000 A Ee 0190470 Rev1 Painting Repair Procedure PDF

STAR RAFİNERİ, A.Ş.
CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
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PAINTING REPAIR PROCEDURE
STAR DOCUMENT No.
FOR PIPING AND INLINE
000-A-EE-0190470
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TABLE OF CONTENTS
1. PURPOSE 3
2. SCOPE 3
3. DEFINITIONS 3
4. REFERENCES 4
5. PAINTING REPAIR PROCEDURE FOR PIPING 6
6. GENERAL APPLICATION CONDITIONS 32
7. ATTACHMENTS AND TEMPLATES 32

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.
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1. PURPOSE
This general procedure defines the type, materials and methods of application for the painting repair
works which will be carried out at piping and it’s inline components such as fittings, supports,…etc. at
ARP Project.
2. SCOPE
This procedure covers the guidelines for surface preparation, paint materials, painting systems and
application of paints during the repair works for piping and it’s inline components. The protective
coating systems specified include Surface preparation, paint material selection, paint application
methods.
3. DEFINITIONS
OWNER: STAR RAFİNERİ, A.Ş. (STAR)
CONTRACTOR: Joint Venture between Técnicas Reunidas (TR), Saipem (SP), GS E&C
and Itochu.
PROJECT: Means the Aegean Refinery (AR) Project, being executed by OWNER or its
affiliates.
SUBCONTRACTOR: Entity (and its legal successors in title) named as Subcontractor in the Contractor
purchase order and/or the contract awarded to the Subcontractor to perform
specific services and/or works
TANK “EC” The party which shall carry out all engineering, design and mechanical
CONTRACTOR : fabrication for the storage tanks (except sphere tanks) as per the work spit
between Tank EC contractor and Tank P contractor. In addition, it shall carry
out all the material procurements, surface preparation, installation, inspection
and testing of the lining systems.
TANK “P” The party which shall supply materials for tank fabrication in the site as per
CONTRACTOR : the work split between Tank EC contractor and Tank P contractor.
INSPECTOR: The individual responsible for implementing the inspection function specified
in the contract documents in order to minimize or eliminated defects or failures.
MANUFACTURER: The manufacturer of the lining system(s) and paint materials.
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4. REFERENCES
The Society for Protective Coating (SSPC)

ISO 4628 Standard
ASTM - American Society for Testing and Materials
Colors in accordance with RAL-F2 color card
Paint Manufacturer's Instructions
ISO 1461 Standard
ISO 12944-4 Standard
NACE RP0198-2010: Control of Corrosion Under Thermal Insulation and Fireproofing Materials
“RAL 840 HR" issued by "DEUTSCHER NORMENAUSSCHUSS”
STGPS-N1-6
SSPC-VIS 2
ASTM D610
Request for Information (RI’s)
 RI-DIR-0004: Painting System for Bulk Valves
 RI-DIR-0007 : Painting System for Piping subject to Sea Water Spray and Slashes
 RI-DIR-0008 : Final Color for Pressure Vessel >120ºC
 RI-DIR-0011 : Painting System for Static Equipment to be insulated for personnel protection
 WR-DIR-0002: Painting General Specification

Code: ASME Section VIII Division 1 & Division 2, ASME Sec. V, ASME Sec IX
Painting Spec – Turkey (STGPS – N1)
American Steel Structures Painting Council Standards
SSPC - PA1 Shop, Field and Maintenance Painting
SSPC - PA2 Measurement of Dry Paint Thickness with Magnetic Gauges
SSPC - SP1 Solvent Cleaning
SSPC - SP2 Hand Tool Cleaning
SSPC - SP3 Power Tool Cleaning
SSPC - SP5 White Metal Blast Cleaning
SSPC - SP7 Brush-off Blast Cleaning
ISO 12944-6- Paints and varnishes -- Corrosion protection of steel
Structures by protective paint systems -- Part 6: Laboratory performance test methods.
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OWNER SPECIFICATIONS AND PROCEDURES
000-A-PE-0020008 Authority Requirements and Technical Standards.
000-A-EE-0190137 Tank internal lining.
STGPS-N1 Painting – General project design specification.
STGPS-W1 Field construction, supervision, inspection and testing requirements.
PROJECT PROCEDURES
000-A-EE-0190410 Construction Quality Plan.
000-A-EE-0190407 Construction Subcontractors Quality Requirements.
000-A-EE-0190406 Control Procedure for Inspection, Measuring and Testing Equipment.
000-A-EE-0190403 Material Identification and Traceability Procedure.
000-A-EE-0190605 Site Inspection Procedure.
000-A-EE-0190414 Site Non-conformity Control and Corrective Action Procedure.
000-A-EE-0190608 Material Control Procedure.
000-A-EE-0190611 Preservation Control Procedure.
000-A-EE-0190502 Site Quality Records.

000-A-EE-0190420 Site QC Painting & Coating Plan
TERMS AND ABBREVIATIONS
Abrasive Blast Cleaning: Also called abrasive-blasting, a surface preparation method that uses
an abrasive propelled by air pressure, centrifugal force, or water pressure to clean and usually to
add a profile (anchor pattern) to a surface.
Anchor Pattern (Profile): contour of a blast-cleaned surface, it is classified by peaks-to-valleys
depth (amplitude) and texture (dense, rounded or angular).
Dry-Film Thickness: Thickness of cured film, usually expressed in micrometres (or micron,
millionth of a meter).
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Holding Primer: A thin-film primer applied to prevent rust blooming prior to the application of the
subsequent build-up lining system.
Holiday: A discontinuity in a protective lining that exposes an unprotected surface to the
environment.
Holiday Detector, Low-Voltage Wet-Sponge Type: An instrument that uses 5 to 90V DC for
detecting holidays in a lining. It is typically used for linings less than 500 micron (dry film
thickness) thick.
Holiday Detector, High-Voltage Type: Also called spark-tester, it’s an instrument for detecting
holidays in a non-conductive coating applied over a conductive substrate. A spark-test instrument
applies a high-voltage (thousands of volt) to the surface with a probe that creates a spark
whenever a holiday, pinhole, or other film defect is found.
The spark triggers an alarm or light on the instrument.The voltage used depends on the lining
type and thickness. It is typically used for linings thicker than 500 micron (dry film thickness).
Manufacturer’s Technical Data Sheet: Sheet printed by the supplier of a product to provide
instructions and information on its use.
Operating Temperature: Means “Maximum operating temperature”
Pot-Life: the elapsed time within which a coating can be effectively applied after all components
of the coating have been thoroughly mixed.
Shelf-Life: the maximum length of time packaged materials (e.g. coating materials) can be
stored at specified conditions and remain in usable conditions.
Shop-Primer: synonymous of Prefabrication Primer (see above).
5. PAINTING REPAIR PROCEDURE FOR PIPING & INLINE COMPONENTS
5.1 REPAIR WORKS FOR SYSTEM 2-1 (PIPING & INLINE COMPONENTS)
5.1.1 PAINT SYSTEM 2.1 – (temp. up to 120 °C);
 Primer: ZINC RICH EPOXY / INORGANIC ZINC……….….75 mµ
 Intermediate: POLYAMIDE EPOXY ………………………..125 mµ
 Finish: ALIPHATIC ACRYLIC POLYURETHANE.……...…..50 mµ
SPECIFIED TOUCH UP SYSTEM FOR SYS 2.1;
 Primer: SURFACE TOLERANT EPOXY………….…..100~125 mµ
 Intermediate: POLYAMIDE EPOXY ………………….……..125 mµ
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A. SPECIFIED SYSTEM by JOTUN MANUFACTURER (SYS 2.1 temp. up to 120 °C);
 BARRIER 80 / RESIST 78.……………….………………........75 mµ
 PENGUARD EXPRESS XT……...…………………………...125 mµ
 HARDTOP XP……………………………………………….…...50 mµ
B. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 JOTAMASTIC 80…………………….……………...……100~125 mµ
 PENGUARD EXPRESS XT…………………………….……..125 mµ
 HARDTOP XP……………………………………………….……50 mµ
5.1.2 SURFACE PREPARATION
a) On the surfaces to be painted, all grease, oils and salts and other contaminants shall be cleaned
according to SSPC SP1 and high pressure fresh water washing.
b) For small defects;
Small defects defined as less than 50cm X 50cm dimensions can be power tool cleaned to a
minimum of ISO St 3 standard with a profile of no less than 25 microns.
c) For large defects;
The defects which are larger than 50cm X 50cm dimensions shall be spot blasted either by vacuum
blasting, or other suitable blasting equipment,
d) The edge to the sound surrounding paint shall be feathered back at least 3 centimeters and the
surrounding paint abraded as far as the touch-up overlap will be painted according to Painting
Specification.
e) Blast cleaning shall be made in a covered area, provided by Contractor, to prevent dust spread
on the surrounding areas. For blast cleaning the approval of Owner is required.
f) After blasting all spent abrasive or grit must be removed by vacuum cleaner or by air blowing and
brush
5.1.3 TOUCH UP REPAIR APPLICATION PROCEDURE;

* For the minor coating damages not exposing to steel substrate / (áreas below 50cmx 50cm)
1. Removal of all kind of contamination if any (Oil, grease, dust etc.)
2. Roughening the damaged area and paint film around the damaged areas by using sand paper
3. Application of midcoat or topcoat according to the depth of the damage through the paint film.
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 If the damage is only on the topcoat; Roughening the damaged area and paint film around the
damaged areas using sand paper and only topcoat may be applied.
 If the damage penetrates down to midcoat; Roughening the damaged area and paint film around the
damaged areas using sand paper and application of mid coat & topcoat may proceed.Care should be
taken to minimize overlapping of midcoat on top of topcoat.
* For the minor coating damages exposing to steel substrate / Rusted áreas (below 50cmx50cm);
1. Removal of oil, grase, weld fumes (on the welding seams) etc. and any other posible contamination.
Weld fumes to be removed by fresh water washing.
2. Min. St 2 – St 3 (ISO 8501-1) surface preparation standard to be achieved over the damaged / rusted
spot local area.
3. Feathering the edges of existing undamaged coating (Sharp edges of intact coating should be
feathered), followed by application of repair paint system.
4. Roughening the undamaged paint film around the damaged area to have a good adhesion on overlap
areas
5. Application of Surface tolerant mastic epoxy in specified DFT as primer. (RESIST 78 or BARRIER 80
may not be applied on top of St2 – St 3 – ISO 8501-1 mechanically prepared surfaces.)
Care should be taken to prevent overlapping of JOTAMASTIC 80 on intact HARDTOP XP film.
For areas Sa 2½ (ISO 8501-1) blasting is not possible due to site conditions after erection, surface
tolerant mastic epoxy which may be applied on top of mecanical surface preparation as primer prefered
instead of RESIST 78 & BARRIER 80 for minor touch-up applications.
After surface tolerant mastic epoxy application on the damaged area midcoat (PENGUARD EXPRESS
XT) and final coat (HARDTOP XP) application may proceed.
Minor touch-up repair applications should be carried out using brushes. While using brushes more coats
will be required in order to achieve specified DFT.
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Airless spraying during windy conditions may promote dry- spray formation and uneven thickness. If a
situation may arise it should be rectified prior to following coat application. Site HSE rules has to be
followed.
All coating works has to be carried out according to the project specifications and instructions stated in
technical data sheets and Application Guide of the products.
Applicators and all related parties are fully responsible to follow all information stated in TDS and
Application Guide documents of the products stated in the paint systems.
Depending on site conditions different situations which are not stated in this procedure may occur during
application operations, if such a situation may arise it will be evaluated additionally.
Paint application shouldn’t be done under the circumferences determined below:

 If the surface is wet.
 If relative humidity is above the maximum value that the paint manufacturer recommended.
 If ambient or surface temperature is below/above the temperature that the manufacturer
defined.
 If the velocity of wind is more than 24 km/h.
 If there is extreme dust around.
5.2.1 PAINT SYSTEM 2.2 – (temp. between 101 °C to 200 °C);
 Primer: INORGANIC ZINC .……………………………….….75 mµ
 Intermediate: SILICONE ACRYLIC ………………………….40 mµ
 Finish: SILICONE ACRYLIC ……………………...……...…..40 mµ
 Primer: PHENOLIC EPOXY………………………….….…..125 mµ
 Intermediate: SILICONE ACRYLIC ………………..…….…..40 mµ
 Finish: SILICONE ACRYLIC……………………….……...…..40 mµ
C. SPECIFIED SYSTEM by JOTUN MANUFACTURER ;
 RESIST 78……………………………….………………..........75 mµ
 SOLVALIT MIDTHERM ALU ……...……………………….....40 mµ
 SOLVALIT MIDTHERM ALU ………………………………….40 mµ
D. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
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 EPOXY HR…………………….……………...…………….…125 mµ
 SOLVALIT MIDTHERM ALU ……...……………………….....40 mµ
 SOLVALIT MIDTHERM ALU ………………………………….40 mµ

Specification.
brush

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spot local area.
areas
5. Application of EPOXY HR in specified DFT as primer. (RESIST 78 may not be applied on top of St2 –
St 3 – ISO 8501-1 mechanically prepared surfaces.)
Care should be taken to prevent overlapping EPOXY HR on intact SOLVALITT ALU film
For Areas, Sa 2½ (ISO 8501-1) blasting may not be so practical due to site conditions after erection, thus
EPOXY HR which may be applied on top of mecanical surface preparation as primer prefered instead
of RESIST 78 for minor TU applications.
After EPOXY HR application on the damaged area following specified coats ( 2 X SOLVALIT MIDTHERM
ALU) application may proceed.
followed.
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defined.
 Primer: INORGANIC ZINC .……………………………….….75 mµ
 Intermediate: SILICONE ALUMINIUM……………………….25 mµ
 Finish: SILICONE ALUMINIUM…………………...……...…..25 mµ
 Primer: MULTIPOLYMERIC MATRIX COATING….….…..100 mµ
 Intermediate: SILICONE ALUMINIUM…...………..…….…..25 mµ
 Finish: SILICONE ALUMINIUM …………….…….……...…..25 mµ
E. SPECIFIED SYSTEM by JOTUN MANUFACTURER ;
 RESIST 78……………………………….………………..........75 mµ
 SOLVALIT ALU ……...………………………..…………….....25 mµ
 SOLVALIT ALU ……………………………………………..….25 mµ
F. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 JOTATEMP 650……………….……………...…………….…100 mµ
 SOLVALIT ALU ……...………………...…………………….....25 mµ
 SOLVALIT ALU ………………………………………...……….25 mµ

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Specification.
brush

spot local area.
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areas
5. Application of JOTATEMP 650 in specified DFT as primer. (RESIST 78 may not be applied on top of
St2 – St 3 – ISO 8501-1 mechanically prepared surfaces.)
Care should be taken to prevent overlapping JOTATEMP 650 on intact SOLVALITT ALU film
JOTATEMP 650 which may be applied on top of mechanical surface preparation as primer prefered
instead of RESIST 78 for minor touch up applications.
After JOTATEMP 650 application on the damaged area following specified coats (2 X SOLVALIT ALU)
application may proceed.
followed.
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defined.
 Primer:SILICONE PRIMER.……………………………….….25 mµ
 Primer: MULTIPOLYMERIC MATRIX COATING….….……50 mµ
G. SPECIFIED SYSTEM by JOTUN MANUFACTURER ;
 SOLVALIT ALU ……...………………………..…………….....25 mµ
 SOLVALIT ALU ……………………………………………..….25 mµ
H. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 JOTATEMP 650……………….……………...………….….….50 mµ
 SOLVALIT ALU ………………………………………...……….25 mµ

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Specification.
brush

spot local area.
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areas
5. Application of JOTATEMP 650 in specified DFT as primer. (SOLVALITT ALU may not be applied on
top of St2 – St 3 – ISO 8501-1 mechanically prepared surfaces.)
instead of SOLVALITT ALU for minor TU applications.
After JOTATEMP 650 application on the damaged area following specified coats ( 1 X SOLVALIT ALU)
followed.

defined.
5.5 REPAIR WORKS FOR 2.5 (FOR INSULATED SERVICES)
SPECIFIED SYSTEM (SYS 2.5 up to 150 ° C)
 EPOXY HR………………200 mµ
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 EPOXY HR 200 mµ
Specification.
brush

3. Application of the same paint according to the depth of the damage through the paint film.
1. Removal of oil, grease, weld fumes (on the welding seams) etc. and any other possible contamination.
Weld fumes to be removed by Fresh water washing.
spot / minor local area.
3. Feathering the edges of existing undamaged coating. (Sharp edges of intact coating should be
feathered.)
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areas
5. Application of EPOXY HR in specified DFT.
Minor touch up repair applications should be carried out using brushes. While using brushes more coats
TDS and Application Guide of the products.
defined.
5.6 REPAIR WORKS FOR SYSTEM 2-6 (FOR INSULATED SERVICES)
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I. SPECIFIED SYSTEM by JOTUN MANUFACTURER ;
 SOLVALIT ALU ……...………………………..…………….....25 mµ
 SOLVALIT ALU ……………………………………………..….25 mµ
J. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 JOTATEMP 650……………….……………...………….….….50 mµ
 SOLVALIT ALU ………………………………………...……….25 mµ
g) On the surfaces to be painted, all grease, oils and salts and other contaminants shall be cleaned
h) For small defects;
i) For large defects;
j) The edge to the sound surrounding paint shall be feathered back at least 3 centimeters and the
Specification.
k) Blast cleaning shall be made in a covered area, provided by Contractor, to prevent dust spread
l) After blasting all spent abrasive or grit must be removed by vacuum cleaner or by air blowing and
brush

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spot local area.
areas
followed.
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defined.
5.7 REPAIR WORKS FOR 2.9 (PIPE SUPPORTS)
 Primer:EPOXY PHENOLIC.………………………………….200 mµ
 Finish: SILICONE ACRYLIC……….……………...……...…..25 mµ
K. Primer:EPOXY PHENOLIC.………………………………….200 mµ
L. Finish: SILICONE ACRYLIC……….……………...……...…..25 mµ
M. SPECIFIED SYSTEM by JOTUN MANUFACTURER ;
 EPOXY HR…………...………………………..……………....200 mµ
 SOLVALIT MIDTHERM……………………………………..….25 mµ
N. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 EPOXY HR …………………….……………...…………….…200 mµ
 SOLVALIT MIDTHERM...……………………………...……….25 mµ
g) On the surfaces to be painted, all grease, oils and salts and other contaminants shall be cleaned
h) For small defects;
i) For large defects;
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j) The edge to the sound surrounding paint shall be feathered back at least 3 centimeters and the
Specification.
k) Blast cleaning shall be made in a covered area, provided by Contractor, to prevent dust spread
l) After blasting all spent abrasive or grit must be removed by vacuum cleaner or by air blowing and
brush

3. Application of the same paint according to the depth of the damage through the paint film.
1. Removal of oil, grease, weld fumes (on the welding seams) etc. and any other possible contamination.
Weld fumes to be removed by Fresh water washing.
spot / minor local area.
3. Feathering the edges of existing undamaged coating. (Sharp edges of intact coating should be
feathered.)
areas
5. Application of EPOXY HR in specified DFT.
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Care should be taken to prevent overlapping EPOXY HR on intact SOLVALITT MIDTHERM film
After EPOXY HR application on the damaged area following specified coats (1 X SOLVALIT MIDTHERM)
Minor Touch-up repair applications should be carried out using brushes. While using brushes more coats
TDS and Application Guide of the products.
defined.
5.8 REPAIR WORKS FOR SYSTEM 2-10 (PIPE SUPPORTS)
O. SPECIFIED SYSTEM by JOTUN MANUFACTURER ;
 SOLVALIT ALU ……...………………………..…………….....25 mµ
 SOLVALIT ALU ……………………………………………..….25 mµ
P. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 JOTATEMP 650……………….……………...………….….….50 mµ
 SOLVALIT ALU ………………………………………...……….25 mµ
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m) On the surfaces to be painted, all grease, oils and salts and other contaminants shall be cleaned
n) For small defects;
o) For large defects;
p) The edge to the sound surrounding paint shall be feathered back at least 3 centimeters and the
Specification.
q) Blast cleaning shall be made in a covered area, provided by Contractor, to prevent dust spread
r) After blasting all spent abrasive or grit must be removed by vacuum cleaner or by air blowing and
brush

spot local area.
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areas
followed.

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defined.
5.9 REPAIR WORKS FOR SYSTEM 2-23 – COATED GALVANIZED STEEL (FOR JETTY AREA)
5.9.1 PAINT SYSTEM 2.23 – (GALVANIZED STEEL @ JETTY AREAS);
 Primer: EPOXY.……………………………….…………….….- ≥40 mµ
 Intermediate: EPOXY ………………………………………….- (Note-2) with a total DFT of 280 micron
 Finish: ALIPHATIC ACRYLIC POLYURETHANE.……...…..- (Note-2) with a total DFT of 280 micron
Note-1: Only paints systems tested and approved for compliance to ISO 12944-Part 6 (Laboratory
Performance Test Methods) shall be used. Paint systems shall be in accordance with requirements
of ISO 12944-5 (Protective Paint Systems) other than corresponds to generic description for paint
products type as indicated in System 2-23 above. Paint Manufacturers having approved systems
shall provide details with description of paint brand names in approved paint systems. Test reports
shall be submitted as proof of compliance
Note-2: Paint coats shall be specified and applied by Painting Contractor with the thicknesses (partial
and total) as they have been tested and approved to ISO 12944-6 performances tests, according to
their relevant test reports.
 Primer: EPOXY…………………………………………………..50 mµ
 Intermediate: EPOXY ………………….……………….……..150 mµ
Note: Galvanized surfaces shall be repaired as per ASTM A 780
Q. SPECIFIED SYSTEM by JOTUN MANUFACTURER (SYS 2.23 over Galvanized Steel);
 PENGUARD PRIMER…………………….………………........50 mµ
 PENGUARD UNIVERSAL…..…...…………………………...150 mµ
 HARDTOP XP……………………………………………….…...50 mµ
R. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 BARRIER 90 for galv.repair.……….…………….............……90 mµ
 PENGUARD PRIMER…………….……….………………........50 mµ
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 PENGUARD UNIVERSAL…..…...…………………….……...150 mµ
 HARDTOP XP……………………………………………….……50 mµ
* For the minor coating damages not exposing to steel substrate / Galvanize
damaged areas using sand paper and only topcoat (HARDTOP XP) may be applied.
* For the minor coating damages exposing to steel substrate / Rusted áreas (Damaged Galv.);
2. Surface preparation of the area to be treated as per the Application Guide of BARRIER 90. Pls refer
to Application Guide for a detailed reference.
feathered)
4. Application of BARRIER 90 in specified DFT. BARRIER 90 should not overlap on top of intact /
undamaged coating.
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5. After BARRIER 90 application, standard specified system (PENGUARD PRIMER + PENGUARD

UNIVERSAL + HARDTOP XP) application may proceed. Care should be taken to prevent overlapping of
each coat on top of subsequent coat)
followed.

defined.
5.10 REPAIR WORKS FOR COATED GALVANIZED STEEL @ PROCESS AREA
5.10.1 PAINT SYSTEM FOR Overcoated GALV. STEEL @ PROCESS AREAS;
 Primer: EPOXY.……………………………….…………….….- mµ
 Finish: ALIPHATIC ACRYLIC POLYURETHANE.……...…..- mµ
Note-5: Only paints systems tested and approved for compliance to ISO 12944-Part 6 (Laboratory
Performance Test Methods) shall be used. Paint systems shall be in accordance with requirements
of ISO 12944-5 (Protective Paint Systems) other than corresponds to generic description for paint
products type as indicated in System 2-23 above. Paint Manufacturers having approved systems
shall provide details with description of paint brand names in approved paint systems. Test reports
shall be submitted as proof of compliance
Note-6: Paint coats shall be specified and applied by Painting Contractor with the thicknesses (partial
and total) as they have been tested and approved to ISO 12944-6 performances tests, according to
their relevant test reports.
2248-000-A-EE-0190470 30/32
STAR DOCUMENT No.
000-A-EE-0190470
COMPONENTS
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 Primer: EPOXY…………………………………………………..50 mµ
Note: Galvanized surfaces shall be repaired as per ASTM A 780
S. SPECIFIED SYSTEM by JOTUN MANUFACTURER (Galvanized Steel @ Process Areas);
 PENGUARD PRIMER…………………….………………........50 mµ
 HARDTOP XP……………………………………………….…...50 mµ
T. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN;
 BARRIER 90 for galv.repair.……….…………….............……90 mµ
 PENGUARD PRIMER…………….……….………………........50 mµ
 HARDTOP XP……………………………………………….……50 mµ

* For the minor coating damages not exposing to steel substrate / Galvanize
damaged areas using sand paper and only topcoat (HARDTOP XP) may be applied.
 If the damage penetrates down to primer / galvanized surface; Roughening the damaged area and
paint film around the damaged areas using sand paper and application of primer & topcoat may
proceed. Care should be taken to minimize overlapping of primer on top of topcoat.
* For the minor coating damages exposing to steel substrate / Rusted áreas (Damaged Galv.);
2. Surface preparation of the area to be treated as per the Application Guide of BARRIER 90. Pls refer
to Application Guide for a detailed reference.
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STAR DOCUMENT No.
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COMPONENTS
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feathered)
4. Application of BARRIER 90 in specified DFT. BARRIER 90 should not overlap on top of intact /
undamaged coating.
5. After BARRIER 90 application standard specified system (PENGUARD PRIMER + HARDTOP XP)
application may proceed. Care should be taken to prevent overlapping of PENGUARD PRIMER on top
of HARDTOP XP)
followed.

defined.
2248-000-A-EE-0190470 32/32
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6. GENERAL APPLICATION CONDITIONS
1) Minimum and maximum time, required to be waited between each coat during application,
defined in product technical data sheets should be obeyed.
2) Paint application shouldn’t be applied under the conditions determined below:
i) If the surface is wet.
ii) If relative humidity is above the maximum value defined in product technical data sheets.
iii) If ambient or surface temperature is below/above the temperature defined in product
technical data sheets.
iv) If application environment is extremely dusty.
v) If the velocity of wind is more than 24 km/h.
3) Minor touch-up repair applications should be carried out using brushes. While using brushes more
coats will be required in order to achieve specified DFT.
4) Airless spraying during windy conditions may promote dry- spray formation and uneven thickness. If
a situation may arise it should be rectified prior to following coat application. Site HSE rules has to
be followed.
5) All coating works has to be carried out according to the project specifications and instructions stated
in technical data sheets and Application Guide of the products.
6) Applicators and all related parties are fully responsible to follow all information stated in TDS and
7) Depending on site conditions different situations which are not stated in this procedure may occur
during application operations, if such a situation may arise it will be evaluated additionally.
8) Weld fumes to be removed by Fresh water washing.
7. ATTACHMENTS AND TEMPLATES
TEMPLATES NAME REVISION

(FORMS)CODE
IF-PAI-100 Daily Ambient Conditions Record Form 0
IF-PAI-111 Paint Application Inspection Report 3
OWNER CONTRACT UNIT
STAR RAFINERI A.S. (STAR) STAR-C-01 XXX
PROJECT QC CODE
AEGEAN REFINERY PROJECT (ARP)
DOCUMENT TITLE N°
SITE QUALITY CONTROL PAINTING AND COATING DATE: _____________

Construction organization PLAN
DAILY AMBIENT CONDITIONS RECORD FORM

Ambient Relative Dew Point Steel Surface
Working Shift Period Time Temperature (0C) Humidity (%Rh) Temperature (0C) Temperature (0C)
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
NOTES: INSPECTION NOTIFICATION REFERENCE
NFI No.:
CONSTRUCTION ORGANIZATION CONTRACTOR OWNER / PMC REPRESENTATIVE

NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE
Date Date Date
Form Code: IF-PAI-100_Rev.0

Code: 000-A-EE-0190420-R3 Page 9 of 13
OWNER CONTRACT UNIT
STAR RAFINERI A.S. (STAR) STAR-C-01 XXX
PROJECT QC CODE
AEGEAN REFINERY PROJECT (ARP)
DOCUMENT TITLE N°
SITE QUALITY CONTROL PAINTING AND COATING DATE: _____________

Construction organization PLAN
PAINT APPLICATION INSPECTION REPORT

CODE/SPECIFICATION IDENTIFICATION OF MONITORING AND MEASURING DEVICES
Surface Profile (Roughness) Gauge_____________________ DFT Gauge:______________________________
Paint System : ____________________________ Primer Intermediate Top Coat Repair / Touch-up
Paint Brand Name: _______________________ Colour: ____________ Batch No.: ______________ Manufacture Date: _______________
Thinner Brand Name: _________________________ Batch No.: _______________________ Manufacture Date: ____________________
PAINTING APPLICATION & AMBIENT CONDITION
Application by: Brush/ Roller Conventional (Air) Spray Airless Spray Nozzle Size: _________ Pressure: _________
Ambient Relative Dew Point Steel Surface
Working Shift Period Time Temperature (0C) Humidity (%Rh) Temperature (0C) Temperature (0C)
START
MID-POINT
END
SURFACE PREPARATION
Abrasive Brand: _____________________ Abrassive Type & Size:___________________ Abrassive Batch No.:__________________
Cleaning Method: Blasting Hand Tool Cleaning Power Tool Cleaning
Blasting Nozzle Pressure ____________ Blasting Nozzle Orifice Size _____________ Blasting Air Cleanliness Test_________________
Surface Cleanliness: Sa 2 ½ / SSPC SP 10 St 2 / SSPC SP 2 St 3 / SSPC SP 3 Sweep Blast / SSPC SP 7
Surface Condition: Visual Check_____________ Roughness____________(µm) Chloride Test Result ________________
PAINT THICKNESS CHECK (See Notes Below)
DFT
DFT Req. DFT Actual (µm) Result
Drawing/ ISO/ Area Item/ Spool Average
(µm)
1 2 3 4 5 (µm) Accept Reject
NOTES: INSPECTION NOTIFICATION REFERENCE

Minimum of 5 separate spot measurements (average of 3 gage readings for each spot) spaced
NFI No.:
randomly over each 10m² (100ft²) to be measured.
CONSTRUCTION ORGANIZATION CONTRACTOR OWNER / PMC REPRESENTATIVE

NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE
Date Date Date
Form Code: IF-PAI-111_Rev.3

Code: 000-A-EE-0190420_R3
Page 12 of 14

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STAR RAFİNERİ, A.Ş.

OWNER: STAR RAFİNERİ, A.Ş. (STAR)

MANUFACTURER: The manufacturer of the lining system(s) and paint materials.

The Society for Protective Coating (SSPC)

 WR-DIR-0002: Painting General Specification

OWNER SPECIFICATIONS AND PROCEDURES

000-A-PE-0020008 Authority Requirements and Technical Standards.

000-A-EE-0190137 Tank internal lining.

STGPS-N1 Painting – General project design specification.

STGPS-W1 Field construction, supervision, inspection and testing requirements.

000-A-EE-0190410 Construction Quality Plan.

000-A-EE-0190407 Construction Subcontractors Quality Requirements.

000-A-EE-0190406 Control Procedure for Inspection, Measuring and Testing Equipment.

000-A-EE-0190403 Material Identification and Traceability Procedure.

000-A-EE-0190605 Site Inspection Procedure.

000-A-EE-0190414 Site Non-conformity Control and Corrective Action Procedure.

000-A-EE-0190608 Material Control Procedure.

000-A-EE-0190611 Preservation Control Procedure.

000-A-EE-0190502 Site Quality Records.

TERMS AND ABBREVIATIONS

5. PAINTING REPAIR PROCEDURE FOR PIPING & INLINE COMPONENTS

 Finish: ALIPHATIC ACRYLIC POLYURETHANE.……...…..50 mµ

5.1.3 TOUCH UP REPAIR APPLICATION PROCEDURE;

Paint application shouldn’t be done under the circumferences determined below:

5.2.3 TOUCH UP REPAIR APPLICATION PROCEDURE;

Paint application shouldn’t be done under the circumferences determined below:

5.3.2 SURFACE PREPARATION

Paint application shouldn’t be done under the circumferences determined below:

Paint application shouldn’t be done under the circumferences determined below:

5.5 REPAIR WORKS FOR 2.5 (FOR INSULATED SERVICES)

5.5.2 SURFACE PREPARATION

5.5.3 TOUCH UP REPAIR APPLICATION PROCEDURE;

5.6 REPAIR WORKS FOR SYSTEM 2-6 (FOR INSULATED SERVICES)

 Primer: MULTIPOLYMERIC MATRIX COATING….….……50 mµ

Paint application shouldn’t be done under the circumferences determined below:

5.7.3 TOUCH UP REPAIR APPLICATION PROCEDURE;

5.8 REPAIR WORKS FOR SYSTEM 2-10 (PIPE SUPPORTS)

Paint application shouldn’t be done under the circumferences determined below:

 If ambient or surface temperature is below/above the temperature that the manufacturer

5. After BARRIER 90 application, standard specified system (PENGUARD PRIMER + PENGUARD

Paint application shouldn’t be done under the circumferences determined below:

5.10 REPAIR WORKS FOR COATED GALVANIZED STEEL @ PROCESS AREA

5.10.2 TOUCH UP REPAIR APPLICATION PROCEDURE;

Paint application shouldn’t be done under the circumferences determined below:

6. GENERAL APPLICATION CONDITIONS

7. ATTACHMENTS AND TEMPLATES

TEMPLATES NAME REVISION

IF-PAI-100 Daily Ambient Conditions Record Form 0

IF-PAI-111 Paint Application Inspection Report 3

SITE QUALITY CONTROL PAINTING AND COATING DATE: _____________

DAILY AMBIENT CONDITIONS RECORD FORM

CONSTRUCTION ORGANIZATION CONTRACTOR OWNER / PMC REPRESENTATIVE

SIGNATURE SIGNATURE SIGNATURE

Date Date Date

Form Code: IF-PAI-100_Rev.0

SITE QUALITY CONTROL PAINTING AND COATING DATE: _____________

PAINT APPLICATION INSPECTION REPORT

Paint System : ____________________________ Primer Intermediate Top Coat Repair / Touch-up

Cleaning Method: Blasting Hand Tool Cleaning Power Tool Cleaning

NOTES: INSPECTION NOTIFICATION REFERENCE

CONSTRUCTION ORGANIZATION CONTRACTOR OWNER / PMC REPRESENTATIVE

SIGNATURE SIGNATURE SIGNATURE

Date Date Date