DESIGN OF VUP STRUCTURES FOR CONSTRUCTION OF MARGAO WESTERN NATIONAL HIGHWAYBYPASS

FOR NH-17 (NEW NH-66)FROM KM 26/200 (CHAINAGE 00/00)TO KM.38/100 (CHAINAGE 11/900)IN THE
STATE OF GOA (PMS)
LOCATION
Chainage : 35/518

DESCRIPTION
Type OF Structure : RCC Cell Box Type
No of cells 1
Skew angle = 10.00 °
Clear span of the culvert = 8.0 m 8.1234 (SK)
Maximum Clear Depth (for design) = 5.8 m
Clear width of Carriage way = 7.0 m
Width of paved shoulder Left side = 1.5 m
Width of paved shoulder Right side = 1.5 m
Width of earthen shoulder Left side = 2.0 m
Width of earthen shoulder Right side = 2.0 m
Total width of the structure = 26.0 m
Thickness of Top Slab = 0.60 m
Thickness of bottom Slab = 0.70 m
Thickness of side walls = 0.65 m 0.660 (SK)
Base slab projection = 0.75 m 0.7616 (SK)
Haunch Size = 0.30 m X 0.30 m
C/S Area of Crash barrier = 0.284 Sq.m
Footing Area of box = 10.97 m X 26.00 m
Modulus of Sub Grade Reaction = 20000 Kn/Cu.m
Thickness of Wearing Coat + PCC = 65 mm
Unit Weight of concrete = 25 Kn/Cu.m
Unit Weight of wearing coat = 22 Kn/Cu.m
Unit Weight of Soil = 18 Kn/Cu.m
Surcharge = 1.20 m Of Earth Fill
MATERIAL CONSTANTS :
Grade of Concrete = M25
Grade of Steel = Fe500
E = 30 Gpa

0.60 m
5.80 m

0.65 m
8.0 m

0.75 m 0.3 X 0.3

0.70 m
10.80 m

BOX CROSS SECTION

1
LOAD CALCULATION:
1 DL - Self weight of the structure
Self Weight of Structure is given through Self wt option in STAAD Pro
2 SIDL
Density of Pavement layers = 1.43 KN/m (0.065 x 22)
3 Earth presssure
Height of side walls = 6.45 m
Angle of internal friction, ɸ = 30 kN/m3
Unit weight of soil = 19
Co-eff of earth pressure,Ka = 1-sin ɸ / 1+sin ɸ = 0.333
Earth pressure over side walls = Ka x ϒ x h = 40.85 kN/m2
Height of soil filling = 0 m
Weight of filling = 19 x 0 = 0 kN/m2
Uniform surcharge due to vehicle load on side walls:
(Uniform soil load of 1.2m is replaced with vehicle load as surcharge)
Height of surcharge = 1.2 m
3
Unit weight of soil = 19 kN/m
2
Total surcharge weight,W= 22.8 kN/m
Earth pressure over side walls = Ka x W = 7.60 kN/m2
Submerged soil weight
2
Water pressure at side wall = 19.76 kN/m

4 Water pressure:
Height of side walls for HFL = 5.50 m
3
Unit weight of water = 9.81 kN/m
Water pressure over side walls and
2
base slab, ϒw x h = 53.96 kN/m

5 Crash Barrier (CB) & Kerb

C/s area of CB is taken as = 0.284 m
2 considering 45 deg, dispersion thickness of top slab +Width of
Weight of CB = 6.45 kN/m crash barrier)
Kerb load = 7.75 kN/m
Total = 14.20 kN/m
6 Temperature Rise
A Rise in Temperature of 30 deg is given through Temp load option in STAAD Pro.
7 Temperature Fall
A Fall in Temperature of -30 deg is given through Temp load option in STAAD Pro.

8 Braking Load

Class 40R Bogie 400 x 20% / 10.28 = 7.79 kN/m

Class 70R Wheel 1000 x 20% / 10.32 = 19.38 kN/m
Class 70R Track 700 x 20% / 10.43 = 13.42 kN/m
Class A Loading 500 x 20% / 12.28 = 8.14 kN/m
Max = 19.380 kN/m
Therefore load for Each cell = 19.38 kN/m

2
SUMMARY OF FORCES-LIVE LOAD

SAGGING MOMENT
TOP SLAB BOTTOM SLAB SIDE WALL
Sl
LL Description Support Mid Support Mid Top Mid Bottom
No
Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
2 4 9 39 14 49 18
1 70 R BOGIE -2.88 -58.55 -21.59 0.00 0.00 0.00 0.00
Impact Factor 25 % 25 % 25 % 25 % 25 % 25 % 25 %
LL with impact -3.61 -73.19 -26.98 0.00 0.00 0.00 0.00
2 70 R Wheel -7.62 -62.40 -19.92 0.00 0.00 0.00 0.00

Impact Factor 25 % 25 % 25 % 25 % 25 % 25 % 25 %
LL with impact -9.52 -78.00 -24.89 0.00 0.00 0.00 0.00
3 70 R Tracked -2.93 -82.88 -18.42 0.00 0.00 0.00 0.00
Impact Factor 25.00 % 25.00 % 25.00 % 25.00 % 25.00 % 25.00 % 25.00 %
LL with impact -3.66 -103.60 -23.03 0.00 0.00 0.00 0.00
2 2 Lanes of Class A -3.85 -59.52 -27.07 0.00 0.00 0.00 0.00

Impact Factor 50.00 % 50.00 % 50.00 % 50.00 % 50.00 % 50.00 % 50.00 %

LL with impact -5.78 -89.28 -40.61 0.00 0.00 0.00 0.00
Design LL Sagging
-9.52 -103.60 -40.61 0.00 0.00 0.00 0.00
Moment in KN-m

HOGGING MOMENT
TOP SLAB BOTTOM SLAB SIDE WALL
Sl
LL Description Support Mid Support Mid Top Mid Bottom
No
Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
2 4 9 39 14 49 18
1 70 R BOGIE 31.35 0.00 1.21 42.10 20.54 23.56 39.24
Impact Factor 25 % 25 % 25 % 25 % 25 % 25 % 25 %
LL with impact 39.19 0.00 1.52 52.63 25.67 29.44 49.05
2 70 R Wheel 38.42 0.00 0.32 60.91 26.92 36.69 52.24

Impact Factor 25 % 25 % 25 % 25 % 25 % 25 % 25 %
LL with impact 48.02 0.00 0.41 76.14 33.65 45.86 65.30
3 70 R Tracked 49.94 0.00 0.00 42.41 19.52 37.78 63.45
Impact Factor 25.00 % 25.00 % 25.00 % 25.00 % 25.00 % 25.00 % 25.00 %
LL with impact 62.43 0.00 0.00 53.02 24.40 47.22 79.32
4 2 Lanes of class A 35.62 0.00 0.79 48.11 26.74 49.98 83.22

Impact Factor 50.00 % 50.00 % 50.00 % 50.00 % 50.00 % 50.00 % 50.00 %

LL with impact 53.43 0.00 1.19 72.17 40.10 74.96 124.83
Design LL Hogging
62.43 0.00 1.52 76.14 40.10 74.96 124.83
Moment in KN-m

3
SHEAR FORCE
TOP SLAB BOTTOM SLAB SIDE WALL
Sl
LL Description Support Mid Support Mid Top Mid Bottom
No
Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
3 4 10 39 15 49 17
1 70 R BOGIE 52.88 21.99 28.05 8.04 5.95 5.95 5.95
Impact Factor 25 % 26 % 27 % 28 % 29 % 30 % 31 %
LL with impact 66.10 27.71 35.62 10.29 7.68 7.74 7.80
2 70 R Wheel 53.99 23.93 29.00 9.03 9.31 9.31 9.31

Impact Factor 25 % 25 % 25 % 25 % 25 % 25 % 25 %
LL with impact 67.49 29.91 36.24 11.29 11.63 11.63 11.63
3 70 R Tracked 62.53 32.62 28.27 5.18 9.44 9.44 9.44
Impact Factor 25 % 25 % 25 % 25 % 25 % 25 % 25 %
LL with impact 78.16 40.78 35.34 6.48 11.81 11.81 11.81
4 2 Lanes of class A 49.37 23.20 37.60 8.67 7.72 9.60 10.93

Impact Factor 50.00 % 50.00 % 50.00 % 50.00 % 50.00 % 50.00 % 50.00 %

LL with impact 74.06 34.81 56.40 13.00 11.58 14.40 16.39
Design LL Shear
78.16 40.78 56.40 13.00 11.81 14.40 16.39
Force in- KN

4
SUMMARY OF FORCES
SAGGING MOMENT
TOP SLAB BOTTOM SLAB SIDE WALL
Sl
LL Description Support Mid Support Mid Bottom Mid Top
No
Sec1 Sec2 Sec3 Sec4 Sec5 Sec6 Sec7
2 4 9 39 14 49 18
100 ULS 0.0 -167.4 -190.9 0.0 0.0 -2.1 0.0
1.35DL&CB+1.75SIDL+1.5EP(dry)+0EP(wet)+
1.2LLsur+1WP+1.15LL(br)+0.5TR+0TF
101 1.35DL&CB+1.75SIDL+1.15EP(dry)+0EP(wet)+1. 0.0 -191.5 -209.5 0.0 0.0 0.0 0.0
2LLsur+1WP+1.5LL(br)+0TR+0.5TF
102 1.35DL&CB+1.75SIDL+0EP(dry)+1.5EP(wet)+ 0.0 -152.6 -224.5 0.0 0.0 -52.4 0.0
1.2LLsur+1WP+1.15LL(br)+0.5TR+0TF
103 1.35DL&CB+1.75SIDL+0EP(dry)+1.15EP(wet)+1. 0.0 -180.2 -235.2 0.0 0.0 -10.1 0.0
2LLsur+1WP+1.5LL(br)+0TR+0.5TF
104 1.35DL&CB+1.75SIDL+1.5EP (dry)+0EP(wet) 0.0 -177.7 -139.5 0.0 0.0 0.0 0.0
+0LL sur+1WP+0LL(br)+0.5TR+0TF
105 1.35DL&CB+1.75SIDL+0EP (dry)+1.5EP(wet) 0.0 -162.9 -173.0 0.0 0.0 -23.2 0.0
+0LL sur+1WP+0LL(br)+0.5TR+0TF
106 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 0.0 -109.8 -153.8 0.0 0.0 -20.0 0.0
+1WP+1.3LL(br)+0.8TR+0TF
107 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 0.0 -136.8 -192.8 0.0 0.0 -11.4 0.0
+1WP+1.3LL(br)+0TR+0.8TF
108 SLS 0.0 -121.1 -133.4 0.0 0.0 0.0 0.0
1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL
sur+1WP+1LL(br)+0.6TR+0TF
109 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL 0.0 -141.3 -162.7 0.0 0.0 0.0 0.0
sur+1WP+1LL(br)+0TR+0.6TF
110 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 0.0 -112.6 -119.6 0.0 0.0 -1.3 0.0
+1WP+0.75LL(br)+1TR+0TF
111 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 0.0 -146.4 -168.4 0.0 0.0 0.0 0.0
+1WP+0.75LL(br)+0TR+1TF
112 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 0.0 -111.2 -155.8 0.0 0.0 -26.9 0.0
+1WP+1LL(br)+0.6TR+0TF

5
113 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 0.0 -131.5 -185.1 0.0 0.0 -20.4 0.0
+1WP+1LL(br)+0TR+0.6TF
114 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 0.0 -102.7 -142.0 0.0 0.0 -34.9 0.0
+1WP+0.75LL(br)+1TR+0TF
115 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 0.0 -136.5 -190.8 0.0 0.0 -24.1 0.0
+1WP+0.75LL(br)+0TR+1TF

LL with impact -9.52 -103.60 -40.61 0.00 0.00 0.00 0.00

100 ULS -10.95 -286.57 -237.62 0.00 0.00 -2.09 0.00

1.35DL&CB+1.75SIDL+1.5EP(dry)+0EP(wet)+
1.2LLsur+1WP+1.15LL(br+Veh)+0.5TR+0TF
101 1.35DL&CB+1.75SIDL+1.15EP(dry)+0EP(wet)+1. -14.28 -346.89 -270.38 0.00 0.00 0.00 0.00
2LLsur+1WP+1.5LL(br+Veh)+0TR+0.5TF
102 1.35DL&CB+1.75SIDL+0EP(dry)+1.5EP(wet)+ -10.95 -271.77 -271.22 0.00 0.00 -52.42 0.00
1.2LLsur+1WP+1.15LL(br+Veh)+0.5TR+0TF
103 1.35DL&CB+1.75SIDL+0EP(dry)+1.15EP(wet)+1. -14.28 -335.55 -296.14 0.00 0.00 -10.11 0.00
2LLsur+1WP+1.5LL(br+Veh)+0TR+0.5TF
104 1.35DL&CB+1.75SIDL+1.5EP (dry)+0EP(wet) 0.00 -177.69 -139.45 0.00 0.00 0.00 0.00
+0LL sur+1WP+0LL(br+Veh)+0.5TR+0TF
105 1.35DL&CB+1.75SIDL+0EP (dry)+1.5EP(wet) 0.00 -162.90 -173.05 0.00 0.00 -23.21 0.00
+0LL sur+1WP+0LL(br+Veh)+0.5TR+0TF
106 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur -12.38 -244.47 -206.56 0.00 0.00 -20.02 0.00
+1WP+1.3LL(br+Veh)+0.8TR+0TF
107 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur -12.38 -271.50 -245.55 0.00 0.00 -11.40 0.00
+1WP+1.3LL(br+Veh)+0TR+0.8TF
108 SLS -9.52 -224.65 -174.03 0.00 0.00 0.00 0.00
1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL
sur+1WP+1LL(br+Veh)+0.6TR+0TF
109 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL -9.52 -244.92 -203.27 0.00 0.00 0.00 0.00
sur+1WP+1LL(br+Veh)+0TR+0.6TF

6
110 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur -7.14 -190.30 -150.11 0.00 0.00 -1.32 0.00
+1WP+0.75LL(br+Veh)+1TR+0TF
111 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur -7.14 -224.08 -198.83 0.00 0.00 0.00 0.00
+1WP+0.75LL(br+Veh)+0TR+1TF
112 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur -9.52 -214.78 -196.43 0.00 0.00 -26.92 0.00
+1WP+1LL(br+Veh)+0.6TR+0TF
113 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur -9.52 -235.05 -225.67 0.00 0.00 -20.44 0.00
+1WP+1LL(br+Veh)+0TR+0.6TF
114 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur -7.14 -180.43 -172.50 0.00 0.00 -34.87 0.00
+1WP+0.75LL(br+Veh)+1TR+0TF
115 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur -7.14 -214.22 -221.23 0.00 0.00 -24.09 0.00
+1WP+0.75LL(br+Veh)+0TR+1TF
Design Sagging
-9.52 -244.92 -225.67 0.00 0.00 -34.87 0.00
Moment for SLS case KN-m
Design Sagging
-14.28 -346.89 -296.14 0.00 0.00 -52.42 0.00
Moment for ULS case KN-m

HOGGING MOMENT

Sl TOP SLAB BOTTOM SLAB SIDE WALL

LL Description
No Support Mid Support Mid Bottom Mid Top
Sec1 Sec2 Sec3 Sec4 Sec5 Sec6 Sec7
2 4 9 39 14 49 18
100 ULS 138.0 0.0 0.0 188.7 162.8 84.5 165.4
1.35DL&CB+1.75SIDL+1.5EP(dry)+0EP(wet)+
1.2LLsur+1WP+1.15LL(br)+0.5TR+0TF
101 1.35DL&CB+1.75SIDL+1.15EP(dry)+0EP(wet)+1. 104.6 0.0 0.0 184.9 191.3 80.8 138.4
2LLsur+1WP+1.5LL(br)+0TR+0.5TF
102 1.35DL&CB+1.75SIDL+0EP(dry)+1.5EP(wet)+ 152.8 13.9 0.0 173.1 179.4 64.4 171.7
1.2LLsur+1WP+1.15LL(br)+0.5TR+0TF
103 1.35DL&CB+1.75SIDL+0EP(dry)+1.15EP(wet)+1. 116.0 0.0 0.0 172.9 204.0 65.3 143.3
2LLsur+1WP+1.5LL(br)+0TR+0.5TF
104 1.35DL&CB+1.75SIDL+1.5EP (dry)+0EP(wet) 158.5 11.9 0.0 196.9 117.0 121.3 192.9
+0LL sur+1WP+0LL(br)+0.5TR+0TF

7
105 1.35DL&CB+1.75SIDL+0EP (dry)+1.5EP(wet) 173.3 26.7 0.0 181.5 133.6 101.1 199.2
+0LL sur+1WP+0LL(br)+0.5TR+0TF
106 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 101.0 2.6 0.0 138.8 128.2 50.2 117.2
+1WP+1.3LL(br)+0.8TR+0TF
107 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 74.0 0.0 0.0 121.5 169.1 37.6 93.6
+1WP+1.3LL(br)+0TR+0.8TF
108 SLS 97.8 0.0 0.0 144.0 115.8 64.9 119.0
1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL
sur+1WP+1LL(br)+0.6TR+0TF
109 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL 77.5 0.0 0.0 131.0 146.5 55.5 101.3
sur+1WP+1LL(br)+0TR+0.6TF
110 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 112.9 10.8 0.0 147.0 99.9 69.1 131.8
+1WP+0.75LL(br)+1TR+0TF
111 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 79.1 0.0 0.0 125.3 151.1 53.4 102.2
+1WP+0.75LL(br)+0TR+1TF
112 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 107.6 7.2 0.0 133.6 126.9 51.4 123.3
+1WP+1LL(br)+0.6TR+0TF
113 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 87.4 0.0 0.0 120.6 157.6 42.0 105.5
+1WP+1LL(br)+0TR+0.6TF
114 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 122.8 20.7 0.0 136.6 111.0 55.6 136.1
+1WP+0.75LL(br)+1TR+0TF
115 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 89.0 0.0 0.0 114.9 162.2 39.9 106.5
+1WP+0.75LL(br)+0TR+1TF

LL with impact 62.43 0.00 1.52 76.14 40.10 74.96 124.83

100 ULS 209.83 0.00 1.75 276.24 208.95 170.73 308.93

1.35DL&CB+1.75SIDL+1.5EP(dry)+0EP(wet)+
1.2LLsur+1WP+1.15LL(br+Veh)+0.5TR+0TF
101 1.35DL&CB+1.75SIDL+1.15EP(dry)+0EP(wet)+1. 198.27 0.00 2.28 299.10 251.44 193.20 325.64
2LLsur+1WP+1.5LL(br+Veh)+0TR+0.5TF
102 1.35DL&CB+1.75SIDL+0EP(dry)+1.5EP(wet)+ 224.63 13.87 1.75 260.62 225.56 150.56 315.29
1.2LLsur+1WP+1.15LL(br+Veh)+0.5TR+0TF

8
103 1.35DL&CB+1.75SIDL+0EP(dry)+1.15EP(wet)+1. 209.61 0.00 2.28 287.12 264.18 177.74 330.52
2LLsur+1WP+1.5LL(br+Veh)+0TR+0.5TF
104 1.35DL&CB+1.75SIDL+1.5EP (dry)+0EP(wet) 158.50 11.88 0.00 196.93 117.03 121.29 192.89
+0LL sur+1WP+0LL(br+Veh)+0.5TR+0TF
105 1.35DL&CB+1.75SIDL+0EP (dry)+1.5EP(wet) 173.30 26.68 0.00 181.46 133.64 101.11 199.24
+0LL sur+1WP+0LL(br+Veh)+0.5TR+0TF
106 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 182.17 2.58 1.97 237.77 180.34 147.63 279.53
+1WP+1.3LL(br+Veh)+0.8TR+0TF
107 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 155.14 0.00 1.97 220.47 221.28 135.09 255.85
+1WP+1.3LL(br+Veh)+0TR+0.8TF
108 SLS 160.20 0.00 1.52 220.16 155.93 139.83 243.86
1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL
sur+1WP+1LL(br+Veh)+0.6TR+0TF
109 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL 139.93 0.00 1.52 207.18 186.64 130.43 226.10
sur+1WP+1LL(br+Veh)+0TR+0.6TF
110 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 159.72 10.81 1.14 204.06 129.98 125.29 225.45
+1WP+0.75LL(br+Veh)+1TR+0TF
111 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 125.94 0.00 1.14 182.44 181.16 109.61 195.85
+1WP+0.75LL(br+Veh)+0TR+1TF
112 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 170.06 7.21 1.52 209.75 167.01 126.39 248.10
+1WP+1LL(br+Veh)+0.6TR+0TF
113 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 149.79 0.00 1.52 196.77 197.72 116.98 230.34
+1WP+1LL(br+Veh)+0TR+0.6TF
114 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 169.59 20.67 1.14 193.65 141.06 111.84 229.69
+1WP+0.75LL(br+Veh)+1TR+0TF
115 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 135.80 0.00 1.14 172.03 192.24 96.16 200.08
+1WP+0.75LL(br+Veh)+0TR+1TF
Design Hogging
170.06 20.67 1.52 220.16 197.72 139.83 248.10
Moment for SLS case KN-m
Design Hogging
224.63 26.68 2.28 299.10 264.18 193.20 330.52
Moment for ULS case KN-m

9
SHEAR FORCE
TOP SLAB BOTTOM SLAB SIDE WALL
Sl
LL Description Support Mid Support Mid Bottom Mid Top
No
Sec1 Sec2 Sec3 Sec4 Sec5 Sec6 Sec7
3 4 10 39 15 49 17
100 ULS 133.0 -7.6 154.1 -22.5 102.3 71.7 79.5
1.35DL&CB+1.75SIDL+1.5EP(dry)+0EP(wet)+
1.2LLsur+1WP+1.15LL(br)+0.5TR+0TF
101 1.35DL&CB+1.75SIDL+1.15EP(dry)+0EP(wet)+1. 130.7 -9.9 157.8 -25.7 92.8 49.6 56.4
2LLsur+1WP+1.5LL(br)+0TR+0.5TF
102 1.35DL&CB+1.75SIDL+0EP(dry)+1.5EP(wet)+ 133.0 -7.6 168.1 -29.8 143.6 96.0 105.9
1.2LLsur+1WP+1.15LL(br)+0.5TR+0TF
103 1.35DL&CB+1.75SIDL+0EP(dry)+1.15EP(wet)+1. 130.7 -9.9 165.7 -28.8 124.4 68.2 76.6
2LLsur+1WP+1.5LL(br)+0TR+0.5TF
104 1.35DL&CB+1.75SIDL+1.5EP (dry)+0EP(wet) 140.6 0.0 144.0 -12.2 68.7 67.0 71.2
+0LL sur+1WP+0LL(br)+0.5TR+0TF
105 1.35DL&CB+1.75SIDL+0EP (dry)+1.5EP(wet) 140.6 0.0 158.1 -19.5 109.9 91.3 97.5
+0LL sur+1WP+0LL(br)+0.5TR+0TF
106 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 94.1 -8.6 116.0 -20.4 90.2 59.3 66.0
+1WP+1.3LL(br)+0.8TR+0TF
107 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 94.1 -8.6 123.7 -21.2 101.3 48.1 54.8
+1WP+1.3LL(br)+0TR+0.8TF
108 SLS 96.1 -6.6 112.0 -17.6 67.9 48.1 53.3
1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL
sur+1WP+1LL(br)+0.6TR+0TF
109 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL 96.1 -6.6 117.8 -18.2 76.3 39.7 44.9
sur+1WP+1LL(br)+0TR+0.6TF
110 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 97.8 -4.9 109.3 -15.3 66.5 55.9 61.7
+1WP+0.75LL(br)+1TR+0TF
111 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 97.8 -4.9 119.0 -16.3 80.4 42.0 47.8
+1WP+0.75LL(br)+0TR+1TF
112 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 96.1 -6.6 120.6 -21.9 95.5 64.3 70.8
+1WP+1LL(br)+0.6TR+0TF
113 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 96.1 -6.6 126.4 -22.4 103.8 55.9 62.5
+1WP+1LL(br)+0TR+0.6TF

10
114 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 97.8 -4.9 117.9 -19.6 94.0 72.1 79.3
+1WP+0.75LL(br)+1TR+0TF
115 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 97.8 -4.9 127.6 -20.5 107.9 58.2 65.3
+1WP+0.75LL(br)+0TR+1TF

22 LL with impact 78.16 40.78 56.40 13.00 11.81 14.40 16.39

100 ULS 222.94 54.46 218.99 37.47 115.85 88.26 98.37

1.35DL&CB+1.75SIDL+1.5EP(dry)+0EP(wet)+
1.2LLsur+1WP+1.15LL(br+Veh)+0.5TR+0TF
101 1.35DL&CB+1.75SIDL+1.15EP(dry)+0EP(wet)+1. 247.99 71.03 242.38 45.20 110.47 71.16 80.99
2LLsur+1WP+1.5LL(br+Veh)+0TR+0.5TF
102 1.35DL&CB+1.75SIDL+0EP(dry)+1.5EP(wet)+ 222.94 54.46 233.00 44.75 157.14 112.57 124.70
1.2LLsur+1WP+1.15LL(br+Veh)+0.5TR+0TF
103 1.35DL&CB+1.75SIDL+0EP(dry)+1.15EP(wet)+1. 247.99 71.03 250.33 48.33 142.13 89.79 101.18
2LLsur+1WP+1.5LL(br+Veh)+0TR+0.5TF
104 1.35DL&CB+1.75SIDL+1.5EP (dry)+0EP(wet) 140.61 0.00 144.05 12.25 68.66 67.01 71.19
+0LL sur+1WP+0LL(br+Veh)+0.5TR+0TF
105 1.35DL&CB+1.75SIDL+0EP (dry)+1.5EP(wet) 140.61 0.00 158.06 19.53 109.95 91.32 97.52
+0LL sur+1WP+0LL(br+Veh)+0.5TR+0TF
106 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 195.76 61.56 189.29 37.33 105.55 78.01 87.26
+1WP+1.3LL(br+Veh)+0.8TR+0TF
107 1DL&CB+1SIDL+1.3EP (dry)+0EP (wet)+1LLsur 195.76 61.56 197.05 38.06 116.70 66.87 76.12
+1WP+1.3LL(br+Veh)+0TR+0.8TF

11
108 SLS 174.28 47.36 168.36 30.62 79.73 62.46 69.67
1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL
sur+1WP+1LL(br+Veh)+0.6TR+0TF
109 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+0.8LL 174.28 47.36 174.18 31.17 88.08 54.10 61.31
sur+1WP+1LL(br+Veh)+0TR+0.6TF
110 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 156.39 35.52 151.55 25.09 75.32 66.70 74.02
+1WP+0.75LL(br+Veh)+1TR+0TF
111 1DL&CB+1SIDL+1EP (dry)+0EP (wet)+1LLsur 156.39 35.52 161.26 26.00 89.25 52.77 60.09
+1WP+0.75LL(br+Veh)+0TR+1TF
112 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 174.28 47.36 177.02 34.88 107.26 78.66 87.22
+1WP+1LL(br+Veh)+0.6TR+0TF
113 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+0.8LLsur 174.28 47.36 182.84 35.42 115.61 70.31 78.86
+1WP+1LL(br+Veh)+0TR+0.6TF
114 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 156.39 35.52 160.21 29.34 102.85 82.90 91.57
+1WP+0.75LL(br+Veh)+1TR+0TF
115 1DL&CB+1SIDL+0EP (dry)+1EP (wet)+1LLsur 156.39 35.52 169.92 30.26 116.78 68.97 77.64
+1WP+0.75LL(br+Veh)+0TR+1TF

Design SHEAR FORCE for SLS case KN 174.28 47.36 182.84 35.42 116.78 82.90 91.57

Design SHEAR FORCE for ULS case KN 247.99 71.03 250.33 48.33 157.14 112.57 124.70

12
BASE PRESSURE CALCULATION

a) Self weight of the Box structure

Weight of the bottom slab = 10.8m x 0.7m x 26m x 25 KN/Cum
= 4914 KN
Weight of the Side wall = 5.8m x 0.65m x 26m x 25 KN/Cum x 2 Nos
= 4901 KN
Weight of the top slab = 9.3m x 0.6m x 26m x 25 KN/Cum
= 3627 KN
Weight of the Haunch portion = 1/2 x 0.30 x 0.30 x 26 x 25 KN/Cum x 4 Nos
= 117 KN
Weight of the Bracket = [(1/2 x 0.30 x 0.30 ) + (0.3 x 0.3)] x 26 x 25 KN/Cum x 2 Nos
= 175.5 KN
Total weight of box structure = 13734.5 KN
b) weight of water (MFL condition)
Weight of water = 8m x 5.8m x 26m x 9.81 KN/Cum
= 11834.784 KN
c) Calculation of Live load
i) Vehicular Load
One lane of 70 R wheeld = 1000 KN or Two lanes of Class A = 1108 KN
Maximum of the above = 1108.00 KN
With impact factor = 1662.00 KN
Total Live Load = 1662.00 KN
d) Self weight of the Crash Barrier
Weight of the Crash barrier = 0.284 x 9.3 x 25 x 2Nos
= 132.060 KN
e) Self weight of the wearing coat
Weight of the wearing coat = 10 x 9.3 x 0.065 x 22
= 132.99 KN
Total Load (a+b+c+d+e) = 27496 KN

CALCULATION OF MAXIMUM BASE PRESSURE

Area of Base Provided = 10.80 x 14.00

Direct Pressure = P/A = 181.854 kN/m2
Total Longitudinal moment due to LL = 1662 x 1.365
= 2268.63 KN-m
Total Transverse moment due to LL = 1662 x 1
= 1662 KN-m
ZI Longi = 352.8 m3
ZI Trans = 272.16 m3
Maximum Base Preassure = P/ A + ML / Mi Longi + MT / MI trans
= 181.85 + 6.43 + 6.11
= 194.39 KN/m2

13
BOX DESIGN - ULS CASE

ALL DISTANCES ARE IN M, STRESSES IN MPA, FORCES IN KN AND MOMENTS IN KNM

ULTIMATE LIMIT STATE CHECK FOR MOMENT, SHEAR AND TORSION AS PER IRC:112-2011

Density Concrete (kn/cu.m) 25 Top slab fck 25 Mpa Ec 30000 Mpa

Bottom Slab
fck 25 Mpa Ec 30000 Mpa
Walls fck 25 Mpa Ec 30000 Mpa
Sectional Properties TOP SLAB BOTTOM SLAB SIDE WALL Return wall -"A"
Support Mid Support Mid Top Mid Bottom Bottom
Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7 Sec8
Width of Section, B (mm) 1000 1000 1000 1000 1000 1000 1000 1000
Depth of Section, D (mm) 600 600 700 700 650 650 650 300
Area of section m2 0.600 0.600 0.700 0.700 0.650 0.650 0.650 0.300
Perimeter of Section (m) 3.200 3.200 3.400 3.400 3.300 3.300 3.300 2.600
Moment of Inertia m4 0.018 0.018 0.029 0.029 0.023 0.023 0.023 0.002
depth of section m 0.600 0.600 0.700 0.700 0.650 0.650 0.650 0.300
CG of Section (bot) m 0.300 0.300 0.350 0.350 0.325 0.325 0.325 0.150
Z bot of section m3 0.060 0.060 0.082 0.082 0.070 0.070 0.070 0.015
Z top of section m3 0.060 0.060 0.082 0.082 0.070 0.070 0.070 0.015
Width of Section m 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
Area of Section m2 0.600 0.600 0.700 0.700 0.650 0.650 0.650 0.300
Moment of Inertia m4 0.018 0.018 0.029 0.029 0.023 0.023 0.023 0.002
depth of section m 0.600 0.600 0.700 0.700 0.650 0.650 0.650 0.300
CG of Section (bot) m 0.300 0.300 0.350 0.350 0.325 0.325 0.325 0.150
Z bot of section m4 0.060 0.060 0.082 0.082 0.070 0.070 0.070 0.015
Z top of girder. m4 0.060 0.060 0.082 0.082 0.070 0.070 0.070 0.015
Z top of Composite m4 0.060 0.060 0.082 0.082 0.070 0.070 0.070 0.015

Grade of concrete =M 25 MPa

Grade of steel =FE 500 MPa

(fck) = 25.00 (fywk)/g

(fywk) = 500.00
Ten. strength of conc (fctm) = 2.20
Design yld of shear reinf fywd = 0.8*fyk/γs = 347.83
Part.mat. factor for conc (gm) = 1.50
Part. mat factor for Steel (gs) = 1.15
Ult. comp strain in the conc (єcu3) = 0.0035
Mod.Elas of reinforcing of steel (Es) = 200000
Mod.Elas of concrete (Ecm) = 30000
modular ratio αe (Es/Ecm) = 6.67

14
Ult.tensile strain in the steel (єs) = [{fywk/(gs xEs)}+0.002] = 0.0042
Coeff.of influence of the concrete strength (a) = 0.67 (.67 for cube/0.85 cylinder)
Factor (l ) = 0.80
0.8 Up to fck ≤ 60Mpa,Eq.A2-33 (IRC:112-2011); 0.8-((fck-60)/500) for 60<fck<110Mpa
Factor (h) = 1.00
1.0 Up to fck ≤ 60Mpa,Eq.A2-35 (IRC:112-2011); 1.0-((fck-60)/250) for 60<fck<110Mpa

fcd = (a*fck/gm) = 11.17

Factor Fav (hfcdl) = 8.93
Factor b = (l/2) = 0.40
sc =fcm. ((kn-n^2)/(1+(k+2)n)

DESIGN OF SECTIONS

TOP SLAB BOTTOM SLAB SIDE WALL

DESCRIPTION UNIT Support Mid Support Mid Top Mid Bottom
Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
Width of staad member m 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Design Shear KN 248.0 71.0 250.3 48.3 157.1 112.6 124.7
Design Moment(Sagging) KNm 14.3 346.9 296.1 0.0 0.0 52.4 0.0
Design Moment(Hogging) KNm 224.6 26.7 2.3 299.1 264.2 193.2 330.5
Width of beam, B mm 1000 1000 1000 1000 1000 1000 1000
Depth of beam, D mm 600 600 700 700 650 650 650
No of layers 1 1 1 1 1 1 1
Dia of Main. Bar mm 16 16 16 16 16 16 16
cover to reinf. mm 40 40 75 75 40 40 40
Dia of Transverse bar mm 10 10 10 10 10 10 10
deff provided 542 542 607 607 592 592 592
Kav= M/(B*D*D*fav) Mom 1 0.005 0.132 0.090 0.000 0.000 0.017 0.000
Kav= M/(B*D*D*fav) Mom 2 0.086 0.010 0.001 0.091 0.084 0.062 0.106
Depth required dreqd = (M/0.133 fck b) 260 323 298 300 282 241 315
Limiting Neu axis depth (x lim) = (d*ecu3)/(es+ecu3)'mm'
Limiting Neu axis depth (x lim) mm 247.20 247.20 276.85 276.85 270.01 270.01 270.01

TOP SLAB BOTTOM SLAB SIDE WALL

DESCRIPTION UNIT Support Mid Support Mid Top Mid Bottom
Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
Xu in mm for Mom 1 mm 3.0 75.9 56.7 0.0 0.0 10.0 0.0
Xu in mm for Mom 2 mm 48.1 5.5 0.4 57.3 51.8 37.5 65.4

IS Xu is less then the limiting Xulim Safe Safe Safe Safe Safe Safe Safe
Steel required, As for Mom 1 mm2 61 1559 1166 0 0 205 0
Steel required, As for Mom 2 mm2 988 114 9 1178 1064 770 1343
Check for min reinft. Reqd.
Minimum Reinf.reqd = mm2 780 780 910 910 845 845 845

15
Check for Mom 1 (Bot/IF reinf) Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
Dia of bars mm 16 16 16 16 16 16 16
Nos Nos 8 8 7 7 7 7 7
Spacing of Bars mm 125 125 150 150 150 150 150
Dia of bars mm 16
Nos Nos 7
Spacing of Bars mm 150
Reinf provided = mm2 1608 1608 2681 1340 1340 1340 1340
Reinf provided is Safe Safe Safe Safe Safe Safe Safe
Neutral axis depth (x) mm 78 78 130 65 65 65 65
NA is Safe Safe Safe Safe Safe Safe Safe
Ult Moment of resistance of section = kNm 357 357 647 339 330 330 330
MR Safe Safe Safe Safe Safe Safe Safe
Check for Mom 2 (Top/OF reinf) Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
Dia of bars mm 12 12 16 16 16 16 16
Nos Nos 8 8 7 7 7 7 7
Spacing of Bars mm 125 125 150 150 150 150 150
Dia of bars mm 16 12 0 16
Nos Nos 7 8 0 7
Spacing of Bars mm 150 125 #DIV/0! 150
Reinf provided = mm2 2245 905 1340 1340 2245 1340 2681
Reinf provided is Safe Safe Safe Safe Safe Safe Safe
Neutral axis depth (x) mm 109 44 65 65 109 65 130
NA is Safe Safe Safe Safe Safe Safe Safe
Ult Moment of resistance of section = kNm 486 206 339 339 535 330 629
MR Safe Safe Safe Safe Safe Safe Safe
2.165 7.733 148.731 1.132 2.026 1.707 1.904
TOP SLAB BOTTOM SLAB SIDE WALL
Distribution Steel UNIT Sec1 Sec 2 Sec3 Sec4 Sec5 Sec6 Sec7
Minimum Reinf.reqd = 0.13 % for both facemm2 390 390 455 455 423 423 423
Dia of bars mm 10 10 10 10 10 10 10
Nos Nos 7 7 7 7 7 7 7
Spacing of Bars mm 150 150 150 150 150 150 150
Reinf provided = 524 524 524 524 524 524 524
Reinf provided is Safe Safe Safe Safe Safe Safe Safe

16
Check for Ultimate Shear Strength at Various Xn. (Vide Cl:10.3 of I.R.C:-112-2011)
MEd
VRd,c Design shear resistance of member without shear reinforcement
Design maximum shear force that can be sustained by the member by crushing of
VRd,max compression struts
VRd,s Design shear force that can be sustained by yeilding of reinforcement
Design value of shear component of force in compression area in case of inclined compression
Vccd chord
Design value of shear component of force in tensile reinforcement in case of inclined tensile
Vtd chord
VRd Design shear resistance of member with shear reinforcement
VRd VRd.s + Vccd + Vtd
VEd Design shear force at C/s due to external applied loads + prestressing
VNs Net shear force in web at design section
VNs VEd -Vccd -Vtd -VPd (-ve for downward; Ved is + downwards)
.
. Top Slab Bottom Slab Outer wall left
VEd 248 71 250 48 157 113 125
VPd 0 0 0 0 0 0 0
VNs 248 71 250 48 157 113 125
fck 25 25 25 25 25 25 25
fyk 500 500 500 500 500 500 500
K 1.607 1.607 1.607 1.607 1.607 1.607 1.607
d m 0.542 0.542 0.607 0.607 0.592 0.592 0.592
bw m 1.000 1.000 1.000 1.000 1.000 1.000 1.000
bwc m 1.000 1.000 1.000 1.000 1.000 1.000 1.000
Asl mm2 2245 1608 2681 1340 2245 1340 2681
S = (Ay)c m3 0.180 0.180 0.245 0.245 0.211 0.211 0.211
I m4 0.018 0.018 0.029 0.029 0.023 0.023 0.023
scp MPA 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fywd MPA 434.78 434.78 434.78 434.78 434.78 434.78 434.78
fcd MPA 11.17 11.17 11.17 11.17 11.17 11.17 11.17
fctd = fctk/gm 2.3 2.3 2.3 2.3 2.3 2.3 2.3
acw 1.000 1.000 1.000 1.000 1.000 1.000 1.000
n 0.540 0.540 0.540 0.540 0.540 0.540 0.540
r1= 0.0041 0.0030 0.0044 0.0022 0.0038 0.0023 0.0045
q deg 45.0 68.0 68.0 68.0 68.0 68.0 68.0
.

17
For Elements not requiring shear reinforcement as per Cl. 10.3.2
VRd,c [0.12*K(80*r1*fck)^0.33 + 0.15scp] bw d > (0.031.K^1.5.fck^0.5+0.15*scp) bw.d
VRd,c kN 211.4 189.2 241.9 192.0 224.2 188.8 237.9
0.39 0.39 0.39 0.39 0.39 0.39 0.39
Vmin kN 171.2 171.2 191.7 191.7 187.0 187.0 187.0
VRd,c (for prestress) I*bwc / s * sqrt [ (fctd)^2+k1.scp.fctd]
VRd,c kN 0 0 0 0 0 0 0
VRd,c kN 211 189 242 192 224 189 238
VEd, < 1634 1634 1830 1830 1785 1785 1785
VEd, actual kN 248 71 250 48 157 113 125
Shear Reinforcement is . Reqd Not Reqd Reqd Not Reqd Not Reqd Not Reqd Not Reqd
.
VRd,s Asw*z*fywd*cotq / s
VRd,max acw*bw*z*v1*fcd/(cotq+tanq)
VRd,max kN 1471 1022 1144 1144 1116 1116 1116
rmin = . 0.00072 0.00072 0.00072 0.00072 0.00072 0.00072 0.00072
Asw min = mm2 216 144 216 180 180 180 180
n1 = 0.54 0.54 0.54 0.54 0.54 0.54 0.54
Asw max = 0.5*acw*n1*fcd*bw*s/(fywd)
Asw max = mm2 2080.35 1386.90 2080.35 1733.63 1733.63 1733.63 1733.63
Asw required = mm2 52 0 11 0 0 0 0
s = spacing of stirrups mm 300 200 300 250 250 250 250
diameter of stirrup mm 10 10 10 10 10 10 10
No. of legs for stirrups Nos 1 1 1 1 1 1 1
diameter of stirrup mm 0 0 0 0 0 0 0
No. of legs for stirrups Nos 0 0 0 0 0 0 0
Asw provided mm2 262 393 262 314 314 314 314
Shear reinft provided Safe Safe Safe Safe Safe Safe Safe
VRd,s kN 185 168 84 121 118 118 118
Check OKAY Check OKAY Check OKAY Check
Check for additional Longitudinal Steel for shear
DFtd 0.5 xVEd (cot (q) -cot (a)) a is angle of stirrups
DFtd 124.0 14.3 50.6 9.8 31.7 22.7 25.2
(Med - MR)/ z = 967.9 21.0 641.7 619.7 1004.6 520.6 1180.9
Additional Steel reqd = 0.0 0.0 0.0 0.0 0.0 0.0 0.0

18