng/nc to obtain the final result.
A basis of calculation is an amount (mass or moles)
of flow rate (mass or molar) of one stream or
stream component in a process. All unknown
variables are determined to be consistent with the
basis.
m1 kg H2O
V1 liters H2O
100 (kg) m2 (kg)
m1 kg H2O
V1 liters H2O
NaOH Balance
(0.2 kg NaOH/kg)(100 kg)=(0.08 kg NaOH/kg) m2 m2 = 250 kg NaOH
V1
= 1.50 liters H2O/kg feed solution
100 kg
m2
=2.50 kg product solution/kg feed solution
100 kg
A degree of freedom analysis (DFA) is simply an
accounting of the number of unknowns in a problem
and the number of independent equations that can be
written.
5. Physical constraints
– For example, if the mole fractions of the three components of a stream labeled xA,
xB, and xC, then the relation among these variables is xA + xB + xC = 1.
– Instead label as xc, the las fraction should be 1-xA-xB
6. Stoichiometric relations
– If chemical reactions occur in a system, stoichiometric equation provide a
relationship between the quantities of reactant and the product
– To be discussed later
A stream of humid air enters a condenser in which 95 % of the water vapor in
the air is condensed. The flow rate of the condensate (the liquid leaving the
condenser) is measured and found to be 225 L/h. Dry air may be taken to
contain 21 mole % oxygen, with the balance nitrogen. The entering air
contains 10.0 mole % water. Calculate the flow rate of the gas stream leaving
the condenser and the mole fractions of oxygen, nitrogen, and water in this
stream.
5 unknowns
- 3 material balances ( since there are 3 molecular species in this nonreactive process)
- 1 density relationship (relating the mole flow rate to the given volumetric flow rate of
the condensate
- 1 the fractional condensation
0 degrees of freedom
• In real chemical industries, more than one unit processes exist such
as a separation unit after reactor and so on.
• Need to know term called SYSTEM in order to solve material
problem
• SYSTEM:
– Any portion of process that can be enclosed within a
hypothetical box (or boundary)
– It can be the entire process, an interconnected of process unit, a
single unit, a point which two or more stream come together
into one stream or etc.
– The inputs and outputs to a system are the process streams that
are intersect to the system boundary
FEED 2
A E
C
PRODUCT 3
FEED 1 B D UNIT 2
UNIT 1
100.0 kg/h 1 2 3
Recycle Stream
Purpose of Recycle
1. Recovery of catalyst – catalyst is very expensive
Fresh
Feed Product
Process Unit
Bypass Stream
Stoichiometry
• Stoichiometry – theory of proportions in which chemical species combine with one
another.
• Stoichiometric equation of chemical reaction – statement of the relative number of
molecules or moles of reactants and products that participate in the reaction.
The reactant that would run out if a reaction proceeded to completion is called the
limiting reactant, and the other reactants are termed excess reactants.
n -n
Fractional Excess = feed stoich
n stoich
n -n
Percentage Excess = feed stoich
100%
n stoich
Example
C2H2 + 2H2 ------> C2H6
Inlet condition: 20 kmol/h C2H2 and 50 kmol/h H2
What is limiting reactant and fractional excess?
(H2:C2H2) o = 2.5 : 1
(H2:C2H2) stoich = 2 : 1
H2 is excess reactant and C2H2 is limiting reactant
moles reacted
Percentage Conversion, f = 100%
mole fed
Extent of Reaction
• Extent of Reaction, ξ
ni = nio + vi
or
n i = n io + vi
ξ = extent of reaction
ni = moles of species i present in the system after the reaction
occurred
nio = moles of species i in the system when the reaction starts
vi = stoichiometry coefficient for species i in the particular
chemical reaction equation
EXERCISE
• Acrylonitrile is produced in the reaction of
propylene, ammonia, and oxygen
C3H6 + NH3 +3/2 O2 C3H3N + 3H2O
The feed contains 10.0 mole % propylene, 12.0%
ammonia, and 78.0% air. A fractional conversion of
30.0 % of the limiting reactant is achieved. Taking
100 mol of feed as basis, determine which reactant is
limiting, the percentage by which each of the other
reactants is in excess, and the molar amounts of all
product gas constituents for a 30% conversion of the
limiting reactant (Assume basis 100 mol)
Chemical Equilibrium
For a given set reactive species and reaction condition, two fundamental question
might be ask:
1. What will be the final (equilibrium) composition of the reaction mixture? –
chemical engineering thermodynamics
2. How long will the system take to reach a specified state short of equilibrium? –
chemical kinetics
Irreversible reaction
– reaction proceeds only in a single direction (from reactants to products)
– the concentration of the limiting reactant eventually approaches zero.
Reversible reaction
– reactants form products for forward reaction and products undergo the
reverse reactions to reform the reactants.
– Equilibrium point is a rate of forward reaction and reverse reaction are equal
However the discussion to get the chemical equilibrium point is not covered in this
text- learn in chemical engineering thermodynamic
Example 4.6-2
Multiples Reaction, Yield & Selectivity
ni = nio + vi j
j ij
Example 4.6-3
Balance of Reactive Processes
2. Extent of Reaction