MEDIFUSIONⓇ

DI-2000
Service Manual

Read this manual carefully before using the pump to use the pump correctly and safely.

Daiwha Corporation
Ⓒ Copyright 2002, DAIWHA Corporation, Ltd. All rights reserved.
◎ This manual provides technical descriptions of the infusion pump (Model: DI-
2000) manufactured by DAIWHA Corporation.
◎ Repair or circuit alteration of this equipment can only be carried out by person
authorized by DAIWHA. The warranty shall not apply to defects or damage
caused by repairs or disassembly by anyone other than person authorized by
DAIWHA.
◎ Parts or circuits which are used for this equipment can be replaced to improve
the safety and performance of this equipment.
◎ Contact DAIWHA if you have any questions regarding the equipment or the
manual.

Operation Address: Daiwha Corporation, Daiwha B/D, 733-18

Yeoksam-dong, Gangnam-gu, Seoul, Korea
Tel: +82-2-558-1711∼6
Fax: +82-2-558-1745

Technology Address: Daiwha Corporation, Daiwha B/D, 733-18

Yeoksam-dong, Gangnam-gu, Seoul, Korea
Tel: +82-2-558-1711
Fax: +82-2-558-1745

◎ Safety precautions are classified as below in accordance with expected danger,

seriousness of damage, and urgency of danger occurrence.
- Danger: A precaution which can result in critical personal injury or immediate loss of
life if instructions are not followed.
- Warning: A precaution which could result in critical personal injury or loss of life if
instructions are not followed.
- Caution: A precaution which could result in minor personal injury or damage to the
product if instructions are not followed.
 Table of Contents

1. Introduction
2. Appearance and Functions
3. Inspection Procedures
4. Operating Mechanism
5. Electrical Wiring Inspection
6. Power Supply Inspection
7. Troubleshooting
8. Disassembly and Adjustment
9. Assembly and Exploded Views
10. PCB Layout
11. Schematic
※ DI-2000, DI-2200 Firmware Upgrade Guide
1. Introduction
1.1 Overview
This manual provides technical descriptions on MedifusionⓇ DI-2000 Volumetric
Infusion Pump for hospitals' medical equipment technicians or person authorized by
Daiwha Corporation for maintenance of the equipment. For more details on how to use
the equipment, see the user manual.

1.2 Product Overview

MedifusionⓇ DI-2000 Volumetric Infusion Pump is a medical instrument that injects a
certain amount of drug into patients through the infusion set at the rate selected by the
patient. The pump consists of the semi-transit linear peristaltic infusion part that infuses
drug at a certain rate by the program and the circuit part that controls the infusion part.

The pump can be used with power supply of 50/60Hz between 100 and 240 VAC and
includes self-charged built-in battery. The pump can be used in motion, and the infusion
set designated for the pump is recommended. Make sure that the set is equipped with
Luer lock adapter when drug is infused by central line catheter.

Available flow rates are 99.9 ml/h at 0.1 and 1,200ml/h at 100. Infused volume can be
displayed between 1 and 9999 ml. When the total volume is set to infinite, the infused
volume will be displayed as 0 at 9999 ml. Once the set volume is all infused, the pump
will be automatically changed to Keep Vein Open (KVO) rate. The pump will stop
infusion anytime when the stop key is pressed.
1.3 Technical Specifications

Product Name Volumetric Infusion Pump

Model DI-2000
Pumping Mechanism Peristaltic Transit Finger
Flow Rate 0.1 ~ 1200 ml/h Micro(on): 0.1~99.9ml/h (0.1 ml/h
step)
100~1200ml/h (1ml/h step)
Micro(off): 1~1200ml/h (1ml/h
step)
Accuracy ±5% ( Korea Vaccine CODE S203 Ⓣ type)
Measure every hour at room temperature (25 ℃) using
water or saline solution (above 1.0 ml/h of flow rate).
* Accuracy may differ depending on the type of
medical fluid and IV set.
Micro(on): 0.1~99.9ml (0.1 ml step)
0.1~9999 ml or 100~9999ml (1ml step)
Total Vol.
Infusion infinite Micro(off): 1~9999 ml (incremental
Range by 1 ml)
0.1 ~ 99.9ml (0.1 ml step)
Infused Vol. 0.0~9999 ml
100 ~ 9999ml (1 ml step)
Bolus Rate (Purge) 700 ml/h (default); changeable to 1~1200 ml/h
Bolus Volume (Purge) 3 ml (default); changeable to 1~9999 ml
1 ml/h (default) At flow rate 1.0~1200 ml/h
K.V.O Rate 1~9ml/h
0.1 ml (fixed) At flow rate 0.1~0.9 ml/h
Display 7 segments (4 digit * 3 lines)
Alarms * Air bubble alarm
* Occlusion alarm (detection capacity: 100~950
mmHg)
- Seven adjustable steps for downstream occlusion
* Door open alarm
* Battery Low, Battery Empty alarm
* Abnormal Drop alarm
 * Infusion Complete alarm (automatic switch-over to
KVO feature)
* AC/DC Power Shut-off alarm
* Start Reminder alarm (after the pre-set pause)
* Standby alarm (at a 2-minute interval when not
infusing)
* Near Complete alarm
* The pump stops operating when alarms go off except
for battery low, start reminder, and infusion completion
signals.
* Malfunction
The status of the pump is displayed and an alarm goes
off.
Safety Features * Door Open: Infusion is unavailable when the door is
open.
* Key Lock: Only the START, STOP and ON/OFF
keys work.
* Air Sensor: Detects air bubbles.
* Occlusion Sensor: Detects clogging of the tube.
* Drop Sensor: Detects medical fluid drops.
* Nurse Call: Monitoring is possible if an alarm goes
off.
Other Functions * Time Mode: Calculates the flow rate by setting the
infusion time.
* Gtt Mode: Calculates the flow rate by setting the
number of infusion drops.
* Dosage Mode: Calculates the flow rate by setting the
dosage.
* Titration: Flow rate can be altered during infusion
(available only when the remaining time for infusion is
more than 5 minutes).
* Battery Low, Empty: Alarms go off 30 minutes and 3
minutes before the battery goes flat.
* Date and Time: The date and time can be checked
 without a power supply, since a clock is installed.
* Pause: Infusion resumes automatically after preset
time elapses when the pause key is pressed and
infusion is stopped (default 2 minutes, setting range
from 1 minute to 24 hours in 1 minute units).
* Event History: Saves up to 2,000 events.
* The electronic data of the infusion pump are stored
for over 2 years even if it has been turned off.
Power Supply * AC 100~240 VAC, 50~60Hz (Fuse: 250V, T3.15A)
* DC 12V (500mA)
* Ni-MH rechargeable battery
- 2100mA/h, AA, 1.2V, 10EA
- Operating time: about 4 hours (at the flow rate of
25ml/h)
- Recharging time: about 10 hours
Power Requirements 35 VA
Protection Type * Protection from electric shock: Class Ⅰ
* Protection capacity for electric shock: Type CF
* Protection from liquid infiltration: IPX 1 (drip-proof)
Dimensions (D×W×H) 120×130×206mm
Weight About 1.7 kg
Operating Environment Temperature: 5~40℃, Humidity: 20~90%
Atmospheric pressure: 70~106kPa
(525.04~795.06mmHg)
Storage Environment Temperature: -10~60℃, Humidity: 10~95%
Atmospheric pressure: 65~120kPa
(487.54~900.07mmHg)
Accessories User Manual 1 ea (Manual No.: Refer to the front
cover of the manual.)
Infusion Pole Clamp 1 ea (Model: PoleClamp-A)
Drop Sensor (Model: DropSensor-A) (optional)
AC Power Cable 1 ea (4 meters, 0.75 ㎟ x 3C, KS C
 IEC 60227-5 300/500V 60227 KSIEC 53)
Communication USB, RS485 (optional)
 2. Appearance and Functions
2.1. Front Panel

① SEL key
ⓐ Occlusion alarm LED
② MODE key
ⓑ Key lock LED
③ Hundreds digit up key
ⓒ Air (bubble) alarm LED
④ Hundreds digit down key
ⓓ Door open alarm LED
⑤ Tens digit up key
ⓔ Infusion completion alarm LED
⑥ Tens digit down key
ⓕ Battery low alarm LED
⑦ Units digit up key
ⓖ Micro LED
⑧ Units digit down key
ⓗ Total volume (ml) display
⑨ BOLUS key
ⓘ Infused volume (ml) display, Remaining time display
⑩ PAUSE key
ⓙ Flow rate (ml/h) display
⑪ STOP/CLEAR key
ⓚ AC/DC power LED
⑫ START key
ⓛ Battery level display LED
⑬ ON/OFF key
⑭ Remaining time key
2.2. Display
Displays Functions
ⓐ OCCL LED To be illuminated if the IV set is clogged.
ⓑ LOCK LED To be illuminated if keys are locked (Key Lock).
ⓒ AIR LED To be illuminated if air is flowed into the pump body.
ⓓ DOOR LED To be illuminated if the door is open.
ⓔ COMP LED To be illuminated when infusion is completed.
To be illuminated when the remaining battery capacity is
ⓕ BATT LED 30 minutes and turned off when the battery capacity is
three minutes.
To be illuminated with the pump is operated in the Micro
ⓖ Micro LED
mode.
ⓗ T.Vol (ml) display To display the desired infusion volume.
ⓘ I.Vol (ml) display, To display the volume infused into the patient and the
R.TIME display remaining volume.
ⓙ F.Rate(ml/h) display To display flow rate, alarm messages, and error codes.
To be illuminated when electric power (AC/DC) is
ⓚ AC/DC LED
supplied.
To display the battery status in three levels (high, middle,
ⓛ BATT STATUS LED
low).

<Battery Level Display Based on the Battery Capacity >

2.3. Keys
Keys Functions

① SEL key ( ) Selects total volume, flow rate, and infusion time in
infusion mode 1.

② MODE key ( ) Switches the mode among TIME, GTT, and DOSAGE
in infusion mode 2 by long pressing the MODE key.
③ Hundreds digit up key Sets total volume, flow rate, and Set Mode. Whenever

( ) the key is pressed, the hundreds digit increases by 1.

④ Hundreds digit down Sets total volume, flow rate, and Set Mode. Whenever

key ( ) the key is pressed, the hundreds digit decreases by 1.

⑤ Tens digit up key ( ) Sets total volume, flow rate, and Set Mode. Whenever
the key is pressed, the tens digit increases by 1.
⑥ Tens digit down key Sets total volume, flow rate, and Set Mode. Whenever
( ) the key is pressed, the tens digit decreases by 1.

Sets total volume, flow rate, and Set Mode. Whenever

⑦ Units digit up key ( )
the key is pressed, the units digit increases by 1.
⑧ Units digit down key Sets total volume, flow rate, and Set Mode. Whenever

( ) the key is pressed, the units digit decreases by 1.

If the BOLUS key is pressed during infusion or pause,

infusion will be carried out at the rate and volume set in
the Set Mode (BOLUS volume and rate). While the key
is being pressed, infusion continues at the rate set in the
Set Mode (BOLUS rate). If the key is short pressed in
⑨ BOLUS key ( )
infusion mode 2 or setting modes 1 & 2, the pump will
be switched to the standby mode.
(While BOLUS is operating during infusion or pause,
only the Occlusion Sensor will work and the Air Sensor
will not work.)
If the PAUSE key is pressed during infusion, infusion
⑩ PAUSE key ( )
will stop for the length of time set in the Set Mode and
 resume after the lapse of the pre-set time.
(In order to resume infusion before the pre-set time has
elapsed, press the STOP/CLEAR key. The pre-set time
automatically passes and the pump will be switched to a
normal state.)
This key is used to stop drug infusion, BOLUS, and
K.V.O. If it is long pressed in standby for infusion, the
⑪ STOP/CLEAR key ( )
blinking display information (total volume, flow rate,
and cumulative infusion amount) will be initialized.
This key is used to start infusion after infusion setting is

⑫ START key ( ) completed. However, infusion starts only when the total
volume is bigger than the volume to be infused.
If the ON key is pressed, the pump is immediately
turned on. Long press the OFF key to turn off the pump.
⑬ ON/OFF key ( )
(The key will not work during infusion and only work in
the infusion standby mode.)
Once infusion starts, the infusion volume will be

⑭ R.TIME key ( ) displayed. If the R.TIME key is pressed, the remaining

infusion time will be displayed.
2.4. Inside the Door
① Air Detector – Prevents the patient from
getting injected with air by detecting the air in
the IV set.
② Auxiliary Door Lock – Used when opening
the auxiliary door.
③ Pumping Unit – Infuses medical fluid by
pressing the tube of the IV set.
④ Door Lock Lever – Opens or closes the
door.
⑤ Occlusion Detector – Detects whether the
tube at the bottom of the equipment is clogged.
⑥ Auxiliary Door – Holds the IV set in
position for safe infusion of medical fluid.
⑦ Door Lock – Prevents the door from
opening.
2.5. Rear Panel
① RS485 Port – Used when downloading
History Log and communicating via RS485.
② Drop Sensor Port – The Drop Sensor is
connected to this port.
③ Nurse Call Port – Connected to the Nurse Call
equipment with a Nurse Call cable and warning
signals are sent to the Nurse Call equipment if
necessary during the infusion.
④ USB Port – Used when downloading History
Log and communicating via USB.
⑤ DC Power Port - Provides 12 ~ 15 VDC
power supply.

⑦ Key Lock – All keys but START ( ),

STOP/CLEAR ( ), and ON/OFF ( ) will be

locked.
⑧ Power Switch - Turns power on or off.
⑨ Power Inlet - The power cord is plugged into
this inlet.
⑩ Battery – Built-in battery
3. Inspection Procedures

In order to prevent sudden problems of Infusion Pump DI-2000 and ensure safe use,
monthly inspections need to be carried out in accordance with the following procedures.

3.1. Power Supply Inspection

1) Connect the infusion pump to the external power. Make sure that the infusion set is
not mounted and the door is closed.
2) Check whether the AD/CD indicator is on.
3) Turn on the power switch on the rear side of the pump.
4) Check whether the three batter level indicators on the front panel are all illuminated.
5) Disconnect the external power supply and check whether the AC/DC indicator is off.
Also, check whether at least one battery level indicator is illuminated.
6) Connect the external power supply again and check whether the AC/DC indicator is
illuminated.

3.3. Dropping Test

1) Turn on the power.
2) Fill the infusion set with a solution and remove air inside the tube. Make sure that the
infusion set container is filled to the half level so that dropping of solution drops can be
checked.
3) Open the door and mount the infusion set to fit the sensors and the pumping unit.
4) Mount the infusion set into the device such that the distance between the top of the
pump and the solution bottle mouth is about 1 meter. Keep the infusion set clamp closed.
5) Close the pump door and open the infusion set clamp. Observe for 60 seconds
whether the solution is dropping from the end of the set.
6) Open the pump door and lower the pumping unit lever to open the pumping unit.
Once free drops are generated, close the door. Leave the pump for one minute and
check for one minute whether drops are generated from the end of the infusion set.
3.4. Accuracy Test
1) Turn on the power and mount the infusion set without air bubbles and clogging in the
tube.
2) Set flow rate and total volume to 100 ml/h and 100 ml respectively.
3) Check whether the flow rate and the total volume are set to 100 ml/h and 100 ml
respectively and make sure that the infused volume is 0 ml. Otherwise, set the infused
volume to 0 in the infusion mode.
4) Start infusion by pressing the START key. Make sure that air bubbles or clogging
would not occur during infusion.
5) When the infusion completion alarm sounds when infusion is completed, stop
infusion by pressing the STOP key. Check infusion time (1 hour) and infused volume
(100 ml).

3.5. Door Open Alarm Test

1) Turn on the power and mount the infusion set without air bubbles and clogging inside
the tube.
2) Open the door and check whether the door open indicator is illuminated.
3) Start infusion by pressing the START key. Check whether the door indicator blinks
with an alarm sound.
4) Press the STOP key and check whether the alarm is off. Check whether the door open
indicator is still illuminated.
5) Close the door and check whether the door open indicator is turned off.
6) Press the START key to start infusion. Check whether the infusion indicator blinks.
7) Open the door again and check whether the infusion indicator stops blinking and the
door open indicator blinks.
8) Close the door and press the STOP key to stop the alarm sound.

3.6. Air Alarm Test

1) Turn on the power and mount the infusion set without air bubbles and clogging inside
the tube.
2) Start infusion by pressing the START key. Check whether the STOP indicator is
turned off and the infusion indicator blinks.
3) Create air bubbles intentionally inside the tube and make them flow into the pump.
4) Check whether the air indicator blinks and alarm sounds when air bubbles reach the
air sensor. The infusion indicator stops blinking, and the stop indicator is turned on.
5) Press the STOP key and check whether the alarm sound stops and the air indicator is
still illuminated.
6) Open the door and remove air bubbles from the air sensor. Mount the infusion set
again.
7) Close the door and check whether the air indicator is turned off.

3.7. Occlusion Alarm Test

1) Turn on the power and mount the infusion set without air bubbles and clogging inside
the tube.
2) Start infusion by pressing the START key. Check whether the infusion indicator
blinks.
3) Block the tube of the infusion set about 15 cm away from the lower part of the pump
and check whether the occlusion indicator blinks with an alarm sound. Now, the
infusion indicator stops blinking and the stop indicator is turned on. Press the STOP key
and check whether the alarm sound stops and the occlusion indicator is still illuminated.

3.8. Battery Low Alarm Test

1) Turn on the power and mount the infusion set without air bubbles and clogging inside
the tube.
2) Set flow rate and total volume to 25 ml/h and 100 ml respectively.
3) Start infusion by pressing the START key. Check whether the micro function
indicator is turned on, the STOP indicator is turned off, and the infusion indicator blinks.
4) Disconnect external power supply by pulling the plug out and check whether the
pump is operated without problems. The AC/DC indicator will be turned off about one
to two seconds after the external power supply is removed.
5) If more than one battery level indicator is not illuminated and the battery indicator
blinks with an alarm sound, the pump needs to be recharged. If the external power
supply is connected when the battery low alarm sounds, the battery low alarm will stop,
all three battery level indicators will be turned on, and the AC/DC indicator will be
turned on.
6) Plug in again and check whether the device is operated without problems. Repeat 3)
and 4) above.
7) As the pump continues infusion, the battery level indicators will be turned off one
after another and eventually the battery low alarm will sound. Connect to the external
power supply and check whether the alarm stops and infusion continues.

3.9. Electrical Safety Test

The measurement of leakage current and ground impedance of DI-2000 should follow
the international standards: IEC 60601-1 and IEC60601-2-24. Leakage current should
not exceed one mA. For the ground impedance, make sure that the clamp assembly
should not exceed 0.1Ω (expected to check).

3.10. User Maintenance

3.11.1. Replacement of fuse of the power inlet
Open the fuse box at the top of the power inlet and replace the fuse with a rated fuse
(250V T3.15A)

3.11.2. Replacement of the built-in battery

Remove the battery box cover on the rear panel and replace the battery with a Ni-MH
(Nickel Hybrid Battery (12V, 2100 mAh)) pack with the same size. Make sure that the
battery is place in the right position.

3.11.3. Recharging of battery

A storage battery can be recharged regardless of power switch. When the external
power supply is connected, the AC/DC indicator is turned on and recharging starts. The
pump needs to be recharged at least once a month.

3.11.4. Cleaning
In order to minimize hardening or accumulation of solution onto the pump, clean the
pump immediately after use. Wash the external case and the front panel with a soft cloth
or cotton soaked with warm water. Do not use thinner, solvent, benzene, ammonium, or
acetone. Also, do not disinfect the pump by autoclave or with EO (Ethylene Oxide) gas.
3.12. User Mode
No Parameter Setting Value Factory Setting Value
K001(Korea Vaccine T-
1 Maker IVSET type), T001(Turkey IVSET), K001
expected to add
2 DROP Set 15, 20, 60 20
3 Micro Set ON, OFF OFF
1~1200 ml/h ( Resolution 0.1
4 Calibration Set 0.0 %
ml/h )
5 Bolus Flow Rate(Purge) 1~100ml 700 ml/h
1~9 ml/h (Resolution 1
6 Bolus Volume(Purge) 5
ml/h )
7 K.V.O Set 00:01~ 24:00 (1 min) 1ml/h
8 Pause Timer ON, OFF 2min
9 Standby Alarm 00:01~24:00 (1min), OFF OFF
Low (sensitive), Middle
10 Near Complete Alarm OFF
(ordinary), High (insensitive)
1~7 (The smaller the number
11 Air Sensor Set Hi (insensitive)
is, the more sensitive.)
12 Occl Sensor Set ON, OFF 7 (insensitive)
13 Nurse Call 0~11 (11 High Sound) OFF
Year: 2010~2099, Month:
14 Sound Volume Set 11 (Max)
01~12, Day: 01~31
Year: 2010 Month: 05,
15 Date Set Hour: 01~24, Minute: 00~59,
Day: 18
Year: 2010~2099, Month:
16 Time Set Hour: 01 Minute: 1,
01~12, Day: 01~31
17 Save Set ON, OFF ON
Initializing by the four digit Master password
18 Set Factory Initialization
password maintained
<Factory Setting Parameter Values>
4. Operating Mechanism
4.1 Block Diagram

4.2. Power Supply

The SMPS (Switching Mode Power Supply) changes AC phase current (100-240 VAC,
50/60 Hz) to DC current (24VDC, 1A) and charges the built-in battery. Through the
regulator inside the main board, it generates 3.3 V for each electronic element and 5 V
for the air sensor and displays.

The built-in battery is used as an emergency power supply when AC power supply is
disconnected. The phase power is provided from the inlet with an EMC filter. It is
rectified by the SMPS and switched to DC power. The AC/DC power supply LED is
illuminated regardless of the power switch, and the built-in battery is automatically
charged. When the phase power is disconnected, the built-in battery is automatically on,
supplying power to each circuit ceaselessly.
The inlet and the SMPS have a separate fuse (250V T3.15) to prevent sudden over-
current. Also, the SMPS has a feature to prevent over-current and over-voltage. The
main power supply is provided to each part by the SMPS as 24V/1A power and used to
recharge the built-in battery. The power supply is divided by the regulator into 24V for
the motor and 5V and 3.3V for circuits.

4.3. Main Board

The main board is composed of memory that stores MCU and the program, EEPROM
that stores data, the source program that controls each part, MCU oscillator that is the
basis of all signals, and the reset circuit that initializes MCU.

All system signals are controlled by 8-bit MCU, and signals required for control are sent
to parts or received by the address decoder. The clock pulse of MCU is supplied with
8MHz at the oscillator part and provides pulse for the A/D converter by the pulse
dispenser. The program is embedded in the memory and drives the pump. Major data
are stored in EEPROM and preserved semi-permanently even if power supply is
disconnected.

4.4. Key Controls

The key controls are structured as the key matrix of tact switches. Signals input by
pressing each key are received by the MCU port and processed by scanning keys. For
keys input properly, proper operations are carried out.

4.5. Displays
The display part consists of the controller, 4-digit 7 segments, and LED. The displays
are controlled by three display controllers and divided into flow rate display and other
displays. Each digit of 7 segments is illuminated sequentially to display one after
another. Warning lights and indicators, battery level indicators, and AC/DC indicator
are controlled and illuminated by MCU.

4.6. Motor Control

Motor control is composed of motor, motor driver, and motor checker. For precise
control, uni-polar stepping motor was adopted and 1/16 micro step control is carried out
through the motor driver for more precise control.

A motor checker is attached to the pumping unit axis, which is sensed by the interrupt
switch to check operation of the pumping unit (or motor) and to calculate infused
amount. For detection of the pumping unit backlash and quick infused amount error
compensation, a dual pattern checker is used. The number of rotations of the pumping
unit is identified by comparison with the number of pulses input to the motor. Low or
high rotation of the pumping unit is also detected.

4.7. Sensors
1) Air sensor
The air sensor transmitter is composed of the oscillator that generates oscillation signals
of ceramic and piezo ceramic that changes the electric signals into mechanical vibration.
The receiver has piezo ceramic that changes mechanical vibration into electric signals.
The signals are amplified, rectified by the diode, and provided to the A/D converter. If
air bubbles pass in the set between the two piezo ceramics, transmission of ultrasonic
waves will be interrupted and voltage will drop. This is sensed and alarm sounds. This
feature also senses an empty infusion set.

2) Occlusion sensor
The occlusion sensor detects clogging or expansion inside the infusion set by means of
the hall sensor. The occlusion device moves up and down, and the sensor's output
voltage varies depending on the device movement. When output voltage fluctuates
beyond a certain value, warning sound is generated. Also, the occlusion device can be
used to check whether or not the infusion set is mounted.

3) Battery low sensor

The input power is monitored by the monitoring IC, and the current power level is
measured and sent to MCU. If voltage drops below a certain level, warning sound is
generated. If voltage declines to a level that the device cannot operate, the display is
turned off and the motor stops.

4) Door open sensor

When the door is opened, the distance between the magnet attached to the door and the
hall sensor is widened and voltage drop is sensed, generating a warning sound.

5) Drop sensor (optional)

Liquid drops falling from the chamber of the infusion set are sensed by the photoelectric
sensor. When free drops (solution drops that fall by the force of gravity, not controlled
by the device) are generated, the pump generates a warning sound. For error
compensation, the infusion set needs to be set clearly before the drop sensor is used
given that the amount of one drop varies depending on infusion sets.
5. Electrical Wiring Inspection

5.1. SMPS
1) Check the wiring between Connector CN81 and the power inlet.
2) Check the wiring between Connector CN91 and Connector J5 of the main board.

5.2. Main board

1) Check the wiring between Connector J1 and Connector J1 of the checker.
2) Check the wiring between Connector J4 and EXT Power Switch.
3) Check the wiring between Connector J5 and Connector CN91 of SMPS.
4) Check the wiring between Connector J7 and FFC (Flexible Flat Cable) of Connector
J4 of the display board.
5) Check the wiring between Connector J9 and the step motor.
6) Check the wiring between Connector J10 and FFC (Flexible Flat Cable) of Connector
J9 of the display board.
7) Check the wiring between Connector J11 and Connector J1 of the battery gauge.

5.2. Display board

1) Check the wiring between Connector J2 and Connector J1 of the alarm board.
2) Check the wiring between Connector J4 and FFC (Flexible Flat Cable) of Connector
J7 of the main board.
3) Check the wiring between Connector J6 and Connector J1 of the door.
4) Check the wiring between Connector J7 and Connector J1 of the air sensor.
5) Check the wiring between Connector J8 and speaker.
6) Check the wiring between Connector J9 and FFC (Flexible Flat Cable) of Connector
J10 of the main board.
7) Check the wiring between Connector J11 and Connector J1 of the OCCL sensor.

5.3. Air
1) Check the wiring between Connector J1 and Connector J7 of the display board.

5.4. Alarms
1) Check the wiring between Connector J1 and Connector J2 of the display board.

5.5. Battery Gauge

1) Check the wiring between Connector J1 and Connector J11 of the main board.
2) Check the wiring between Connector J2 and battery pack.

5.6. Checker
1) Check the wiring between Connector J1 and Connector J1 of the main board.

5.7. Door
1) Check the wiring between Connector J1 and Connector J6 of the display board.

5.7. Occl
1) Check the wiring between Connector J1 and Connector J11 of the display board.
6. Power Supply Inspection
6.1. Main Board

< Bottom of the main board>

1) TP8: Check the voltage of 24V.
2) TP31: Check the voltage of 5V
3) TP30: Check the voltage of 3.3V (VCC1).
4) TP35: Check the voltage of 3.3V (VCC2) (with front switch (SW14) on).

6.2. Display Board

<Bottom of the display board>

1) TP1: Check the voltage of 5V.
2) TP2: Check the voltage of 3.3V (VCC1).
3) TP3: Check the voltage of 3.3V (VCC2) (with front switch (SW14) on).
6.3. Air Sensor

<Top of the air sensor board>

1) TP1: Check the voltage of 5V.
2) TX1: Check 2.2 Mhz frequency.
3) TP2: Check the voltage of 2V.

6.4. Alarm

<Bottom of the alarm board>

1) Check J1's 1Pin VCC.
6.5. Battery Gauge

<Top of the battery gauge board>

1) TP2: Check the voltage of 3.3V.
2) TP3: Check the current battery voltage.
3) TP5: Check the voltage between 3.0V and 6.5V.
4) TP7: Check the voltage of HDQ 3.3V.

6.6. Checker

< Bottom of the checker board>

1) TP1: Check the voltage of 3.3V.
2) TP2: Check Checker1 output voltage of 0~3.3.
3) TP3: Check Checker2 output voltage of 0~3.3.
6.7. Door Sensor

<Top of the door board>

1) TP1: Check the voltage of 3.3V .
2) TP2: Check output voltage (Close:0V, Open: 3.3V).

6.8. Occlusion Sensor

<Bottom of the occlusion board>

1) TP1: Check the voltage of 3.3V.
2) TP2: Check output voltage (0.8V~2.0V).
3) TP3: Check temperature voltage (1.0V~2.0V (changes depending on temperature;
voltage increases as temperature rises)).
7. Troubleshooting
7.1. Troubleshooting Table
7.1.1. Power supply and battery problems
Table 1. Power & Battery Block
No Symptoms
AC/DC indicator is not
1 illuminated when phase
power is connected.
AC/DC indicator is not
2 turned off when phase
power is disconnected.
The battery level
indicator is not
3 illuminated when the
power switch is turned
on with phase power.
Part of the battery level
indicators are not on, or
the battery warning
4
light is illuminated
when the power switch
is turned on with phase
Causes
1. Phase power and power
line have problems.
2. Fuse and SMPS have
problems.
3. AC/DC indicator has
problems.
4. Power circuit has
problems.
1. Battery power is supplied
to the AC/DC indicator.
1. Power is not supplied to
the circuit.
2. Power ADC value is not
detected.
3. The battery level indicator
is out of order.
4. The display circuit has
problems.
5. MCU is not working.
6. MCU circuit has problems.
1. Battery ADC value
detection is not clear.
Corrective Actions
1. Use phase power of
100VAC-240VAC.
2. Check power cord and
fuse.
3. Check problems with the
AC/DC indicator and LED1
and a wrong component of
AL9.
4. (Contact the Technical
Support Team.)
1. Check wrong components
of R7 (M) and R8 (M) or
replace them if necessary.
1. Check J4 (M) connection.
2. Check wrong components
of D6 (M) and D9 (M).
3. Replace the display board.
4. Replace the display board.
5. Replace the main board.
6. Replace the main board.
1.1. Check battery
connection and charging
state.
1.2. Check wrong
components of R16 (M) and
R17 (M) and replace them if
 Table 1. Power & Battery Block
No Symptoms Causes Corrective Actions
power. necessary.
The battery level
1. Check problems with
indicators are on but 1. The On/Off key has
SW14 (D) and wrong
the pump is not turned problems.
5 components of AL1 and
on by the on/off key 2. Key circuits have
AL2.
when the power switch problems.
2. Replace the display board.
is turned on.
1&2. Press the stop key
1. Infusion is going on.
during infusion or when
The pump is not turned 2. Warning or alarm sound is
6 warning or alarm sound is
off by the on/off key. generated.
generated.
3. The key has problems.
3. Replace the display board.
1.1. Check the power switch
The pump is not turned
1. The power switch has and involved cables.
7 off when the power
problems. 1.2. Check J4 (M) and short
switch is turned off.
circuit of adjoining circuits.
The battery level
indicators are not 1. The battery was not
illuminated when the charged. 1. Check battery connection.
8
power switch is turned 2. The battery circuit has 2. Replace the battery board.
on in case the device is problems.
powered by battery.
The battery full
recharging indicator is 1. Recharge was not 1. Must recharge for more
9 not on after the battery sufficient. than 12 hours.
has been fully 2. The battery is dead. 2. Replace the battery.
recharged.
Battery life is short
1. Replace the battery.
even after the battery 1. The same reason as <Table
10 1.2 (Contact the Technical
has been fully 1-9>
Support Team.)
recharged.
11 The battery will not be 1. The battery has problems. 1. Replace the battery.
 Table 1. Power & Battery Block
No Symptoms Causes Corrective Actions
recharged. 2. The battery recharging 2.1. Check DQ Line (High).
circuit has problems. 2.2. Check MCU 10-pin, 29-
pin (High).
2.3. Replace the battery
board.
1. The DC power jack has
1. Check DC power jack and
problems.
Power is not on by replace if necessary.
2. The connector has
12 external DC power 2. Check DJ1 state.
problems.
jack. 3. Check wrong components
3. The power supply circuit
of D3.
has problem.

7.1.2. Display problems

Table 2. Display Block (Except AC/DC LED)
No. Symptoms Causes Corrective Actions
1 The entire display is 1. Power is not supplied to the 1. Check power supply to
blank. circuit. the main board.
2 1. Check J7 (M), J10 (M), J4
Only FNK indicators 1. The connector has (D), and J9 (D) and involved
are not illuminated or connection problems. cables.
working abnormally. 2. FND has problems. 2. Check FND and
possibilities of short circuit.
3 Part of the figures or
characters of the flow
1. The displays have problems. 1. Replace the display board.
rate or volume displays
are not accurate.
4 1. The flow rate display has
1. Check the display
Only the flow rate problems.
(FND1).
display is not on. 2. The display processor has
2. Replace the display board.
problems.
5 All digits of the flow 1. The display processor has 1. Replace the display board.
 Table 2. Display Block (Except AC/DC LED)
No. Symptoms Causes Corrective Actions
rate display show the problems.
same number.
6 1. The flow rate display has
Part of the digits of the 1. Check the display
problems.
flow rate display are (FND1).
2. The display processor has
not displayed. 2. Replace the display board.
problems.
7 All displays but flow
1. The display (LED) has 1. Check LED and replace if
rate and volume do not
problems. necessary.
work normally.
8 Brightness of displays 1. FND or LED has problems. 1. Check FND1, 2, and 3 (D)
or indicators is not 2. The display circuit has or LED (D).
regular. problems. 2. Replace the display board.
9 1. Set a desired infusion
The volume display 1. To show that infusion
volume by the Up or Down
shows "----". volume is infinite.
key.

7.1.3. Key problems

Table 3. Keypad Block
No Symptoms Causes Corrective Actions
1. The device is in the pause
1. Check whether Lock Key
mode.
was set.
2. The key circuit has
1 All keys do not work. 2. Replace the display board.
problems.
3. Check MCU and replace if
3. The MCU circuit has
necessary.
problems.
1. Infusion is going on. 1. Up and Down key will not
2. Warnings or alarms have work during infusion.
Some keys do not
2 been generated. 2. Take proper measures for
work.
3. Some keys have problems. the warnings and alarms.
4. The key circuit has Only the STOP key can be
 Table 3. Keypad Block
No Symptoms Causes
problems.
Keys are working, but
1. The speaker or the speaker
3 speaker sound is not
circuit has problems.
generated.
1. Warnings or alarms have
been generated.
2. Flow rate or total volume
was set to "0."
Infusion does not start
4 3. Infusion has been
by the Start key.
completed.
4. The key has problems.
5. The key circuit has
problems.
Corrective Actions
used.
3. Check keys with problems
and replace them if
necessary.
4. Replace the display board.
1.1. Check whether the sound
volume is too low.
1.2. Check speaker
connection.
1. Take proper measures for
the warnings and alarms, and
start infusion.
2. Set the flow rate and the
total volume properly, and
start infusion.
3. Clear the infused volume
and start infusion.
4. Check the Start key.
5. Replace the display board.

7.1.4. Occlusion sensor problems

Table 4. Occlusion Sensor
No. Symptoms
Occlusion warning sound
or indicator is not on and
1
infusion continues even
when the tube is clogged.
Occlusion warning sound
2
or indicator is on and
Causes
1. A general infusion set is
being used.
2. The infusion set is not
mounted properly.
3. The occlusion circuit has
problems.
1. The infusion set is not
mounted properly.
Corrective Actions
1. Use a recommended
infusion set.
2. Re-mount the infusion set.
3. Check the occlusion
circuit and replace if
necessary.
1. Re-mount the infusion set.
2. Replace the infusion set.
 Table 4. Occlusion Sensor
No. Symptoms
infusion stops even when
the tube is not clogged.
Tube occlusion detection
3 infusion set.
is too fast or slow.
Occlusion warning light
4 and sound are not off by
pressing the stop key.
Occlusion warning light
is not off and the warning
5 indicators are on, and
sound is off by pressing
the stop key.
7.1.5. Air sensor problems
Table 5. Air Detector Block
No Symptoms
Air warning light is off
1 when the tube is not
mounted.
Causes Corrective Actions
2. The tube around the 3. Check the occlusion
occlusion device was circuit and replace if
severely deformed because necessary.
of the use of the infusion
set for long periods of time.
3. The occlusion circuit has
problems.
1. Check the occlusion
1. Occlusion sensitivity is 1
sensitivity and re-set if
or 7.
necessary.
2. The recommended
2. Use the recommended
infusion set was not used.
3. Infusion set was not
3. Re-mount the infusion set.
mounted properly.
4. Check the occlusion
4. The occlusion circuit has
circuit and replace if
problems.
necessary.
1. The stop key has
1. Check the stop key and
problems.
replace if necessary.
2. The key circuit has
2. Replace the display board.
problems.
1. Alarm and warning
1. Open and close the door
and press the start key.
infusion will not resume.
Causes Corrective Actions
1. The air warning light has 1. Check whether Air Level
problems. is off.
2. The air sensor circuit has 2. Check the air sensor board
 Table 5. Air Detector Block
No Symptoms Causes Corrective Actions
problems. and replace if necessary.
1. The infusion set is not
The air warning light is 1. Re-mount the infusion set.
mounted properly.
2 on when the tube is 2. Check the air sensor board
2. The air sensor circuit has
mounted. and replace if necessary.
problems.
Air warning is not
1. The air sensor is
generated and infusion 1. Set Air Level to Lo.
insensitive.
3 continues when air 2. Check the air sensor board
2. The air sensor circuit has
bubbles pass around the and replace if necessary.
problems.
air sensor.
1. The infusion set is not
mounted properly.
1&2. Remove air bubbles
2. Small air bubbles are
Air warning light and and re-mount the infusion
gathered around the air
sound are generated and set.
4 sensor.
infusion stops even when 3. Set Air Level to Hi.
3. The air sensor is too
air bubbles do not exist. 4. Check the air sensor board
sensitive.
and replace if necessary.
4. The air sensor circuit has
problems.
The air sensor seems to
1. It is necessary to adjust 1. Check the air sensor board
5 be too sensitive or
the air sensor circuit. and replace if necessary.
insensitive.

7.1.6. Door sensor problems

Table 6. Door Block
No Symptoms Causes Corrective Actions
1. The door warning light
1. Check LED7.
The door open warning has problems.
2. Check the door board and
1 light is off when the door 2. The door circuit has
replace if necessary.
is open. problems.
3. Replace the display board.
3. The display circuit has

No Symptoms
The door open warning
2 light is on when the door
is closed.
The door open warning is
not generated and
3 infusion continues when
the door is opened during
infusion.
7.1.7. Drop sensor problems
Table 7. Free-Drop Detector Block
No Symptoms
Even if free drops do not
occur during infusion,
1 3. Check plug disconnection
warning message and
sound are generated.
When free drops occur
during infusion, drop
2
warning is not generated
and infusion continues.
7.1.8. Speaker sound problems
No Symptoms
Table 6. Door Block
Causes Corrective Actions
problems.
1. The door circuit has
1. Check the door board and
problems.
replace if necessary.
2. The display circuit has
2. Replace the display board.
problems.
1. Check the presence of the
1. The door circuit has door handle magnet, or
problems. replace the door board if
necessary.
Causes Corrective Actions
1. The drop sensor is
1. Do not expose the device
exposed to direct sunlight.
to direct sunlight.
2. The infusion set chamber
2. Re-install the drop sensor.
is tilted.
3. The drop sensor plug has
or short-circuit.
problems.
4. Replace the drop sensor if
4. The drop sensor has
necessary.
problems.
1. The same reason as 1. Check the drop sensor
<Table 7-1> installation.
Table 8. Speaker Block
Causes Corrective Actions
 Table 8. Speaker Block
No Symptoms Causes Corrective Actions
Speaker sound is not
1. The speaker has 1. Check the speaker and J8
generated (when a
problems. connection on the display
1 warning sound is
2. The speaker circuit has board.
generated or keys are
problems. 2. Check TP36 and Q5.
selected.)
1. Alarm sound volume
1. Adjust volume to a proper
Speaker volume is too setting is too high or low.
2 level.
high or low. 2. The speaker circuit has
2. Check TP36, Q5, and D20.
problems.
1. The speaker has
3 Speaker sound is broken. 1. Replace the speaker.
problems.
Speaker sound is
1. The remaining battery
4 generated during infusion 1. Recharge the battery.
level is low.
without any problems.
Speaker sound is 1. No keys were selected
5 generated in the standby for two minutes in the 1. Press the stop key.
mode. standby mode.
1. Check SW11 and AL8 (3,
1 The stop key has
6) connection on the display
Speaker sound is not off problems.
6 board.
by pressing the stop key. 2. The key circuit has
2. Replace the display board
problems.
if necessary.

7.1.9. Others
Table 9. Others
No Symptoms Causes Corrective Actions
1. The infusion set was too 1. Re-mount the infusion set.
loosened or tightened. 2. Adjust the calibration
Infusion volume is too
1 2. Calibration setting is not setting in the setting mode 2.
high or low.
correct. 3. Check the pumping unit
3. The pumping unit assembly.
 Table 9. Others
No Symptoms Causes Corrective Actions
assembly is not proper.
1. In case of purge infusion,
air occlusion warning will
Warning and alarm are not be generated. Also,
2 not generated during infusion will continue even
purge infusion. after infusion is completed
once the purge key is
pressed.
8. Disassembly and Adjustment

Only some part of Infusion Pump DI-2000 can be disassembled and replaced. The
warranty shall not apply to disassembly or repairs arbitrarily carried out.
Reassembly can be conducted in the reverse order of disassembly. Disconnect the
external power supply before disassembly, and leave the power switch off. Since
the electronic elements of the infusion pump are sensitive to electrostatic discharge,
disassembly should be conducted on the antistatic workbench.

8.1. Separation of Case-Front from Case-Rear (See 9.2.)

1) Remove the bolts from the rear case with power off. Ensure that the front case should
not be damaged by other elements.
2) Lift the rear case to separate the front part from the rear part.
3) When disassembling, make sure that the battery pack will not be separated or
damaged and that the O-ring will not be lost.
4) When reassembling, ensure that the connector of each cable should be placed
correctly.
5) When reassembly is completed, carry out electric safety test and make sure that the
device is working normally.

8.2. Separation of Case-Front from Base Frame (See 9.4.)

1) Open the door and remove the bolt on the front.
2) Separate door latch, pumping unit, and door.
3) Remove the base frame bolt and separate the flat cable from the main PCB before
complete separation from the front.
4) Make sure that PCB components will not be damaged when the battery pack is
separated.
5) Be careful of the location of the plate spring when reassembling.

8.3. Replacement of Main PCB Ass'y (See 9.5.)

1) Separate the case-front from the base frame completely.
2) Remove the bolt fixing the main PCB and separate PCB by removing the cable
connected.
3) Be careful about organization of cables when reassembling.

8.4. Separation of Pumping Unit (See 9.6.)

1) Lift the hook of the finger cover to separate the finger case.
2) Make sure that the spring is mounted properly when reassembling.
3) Coat grease on the working surface when reassembling.

8.5. Separation of Door (See 9.7.)

1) Remove the door pin to separate the auxiliary door.
2) Separate the auxiliary door and the presser block while taking precautions against
dislocation of the spring.
3) After removing the bolt, remove the door handle pin and then disassemble the door
cover completely.
4) Make sure that the door upper seal is placed completely when reassembling.
5) Make sure that the spring will not be displaced when reassembling.

8.6. Replacement of Air Sensor Ass'y (See 9.8.)

1) Separate the case front and the base frame completely.
2) Separate the air sensor connector from the display PCB assembly and remove the
bolt from the air sensor assembly.
3) Push the air sensor assembly to separate it from the case front. Be careful that the
assembly is attached to the case front with silicon.
4) Put silicon on the adjoining part.
5) Once the air sensor assembly and the case front are assembled, leave them for one to
two hours so that silicon is completely hardened.

8.7. Replacement of Occlusion Sensor (See 9.8.)

1) Separate the case front from the base frame completely.
2) Separate the connector from the display PCB assembly.
3) Remove the occlusion sensor assembly from the case front and separate the occlusion
sensor PCB assembly.

8.8. Replacement of Door Sensor PCB Ass'y (See 9.8.)

1) Separate the case front from the base frame completely.
2) Remove the connector of the door sensor PCB assembly from the display PCB
assembly.
3) Loosen the bolt and remove the door sensor PCB assembly.
4) Make sure that the bolt tap will not be damaged when reassembling.

8.9. Replacement of Motor (See 9.5.)

1) Separate the case front and base frame completely.
2) Separate the main PCB assembly.
3) Separate the pumping unit pulley and remove the timing belt.
4) Remove the fixing bolt to separate the motor and the dustproof JIG.
5) When reassembling, make sure that the timing belt will not be too loosened or
tightened.

8.10. Replacement of Checker and Checker PCB Ass'y (See 9.5.)

1) Separate the case front and the base frame completely.
2) Separate the main PCB assembly.
3) Remove the checker PCB assembly connector from the main PCB assembly.
4) Remove the checker PCB assembly.
5) Loosen the checker bolt to separate the checker.
6) Make sure the checker and the checker PCB assembly will be placed correctly when
reassembling.

8.11. Replacement of SMPS (See 9.5.)

1) Separate the case front and base frame completely.
2) Remove the cable from SMPS.
3) Loosen the bolt to separate SMPS.
4) Reassemble in the reverse order of disassembly. After replacing SMPS, check the
ground wire connection.

8.12. Replacement of Power Inlet (See 9.5.)

1) Separate the case front and case rear completely.
2) Remove the cable from SMPS.
3) Loosen the bolt to separate the power inlet.
4) Remove the cable from the inlet.
5) Be careful about organization of cables when reassembling.

8.13. Replacement of Cam Ass'y (See 9.5.)

1) Separate the case front and base frame completely.
2) Remove the checker B/D and separate the pumping unit pulley.
3) Remove the bearing holder and separate the cam shaft.
4) Coat grease on the working surface when reassembling.

8.14. Replacement of Battery (See 9.2.)

1) Remove the battery cover from the rear panel.
2) Take out the battery pack from the battery box and separate the cable connector. Do
not pull the cable extremely.
3) Replace the battery pack and close the battery cover. Be careful about the battery
type and battery pole location.
9. Assembly and Exploded Views
9.1. Clamp Module

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
81 Rubber foot 4 99 Clamp Handle 1
92 Clamp Lever 1 100 E-Ring (∅4) SUS 5
Clamp Lever Stopper
93 1 101 Clamp 1
Spring
Bolt (flat head M4X16L,
94 Clamp Lever Stopper 1 102 4
SUS)
95 Clamp Latch 1 103 Clamp Body 1
96 Clamp Base Hinge 1 104 Clamp Lever Shaft 1
97 Clamp Base 1 105 Clamp Latch Shaft 1
Bolt (flat head M4X12L,
98 4
SUS)
9.2. Product Exploded View

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Bolt (M3X8L, SEMS,
15 6 86 Battery Cover 1
P.W:∅6, SUS)
83 Button Overlay 1 87 Rubber O-ring 1
84 Case-Front second Ass'y 1 88 ID name plate 1
85 Case-Rear Ass'y 1 91 Sponge 1
9.3. Case-Rear Exploded View

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
76 Handle Cover 1 80 Rear panel name plate 4
Tapping Screw
77 3 81 Rubber foot 4
(M3X14L, type 2, SUS)
78 Hole Cover-A 1 82 Case-Rear 1

79 Hole Cover-B 1
9.4. Case-Front First Exploded View

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Bolt (M3X8L, SEMS,
9 3 69 Battery Pack 1
P.W:∅6, Ni-plated)
Bolt (flat head M4X16L,
55 2 70 Door Ass'y 1
SUS)
64 Door Latch 1 71 Bolt(M3X16L, SEMS, 2
 P.W:∅6, SUS)
65 Sub Door Locker Pin 1 72 Pumping unit Ass'y 1
66 Locker Plate Spring 1 73 Door Hinge Spring 2
Bolt(M3X20L, SEMS,
67 Case-Front First Ass'y 1 74 4
P.W:∅6, SUS)
68 Base Frame Ass'y 1 75 Sub Door Locker 1

9.5. Base Frame Exploded View

 Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Tapping Screw (M3X6L,
5 2 50 Pulley-A 1
Type 2, Ni-plated)
Tapping Screw
7 (M3X10L, Type 2, Ni- 4 51 Power Switch 1
plated)
Bolt (M3X8L, SEMS,
9 6 52 Power Switch Cap 1
P.W:∅6, Ni-plated)
38 Motor 1 53 SMPS Insulated Sheet 1
Tapping Screw (M3X8L,
39 2 54 SMPS 1
Type 2, Ni-plated)
Bolt (Flat Head
40 Main PCB Ass'y 1 55 2
M3X8L, SUS)
41 Dustproof JIG 1 56 Power Inlet 1
42 Tooth Washer (Bore 3.2) 3 57 Pumping unit CAM 11
Bolt(M3X10L, SEMS,
43 2 58 Bearing Holder 2
P.W:∅6, Ni-plated)
Pumping unit CAM
44 Set Screw (M3X6L) 4 59 1
Shaft
Pumping unit CAM-
45 Pulley-B 1 60 3
Subt
46 Checker PCB Ass'y 1 61 Teflon Washer 2
Bolt(M3X5L, SEMS,
47 1 62 Bearing 2
P.W:∅6, Ni-plated)
48 Checker 1 63 Base Frame 1
49 Timing Belt 1 90 Battery PCB Ass'y 1
9.6. Pumping unit Exploded View

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Pumping unit Finger Pumping unit Finger
34 1 36 2
Cover Case
Pumping unit Finger
35 Pumping unit Finger 14 37 14
Spring
9.7. Door Exploded View

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Bolt (M3X8L, SEMS,
15 4 26 Door Hinge 1
P.W:∅6, SUS)
18 Magnet (∅4X5L) 1 27 Presser Block 1
19 Door Cover 1 28 Sub Door Stopper 2
 Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Spring
20 Door Handle Pin 1 29 Presser Block Spring 3
21 Door Base 1 30 Sub Door 1
22 Door Upper Seal 1 31 Door Pin 1
23 Sub Door Stopper 1 32 Occl. Block 1
Plate Washer (Bore 3.2
24 1 33 Door Handle 1
Outside Diameter 7)
Tapping Screw
25 (M2.6X4L, Type 2, Ni- 1
plated)
9.8. Case-Front Second Exploded View

Quantity Quantity
No Title No Title
(ea/set) (ea/set)
1 Case-Front 1 11 Occl. Case 1
2 Alarm Lamp Lens 1 12 Occl. PCB Ass'y 1
3 Alarm Lamp PCB Ass'y 1 13 Occl. Finger 1
Plate Washer (Bore 3.2
4 2 14 Occl. Cover 1
Outside Diameter 8)
 Quantity Quantity
No Title No Title
(ea/set) (ea/set)
Tapping Screw (M3X6L, Bolt(M3X8L, SEMS,
5 5 15 2
Type 2, Ni-plated) P.W:∅6, SUS)
6 Air Sensor Ass'y 1 16 Magnet (∅4X5L) 2
Tapping Screw
7 (M3X10L, Type 2, Ni- 2 17 Occl. Finger Spring 1
plated)
8 Display PCB Ass'y 1 89 Speaker 1
Bolt(M3X8L, SEMS,
9 6 91 Sponge
P.W:∅6, Ni-plated)

10 Door Sensor PCB Ass'y 1

10. PCB Layout
10.1 Main PCB

<Top> <Bottom>
10.2 Display PCB

<Top> <Bottom>
10.3 Air PCB

<Top> <Bottom>

10.4 Alarm PCB

<Top> <Bottom>

10.5 Battery PCB

<Top> <Bottom>
10.6 Checker PCB

<Top> <Bottom>

10.7 Door PCB

<Top> <Bottom>

10.8 Occl PCB

<Top> <Bottom>
11. Schematic

Contact Daiwha Corporation

Tel: +82-2-558-1711
Fax: +82-2-558-1745
e-mail: daiwha@daiwha.com
Daiwha B/D, 733-18 Yeoksam-dong, Gangnam-gu, Seoul, Korea
DI-2000, DI-2200
Firmware Upgrade
Guide

Daiwha,. co. ltd

 TABLE OF CONTENTS
1. Setup Procedure
1.1 Setup Procedure
1.2 PC Setup
1.3 USBto Serial Adapter Drivers Installation
1.3.1 Installing CDM Drivers
2. Firmware Upgrade
2.1 Firmware Upgrade
1. Setup Procedure
1.1 Setup Procedure
For the firmware upgrade, you can refer to the below Figure 1.1 and follow the update.

Figure 1.1
The following are the steps to set-up
up the system fully.

- Connect th power supply, DI-2000

2000 or DI2200
- PC( Windowxp)
- USB port (A-A type)
- USB to Serial Adapter Driver

- Firmware Downloader( Megaload

1.2 PC Setup
The following steps need to be performed to ssetup
etup your PC for the Firmware Upgrade task (assumes an XP

environment)
1. Create a directory/folder on your PC called “C:
“C:\Daiwha Downloads”;

2. Create a subdirectory in this directory called “DI2000 or DI2200 hex files”;

3. Create a second subdirectory in this directory called “MegaLoad”;

4. (While you are at it, create another subdirectory called “Daiwha DI2000 or DI2200 Docs” for manuals, etc);

5. Go to: http://www.microsyl.com/megaload/megaload.zip

6. Click on OK to the request “Would you like to open or save this file?”
To the request “Do you want to open or save this file?” click on “Save”.

Then navigate to “C:\Daiwha

Daiwha Downloads/MegaLoad” and save the file there.
7. Click on “Open”.

When the “megaload.zip” window appears, double

double-click on “Setup.msi”

(If a “Publisher could not be verified ….” warning appears, click on “Run”;)
8. At this point, the installer seeks to use the “.NET Framework” run
run-time
time utilities, which are often on systems from

previous use.
If they ARE found, the installer proceeds automatically to the “MegaLoad Setup Wizard” described in the next

main paragraph (Para 9 below).

a. If NOT, you will be prompted with a small window with text starting: “This setup requires the .NET

framework …” Click on “Yes” to go to Microsoft’s “netframework” site. (Ignore the “Silverlight” box
by X’ing it).

b. Click on “Download x86 version” in the “.NET Framework 3.5 Redistributable Package” area (lower
left of screen).

c. On the x86 screen which appears, click on the “Download” button mid-screen, then click on “Save” in
the “File Download” window.
d. In the “Save As” window which appears, move to the “Megaload” window and save the

“dotnetfx.exe” file there. (If you just downloaded the MegaLoad file, you are probably already there).
Click on “Save”.
e. Go get a coffee … this is a 22 Mbyte file!

f. Click on “Run” in the “Download Complete” window, and then “Run” again in the “Security
Warning” window, (if one appears).
g. In the “Microsoft .NET Framework 3.5 Setup” window, click “Next”, tick the “I accept the terms …”
and then click on “Install”. When it shows “Setup Complete”, click on “Finish”.

h. At this point, close the Internet browser, and you will be back in the “megaload.zip” window.
i. Go back to step 7, above.
9. In the “Welcome to the MegaLoad setup wizard” window, click on “Next”;
10. Use the default location, usually “C:\Program Files\MicroSyl\MegaLoad\”. Click on Next, twice.

11. Close the window when the installation is complete.

1.3 USBto Serial Adapter Drivers Installation

1.3.1 Installing CDM Drivers

To install CDM drivers for an FTDI device under Windows XP, follow the instructions below:

- If a device of the same type has been installed on your machine before and the drivers that are
about to be installed are different from those installed already, the original drivers need to be

uninstalled. Please refer to the Uninstalling CDM Drivers section of this document for further details

of this procedure.
- Download the latest available CDM drivers from the FTDI web site and unzip them to a location on

your PC. Goto: http://www.ftdichip.com/Drivers/VCP.htm

- If you are running Windows XP or Windows XP SP 1, temporarily disconnect your PC from the
Internet. This can be done by either removing the network cable from your PC or by disabling your
network card by going to the "Control Panel\Network and Dial-Up Connections", right-clicking on the

appropriate connection and selecting "Disable" from the menu. The connection can be re-enabled

after the installation is complete. This is not necessary under Windows XP SP 2 if configured to ask
before connecting to Windows Update. Windows XP SP 2 can have the settings for Windows

Update changed through "Control Panel\System" then select the "Hardware" tab and click "Windows
Update".

- Connect the device to a spare USB port on your PC. If the device is based on the FT2232, the
Microsoft composite device driver is automatically loaded in the background. Once the composite

driver has been installed Windows Found New Hardware Wizard will launch. If there is no available
Internet connection or Windows XP SP 2 is configured to ask before connecting to Windows Update,
the screen shown in Figure 1.2s displayed. Select "No, not this time" from the options available

and then click "Next" to proceed with the installation. If there is an available Internet connection,
Windows XP will silently connect to the Windows Update website and install any suitable driver it
finds for the device in preference to the driver manually selected.

Figure 1.2
-Select "Install from a list or specific location (Advanced)" as shown in Figure 1.3 below and then click

"Next".
 Figure 1.3
-Select "Search for the best driver in these locations" and enter the file path in the combo-box
("C:\CDM 2.02.04" in Figure 1.4 below) or browse to it by clicking the browse button. Once the file
path has been entered in the box, click next to proceed

Figure 1.4
-If Windows XP is configured to warn when unsigned (non-WHQL certified) drivers are about to be

installed, the message dialogue shown in Figure 1.5 will be displayed unless installing a Microsoft
WHQL certified driver. Click on "Continue Anyway" to continue with the installation. If Windows XP

is configured to ignore file signature warnings, no message will appear.

 Figure 1.5
-The screen shown in Figure 1.6 will be displayed as Windows XP copies the required driver files.

Figure 1.6
-Windows should then display a message indicating that the installation was successful (Figure 1.7).
Click "Finish" to complete the installation for the first port of the device.

Figure 1.7
2. Firmware Upgrade
2.1 Firmware Upgrade
1. Email Daiwha at service@daiwha.com and ask for the latest “DI2000S_xxxx_Revxx.hex” file. (xxx is the
current version number).

Save it in the “DI2000 or DI2200 hex files” data directory just created on your PC: i.e. “C:\Daiwha
downloads\DI2000 hex files”

2. Click on the Megaload.NET icon on your desktop to run the downloader:

Figure 2.1
3. In the first window, “Files to be programmed in the Flash”, click on “Open”, move to the directory:

“C:\Daiwha downloads\DI2000 or DI2200 hex files”, and double-click on the latest DI2000S_xxxx_Revxx.hex file
there. (Note: There is no corresponding EEprom file to be opened); The “Messages” window should show “Flash File

ok”;

4. Select the COM port number on your PC that you have connected to the RS232 cable, in the “CommPort”
window (or the simulated COM port number that a USB -> serial converter has been installed as. This number

can be determined by going to “Start”, right-clicking on “My Computer”, and left clicking on “Properties”.

Click on the “Hardware” tab, then click on the “Device Manager” button. Click on the “+” sign next to

“Ports(COM & LPT). Under this heading you should see the name of the USB-> RS232 device, e.g. “Belkin
Serial on USB (COMxx)”, where xx is the port number you use in the window in MegaLoad);
 Figure 2.2

Go to Start → Control Panel → System → Hardware → Device Manager → Ports

Click on the “+” sign to drop down the ports connected to your computer.

Figure 2.3
5. Set the baud rate to 38.4kbps in the “Speed” window. (Don’t click any “Command” or “Lock bits” buttons);
6. The status window should show “Ready, Waiting for Target”;

7. Plug in the DI2000 or DI2200 cable into the USB port. Press the “POWER ON/OFF” switch;
8. In the “Messages” window, the “Sending Page #nnn” scrolls as each 256 byte page is erased, sent and verified. The

final message should be: “Flash Prog Done! Sending LockBits”.

 Figure 2.4
9. Unplug, setup the switches and install. If doing a number, just plug the next one in and toggle its yellow switch.(If
it fails to program or stops prematurely, push the small RESET switch to retry. It should show Target Mega128 at the
end).