1.

Purpose
JJseries homogenizers are the homogenizing and emulsifying devices for liquid fixed
material (liquid-liquid or liquid-solid).
This equipment can be used widely in production, research and technical development
of food, milk extract, drink, pharmacy, fine chemical, biotechnology and other fields.
Many kinds of material such as milk or bean milk can be homogenized under high
pressure to considerably thin the fat balls in the milk liquid, which makes the products be
easy to be digested and absorbed, and improve the edibleness.
This equipment can be used in the production of ice cream to improve the thinness and
fraction void of liquid material.
It also can be used in the production of emulsion, glue, fruit juice to avoid the or
reduce the layering of the material liquid, improve the appearance of the material liquid,
which can be more bright, fragrant and delicious.
The material liquid will be dried into powder by spray drying devices after thinning by
homogenizers, so that homogenizers are main devices in powder production.

2. Main Technical Parameters

Type JJ-1/25
Max Pressure (Mpa) 25
Rated Pressure (Mpa) 20
Rated Flow quantity（L/h） 1000
Viscosity of Material （Pa.S) ≤0.2
Temperature of Material （℃） ≤80
Diameter of Feed Pipe Ф33
Diameter of Output Pipe ф21
Electric Motor Power （KW） 7.5
Overall Dimension （mm） 1010×645×990
Weigh （kg） 500

3. Structure Principle and Features

The machine consists of container component, pump component, homogenizing
component, pressure display and other components.
Motor, through triangular belt, transmission shaft and connecting bar and slider, drives
piston to make reciprocating motions. The liquid material is continuously absorbed in and
pressed out from the pump, so that it withstands strong pressure and be effectively thinned
and fixed under comprehensive function of the strong press, impact, decompression and
expansion.
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 The machine has new structure and simple operation method, it is easy to repair and
maintain, featuring safety and reliability.

4. Installation and Use

1. Installation
1). This machine is supported by four stretching screws and heel blocks. Other
supporting and fixing are not necessary. Laying rubber absorbing pad under the heel
blocks can further reduce the nose and improve the stability in operation.
2). When the machine is set in place, you should level the value with spirit level to
ensure the stable run.
3). The cooling water should be clean.
4). The material liquid tank should be higher than the height of feed inlet of this
machine.
5). It is prohibited to install valves on the pipe of material outlet for fear sudden stop by
jam.

2. Operation
1). Chick that if all the fasteners and joints of pipelines are fasten and reliable before
operation.
2). Fill clean machine oil into power case, make the oil reaches the oil line. HJ40
machine oil is used in common occasion, and HJ50 machine oil is used in high
temperature.
3). Check the rotation direction of the belt pulley. It should run along the arrow direction,
and the reverse run is strictly prohibited.
4). Turn the regulating handle to “Loosen” position.
5). Turn on the cooling water.
6). Regulate the pressure to the requested pressure step by step after starting up to avoid
pressure impact by sharp change of the pressure. The material liquid produced in the
starting up period should be withdrawn to the material tank, and be sent out when the
pressure is stable.
7). Loose the screw of air bleeder to drive air away if the pressure meter jumps
tempestuously or the pressure can not raise up; when there is air bubble spill over, please
turn tightly the screw. (See Figure 2)
8). Material liquid should be filtered through 50# filtering net or more thinner net to
avoid pipe or valve block by impurity in the material liquid, which may influence the
normal run of the machine.
9). The use of homogenizer: This machine is two-stage homogenizing type. Select
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 proper homogenizing method according to the requirement of the products. Most of
products need only one-stage homogenizing to get the requirement. When two-stage
homogenizing is needed, you can regulate the pressure of the first-stage (should not
exceed 2/3 of the required pressures, and then regulate the pressure of the second stage
to the required pressure. Or, regulate the pressure of the first stage to make the pressure
meter slightly raise, and then regulate the pressure of the second stage to 1/3 of the
required pressure, and then regulate the pressure of the first stage to the required
pressure.
10). Loosen the pressure regulating handle, remove the pressure, and turn off the valves
on the pipelines after the machine stop run.
The inner of the pump should be cleaned with 1% sodium hydroxide water solution and
then with 80-90 ℃ clean hot water by circulating 5-10 minutes after use the machine.
The pump should be cleaned and sterilized before the machine is used.

5. Maintenance and Repair

1). Power case should not generate abnormal noise or be impacted. Inspect the gaps
between moving parts, repair or replace parts if necessary.
The gap between connecting rod bearing shell and crankshaft should not be more than
0.25mm, and that between the hole of bushing small end of connecting rod and pin of the
connecting rod should not be more than 0.20mm.
2). The service life of valves and valve seats will be sharply reduced when the material
liquid contains hard grains. The work efficiency of the pump will descend, the flow
quantity will lack and pressure will fluctuate when the surface of the valve face frays and
dints and leakage lines occur on the face. The fine and tiny spots can be removed by
grinding; the larger mechanical pitting or drop pits should be repaired; the valve should be
replaced when necessary.
3). Plunger, the heave load part making reciprocating friction with sealing member under
the high pressure, may be frayed and get pulling trail and lead to leakage. The plunger
should be replaced in time if it is seriously be frayed and lead to leakage of the material
liquid.
4). Sealing part is a part preventing material liquid from leakage. The sealing function is
based on the self-elasticity and the completeness of the surface shape. The following
should be abided by when replace the sealing part:
① The contact surface of the hole or shaft in which sealing ring is installed should be
smooth and even, without burr.
② The parts should be installed carefully, don’t put them in with force, the surface should
brush with lube, slide them in carefully and install them stably without deflection.
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6. Precautions
1). The lubing of this machine adopts splash. The machine oil should be filtered with 100#
filter net before being filled to guarantee its cleanness.
2). The oil should be replaced after the first 100 working hours of the machine; then the oil
should be replaced every 1000 hours. HJ40 machine oil is used in common occasions,
HJ30 machine oil is used in low temperature occasions and HJ50 machine oil is used in
high temperature occasions.
3). The working pressure should not exceed rated pressure during load run.
4). The flow quantity of the cooling water for plunger should keep the outlet water a thin
line.
5). It is prohibited to run the machine without cooling water and material liquid.

7. Common Troubleshooting
Fault Reason Solution
Item
The swing width
is large. 1. The valve leaks. 1. Repair or replace
2. The sealing ring of plunger 2. Replace
or valve is damaged. 3. Repair and adjust
1. 3. The screw valve of the 4. Expel from air
pressure meter is out of work.
4. Air is in the pump.

The knock sound 1. Parts of the valves or valve

of the valve in the seats are leaked or damaged. 1. Repair or replace
2 pump is not
symmetrical.
1. The air is in the pump. 1. Expel from air
The read of 2. The surface of 2. Repair or replace
pressure meter is homogenizing valve is leaked. 3. Replace
low or zero. 3. The pressure meter is leaked 4. Replace
or damaged. 5. Fill oil
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 4. The valve is leaked or the
3 sealing ring is damaged.
5. The pressure transmission
cylinder lack oil.
1. The nut of the connecting
There is slaps in rod is loose. 1. Turn the nut tight.
the machine 2. The small bushing of the 2. Replace
4 connecting rod is worn out.
The temperature 1. The bearing is damaged.
of the crankshaft 2.Impurity drops to the 1. Replace
bearing is bearing. 2. Check out and remove the
excessively high. impurity.
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Flow quantity is 1. Sealing member is damaged. 1. Replace
lacked. 2. Valve leaks. 2. Repair or replace
3. Viscosity of the material 3. Decrease the viscosity of the
liquid is excessive high or the material liquid or improve the level
level of the material liquid is of the material liquid.
excessive low. 4. Regulate degree of tightness of the
4. The belt is excessive loose, belt
6 the rotation speed is too low.
The leakage of 1. Replace
the sealing part of 1. The sealing ring is damaged. 2. Replace
7 the plunger is 2. The plunger is worn.
serious.