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CHAPTER 3
PREENGINEERED PRODUCTION LIFTS
This chapter provides requirements for the design, evaluation, and performance of preengineered
production lifts. This lift designation may be used at the discretion of the contractor for selected
operations.
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a. Special lifting fixtures (e.g., below-the-hook a. Before initial use of each special lifting
lifting devices) and rigging accessories shall fixture, a qualified inspector shall perform a
be designed according to recognized documented acceptance inspection and test
consensus standards (29 CFR 1910, on it. This process shall include:
Occupational Safety and Health Standards
for General Industry: 29 CFR 1926, 1. Verification of configuration of the
Occupational Safety an Health Regulations fixture against the design drawing
for Construction; ASME B30.9, “Slings,” specifications.
B30.10, “Hooks,” B30.20, “Below-the-Hook
Lifting Devices,” etc.), and the lifting fixture 2. Proof-testing as specified in the
design requirements in Chapters 12 and 14 approved design package.
(“Rigging Accessories” and “Below-the-
Hook Lifting Devices,” respectively). 3. Nondestructive examination as
specified in the approved design
b. Special lifting fixtures shall be designed by package.
a qualified engineer.
b. Personnel performing the lift shall visually
c. The designer shall determine the inspect special lifting fixtures before use for
requirements for initial and periodic visible signs of wear, deformation,
inspections or tests, including deterioration, or damage. Records are not
acceptance/rejection criteria and periodic required.
inspection/test intervals.
c. A qualified inspector shall conduct periodic,
d. Special lifting fixture designs shall receive a documented inspections as required by the
documented review by another member of a design organization. In addition to looking
qualified engineering organization and the for visible signs of wear, deformation,
responsible oversight organizations (safety, deterioration, or damage, these inspections
quality assurance, etc.). shall verify the current configuration of the
fixture against that specified in the approved
e. Deviations in design that may result in design package.
design factors less than consensus standard
requirements shall require documented d. Equipment to be used (cranes, hoists,
justification and approval of the designer’s forklifts, etc.) shall be inspected according
manager and the manager of the responsible to the appropriate section requirements in
oversight organizations (safety, quality this standard for that type of equipment.
assurance, etc.).
3.2.4 STORAGE, MAINTENANCE, AND
f. Applications not specifically addressed in CONTROL
the ASME standards or in this standard may
be approved by the responsible manager and a. Lifting fixture users shall do the following:
oversight organizations (safety, quality
assurance, etc.) when justification and 1. Store special lifting fixtures in an
documentation are provided and all other appropriate location to prevent damage
provisions of this section are met. or deterioration.
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3.3 PROCEDURES
A detailed, approved, step-by-step procedure
shall be developed for the entire operation. d. Operating procedures should contain only
one action per step.
3.3.1 CONTENT
e. Any necessary warnings, cautions, or notes
a. At a minimum, each procedure shall contain should be easily identifiable and should not
the following information: contain any action statements. These items
should precede the step to which they apply
1. Identification of the load to be lifted. and should appear on the same pate as the
step to which they apply.
2. Identification of the specific lifting
fixtures to be used in the operation. f. The sequence of procedural steps should
conform to the normal or expected
3. Identification by class and capacity (if operational sequence.
applicable) of the types of equipment to
be used, such as cranes and hoists. g. Procedures should be developed with
consideration for the human-factor aspects
4. Verification that all equipment, fixtures, of their intended use. For example,
and accessories are operative, up-to- references to components should exactly
date on required periodic inspections match drawing and label-plate identifiers,
and maintenance, and are in good and units should be the same as those
condition before the operation begins. marked on applicable instrumentation.
Important factors should be highlighted,
5. Specific instructions for attachment of such as operating limits, warnings, and
the lifting fixtures to the load and to the cautions.
lifting equipment.
3.3.3 PREPARATION AND REVISION
6. Parameters of motion required for the
operation. a. Appropriately trained personnel shall
develop, review, and approve a step-by-step
7. Specific instructions for removal of the procedure for each lifting operation. The
lifting fixtures from both the load and responsible oversight organizations (safety,
the lifting equipment. quality assurance, etc.) shall participate in
the review process.
3.3.2 DEVELOPMENT
b. Before its first use in the actual production
a. The methods for developing new process, the procedure shall undergo a
procedures, including standard procedure formal verification and validation process
formats, should be clearly defined. using walk-throughs or similar methods to
Administrative procedures or writers guides ensure that the steps are appropriate and
should direct the development and review correct. Any discrepancies found during
process for procedures at each site to ensure this process shall be corrected and the
consistency at the site. process repeated until the procedure is
correct.
b. Qualifications for procedure writers shall be
considered, including operating organization c. Any changes to an existing, approved
and experience. procedure shall be performed according to
the process specified above. The change
c. Procedures should reference applicable shall be evaluated to determine whether the
source documents, such as facility design revised procedure must be revalidated and
documents, safety analysis documents, reverified.
vendor technical manuals, and industry
standards.
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3.3.5 REVIEW
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3.5 TRAINING
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