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The Technical Rules for Steam Boilers (TRD) reflect the present state of safety requirements for the materials, manufac-
ture, design, equipment, erection, inspection, and testing as well as the operation of steam boilers. They are prepared and
updated according to the most recent technical developments by
Deutscher Dampfkesselausschuß (DDA)
Reference is also made to § 6, Paragraph 2 of the Steam Boiler Decree (DampfkV) (Clause on the equivalence of technical
rules and standards within the EC)
Ú E
Preliminary note
The calculation for cyclic loading shall be governed by local peak stresses. For static loading, these are only indirectly ac-
E = counted for by the mean stress and the related efficiency coefficients which take into consideration a limited and partially
B i
plastic deformation.
15 Q.
•if
»i Contents
To replace the April 1975 edition of TRD 301, Annex 1 and to replace Draft TRD sheet 301, Annex 1,
edition Ivlay 1995;
I = changed with respect to revtous edition
This TRD sheet shall only be applied in conjunction with TRD 300 and TRD 301
At the same time, the following shall apply, depending on d ctmo = 3-2 for flanged-out main bodies with welded
or da. whichever is the nominal diameter: branch; root drilled out or ground over,
without residua! gap, Fig. 5
da = d, + 2Sb
Where the requirements for the welded joint are not
di = da-2 Sb met. e.g. in the case of a non-machined root of the weld
dm = 0.5 (i^ + d\) or a residual gap of < 1.5 mm, amo shall be increased
by the factor for the influence of the root gap
1.3 For calculation purposes, the following shall be defined
as governing temperature &* during a start-up and shut- 1
down period (load cycle) under consideration; U- (4)
1 - 0.5 I -^
1Î* = d +0,75(0-0) d;
(1)
= 0,75 iW 0,25 0 Root gaps up to approximately 1.5 mm are taken into
All temperature-dependent values shall be referred to this consideration by this (actor íA. However, the require-
governing cycle temperature i3* (or the respective load cy- ments according to (1) shall always be met for diame-
cles). ter ratios of dAi/d > 0.5 and simultaneously
3 Individual Stresses
3.1 Ideal-elastic mechanical hole-edge stresses
3.1.1 The maximum hole-edge stress for cylindrical shells
with vertical branches shall be determined by using the fol-
lowing relation:
d
o¡p -a P* (2)
2 s.
3) For material properties cf. VDE Guidelines 3128. Fig. 2: Die-forged branch
Page 3 TRD 301. Annex 1
(6)
2 s.
Ai3_ - — • 0» (9)
the incipient crack formation load cycle number ñ > 5 n y > 0 is the absolute relation between the allowable thermal
shall be used as basis, so as to ensure adequate reseives stress at the beginning of shutdown and the allowable
for start-ups from hot condition {Cf. TRD 301, Clause 6.2.1). thermal stresses at the beginning of start-up.
However, if combined load cycles have to be assumed,
If during start-up not only the temperature, but also the
consisting of ni start-ups from cold and nz, ns . . start-ups
from hot condition (with possible differences between the pressure is reduced, and the component is not regularly
initial and the finai conditions), then the incipient crack for- cooled by an additionally feeded colder fluid, and unless
otherwise agreed between boiler manufacturer, purchaser
mation load cycle numbers/ii, 02- ns.etc, shall be so se-
lected that the requirement of equation (25) is complied and inspection body, y - 0 may be used in the calculation.
with. Then, in this case ój = á,p and Oi ^ G¡p - AG,.
Otherwise the maximum is
In accordance with Clause 5,1.2 the reduced alternating
stress ranges shall be determined for the load cycle num-
bers Hi, 02, etc. o¡ = a,p + A 0| (15)
there is
a,= — .a. (14)
(1 ) for the over-elastic case of Aoi < 2 • GO 2/,r
Page 5 TRD 301, Annex 1
•SH¿4?>
M Bmmmmm W'.f WmMM^i^&^MM"Ae\¡
!^iLü"[!iLi!DiHííljiJllj!:!lJil!Íihi^?^
0.5x10"^
-0.48
-0.45 ^^^
é, -0.40 ^ggíPS^;
-0.35,
-0.32
AG; The results as per equations (23) and (24) are conservative,
2aa - ACf: • h —3- (21 ; because the maximum thermal stress and the maximum
0,2/û* mechanical stress are added without considering an addi-
tional phase shift. For more accurate calculations, the ac-
(2) for the elastic case of AGí < 2 oo.2/ô' tual time phasing must be taken into account.
1
5.2.2 For preliminary calculations, the stress limits of ôj D = ^ +^ + (25)
ñr> ño
and Oi, based on the temperature change rates of v,ti and
v-dz, assuming quasi-stationary conditions, can be assumed
as follows: with a safety factor against usage So > 2.
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Form for calculating the allowable number of load cycles at specified temperature differentials
or temperature change rates, respectively
25 Factor it '4 k —
1-0.5
b) Calculating procedure
26 dm = 0.5 (da + d) dm mm
uo= 1 + 2-f uo -
27
28
w °-^^ w
mm^ K
N
ßL. • ^,.
V - ^••' V 1/min
30
f In \ 1 "^1 \ D -*
U -
31 'u (P4 ) 1-^
AJ(P4)
(d f 100
1 + 0.455 ÍP4 m
i^b j
33 Ojp4 N/mm2
34 ^b J L/
m) -
3 100
1 + 0.455 'P1
am > 3.2
/
dm]
37 «b J u íiÍP) -
3 100
1 + 0.455 ÍPI ¡dm'
Ub>
am > 3.2
"^a -ACT,
.03 ACT /Í3 ^""^
2.5^^^^ ifAai>2CT0.2/fl
45 2 0a N/mm2
o„ A„ f (205)" if AOi > 2 00^0
(25Br-(25o.2/ö-Ao^f
J
Page 11 TRD 301, Annex 1
Form for calculating the allowable temperature differentials and temperature change rates at
specified number of load cycles
b) Calculation procedure
27 üo=1 +2 -^ =
d. uo
0.35
28 W= mm^K
ßLfl-^ö W
^1 (üg - 1) (3 ug - 1) 4 üg In ÜQ
29 Obtain from diagram or compute! a>t
8 {Uo^ - 1) . (üo - 1}'
30 V = ^^
1/min
*f s^
. 2 0,
31
Í. AGZUI N/mm2
Aa¡ = ^2 • CTo.2/0 • ^^ ' (for the over-elastic case) Ao* > 2 ÓQ2/O)
32 AOi N/mm2
AG, - 2 Or + .1-H "B O ^0.2/It
Ao* Ao' Ao* O,'B
K'^b Ü
33 ^u(P4)-1-5 ii(p4)
100
1 - 0.455
V^b ;
2 \
am(P4) = «mO-^4+2./,(p4) or a^ - 2.5 + -^
34 ID' am(p4)
ttm > 3.2
/"w \
36 U
f.(p) = 15- /u(p)
/• = \ ^w A^ 100
1 -H 0.455
v^«.
37
(90-VA)'
«m(P)= «mO ^ +2/u(P) or a„ = 2.5-H
10^ am{p)
am > 3.2
38 ô^p -a^(p).p
2 s. Oip N/mm2
/^ \
U
39 i,(p)-1.5 ^u(p)
f •^L \ (M ^^ 100
1 + 0.455
l^oj », =»6
Aa¡
42 S
^1 -5
"ip +' ^'P Si N/mm2
1 + y
»'•î
K/min
^•1
^^
.
Í ^ 9 P*
Internal près sure
^^3
-^^^^
^
»^•4
Fig. 1 : Allowable temperature differences Fig. 2: Allowable temperature change rate, calculated for
quasi-stationary condition
' • ^^^^4>•