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HS35 Incremental Optical Encoder BEI Sensors

Mechanical Specifications
Shaft Bore: 1.00”, 0.875”, 0.750”, 0.625”, 0.500”.
All are supplied with insulating sleeves.
The HS35 com- Allowable Misalignment: 0.005” T.I.R. on mating shaft 0.75” from shaft end
Bore Runout: 0.001” T.I.R maximum
bines the rug- Starting Torque at 25°C: Through shaft version (SS) = 7 in-oz (max);
ged, heavy-duty Blind shaft version (BS) = 4 in-oz (max)
Bearings: 52100 SAE High carbon steel
features usually Shaft Material: 416 stainless steel
associated with Bearing Housing: Die cast aluminum with protective finish
Cover: Die cast aluminum with protective finish
shafted encod- Bearing Life: 7.5 X 109 revs (50,000 hrs at 2500 RPM)
Maximum RPM: 6,000 RPM (see Frequency Response below)
ers into a hol-
Moment of Inertia: 0.019 oz-in-sec2
low shaft style. Weight: 18 oz typical
Its design includes Electrical Specifications
Code: Incremental
dual bearings and
Output Format: 2 channels in quadrature, 1/2 cycle index gated with negative B channel
shaft seals for NEMA 4, 13 Cycles Per Shaft Turn: 1 to 80,000 (see table A, page 25).
For resolutions above 5000 see interpolation options on pages 36 and 37
and IP65 environmental ratings, a rugged Supply Voltage: 5 to 28 VDC available (see note 5)
metal housing, and a sealed connector Current Requirements: 100 mA typical + output load, 250 mA (max)
Voltage/Output: (see note 5)
or cable gland. The HS35 accommodates 15V/V: Line Driver, 5–15 VDC in, Vout = Vin
shafts up to 1” in diameter. With optional 28V/V: Line Driver, 5–28 VDC in, Vout = Vin
The HS35 Dual Output Encoder 28V/5: Line Driver, 5–28 VDC in, Vout = 5 VDC
insulating inserts, it can be mounted on 28V/OC: Open Collector, 5–28 VDC in, OCout
Protection Level: Reverse, overvoltage and output short circuit (See note 5)
smaller diameter shafts. It can be mounted on a through shaft or a blind shaft with Frequency Response: 150 kHz (up to 5000 cpt resolution; 300 KHz above
a closed cover to maintain its environmental rating. The HS35 is also available with 5000 cpt, also see note 7)
Output Terminations: See table 1 page 65
a dual output option (inset) to provide redundant encoder signals, dual resolutions, Note: Consult factory for other electrical options
or to supply two separate controllers from a single encoder. Applications include Environmental Specifications
motor feedback and vector control, printing industries, robotic control, oil service Enclosure Rating: NEMA 4 & 13 (IP65) when ordered with shaft seal (on units
with an MS connector) or a cable gland
industries, and web process control. (on units with cable termination)
Temperature: Operating, 0º to 70º C; extended temperature ­testing up to 105º
The HS35 Incremental Encoder is avail­­able with the following certifications: C available (see note 8); Storage, -25º to
90º C unless extended temperature option called out
EN 55011 and EN 61000-6-2 CSA Class I, Div 1 Group C& D CENELEC EEX ia IIC T4 Shock: 50 g’s for 11 msec duration
Vibration: 5 to 2000 Hz @ 20 g’s
U.S. Standards Class I, Group A,B,C & D; Canadian Standards Humidity: 98% RH without condensation
C
Class II Group E, F & G Class I, Zone 0, Group IIC NOTES & TABLES: All notes and tables referred to in the text can be found on
the back of this page.

HS35 Incremental Ordering Options for assistance call 800-350-2727


Use this diagram, working from left to right to construct your model number (example: HS35F-100- R1-SS-2048-ABZC-28V/V-SM18).
All notes and tables referred to can be found on the back of this page.

HS35
Shaft BORE: Cycles Per Turn: Complements: SPECIal features:
TYPE: TETHER: (Enter Cycles)
HS = Hollow Shaft 100 = 1.00” R1 = Tether Block and Pin C = Complementary S = Special
87 = 0.875” R2 = Tether Arm See table A on back page Outputs features specified
X = 35 = 3.5” Encoder See note 4 on purchase order
Express Diameter 75 = 0.75” Blank = None No. of Channels:
62 = 0.625” ABZ See note 3 Voltage/Output: (consult factory)
Encoder HOUSING SHAFT seal See note 6
50 = 0.50”etc. 15V/V = 5–15Vin/out
CONFIG: Metric bores available configuration: Output Termination:
28V/V = 5–28Vin/out
F = Standard SS = Through, standard 28V/5 = 5–28Vin/5Vout M12 = MS3112E12-10P, M16 = MS3102R16S-1P
BS = Blind, option 28V/OC = 5–28Vin/OCout M18 = MS3102R18-1P
See note 2 See note 5 (Indicate “S” for single or “D” for Dual (i.e. DM18 = Dual)
EXPRESS ENCODERS®  Items highlighted with are standard Express Encoders and ship in one to three days. SCS = Shielded, Jacketed Cable with cable gland seal and
cable length in inches. (i.e. SCS18 = 18 inches)
T2 option is available as a standard HS35 Express Encoder. TB = Terminal Block (See table 1 & note 9)

Tel: 805-968-0782 /800-350-2727 | Fax: 805-968-3154 / 800-960-2726


7230 Hollister Ave., Goleta, CA 93117-2807 | www.beiied.com Specification No. 924-02063-001   Rev.07-10

These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion contrary to U.S law is prohibited.
HS35 Incremental Optical Encoder BEI Sensors

Dimensions
MS Connector Termination R1 Tether Block and Pin R2 Tether Arm

Dual Output

Cable
Termination

Incremental Output Terminations


or style will determine pinouts. For example, an encoder with M18 CONNECTOR
s and an M18 connector uses the table to the right. PIN CHANNEL
TOR M16 CONNECTOR CHANNELS DESIGNATED IN MODEL NO. A A
PIN ABZ ABC B B
A A A C Z
B B B D +V
C Z A E —
D +V (SUPPLY VOLTAGE) F 0V

Table 1 Figure 1 Notes


E — B G CG
F 0 V (CIRCUIT COMMON) H A
G CASE GROUND (CG) (except H20) I B
TerminationsIncremental Output J Z 1. Mounting is usually done either using the D-style (Note: Vout = Vin). TTL compatible when used with 5
Output Waveform square flange mount, E- or G-style servo mounts, or one volt supply. Supply lines are protected against overvolt-
LOR DA 15P
G). For example, Terminations
an encoder with
CONNECTOR ABZ
CHANNELS DESIGNATED IN MODEL NO.
ABC M18 CONNECTOR ABZC M12 CONNECTOR 1 CYCLE
of the standard face mounts, F1 for example. Consult age to 60 volts and reverse voltage. Outputs are short
the table to the right. factory for additional face mount options. circuit protected for one minute. Supply current is 90
13 The connector A style A PIN CHANNEL
A PIN CHANNEL
A A A
90 Deg. 2.The shaft seal is recommended in virtually all instal- mA typical (plus load current). This is a direct replace-
CHANNELS14 DESIGNATED IN B MODEL NO. B BA
ABZ15
will determine ZABC
inouts. — B ZB B B HI lations. The most common exceptions are applications ment for the 4469 Line Driver.
requiring a very low starting torque or those requiring 28V/OC: NPN Open Collector (3904*, 7273*). Current
A 10 For example, — anA encod- A C A Z C Z A LO
D +V D +V operation at both high temperature and high speed. sink of 80 mA max. Current sourced by external pull- up
B 11 —B B B
Z 12
er with ABC channels E — E — 3. Non-standard index widths and multiple indices are resistor. Output can be pulled up to voltage other than
—A — Z B available by special order. Consult factory. supply voltage (30 V max). Input voltage 5 to 28 VDC
Notes and Tables

and anVOLTAGE)
+V6 (SUPPLY M18 connector F 0V F 0V
+V (SUPPLY VOLTAGE) +/- 5% standard. Supply current is 120 mA typical. This
—1 B G CG G CG 4. Complementary outputs are recommended for use
Table
Table
uses the 1: Incremental
1:
tableIncremental
to the Output
Output
0 V (CIRCUIT COMMON)
H Terminations
Terminations
A H A Z with line driver type (source/sink) outputs. When used replaces prior IC’s with designations of 3904, 7406,
0 V (CIRCUIT COMMON)
9 CASE GROUND (CG) (except
I H20) B J B with differential receivers, this combination provides a 3302, 681 and 689. 5V/OCR, 15V/OCR, 24V/OCR:
right.
CASE GROUND
The (CG) (except style
The connector
connector H20)
style will
will determine
determine pinouts.
pinouts. For
For
SHIELD DRAIN (ShieldedJCable Only) Z example,
example, an
an encoder
encoder with
with M18 CONNECTOR
A M18 CONNECTOR Open Collector (3904R*, 7406R*, 7273R*): Current
K Z high degree of noise immunity.
ABC channels
ABC channels and
and an
an M18
M18 connector
connector uses
uses the
the table
table to
to the
the right.
right. PIN CHANNEL sink of 70 mA max. Includes internal pull-ups sized at
PIN CHANNEL 5. Output IC’s: Output IC’s are available as either Line
CHANNELS DESIGNATED IN MODEL NO. approximately 100 ohms/volt. Max current source is
M14 CONNECTOR
M14 CONNECTOR M16 CONNECTOR CHANNELS DESIGNATEDDESIGNATED IN IN MODEL
MODEL NO. NO. B AA AA Driver (LD) or NPN Open Collector (OC) types. Open
BZ ABC ABZC M16 CONNECTOR M12 CONNECTOR CHANNELS
Disc Resolutions for
PINIncremental
PIN Encoder
PIN PIN Models
PIN CHANNEL
H25,ABZ H38, H40, L 25,
ABZ ABCE25
ABC BB BB Collectors require pull-up resistors, resulting in higher out- 10 mA. Supply current is 100 mA typical, 120 mA with
A A A
EE AA AA AA CC ZZ put source impedance (sink impedance is similar to that internal pull-ups. The 5V/OCR, 15V/OCR and 24V/OCR
B B B A A ® Z
hlighted with are available
DD as standard ModelBBH25 EXPRESS ENCODERSBBthat ship in one to three BB days. DD +V
+V of line drivers). In general, use of a Line Driver style output are often replaced by the 28V/V in system upgrades.
Z — Z B B
CC 33, 34, 36, 37, 40, 45, 48,CC50, 51,C 56*, 60, 64, 66,Z72, 75,ZZ80, 86, 88, 90, 100, 102,AA120, 122, EE ——
is recommended. Line Drivers source or sink current and 3904, 3904R, 4469, 5V/V, 5V/OC, 5V/OCR, 9V/OC:
,—10, 13, 16, 20, 24, 25,
A 26, 30, 32, A
BB DD +V (SUPPLY
+V (SUPPLY VOLTAGE)
VOLTAGE) FF CCW Rotation
0V Viewing Face
0V their lower impedance mean better noise immunity and Intrinsically safe line driver and open collector outputs.
32, 144, 148, 150, 158, D 217, 220, 240, +V 250, 254,
— B 160, 175,FF176, 180,B187, 192, 200, 202, 204*, 255, 256, 264*, 274,B280, 283, GG CG
CG These drivers are specific to intrinsically safe encoders,
EE E — — — B faster switching times. Warning: Do not connect any line
— —366, 372,AA375, 377, 380,
12, 320, 321, 325, 360, Z 381, 384, 385, FF 393,F400, 430, 432, 0V450, 462,00 V480, 490, 500
V (CIRCUIT
(CIRCUIT 502, 508, 512, 522,
COMMON)
COMMON) NOTE:
HH IndexAAlocation is displaced driver outputs directly to circuit common/OV, which may and are installed per the appropriate control drawings
Notes and Tables

II BB
+V (SUPPLY VOLTAGE)
76, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680,GG687, 690,
G 700, 720, 725, CASE
CG735,CASE GROUND
740, GROUND
744, (CG)762,
(CG)
748,750, (except
(except H20)
768,H20)
780, 785, 180°
JJ
(mechanical)
ZZ
on second out- damage the driver. Unused outputs should be isolated listed in Table 2.1 on page 48.
0 V (CIRCUIT COMMON) H 1030, 1035,A1036, 1040, 1054, 1056, 1074, 1076, 1080, put with dual output option. and left floating. Our applications specialists would be 6. Special –S at the end of the model number is used to
50, 864, 878, 888, 900, 912, 914, 938, 942, 955, 960, 1000, 1016, 1024,
CASE GROUND (CG) (exceptWIRE COLOR
WIRE COLOR
H20) DA 15P
DA 15P J CHANNELS
CHANNELSB DESIGNATED IN
DESIGNATED IN MODEL
MODEL NO. NO. pleased to discuss your system requirements and the define a variety of non-standard features such as special
1, 1125, 1136, 1200,(Shielded
1237, 1250,(22AWG)
1257, CONNECTOR
1270, 1280,CONNECTOR
1300 1314, 1332, M12 CONNECTOR
M12 CONNECTOR
SHIELD DRAIN (22AWG)
Cable Only) K 1333,ABZ1390, 1400,
ABZ Z 1414, ABC 1427,
ABC 1440, 1484, 1500, ABZC
ABZC 1562, compatibility of your receiving electronics with Line Driver shaft lengths, voltage options, or special testing. Please

Table A
YEL
YEL 13
13 AA AA AA PIN
PIN CHANNEL
CHANNEL type outputs. consult the factory to discuss your special requirements.
00, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080,
BLUE
BLUE 14
14 BB BB BB AA AA 28V/V: Multi-voltage Line Driver (7272*): 100 mA 7. Higher frequency response may be available. Please
0, 2164, 2199, 2200, 2250, 2356, 2400, 2485, 2500, 2514, 2519, 2540, 3000, 3125, 3600, 4000, 4096, 5000 BB BB
ncremental EncoderORN Models H25,1515H38, H40, L 25,
ORN ZZ E25 —— ZZ source/sink. Input voltage 5 to 28 VDC +/- 5% standard consult with the factory.
*AB or ABC output only. NOTE: Resolutions up to 72,000 are available. CC ZZ
as standard Model H25 EXPRESS
W-Yel
W-Yel
ENCODERS
®
10
10
that ship in one to
——
three days.
AA AA HS35 Disc Resolutions
DD +V
+V
(Note: Vout = Vin). This driver is TTL compatible when 8. Extended temperature ratings are available in the
W-Blu
W-Blu 11
11 —— BB BB used with 5 volt supply. Supply lines are protected following ranges:
EE —

W-Orn
W-Orn
34, 36, 37, 40, 45, 48, 50, 51, 56*, 1286, 88, 90, 100, 102,
12
60, 64, 66, 72, 75, 80, —— 120, 122, —— ZZ 32 100 250 360 420 500 512 against overvoltage to 60 volts and reverse voltage. -40 to 70°C, -40 to 85°C, –20 to 105°C and –40 to
Notes and Tables

FF 0V
0V
RED
RED 66 +V (SUPPLY
+V (SUPPLY VOLTAGE)
VOLTAGE) Outputs are short circuit protected for one minute. 105°C depending on the particular model. Some mod-
, 180, 187, 192, 200, 202, 204*, 217, 220, 240, 250, 254, 255, 256, 264*, 274, 280, 283,
BLK
BLK 11 00 VV (CIRCUIT
(CIRCUIT COMMON)
COMMON) 600 720 1000 1024 1200
GG CG
CG
Supply current is 120 mA typical (plus load current). els can operate down to -55°C. Extended temperature
HH AA
377, 380, 381, 384, 385, 393, 400,GRN430, 432, 450, 462, 480,
GRN 99 490, 500 502, 508, 512, CASE
CASE522, GROUND (CG)
GROUND (CG) (except
(except H20)
H20) 1500 1650 1800 2000 2100
JJ BB
This is the recommended replacement for 3904R ranges can affect other performance factors. Consult
WHITE
40, 660, 672, 676, 680, 687, 690,WHITE SHIELD
700, 720, 725, 735, 740, 744, 748,750, 762, 768,SHIELD
780, 785, DRAIN (Shielded
DRAIN (Shielded Cable
Cable Only)
Only) KK ZZ
and 7406R open collector outputs with internal pullup with factory for more specific information.
2048 2500 2881 2884 3600 resistors. It is also a direct replacement for any 4469, 9. Mating straight plug receptacles may be ordered
942, 955, 960, 1000, 1016, 1024, 1030, 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080,
3710 4096 5000 88C30, 8830 or 26LS31 line driver from the factory:
Table
, 1270, 1280, 1300 1314,Table 2: 1390,
1332, 1333,
2: Disc
Disc Resolutions
1400, for
1414, 1427, 1440,for
Resolutions Incremental
1484, 1500, 1562,
Incremental Encoder Models
Encoder Models H25,
H25, H38,
H38, H40,
H40, LL25,
25, E25
E25 28V/5: Multi-voltage Line Driver (7272*): 100 mA For M12 use MS3116F12-10S
00, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080, source/sink. Input voltage 5 to 28 VDC +/- 5% stan- For M14 use MS3106F14S-6S
Resolutions highlighted
Resolutions highlighted with
with are available
are available as
as standard
standard Model
Model H25
H25 EXPRESS
EXPRESS ENCODERS
ENCODERS that
®
® For
that ship
ship in
interpolation
in one
one to
to three
three days.
days.
please specify the dard, internally regulated with 5V (TTL compatible) logic For M14/19 use MS3116J14-19S
0, 2485, 2500, 2514, 2519, 2540, 3000, 3125, 3600, 4000, 4096, 5000 multiplied output (up to 80,000 for out. Supply lines are protected against overvoltage to For M16 use MS3106F16S-1S
Tel:
1, 2,805-968-0782
2,
1, or
*AB 3,
3,
ABC5, 6, 7,
5, output8, 10,
6, 7, 8,only. 13,
10, 13, /800-350-2727
16,
16,
NOTE: 20,
20, 24, 25, 26, 30,
24, 25, 26,up30,
Resolutions | 33,
32,
to 32, Fax:
33,
72,000 are805-968-3154
34,
34, 36,
36, 37, 40, 45, 48, 50,/ 51,
37, 40,
available. 45, 48, 50, 800-960-2726
51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122,
56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122,
the HS35) in the model number, 60 volts and reverse voltage. Outputs are short circuit For M18 use MS3106F18-1S
7230
125, Hollister
125, 127,
127, 128, Ave.,
128, 132,
132, 144, Goleta,
144, 148,
148, 150, CA160,
150, 158,
158, 93117-2807
160, 175, 176,
175, 176, 180, | www.beiied.com
180, 187,
187, 192, 200,
192, 200, 202,
202, 204*,
204*, 217,
217, 220,
220, 240,
240, 250,
250, 254,
254, 255, i.e.
255, 256, 80,000-T16.
256, 264*,
264*, 274, 280,
274, 283,Other resolutions
280, 283, protected for one minute. Supply current is 90 mA typi- For M20 use MS3106F20-29S
288,292,
288, 292,300,
300,312,
312,320,
320,321,
321,325,
325,360,
360,366,
366,372,
372,375,
375,377,
377,380,
380,381,
381,384,
384,385,
385,393,
393,400,
400,430,
430,432,
432,450,
450,462,
462,480, available–consult
480,490,
490, 500 502,
500 502,508,
508,512, 522, factory.
512,522, cal (plus load current).
These commodities, technology or software if exported from the United States must be in ac- 15V/V: Multi-voltage Line Driver (4469*): 100 mA
530,550,
530, 550,560*,
560*,576,
576,598,
598,600,
600,604,
604,625,
625,628,
628,635,
635,638,
638,640,
640,660,
660,672,
672,676,
676,680,
680,687,
687,690,
690,700,
700,720,
720,725,
725,735,
735,740,
740,744,
744,748,
748,750,
750,762,
762,768,
768,780,
780,785,
785,
cordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion NOTE: Dual resolutions available, source/sink. Input voltage 5 to 15 VDC +/- 5% standard
800, 812,
812,to825,
825, 850, 864, 878, 888,
888, 900,
900, 912,
912, 914,
914, 938,
938, 942,
942, 955,
955, 960,
960, 1000,
1000, 1016,
1016, 1024,
1024, 1030,
1030, 1035,
1035, 1036,
1036, 1040,
1040, 1054,
1054, 1056,
1056, 1074,
1074, 1076,
1076, 1080,
1080,
800,
contrary U.S850,
law864, 878,
is prohibited. consult factory.
1088, 1100,
1088, 1100, 1101,
1101, 1125,
1125, 1136,
1136, 1200,
1200, 1237,
1237, 1250,
1250, 1257,
1257, 1270,
1270, 1280,
1280, 1300
1300 1314,
1314, 1332,
1332, 1333,
1333, 1390,
1390, 1400,
1400, 1414,
1414, 1427,
1427, 1440,
1440, 1484,
1484, 1500,
1500, 1562,
1562,
1570, 1596,
1570, 1596, 1600,
1600, 1650,
1650, 1666,
1666, 1718,
1718, 1745,
1745, 1774,
1774, 1800,
1800, 1840*,
1840*, 1850,
1850, 1855,
1855, 1875,
1875, 1894,
1894, 1920,
1920, 1952,
1952, 1968,
1968, 1979,1995,
1979,1995, 2000,
2000, 2048,
2048, 2080,
2080,
2094, 2100,
2094, 2100, 2160,
2160, 2164,
2164, 2199,
2199, 2200,
2200, 2250,
2250, 2356,
2356, 2400,
2400, 2485,
2485, 2500,
2500, 2514,
2514, 2519,
2519, 2540,
2540, 3000,
3000, 3125,
3125, 3600,
3600, 4000,
4000, 4096,
4096, 5000
5000

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