Documenti di Didattica
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ALTERNATIVE SOURCE
FOR GAS SUPPLY TO 3202.31.DIES.24097
INDORAMA PROJECT
REVISION RECORD
This document is CONFIDENTIAL and the sole property of the Company. It shall neither be shown to third parties nor used for other purposes than those for which it has been issued/sent.
Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Date Doc. No. Page
7/19/2017 3202.31.DIES.24097 3 of 19
Notes:
This document is CONFIDENTIAL and the sole property of the Company. It shall neither be shown to third parties nor used for other purposes than those for which it has been issued/sent.
Date Doc. No. Page
7/19/2017 3202.31.DIES.24097 4 of 19
GENERAL NOTES:
1. ALL INSTRUMENTS SHALL COMPLY WITH THE FOLLOWING MINIMUM SPECIFICATIONS. ANY DEVIATIONS FROM THESE STANDARDS
SHALL BE CLEARLY IDENTIFIED IN THE VENDOR'S QUOTATION:
3202.31.DIST.24070 TECHNICAL SPECIFICATION FOR PRESSURE INSTRUMENTS
3202.31.DISG.24061 GENERAL SPECIFICATION FOR INSTRUMENT INSTALLATION
20047.VAR.STA.SDS REQUIREMENTS FOR THE INSTALLATION OF INSTRUMENTATION
20048.VAR.STA.SDS INSTRUMENTATION AND AUTOMATION SYSTEM
08953 CMP.STA.STD SIGNAL TRANSDUCERS
15801.PIP.MEC.SDS MANUAL VALVES
06732.PIP.MEC.SDS PIPING CLASSES
2. ALL INSTRUMENTS SHALL BE TROPICALISED.
3. FOR ALL INSTRUMENTS, TAG Nos. SHALL BE PREFIXED WITH THE UNIT No. (e.g. 2570‐SDV‐102).
ALL TAG NUMBERS SHALL BE IDENTIFIED AND CONFIRMED BEFORE MANUFACTURING.
4. ALL INSTRUMENTS AND DEVICES SHALL BE SUPPLIED WITH STAINLESS STEEL DATA PLATES WHICH SHALL BE AFFIXED TO THE
BODY OF THE DEVICE BY RIVETS OR SCREWS. THE PLATE SHALL CONTAIN AS A MINIMUM THE FOLLOWING INFORMATION:‐
TAG NUMBER.
MANUFACTURER'S NAME AND CONTACT DETAILS
SERIAL & MODEL NUMBER
RANGE & CALIBRATION DETAILS
HAZARDOUS CERTIFICATION DETAILS
DEGREE OF PROTECTION
5. PAINTING AND COATING SHALL BE IN ACCORDANCE WITH COMPANY STANDARD 20000.VAR.PAI.FUN.
6. CONTRACTOR TO VERIFY ALL PROCESS DATA BEFORE SUPPLY OF INSTRUMENTS.
7. VENDOR SHALL PROVIDE MATERIAL TEST REPORT FOR ALL PRESSURE RETAINING PARTS, AS REQUIRED BY EN 10204‐3.1.B.
8. ABBREVIATIONS:
MFR ‐ MANUFACTURER
N/A ‐ NOT APPLICABLE
TBA ‐ TO BE ADVISED
TBC ‐ TO BE CONFIRMED
VTA ‐ VENDOR TO ADVISE
TP ‐ TIE‐IN POINT
L ‐ LOCAL
ALTERNATIVE
SOURCE FOR
GAS SUPPLY TO
INDORAMA 3202.31.DIG
PROJECT A.24468
LAND
This document is CONFIDENTIAL and the sole property of the Company. It shall neither be shown to third parties nor used for other purposes than those for which it has been issued/sent.
INSTRUMENTS MATERIAL TAKE-OFF
Page 5 of 19
SECTION A. INSTRUMENTATION
14
Note:
1. All materials to be compliance with NACE MR-0175 requirements.
2. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List
INSTRUMENTS MATERIAL TAKE-OFF
Page 6 of 19
SECTION A. INSTRUMENTATION
TERMINAL
ITEM (J.B Tag) SIZE (MM) MATERIAL UNIT QTY REMARKS
STRIPS
AI, AO (SEE
1 JB-001 406x401x200 SS316L Nos. 1 TS-2, TS-3
NOTE)
DI (SEE
2 JB-002 160x360x90 SS316L Nos. 1 TS-1
NOTE)
Page 7 of 19
SECTION A. INSTRUMENTATION
1 Tube, ASTM A 269 SS316L; Hardness 80 HRB 1/4" OD x 0.049" W/T SS316L Meters 21 SWAGLOK SS-T4-S-049
2 Tube, ASTM A 269 SS316L; Hardness 80 HRB 1/2" OD x 0.065" W/T SS316L Meters 108 SWAGLOK SS-T8-S-065
3 Male Connector, Double Ferrue Compression 1/4" NPT(M) x 1/4" OD SS 316 Nos. 8 SWAGLOK SS-400-1-4
4 Male Connector, Double Ferrue Compression 1/2" NPT(M) x 1/2" OD SS 316 Nos. 22 SWAGLOK SS-810-1-8
5 Male Connector, Double Ferrue Compression 3/4" NPT(M) x 1/2" OD SS 316 Nos. 4 SWAGLOK SS-810-1-12
6 Union Connector, Double Ferrue Compression 1/4" OD x 1/4" OD SS 316 Nos. 2 SWAGLOK SS-400-6
7 Union Connector, Double Ferrue Compression 1/2" OD x 1/2" OD SS 316 Nos. 6 SWAGLOK SS-810-6
8 Union Connector, Double Ferrue Compression 1/2" OD x 1/4" OD SS 316 Nos. 4 SWAGLOK SS-810-R-4
9 Tube Cap, Double Ferrue Compression Fittings 1/4" OD SS 316 Nos. 4 SWAGLOK SS-400-C
10 Instrument Plug Valve 1/4" OD SS 316 Nos. 4 SWAGLOK SS-5PDF8
11 2 Valves 3-way Manifold 1/2"NPT (F) x 1/2"NPT (F) x 1/4"NPT (F) SS 316 Nos. 4 N/A N/A
Note:
1. Total quantities are inclusive of 20% spare
2. All materials to be compliance with NACE MR-0175 requirements.
3. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 8 of 19
SECTION A. INSTRUMENTATION
TUBE CLAMP WITH SUPPORT KIT
1 Type Designation Tube Clamp
2 Function Offer Versatility for mounting, tubing and pipe Installation
GENERAL
BOLTED PLASTIC
SI NO. SIZE SUPPORT WELD PLATE UNIT TOTAL QTY REMARK
CLAMP SUPPORTS
1 1/2" O.D SINGLE 304-S3-PP-8T 304-S3-WP NOS 22
2 1/4" O.D SINGLE 304-S1-PP-4T 304-S1-WP NOS 10
3 1/2" O.D x 1/2" OD TWIN 304-S3T-PP-8T 304-S3T-WP NOS 40
Note:
1. Total quantities are inclusive of 20% spare
QUANTITY DESCRIPTION
2. Tube clamps estimated considering the tube support at every 1 to 1.5 metres .
3. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 9 of 19
SECTION A. INSTRUMENTATION CABLE GLANDS & ACCESSORIES
CABLES
Sr No ITEM SIZE UNIT QUANTITY MANUFACTURER REMARKS
3 06IP09EIFA /G 6x2x0.88mm2 Meters 600 [Note 4] Caledonian or Equivalent FOR 06IP CABLE
4 12IP09EIFA /G 12x2x0.88mm2 Meters 600 [Note 4] Caledonian or Equivalent FOR 12IP CABLE
Note:
3. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
This is an estimated length based on the document (Plot plan/Site layout); the length is between the proposed
Note 4:
location of each instrument and the JB; from the JB to the Control room
INSTRUMENTS MATERIAL TAKE-OFF
Page 10 of 19
SECTION A. INSTRUMENTATION CABLE MARKER
1 Type Designation Cable Marker
7 Material PVC
ON DATA
16 F CLI M 2 - 4 1 TYPE-1361
17 G CLI M 2 - 4 1 TYPE-1361
18 H CLI M 2 - 4 1 TYPE-1361
19 I CLI M 2 - 4 1 TYPE-1361
20 J CLI M 2 - 4 1 TYPE-1361
21 K CLI M 2 - 4 1 TYPE-1361
22 L CLI M 2 - 4 1 TYPE-1361
23 M CLI M 2 - 4 1 TYPE-1361
24 N CLI M 2 - 4 1 TYPE-1361
25 O CLI M 2 - 4 1 TYPE-1361
26 P CLI M 2 - 4 1 TYPE-1361
27 Q CLI M 2 - 4 1 TYPE-1361
28 R CLI M 2 - 4 1 TYPE-1361
29 S CLI M 2 - 4 1 TYPE-1361
30 T CLI M 2 - 4 1 TYPE-1361
31 U CLI M 2 - 4 1 TYPE-1361
32 V CLI M 2 - 4 1 TYPE-1361
33 W CLI M 2 - 4 1 TYPE-1361
34 X CLI M 2 - 4 1 TYPE-1361
35 Y CLI M 2 - 4 1 TYPE-1361
36 Z CLI M 2 - 4 1 TYPE-1361
37 /' CLI M 2 - 4 1 TYPE-1361
38 "-" CLI M 2 - 4 1 TYPE-1361
NOTES :
1. This is to be used for marking the cable id numbering on the cable strip at each Cable ends both on instrument,
panel & control station end and at intervals of 50 Mtr. Cable run.
2. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 11 of 19
SECTION A. INSTRUMENTATION CARRIER STRIP
7 Colour Black
CONSTRUCTION DATA
SI. NO. Strip Length Capacity NO. OF STRIPS / PACK Quantity ( No. of Packs) Remarks
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 12 of 19
3
4 Insulation Required
TABLE
MIN. TENSILE
SI NO. LENGTH WIDTH MATERIAL NO. OF CABLE TIES / PACK UNIT QUANTITY REMARKS
STRENGTH
1 80mm 2.4mm 8 Kg Nylon 200 NOS 1
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 13 of 19
SECTION A. INSTRUMENTATION CABLE LUGS
1 Type Designation Insulated Lug
2 Function Secure the cable strands firmly
GENERAL
SI. NO. LUG Size Type Unit No.of LUGS/Pack Quantity Remarks
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 14 of 19
SECTION A. INSTRUMENTATION CABLE SLEEVE FOR SCREEN
1 Type Heat Shrink; Full Circle; Cut to Length continous supply
2 Size VTA
GENERAL
8 Make AFTEC
CONSTRUCTION DATA
TABLE
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 15 of 19
2 Technology Acrylic
GENERAL
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
INSTRUMENTS MATERIAL TAKE-OFF
Page 16 of 19
STRAIGHT TYPE, PERFORATED CABLE TRAY, CHANNEL TYPE, 2 mm Thk. 3000mm STD. LENGTH, HOT
1 100MM 50MM MTRS. 20
DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE, 1.5 mm Thk. & COVER CLAMP.
HORIZONTAL ELBOW 90° TYPE, PERFORATED CABLE TRAY,CHANNEL TYPE, 2 mm Thk. 300mm BEND
2 RADIUS, HOT DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE , 1.5 mm Thk. & COVER 100MM 50MM NO. 3
CLAMP.
VERTICAL INSIDE ELBOW 90° TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS, HOT
3 100MM 50MM NO. 0
DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE , 1.5 mm Thk. & COVER CLAMP.
HORIZONTAL EQUAL TEE TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS, HOT DIP
4 100MM 50MM NO. 0
GALVANISED, c/w COVER, SEPARATOR PLATE & COVER CLAMP.
STANDARD SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED IN PAIR, 2.5 mm Thk., c/w M6 x 30L
5 100MM 50MM NO. 10
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER. SS 316 L.
VERTICAL SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED INPAIR, 2.5 mm Thk c/w M6 x 30L,
6 100MM 50MM NO. 10
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER, HOT DIP GALVANISED
HORIZONTAL SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED IN PAIR, 2.5 mm Thk., c/w M6 x 30L,
7 100MM 50MM NO. 10
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER, HOT DIP GALVANISED
HORIZONTAL ELBOW 45° TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS, HOT DIP
8 100MM 50MM NO. 0
GALVANISED, c/w COVER, SEPARATOR PLATE & COVER CLAMP.
VERTICAL OUTSIDE ELBOW 90° TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS,
9 100MM 50MM NO. 2
HOT DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE , 1.5 mm Thk. & COVER CLAMP.
STANDARD SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED IN PAIR, 2.5 mm Thk., c/w M6 x 30L
10 150MM 50MM NO. 10
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER. SS 316 L.
STRAIGHT TYPE, PERFORATED CABLE TRAY, CHANNEL TYPE, 2 mm Thk. 3000mm STD. LENGTH, HOT
10 150MM 50MM MTRS. 8
DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE, 1.5 mm Thk. & COVER CLAMP.
5. VENDOR SHALL SUBMIT THE CATALOGUES AND ALL THE DOCUMENTS MENTIONED IN THE ATTACHED VENDOR DOCUMENT REQUIRED LIST.
Page 17 of 19
STRAIGHT TYPE, PERFORATED CABLE TRAY, CHANNEL TYPE, 2 mm Thk. 3000mm STD. LENGTH, HOT
1 100MM 50MM MTRS. 27
DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE, 1.5 mm Thk. & COVER CLAMP.
HORIZONTAL ELBOW 90° TYPE, PERFORATED CABLE TRAY,CHANNEL TYPE, 2 mm Thk. 300mm BEND
2 RADIUS, HOT DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE , 1.5 mm Thk. & COVER 100MM 50MM NO. 0
CLAMP.
VERTICAL INSIDE ELBOW 90° TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS, HOT
3 100MM 50MM NO. 0
DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE , 1.5 mm Thk. & COVER CLAMP.
HORIZONTAL EQUAL TEE TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS, HOT DIP
4 100MM 50MM NO. 0
GALVANISED, c/w COVER, SEPARATOR PLATE & COVER CLAMP.
STANDARD SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED IN PAIR, 2.5 mm Thk., c/w M6 x 30L
5 100MM 50MM NO. 5
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER. SS 316 L.
VERTICAL SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED INPAIR, 2.5 mm Thk c/w M6 x 30L,
6 100MM 50MM NO. 5
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER, HOT DIP GALVANISED
HORIZONTAL SPLICE PLATE WITH 4 HOLES PATTERN FURNISHED IN PAIR, 2.5 mm Thk., c/w M6 x 30L,
7 100MM 50MM NO. 10
ROUND HEAD MACHINE SCREW, HEX. NUT & FLAT WASHER, HOT DIP GALVANISED
HORIZONTAL ELBOW 45° TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS, HOT DIP
8 100MM 50MM NO. 0
GALVANISED, c/w COVER, SEPARATOR PLATE & COVER CLAMP.
VERTICAL OUTSIDE ELBOW 90° TYPE, PERFORATED CABLE TRAY, 2 mm Thk. 300mm BEND RADIUS,
9 100MM 50MM NO. 0
HOT DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE , 1.5 mm Thk. & COVER CLAMP.
STRAIGHT TYPE, PERFORATED CABLE TRAY, CHANNEL TYPE, 2 mm Thk. 3000mm STD. LENGTH, HOT
10 150MM 50MM MTRS. 0
DIP GALVANISED, c/w SOLID FLANGE COVER, 6.3 mm FLANGE, 1.5 mm Thk. & COVER CLAMP.
5. VENDOR SHALL SUBMIT THE CATALOGUES AND ALL THE DOCUMENTS MENTIONED IN THE ATTACHED VENDOR DOCUMENT REQUIRED LIST.
Page 18 of 19
SECTION A. INSTRUMENTATION CABLE TRAY ACCESSORIES
Sl no Item Description Unit Quantity Remark
1 EARTH BRAID - 6mm² (300MM) NO. 20
2 TRAY FIXING ROOFING BOLT M8x25 MM WITH 2 WASHER & 1 LOCK NUT NO. 50
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.
Page 19 of 19
SECTION A. INSTRUMENTATION TUBING TRAY ACCESSORIES
Sl no Item Description Unit Quantity Remark
1 TRAY FIXING ROOFING BOLT M8x25 MM WITH 2 WASHER & 1 LOCK NUT NO. 50
Notes:
1. Vendor shall submit the Catalogues and all the documents mentioned in the attached Vendor Document Required List.