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CHAPTER1ELECTRICSYSTEMASSEMBLY…………………………………………………………………1-1
CHAPTER2COILEDTUBINGREELASSEMBLY …………………………………………………………2-1
CHAPTER3WETKITASSEMBLY…………..……………………………………………………………………3-1
CHAPTER4INJECTORMOTORPOWERREELASSEMBLY…………………………………………4-1
CHAPTER5HYDRAULICCONTROLHOSEREELASSEMBLY………………………………………5-1
CHAPTER6PNEUMATICSYSTEMASSEMBLY……………………………………………………………6-1
CHAPTER7HYDRAULICSYSTEMASSEMBLY……………………………………………………………7-1
CHAPTER8LISTOFCONSUMABLES…………………………………………………………………………8-1
PRODUCT INTRODUCTION
Model LGT360 trailer mounted coiled tubing unit mainly consists of electric system,
control cabin, trailer, coiled tubing reel, wet kit, injector motor power reel, hydraulic
controlhosereel,80Kinjector,pneumaticsystemandhydraulicsystem.
This unit is applicable for onshore operation. All supplied parts are suitable for low
temperature climate with working temperature at -20~+50°C. The unit can meet the
requirementsofnightoperations.
0-1
GENERAL DRAWING (2800000760A)
1 2 3 4
5 6
7 8
0-2
Item P/N Description Qty. Page Remarks
8 2805036154A PneumaticSystemAssembly 1 6-1
9 2803045797A WetKitAssembly 1 3-1
0-3
CHAPTER 1 ELECTRIC SYSTEM ASSEMBLY
1.0 ELECTRIC SYSTEM ASSEMBLY (2806044803).......................................................... 1
1.0 ELECTRIC SYSTEM ASSEMBLY (2806044803)
1 2
3 4 5
6 7
10
8 9 11
12
1-1
Theelectricsystemmainlyincludestheexternalelectricdevicesandcontrolsystem.
Item P/N Description Qty. Page Remarks
1 C050005192A HMI 1
2 P070001200 EngineEDM 1
3 C050010248A TemperatureGauge 1
4 C060011486A MainPowerSwitch 1
5 C050007200A CPU 1
6 C020005555A Switch 1
7 C060023103A 7.5ACircuitBreaker 7
7 C060022569A 15ACircuitBreaker 1
7 C020022287A 2ACircuitBreaker 1
7 C020023007A 20AMiniatureCircuitBreaker 1
7 C020023006A 10AMiniatureCircuitBreaker 3
8 C060020629A Encoder 1
9 C050007224A FlowrateSensor 1
9 F050012304 HighPressureFlowmeter 1
10 C050007056A PressureTransmitter 1
11 C050024276A LoadCell 3
12 C060022807A LEDLight(6W) 1
12 C060007442A Shock-proofFloodLight(400W) 1
1-2
CHAPTER 2 COILED TUBING REEL ASSEMBLY
2.0 COILED TUBING REEL ASSEMBLY (2816015044A) ................................................. 1
2.1 GEARBOX ASSEMBLY (2816016532) .................................................................... 2
2.2 DRIVE SPROCKET SET (3703002156) ................................................................... 4
2.3 AUTOMATIC LEVELWIND SPROCKET SET (3703003384) .................................. 5
2.4 LEVELWIND DEVICE ASSEMBLY (2816014492A) ................................................ 6
2.4.1 GUIDE PULLEY ASSEMBLY (2816003560) ..................................................... 8
2.4.2 LEAD SCREW COMPONENTS (2816012867) ................................................ 9
2.4.3 OVERRIDE SPROCKET SET (3703002152) ................................................... 10
2.4.4 LEVELWIND HEAD (3713013827A) ............................................................. 11
2.5 TUBING LUBRICATOR (2816017443) ................................................................. 17
2.6 HIGH PRESSURE MANIFOLD ASSEMBLY (2816016531A) ............................... 18
2.7 HANGING BRACKET ASSEMBLY (2816014393) ................................................ 20
2.0 COILED TUBING REEL ASSEMBLY (2816015044A)
2-1
Item P/N Description Qty. Page Remarks
1 2816016523 BaseSkidAssembly 1
2 2816016532 GearboxAssembly 1 2-2
3 3703002156 DriveSprocketSetAssembly 1 2-4
CoiledTubingReelWelding
4 2816013823 1
Assembly
AutomaticLevelwindSprocket
5 3703003384 1 2-5
Set
6 2816014492A LevelwindDeviceAssembly 1 2-6
7 2816013013 ReelShaftAssembly 1
HighPressureManifold
8 2816016531A 1 2-18
Assembly
9 2816014393 HangingBracketAssembly 1 2-20
2.1 GEARBOX ASSEMBLY (2816016532)
1 2 3
4 A
1:5 6 B
7 1:2 10
5 B
11
8
9 12
2-2
Item P/N Description Qty. Page Remarks
1 G030011815A Brake 1
2 G030005062 Gearbox 1
3 2816016533 GearboxSeatAssembly 1
4 2816005775 ThreadedRod 2
5 2816005766 Nut 8
6 D040008008 SpringWasher 6
7 D040008005 PlainWasher 14
8 D010006361 Bolt 6
9 D030006725 Nut 6
10 D040007876 PlainWasher 10
11 D040007969 SpringWasher 10
12 D010006439 Bolt 10
2-3
2.2 DRIVE SPROCKET SET (3703002156)
A A
1 2 3 4 5/6/7
A-A
2-4
2.3 AUTOMATIC LEVELWIND SPROCKET SET (3703003384)
1 2 3 4 5
2-5
2.4 LEVELWIND DEVICE ASSEMBLY (2816014492A)
2-6
Item P/N Description Qty. Page Remarks
1 3713013827A LevelwindHeadAssembly 1 2-11
2 2816012867 LeadScrewModule 1 2-9
3 2816003560 GuidePulleyAssembly 1 2-8
4 D060008029 BallBearing 2
5 2816014078 LevelwindArmAssembly 1
6 2816005770 LevelwindArmLeftSpindle 1
7 2816005790 LevelwindArmSpindleSleeve 2
SecondaryLevelwindSprocket
8 2816014493 1
Set
9 2816014600 CounterAnti-wearRod 1
10 A010009457A TorqueLimiter 1
11 D010006439 Bolt 13
12 2816014598 LevelwindArmRightSpindle 1
13 E020008148 GreaseFitting 2
14 D060008032 BallBearing 2
OverrideLevelwindSprocket
15 2816013008 1
Guard
OverrideLevelwindSprocket
16 3703002152 1 2-10
Set
17 D070008085 ParallelKey 1
2-7
2.4.1 GUIDE PULLEY ASSEMBLY (2816003560)
1 2 5
2-8
2.4.2 LEAD SCREW COMPONENTS (2816012867)
8
7
6
5
4
3
2
1
2-9
Item P/N Description Qty Page Remarks
1 D040015690 Circlip 2
2 2816007490 Bushing 2
3 2816007491 EndCover 1
4 E020008148 GreaseFitting 1
5 2816007492 Boat-typeSlidingBlock 1
6 D020006486 Screw 4
7 2816007493 SwingBlock 1
8 2816012868 LeadScrew 1
2.4.3 OVERRIDE SPROCKET SET (3703002152)
1 2
3
4
2-10
2.4.4 LEVELWIND HEAD (3713013827A)
2-11
1 2 3 4 6 7 8/9 10 11
5
12 13 14
23 24 25 26
2-12
2.4.4.1 COUNTING DEVICE (3713013828)
27 28 29 30
16 17 18 19 20 21 22
15
Item P/N Description Qty Page Remarks
1 G070011256 MechanicalCounter 1
CrossRecessPanHead
2 D020006529 4
Screw
3 A010018336 Coupling 1
4 3713000712 Pin1 1
5 2816025020 CountingBracket 1
6 3713000716 Spring 2
7 D030011257 ButterflyNut 4
8 D010006438 Bolt 4
9 D040007919 SpringWasher 4
10 3713000721 CounterBracket 1
11 2814011075 SmallSprocket 1
12 2814013829 Chain 1
13 2814011076 BigSprocket 1
14 D020006574 SetScrew 4
15 D030006639 Locknut 1
16 3713000728 Backing 1
17 3713000729 SpacerBush1 1
18 3713000730 ParallelKey1 1
19 3713000731 CountingWheel 1
20 3713000732 SpacerBush2 1
21 D060008035 DeepGroovedBallBearing 2
22 3713000733 Shaft1 1
23 3713000734 Shaft2 1
24 3713000735 ParallelKey2 1
25 D060008018 DeepGroovedBallBearing 2
26 D040009123 CirclipforShaft 2
27 3713000736 ShaftSleeve 2
28 3713000737 Shaft3 1
2-13
Item P/N Description Qty Page Remarks
29 D080008068 SplitPin 1
30 A010018335 Coupling 1
2.4.4.2 UPPER COVER (3713000705)
1
4 5 6 7
2 3
2-14
2.4.4.3 LOWER COVER (3713000680)
16
1519
18
17
5
14
13
12
11
9 10
4
8
7
3
6
2
1
2-15
Item P/N Description Qty Page Remarks
1 3713000681 Screw 1
2 3713000682 Left-handedNut 1
LowerSupportWelding
3 3713000683 1
Assembly
4 3713000687 Signboard 1
5 3713000688 Pin 1
6 3713000689 Roller 2
7 D060008019 DeepGroovedBallBearing 4
8 3713000690 SpacerBush1 4
RollingSupportWelding
9 3713000691 2
Assembly
10 D060008021 ShaftSleeve 4
11 D040007910 Circlip 4
12 3713000695 LongShaft 2
13 3713000696 SpacerBush2 2
14 3713000697 ShortShaft 2
15 3713000698 Pointer 1
16 D020006498 CrossRecessPanHeadScrew 2
17 3713000699 Left-handedNut 1
18 3713000700 Right-handedNut 1
19 3713000701 Right-handedNut 1
2-16
2.5 TUBING LUBRICATOR (2816017443)
3 4
2
5
8
2-17
2.6 HIGH PRESSURE MANIFOLD ASSEMBLY (2816016531A)
2-18
Item P/N Description Qty Page Remarks
7 F050012737 PressureSensor 1
8 F030004471A HighPressureT-tee 1
9 F030011266A HighPressureT-tee 2
10 B070009576A ReelSwivelJoint 1
11 F010009743A HighPressurePupJoint 1
HighPressureStraightVent
12 F040009703A 1
Valve
13 F010012855 Plug 1
14 F010012856 ConnectorCover 1
15 F010009368A HighPressureConnector 1
16 2816006363 HighPressurePlug 1
2-19
2.7 HANGING BRACKET ASSEMBLY (2816014393)
1
2-20
CHAPTER 3 WET KIT ASSEMBLY
3.0 WET KIT ASSEMBLY (2803045797A) ................................................................... 1
3.1 HYDRAULIC OIL TANK ASSEMBLY(2804048838A) ........................................ 4
3.2 GENERATOR BRACKET ASSEMBLY(2803073898) .......................................... 5
3.3 PIPE 5 ASSEMBLY (2803036614) ..................................................................... 6
3.4 PIPE 4 ASSEMBLY (2803036603) ..................................................................... 7
3.5 PIPE 6 ASSEMBLY(2803036626) ....................................................................... 8
3.6 PIPE 1 ASSEMBLY(2803036591) ....................................................................... 9
3.0 WET KIT ASSEMBLY (2803045797A)
1 2 3 4 5 6 7
8
9
10
11
12
13
14
20
19
18
17
16
15
3-1
21
22
23
24
26 25
The wet kit assembly consists of the framework welding assembly, hydraulic oil tank
assembly, manifold, wet kit control panel assembly and hydraulic oil cooler guard
assembly.
Item P/N Description Qty. Page Remarks
HydraulicOilCoolerGuard
1 2803018995 1
WeldingAssembly
3-2
Item P/N Description Qty. Page Remarks
2 2803020019 BentPlate 1
3 2803036603 Pipe4 1 3-7
4 B070008850 SplitFlange 3
5 2803043539 Pipe5 1
6 2804048838A HydraulicOilTankAssembly 1 3-4
WetKitBulkheadPanel
7 2803020875 1
InstallationSeat
8 2803036625 Hose 1
9 B080004782A PipeClamp 2
10 2803036591 Pipe1 1
11 E020023112 FoldableStep 2
12 B080004201A PipeClamp 1
13 2803036597 Pipe2 1
14 2803073910 GeneratorBracketAssembly 1 3-5
WetKitFrameworkWelding
15 2803045798 1
Assembly
16 2803036614 Pipe5 1 3-6
17 2803045277 WetKitControlPanelAssembly 1
18 2803036617 Hose 2
19 2803036623 SteelWiredRubberHose 1
20 2803036624 WeldedConnector 1
PipeClampMountingSeat
21 2803036600 1
WeldingPiece
22 B080005294A PipeClamp 3
23 E990012244 AccumulatorBracket 5
24 E990012076 AccumulatorSeat 5
25 2803036626 Pipe6 1 3-8
26 2803036591 Pipe1 1 3-9
3-3
3.1 HYDRAULIC OIL TANK ASSEMBLY(2804048838A)
1 2 3 4 10
5/6/7 8 9
The hydraulic oil tank assembly consists of the hydraulic oil tank welding assembly,
cleaningcoverweldingassembly,malethreadedconnector,plug,pipeplugandreturn
oilpipe.
Item P/N Description Qty. Page Remarks
HydraulicOilTankWelding
1 2804016997 1
Assembly
CleaningCoverWelding
2 2804060721 1
Assembly
3 2804060722 SealGasket 1
4 B080004779A LiquidLevelMeter 1
5 E030005502A BallValve 1
6 E010004571 PipePlug 1
7 E010008493 MaleThreadedConnector 1
8 E030011682 ButterflyValveHandle 2
9 B070008821 Plug 2
10 1009078094 ReturnOilPipe 2
3-4
3.2 GENERATOR BRACKET ASSEMBLY(2803073898)
1/2/3 4 5
6
7
The generator bracket assembly consists of the generator bracket welding assembly,
shaft,fixingplate,circlip,bolt,nutandplainwasher.
Item P/N Description Qty. Page Remarks
1 D010006439 Bolt 2
2 D040007876 PlainWasher 4
3 D040006703 Locknut 2
4 2803037036 FixingPlate 1
GeneratorBracketWelding
5 2803073910 1
Assembly
6 2803019367 Shaft 1
7 D040007910 Circlip 1
3-5
3.3 PIPE 5 ASSEMBLY (2803036614)
1 2 3 4 5 6
Pipe5assemblymainlyconsistsofhose,T-clamp,weldedconnectorandmalethreaded
connector.
Item P/N Description Qty. Page Remarks
1 2803036617 Hose 1
2 E040012399 T-clamp 4
3 2803036615 WeldedConnector 2
4 2803036618 WeldedConnector2 1
3-6
Item P/N Description Qty. Page Remarks
5 2803036620 MaleThreadedConnector 1
6 2803036621 WeldedConnector1 1
3.4 PIPE 4 ASSEMBLY (2803036603)
1 2 3 4 5
6
7
8
Pipe4assemblymainlyconsistsofhose,T-clamp,weldedconnectorandmalethreaded
connector.
Item P/N Description Qty. Page Remarks
1 0001002787 Connector 3
2 E010004152 EqualElbow 3
3 2803036606 RoundPipe10 1
4 2803036604 RoundPipe9 1
5 2803036608 RoundPipe8 1
6 2803036607 FlangePlug 1
7 E010004249 EqualTee 1
8 2803036605 RoundPipe11 1
3-7
3.5 PIPE 6 ASSEMBLY(2803036626)
1 2 3
Pipe6assemblymainlyconsistsof2.5”connector,flangeplug76and75° elbow.
Item P/N Description Qty. Page Remarks
1 2317001015 Connector 1
2 2803036628 Elbow 1
3 2803036627 FlangePlug76 1
3-8
3.6 PIPE 1 ASSEMBLY(2803036591)
1 2 3 4 5
8
Pipe6assemblymainlyconsistsof2.5”connector,elbow,roundpipe3,equalelbow,
reducerconnector,butterflyvalveflange3”.
Item P/N Description Qty. Page Remarks
1 2317001015 Connector 1
2 2803036596 Elbow 2
3 2803036595 RoundPipe3 1
4 E010004400 EqualElbow 2
5 2803036592 RoundPipe 1
6 E010010381 ReducerConnector 1
7 E010004353 EqualElbow 1
8 2317000446 ButterflyValveFlange 1
3-9
CHAPTER 4 INJECTOR MOTOR POWER REEL
ASSEMBLY
4.0 INJECTOR MOTOR POWER REEL ASSEMBLY (2817012115A) .............................. 1
4.1 PIPE INSTALLATION ASSEMBLY .......................................................................... 2
4.0 INJECTOR MOTOR POWER REEL ASSEMBLY
(2817012115A)
Theinjectormotorpowerreelconsistsofthebaseskid,leftsupport,rightsupport,reel
weldingassembly,chaintransmissionsystemandpipeinstallationassembly.
Item P/N Description Qty. Page Remarks
1 2817018063 BaseSkid 1
2 2817018068 LeftSupport 1
3 2817018070 RightSupport 1
4 2817018065 ReelWeldingAssembly 1
5 0001011922 BigSprocket 1
6 2816076269 Chain12A/150P/1 1
7 0001011158 SmallSprocket 1
4-1
4.1 PIPE INSTALLATION ASSEMBLY
Item P/N Description Qty. Page Remarks
1 2817018069 LiftingEyes 2
2 2817000375 TubingInterfaceBlock2 1
3 D060008016A Bearing 2
4 B070008883 StraightConnector 2
5 F020009602A HighPressureElbow 2
6 2817000569 TubingInterfaceBlock1 1
7 0001000604 BigSprocketCheckRing 1
8 2817000603 PipeFittings 2
9 B080004408A PipeClamp 2
10 B070003934 90°Connector 2
11 B070005852 StraightConnector 2
4-2
CHAPTER 5 HYDRAULIC CONTROL HOSE REEL
ASSEMBLY
5.0 HYDRAULIC CONTROL HOSE REEL ASSEMBLY (2819011920) ............................. 1
5.0 HYDRAULIC CONTROL HOSE REEL ASSEMBLY
(2819011920)
Thehydrauliccontrolhosereelhastworeels,thereelontheuppersectionisinjector
controlhosereel,andthatonthelowersectionisBOPcontrolhosereel.Thestructures
ofthetworeelsaresimilar.Thefollowingtableshowscomponentsforonereel.
5-1
Item P/N Description Qty. Page Remarks
5 2819011921 Chain 1
6 0001011158 SmallSprocket 1
7 2819001194 ReelWeldingAssembly 1
8 D060012093 CamBearing 8
9 D030012090 DriveShaftNut 8
10 2819000612 RightSupport 1
BaseProtectiveFrameWelding
11 2819000618 1
Assembly
12 2819011923 Baffle 2
13 D010024524 Stud 10
14 2819000633 BulkheadPanel 1
15 2819018573 SprocketShield2 1
5-2
CHAPTER 6 PNEUMATIC SYSTEM ASSEMBLY
6.0 PNEUMATIC SYSTEM ASSEMBLY (2805036154A) ................................................. 1
6.0 PNEUMATIC SYSTEM ASSEMBLY (2805036154A)
1 2 3 4 5 6 7 8 9
6-1
CHAPTER 7 HYDRAULIC SYSTEM ASSEMBLY
7.1 POWER SYSTEM ASSEMBLY ( 2803047643A) ......................................................... 1
7.1.1 AUXILIARY PUMP ASSEMBLY (2804043772) ................................................... 1
7.1.2 AUXILIARY PUMP FILTER ASSEMBLY (2804016955) ...................................... 2
7.1.3 REEL VANE PUMP ASSEMBLY (2804018880A) ................................................ 3
7.1.4 HYDRAULIC OIL COOLER ASSEMBLY (2804051671A) .................................... 5
7.1.5 THERMOSTAT ASSEMBLY (2804043774A) ...................................................... 6
7.1.6 COOLER SOLENOID VALVE ASSEMBLY (2804037389) ................................... 7
7.1.7 ACCUMULATOR ASSEMBLY (2804037386A) ................................................... 8
7.1.8 PRIORITY ACCUMULATOR ASSEMBLY (2804037385) .................................. 10
7.1.9 HIGH PRESSURE FILTER ASSEMBLY (2804043782A) .................................... 11
7.1.10 INJECTOR PUMP FLUSHING VALVE ASSEMBLY (2804006452) ................ 12
7.1.11 BOOSTING FILTER ASSEMBLY (2804006451A) ........................................... 13
7.1.12 SHUTTLE VALVE ASSEMBLY (2604047236) ................................................. 14
7.1.13 INJECTOR PUMP RELIEF VALVE ASSEMBLY (2604047237A) ..................... 15
7.1.14 INJECTOR PUMP ASSEMBLY (2804043785) ................................................ 16
7.1.15 SPEED ADJUST VALVES ASSEMBLY (2804043777) ..................................... 17
7.1.16 POWER PACK CONTROL PANEL ASSEMBLY (2804047644A) .................... 19
7.2 AUXILIARY HYDRAULIC SYSTEM ASSEMBLY (2804047646A) ............................ 21
7.2.1 RETURN OIL CHECK VALVE ASSEMBLY (2804037416) ................................. 21
7.2.2 REEL RELIEF VALVE ASSEMBLY (2804037417) ............................................... 22
7.2.3 CONTROL CABIN LIFTING CYLINDER COUNTERBALANCE VALVE ASSEMBLY
(2804006386) ............................................................................................................... 23
7.2.4 CONTROL CABIN LIFTING CYLINDER ASSEMBLY (2804016562A) ............. 24
7.2.5 FLOW DIVIDER ASSEMBLY (2804043808) ...................................................... 24
7.2.6 CONTROL CABIN LIFTING DIRECTIONAL VALVE ASSEMBLY (2804037423)
....................................................................................................................................... 25
7.2.7 HYDRAULIC LANDING GEAR DIRECTIONAL VALVE ASSEMBLY (2804037424)
....................................................................................................................................... 26
7.2.8 LIFTING PRESSURE REDUCING VALVE ASSEMBLY (2604047250A)............ 27
7.2.9 LIFTING HIGH PRESSURE BLOCK ASSEMBLY (2804043810) ....................... 28
7.2.10 HAND PUMP ASSEMBLY (2804050779) ....................................................... 29
7.2.11 SUCTION OIL FILTER ASSEMBLY (2804043813) .......................................... 30
7.2.12 HOSE REEL MOTOR ASSEMBLY (2804006392A) ......................................... 30
7.2.13 POWER REEL MOTOR ASSEMBLY (2804033319) ........................................ 31
7.2.14 HOSE REEL FIVE-TANDEM VALVE ASSEMBLY (2804037426) .................... 32
7.2.15 INJECTOR TILT CYLINDER ASSEMBLY (2804015105) ................................. 33
7.2.16 DIRECTIONAL VALVE ASSEMBLY (2704067391) ......................................... 34
7.2.17 SMALL REEL MOTOR COUNTERBALANCE VALVE ASSEMBLY (2804006389)
....................................................................................................................................... 35
7.3 CONTROL SYSTEM HYDRAULIC PARTS ASSEMBLY (2804047652A) ................. 36
7.3.1 LEVELWIND DIRECTIONAL VALVE ASSEMBLY (2804052615) ..................... 36
7.3.2 CONTROL CABIN HIGH PRESSURE BLOCK ASSEMBLY (2804043791) ....... 37
7.3.3 TENSION SYSTEM VALVE ASSEMBLY (2604047273) .................................... 38
7.3.4 PRESSURE REDUCING PILOT VALVE ASSEMBLY (2804030625) .................. 39
7.3.5 CHAIN TRACTION VALVE ASSEMBLY (2804033206A) ................................. 39
7.3.6 TRACTION SUPPLY BALL VALVE ASSEMBLY (2804047653) ........................ 40
7.3.7 TRACTION HIGH PRESSURE BLOCK ASSEMBLY (2804037398) .................. 40
7.3.8 TRACTION BALL VALVE ASSEMBLY (2804047654) ....................................... 41
7.3.9 INJECTOR SPEED ADJUST VALVE ASSEMBLY (2804030632) ....................... 42
7.3.10 INJECTOR BRAKE BALL VALVE ASSEMBLY (2804038950) ......................... 43
7.3.11 REEL BRAKE BALL VALVE ASSEMBLY (2804038951) .................................. 44
7.3.12 INJECTOR PUMP CONTROL PILOT VALVE ASSEMBLY (2804006431) ...... 45
7.3.13 INJECTOR PUMP SLIGHT ADJUST VALVE ASSEMBLY (2804033207) ....... 46
7.3.14 INJECTOR PUMP CONTROL VALVE ASSEMBLY (2804030634) ................. 47
7.3.15 SHUTTLE VALVE ASSEMBLY (2804018914) ................................................. 48
7.3.16 BOP CONTROL VALVE ASSEMBLY (2804047655) ....................................... 49
7.3.17 BOP OIL SUPPLY BALL VALVE ASSEMBLY (2804037403) .......................... 50
7.3.18 BOP CONTROL HIGH PRESSURE BLOCK ASSEMBLY (2804037404) ......... 51
7.3.19 PRESSURE GAUGE ASSEMBLY (2604047274) .............................................. 52
7.3.20 PRESSURE ADJUST VALVE ASSEMBLY (2804030639A).............................. 53
7.3.21 STRIPPER RELIEF VALVE ASSEMBLY (2804037406A) ................................. 54
7.3.22 STRIPPER DIRECTIONAL VALVE ASSEMBLY (2804030641) ....................... 55
7.3.23 STRIPPER SELECT VALVE ASSEMBLY (2704055837) ................................... 55
7.3.24 PNEUMATIC PUMP HIGH PRESSURE BLOCK ASSEMBLY (2804053535) . 56
7.3.25 STRIPPER RAPID PACK BALL VALVE ASSEMBLY (2804047657) ............... 57
7.3.26 EMERGENCY BALL VALVE ASSEMBLY (2804047658) ................................. 58
7.3.27 PNEUMATIC PUMP ASSEMBLY (2804043800) ............................................ 59
7.3.28 EMERGENCY HAND PUMP ASSEMBLY (2804043801A) ............................. 60
7.3.29 OIL TANK ASSEMBLY (2804037413A) .......................................................... 61
7.4 REEL HYDRAULIC SYSTEM ASSEMBLY (2804047660A) ....................................... 62
7.4.1 REEL MOTOR ASSEMBLY (2804055881A) ...................................................... 62
7.4.2 LEVELWIND LIFTING COUNTERBALANCE VALVE ASSEMBLY (2804033371)
....................................................................................................................................... 63
7.4.3 OVERRIDE LEVELWIND MOTOR ASSEMBLY (2804037433A) ...................... 64
7.4.4 LEVELWIND LIFTING CYLINDER ASSEMBLY (2804037434) ......................... 65
7.1 POWER SYSTEM ASSEMBLY ( 2803047643A)
7.1.1 AUXILIARY PUMP ASSEMBLY (2804043772)
1
2
6
7
8
9
10
11
12
13
14
7-1
Item P/N Description Qty. Page Remarks
1 D010006366 Bolt 8
2 D040007958 SpringWasher 8
3 B050000752 O-ring 1
4 B070005626 StraightConnector 1
5 B070004046 90°Connector 2
6 D010022239 Bolt 4
7 D040007988 SpringWasher 4
8 D040007965 PlainWasher 4
9 B070005419 StraightConnector 1
10 B070004398 StraightConnector 1
11 B070005489 SplitFlange 1
12 B050000611 O-ring 1
13 B070008608 StraightConnector 1
VariableDisplacement
14 B010014819 1
PistonPump
7.1.2 AUXILIARY PUMP FILTER ASSEMBLY (2804016955)
1 2
7-2
Item P/N Description Qty. Page Remarks
1 B070015460 StraightConnector 2
2 B080013965 Filter 1
7.1.3 REEL VANE PUMP ASSEMBLY (2804018880A)
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
7-3
Item P/N Description Qty. Page Remarks
1 B010014820 VanePump 1
2 D010006148 HexBolt 6
3 D040007958 SpringWasher 6
4 B050000730 O-ring 1
5 B070008528 SplitFlange 1
6 B070008948 SplitWasher 1
7 B030000270A ReliefValve 1
8 D010006071 HexBolt 4
9 D040007881 SpringWasher 8
10 B070008895 StraightConnector 1
11 B050007934 BondedWasher 1
12 B050000688 O-ring 2
13 B070009036 SplitFlange 2
14 B070008856 90°FlangeConnector 2
15 D010006303 HexBolt 4
7-4
7.1.4 HYDRAULIC OIL COOLER ASSEMBLY (2804051671A)
1 2 3 4 5 6 7 8 9 10
7-5
7.1.5 THERMOSTAT ASSEMBLY (2804043774A)
1 2 3 4 5 6 7 8
7-6
7.1.6 COOLER SOLENOID VALVE ASSEMBLY (2804037389)
1 2 3 4 5 6 7
7-7
7.1.7 ACCUMULATOR ASSEMBLY (2804037386A)
1 2 3 4 5 6 7 8 9 10 11 12
7-8
Item P/N Description Qty. Page Remarks
4 B070008826 Plug 1
5 B070009005 Connector 5
6 B070005871 90°Connector 5
7 B030020234 ReliefValveBlock 1
8 B070011833 StraightConnector 4
9 B050007931 BondedWasher 8
10 E030005397A BallValve 4
11 B070018913 StraightConnector 4
12 B080013424 Accumulator 4
7-9
7.1.8 PRIORITY ACCUMULATOR ASSEMBLY (2804037385)
1 2 3 4 5
Item P/N Description Qty. Page Remarks
1 B070008899 90°Connector 1
2 B070004644 Tee 1
3 B070008763 90°Connector 2
ReducerFemale/Male
4 B070004721 1
ThreadedConnector
5 B080013387 Accumulator 1
7-10
7.1.9 HIGH PRESSURE FILTER ASSEMBLY (2804043782A)
1 2
6 7
7-11
7.1.10 INJECTOR PUMP FLUSHING VALVE ASSEMBLY
(2804006452)
1A 1B
1B 2B
1 2 3 4 5 6 7 8
7-12
7.1.11 BOOSTING FILTER ASSEMBLY (2804006451A)
1 2 3
7-13
7.1.12 SHUTTLE VALVE ASSEMBLY (2604047236)
1 2 3 4 5 6
7-14
7.1.13 INJECTOR PUMP RELIEF VALVE ASSEMBLY
(2604047237A)
1 2 3 4 5 6 7
1
7-15
7.1.14 INJECTOR PUMP ASSEMBLY (2804043785)
7-16
Item P/N Description Qty. Page Remarks
14 B070005626 StraightConnector 2
7.1.15 SPEED ADJUST VALVES ASSEMBLY (2804043777)
1 2 3 4 5 6 7 8 9 101112 1314 15
7-17
Item P/N Description Qty. Page Remarks
6 B070005882 90°Connector 1
7 B070009004 Connector 1
8 B070005871 90°Connector 1
9 B070005419 StraightConnector 2
10 B070005762 StraightConnector 1
11 B070022247 QuickDisconnect 2
12 B070028492 DustCap 2
13 B070005405 TransitionJoint 2
14 B070003961 90°Connector 1
AuxiliarySystemHigh
15 B030022463 1
PressureBlock
7-18
7.1.16 POWER PACK CONTROL PANEL ASSEMBLY
(2804047644A)
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 1718
7-19
Item P/N Description Qty. Page Remarks
9 B080014795 PressureGauge 1
10 B070009003 Connector 8
11 B080018734 PressureGauge 2
12 B080014794 PressureGauge 1
13 B070009020 90° Connector 4
14 B030013815 ThrottleValve 2
15 B070004644 Tee 2
16 B070005293 StraightConnector 2
17 B030000517A ThrottleValve 2
18 P200004137 ThrottleValves 2
7-20
7.2 AUXILIARY HYDRAULIC SYSTEM ASSEMBLY
(2804047646A)
7.2.1 RETURN OIL CHECK VALVE ASSEMBLY (2804037416)
1 2 3 4 5 6 7
7-21
7.2.2 REEL RELIEF VALVE ASSEMBLY (2804037417)
1 2 3 4 5
7-22
7.2.3 CONTROL CABIN LIFTING CYLINDER COUNTERBALANCE
VALVE ASSEMBLY (2804006386)
1 2 3 4 5 6 7
Item P/N Description Qty. Page Remarks
1 B070008595 Tee 2
2 B070005840 90°Connector 2
3 B030011218 CounterbalanceValve 1
4 B070009005 Connector 1
5 D010006128 Bolt 2
6 D040007912 PlainWasher 4
7 D030006728 Locknut 2
7-23
7.2.4 CONTROL CABIN LIFTING CYLINDER ASSEMBLY
(2804016562A)
1 2 3
7.2.5 FLOW DIVIDER ASSEMBLY (2804043808)
1 2 3 4
IN OUT
Item P/N Description Qty. Page Remarks
1 B070005804 StraightConnector 4
2 B070005871 90°Connector 4
3 B070005598 StraightConnector 1
4 B030023123 GearFlowDivider 1
7-24
7.2.6 CONTROL CABIN LIFTING DIRECTIONAL VALVE
ASSEMBLY (2804037423)
P T
1 2 3 4 5 6 7 8
7-25
7.2.7 HYDRAULIC LANDING GEAR DIRECTIONAL VALVE
ASSEMBLY (2804037424)
1 2 3 4 5 6 7 8 9 10 11 12
7-26
Item P/N Description Qty. Page Remarks
12 B070008899 90°Connector 1
7.2.8 LIFTING PRESSURE REDUCING VALVE ASSEMBLY
(2604047250A)
1 2 3 4 5 6 7 8
7-27
7.2.9 LIFTING HIGH PRESSURE BLOCK ASSEMBLY
(2804043810)
1 2 3 4 5 6 7
7-28
7.2.10 HAND PUMP ASSEMBLY (2804050779)
1 2 3 4 5
7-29
7.2.11 SUCTION OIL FILTER ASSEMBLY (2804043813)
1 2 3
7.2.12 HOSE REEL MOTOR ASSEMBLY (2804006392A)
1 2 3
A B
7-30
7.2.13 POWER REEL MOTOR ASSEMBLY (2804033319)
1 2 3 4
7-31
7.2.14 HOSE REEL FIVE-TANDEM VALVE ASSEMBLY
(2804037426)
1 2 3 4 5 6 7 8 9 10
P A1 A2 A3 A4 A5 T
B1 B2 B3 B4 B5
7-32
7.2.15 INJECTOR TILT CYLINDER ASSEMBLY (2804015105)
1 2 3
7-33
7.2.16 DIRECTIONAL VALVE ASSEMBLY (2704067391)
1 2 3 4 5 6 7 8 9 10 11
P T
7-34
7.2.17 SMALL REEL MOTOR COUNTERBALANCE VALVE
ASSEMBLY (2804006389)
1 2 3 4 5 6 7 8
7-35
7.3 CONTROL SYSTEM HYDRAULIC PARTS ASSEMBLY
(2804047652A)
7.3.1 LEVELWIND DIRECTIONAL VALVE ASSEMBLY
(2804052615)
1 2 3 4
A1 A2
P T
B1 B2
7-36
7.3.2 CONTROL CABIN HIGH PRESSURE BLOCK ASSEMBLY
(2804043791)
1JO-06-08
4O-08
1JO-06
M5 1JO-06
1JO-04-06 1JO-04-06 1JO-06
1 2 3 4 5 6 7 8 9 10 11 1213
7-37
7.3.3 TENSION SYSTEM VALVE ASSEMBLY (2604047273)
1
2
3 3
2
4
1 5
X A 6
B
7 8
9
2 B070005840 90°Connector 2
3 B070009005 Connector 1
4 B070023778 StraightConnector 1
5 B070008895 StraightConnector 1
6 B030000224A CheckValve 1
7 B070011833 StraightConnector 1
8 B050007931 BondedWasher 2
9 B070016454 TeeConnector 1
7-38
7.3.4 PRESSURE REDUCING PILOT VALVE ASSEMBLY
(2804030625)
1 2
G P T
7.3.5 CHAIN TRACTION VALVE ASSEMBLY (2804033206A)
3
2
1 2 3
Item P/N Description Qty. Page Remarks
1 B070005840 90°Connector 2
2 B070009005 Connector 1
3 B030009584A PressureReducingValve 1
7-39
7.3.6 TRACTION SUPPLY BALL VALVE ASSEMBLY
(2804047653)
1 2 3
Item P/N Description Qty. Page Remarks
1 B070004356 90°Connector 2
2 B070003876 StraightConnector 1
3 B030013812 TeeBallValve 1
7.3.7 TRACTION HIGH PRESSURE BLOCK ASSEMBLY
(2804037398)
1 2 5
3 4
1 2 3 4 5 6
2 B070009005 Connector 4
3 B070005871 90°Connector 4
7-40
Item P/N Description Qty. Page Remarks
4 B030020233 ChainTractionBlock 1
5 B070008826 Plug 3
6 B070009004 Connector 1
7.3.8 TRACTION BALL VALVE ASSEMBLY (2804047654)
1 2 3
Item P/N Description Qty. Page Remarks
1 B070004356 90°Connector 2
2 B030011214 Two-wayBallValve 1
3 B070016454 TeeConnector 1
7-41
7.3.9 INJECTOR SPEED ADJUST VALVE ASSEMBLY
(2804030632)
1 2 3 4 5 6 7
Item P/N Description Qty. Page Remarks
1 B070005598 StraightConnector 1
2 B080014057 Filter 1
3 B070011970 StraightConnector 1
4 B070008633 TeeConnector 1
5 B070004398 StraightConnector 1
6 B030011295 PressureReducingValve 1
7 B070005840 90°Connector 2
7-42
7.3.10 INJECTOR BRAKE BALL VALVE ASSEMBLY
(2804038950)
1 2 3
Item P/N Description Qty. Page Remarks
1 B070009035 90°Connector 2
2 B070005804 StraightConnector 1
3 B030013822 TeeBallValve 1
7-43
7.3.11 REEL BRAKE BALL VALVE ASSEMBLY (2804038951)
1 2 3 4
7-44
7.3.12 INJECTOR PUMP CONTROL PILOT VALVE ASSEMBLY
(2804006431)
1 2 3
3
2
1
7-45
7.3.13 INJECTOR PUMP SLIGHT ADJUST VALVE ASSEMBLY
(2804033207)
1 2 3 4 5 6
Item P/N Description Qty. Page Remarks
1 B070009006 StraightConnector 1
2 B080014057 Filter 1
3 B070011970 StraightConnector 1
4 B070009019 StraightConnector 1
5 B030011295 PressureReducingValve 1
6 B070005840 90°Connector 2
7-46
7.3.14 INJECTOR PUMP CONTROL VALVE ASSEMBLY
(2804030634)
P
A B
1 2 3 4 5 6
2 B070003763 90°Connector 1
3 B070005729 90°Connector 1
4 B030011204 ValveBody 1
5 B080011207 Handle 1
6 B080011220 FrictionPositioningBody 1
7-47
7.3.15 SHUTTLE VALVE ASSEMBLY (2804018914)
1 2 3 4
7-48
7.3.16 BOP CONTROL VALVE ASSEMBLY (2804047655)
1 2 3 4 5 6 7 8
4 B030015783 Split-typeMulti-wayValve 1
5 D020027950 Screw 4
6 D040007982 SpringWasher 4
7 B070004658 StraightConnector 1
8 B050024754 BondedWasher 1
7-49
7.3.17 BOP OIL SUPPLY BALL VALVE ASSEMBLY (2804037403)
1 2 3 4
Item P/N Description Qty. Page Remarks
1 B070005293 StraightConnector 1
2 B070004644 Tee 1
3 B030009086 Two-wayBallValve 1
4 B070009020 90°Connector 2
7-50
7.3.18 BOP CONTROL HIGH PRESSURE BLOCK ASSEMBLY
(2804037404)
1 2 3 4 5 6
Item P/N Description Qty. Page Remarks
1 B030020237 BOPSystemValve 1
2 B070005293 StraightConnector 1
3 B070004644 Tee 1
4 B070008890 StraightConnector 2
5 B070009019 StraightConnector 1
6 B070009005 Connector 1
7-51
7.3.19 PRESSURE GAUGE ASSEMBLY (2604047274)
1 2 3 4 5 6 7
600psi
1000psi
3000psi
6000psi 3000
4000
5000
PUM P PRESSURE
(PSI)
6000
7000
3000
2000
4000
5000
PUM P PRESSURE
(PSI)
6000
7000
8000
2000 8000
WAGNER WAGNER
1000 9000
1000 9000
10,000
10,000
Item P/N Description Qty. Page Remarks
1 B080014794 PressureGauge 3
2 B070009003 Connector 24
3 B080014792 PressureGauge 2
4 B080014795 PressureGauge 6
5 B080014791 PressureGauge 7
6 B080019719 PressureGauge 1
7 F050020836 PressureGauge 2
7-52
7.3.20 PRESSURE ADJUST VALVE ASSEMBLY (2804030639A)
T P
1 2 3
7-53
7.3.21 STRIPPER RELIEF VALVE ASSEMBLY (2804037406A)
1 2 3 4
7-54
7.3.22 STRIPPER DIRECTIONAL VALVE ASSEMBLY
(2804030641)
1 2 3
A
T P
2 B070008817 Tee 2
3 B030011205 HydraulicBallValve 2
7.3.23 STRIPPER SELECT VALVE ASSEMBLY (2704055837)
1 2 3
7-55
7.3.24 PNEUMATIC PUMP HIGH PRESSURE BLOCK ASSEMBLY
(2804053535)
"11"
1 2 3 4 5 6 7 8 9 10
7-56
7.3.25 STRIPPER RAPID PACK BALL VALVE ASSEMBLY
(2804047657)
1 2 3 4 5
7-57
7.3.26 EMERGENCY BALL VALVE ASSEMBLY (2804047658)
1 2
2 B030013814 Two-wayBallValve 2
7-58
7.3.27 PNEUMATIC PUMP ASSEMBLY (2804043800)
1 2 3
7-59
7.3.28 EMERGENCY HAND PUMP ASSEMBLY (2804043801A)
1 2 3
2 E020005331A HandPump 1
3 B070004046 90°Connector 1
7-60
7.3.29 OIL TANK ASSEMBLY (2804037413A)
1 2 3 4 5 6 7 8 9 10
14 13 12 11
Item P/N Description Qty. Page Remarks
1 B070009032 StraightConnector 3
2 B070003752 FemaleThreadedTee 1
3 B070005277 StraightConnector 1
4 2704037276 OilTankWeldingAssembly 1
5 B070005685 PipeJoint 2
6 0412007419 PolyurethaneTransparentHose 1
7 B070008467 StraightConnector 1
8 B070008935 TeeConnector 1
9 B030009778A ReliefValve 1
10 B070009058 MaleThreadedPlug 1
11 B070004370 90°Connector 1
12 B070008824 PipePlug 1
13 B070008606 StraightConnector 1
14 B080012503 Filter 1
7-61
7.4 REEL HYDRAULIC SYSTEM ASSEMBLY (2804047660A)
7.4.1 REEL MOTOR ASSEMBLY (2804055881A)
1 2 3 4 5 6 7 8 9
7-62
7.4.2 LEVELWIND LIFTING COUNTERBALANCE VALVE
ASSEMBLY (2804033371)
1 2 3
Item P/N Description Qty. Page Remarks
1 B070005840 90°Connector 4
Bi-directionalCounterbalance
2 B030016286 2
Valve
3 B070009005 Connector 1
7-63
7.4.3 OVERRIDE LEVELWIND MOTOR ASSEMBLY
(2804037433A)
7-64
7.4.4 LEVELWIND LIFTING CYLINDER ASSEMBLY
(2804037434)
1 2
7-65
CHAPTER 8 LIST OF CONSUMABLES
8.1 MECHANICAL PART .......................................................................................................... 1
8.1.1 REEL .............................................................................................................................. 1
8.1.2 ENGINE ......................................................................................................................... 2
8.1.3 TOOL ............................................................................................................................. 2
8.2 HYDRAULIC SYSTEM ......................................................................................................... 2
8.3 ELECTRIC SYSTEM .............................................................................................................. 5
8.4 INJECTOR SPARE PARTS ................................................................................................... 6
8.1 MECHANICAL PARTS
8.1.1 REEL
8-1
8.1.2 ENGINE
8.1.3 TOOL
8.2 HYDRAULIC SYSTEM
8-2
Item P/N Description Qty. Page Remarks
Injector
Pump
InjectorPumpControlValve
10 B080011207 1 Control
Handle
Valve
Components
Injector
Pump
11 B080011220 FrictionPositioningBody 1 Control
Valve
Components
12 B030011205 StripperDirectionalValve 2
InjectorPumpPressure
13 B030009741A 2
ControlValve
Reel/InjectorPumpPressure
14 B030000261A 2
AdjustValve
15 C050007289A AirPressureGauge 1
16 B080014794 PressureGauge600psi 4
17 B080014792 PressureGauge1000psi 2
18 B080014791 PressureGauge6000psi 6
19 B080014795 PressureGauge3000psi 7
6000psiInjectorPressure
20 B080019719 1
Gauge6000psi
21 B030013814 Two-wayBallValve 3
22 B030013813 TeeBallValve 3
PneumaticPumpAirSupply
23 B030019703 1
PressureReducingValve
Traction/TensionPressure
24 B030009584A 2
ReducingValve
25 B030011295 SpeedAdjustValve 1
Lubrication
26 B030011211 PushButtonValve 2
Control
TensionHydraulicControl
27 B030000224A 1
CheckValve
28 B030009426A LubricationPilotValve 1
29 B080015307 ReturnOilFilterElement 1
8-3
Item P/N Description Qty. Page Remarks
30 P200011206 HighPressureFilterElement 2
31 P200013966 AuxiliaryPumpFilterElement 1
32 B080009609A BoostingFilterElement 1
33 B080012088 SuctionOilFilter 3
34 B070011219 QuickDisconnect 4
InjectorHydraulicHigh
35 B080009658 2
PressureFilterElement
36 B070011202 QuickDisconnect 4
37 B080011217 DustCap 4
38 B080011208 DustCap 4
InjectorQuickDisconnect
39 B050019789 5
O-ring
1/4QuickDisconnectMale
40 B070022247 10
End
1/4QuickDisconnectFemale
41 B070022248 10
End
42 B070028486 DustPlug 10
43 B070028492 DustCap 10
3/8QuickDisconnectMale
44 B070022252 10
End
3/8QuickDisconnectFemale
45 B070022250 10
End
46 B070028482 DustPlug 10
47 B070028494 DustCap 10
48 B070022268 1″ QuickDisconnectMaleEnd 5
1″ QuickDisconnectFemale
49 B070022266 5
End
50 B070028483 DustPlug 5
51 B070028490 DustCap 5
8-4
8.3 ELECTRIC SYSTEM
8-5
Item P/N Description Qty. Page Remarks
29 C060007254A HeaterPad 2
30 C060007449A Thermostat 1
31 C060014705A AdjustableLighter 2
32 C060007450A ToggleSwitch 1
33 C010011396A RelayCard 1
34 C060007746 ToggleSwitchCover 1
35 C060007541A Indicator 1
36 C060023103A CircuitBreaker 7
37 C060022569A CircuitBreaker 1
38 C020022287A FuseWire 1
39 C060022572A CircuitBreakerSeat 9
40 C020023006A CircuitBreaker 3
41 C020023007A MiniatureCircuitBreaker 1
42 C060007605 FuelLevelMeter 1
43 C060007719A Relay 1
44 C050024276A PressureTransmitter 3
45 C060007442A Floodlight 1
46 C040017305A SignalCable 2
47 C060022807A LEDLight 1
8.4 INJECTOR SPARE PARTS
8-6
Item P/N Description Qty. Page Remarks
ChainLinkwithThrough
8 A020012519 60
HardedPins
9 A020012520 RollerLink 120
10 A020012522 Slip-fitCenterPlates 120
11 A020012508 Semi-pressFitCoverPlate 60
12 A020012530 ZCotterPin 60
Drive
sprocket
13 D060009890A Self-aligningRollerBearing 2
supportat
motorside
Drive
sprocketseal
14 D990012367A Lip-typeSealRing 2
atmotor
side
Self-aligning
roller
15 D040012326 RetainingRings 2 bearing
circlipat
motorside
Driveshaft
16 D040012348 RetainingRings 2 circlipat
gearboxside
Driveshaft
17 D040007877 RetainingRings 2 circlipat
motorside
Seal
between
18 B050000743 O-ring 2
brakeand
flange
Seal
between
19 B050012272 O-ring 2
flangesat
motorside
Self-aligningRollerBearing
20 D060009841 4
withBase
21 3805008219 CooperAlloySlideway 8
8-7
Item P/N Description Qty. Page Remarks
22 B040012359 HydraulicCylinder 4
23 D060009342 RodEndOscillatingBearing 8
24 B040012448 HydraulicCylinder 6
25 3806008240 SlidePin 8
26 3806008239 CylinderRearPlate 6
27 3806096096 Skate 2
28 D020037636 Screw 8
29 B010012518 PneumaticPump 1
30 B080012503 LubeOilFilter 1
31 B030014319 Fan-shapedNozzle 2
32 B030014318 AdjustableConnector 2
HydraulicHighPressureFilter
33 B080009658 2
Element
34 C050012523 HydraulicLoadCell 2
35 3810009304 Roller 15
Usedin
DeepGroovedBallBearing gooseneck
36 D060009769 30
withDustCap and
goosehat
37 B040010223 HydraulicCylinder 2
Usedin
38 D060009216 DeepGroovedBallBearing 18 gooseneck
guide
Usedin
39 D060009980 DeepGroovedBallBearing 18 gooseneck
guide
Thefirst
rolleronthe
gooseneck
40 3810009300 GuideRollerA 1
guide(from
shortto
long)
41 E020008148 GreaseFitting 20
42 3899102848 PneumaticPumpRepairKit 1 Injector
8-8
Item P/N Description Qty. Page Remarks
Lubrication
System
RepairKit
Injector
Lubrication
43 3899102856 LubeOilFilterRepairKit 1
System
RepairKit
Motor
HighPressureFilterBonded
44 P200024151 2 Inlet/Outlet
Washer
FilterSeal
Injector
45 3899102855 BrakeRepairKit 2 BrakeRepair
Kit
Injector
46 B050039604 AccumulatorRepairKit 3 Accumulator
RepairKit
Traction
47 3899102844 HydraulicCylinderRepairKit 6 Cylinder
RepairKit
Tension
48 3899102845 HydraulicCylinderRepairKit 4 Cylinder
RepairKit
49 P200018579 HydraulicLoadCellRepairKit 2
8-9