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1)
Department of Mechanical Engineering, University of Oulu, 90014 Oulu, Finland, pentti.karjalainen@oulu.fi
2)
Research Centre, Outokumpu Tornio Works, 95400 Tornio, Finland
3)
Steelpolis, Raahe Region Technology Center Ltd, 92100, Raahe, Finland
Austenitic stainless steels possessing good corrosion resistance have recently found growing applications as a constructional material. In
this instance, increasing strength properties, which are typically quite low, is of great interest. Due to the low stacking fault energy, strain
hardening of alloyed austenite is efficient for increasing tensile strength without impairing ductility seriously. In addition, certain grades are
unstable, so that cold working creates strain-induced martensite that enhances strengthening. Grain size refinement to micrometer scale or
even finer can also increase the yield strength, still providing good ductility. In the present paper dislocation and phase transformation
strengthening and thereby properties achievable in temper rolled austenitic stainless steels are discussed. Strengthening by the reversion
annealing is also described and excellent results achievable are shown. Finally, the effect of bake hardening through the static strain
ageing is presented. Long-term research work in various projects indicates that the current knowledge of strengthening of austenitic
stainless steels is close to the industrial utilisation.
Keywords: austenitic stainless steels, strength, ductility, strain hardening, strain-induced martensite, grain size refinement, bake hardening,
strain aging.
Table 1. Strength levels of cold worked stainless steels for structural applications At Outokumpu, research has been
(applicable to the sheet thickness ≤ 6 mm) [5]. conducted on structural cold strengthened
stainless steels since the 1980s, mainly
based on the utilisation of the Sendzimir
process, but recently on processing using the
integrated RAP (rolling-annealing-pickling)
line. Temper-rolled grades have found
applications in e.g. structural components of
cargo-vehicles in light-weight structures and
load-bearing constructional elements, in
honeycomb structures [6] (Figure 2) and in
automotive and transportation [7], e.g. tank-
containers. However, their use in pressure
vessels is still restricted, even though the
possibility to obtain Particular Material
Appraisal (PMA) exists for a defined
pressure equipment application according to
the Pressure Equipment Directive (PED).
Figure 3. Change of mechanical properties as a function of cold rolling reduction. (a) 18.5Cr-9.1Ni [24], (b) EN 1.4318 [25].
Figure 4. Martensite fraction formed in cold rolling in (a) various steel grades [26], (b) in EN 1.4318 at small or large rolling passes [27,28]
and in tension at 0.1 s-1[15].
for EN 1.4318 (301LN) type steels by X-ray diffraction Metastability and Strengthening
and obtained the average value of about 14 mJ/m2. This
value is close to that calculated from the composition- In addition to strain hardening of austenite owing to
based equation of Brofman and Ansell [12] obstructed movement of dislocations due to increasing
dislocation density and obstacles formed by dislocation
SFE (mJ/m2) = 16.7 + 2.1(Ni) - 0.9(Cr) + 26(C) (2) interactions, phase transformation can occur during plastic
straining in metastable alloys as strain-induced. Numerous
while Equation (1) of Schramm and Reed would result in studies on the topic show that the transformation sequence
distinctly lower values. is γ (fcc) to ε (hcp) to α' (bcc), e.g. [18-19]. However, the
These regression equations indicate certain relationships hcp-phase may not form as an intermediate phase if the
between SFE and alloy composition, so that, in principle, composition is changed such that the SFE is increased.
the SFE could be controlled by adjusting the Talonen and Hänninen [15] detected the presence of ε-
concentrations of the alloying elements in order to get the martensite only in steels with SFE <13 mJ/m2. ε-mar-
properties such as strength and work hardening rate tensite formation is also dependent on the crystallographic
towards desired values. However, Vitos et al. [16] orientation with respect to the applied stress and the
calculated the SFE of austenitic stainless steels using a deformation mode (tension or compression) [20-22].
quantum mechanical first-principles approach and they It has been found that the intersection of stacking faults
demonstrated that the same alloying element can cause or hcp-shear bands act as nuclei for α'-martensite and the
totally opposite changes in the SFE of Cr-Ni alloys with formation of the shear bands is a necessary precursor for
different host composition. This means that no universal the strain-induced α'-martensite transformation [23].
composition-based equations for the SFE can be Therefore, in addition to that SFE affects the deformation
established, and therefore the general value of regression mechanism, SFE must also play an important role in
equations may be questionable. determining the austenite stability, since it controls the
It can also be mentioned that the effect of nitrogen, an formation of the shear bands, and thus the formation of
important alloying element, on the SFE in austenitic nucleation sites for the α'-martensite [15].
stainless steels is still a controversial issue, as discussed by Martensite is acting as a reinforcing phase. However, as
Gavriljuk et al. [17]. Both increasing and decreasing seen in Figure 3, the cold rolling reduction required for
influences have been reported. EN 1.4301 (AISI 304) to achieve the +CP500/+C850
grade level is about 10% and for EN 1.4318 (AISI 301LN) martensite fraction formed in a tension test at the strain
even less. This means that the α'-martensite fraction rate of 0.1 s-1 is also included [15].
created in this stage is still very low; about 2% in EN If considering safety components in automotive
1.4301 and about 5% in EN 1.4318 (Figure 4a); so that applications, very high deformation rates may occur in
the marked increase in the yield strength must be mainly crash accidents, for example. It has been observed that the
due to strain hardening: dislocations, twins and stacking tendency for α’-martensite formation is reduced for higher
faults, or the Suzuki locking. strain rates [15,36], as can be expected. This fact is also
However, the bcc-phase formation in straining markedly evident from tension tests, see e.g. [15,36]. This behaviour
affects the tensile strength, strain hardening and ductility seems to be associated with the adiabatic heating
of the material. There has been much previous work on generated during deformation at high velocities and its
this topic aimed at delineating compositions, which are effects on the transformation temperature.
most effective in producing high strength levels, and at
gaining a fundamental understanding of martensite
Anisotropy and Asymmetry
induced by concomitant plastic strain.
The amount of α’-martensite is dependent on alloying
As a design problem, it has been observed that a
and temperature, plastic strain, deformation method
pronounced directional anisotropy exists in Rp0.2 values in
(applied stress state), grain size, strain rate and the
temper-rolled grades, while there is only negligible
characteristics of deformation mechanisms, e.g., Frehn et
anisotropy in the soft annealed condition. For instance, it
al. [29]. Most recently Ratte [30] has discussed the factors
has been found that typically for EN 1.4318 (3 mm sheet),
affecting the martensite formation in metastable austenitic
Rp0.2 values of specimens cut transverse to the rolling
stainless steels.
direction were only about 86% of those for the
A quantitative guideline regarding the influence of steel
longitudinally cut specimens [26,37]. Under compression
composition on the strain-induced martensite formation is
the opposite is prevailing, a decrease in Rp0.2 for
the M d30 temperature, where 50% α'-martensite is present
longitudinally cut specimens compared to the specimens
after 30% tensile deformation. Some empirical equations
cut to the transverse direction. However, the decrease in
have been proposed to estimate the martensite fraction
the elastic modulus was not marked. Factors that affect the
including the influence of chemical composition. A
anisotropy need further investigations to be taken into
commonly used equation is that of Nohara et al. [31]:
account for structural design.
In addition to the directional anisotropy being present in
Md30N (°C) = 552 - 462(C+N) - 9.2Si - 8.1Mn - 13.7Cr –
cold-strengthened grades, the ratio between the Rp0.2 values,
29(Ni+Cu) - 18.5Mo - 68Nb - 1.42(GS-8)
measured for longitudinally cut specimens in compression
(3)
and in tension, was measured to be 0.8, as an indication of
pronounced asymmetry in the mechanical properties
where the elements are in mass-pct and GS is the ASTM
[26,37]. The opposite was valid for specimens cut
grain size.
transverse to the rolling direction. To take this asymmetry
Sjöberg [32] has suggested an equation taking the
into account in structural applications where compression
independent effects of carbon and nitrogen into account:
in the longitudinal direction is a relevant stress state (e.g.,
column behaviour in bending, where the cross-section is
Md30 (°C) = 608 - 515(C) - 821(N) - 7.8(Si) - 12(Mn) –
predominantly under compression), the characteristic
13(Cr) - 34(Ni) - 6.5(Mo) (4)
value for the design strength should be taken as 0.8 x Rp0.2
given in Table 1. A higher value may be used if supported
There are a number of models proposed to describe the
by appropriate experimental data.
rate of martensite transformation per unit strain in
austenitic stainless steel, e.g. [33,34]. The geometric
model of Olson and Cohen [34] is useful as it is simple to Softening of Temper-rolled Grades in Welding
interpret results, but it does not incorporate the
transformation strain from fcc to bcc. Recently Spencer et In welding of temper-rolled grades some softening in the
al. [35] developed a transformation model based on heat-affected zone can be expected and consequently some
assumptions that there is a critical strain required to loss of cold-deformation improved mechanical properties.
generate hcp-shear bands from stacking faults, only the As an example, Figure 5 shows the softening during
intersection volume of hcp-bands act as nucleation sites annealing at various temperatures and times as revealed by
and the martensite will not grow beyond the intersection the drop in hardness of EN 1.4318 C850 steel. However,
volume of two hcp-bands. However, even this model calls in a short thermal cycle, marked softening by recovery and
for further development. recrystallisation takes place only at high temperatures
In steel manufacturing industry, cold rolling - or in some above 1100°C, so that the softened zone in the heat
cases stretching of lower strength classes - is the affected zone of the base metal remains quite narrow. The
processing stage to strengthen austenitic stainless steels. In influence of narrow zones with different strength and
Figure 4b it is demonstrated for EN 1.4318 steel in ductility properties, i.e. the mismatch effect, on the
laboratory rolling that the α'-fraction is highly dependent behaviour of the welded joint is a topic under current
on the pass reduction, large passes resulting in much investigation and a model will be developed to predict the
reduced α'-fractions, obviously due to adiabatic heating mechanical properties of a welded joint with the
occurring in cold rolling [27]. For comparison, data for mismatching zones [38].
EN 1.4310 is 1375 MPa (Rm ca. 1500 MPa) with a fracture utilisation, to improve the mechanical properties and their
elongation of 13 % [56]. uniformity in temper rolled steels.
The magnitude of strength increment depends on the
direction of straining in tensile testing. Static strain ageing
seems to be more pronounced when straining occurs
transverse to the rolling direction, as shown in Figure 15.
Typically, increasing the degree of cold working reduction
increases the anisotropy, but according to the results in
Figures 14 and 15, the strain aging seems to diminish this
behaviour [56].
The mechanism of static strain ageing in austenitic steels
has been studied but it is not fully understood yet. It has
been suggested that the mechanism may involve re-
distribution of interstitial atoms in the strain-induced α’-
martensite or changes in the residual microstress state
[59]. However, it seems that the strain ageing is quite
significant even in the austenitic structure with very low
martensite fractions as seen here in Figure 15. Furthermore,
the activation energy of the ageing process is close to that
of C and N diffusion in the austenite phase. These features Figure 15. Relationship between the martensite fraction and the
may indicate that the static strain ageing is related to increase in the yield strength both parallel to the rolling direction
microstructural changes in the austenite phase, probably (RD) and transverse to rolling direction (TD) [55].
involving formation of atom pairs, irreversible effects of
temperature on stacking faults and the Suzuki chemical
interaction [59].
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