Catalog 3053

1
Indexable End Mills

• 18 mm Depth of Cut Capabilities

• Aggressive Ramping Rates
• Superior Generated Surface Finish
• Mill True 90° Walls
• High RPM Capabilities

AP1 max. = 18 mm/.71 inch

effective shank
cutting number overall
order number catalog diameter length head length max ramp
diameter number of
inserts L1 rpm angle
D L
D1

.97 2267545 M1D097E1802W100L175 2 1.00 4.00 1.750 37,000 15° .7

1.00 M1D100E1802W075L175 2 .75 4.00 1.750 .5
1.00 2267546 M1D100E1802W100L175 2 1.00 4.00 1.750 .7
1.00 2267550 M1D100E1802W100L175R* 2 1.00 4.00 1.750 .7
1.00 2267547 M1D100E1802W100L375 2 1.00 6.00 3.750 37,000 15° 1.0
1.00 2267552 M1D100E1802W100L375R* 2 1.00 6.00 3.750 1.1
1.00 2267534 M1D100E1802C100L800** 2 1.00 8.00 3.750 1.5
1.00 2267535 M1D100E1802C100L1000** 2 1.00 10.00 3.750 2.0
1.00 2267549 M1D100E1802CV40L250 2 CV40 – 2.500 2.0
1.25 M1D125E1803W100L225 3 1.00 4.50 2.250 .9
1.25 2267623 M1D125E1803W125L225 3 1.25 4.50 2.250 1.2
1.25 2267624 M1D125E1803W125L225R* 3 1.25 4.50 2.250 1.2
1.25 2267625 M1D125E1803W125L425 3 1.25 6.50 4.250 33,000 12° 1.8
1.25 2267626 M1D125E1803W125L425R* 3 1.25 6.50 4.250 1.8
1.25 2267536 M1D125E1802C125L800** 2 1.25 8.00 4.250 2.4
1.25 2267537 M1D125E1802C125L1000** 2 1.25 10.00 4.250 3.1
1.25 2267551 M1D125E1803CV40L288 3 CV40 – 2.875 2.2
1.50 2267627 M1D150E1803W125L225 3 1.25 4.50 2.250 1.5
1.50 2267629 M1D150E1804W125L225 4 1.25 4.50 2.250 1.4
1.50 2267628 M1D150E1804W125L225R* 4 1.25 4.50 2.250 1.4
1.50 2267651 M1D150E1803W125L425 3 1.25 6.50 4.250 30,000 10° 2.4
1.50 2267631 M1D150E1803W125L425R* 3 1.25 6.50 4.250 2.4
1.50 2267538 M1D150E1803C125L800 3 1.25 8.00 4.250 3.0
1.50 2267539 M1D150E1803C125L1000 3 1.25 10.00 4.250 3.7
1.50 2267548 M1D150E1804CV40L288 4 CV40 – 2.875 2.4
2.00 2267621 M1D200E1805W125L225 5 1.25 4.50 2.250 26,000 5° 2.0
* Factory relieved for insert radii .187" and .250".
** Cylindrical shank, no through coolant.

spares, information, and accessories

package
quantity
insert Torx in./lbs.
screw wrench
MS2126PKG 5 TTP15 30

2
Face Mills

AP1 max. = 18 mm/.71 inch

effective bore cutter

cutting order no. of keyway max.
catalog number diameter height
diameter number inserts K1 rpm
D L mounting
D1
screw
2.00 2267541 M1D200E1803SS75L157* 3 .75 1.57 .33 0.8 KLSS0712C
2.00 2267542 M1D200E1803S075L157 3 .75 1.57 .33 26,000 0.8 S445C
2.00 2267650 M1D200E1805S075L157 5 .75 1.57 .33 0.7 S445C
2.00 2267540 M1D200E1805SS75L157* 5 .75 1.57 .33 0.8 KLSS0712C
2.50 2267614 M1D250E1804S075L157 4 .75 1.57 .33 1.2 S445C
2.50 2267632 M1D250E1806S075L157 6 .75 1.57 .33 24,000 1.0 S445C
2.50 2267613 M1D250E1806SS75L157* 6 .75 1.57 .33 KLSS0712C
3.00 2267616 M1D300E1805S100L175 5 1.00 1.75 .50 1.7 –
3.00 2267615 M1D300E1807SS100L175* 7 1.00 1.75 .50 21,500 1.9 KLSS1014C
3.00 2267643 M1D300E1807S100L175 7 1.00 1.75 .50 1.7 –
4.00 2267617 M1D400E1806S150L200 6 1.50 2.00 .62 19,000 3.7 –
4.00 2267644 M1D400E1808S150L200 8 1.50 2.00 .62 3.6 –
5.00 2267645 M1D500E1809S150L200 9 1.50 2.00 .62 17,000 5.6 –
6.00 2267646 M1D600E1808S150L200 8 1.50 2.00 .62 7.9 –
6.00 2267618 M1D600E1808S200L200 8 2.00 2.00 .75 15,000 8.6 –
6.00 2267619 M1D600E1810S200L200 10 2.00 2.00 .75 8.5 –
8.00 2267620 M1D800E1812S250L250 12 2.50 2.50 1.0 13,000 16.7 –
* SS - "Speed Screw" differential lock-up system.

Speed Screw Identification System

Diameter Number of Gage length

(inches in hundredths) effective teeth (inches in hundredths)

M1 D### E18 02 W### L### R

Kennametal Insert ID Adaption style Minor body
Product ID changes
W - Weldon style
(inches in hundredths)
C - Cylindrical
speed (inches in hundredths)
screw S - Shell mill w/bore
dimension
CV## - taper size
SS - “Speed Screw”
differential screw

3
Inserts

L1 AP1 Rε
S BS

KC410M
KC520M
KC522M
KC525M
KC715M
KC725M
KC915M
KC935M
max.
catalog ISO
edge prep.
number catalog number
in. mm. in. mm. in. mm. in. mm. in. mm.

EC1804E EDCT180504PDERGD .87 22 .71 18 .22 5,5 .090 2,35 .015 0,4 hone 
EC1804F EDCT180504PDFRLDJ .87 22 .71 18 .22 5,5 .090 2,35 .015 0,4 sharp 
EP1808E EDPT180508PDERGD .87 22 .71 18 .22 5,5 .075 1,90 .032 0,8 hone     
EC1808F EDCT180508PDFRLDJ .87 22 .71 18 .22 5,5 .075 1,90 .032 0,8 sharp 
EP1808S EDPT180508PDSRGD .87 22 .71 18 .22 5,5 .075 1,90 .032 0,8 hone + t-land  
EP1812E EDPT180512PDERGD .87 22 .71 18 .22 5,5 .060 1,45 .047 1,2 hone 
EP1816E EDPT180516PDERGD .87 22 .71 18 .22 5,5 .045 1,00 .063 1,6 hone      
EC1816E EDCT180516PDERLD .87 22 .71 18 .22 5,5 .045 1,00 .063 1,6 hone 
EC1816F EDCT180516PDFRLDJ .87 22 .71 18 .22 5,5 .045 1,00 .063 1,6 sharp 
EP1816S EDPT180516PDSRGD .87 22 .71 18 .22 5,5 .045 1,00 .063 1,6 hone + t-land  
EP1824E EDPT180524PDERGD .87 22 .71 18 .22 5,5 – – .093 2,4 hone  
EP1832E EDPT180532PDERGD .87 22 .71 18 .22 5,5 – – .125 3,2 hone      
EC1832E EDCT180532PDERLD .87 22 .71 18 .22 5,5 – – .125 3,2 hone 
EC1832F EDCT180532PDFRLDJ .87 22 .71 18 .22 5,5 – – .125 3,2 sharp 
EP1832S EDPT180532PDSRGD .87 22 .71 18 .22 5,5 – – .125 3,2 hone + t-land  
EP1848E* EDPT180548PDERGD .87 22 .71 18 .22 5,5 – – .187 4,8 hone   
EP1864E* EDPT180564PDERGD .87 22 .71 18 .22 5,5 – – .250 6,4 hone    
EC1864E* EDCT180564PDERLD .87 22 .71 18 .22 5,5 – – .250 6,4 hone 
EC1864F* EDCT180564PDFRLDJ .87 22 .71 18 .22 5,5 – – .250 6,4 sharp 

* Factory relived bodies available for this radius.

NOTE: Optimal finish generated when IPR <.75 BS.

Identification System
“P” precision pressed – heavier edge condition, greatest economy
“C” precision ground – fine edge condition, greatest precision
Radius in mm

E P 18 08 F
Shape Cutting edge Edge condition
length in mm
F = sharp
E = hone
S = T-land + hone

4
 Mill 1 – Application Parameters

Steel Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC725M
▼ S 400 / .011 300 / .008 550 / .014
▼▼
KC725M
▼▼ E 500 / .008 400 / .0065 650 / .0095
▼▼▼
KC715M
▼▼ E 700 / .007 600 / .0055 850 / .0085
▼▼▼
KC935M
▼▼▼ E 800 / .006 700 / .0045 950 / .008
▼▼▼▼
240-350 HB or >350 HB or <240 HB or
moderate alloy content high alloy content low alloy content
(8620, 4140, ...) (15-5, 17-4 stainless, (1018, A36, ...)
P20, ...)
* Recommended starting point based upon end milling.
Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT. preferred reduce speed by 25%

Stainless Steel Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC725M
▼ E 450 / .0075 400 / .0065 275 / .0055
▼▼
KC525M
▼▼ E 550 / .0065 450 / .0065 325 / .0055
▼▼▼
KC522M
▼▼ E 650 / .006 550 / .0055 400 / .0055
▼▼▼
KC935M
▼▼▼ E 800 / .006 700 / .0045 not recommended
▼▼▼▼
austenitic ferritic/martensitic,PH ferritic/martensitic,PH
(304, 316, ...) 135-330 BHN 330-450 BHN
(400, 500, 15-5, 17-4, ...) (400, 500, 17-4,13-8, ...)
* Recommended starting point based upon end milling.
Radial width of cut ≤.75 Ø tool. preferred reduce speed by 25%
Actual chip thickness = IPT.

Edge Preparations Coolant Operating Conditions

S – hone + T-land (heavy) Requirements
▼ extra heavy – heavy interruption, continuous forging/casting skin, long tool extension
E – hone (medium) ▼▼ heavy – moderate interruption, intermittent skin, moderate tool extension
dry
F – sharp (extra light) ▼▼▼ medium – light interruption, minimal/limited skin, moderate tool extension
wet ▼▼▼▼ light – no interruption, premachined - no skin, shortest extension

5
 Mill 1 – Application Parameters

Cast Iron Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT
KC522M
▼ E 400 / .010 350 / .009
▼▼
KC520M
▼▼ E 600 / .008 500 / .007
▼▼▼
KC915M
▼▼▼ S 900 / .006 800 / .006
▼▼▼▼
< 230 HB or < 350 HB or
gray iron ductile cast iron

preferred reduce speed by 25%

* Recommended starting point based upon end milling.

Radial width of cut ≤.75.
Actual chip thickness = IPT.

Non-Ferrous Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT SFM / IPT
KC522M not not not
▼ E 1000 / .013 recommended recommended recommended
▼▼
KC520M
▼▼ E 1400 / .010 1200 / .010 900 / .0085 1400 / .010
▼▼▼
KC410M
▼▼ F 1750 / .009 1500 / .009 1100 / .008 1750 / .010
▼▼▼
free machining high silicon copper, non-metallics
< 9% Si > 9% Si zinc,
(7075-T6, 6061-T6, (390, 380, ...) brass
2024, ...)

— preferred

* Recommended starting point based upon end milling.

Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT.

Hi-Temp Alloy Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC725M
▼ E 110 / .0065 100 / .006 180 / .055
▼▼
KC525M
▼▼ E 130 / .006 120 / .0055 210 / .0055
▼▼▼
KC522M
▼▼ E 160 / .0055 145 / .005 240 / .0055
▼▼▼
titanium nickel, cobalt alloys iron alloys
(Ti6Al4V, ...) (Inconel, Hastelloy, (X12NiCrSi 36 16,
Monel, Nimonic, ...) X2NiCrAlTi 32 20, ...)

— preferred

* Recommended starting point based upon end milling.

Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT.

6
 ...engineered specifically to
streamline your end-milling
operations!
• Attain the metalcutting industry’s
top speeds!
• 18mm depth-of-cut, straight wall –
with true 90° cutting capability!
• Available in 1" to 8" diameters, all
loaded with Kennametal’s industry-
best M grade fully molded, 5.5mm-
thick inserts!
• For unsurpassed ramping!
• Offered in a complete array of insert
radii and body styles!
• Complimentary shell and face mills,
with identical inserts, also available!
• Get superior surface finishes!
• Through-coolant standard!

Kennametal will significantly boost

your milling productivity and profitability.
Let us prove it.
Call 800/446-7738 or visit www.kennametal.com

ENGINEERING YOUR COMPETITIVE EDGE

©2003 by Kennametal Inc., Latrobe, Pa. 7
All rights reserved. • A03-55
NGE-A 0° Lead End Mills

• 9 mm depth of cut capabilities

• 90° shoulders
• Ramping
• Coolant through

AP1 max. = 9 mm/.354 inch

effective shank overall

cutting order no. of diameter length head length max. ramp
catalog number
diameter number inserts L2 rpm angle
D L
D1

3/8 2248070 KISR038AD1602 1 1/2 2.78 1.00 18100 4.5° .10

7/16 2248071 KISR044AS1602 1 1/2 2.78 1.00 18100 4.5° .10
1/2 2248072 KISR050AD16025 1 5/8 2.91 1.00 18100 4.5° .22
5/8 2245290 KISR062AD1603 2 3/4 3.03 1.00 16200 4° .31
5/8 2383975 KIEX60R062AD1603* 2 3/4 6.00 4.00 16200 4° .54
3/4 2248083 KISR075AD1603 2 3/4 3.28 1.25 14800 4° .33
3/4 2245291 KISR075AD160F3 3 3/4 3.28 1.25 14800 4° .32
3/4 2383976 KIEX65R075AD1603 2 3/4 6.50 4.25 14800 4° .66
7/8 2248084 KISR088AD1604 3 1 3.53 1.25 13680 3.5° .60
1 2383974 KISR100AD160F3 4 3/4 3.53 1.50 12800 3° .60
1 2248085 KISR100AD1604 3 1 3.78 1.50 12800 3° .70
1 2245292 KISR100AD160F4 4 1 3.78 1.50 12800 3° .70
1 2383977 KIEX80R100AD1604* 3 1 8.00 4.50 12800 3° 1.40
1 2245395 KISR10040CVAD160F 4 CV40 5.68 3.00 ** 12800 3° 2.10
1 1/4 2245393 KISR125AD160M5 5 1 1/4 3.78 1.50 11400 2° 1.20
1 1/4 2248086 KISR125AD160F5 6 1 1/4 3.78 1.50 11400 2° 1.20
1 1/4 2383978 KIEX80R125AD160M5* 4 1 8.00 4.50 11400 2° 2.40
1 1/4 2245396 KISR12540CVAD160M 4 CV40 5.68 3.00 ** 11400 2° 2.40
1 1/4 2248088 KISR12540CVAD160F 5 CV40 5.68 3.00 ** 11400 2° 2.40
1 1/2 2248087 KISR150AD160M5 5 1 1/4 3.78 1.50 10400 2° 1.40
1 1/2 2245394 KISR150AD160F5 6 1 1/4 3.78 1.50 10400 2° 1.30
1 1/2 2245397 KISR15040CVAD160F 6 CV40 5.68 3.00 ** 10400 2° 2.70
*Extended lengths – cylindrical shanks, no through coolant.
**This dimension is measured from the gage line.

spares, information, and accessories

insert Torx torque

screw driver in./lbs.
MS1861 DT8 17

8
NGE-A 0° Lead End Mills
Double Ended End Mills

AP1 max. = 9 mm/.354 inch

effective cutting effective cutting head shank

overall
diameter diameter order no. of diameter max. ramp
catalog number length length
D1 D1 number inserts rpm angle
L L2 D
end #1 end #2

1/2 1/2 2383959 KISR050AD1603DE* 1 3.03 1.00 5/8 18100 4.5° .32
5/8 5/8 2383960 KISR062AD1603DE* 2 3.03 1.00 3/4 14800 4° .35
5/8 3/4 2383961 KISR062075AD160F3DE* 2&3 3.03 & 3.28 1.00 & 1.25 3/4 14800 4° .39
3/4 3/4 2383962 KISR075AD160F4DE* 3 3.53 1.25 3/4 14800 4° .69
1 1 2383973 KISR100AD16F4DE* 4 3.78 1.50 1 12800 3° .87
*No coolant through

KC410M
KC520M
KC522M
KC525M
KC725M
KC915M
KC935M
insert ISO AP1 L1 S BS Rε edge prep.
catalog number catalog number max

ADKT16221PDFRLC ADKT103504PDFRLC .375 .394 .14 .030 .015 sharp 

ADKT16221PDERLC ADKT103504PDERLC .375 .394 .14 .030 .015 hone   
ADKT16221PDSRLC ADKT103504PDSRLC .375 .394 .14 .030 .015 hone + t-land   
ADKT1622PDFR5LC ADKT1035PDFRLC .375 .394 .14 .010 .030 sharp 
ADKT1622PDER5LC ADKT1035PDERLC .375 .394 .14 .010 .030 hone      
ADKT1622PDSR5LC ADKT1035PDSRLC .375 .394 .14 .010 .030 hone + t-land    
ADKT16224PDERLC ADKT103516PDERLC .375 .394 .14 – .060 hone    
ADKT16226PDERLC ADKT103524PDERLC .375 .394 .14 – .090 hone    
ADKT16228PDERLC ADKT103532PDERLC .375 .394 .14 – .125 hone    

9
 NGE-A – Application Parameters

Steel Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC725M
▼ S 400 / .008 300 / .005 550 / .010
▼▼
KC725M
▼▼ E 500 / .006 400 / .005 650 / .008
▼▼▼
KC935M
▼▼ S 700 / .0055 600 / .0045 850 / .0075
▼▼▼
KC935M
▼▼▼ E 800 / .005 700 / .0045 950 / .006
▼▼▼▼
240-350 HB or >350 HB or <240 HB or
moderate alloy content high alloy content low alloy content
(8620, 4140, ...) (15-5, 17-4 stainless, (1018, A36, ...)
P20, ...)
* Recommended starting point based upon end milling.
Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT. preferred reduce speed by 25%

Stainless Steel Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC725M
▼ E 450 / .006 400 / .0055 275 / .0045
▼▼
KC525M
▼▼ E 550 / .006 450 / .0055 325 / .0045
▼▼▼
KC522M
▼▼ E 650 / .0055 550 / .005 400 / .0045
▼▼▼
KC935M
▼▼▼ E 800 / .005 700 / .0045 not recommended
▼▼▼▼
austenitic ferritic/martensitic, PH ferritic/martensitic, PH
(304, 316, ...) 135-330 BHN 330-450 BHN
(400, 500, 15-5, 17-4, ...) (400, 500, 17-4, 13-8, ...)
* Recommended starting point based upon end milling.
Radial width of cut ≤.75 Ø tool. preferred reduce speed by 25%
Actual chip thickness = IPT.

Edge Preparations Coolant Operating Conditions

S – hone + T-land (heavy) Requirements
▼ extra heavy – heavy interruption, continuous forging/casting skin, long tool extension
E – hone (medium) ▼▼ heavy – moderate interruption, intermittent skin, moderate tool extension
dry
F – sharp (extra light) ▼▼▼ medium – light interruption, minimal/limited skin, moderate tool extension
wet ▼▼▼▼ light – no interruption, premachined - no skin, shortest extension

10
 NGE-A – Application Parameters

Cast Iron Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT
KC522M
▼ E 400 / .008 350 / .007
▼▼
KC520M
▼▼ E 600 / .006 500 / .005
▼▼▼
KC915M
▼▼▼ E 900 / .005 800 / .0045
▼▼▼▼
< 230 HB or < 350 HB or
gray iron ductile iron

preferred reduce speed by 25%

* Recommended starting point based upon end milling.

Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT.

Non-Ferrous Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT SFM / IPT
KC522M not not not
▼ E 1000 / .013 recommended recommended recommended
▼▼
KC520M
▼▼ E 1400 / .010 1200 / .010 900 / .0085 1400 / .010
▼▼▼
KC410M
▼▼ F 1750 / .009 1500 / .009 1100 / .008 1750 / .010
▼▼▼
free machining high silicon copper, non-metallics
< 9% Si > 9% Si zinc,
(7075-T6, 6061-T6, (390, 380, ...) brass
2024, ...)

* Recommended starting point based upon end milling.

— preferred
Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT.

Hi-Temp Alloy Milling Grades

starting
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC725M
▼ E 110 / .005 100 / .005 180 / .005
▼▼
KC525M
▼▼ E 130 / .0045 120 / .005 210 / .005
▼▼▼
KC522M
▼▼ E 160 / .0045 145 / .005 240 / .005
▼▼▼
titanium nickel, cobalt alloys iron alloys
(Ti6Al4V, ...) (inconel, hastelloy, (X12NiCrSi 36 16,
monel, nimonic, ...) X2NiCrAlTi 32 20, ...)

* Recommended starting point based upon end milling. — preferred

Radial width of cut ≤.75 Ø tool.
Actual chip thickness = IPT.

11
Face Mill 45° – KSOM – Inch / Metric
Inserts for KSOM Cutters

• OFKT – greatest precision

• OFPT – greatest ecomomy
• GB – general purpose edge condition
• HB – heavier edge condition

L10 W S Rε D1 BG

KC520M

KC522M

KC915M

KC935M
insert catalog number

inch mm inch mm inch mm inch mm inch mm inch mm

ground periphery
OFKT64AFEN6GB .295 7,5 .735 18,66 .236 6,0 .47 11,9 .216 5,5 .004 .1    
OFKT64AFSN6HB .295 7,5 .735 18,66 .236 6,0 .47 11,9 .216 5,5 .008 .2    
pressed to size
OFPT64AFEN6GB .295 7,5 .735 18,66 .236 6,0 .47 11,9 .216 5,5 .004 .1  
OFPT64AFSN6HB .295 7,5 .735 18,66 .236 6,0 .47 11,9 .216 5,5 .008 .2  

12
Face Mill 45° – KSOM – Inch / Metric
Screw-On Inserts

INCH
effective
cutting cutter bore bolt
order no. of D1 keyway maximum
diameter catalog number height diameter circle
number inserts max. K1 rpm
D1 L D D4

2.5 2252794 KFSR250OF6445M3 5 1.75 .75 2.94 — .32 10100 1.5

3.0 2252795 KFSR300OF6445M4 6 1.75 1.00 3.44 — .39 7900 1.8
4.0 2252796 KFSR400OF6445M5 8 1.75 1.25 4.43 — .52 6300 3.1
5.0 2252797 KFSR500OF6445M6 10 2.38 1.50 5.43 — .65 5000 6.1
6.0 2252798 KFSR600OF6445M8 12 2.38 2.00 6.43 — .77 3900 9.2

METRIC
effective cutter bore bolt
cutting order no. of D1 keyway maximum
catalog number height diameter circle
diameter number inserts max. K1 rpm
L D D4
D1
63 2250670 63A05RS45OF07A 5 43 22 74 — 10,5 10100 2.4
80 2228047 80A06RS45OF07A 6 50 27 91 — 12,5 7900 2.4
100 2213791 100B08RS45OF07A 8 50 32 111 — 14,5 6300 3.7
125 2252793 125B10RS45OF07A 10 63 40 136 — 16,5 5000 6.3
160 2241172 160C12RS45OF07A 12 63 40 171 102 16,5 3900 10.0

Spares

effective
cutting
diameter
D1 coolant coolant coolant coolant
insert torque clamp torque mounting mounting Torx Plus
(in.-lbs.) clamp screw (in.-lbs.) shower shower plate
screw screw screw lock screw lock screw wrench
plate screw
INCH
2.5 193.409 75 470.257 193.409 75 S445 — 420.101 — — — TTP20
3.0 193.409 75 470.257 193.409 75 S458 — 420.121 — — — TTP20
4.0 193.409 75 470.257 193.409 75 — KLS12 420.161 — — — TTP20
5.0 193.409 75 470.257 193.409 75 — KLS15 — 420.201 470.240 125.412 TTP20
6.0 193.409 75 470.257 193.409 75 — KLS20 — 420.241 470.241 125.516 TTP20
METRIC
63 193.409 75 470.257 193.409 75 125.025 — 420.100 — — — TTP20
80 193.409 75 470.257 193.409 75 125.230 — 420.120 — — — TTP20
100 193.409 75 470.257 193.409 75 — 190.977 420.160 — — — TTP20
125 193.409 75 470.257 193.409 75 — 191.040 — 420.200 470.232 125.512 TTP20
160 193.409 75 470.257 193.409 75 — 191.040 — 420.200 470.233 125.620 TTP20

13
 KSOM – Application Parameters

Steel Milling Grades

starting
1000 KC935M operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC522M
KC522M ▼ S 500 / .018 450 / .016 650 / .022
750 KC935M ▼▼
KC935M
▼ S 750 / .015 650 / .012 850 / .018
500 ▼▼▼
KC522M
KC522M
▼▼ E 600 / .012 550 / .010 750 / .014
250 ▼▼▼
KC935M
▼▼▼ E 900 / .010 800 / .008 1000 / .012
▼▼▼▼
.005 .010 .015 .020 .025
240-350 HB or >350 HB or <240 HB or
moderate alloy content high alloy content low alloy content
(8620, 4140, ...) (15-5, 17-4 stainless, (1018, A36, ...)
* Recommended starting point P20, ...)
For programmed feed rate divide IPT by .707
preferred reduce speed by 25%

Stainless Steel Milling Grades

starting
1000 operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC522M
750 ▼▼ E 650 / .014 550 / .012 400 / .012
▼▼▼
KC525M
500
▼▼ E 800 / .010 700 / .008 –
▼▼▼
austenitic ferritic/martensitic, PH ferritic/martensitic, PH
(304, 316, ...) 135-330 BHN 330-450 BHN
250 (400, 500, 15-5, 17-4, ...) (400, 500, 17-4, 13-8, ...)

preferred reduce speed by 25%

.005 .010 .015 .020 .025

* Recommended starting point

For programmed feed rate divide IPT by .707

Edge Preparations Coolant Operating Conditions

S – hone + T-land (heavy) Requirements
▼ extra heavy – heavy interruption, continuous forging/casting skin, long tool extension
E – hone (medium) ▼▼ heavy – moderate interruption, intermittent skin, moderate tool extension
dry
F – sharp (extra light) ▼▼▼ medium – light interruption, minimal/limited skin, moderate tool extension
wet ▼▼▼▼ light – no interruption, premachined - no skin, shortest extension

14
 KSOM – Application Parameters

Cast Iron Milling Grades

starting
900 operating
conditions
*
SFM / IPT SFM / IPT
KC522M
700 ▼ E 400 / .016 350 / .012
▼▼
KC522M
▼▼ E 600 / .013 500 / .010
500
▼▼▼
KC915M
▼▼▼ S 800 / .012 700 / .010
300 ▼▼▼▼
KC915M
▼▼▼ E 900 / .010 800 / .008
▼▼▼▼
.005 .010 .015 .020 .025
< 320 HB or < 350 HB or
gray cast iron ductile cast iron

* Recommended starting point. preferred reduce speed by 25%

For programmed feed rate divide IPT by .707

Hi-Temp Alloy Milling Grades

starting
200
operating
conditions
*
SFM / IPT SFM / IPT SFM / IPT
KC522M
▼▼ E 160 / .0085 145 / .008 240 / .0085
160 ▼▼▼▼
titanium nickel, cobalt alloys iron alloys
(Ti6Al4V, ...) (inconel, hastelloy, (X12NiCrSi 36 16,
120 monel, nimonic, ...) X2NiCrAlTi 32 20, ...)

80
preferred —

.006 .008 .010 .012 .014

* Recommended starting point.

For programmed feed rate divide IPT by .707

Edge Preparations Coolant Operating Conditions

S – hone + T-land (heavy) Requirements
▼ extra heavy – heavy interruption, continuous forging/casting skin, long tool extension
E – hone (medium) ▼▼ heavy – moderate interruption, intermittent skin, moderate tool extension
dry
F – sharp (extra light) ▼▼▼ medium – light interruption, minimal/limited skin, moderate tool extension
wet ▼▼▼▼ light – no interruption, premachined - no skin, shortest extension

15
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