PRECAUTIONS

DO NOT CHANGE DRIVES COMMON MANUAL SELECTOR SWITCH (9S1 A/B)

FROM OFF POSITION TO EITHER SLECTION – I OR II POSITIONS WHEN AUTO
CHANGEOVER PANEL IS IN SERVICE.

MOTOR PROTECTION PTC RELAY (9K1 (SIEMENS -3 UNZ131-OAN7) AUX.

SUPPLY REDUNDENCY IS BUILT FROM CONTROL SUPPLY OF 61 KM 11A &61
KM 11B VFDs WITH SOFTWARE INCORPORATION IN PLC OF AUTO CHANGE
OVER PANEL & HARDWARE RELAYS 21K1 & 21K2. PLEAE NOTE THERE WILL
BYPASSSING OF PTC RELAY FOR 1 SEC. IN CASE OF CHANGEOVER OF 230 V
CONTROL SUPPLY OF 61 KM 11 A TO 61 KM 11B &VICE -VERSA

IN CASE OF FAILURE OF AUTO CHANGE OVER SYSTEM AND ID FAN (61 KM 11)
REQUIRE TO BE RUN THRU DRIVES COMMON MANUAL SLECTOR SWITCH
(9S1 A/B). BEFORE CHANGING MANUAL SELECTOR SWITCH FROM OFF
POSITION TO EITHER SLECTION – I OR II POSITIONS, PLEASE ENSURE
FOLLOWING:

 THE ID FAN MOTOR IS IN OFF CONDITION.

 AUTO CHANGE OVER PANEL LOAD BREAK SWITCHES (Q1, Q2) &
CONTACTORS (K1, K2) ARE IN OFF CONDITIONS.
 THE PTC SUPPLY TO BE RECONNECTED AS PER DRAWING FOR 9K2 RELAY.
OTHER WISE THE PTC PROTECTION WILL GET BY PASS.
 STARTUP PROCEDURE FOR AUTO CHANGEOVER PANEL
1. ENSURE THAT AUTO/MANUAL SELECTION SWITCH IN AUTO CHANGEOVER PANEL IS IN
“AUTO MODE”.
2. ENSURE THAT BOTH 110 V AC AUX. POWER SUPPLIES (UPS SUPPLY) TO AUTO
CHANGEOVER PANEL IS AVAILABLE.
3. ENSURE THAT BOTH LOAD BREAK SWITCHES (Q1 &Q2) ARE IN ON CONDITION.
4. ENSURE THAT AT LEAST ONE VFD IS HEALTHY AND READY TO START (‘0’ SHOULD
APPEAR ON RIGHT CORNER IN FIRST LINE OF CDP).
5. TAKE BOTH THE VFDs IN “LOCAL MODE” FROM CDP BY PRESSING LOC/REM BUTTON ON
CDP. TO CROSS CHECK THAT VFD IS IN LOCAL MODE BY OBSERVING ‘L’ SYMBOL IN
FIRST LINE OF CDP OF VFDs.
6. SELECT ANY ONE OF THE DRIVE, WHICH NEEDTO BE KEPT IN SERVCIE BY DRIVE
SELECTION KEY TO DRIVE 1 OR 2 IN AUTO CHANGEOVER PANEL. (NOTE: DRIVE 1- 61 KM
11A, DRIVE 2- 61 KM 11B).
7. KEEP THE “AUTO/MANUAL” SELECTION TO MANUAL MODE IN AUTO CHANGEOVER
PANEL. THE CORRESPONDING SELECTED DRIVE (AS SELECTED IN STEP 5)
CONTRACTORS K1 OR K2 WILL PICK ACCORDINGLY AND ON INDICATION LAMP WILL
GLOW IN AUTO CHANGEOVER PANEL.
8. WAIT FOR 10 SECONDS AND THERAFTER LED INDACTION IN START RELAY 13 K2 GOES
OFF IN VFDs RELAY SECTION.
9. TAKE BOTH THE VFDs IN REMOTE MODE FROM CDP BY PRESSING LOC/REM BUTTON ON
CDP. TO CROSS CHECK THAT VFD IS IN REMOTE MODE BY OBSERVING THAT ‘L’
SYMBOL IN FIRST LINE OF CDP OF VFDs IS DISAPPEARED.
10. KEEP THE “AUTO/MAUAL” SELECTION TO AUTO MODE IN AUTO CHNAGEOVER PANEL.
11. NOW SELECTED DRIVE IS IN AUTO MODE AND GIVE CLEARANCE TO OPERTIONS TO
START THE ID FAN.

NOTE: THE DRIVE SELECTION IS DISABLED IN AUTO MODE. I.e. SELCTION OF

DRIVE 1 OR 2 IN AUTO MODE SHALL NOT HAVE ANY EFFECT IN THE RUNNING
DRIVE.
 VFDs CHANGEOVER PHILOSPHY
1. CHANGEOVER WILL TAKE PLACE ONLY FOR INTERNAL FAULTS AND WILL NOT TAKE PLACE
FOR EXTERNAL FAULTS. FOLLOWING ARE THE INTERNAL AND EXTERNAL FAULTS:
S. No. INTERNAL FAULTS EXTERNAL FAULTS
1 DC Bus Over Voltage Over Current
2 ACS800 Temperature Earth Fault
3 System Fault (RDCU card failure) Thermistor Fault (PTC fault)
4 Supply Phase Loss Motor Temperature
5 DC Under Voltage Under Load
6* Run Disabled Over Frequency
7 Control Board Temperature No Motor Data
8 Over Switching Frequency Encoder Error
9 PPCC Link Fault Short Circuit
10 Communication Module Fault (Profibus Motor phase lose
adaptor failure)
11 Panel Loss (CDP failure in local mode) MOTOR STALL
12 U-Phase short circuit in upper leg
13 U-Phase short circuit in lower leg
14 V-Phase short circuit in upper leg
15 V-Phase short circuit in lower leg
16 W-Phase short circuit in upper leg
17 W-Phase short circuit in lower leg
19* AI < Minimum Function (4-20 mA speed
reference)
20** I/O Communication
21 Failure of contactor K1 ,K2
* With signal ramp down time of 10 sec.
* * Programmed but not applicable for present configurations of VFDs: For future use.
 PROCUDERE FOR MANUAL CHANGEOVER
MANUAL CHANGE OVER IS MAINLY FOR TESTING THE
FUNCTIONING OF AUTO CHANGEOVER SYSTEM BEFORE THE UNIT
SHUTDOWN. HENCE SHOULD NOT BE OPERATED UNLESS IT IS
STRONGLY DESIRED.

HOWEVER WHILE DRIVE IS RUNNING IN AUTO MODE AND WANT

TO DO MANUAL CHANGEOVER IF STRONGLY DESIRED, FOLLOW
INSTRUCTIONS AS MENTIONED BELOW:

1. TAKE OUT KEY FROM AUTO /MANUAL SELECTOR SWITCH.

2. SELECT THE DRIVE 1 OR 2 FOR WHICH MANUAL TRANSFER IS

DESIRED.

3. TAKE OUT THE KEY FROM DRIVE SLECTOR SWITCH.

4. PUT THE KEY IN AUTO /MANUAL SELECTOR SWITCH AND ROTATE

THE KEY FROM AUTO TO MANUAL AND CHANGEOVER WILL TAKE
PLACE FOR SELECTED DRIVE 1 OR 2.