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Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
s–1
B–62073E/04 Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.1 Cabinet Exterior Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.2 Installation Conditions of the CNC Inside Cabinet and Servo Unit . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 POWER CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 CABINET DESIGN AND INSTALLATION CONDITIONS OF
THE MACHINE TOOL MAGNETIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.1 Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.2 Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.3 Heat Loss of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 INSTALLING THE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.1 Cooling Fin A/B/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.2 Heat Exchanger for CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.3 The Heat Pipe Type Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.3.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6 ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.1 Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.6.3 Grounding Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.6.4 Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.6.5 Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.7 CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.7.1 Configuration and Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.7.2 Battery for Memory Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.7.3 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.8 CABLE LEAD–IN DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8.1 Configuration of Control Unit Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8.2 Cable Lead–in for Stand–alone Cabinet A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.8.3 Cable Lead–in for Stand–alone Cabinet B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.8.4 Cable Lead–in for Additional Cabinet A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.9 MAINTENANCE AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.9.1 Maintenance Area for Self–standing A Type Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.9.2 Maintenance Area for Self–standing B Type Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.9.3 Maintenance Area for Additional Cabinet A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4. TOTAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.1 CONNECTION DIAGRAM FOR SERIES 15–TB/TTB/MB/TFB/TTFB/MFB,
SERIES 150–TB/MB/TTB (IN CASE OF SERIAL SPINDLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.1.1 Connection Diagram for Series 15–TB/TTB/MB/TFB/TTFB/MFB, Series 150–TB/MB/TTB
(When LCD/MDI Unit with Built–in Graphic Functions is not Used) . . . . . . . . . . . . . . . . . . . 74
4.1.2 Connection Diagram for Series 15–TB/TTB/MB
(When LCD/MDI Unit with Built–in Graphic Functions is Used) . . . . . . . . . . . . . . . . . . . . . . 77
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TABLE OF CONTENTS B–62073E/04
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B–62073E/04 TABLE OF CONTENTS
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TABLE OF CONTENTS B–62073E/04
APPENDIX
A. LIST OF EXTERNAL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
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B–62073E/04 1. GENERAL
1 GENERAL
Contents of this manual This manual describes the electrical and structural specifications required
for connecting the CNC control units, FANUC Series 15–MODEL
B/Series 150–MODEL B, with a machine tool, and covers the equipment
shown in the configuration diagram in Chapter 2. When using the CNC
control units, be sure to connect and install them following the
instructions in this manual. The manual outlines the units commonly used
for Fanuc CNC control units, that is, the I/O unit, servo motor, spindle
motor, and so on, and describes additional information on using these
units for the Series 15/150–B. Refer to individual manuals for the
detailed specifications of each unit.
Multiple models of Series 15/150–B products are provided so that they
correspond to various machine tools (lathe, machining center, etc.),
respectively. The description in this manual is common to these models.
Whenever each model has different restrictions, the abbreviation of the
model and notes are described. See the following table for the names and
abbreviations of the models described in this manual.
How this manual is This manual comprises the following chapters and appendix.
organized
1. GENERAL
This chapter. It describes the outline and organization of this manual,
names of models applied and other related manuals.
2. CONFIGURATION
This chapter describes the configuration of the electrical system of the
machine tool with which the CNC is used.
3. INSTALLATION
This chapter describes how to install the CNC.
4. TOTAL CONNECTION
This chapter shows the connection diagrams for the CNC and each
device.
1
1. GENERAL B–62073E/04
APPENDIX
This appendix contains an explanation of the CNC control unit,
external dimensions of the display apparatus and details on the 20–pin
interface connectors and cables.
Applicable models This manual can be used with the following models.
The abbreviated names may be used.
Product Name Abbreviations
(*1) With 15TED, 15TEE, and 15TEF, some options are not available.
Moreover, the following PC boards cannot be used:
D Sub–CPU board
D RISC board
D OSI ethernet board
(*2) The MMC board can be used only with the Series 150.
(*3) See FANUC MMC-IV Connection and Maintenance Manual
(B-62493E) for connection related to MMC-IV.
2
B–62073E/04 1. GENERAL
3
2. CONFIGURATION B–62073E/04
2 CONFIGURATION
The following figure (see next page) shows the configuration of the
electrical system of the machine tool with which the Series 15–B is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body, machine operator’s panel, power magnetic
circuit, and sensor/actuator are specific to the machine tool and are the
builder’s responsibility. This manual does not cover the internal
connection of these units to the machine tool.
The numbers in parentheses shown in the diagram are section references
for this manual.
4
B–62073E/04 2. CONFIGURATION
(6.2, 6.3,
6.4, 6.7)
(7.10)
(7.9)
NOTE
1 Refer to the “FANUC I/O Unit–Model A Connecting Maintenance Manual (B–61813E).” or the
“FANUC I/O Unit–Model B Connecting Manual (B–62163E).”
2 Refer to the “FANUC AC Servo Motor α series Descriptions (B–65142E).”
3 Refer to the “FANUC AC Spindle Motor α series Descriptions (B–65152E).”
5
3. INSTALLATION B–62073E/04
3 INSTALLATION
6
B–62073E/04 3. INSTALLATION
3.1
ENVIRONMENTAL
REQUIREMENTS
3.1.1 The peripheral units, such as the control unit and CRT/MDI, have been
Cabinet Exterior designed on the assumption that they are housed in closed cabinets. In
this manual “cabinet” refers to the following:
Environmental
(1) Cabinet manufactured by the machine tool builder for housing the
Requirements
control unit or peripheral units;
(2) Cabinet for housing the flexible turnkey system provided by FANUC;
(3) Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operator’s panel ; or
(4) Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
When a PCB When a PCB
with internal with internal
Conditions
hard disk is not hard disk is
mounted mounted
7
3. INSTALLATION B–62073E/04
3.1.2
Installation Conditions Ambient In operation: 0 to 55°C
of the CNC Inside temperature (when a PCB with internal hard disk is not mounted)
In operation: 5 to 50°C
Cabinet and Servo Unit (when a PCB with internal hard disk is mounted)
In storage and transportation: –20 to 60°C
Environment Coolant, lubricants and chips must not splash these units.
8
B–62073E/04 3. INSTALLATION
3.2 The power capacity of the CNC control unit, which in this section means
the specification required for the power supply, is obtained by adding the
POWER CAPACITY power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operator’s panel interface.
When power supply Al is used. 0.4 KVA
Power capacity
ca acity of the
control section When power supply BI is used. 1 KVA
9
3. INSTALLATION B–62073E/04
10
B–62073E/04 3. INSTALLATION
Top
I/O base unit
(No screws or protrusions shall extend
from the bottom of this unit.)
Bottom
(11) If the CNC unit is installed at an elevation exceeding 1000 m, the upper
limit temperature of the CNC inside the cabinet at the environmental
conditions described in section 3.1 is subject to restrictions.
With each increase of 100 m above an elevation of 100 m, the upper
limit temperature is reduced by 1°C.
Example) When the CNC unit is installed at an elevation of 1750 m,
the allowable upper limit temperature of the CNC inside
the cabinet is calculated as follows:
55°C–1750/100 1.0°C+ 47.5°C
Accordingly the allowable temperature range is 0°C to
47.5°C
When a PCB with built–in hard disk is used, the installation elevation
is restricted as follows:
Standard elevation when in operation: –60 to 3,000 m
Standard elevation when not in operation: –60 to 12,000 m
(12) In unspecified frequencies, the CNC control unit or the hard disk itself
may resonate. If this happens, resonation may cause acceleration
beyond the allowable limits of the devices. Full check this after
installing the CNC control unit in the machine tool.
11
3. INSTALLATION B–62073E/04
NOTE
When a PCB with built–in hard disk is used, erroneous
operation or unexpected accidents may damage the data
stored on the hard disk even if the PCB is used under the
correct environment. To be extra sure, back up important
data from the hard disk.
If the power is turned OFF or a power interruption occurs
during accessing of the hard disk or while the operating
system is still running, data on the hard disk is more likely
to be damaged. Avoid this at all costs. Also, instruct the end
user to pay attention to this.
12
B–62073E/04 3. INSTALLATION
3.4 The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10°C
THERMAL DESIGN or less when the temperature in the cabinet increases.
OF THE CABINET The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.4.1 The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C
per 1 m2 surface area, that is, when the 6 W heat source is contained in
Temperature Rise
a cabinet having a surface area of 1 m2, the temperature of the air in the
within the Cabinet cabinet rises by 1°C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constant.
To calculate the increase in temperature inside the cabinet, the heat loss
of the units to be installed must be checked. Section 3.4.3 lists the heat
losses of the units provided by FANUC. The heat loss of all other parts
in the cabinet must also be added. Let the obtained total heat loss be P
[W].
The following expression must then be satisfied to limit the difference in
temperature between the air in the cabinet and the outside air to 10°C or
less as the temperature in the cabinet rises:
Internal heat loss P [W]x 6 [W/m2·°C] surface area S [m2]
10 [°C] of rise in temperature
For example, a cabinet having a surface area of 4 m2 has a cooling capacity
of 24 W/°C. To limit the internal temperature increase to 10°C under
these conditions, the internal heat must not exceed 240 W. If the actual
internal heat is 320 W, however, the temperature in the cabinet rises by
13°C or more. When this happens, the cooling capacity of the cabinet
must be improved using the heat exchanger described next.
3.4.2 If the temperature rise cannot be limited to 10°C by the cooling capacity
of the cabinet, a heat exchanger must be added. The heat exchanger
Cooling by Heat
forcibly applies the air from both the inside and outside of the cabinet to
Exchanger the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area. Section 3.5 explains five heat exchangers supplied by
FANUC. Select one of these according to the application.
If cooling fin A is used for the cabinet, the total cooling capacity of a
cabinet having a surface area of 4 m2 in the example above is improved
as follows:
13
3. INSTALLATION B–62073E/04
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10°C.
3.4.3
Heat Loss of Each Unit
Heat
Name Remarks
loss
CRT/MDI 9″ monochrome CRT/MDI 14W For both small and standard type
10.4″ color LCD/MDI 20W For both graphic function built–in type and MMC–IV
14
B–62073E/04 3. INSTALLATION
Heat
Name Remarks
loss
IL: load current BMD88P1, BMD88Q1 0.4W) 0.23 number of ON input points)
of output (0.13) 0.3 IL2) number of ON output points
15
3. INSTALLATION B–62073E/04
Ordering Cooling
Name Size
specification capacity
Heat pipe type heat A02B–0094–C901 9.0 W/°C 226 132 415 mm
exchanger
3.5.1 The cooling fin is shown below (Fig. 3.5.1 (a)). It is installed in a cabinet
Cooling Fin A/B/C made by the machine tool builder.
16
B–62073E/04 3. INSTALLATION
Cabinet
Cooling fin
Inside air
flow
Outside air
flow
The cooling fin can be installed in two ways, as shown in Fig. 3.5.1 (b).
The following lists the general precautions to be observed when using the
cooling fins :
1) The fans are not included with the cooling fin. They should be
provided by the machine tool builder.
2) Bring in the outside air from the bottom and exhaust the hot air from
the top.
3) The inside air may flow from top to bottom or bottom to top. However,
generally decide the direction as follows :
a) Bring in the air near high heat loss components.
b) Exhaust the air toward the most important components to be
cooled.
4) For the cooling fin to display the specified cooling capacity, the air
inside the cooling fins must flow at a velocity of 2.5 m/sec or greater.
(velocity of air flow measurement)
5) Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
17
3. INSTALLATION B–62073E/04
External dimensions
Fan mounting
plate
Terminal
block for fan
motor G–04
(Attached to
the cooling fins. Cooling fins
Mounting metals Its height is 20
for cooling fins mm)
4–M4
Mounting screw Fan motor
Mounting metal
for cooling fins
Fig. 3.5.1 (c) External dimension mounting method of cooling fin A (A02B–0053–K303)
NOTE
1 Fan motor, mounting plate for fan motor and mounting metal
for cooling fins are not attached to the cooling fins.
So, prepare them at the machine tool builder.
2 Use two fan motors with about 50 W power.
3 Weight: 6.5 kg
18
B–62073E/04 3. INSTALLATION
External dimensions
Mounting stud for cooling fins
(2 studs are attached top and bottom)
Mounting
hole for fan
motor
6–6 dia.
Mounting hole
Mounting
Mounting hole plate for fan
for fan motor motor
4–M4 Terminal block for fan motor G–04 Door
(Attached to the cooling fins.
4–M4 Its height is 20 mm)
(Mounting hole Mounting diagram (example)
for fan motor)
Hole
External shape of
cooling fins.
Hole
Stud hole
(Make a hole 5 dia
for fan motor) Panel cut drawing
Fig. 3.5.1 (d) External dimension mounting method of cooling fin B (A02B–0053–K304)
NOTE
1 Fan motor and mounting plate are not attached to the
cooling fins. So, prepare them, at the machine tool builder.
2 Use four fan motors with about 20 W power.
3 Weight: 7.5 kg
19
3. INSTALLATION B–62073E/04
Mounting plate
for fan motor
Terminal block
for fan motor
G–04
Cooling fins
(Attached to
the cooling
Fan motor
fins.Its height
is 20 mm)
6–M4
8–6 dia.
Mounting hole Mounting
Mounting hole
for fan motor plate for fan
5–M4 motor
(Mounting hole
for fan motor) Door
Fig. 3.5.1 (e) External dimension and mounting method of cooling fin C (A02B–0053–K305)
NOTE
1 Fan motor and mounting plate for fan motor are not
attached to the cooling fins. Prepare them at the machine
tool builder.
2 Use two fan motors with about 40 W power.
3 Weight: 13.5 kg
20
B–62073E/04 3. INSTALLATION
3.5.2
Heat Exchanger for
CRT/MDI Unit
hole
Lot
No.
Weight: 0.65 kg
External Dimensions of External Dimensions of External
Finger Guard Cooling Fan
Air inlet
Packing
Power terminal
M4 screw
AC200 V 50 Hz
AC200 V/220 V
60 Hz
48 W
Air outlet
Fig. 3.5.2 (a) External dimensions of external cooling fan and cooling unit for CRT/MDI (A02B–0060–K401)
NOTE
External cooling fan and finger guard are attached beside
cooling fin.
21
3. INSTALLATION B–62073E/04
Heat exchanger
Outside Inside
Air outlet
Air outlet
Main body
of heat
exchanger
(1)
Air inlet
Prepare mounting
screws and mount-
ing panel. External cooling fan (attached)
22
B–62073E/04 3. INSTALLATION
Inside Outside
Side view
Top view
Fig. 3.5.2 (c) Allocation of 14″ color CRT/MDI and heat exchanger
23
3. INSTALLATION B–62073E/04
3.5.3
The Heat Pipe Type
Heat Exchanger
3.5.3.1 The heat pipe type heat exchanger is used for cooling the airtight cabinet
Installation of small sized electronic devices. It is a compact, lightweight, and
heat–efficient unit. Because the fan is built–in, it is used simply by
installing it, performing the “panel cut” operation.
(1) Specifications
Installation format Installation type in board
Frequency (Hz) 50 60
Weight (kg) 4
Remarks
D A filter is installed on the outside air inhalation side.
D The installation board thickness is the standard 1.6 t.
D When a fan motor and filter are necessary for maintenance, prepare
them separately.
Fan motor specifications A90L–0001–0219#A
Filter specifications A250–0689–X004
D If the heat exchanger is installed near the CRT, screen distortion may
occur due to magnetic flux leakage from the fan motor.
24
B–62073E/04 3. INSTALLATION
AIR FLOW
Fig. 3.5.3.1 (a) External dimensions diagram of heat pipe type heat transformer
25
3. INSTALLATION B–62073E/04
180
2.5
187.5
190
HOLE
175
190
3–f 5
214
Heat exchanger
main unit
Fan power cable
(detach the connector)
Installation screw
Installation screw B (1)
(Fixed to the panel)
Installation panel
(Fig. 1) (Fig. 2)
26
B–62073E/04 3. INSTALLATION
(a) Take out the external fan unit from the heat exchanger main unit.
(Fig. 1)
Detach the external fan unit installation screws A (2 pieces), take
out the unit from the main unit by sliding it down, and detach the
earth cable and the power cable to the fan. Also detach the
installation screw B (1 piece).
(b) Install the heat exchanger main unit in the installation section
which has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the
screws, first, temporarily secure the panel and the heat exchanger
main unit with the installation screw B, which was taken out in 1).
After that, secure the main unit by the installation screws. In this
case, the external fan unit installation screw holes should be
aligned with the main unit screw holes. (Please provide the
installation screws for the heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw): 11 kgf.cm
External fan unit (M3 screw): 5 kgf.cm
(c) Connect the power cable and the earth cable to the external fan unit
(the unit detached in section 1), and secure the installation screw
A to the main unit from the outside.
The installation is now complete.
3.5.3.2 It is necessary to regularly clean the heat pipe type heat exchanger,
Maintenance because the cooling ability is reduced by the accumulation of dust. The
frequency of the cleaning needed differs according to the installation
environment and therefore should be determined by your own judgment
regarding the amount of dirt.
(1) Air filter cleaning and replacement method
(a) When cleaning and replacing the filter, be sure to cut off the fan’s
electric power source.
(b) Detach the filter cover and take out the filter inside.
27
3. INSTALLATION B–62073E/04
(c) Protect the filter from silting due to dust by blowing air on both
sides.
(d) When dirt is conspicuous, press wash with a neutral detergent, rinse
with clean water, and allow to dry naturally. When replacing,
replace with the same product.
(e) To install, insert the filter in the cover, align the flange in the
groove, and press. Confirm that the cover will not come loose even
if it is pulled.
(2) Cleaning heat exchanger
(a) When cleaning, be sure to cut off the fan power source.
(b) Take out the external fan unit from the heat exchanger main unit.
Detach the two installation
screws (A) of the external fan
Heat exchanger unit, and detach the unit from
main unit the main unit by sliding it
down. Detach the power
Power cable for fan source cable to the fan and
(detach the connector) the earth cable. Also detach
installation screws (B).
28
B–62073E/04 3. INSTALLATION
Main unit
(2) Using a neutral detergent, remove the dirt from the main unit fan
section by brushing.
At this time, take care not to bend the fin of the element.
(3) After cleaning, dry well.
(iii)Installation
After completing cleaning of the fan unit and heat transformer.
(1) Install the terminal unit and cable in the original position.
(2) Install the fan unit in the original position. At this time, do not
forget to connect the fan power cable and the earth cable.
29
3. INSTALLATION B–62073E/04
3.6 The CNC has been steadily reduced in size using surface–mount and
custom LSI technologies for electronic components. The CNC also is
ACTION AGAINST designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in Subsections 3.6.1 to 3.6.5.
3.6.1 The cables used for the CNC machine tool are classified as listed in the
following table:
Separating Signal
Bind the cables in each group as described in the action column.
Lines
Group Signal line Action
30
B–62073E/04 3. INSTALLATION
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
3.6.2 The following ground systems are provided for the CNC machine tool:
Ground (1) Signal ground system (SG)
The signal ground (SG) supplies the reference voltage (0 V) of the
electrical signal system to the machine.
(2) Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames
and cases of the units, panels, and shields for the interface cables
between the units are connected.
(3) System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.
31
3. INSTALLATION B–62073E/04
Power
magnetics
cabinet
Distribution board
WARNING
Notes on connecting the ground systems
D Connect the signal ground with the frame ground (FG) at
only one place in the CNC control unit.
D The grounding resistance of the system ground shall be 100
ohms or less (class 3 grounding).
D The system ground cable must have enough
cross–sectional area to safely carry the accidental current
flow into the system ground when an accident such as a
short circuit occurs.
(Generally, it must have the cross–sectional area of the AC
power cable or more.)
D Use the cable containing the AC power wire and the system
ground wire so that power is supplied with the ground wire
connected.
32
B–62073E/04 3. INSTALLATION
PCB
Signal
ground (SG)
SG
M4
(Only thread
hole) M3
M3
(With thread)
Ground cable
Wire with a sectional
area 2 mm2 or more
Ground cable
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
33
3. INSTALLATION B–62073E/04
f
14″CRT
f
9″ PDP
9″ CRT
9.5″ LCD
10.4″ LCD
f×
M4 screw
f×
Ground install board
34
B–62073E/04 3. INSTALLATION
f
M5 stud
f
M4 terminal
for ground
M3 terminal
for ground (SG)
M4 mount hole
for ground
NOTE
Ground SG terminal to the mount hole.
35
3. INSTALLATION B–62073E/04
3.6.4 The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
To reduce the pulse voltage, use a spark killer for an AC device or a diode
for a DC device.
R C
Equivalent circuit of thespark killer
Spark killer
AC relay
Motor
Spark killer
36
B–62073E/04 3. INSTALLATION
3.6.5 The CNC cables that require shielding should be clamped by the method
Cable Clamp and shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
Shield Processing follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. Metal fittings for clamp are
attached to the control unit. The ground plate must be made by the
machine tool builder, and set as follows :
Ground plate
Cable
Metal fittings for clamp
40 mm to 80 mm
37
3. INSTALLATION B–62073E/04
Machine side
installation
board
Control Rack
Ground plate
Metal fittings
for clamp
Shield cover
Ground terminal
(grounded)
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
38
B–62073E/04 3. INSTALLATION
12mm
20mm
28mm
6mm
17mm
NOTE
Select cables of appropriate length.
We do not recommend using cables longer than necessary.
Such cables may demonstrate poor resistance to electrical
noise or be influenced by electrical noise. Also, if excess
cable is wrapped up in a coil, this may increase impedance.
This may induce an extremely high voltage during ON/OFF
switching of signals, or lead to erroneous operation caused
by malfunction or electrical noise.
39
3. INSTALLATION B–62073E/04
3.7
CONTROL UNIT
3.7.1 Printed circuit boards used for control of Series 15–B is mounted in a rack
Configuration and equipped with several slots.
Installation of the
Control Unit
à à à à Ãà à Ãà Ã
à à à à Ãà à Ãà Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ F–BUS
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
OPTION BASIC
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
MAIN PMC PSU MAIN PMC PSU MAIN PMC PSU MAIN PMC PSU
CPU CPU CPU CPU
NOTE
The SUB CPU, RISC, MMC and OSI/Ethernet boards cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
40
B–62073E/04 3. INSTALLATION
à Option board Graphic dis- SUB CPU CNC CPU PMC CPU ON/OFF
Ã
RISC play I/O LINK control
MMC–II control Memory Card
MMC–II
Graphic Analog input CRT/MDI Power
MMC–III HDI 4 RS232Cx2 supply unit
MMC–IV Communica- RS232C HDIx4 Conversion
OSI ethernet tion control RS422 MPGx3 control AI or BI
(Remote buff-
er)
(DNC 1)
ÃÃ Ã ÃÃ Ã Ã Ã Ã ÃÃ
ÃÃ Ã ÃÃ Ã Ã Ã Ã ÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ F–BUS
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ OPTION BASIC
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
SUB MAIN PMC PSU SUB MAIN PMC PSU SUB MAIN PMC PSU
CPU CPU CPU CPU CPU CPU
Fig. 3.7.1 (b) Control unit configuration of Series 15–B (Multiple axis)
NOTE
The SUB CPU, RISC, MMC and OSI/Ethernet boards cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
41
3. INSTALLATION B–62073E/04
ÃÃÃÃ
ÃÃÃÃ ÃÃÃÃ
ÃÃÃÃÃÃÃÃ
board
ÃÃÃÃÃÃÃÃ
AXES CPU
ÃÃÃÃ
Buffer board AXES CPU
board
Power
supplyy unit
ÃÃÃÃ ÃÃÃÃÃÃÃÃÃÃÃÃ
AXES CPU Buffer AXES CPU ON/OFF
control
ÃÃ Ã ÃÃ Ã
ÃÃ Ã ÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
OPTION BASIC
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃ
BUF AXES PSU BUF AXES PSU BUF AXES PSU
FER CPU FER CPU FER CPU
Fig. 3.7.1 (c) Configuration of Series 15–B additional locker used with multiaxis machines
NOTE
More than one axis CPU board may be used, depending on
the system configuration.
The rack consists of a plastic box, fan motors and a backplane PCB. Since
the rack is provided with built–in fan motors, it does not require the
external air flow conditions described in Section 3.5. The air comes into
the rack from the bottom and goes out through the fan motor, which is
located on the top of the rack. Space as shown in Fig. 3.7.1 (d) must be
reserved not to disturb the air flow ((A), (B))
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack. It has another connector
which appears at the left side panel of the rack. The connector may be used
in the future. The space (C) for this shall be reserved as shown in Fig.
3.7.1 (d).
42
B–62073E/04 3. INSTALLATION
50
250
50
30
172
43
3. INSTALLATION B–62073E/04
3.7.2
Battery for Memory
Backup
ÃÃÃÃÃÃ
ÃÃÃÃÃÃ
ÃÃÃÃÃÃ
WARNING
The part program, offset data and system parameters are stored in the
CMOS memory of the control unit and they are retained even while the
main power is cut off. The power of the memory is backed up by a lithium
battery which is mounted on the front panel of the power supply unit. Data
is retained even while the main power is OFF. The control unit is shipped
from the factory equipped with the battery.
Replace the battery within one week after the “BAT” warning message is
displayed blinking on the CRT screen indicating lower battery power, or
when the battery alarm signal is output to the PMC. Otherwise, data in
memory will be lost.
A lithium battery is used for the battery. Follow the following
precautions.
WARNING
Incorrect replacement of the battery may cause an
explosion.
Replace only with the specified battery.
Power Supply
Unit front panel
Battery
Compartment
Battery inside
Fig. 3.7.2
NOTE
The part program, parameters and variables are stored to
non–volatile memory in the CNC unit. Normally, turning the
power ON and OFF will not cause data in memory to be lost.
However, it is conceivable that erroneous operation may
delete data, or important data stored in non–volatile may
have to be deleted to restore trouble.
We recommend backing up data beforehand so that the
system can be restored quickly in the event that unexpected
trouble occurs.
44
B–62073E/04 3. INSTALLATION
3.7.3
Replacing the Battery
ÃÃÃÃÃÃ
ÃÃÃÃÃÃ
ÃÃÃÃÃÃ
WARNING
Before you replace the battery, turn the machine tool (CNC) ON and make
an emergency stop.
Replacing the battery involves opening the cabinet with the power still
ON. So, only personnel trained in maintenance and safety procedures may
ÃÃ
Ã
replace batteries.
When you open the cabinet to replace the battery, do not touch
high–voltage circuits indicated by the
anti–electric shock covers. Ã
ÃÃ
mark and covered with
If the cover becomes loose and you touch a high–voltage circuit, you will
be electrocuted.
(1) Use a lithium battery.
When using battery unit A02B–0162–H101 or –H102
Ordering drawing number: A02B–0120–K106
When using battery unit A02B–0162–H107 or –H108
Ordering drawing number: A02B–0200–K102
(2) Turn on the 15–B.
(3) Remove the battery case from the front panel of the power supply unit.
The case can be removed easily by holding the top and bottom of it and
pulling.
Battery case
Battery
45
3. INSTALLATION B–62073E/04
BATTERY
Cable connector
PC board
connector
Battery
46
B–62073E/04 3. INSTALLATION
3.8
CABLE LEAD–IN
DIAGRAM
3.8.1
Configuration of
Control Unit
Connectors
unit [mm]
Power supply
unit
47
3. INSTALLATION B–62073E/04
(2) For the power supply unit, please see Fig. 3.8.1 (b–1) and (b–2).
Minislot
unit [mm]
48
B–62073E/04 3. INSTALLATION
unit [mm]
49
3. INSTALLATION B–62073E/04
LED INDICATORS
POS. MEMORY CARD I/F
50
B–62073E/04 3. INSTALLATION
LED INDICATORS
POS. CRT DISPLAY
MDI
SERIAL PORT 1
SERIAL PORT 2
MPG
HIGH SPEED DI–1
SERIAL SPINDLE 1
SPDL-1 JA7A
ÃÃÃÃÃÃÃÃÃÃ
(POSITION CODER–1)
ANALOG OUT
APC BATTERY
ÃÃÃÃÃÃÃÃÃÃ
APCBAT JA4A
SERVO AMP 1
SERVO AMP 2
SERVO AMP 3
SERVO AMP 4
PULSE CODER 1
PULSE CODER 2
PULSE CODER 3
PULSE CODER 4
LINEAR SCALE 1
LINEAR SCALE 2
LINEAR SCALE 3
LINEAR SCALE 4
51
3. INSTALLATION B–62073E/04
LED INDICATORS
POS.
SERIAL PORT 9
SERIAL PORT 4
HIGH SPEED DI–2
ANALOG INPUT
POSITION CODER–2
ANALOG OUT–2
APC BATTERY
SERVO AMP 5
SERVO AMP 6
SERVO AMP 7
SERVO AMP 8
PULSE CODER 5
PULSE CODER 6
PULSE CODER 7
PULSE CODER 8
LINEAR SCALE 5
LINEAR SCALE 6
LINEAR SCALE 7
LINEAR SCALE 8
52
B–62073E/04 3. INSTALLATION
LED INDICATORS
POS. CRT DISPLAY
RS232C PORT3
RS422 PORT1
NOTE
The communication function refers to the remote buffer
function or DNC1 function.
53
3. INSTALLATION B–62073E/04
LEDs
POS.
Graphic bus
Keyboard interface
RS–422 interface
Centronics interface
RS–232C interface, channel 1
RS–232C interface, channel 2
NOTE
The MMC–II CPU (A02B–0120–J202), which requires
three RS–232C channels, uses JD6 as an RS–232C port.
54
B–62073E/04 3. INSTALLATION
LEDs
POS.
Graphic bus
CRT interface
Not used
55
3. INSTALLATION B–62073E/04
LEDs
POS. VIDEO output (CNC side)
Video input
Serial port 6
Serial port 7
Serial port 8
56
B–62073E/04 3. INSTALLATION
LEDs
POS. CRT I/F
MDI I/F
Serial bort 1
Serial bort 2
57
3. INSTALLATION B–62073E/04
LEDs
POS.
Serial port 9
Serial port 4
58
B–62073E/04 3. INSTALLATION
LEDs
POS.
Operation check input 1
Operation check input 2
Operation check input 3
Operation check input 4
Near zero input
Serial spindle 2
Analog spindle 2
APC Battery
Servo amplifier 1
Servo amplifier 2
Servo amplifier 3
Servo amplifier 4
Pulse coder 1
Pulse coder 2
Pulse coder 3
Pulse coder 4
Linear scale 1
Linear scale 2
Linear scale 3
Linear scale 4
59
3. INSTALLATION B–62073E/04
LEDs
POS.
Multiple axis–Bus
60
B–62073E/04 3. INSTALLATION
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
ÃÃ ÃÃ
ÃÃÃÃÃÃÃ
UPPER LINE LOWER LINE
ÃÃ
ÃÃÃÃÃÃÃ
FUNCTION MARKING MARKING
ÃÃ Ã Ã
ÃÃÃÃÃÃÃÃ
ÃÃ Ã Ã
ÃÃÃÃÃÃÃ
LEDs STATUS/ALARM
ÃÃÃÃÃÃÃ
POS. 1
ÃÃÃÃÃÃÃ
2
ÃÃÃÃÃÃÃ
3
ÃÃÃÃÃÃÃ
4
ÃÃÃÃÃÃÃ
5
ÃÃÃÃÃÃÃ
6
ÃÃÃÃÃÃÃ
7
ÃÃÃÃÃÃÃ
8
ÃÃÃÃÃÃÃ
9
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
10
ÃÃÃÃÃÃÃ
11
ÃÃÃÃÃÃÃ
12
13
14 ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
15
16 ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
17
ÃÃÃÃÃÃÃ
ÃÃ ÃÃÃ
18
ÃÃÃÃÃÃÃ
ÃÃ ÃÃÃ
ÃÃ
LEDs LV ALM
19
ÃÃÃÃÃÃÃ
ÃÃ ÃÃÃ
ÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃ
20 Fuse F21 5A
21
ÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃ
ÃÃÃÃÃÃÃ
ÃÃ
ÃÃÃÃÃÃÃ
ÃÃ
ÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃ
Fig. 3.8.1 (n) RISC board
NOTE
The RISC board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
61
3. INSTALLATION B–62073E/04
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
UPPER LINE LOWER LINE
ÃÃÃ
ÃÃÃÃÃÃÃÃ
FUNCTION MARKING MARKING
ÃÃÃÃ
à Ã
ÃÃÃÃÃÃÃÃÃ
ÃÃÃÃ
à Ã
ÃÃÃÃÃÃÃÃ
LEDs STATUS/ALARM
ÃÃÃÃÃÃÃÃ
POS. 1
ÃÃÃÃ
2
ÃÃÃÃ
ÃÃ
ÃÃÃÃÃÃÃÃ
NC Video signal input NC CRT JA1B
ÃÃÃÃ
ÃÃÃÃ
ÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃ
ÃÃÃÃ
ÃÃ
3 Video signal output CRT JA1A
ÃÃÃÃÃÃÃÃ
ÃÃÃÃ
ÃÃÃÃ
ÃÃ
4 Serial port 1 R232–1 JD5F
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃ
5 Serial port 2 R232–2 JD5G
ÃÃÃÃÃÃÃÃ
ÃÃ
6 LCD adjustment LCD ADJUST
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃ
7
ÃÃÃÃÃÃÃÃ
ÃÃ
8 Floppy disk drive FDD JD8
ÃÃÃÃÃÃÃÃ
ÃÃ
9
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃ
ÃÃÃÃ
ÃÃ
10
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃÃ
11 Parallel keyboard CENTRO JD9
ÃÃÃÃÃÃÃÃ
ÃÃÃ
12 Full keyboard KEYBOARD CD32A
ÃÃÃÃÃÃÃÃ
13
ÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃ
14 LEDs AL4 (FUSE)
ÃÃÃÃÃÃÃÃ
LEDs AL5 (POWER)
15
LEDs AL6 (BATTERY)
ÃÃÃÃÃÃÃÃ
16
ÃÃÃÃÃÃÃÃ
17
Battery BATTERY BAT2
ÃÃÃÃÃÃÃÃ
18
ÃÃÃÃÃÃÃÃ
19
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃ
20
ÃÃÃÃÃÃÃÃ
21
ÃÃ
ÃÃÃÃÃÃÃÃ
Mouse MOUSE CD32B
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
Fig. 3.8.1 (o) MMC–IV board
NOTE
The MMC–IV board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
62
B–62073E/04 3. INSTALLATION
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
UPPER LINE LOWER LINE
ÃÃÃÃÃÃÃÃ
ÃÃÃ
FUNCTION MARKING MARKING
ÃÃÃÃÃÃÃÃ
ÃÃ
ÃÃÃÃ
ÃÃ
à Ã
ÃÃÃÃÃÃÃÃ Ã LEDs STATUS/ALARM
ÃÃÃÃÃÃÃÃ
POS. 1
ÃÃÃÃÃÃÃÃ
2
Fuse F1 2.0A
ÃÃÃÃÃÃÃÃ
3
ÃÃÃÃÃÃÃÃ
ÃÃ
4
ÃÃÃÃÃÃÃÃ
ÃÃ
5
ÃÃÃÃÃÃÃÃ
6
10BASE2 I/F 10BASE2 CNX
ÃÃÃÃÃÃÃÃ
7
ÃÃÃÃÃÃÃÃ
8
ÃÃÃÃÃÃÃÃ
9
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
10
ÃÃÃÃÃÃÃÃ
11
ÃÃÃÃÃÃÃÃ
ÃÃ
12
ÃÃÃÃÃÃÃÃ
ÃÃ
13
ÃÃÃÃÃÃÃÃ
Switch LOAD
ÃÃ
ÃÃÃÃÃÃÃÃ
14
ÃÃ
ÃÃÃÃÃÃÃÃ
15 Switch RESTART
ÃÃÃ
ÃÃÃÃÃÃÃÃ
16
ÃÃ ÃÃÃ
ÃÃÃÃÃÃÃÃ
17
ÃÃ ÃÃÃ
ÃÃÃÃÃÃÃÃ
18
ÃÃÃ
Serial port RS–232–C CD29
ÃÃÃÃÃÃÃÃ
19
ÃÃÃ
ÃÃÃÃÃÃÃÃ
20
ÃÃÃÃÃÃÃÃ
21
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
Fig. 3.8.1 (p) OSI/Ethernet board (10BASE2)
NOTE
The OSI/Ethernet board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
63
3. INSTALLATION B–62073E/04
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
UPPER LINE LOWER LINE
ÃÃÃ
ÃÃÃÃÃÃÃÃ
FUNCTION MARKING MARKING
ÃÃ ÃÃ
à Ã
ÃÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃ Ã
ÃÃ
ÃÃÃÃÃÃÃÃ
LEDs STATUS/ALARM
ÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃ
POS. 1 Fuse F1 2.0A
ÃÃÃÃÃÃÃÃ
ÃÃ
2
ÃÃÃÃÃÃÃÃ
3
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
4
ÃÃÃÃÃÃÃÃ
ÃÃÃ
5
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃÃ
6
ÃÃÃÃÃÃÃÃ
ÃÃÃ
7
AUI I/F AUI CD27
ÃÃÃÃÃÃÃÃ
ÃÃÃ
8
ÃÃÃÃÃÃÃÃ
9
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
10
ÃÃÃÃÃÃÃÃ
11
ÃÃÃÃÃÃÃÃ
ÃÃ
12
ÃÃÃÃÃÃÃÃ
13 Switch LOAD
ÃÃÃÃÃÃÃÃ
ÃÃ
14
ÃÃÃÃÃÃÃÃ
15
ÃÃÃ
ÃÃÃÃÃÃÃÃ
Switch RESTART
ÃÃÃ
16
ÃÃÃÃÃÃÃÃ
ÃÃ ÃÃÃ
17
ÃÃÃÃÃÃÃÃ
18
ÃÃÃ
Serial port RS–232–C CD29
ÃÃÃÃÃÃÃÃ
19
ÃÃÃ
ÃÃÃÃÃÃÃÃ
20
ÃÃÃÃÃÃÃÃ
21
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
Fig. 3.8.1 (q) OSI/Ethernet board (10BASE5)
NOTE
The OSI/Ethernet board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
64
B–62073E/04 3. INSTALLATION
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
UPPER LINE LOWER LINE
ÃÃÃ
ÃÃÃÃÃÃÃÃ
FUNCTION MARKING MARKING
ÃÃ ÃÃ
à Ã
ÃÃÃÃÃÃÃÃ Ã
ÃÃ ÃÃ
à Ã
ÃÃ
ÃÃÃÃÃÃÃÃ
LEDs STATUS/ALARM
ÃÃ ÃÃ
ÃÃÃÃÃÃÃÃ
POS.1
ÃÃ ÃÃ
Fuse F1 2.0A
ÃÃÃÃÃÃÃÃ
2
ÃÃ
ÃÃÃÃÃÃÃÃ
3
ÃÃÃ
ÃÃÃÃÃÃÃÃ
4
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
5
ÃÃÃÃÃÃÃÃ
ÃÃÃ
6
ÃÃ
Ethernet interface AUI CD27
ÃÃÃÃÃÃÃÃ
ÃÃÃ
7
ÃÃÃÃÃÃÃÃ
ÃÃÃ
8
ÃÃÃÃÃÃÃÃ
9
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
10
ÃÃÃÃÃÃÃÃ
11
ÃÃÃÃÃÃÃÃ
ÃÃ
12
ÃÃÃÃÃÃÃÃ
13 Bult–in HDD access lamp HDD
ÃÃÃÃÃÃÃÃ
14
ÃÃÃÃÃÃÃÃ
15
ÃÃÃÃÃÃÃÃ
16
ÃÃÃÃÃÃÃÃ
17
ÃÃÃÃÃÃÃÃ
18
ÃÃÃÃÃÃÃÃ
19
ÃÃÃÃÃÃÃÃ
20
ÃÃÃÃÃÃÃÃ
21
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃ
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃ
Fig. 3.8.1 (r) Data server board
65
3. INSTALLATION B–62073E/04
LEDs STATUS
Rotary switch SW
LEDs AL 21
66
B–62073E/04 3. INSTALLATION
3.8.2
Cable Lead–in for
Stand–alone Cabinet A
67
3. INSTALLATION B–62073E/04
3.8.3
Cable Lead–in for
Stand–alone Cabinet B
68
B–62073E/04 3. INSTALLATION
3.8.4
Cable Lead–in for
Additional Cabinet A
69
3. INSTALLATION B–62073E/04
3.9
MAINTENANCE
AREA
3.9.1
Maintenance Area for
Self–standing A Type
Cabinet
About
About 130°
70
B–62073E/04 3. INSTALLATION
3.9.2
Maintenance Area for
Self–standing B Type
Cabinet
About
ÃÃÃÃÃ
ÃÃÃÃÃ
About 130°
71
3. INSTALLATION B–62073E/04
3.9.3
Maintenance Area for
Additional Cabinet A
About
About
72
B–62073E/04 4. TOTAL CONNECTION
4 TOTAL CONNECTION
73
4. TOTAL CONNECTION B–62073E/04
4.1
CONNECTION
DIAGRAM FOR
SERIES
15–TB/TTB/MB/TFB/
TTFB/MFB, SERIES
150–TB/MB/TTB
(IN CASE OF SERIAL
SPINDLE)
4.1.1
Connection Diagram
for Series
15–TB/TTB/MB/TFB/
TTFB/MFB, Series
150–TB/MB/TTB
(When LCD/MDI Unit
with Built–in Graphic
Functions is not Used)
74
B–62073E/04 4. TOTAL CONNECTION
Power supply
AC–IN(CP1)
ÑÑ
Ñ
Ñ
ÑÑ AC200V–240V POWER
AC–OUT(CP2)
Ñ
ÑÑ
AC–OUT(CP3)
ÑÑ
ÑÑ ÎÎ ON/OFF
ÑÑ
ÑÑ
ON/OFF(CP4)
CN2 CRT/MDI
Ñ
ÑÑ
+24V(CP5)
+24E(CP6) +24V WHEN 9″ MONOCHROME CRT CN1 UNIT
CNK1
PMC BOARD
ÎÎÎ Î
Î
CP61 OP PANEL
OPERATOR’S
Î
JD1A INTERFACE : :
MEMORY PANEL
MEM CARD JD1B UNIT
CARD
(ICMC)
JD1A
ÎÎÎ POWER
ÎÎÎ ÎÎÎ
FANUC I/O Link MAGNETICS
IOLINK(JD1A) JD1B I/O Unit
ÎÎÎ ÎÎÎ
CP32 MODEL–A
MAIN CPU
CRT(JA1) 24VDC
Î
MDI(JA2)
Î ÑÑ
R232–1(JD5A) RS232–C I/O DEVICE
R232–2(JD5B)
Î ÑÑ
C
O MPG(JA3) MPG 3
N HDI–1(JA5A) HIGH–SPEED DI 4
Î
ÎÎ
T
R POSITION
O
Î Î
ÎÎ
α SERIES CN2 CODER
Î Î
L CN13 SERIAL
Î
SPDL–1(JA7A) CN11A SPINDLE
U INTERFACE MOTOR
N CN11B SPINDLE
I 200VAC
T To 2ND AMP
APC BATTERY
ÎÎ ÎÎÎ
EMERGENCY STOP
AC100V
Î ÎÎ
1ST SERVO
APCBAT(JA4A) AMP T1 AC200V
Î ÎÎ
6V
Î ÎÎ
AMP1(JV1) CN1 1ST SERVO
ÎÎ
MOTOR
ENC1(JF1)
ÎÎ
SERIAL PULSE CODER
ÎÎ
SCALE1(JF21) SCALE
AMP2(JV2)
ENC2(JF2) 2ND SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE2(JF22)
AMP3(JV3)
ENC3(JF3) 3RD SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE3(JF23)
AMP4(JV4)
ENC4(JF4) 4TH SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF24)
75
4. TOTAL CONNECTION B–62073E/04
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎSUB BOARD
Î
R232–9(JD5J)
Î RS–232–C
Î
I/O DEVICE
R422–4(JD6D) RS–422
I/O DEVICE
A–IN(JA6) ANALOG I/O 4
HDI–2(JA5B) HIGH SPEED DI 4
SPDL–2(JA7B)
ASPDL–2(JA8B)
Î ÎÎ
EMERGENCY STOP
APC BATTERY
Î Î
AC100V
5TH SERVO
APCBAT(JA4B) 6V AC200V
ÎÎÎ Î
AMP T1
C
Î
ÎÎ Î
O AMP1(JV5) CN1 5TH SERVO
N MOTOR
T
ÎÎ
ENC1(JF5) SERIAL PULSE
R CODER
ÎÎ
O
L SCALE1(JF25) SCALE
U AMP2(JV6)
N ENC2(JF6) 6TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
I SCALE2(JF26)
T AMP3(JV7)
ENC3(JF7) 7TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE3(JF27)
AMP4(JV8)
ENC4(JF8) 8TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF28)
OPTION 1
To CRT (In case of graphic display)
CRT(JA1)
ÑÑ
AMP connector
Others
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
76
B–62073E/04 4. TOTAL CONNECTION
4.1.2
Connection Diagram
for Series
15–TB/TTB/MB
(When LCD/MDI Unit
with Built–in Graphic
Functions is Used)
77
4. TOTAL CONNECTION B–62073E/04
POWER SUPPLY
ÏÌ Ì
JD1A INTERFACE :: TOR’S
MEM CARD MEMORY JD1B UNIT PANEL
Ì
(CNMC) CARD
ÌÌ Ì
JD1A
FANUC I/O Link I/O Unit POWER
IOLINK JD1B MODEL–A MAGNETICS
(JD1A) CP32
Ô
MAIN CPU
C 24VDC
O CRT(JA1)
Ô
ÌÏ
ÌÌ
ÌÌ
N MDI(JA2)
ÌÌ
T R232–1(JD5A) RS232C I/O DEVICE
R
Ì
R232–2(JD5B)
O MPG 3
MPG(JA3)
Ì
L
HDI–1(JA5A) HIGH SPEED DI 4 POSITION
U CODER
α SERIES CN2
ÌÌ ÌÌÌ
N
SERIAL SPINDLE
I
Ì
ÌÌ
ÌÌÌ
SPDL–1(JA7A) JA7B INTERFACE MOTOR
T JA7A SPINDLE
Ì
200VAC
ÌÌ
2ND AMP
APCBAT APC BATTERY EMERGENCY STOP
ÌÌ
1ST SERVO AMP AC100V
(JA4A) 6V AC200V
T1
AMP1(JV1)
ÌÌ CN1 1ST SERVO
Ì
MOTOR
ENC1(JF1)
Ì
SERIAL PULSE CODER
Ì
SCALE
SCALE1
Ì
ÌÌ
(JF21)
AMP2(JV2)
ENC2(JF2)
Ì 2ND SERVO AMP/MOTOR/PULSE CODER/SCALE
ÌÌ
SCALE2(JF22)
Ì
AMP3(JV3)
3RD SERVO AMP/MOTOR/PULSE CODER/SCALE
ÌÌ
ENC3(JF3)
SCALE3(JF23)
AMP4(JV4)
ÌÌ
Ì
ENC4(JF4) 4TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF24)
78
B–62073E/04 4. TOTAL CONNECTION
ÌÌÌ
SUB BOARD
R232–9(JD5J)
R422–4(JD6D) ÌÌÌ
ÌÌÌ
RS–232–C I/O DEVICE
RS–422 I/O DEVICE
A–IN(JA6)
ÌÌÌ ANALOG I/O 4
HDI–2 (JA5B)
ÌÌÌ HIGH SPEED DI 4
ÌÌ
ÌÌ
SPDL–2 (JA7B)
C
ÌÌ
O ASPDL–2
(JA8B)
N
EMERGENCY STOP
T
ÌÌÌ
APC BATTERY
R APCBAT
5TH AC100V
ÌÌÌ
6V SERVO AMP T1 AC200V
O (JA4B)
ÌÌ
L CN1 5TH SERVO
AMP1(JV5 )
MOTOR
U ENC1(JF5 )
ÌÌ SERIAL PULSE
ÌÌ
N CODER
I
ÌÌ
SCALE1 SCALE
T (JF25)
ÌÌÌ
ÌÌ
AMP2(JV6 )
6TH AXIS
ÌÌÌ
ENC2(JF6 ) SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE2(JF26)
AMP3(JV7 )
ÌÌÌ
ÌÌ
7TH AXIS
ENC3(JF7 )
SERVO AMP/MOTOR/PULSE CODER/SCALE
ÌÌÌ
SCALE3(JF27)
ÌÌ
AMP4(JV8 )
ENC4(JF8 ) 8TH AXIS
ÌÌ
SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF28)
Ì
Ì
PCR 20 connector (20 pins)
Ñ
PCR 20 connector (15 pins)
AMP connector
Others
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
79
4. TOTAL CONNECTION B–62073E/04
4.2
CONNECTION
DIAGRAM FOR
SERIES
15–TB/TTB/MB/TFB/
TTFB/MFB, SERIES
150–TB/MB/TTB
(IN CASE OF
ANALOG SPINDLE)
80
B–62073E/04 4. TOTAL CONNECTION
POWER SUPPLY
ÑÑÑ
Ñ
AC–IN(CP1) AC200V–240V
ÑÑ
AC–OUT(CP2) POWER
AC–OUT(CP3)
ÑÑ
ON/OFF(CP4)
ON/OFF
ÑÑ
+24V(CP5)
+24E(CP6) CN2
Ì
CRT/MDI
+24V WHEN 9″ CN1 UNIT
MONOCHROME CRT CNK1
PMC BOARD
ÌÌ MEMORY
Ì Ì JD1A INTERFACE :: ATOR’S
ÌÌ
MEM CARD
CARD JD1B UNIT PANEL
(CNMC)
Ì
ÌÌ
IOLINK
Ì
FANUC I/O Link Ì
ÌÌÌ
JD1A
JD1B
I/O Unit POWER
MAGNET-
Ì
(JD1A) MODEL–A
CP32 ICS
ÌÌ
MAIN CPU
C CRT(JA1) 24VDC
O MDI(JA2)
ÌÌ
ÌÌ
N R232–1(JD5A) RS232C I/O DEVICE
T
Ì Ó
R232–2(JD5B)
R
Ì Ó
O MPG(JA3) MPG 3
Ì
L
HDI–1(JA5A) HIGH SPEED DI 4
U POSITION
N CODER
ANALOG CN2
I
ÌÌ
INTERFACE
T SPINDLE SPINDLE
Ì Ì
SPDL–1(JA7A)
MOTOR
ÌÌ
ASPDL–1(JA8A) 200VAC
ÌÌ
EMERGENCY STOP
APC BATTERY
1ST 100VAC
ÌÌ
APCBAT(JA4A) 6V SERVO AMP T1 200VAC
Ì Ì
AMP1(JV1) CN1 1ST SERVO
MOTOR
ENC1(JF1)
Ì SERIAL PULSE
Ì
CODER
SCALE1(JF21)
Ì SCALE
ÌÌ
Ì
AMP2(JV2)
Ì
ENC2(JF2) 2ND SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE2(JF22)
ÌÌ
ÌÌ
AMP3(JV3)
Ì
ENC3(JF3) 3RD SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE3(JF23)
ÌÌ
Ì
AMP4(JV4)
Ì
ENC4(JF4) 4TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF24)
81
4. TOTAL CONNECTION B–62073E/04
ÌÌ
SUB BOARD
ÌÌ
R232–9(JD5J) RS–232–C I/O DEVICE
ÌÌ
R422–4(JD6D) RS–422 I/O DEVICE
A–IN(JA6)
ÌÌ ANALOG I/O 4
HDI–2(JA5B)
ÌÌ HIGH SPEED DI 4
POSITION
ÌÌ
CODER
SPDL–2(JA7B) ANALOG
INTERFACE
SPINDLE
ÌÌ
SPINDLE
MOTOR
Ì
C
ASPDL–2(JA8B) 200VAC
O
ÌÌ
N EMERGENCY STOP
APC BATTERY
ÌÌ
T 5TH AC100V
R APCBAT(JA4B) 6V SERVO AMP T1 AC200V
O
AMP1(JV5)
Ì Ì CN1 5TH SERVO
Ì
L MOTOR
ENC1(JF5) SERIAL PULSE
U CODER
Ì
N
Ì Ì
I SCALE1(JF25) SCALE
T
AMP2(JV6)
ÌÌ
Ì
ENC2(JF6) 6TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
ÌÌ
SCALE2(JF26)
AMP3(JV7)
Ì Ì
Ì
ENC3(JF7) 7TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
ÌÌ
SCALE3(JF27)
AMP4(JV8)
ÌÌ
Ì
ENC4(JF8) 8TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF28)
Ì
To CRT (in case of graphic display)
OPTION–1
CRT(JA1)
RS232–3(JD5C)
Ì
ÌÌÌ REMOTE BUFFER (RS232–C)
RS422–1(JD6A)
ÌÌ
Ì
REMOTE BUFFER/DNC1 (RS422/RS485)
Ñ
PCR 20 connector (20 pins)
PCR 20 connector (15 pins)
Ñ AMP connector
Others
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
82
B–62073E/04 4. TOTAL CONNECTION
4.3
CONNECTION
DIAGRAM FOR
SERIES 15–MB OR
SERIES 150–MB
(IN CASE OF
MULTIPLE AXIS)
83
4. TOTAL CONNECTION B–62073E/04
4.3.1
Control Unit
ÑÑ ÑÑÑ 200 to
ÑÑ
POWER SUPPLY
ÑÑÑ ÑÑÑ
CPD1 INPUT 240VAC
AC–IN(CP1)
ÑÑ ÑÑÑ
CPD2B UNIT POWER
AC–OUT(CP2)
CPD2A
Ñ Ñ
AC–OUT(CP3)
ON/OFF(CP4)
+24V(CP5)
ÑÑ CN2 CRT/MDI
ÑÑ ÒÒÒ
+24V WHEN 9″ MONOCHROME CRT
+24E(CP6) CN1 UNIT
CNK1 ON/OFF
PMC BOARD
Ò
Ò
CP61 OP PANEL OPERA-
C
MEM CARD(CNMC)
ÒÒ MEMORY
CARD
Ò
JD1A
JD1B
INTERFACE
UNIT
:: TOR’S
PANEL
Ò Ò Ò
O
ÒÒ Ò
N JD1A
FANUC I/O Link I/O Unit POWER
T I/O LINK(JD1A) JD1B MAGNETICS
MODEL–A
R
CP32
O
L 24VDC
ÒÒ
MAIN CPU BOARD
ÒÒ
U CRT(JA1)
N MDI(JA2)
ÒÒ ÓÓ
I R232–1(JD5A) RS232C I/O DEVICE
Ò ÓÓ
T R232–2(JD5B)
Ò ÓÓ
MPG(JA3) 3
HDI–1(JA5A)
MAX BUS(JNC)
Ò HIGH SPEED DI 4
ÒÒ
Ò Ò
R422–4(JD6D) RS422 I/O DEVICE
ÒÒ
A–IN(JA6) ANALOG INPUT 4
HIGH SPEED DI 4
HDI–2(JA5B)
Ò
OPTION–1 BOARD
Ò
To CRT (in case of graphic display)
CRT(JA1)
ÒÒ
ÒÒ
RS232–3(JD5C) REMOTE BUFFER (RS232–C)
RS422–1(JD6A)
ÒÒ Ì
REMOTE BUFFER/DNC1 (RS422/RS485)
Ñ
TO ADDITIONAL CABINET (BUFFER BOARD “JNC”)
PCR 20 connector (15 pins)
Ñ
AMP connector
Others
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
84
B–62073E/04 4. TOTAL CONNECTION
4.3.2
Additional Cabinet
(In Case of Serial
Spindle Interface)
ÑÑ
Ñ
ÑÑÑ Ñ
ÑÑ
POWER SUPPLY
CPD1 INPUT
ÑÑÑ
AC–IN(CP1)
CPD2C UNIT
BUFFER BOARD
ÒÒÒ
MAX BUS(JNC)
ÒÒÒ To control unit (Main CPU board “JNC”)
POSITION
ÒÒ
Ò
CODER
1ST CPU BOARD α SERIES CN2
ÒÒÒ Ò
ÒÒ SERIAL
Ò
ÒÒ
SPDL–1(JA7A) JA7B SPINDLE
INTERFACE MOTOR
ÒÒÒ
JA7A SPINDLE
200VAC
ÒÒÒ
ASPDL–1(JA8A) APC BATTERY TO 2ND AMP
ÒÒÒ
1ST SERVO AMP
AC100V
A APCBAT(JA4) 6V
ÒÒÒ
T1 AC200V
D
D
ÒÒ
AMP1(JV1) CN1 1ST SERVO
I MOTOR
ÒÒ
T SERIAL PULSE
ENC1(JF1)
I
ÒÒ
CODER
O
ÒÒÒ
N SCALE1(JF21) SCALE
A
ÒÒÒ
L AMP2(JV2)
ÒÒÒ
ENC2(JF2) 2ND AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
C
ÒÒÒ
SCALE2(JF22)
A
AMP3(JV3)
ÒÒ
B
I ENC3(JF3) 3RD AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
ÒÒÒ
N SCALE3(JF23)
E
ÒÒ
AMP4(JV4)
T ENC4(JF4) 4TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
ÒÒ
SCALE4(JF24)
ÒÒ
ADDS1(JF61) 1ST AXIS PULSE POSITION DETECTOR
ÒÒ
ADDS2(JF62) 2ND AXIS PULSE POSITION DETECTOR
ÒÒ
ÒÒ
ADDS3(JF63) 3RD AXIS PULSE POSITION DETECTOR
ÒÒ
ÒÒ
ADDS4(JF64) 4TH AXIS PULSE POSITION DETECTOR
ÒÒ
ÒÒ
NZ/ZD(JA16)
Ì
Reference position approach signal
Ì
PCR 20 connector (20 pins)
Ñ
More than one axis CPU board may be used, depending PCR 20 connector (15 pins)
2ND CPU BOARD
on the system configuration. AMP connector
Others
85
4. TOTAL CONNECTION B–62073E/04
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
4.3.3
Additional Cabinet
(In Case of Analog
Spindle Interface)
86
B–62073E/04 4. TOTAL CONNECTION
ÑÑ
Ñ
POWER SUPPLY
ÑÑÑ Ñ
ÑÑ CPD1 INPUT T
ÑÑÑ Ñ
ÑÑ
AC–IN(CP1)
CPD2C UNIT
ÒÒÒ
BUFFER BOARD
MAX BUS(JNC) To control unit (Main CPU board “JNC”)
POSITION
CODER
ÒÒÒ
1ST CPU BOARD
ANALOG
ÒÒÒ
INTERFACE SPINDLE
SPDL–1(JA7A)
SPINDLE MOTOR
ÒÒÒ 200VAC
ÒÒÒ
ASPDL–1(JA8A)
A
D ÒÒ
ÒÒÒ
APCBAT(JA4)
Ò
APC BATTERY
6V
1ST SERBO
AMP
EMERGENCY STOP
AC100V
ÒÒÒ
D T1 AC200V
I
ÒÒ
AMP1(JV1) CN1 1ST SERVO
T MOTOR
ÒÒ
I
O ENC1(JF1) SERIAL PULSE
ÒÒ
N CODER
ÒÒÒ
A SCALE1(JF21) SCALE
L
ÒÒÒ
AMP2(JV2)
ÒÒ
C
A ENC2(JF2) 2ND AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
ÒÒÒ
B SCALE2(JF22)
I
ÒÒ
AMP3(JV3)
N ENC3(JF3) 3RD AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
ÒÒÒ
E SCALE3(JF23)
T
ÒÒÒ
AMP4(JV4)
ÒÒ
ENC4(JF4) 4TH AXIS SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF24)
ÒÒ
ADDS1(JF61) 1ST AXIS PULSE POSITION DETECTOR
ÒÒ
ÒÒ
ADDS2(JF62) 2ND AXIS PULSE POSITION DETECTOR
ÒÒ
ÒÒ
ADDS3(JF63) 3RD AXIS PULSE POSITION DETECTOR
ÒÒ
ÒÒ
ADDS4(JF64) 4TH AXIS PULSE POSITION DETECTOR
ÌÌ
NZ/ZD(JA16)
ÑÑ
PCR 20 connector (20 pins)
More than one axis CPU board may be used, depending
2ND CPU BOARD PCR 20 connector (15 pins)
ÑÑ
on the system configuration.
AMP connector
Others
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
87
4. TOTAL CONNECTION B–62073E/04
4.3.4 Instead of the two flat cables employed by the F15–A (used with multiaxis
Connection Between machines), a 96–core cable is used to connect the control unit to the
additional locker. The cable length, however, is the same as that of the
the Control Unit and F15–A (1.5 m).
Additional Locker
88
B–62073E/04 4. TOTAL CONNECTION
4.4
CONNECTION
DIAGRAM FOR
SERIES 15–B (IN
CASE OF MMC–II)
ÑÑ
POWER SUPPLY
Ñ Ñ
AC–IN(CP1) 200–240VAC POWER
SUPPLY
ÑÑ
AC–OUT(CP2)
AC–OUT(CP3)
ÑÑ
ÑÑ
ON/OFF(CP4) ON/OFF
Ò
+24V(CP5) CN2
CRT/MDI
Ò
CN1 UNIT
CNK1
ÒÒ
Main CPU BOARD
MDI(JA2)
PW2 HARD
JD7A DISK
MMC–II
UNIT
GRAPHIC BOARD
Ò
JD7B
C
O CRT(JA1)
N SCSI terminator CASSETTE
T
STREAMER UNIT
R
JD7B
O MMC–II
L MAIN CPU BOARD
JD7A PW1
Ò
U
N
I
Ò
HDD(JD7)
ÒÒ
T
FLOPPY DISK
FDD(JD8) JD8 PW1
ÒÒ
CENTRO(JD9)
CENTRONICS PRINTER
Ò
ÒÒ
RS422(JD6)
Ò
(Note 2) RS422 I/O DEVICE
Ò Ò
RS232C I/O DEVICE
R232–1(JD5A)
ÒÒ
RS232C I/O DEVICE
R232–2(JD5B) RS232C I/O DEVICE
ÒÒ
EXTENSION
ÒÒ
ADAPTER UNIT
KEY(JD5C) JD5 CD14 KEYBOARD UNIT
ÌÌ
JA1 CA38
ÌÌ
ÑÑ
PCR 20 connector (20 pins)
ÑÑ
PCR 20 connector (15 pins)
AMP connector
Others
89
4. TOTAL CONNECTION B–62073E/04
NOTE
1 The above diagram shows the connections between the MMC–II and peripheral devices. For
details of the other connections, see 4.1, 4.2, and 4.3.
2 The MMC–II CPU (A02B–0120–J202), which requires three RS–232C channels, uses JD6 as
an RS–232C port.
3 The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
90
B–62073E/04 4. TOTAL CONNECTION
4.5
CONNECTION
DIAGRAM FOR
SERIES 15–B (IN
CASE OF MMC–III)
ÑÑÑ
POWER SUPPLY
ÑÑÑ
AC–IN(CP1) AC200V–240V POWER
AC–OUT(CP2) SUPPLY
AC–OUT(CP3)
ÑÑÑ
ÑÑÑ
ON/OFF(CP4) ON/OFF
ÑÑÑ ÒÒ
Ò
+24V(CP5) CN2
CRT/MDI
CN1
Ò
ÒÒ
UNIT
MINI SLOT CNK1
C EXTERNAL HARD
O DISK INTERFACE
(Note 2)
N SCSI(JD19)
T
ÌÌÌ
R
MAIN CPU BOARD
O
MDI(JA2)
L
ÒÒ
U OPTION 1 BOARD
N
ÒÒ
External hard disk
I CRT(JA1) (POKEDY2.5)
T
(Note 2)
MMC–III CPU
ÒÒ
ÒÒ
NC CRT(JA1B)
ÒÒ
CART(JA1A)
ÒÒÒ
ÒÒÒ
R232–1(JD5F) RS232C CHANNEL1
ÒÒÒ
R232–2(JD5G) RS232C CHANNEL2
ÒÒÒ
R232–3(JD5H) RS232C CHANNEL3
ÌÌ
ÑÑ
PCR 20 connector (20 pins)
ÑÑ
PCR 20 connector (15 pins)
AMP connector
Others (connection to external
hard disk–3M MDR connector)
NOTE
1 The above diagram shows the connections between the MMC–III and peripheral devices. For
details of the other connections, see 4.1, 4.2, and 4.3.
2 Used for application download only.
3 The MMC–III board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
91
4. TOTAL CONNECTION B–62073E/04
4.6
CONNECTION
DIAGRAM FOR
MMC–IV
ŠŠŠ
POWER SUPPLY
ŠŠŠ
AC–IN (CP1) AC200V–240V
POWER SUPPLY
ŠŠŠ
AC–OUT (CP2)
AC–OUT (CP3)
ON/OFF (CP4)
ŠŠŠ Ì
ÌÌ ON/OFF
ŠŠŠ ÌÌ
Ì
+24V (CP5) CN2 CRT/MDI
Ì
ÌÌ
CN1 UNIT
CNK1
ÌÌÌ
O MAIN CPU BOARD
N
MDI (JA2)
T
ÌÌÌ
R
O Option 1 BOARD
ÌÌÌ
L
CRT (JA1)
U
N
ÌÌ
ÌÌÌ
I
T MMC–IV CPU
Ì
NC CRT (JA1B)
CRT (JA1A)
ÌÌÌ
R232–1 (JD5F)
ÌÌÌ
RS232C I/O DEVICE
R232–2 (JD5G)
FLOPPY DISK UNIT
*
FDD (JD8) JD8 PW1 AC100V IN
CENTRO (JD9)
ÌÌÌ
ÌÌÌ
*
PRINTER POWER
SUPPLY
ÌÌÌ
EX KEY (JD21)
*
CUSTOM
KEYBOARD
*
KEYBOARD (CD32A) FULL KEYBOARD
Ì
MOUSE (CD32B) MOUSE
Ì
Š : PCR20 connector (20 pins)
Š : AMP connector
: Others
92
B–62073E/04 4. TOTAL CONNECTION
NOTE
1 The above diagram shows the connections between the MMC–IV and peripheral devices. For
details of the other connections, see 4.1, 4.2, and 4.3.
2 Devices marked by an asterisk “*” are used only for application download only. These devices
cannot be used for incorporating units.
3 The MMC–IV board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
93
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
94
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
5.1
POWER SUPPLY
UNIT PANEL LAYOUT
Key location
CP4 (POWER
CONTROL)
6–pin connector
CAUTION
Connector compatibility
CP1
CP2 COMPATIBLE
CP3 INCOMPATIBLE (key groove on the connector
CP4 prevents erroneous connection)
CP5
CP6
95
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
3 G
2 S
F1 (AC INPUT
FUSE) 1 R
2 200B 2 200B
1 200A 1 200A
Key
location
B3 FB A3 COM
B2 FA A2 OFF
CP5 (+24V OUTPUT)
B1 AL A1 ON
3
1 +24V 3
2 0V
1 +24E
F3 (+24V FUSE)
F4 (+24E FUSE 5A)
AI 3.2A
BI 5.0A
CAUTION
Connector compatibility
CP1
CP2 COMPATIBLE
CP3 INCOMPATIBLE
CP4 (key groove on the
CP5 connector prevents
erroneous connection)
CP6
96
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
5.2
CONNECTING THE
POWER SUPPLY
UNIT
5.2.1 The power supply unit of the Series 15–B has the power on/off control
When an Input Unit is function. The power supply unit of the Series 15–B therefore does not
need an input unit, which is necessary for the power supply unit of the
not Used Series 15–A, to control power on/off.
NOTE
When an input unit is not used, the capacity and the number
of connectors of the AC outputs for which power on/off is
controlled are shown in the figure below. When the capacity
or the number of connectors is insufficient, see section
5.2.3.
97
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
AMP (Japan)
2–178288–3 (Housing)
1–175218–5 (Contact)
(1) CP1
The AC input connector for the control unit. The AC input
specifications are as follows:
R and S: 200 to 240 VAC +10%/–15%, 1f , 50 Hz/60 Hz " 3 Hz
G: Grounding (class 3 or better)
NOTE
The above specifications may be limited depending on the
device powered from CP2 or CP3.
98
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
Example) When a device of 200/220 VAC (which does not accept 240
V) is connected to CP2, the AC input specification for CP1
is also 200/220 VAC.
The total AC output from CP2 and CP3 is up to 2.5 A.
When the capacity is insufficient, see section 5.2.3.
(3) CP4
The connector for controlling the power. The power–on and
power–off buttons are connected here.
(a) Power on/off (EON, EOF, and COM)
Turns on and off the power to the control unit.
(Time conditions)
TON TOFON
(Contact specifications)
Withstand voltage: 50 VDC or higher (between the contacts)
Withstand current: 100 mA or higher (The minimum load is 2
mA or lower.)
(b) Alarm input (AL and OFF)
Receives an alarm signal from outside the control unit to turn off
the power to the system. Input a contact signal which is closed
when an alarm occurs.
(Contact specifications)
Withstand voltage: 30 VDC or more (between the contacts)
Withstand current: 100 mA or more (The minimum load is 1
mA or less.)
(c) Alarm output (FA and FB)
Shorts FA and FB when an abnormality is found in the power
supply unit for the control unit, for example, when the fuse for
direct current output blows or when an excessive voltage or current
is detected at the direct current output. When an alarm input
(between AL and OFF) is closed, FA and FB are also shorted. This
signal is held until the power–off button is pressed or the input
power (AC input of the power supply unit) is turned off. When this
signal is output, the power to the control unit is turned off and the
power–on button is disabled.
(Contact ratings) 50 VDC or less
0.5 A or less
50 VAC or less
5 VA or less
(4) CP5
+24 VDC power output
Connector for +24 VDC power displays (9″ CRT/PDP, 9.5″ LCD,
10.4″ LCD)
99
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
(5) CP6
The connector for the +24 VDC power output for the machine
interface I/O (connection unit, operator’s panel connection unit, etc.).
The DC output supplied from CP6 is up to 3 A.
5.2.2 The power supply unit of the Series 15–B has the power on/off control
function.
When an Input Unit is
However, when an external input unit is used, the power–on and
Used power–off buttons may not be connected to the power supply unit. In this
case, the following connection is recommended. The signals ON, OFF,
and COM are wired together. This means that the power supply unit
operates while its AC input power is supplied to CP1.
(1) For other than multiaxis machines
Power–on
External input unit and
power–off
buttons
NOTE
As shown in the above figure, when external input unit
A14B–0076–B001 is used, the number of AC output
connectors for which power on/off is controlled increases
but the capacity of the AC input fuse in the input unit and that
in the power supply unit is the same (10 A for power supply
B1). This input unit therefore cannot be used in order to
increase the capacity of the AC output for which power
on/off is controlled.
100
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
Fuses
X
U, V, W Servo X
three–phase input X Magnetic contactor
200/220 VAC with power
Not on/off controlled MCC
200 to 240 VAC
used 0.3A
1f To servo
transformer
TP1
Y
Y
CP2 R, S, G
ON CP1 Series 15–B
EON (6P, black)
OFF EOF
COM
FA
FB CP2–1 CP1–1
R
TP2 CP2–2 S CP1–2
CP2–3 G CP1–3
CP2–5 PA
CP2–6 PB
NOTE
Refer to the Series 15–A Connection Manual for details of
the input unit connectors.
101
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
FS15–MODEL B Additional
cabinet
POWER
(Note) BUTTON
ON
POWER
BUTTON OFF
ALARM INPUT
HOUSING
AMP (JAPAN)
CONTACT
ALARM OUTPUT
102
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
5.2.3 Through the CP2 and CP3 connectors, the power supply unit can output
When AC Output a total AC current of up to 2.5 A subject to power on/off is control.
When the number of connectors or the capacity of the output from the
Terminals for Which power unit is insufficient, the following connection is recommended:
Power On/Off is
Controlled are
Insufficient
Y
Y
FCI Japan 2 200B
SMS3PWS–5 (Housing) 1 200A
RC16M–SCT3 (Contact)
Expanded power input unit
FCI Japan
SMS3PWS–5 (Housing)
RC16M–SCT3 (Contact)
103
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
Leave the memory backup battery and separate absolute pulse coder
battery connected regardless of the ON/OFF state of the control unit
power supply. If these batteries are removed with the control unit turned
OFF, parameters, part programs, pulse coder position data and other data
stored on the control unit will be lost.
For details, see “3.7.3 Replacing the battery.”
NOTE
When the MMC–IV and intelligent terminal are used, shut
down the OS before you turn the control unit OFF. If the
power is turned OFF during accessing of the hard disk or
while the operating system is still running, data on the hard
disk is more likely to be damaged. Avoid this at all costs.
104
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
5.3
CONNECTION OF
INPUT UNIT FOR
STANDALONE
CABINET A
5.3.1
Input Unit Layout
Input Unit
(A14B–0076–B004, B005, B008)
105
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
f f f f f
M5 screw Terminal ×5
EON
POWER
Input unit ON
EOF
POWER
OFF
COM
The following figure shows the timing chart according to which the
external power is turned on and off.
Tofon
EON–COM
EOF–COM
Ton Toff
Ton y 500msec
Toff y 500msec
Tofon y 5sec
The contacts used for turning on and off the external power must
conform to the following specifications:
Withstand voltage: 50 VDC or higher (between contacts)
Withstand current: 100 mA or higher (with minimum load of
2 mA or lower)
106
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
Input Unit
Contact voltage rating
FA DC 50V or lower
DC 0.5V or lower
FB
AC 50V or lower
AC 5VA or lower
f f f f f f f f
M4 screw Terminal ×8
(a) R and S
These terminals are used for single–phase 200–VAC input to the
control unit. The connection is normally as follows:
TP4 F1
TP1
R S F2 U V W
107
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
Standalone cabinet
AC100 V Emergency stop
EMGIN1
To MCC terminals of
the servo amplifier in
the standalone cabinet
EMGIN2
(c) EMGOUT1, 2
Not used.
(d) EXR and EXS (Note)
These terminals are for ON/OFF–controlled, single–phase
200/220 VAC output. Connect this output to an electromagnetic
contactor such that the servo amplifier power source, installed
outside the cabinet, can be turned on and off together with the NC
power. The current must not exceed 0.3 mA.
NOTE
These terminals are used to connect the additional cabinet
when use of the timing control cable (A02B–0163–J101) is
specified. In this case, two cables may be connected to one
terminal.
108
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
5.3.3 The following units can be mounted in the standalone cabinet. Necessary
Connection to the control unit PCB connections are completed at the factory.
Control Unit Unit PCB Connector Function Remark
NOTE
1 Can be used for power input when the 9″ monochrome CRT
unit is installed outside the cabinet.
2 Can be used for power input when the connection unit is
installed outside the cabinet.
3 The connections to be made will change, depending on the
ordered specifications.
109
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
5.4
CONNECTION OF
INPUT UNIT FOR
STANDALONE
CABINET B
5.4.1
Input Unit Layout
110
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
NOTE
These terminals are used to connect the additional cabinet
when use of the timing control cable (A02B–0163–J101) is
specified.
NOTE
These terminals are used to connect the additional cabinet
when use of the timing control cable (A02B–0163–J101) is
specified.
EON
POWER
Input unit ON
EOF
POWER
OFF
COM
The following figure shows the timing chart according to which the
external power is turned on and off.
111
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
Tofon
EON–COM
EOF–COM
Ton Toff
Ton y 500msec
Toff y 500msec
Tofon y 5msec
The time chart of external power supply ON/OFF signal
The contacts used for turning on and off the external power must
conform to the following specifications:
Withstand voltage: 50 VDC or higher (between contacts)
Withstand current: 100 mA or higher
(with minimum load of 2 mA or lower)
(e) EMGPIT1. 2
Not used.
(f) 200R1, 200S1, and COM2
These terminals are for input unit internal connections.
(2) Terminal unit TB3 (Faston terminal)
This is the door interlock terminal used for standalone cabinet B. The
terminal is used when use of the door interlock (A02B–0116–J001) is
specified.
(3) PCB1 (A17B–1600–0580)
(a) Connector CPD1 (AMP housing: 1–178128–3, contact:
1–175218–5)
This terminal is used to supply single–phase 200/220 VAC to the
main and additional lockers. These connections are made at the
factory.
(b) Connecter CPD2A
(A1 to A3: AMP Housing 2–178128–3, Contact 1–175218–2)
(B1 to B3: AMP Housing 2–178128–3, Contact 1–175218–2)
A1 ON B1 AL
A2 OFF B2 FA
A3 COM B3 FB
112
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
Input Unit
Contact voltage rating
FA DC 50V or lower
DC 0.5V or lower
FB
AC 50A or lower
AC 5VAor lower
113
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
NOTE
1 Can be used for power input when the 9″ monochrome CRT
unit is installed outside the cabinet.
2 Can be used for power input when the connection unit is
installed outside the cabinet.
3 The connections to be made will change, depending on the
ordered specifications.
114
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
5.5
CONNECTION OF
INPUT UNIT FOR
ADDITIONAL
CABINET A
5.5.1
Input Unit Layout
LC2 GND
U V W
Electromagnetic
Contactor
SK2
Spark
Killer
F17 F18 F19
Fuse for servo amp.
Terminal unit
f
T1 GND
TA
NOTE
Terminal unit T1 is not installed when using the
A02B–0075–J141 or –J144 input terminal.
115
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
(A02B–0075–J141, U V W GND
AC200/220V 3f 60Hz
Fuse
F17 to F19
f f f f f f f f f f f f
IN OUT IN OUT DOOR INT. LOCK
100V 200V
The terminals of the upper row are used for connecting wires inside the
cabinet, and those of the lower row are used for connecting external
devices.
NOTE
In the following text, the terms “previous cabinet” and “next
cabinet” refer to the cabinets shown below:
116
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
Next cabinet (the Next cabinet (the Next cabinet (the Next cabinet (the
cabinet connected cabinet connected cabinet connected cabinet connected
after that being after that being after that being after that being
considered) considered) considered) considered)
(a) Terminal 1 to 4
These terminals are for 100 VAC (MCC) connection for the servo
amplifier.
The connections are as follows:
117
5. POWER SUPPLY UNIT AND INPUT
UNIT CONNECTION B–62073E/04
(b) Terminal 5 to 8
These terminals are for ON/OFF–controlled single–phase 200 JAC
input, used for controlling the electromagnetic contactors for the
cabinet fan and servo amplifier power. Connections are as follows:
N
LC2
1c2
118
5. POWER SUPPLY UNIT AND INPUT
B–62073E/04 UNIT CONNECTION
(c) Terminal 9 to 12
These terminals are for the door interlock. The connections are as
follows:
These terminals receive the door These terminals supply the door interlock signal
interlock signal from the previous to the next cabinet. When there is no “next
cabinet. Depending on the previous cabinet,” terminals 3 and 4 are short–circuited.
cabinet, the connection differs. These connections are completed at the factory.
119
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
120
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.1 The Series 15–B can be combined with the units shown in the table below
as I/O units for the machine interface.
OUTLINE The I/O units for the FANUC I/O Link are installed separately from the
control unit, and connected with the control unit using the dedicated serial
FANUC I/O Link.
As shown in the figure below, two or more units can be installed
separately. By placing the connection unit for the operator’s panel near
the operator’s panel, an operator’s panel that inputs/outputs many signals
can be interfaced easily.
The FANUC I/O Unit–MODEL A is a modular–type I/O unit. It selects
necessary modules from various I/O modules provided by FANUC
according to the application and uses them as one external unit. The
FANUC I/O Link transfers data between the control unit and such an
external unit at a high speed. The states of the input signals from the
machine are transferred to the control unit at regular intervals. The states
of the output signals from the control unit are transferred to external units
at regular intervals. (Note that this manual covers only part of the uses
that the FANUC I/O Link has. For example, although it can be used for
connecting the 1–axis CNC FANUC Power Mate or cell controller
FANUC F–D Mate, this manual does not mention it. This is because the
purpose of this manual is to describe the I/O units having machine
interface.)
Table 6.1 Machine interface I/O
FANUC I/O Link FANUC I/O Unit – MODEL A Max. 256/256 per group
compatible I/O
FANUC I/O Unit – MODEL B (Note)
Max 1024/1024 in total
Max.
Operator’s Panel Connection Unit
Connection Unit
NOTE
Refer to FANUC I/O Unit – MODEL B Connecting Manual
(B–62123E).
121
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
FANUC
I/O Link
FANUC
Series 15–B I/O Link
Control Unit Operator’s Machine
panel con- Opera-
I/O Unit– I/O Unit– nection tor’s
Panel
MODEL A MODEL A unit
Machine Tool
122
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.2 In the I/O Link there are the master station and its slave stations. The
master is the control unit of the CNC, and the slaves are the I/O unit and
CONNECTION OF interface unit for the operator’s panel. The slaves are divided into groups,
THE FANUC I/O LINK and up to 16 groups can be connected to one I/O Link. A maximum of
two base I/O unit–MODEL A can be connected as a group. The operator’s
panel connection unit and connection unit are each counted as one group.
The I/O Link is connected in different ways depending on the types of
units actually used and the I/O points. To connect the I/O Link, the
assignment and addresses of the I/O signals have been made
programmable with the PMC program. The maximum number of I/O
points is 1024.
The two connectors of the I/O link are named JD1A and JD1B, and are
common to all units. A cable is always connected from JD1A of a unit
to JD1B of the next unit. Although JD1B of the last unit is not used and
left open, it need not be connected with a terminator.
(A terminator is needed for the last interface module of each group of the
I/O Unit–MODEL A.)
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on the next page. Use the figures
when connecting the I/O Link irrespective of the type of unit.
123
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
CNC
Î Î
ÎÎ
JD1A
ÎÎ
Î
Base unit 1 Base unit 2
Î
ÎÎ
JD1B Magnetic
Î
ÎÎ
circuit
JD1A
Î
ÎÎ
Î
ÎÎ
Î
ÎÎ
JD1B
JD1A
ÎÎ
Î
Î
ÎÎ
Î
ÎÎ
JD1B
JD1A
Î
ÎÎ
Î
ÎÎ JD1B
Connection Connection
Î
ÎÎ JD1A unit 1 unit 2
Up to 16
groups
ÎÎÎ
ÎÎÎ JD1B Operator’s panel Machine
Î
JD1A connection unit operator’s
panel
124
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Next slave
unit
+5 V terminals are for an optical I/O link adapter. They are not necessary
when connecting with a metal cable.
CABLE WIRING
1 3
SIN SOUT
2 4
*SIN *SOUT
3 1
SOUT SIN
4 2
*SOUT *SIN
11 11
0V 0V
12 12
0V 0V
13 13
0V 0V
14 14
0V 0V
SHIELD
GROUND PLATE
125
6. CONNECTION OF I/O UNITS TO
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6.2.2 The FANUC I/O Link can be extended to the maximum length of 200 m
Connection of FANUC (when a relay is not used) with optical fiber cables using an optical I/O
link adapter.
I/O Link by Optical
Fiber Cable
NOTE
In the following cases, use an optical fiber cable.
66.0
40.0
4–M3
Connector
for unit
connecting FANUC Optical connector
45.0
JD1 COP1
7.0
18.0
126
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
(3) Connection
(a) Connection diagram
JD1 JD1
Unit Unit
JD1A JD1B
↑ ↑ ↑
COP1 COP1 Connecting
Connecting Optical
cable between
cable between cable
units
units ↑ ↑
Optical I/O Optical I/O
link adapter link adapter
127
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
NOTE
The minimum bending radius of the optical fiber cable is 25
mm. Take care not to excessively twist the optical fiber
cable.
1 stage
NOTE
High–speed type adapters cannot be mixed with standard
type adapters on the same line.
L fifting
128
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Mounting plate
NOTE
Only one relay connection can be made.
The optical fiber connection adapter cannot be used when
high–speed type optical link adapters are used.
129
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
1 100 m (total)
1 Not allowed
130
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.3 The FANUC I/O Unit–MODEL A (“I/O unit”) is a modular–type I/O unit.
It interfaces the Series 16/18 with the machine when connected to the
CONNECTION OF control unit of the Series 15–B control unit via the I/O Link. One I/O unit
THE FANUC I/O can be configured by mounting the I/O modules required for either the 5–
UNIT–MODEL A or 10–slot base unit. A variety of I/O modules are provided so appropriate
modules can be selected according to the use, points, voltage level,
current capacity, and signal specifications. See Section 6.3.9 for further
information.
6.3.1
Structure of FANUC I/O
Unit–MODEL A
I/F 1 2 3 4 5 6 7 8 9 10
131
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.3.2
Outer Dimensions
f 5 (mounting hole)
A B
6.3.3 Interface modules and various types of I/O modules can be mounted to
Mounting and and dismounted from the base unit easily as shown below.
Dismounting Modules (1) Mounting
(a) Hang the hook at the top of the module on the groove in the upper
side of the base unit.
(b) Make the connector of the module engage with that of the base unit.
(c) Push the module in the lower groove of the base unit till the stopper
in the lower side of the module stops.
132
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
(2) Dismounting
(a) Release the stopper by pushing the lever at the bottom of the
module.
(b) Push the module upwards.
133
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.3.4
Connection Diagram
Series 15–B
Control unit
JD1A
Terminator TX
I/O Unit–A I/O Unit–A
K1X AIF01A AIF01B
JD1B
JD1A JD3
JD2 JD2
CP32 CP32
DC24 V DC24 V
K2X
K1X
AIF01A AIF01B
Max. 16 JD1B
groups
JD1A JD3
JD2 JD2
CP32 CP32
DC24 V DC24 V
K2X
AIF01A AIF01B
K1X
JD1B
JD1A JD3
JD2 JD2
CP32 CP32
DC24 V DC24 V
K2X
134
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
NOTE
1 Number of I/O Units and connecting method are restricted
depending on the allocation of the I/O points.
See 6.2 “Connection of FANUC I/O Link” and 6.3.11
“Number of I/O points for the I/O Unit–MODEL A”.
2 Cable K1X can be an optical fiber cable by using the optical
I/O link adapter.
3 Terminate connector JD2 of the last interface module
(AIF01B) of the group by using a terminator. See 6.3.7, (3).
6.3.5 Connect the following power source to the connector CP32 of the
interface module (AIF01A or AIF01B).
Connecting Input
Power Source D Voltage : DC24 V " 10%
D Current : Determine from Table 6.3.6.
NOTE
Turn ON the power for the I/O unit just before or when the
power for the CNC is turned ON. When the CNC power is
turned OFF, make sure to turn the power to the I/O unit OFF
as well.
ON
Power for the master
device OFF
ON
Power for the I/O unit
OFF
t : more than –500 ms (Turn ON of the power for I/O unit can be late 500 ms or less.)
135
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.3.6 (1) Ground the base unit (ABU05A, ABU10A) by its grounding terminal
Grounding
M4 screw terminal
for grounding
SG terminal
(M3 screw terminal)
M4 mounting hole
for grounding
136
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
(2) When the cable K1X (see connection diagram in section 6.3.4) runs
between different cabinets, make sure to connect the cabinets with a
grounding wire more than 5.5 mm2.
Table 6.3.6 Required current of each module
AIF01A 50
AIF01B 50
AID16C 5
AID16D 5
AID32E 5
AID32F 5
AIA16G 5+1.5×n
AOD08C 5+2×n
AOD08D 5+2×n
AOD16C 5+2×n
AOD16D 5+2×n
AOD32C 5+0.5×n
AOD32D 5+0.5×n
AOA05E 5+5.5×n
AOA08E 5+5.5×n
AOA12F 5+4.5×n
AOR08G 5 10×n
AOR16G 5 10×n
AAD04A 5 130
n: Number of the input and output points (for each module) which
turn ON simultaneously
137
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.3.7 Details of the cables K1X, K2X and the terminator shown in the general
Connecting Signal connection diagram are as follows.
Cables (1) Cable K1X
(a) Use twisted pair wires for signal SIN and *SIN, and signals SOUT
and *SOUT.
(b) Recommended cable material:
A66L–0001–0284#10P (twisted pair/shielded)
(c) Shielding wires should be connected with the grounding plate of
the cabinet at the JD1A side using a cable clamp.
(d) Maximum cable length: 10 m
(e) Do not make any wire connections to the connector spare pins.
(f) Use an optical I/O link adapter and an optical fiber cable, [in the
following cases]:
138
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
AIF01A AIF01B
139
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
(c) Do not connect the pins No. 10, No. 19 and No. 20, as they are used
internally.
(d) Recommended cable material:
A66L–0001–0284#10P (twisted pair/shielded)
(e) Maximum cable length: 2 m
(3) Terminator TX
140
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.3.8 For an external connecting method, there are two types of I/O modules :
Connecting with I/O one with a terminal block, and one with a connector.
Modules
Input/Output
display LED
A 0 . . . 7
B 0 . . . 7
Terminal
block cover
Connector
HONDA TSUSIN
MR–50RMA
141
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
(c) Mark tube: As short a mark tube as possible ; cover crimped part
with the mark tube.
142
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
External
Module Rated Rated Response LED
Input type Polarity Points connec-
name voltage current time display
tion
Maximum not
AID32A 24 VDC 7.5 mA Both 32 Connector
Non– 20 ms provided
insulation
DC input Maximum not
AID32B 24 VDC 7.5 mA Both 32 Connector
2 ms provided
Maximum Terminal
AID16C 24 VDC 7.5 mA NEG 16 provided
20 ms block
Maximum Terminal
AID16D 24 VDC 7.5 mA POS 16 provided
Insulation 20 ms block
type DC
input Maximum not
AID32E 24 VDC 7.5 mA Both 32 Connector
20 ms provided
Maximum not
AID32F 24 VDC 7.5 mA Both 32 Connector
2 ms provided
NOTE
1 Polarity
Negative: 0 V common (current source type)
The input is defined as ON when at a low level
Positive: 24 V common (current sink type)
The input is defined as ON when at a high level
2 For the details of the specifications for each module, refer to FANUC I/O Unit–MODEL A
Connection/Maintenance Manual (B–61813E).
143
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Terminal
AOD08C 2A NEG 8 8 provided provided
block
Terminal
AOD08D 2A POS 8 8 provided provided
block
Terminal not
AOD16C 0.5A NEG 16 8 provided
Insulation block provided
12 to 24
type DC
VDC Terminal not
output
AOD16D 0.5A POS 16 8 provided
block provided
not not
AOD32C 0.3A NEG 32 8 Connector
provided provided
not not
AOD32D 0.3A POS 32 8 Connector
provided provided
Terminal
AOA05E 2A — 5 1 provided provided
block
100 to 240
VAC Terminal
AC
AOA08E 1A — 8 4 provided provided
output block
Terminal not
AOR08G 4A — 8 1 provided
Maximum block provided
Relay
250 VAC/
output Terminal not
30 VDC
AOR16G 2A — 16 4 provided
block provided
NOTE
1 Polarity
Negative: 0 V common (current sink type)
Output is at low level when ON.
Positive: 24 V common (current source type)
Output is at high level when ON.
2 For the details of the specifications for each module, refer to FANUC I/O Unit–MODEL A
Connection/Maintenance Manual (B–61813E).
144
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.3.10
Correspondence
between I/O Signals Bit
Address in
and Addresses in a the module
Module 7 6 5 4 3 2 1 0
Module of
8 points
0 A7 A6 A5 A4 A3 A2 A1 A0
Module of
16 points
1 B7 B6 B5 B4 B3 B2 B1 B0
2 C7 C6 C5 C4 C3 C2 C1 C0 Module of
32 points
3 D7 D6 D5 D4 D3 D2 D1 D0
6.3.11 Determine the number of I/O points for the I/O Unit–MODEL A using the
following.
Number of I/O Points
for I/O Unit–MODEL A (1) Output points
Sum of the actual output Occupied output points
points in a group
D 0 to 32 ‡ 32 points
D 40 to 64 ‡ 64 points
D 72 to 128 ‡ 128 points
D 136 to 256 ‡ 256 points
NOTE
Count AOA05E as 8 points and AOA12F as 16 points.
145
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
146
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
M4 screw
147
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 1
A20B–1005–0310
Series 15–B
control unit
To the machine
Connection unit 2
A20B–1003–0200
148
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
CP52 CP55
1 2 3 4 5 6 1 2 3 4 5 6
Connectors SMS6PN–5
Use a 30/0.18 (0.75 mm2) wire or thicker for the power cable.
149
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
CDD1 CDD2
FAP–50–1 FAP–50–1
150
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.4.2 Input signals for the connection unit conform to a non–insulation type
Input Signal interface. There are two input types: Direct current input signal A and
direct current input signal B.
Regulations for the
(1) Direct current input signal A
Connection Unit
Direct current input signal A is a signal sent to the CNC from the
machine, e.g., from a button, limit switch, relay contact, or proximity
switch.
(a) The contacts on the machine must meet the following
requirements:
Contact capacity: 30 VDC, 16 mA or more
Leakage current between contacts when the circuit is open: 1 mA
or less (Voltage: 26.4 V)
Voltage drop between contacts when the circuit is closed: 2 V or
less (Current: 8.5 mA)
(Including the voltage drop through the cable)
(b) Fig. 6.4.2 (a) shows the receiver circuit for the signal.
Machine CNC
Direct Receiver
current input output
signal signal
Filter and level
convention circuit
R Logical 0 when the
contact is open
Logical 1 when the
contact is closed
+24 V
Receiver circuit
Fig. 6.4.2 (b) shows the time specifications for the signal.
(Signal) (Signal)
Logical 1
Direct current (18 V or more)
input signal closed
Open Logical 0
(6 V or less)
Chattering of 5 ms or less is ignored
5 to 22 ms 5 to 22 ms
Fig. 6.4.2 (b) Width and delay time of the input signal
151
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Machine CNC
Receiver
output
Filter and level
conversion circuit
R
+24 V
Output transistor
Receiver circuit
Receiver
output signal
2 ms max 2 ms max
Fig. 6.4.2 (d) Width and delay time of the input signal
152
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.4.3 The output signals from the connection unit are used for driving relays and
Output Signal light emitting diodes for indication on the machine. A semiconductor
contact is used as a driver. The output type is direct current output signal
Regulations for the A.
Connection Unit
(1) Direct current output signal A
(a) Driver ratings
(i) Maximum load current when the output is on: 250 mA or less
including an instantaneous value
(ii)Maximum voltage drop when the output is on: 6IL (volts),
where IL is the load current
(Example) When IL = 250 mA, 6 × 0.25 = 1.5 (V)
(iii)Withstand voltage when the output is off: 50 V or less including
an instantaneous value
(iv) Leakage current when the output is off: 100 mA or less
Machine
CNC
Relay
Regulated power
Semicon- supply on the
ductor machine
contact
Lamp
+
CNC
Regulated power
Semicon- supply
ductor Protective resistor
153
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+24 DIB2 DIB0 DIB3 COMI1 DI32 DI36 DI31 DI35 DI30 DI34 DI63 DI61 DI56
C02 MR–50RMA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DI52 DI65 DI64 DI91 DI92 DI95 DI41 DI77 DI47 DI46 DI73 DI74 DI53 DI67 DI05 DI15 DI25
19 20 21 22 23 24 25 26 27 28 29 30 31 32
DI93 DI94 DI90 DI22 DI12 DI02 DI97 DI55 DI43 DI42 DI82 DI81 DI80
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+24 DI07 DI17 DI27 DI23 DI13 DI03 DI96 DI57 DI70 DI71 DI72 DI00 DI01 DI10 DI11 DI20 DI21
C03 MR–50RMA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DIA0 DIA1 DIA2 DI80 DI81 DI82 DI85 DI86 DI66 DI87 DIA7 DIA6 DO26 COM12 DO27 COM13
19 20 21 22 23 24 25 26 27 28 29 30 31 32
DIA3 DIA4 DIA5 DI83 DO67 DO66 DO65 DO64 DO63 DO62 DO61 DO60 DO22 COM17
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+24V DI04 DI14 DI24 DI84 DI54 DI75 DI76 DO77 DO76 DO75 DO74 DO73 DO72 DO71 DO70 DO23 COM18
C04 MR–50RMA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DO04 0V 0V 0V DO03 COM1 COM16 DO57 DO55 DO54 DO56 DO12 MOM6 COM10 DO24 COM3
19 20 21 22 23 24 25 26 27 28 29 30 31 32
COM4 DO01 DO30 DO31 DO32 DO33 COM14 DO13 DO21 COM9 COM5 COM2 COM11 DO07
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DO05 DO10 DO00 DO02 DO34 DO35 DO36 DO37 DO20 COM7 DO17 DO11 DO06 DO25 COM8 DO14 DO15 DO16
C05 MR–20RMA
1 2 3 4 5 6 7
COM15 COM15
8 9 10 11 12 13
14 15 16 17 18 19 20
154
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+24 DI172 DI170 DI173 COM12 DIF2 DIF6 DIF1 DIF5 DIF0 DIF4 DI123 DI121 DI116
C10 MR–50RMA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DI112 DI125 DI124 DI151 DI152 DI155 DI101 DI137 DI107 DI106 DI133 DI134 DI113 DI127 DIC5 DID5 DIE5
19 20 21 22 23 24 25 26 27 28 29 30 31 32
DI153 DI154 DI150 DIE2 DID2 DIC2 DI157 DI115 DI103 DI102 DI142 DI141 DI140
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+24 DIC7 DID7 DIE7 DIE3 DID3 DIC3 DI156 DI117 DI130 DI131 DI132 DIC0 DIC1 DID0 DID1 DIE0 DIE1
C11 MR–50RMA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DI160 DI161 DI162 DI140 DI141 DI142 DI145 DI146 DI126 DI147 DI167 DI166 DOA6 COM30 DOA7 COM31
19 20 21 22 23 24 25 26 27 28 29 30 31 32
DI163 DI164 DI165 DI143 DOE7 DOE6 DOE5 DOE4 DOE3 DOE2 DOE1 DOE0 DOA2 COM35
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+24 DIC4 DID4 DIE4 DI144 DI114 DI135 DI136 DOF7 DOF6 DOF5 DOF4 DOF3 DOF2 DOF1 DOF1 DOA3 COM36
C12 MR–50RMA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DO84 0V 0V 0V DO83 COM19 COM34 DOD7 DOD5 DOD4 DOD6 DO92 COM24 COM28 DOA4 COM21
19 20 21 22 23 24 25 26 27 28 29 30 31 32
COM22 DO81 DOB0 DOB1 DOB2 DOB3 COM32 DO93 DOA1 COM27 COM27 COM20 COM29 DO87
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DO85 DO90 DO80 DO82 DOB4 DOB5 DOB6 DOB7 DOA0 COM25 DO97 DO91 DO86 DOA5 COM26 DO94 DO95 DO96
C13 MR–20RMA
1 2 3 4 5 6 7
COM33 COM33
19 20 21 22 23 24
33 34 35 36 37 38 39
155
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.4.5
Details of the
Connection between
the Connection Unit
and the Machine
Connection unit 1
Address number
Connector pin Bit number
number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
156
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 1
Address number
Connector pin Bit number
number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
157
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 1
Address number
Connector pin Bit number
number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
DI82 to DI80 are assigned to two connector pins each.
158
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 1
Address number
Connector pin Bit number
number
Direct current
input signal B
NOTE
The machine tool builder can determine address number n.
The common voltage for DIB7 to DIB0 can be selected from +24 V and 0 V by the wiring on
the machine. The above figure shows the connection when the +24 V common voltage is used.
The common voltage is common to DIB7 to DIB0. It is therefore not possible to use a signal
with the +24 V common voltage and another signal with the 0 V common voltage.
159
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 1
Connector pin
Bit number
number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO05 to DO00 are connected in connection unit 1 (COM1).
The common voltages for DO16 to DO14 are connected in connection unit 1 (COM8).
160
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 1
Connector pin
Bit number
number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
161
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 1
Connector pin
Bit number number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO21, DO20, and DO37 to DO30 are connected in connection unit
1 (COM14).
The common voltages for DO57 to DO54 are connected in connection unit 1 (COM16).
162
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 1
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO22 and DO67 to DO60 are connected in connection unit 1
(COM17).
The common voltages for DO23 and DO77 to DO70 are connected in connection unit 1
(COM18).
163
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 1
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO47 to DO40 and DO53 to DO50 are connected in connection unit
1 (COM15).
164
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 2
Address number
Connector pin number Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
165
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 2
Address number
Connector pin number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
166
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 2
Address number
Connector pin number Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
DI142 to DI140 are assigned to two connector pins each.
167
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 2
Address number
Connector pin number Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
The common voltage for DI177 to DI170 can be selected from +24 V and 0 V by the wiring on
the machine. The above figure shows the connection when the +24 V common voltage is used.
The common voltage is common to DI177 to DI170. It is therefore not possible to use a signal
with the +24 V common voltage and another signal with the 0 V common voltage.
168
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 2
NOTE
The machine tool builder can determine address number m.
The common voltages for DO85 to DO80 are connected in connection unit 2 (COM19).
The common voltages for DO96 to DO94 are connected in connection unit 2 (COM26).
169
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 2
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
170
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 2
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DOA1, DOA0, and DOB7 to DOB0 are connected in connection unit
2 (COM32).
The common voltages for DOD7 to DOD4 are connected in connection unit 2 (COM34).
171
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Connection unit 2
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DOA2 and DOE7 to DOE0 are connected in connection unit 2
(COM35).
The common voltages for DOA3 and DOF7 to DOF0 are connected in connection unit 2
(COM36).
172
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Connection unit 2
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DOC7 to DOC0 and DOD3 to DOD0 are connected in connection
unit 2 (COM33).
173
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.4.6
External View of the
Connection Unit
174
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
A16B–2200–0660 96 64
A16B–2200–0661 64 32
JD1A
JD1B JD1A To next device
or I/O unit
If there is no equipment beyond
this connection u nit, JD1A can
remain open.
175
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.5.1 Input signals for the operator’s panel connection unit conform to a
Input Signal non–insulation type interface. The input type is direct current input signal
A.
Regulations for the
(1) Direct current input signal A
Operator’s Panel
Direct current input signal A is a signal sent to the CNC from the
Connection Unit machine, e.g., from a button, limit switch, relay contact, or proximity
switch.
(a) The contacts on the machine must meet the following
requirements:
Contact capacity: 30 VDC, 16 mA or more
Leakage current between contacts when the circuit is open: 1 mA
or less (Voltage: 26.4 V)
Voltage drop between contacts when the circuit is closed: 2 V or
less (Current: 8.5 mA)
(Including the voltage drop through the cable)
(b) Fig. 6.5.1 (a) shows the receiver circuit for the signal.
Machine CNC
Direct
current Receiver
input signal output
signal
Filter and level
conversion circuit
R Logical 1 when
the contact is
open
Logical 0 when
the contact is
+24 V closed
Receiver circuit
Fig. 6.5.1 (b) shows the time specifications for the signal.
(Signal) (Signal)
Logical 0
Direct current input (18 V or more)
signal closeed
Logical 1
Open (6 V or less)
Chattering of 5 ms
or less is ignoared
5 to 22 ms 5 to 22 ms
Fig. 6.5.1 (b) Width and delay time of the input signal
176
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.5.2 The output signals from the operator’s panel connection unit are used for
Output Signal driving lamps and light emitting diodes on the machine operator’s panel.
An NPN transistor is used as a driver. The output type is direct current
Regulations for the output signal B.
Operator’s Panel
(1) Direct current output signal B
Connection Unit The direct current output signal B is used for driving relays and light
emitting diodes for indication on the machine. A transistor is used as
a driver.
(a) Ratings of the output transistor
(i) Maximum load current when output is ON: 200 mA (including
momentary load)
(ii)Saturation voltage when output is ON: 1.6 V (maximum)/1.0 V
(normal) (when load current is 200 mA)
The maximum load current is limited to 1.3 A per common wire
(Note).
NOTE
Although a maximum load current of 200 mA is permitted
when the output is ON, the load current allowed to flow
through a common wire is limited to 1.3 A. Therefore, the
load current of the output transistor must satisfy the
following condition:
(N × I)/Mt 1.3 A
Where N = Number of DO points that can be turned on
simultaneously
I = Load current that flows when output is ON
M =Number of common wires (one or two)
Example:When there are 64 DO points that can be turned on
simultaneously and two common wires are used, the rated load
current is 40 mA, calculated as shown below:
(64 × I) / 2t 1.3 A
It 40 mA
(iii)Withstand voltage when the output is off: 24 V + 20% or less
including an instantaneous value
(iv) Leakage current when the output is off: 100 mA or less
177
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
ÂÂÂ Machine
ÂÂÂ
+
CNC
Relay
Regulated power
supply on the
machine
-
Lamp +
CNC
Regulated
Protective resistor power
supply
–
178
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.5.3
Connector Layout for
Operator’s Panel
Connection Unit
Address
NOTE
Address No. n can be decided by machine tool builders.
179
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Address
NOTE
Address No. n can be decided by machine tool builders.
180
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
6.5.4
Details of the
Connection between
the Operator’s Panel
Connection Unit and
the Machine
NOTE
The machine tool builder can determine address number p.
181
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
NOTE
The machine tool builder can determine address number p.
182
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
NOTE
The machine tool builder can determine address number p.
183
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
NOTE
The machine tool builder can determine address number p.
184
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Bit number
(*)
Address number
+24 V
regulated
power
supply
NOTE
The machine tool builder can determine address number q.
The common voltages for DO57 to DO00 are connected in the operator’s panel connection unit
(COM3).
+5 V output for supplying the power to the light emitting diode on the operator’s panel. The
output voltage is +5 VDC and the current is 300 mA. The power capacity is not enough to drive
the lamp. A separate regulated power supply is necessary for the lamp. The load capacity of
the output driver refer to 6.5.2.
185
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Bit number
Address number
+24 V
regulated
power
supply
NOTE
The machine tool builder can determine address number q.
The common voltages for DO57 to DO00 are connected in
the operator’s panel connection unit (COM3).
186
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
Bit number
Address number
+24 V
regulated
power
supply
NOTE
The machine tool builder can determine address number q.
The common voltages for DO67 to DO70 are connected in
the operator’s panel connection unit (COM4).
187
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.5.5
External View of
Operator’s Panel
Connection Unit
Approx.
The following LEDs and fuses are mounted on this printed circuit board.
[LEDs]
DB1 (GREEN PILOT): Lights when this PCB is ON.
DB2 (RED ALARM) : Lights when an error occurs on this PCB or
CNC.
[Fuses]
FU1 (3.2 A): For external 24 V input
FU2 (5.0 A): For +5 V power supply used on this PCB
Ordering specification A02B–0163–K111 (FU1/FU2 2–fuse set)
188
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
A16B–2202–0730 96 64
A16B–2202–0731 64 32
or
I/O unit If there is are no devices beyond this con-
nection unit, JD1A may be left open.
Ground mounting
plate
189
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
6.6.1 The input signal to the source output operator’s panel connection unit is
Source Output input over a non–insulated interface, and is called “DC input signal A.”
Operator’s Panel (1) DC input signal A
DC input signal A is sent to the NC from the machine tool by
Connection Unit Input
pushbuttons, limit switches, relay contacts and proximity switches.
Signal Standard Most receivers are sink types. However, some inputs can be switched
to source type. (Use of sink–type receivers is required in safety
standards.)
(a) Satisfy the machine–side contact conditions:
Contact capacitance: 30 VDC, 16 mA min.
Leak current between contacts in open circuit:
1 mA min. (voltage 26.4 V)
Voltage drop between contacts in closed circuit:
2 V max. (including cable voltage drop)
(b) Input receiver circuit
Sink–type connection:
safety standard compliant Receiver
(24 V common) output
Input signal Filter and level signal
conversion circuit
R
+24 V
+24 V
190
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
DICMN R
+24 V
+24 V
0V
DICMN R
+24 V
+24 V
0V
(Signal) (Signal)
Logic “1”
DC input signal open (18 V or more)
Receiver output
signal
5 to 22ms 5 to 22ms
DC input signals are logic “1” when High, and logic “0” when Low.
191
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
Sink–type input signals are logic “0” when the contact is open, and logic
“1” when closed.
Source–type input signals are logic “1” when the contact is open, and
logic “0” when closed.
NOTE
If the output signal line falls to ground when the input signal
is source–type (0 V common), the state is the same when
the contact is closed. For this reason, source–type input
signals are not recommended for ensuring safety.
By CE–marking compliancy, sink–type (+24 V common)
input signals are required.
6.6.2 The output signal of the source output operator’s panel connection unit
is for driving lamps and LEDs on the machine tool operator’s panel. A
Output Signal Standard
MOS FET is used as the driver.
for Source Output
Operator’s Panel (1) Direct current output signal
The DC output signal is used for driving relays and light emitting
Connection Unit
diodes for indication on the machine. A transistor is used as the driver.
(a) Output signal standard is as follows:
Maximum load current when output is ON:
200 mA (including momentary load)
Saturation voltage when output is ON: 1.0 V max.
Withstand voltage: 24 V + 20% (including momentary load)
Leaking current when the output is OFF: 100 mA
Use the following power supply as the external power supply of the
output signal:
Power voltage: +24 V" 10%
Power current: Sum of maximum load current including
momentary current per board + 100 mA
min.
Power ON timing: Same time as or before control unit
Power OFF timing: Same time as or after control unit
NOTE
Connect the power supply that meets these specifications
to power terminals DOCOM and 0 V for the output signals.
The maximum current that is allowed to pass to each
DOCOM terminal pin is 2.0 A, and care must be paid to
prevent the sum of the load current from exceeding the
current that is allowed to pass via the DOCOM terminal.
192
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
NOTE
Lighting of the red LEDs and transfer alarm to CNC function
are supported on printed circuit board 03B onwards.
193
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
If the CNC diagnoses that output does not turn ON even though it is ON,
a probable cause is that overloading of that output or other output in the
same element is causing the eight outputs of that element to stay OFF. If
this is the case, power the system OFF, and remove the cause of the
overload.
Driver device internal block diagram
DOCOM
OHD
CONTROL
IN#0 LOGIC
OUT#0
OCD
CONTROL
IN#1 LOGIC
OUT#1
OCD
. . . .
. . . .
. . . .
CONTROL
IN#7 LOGIC
OUT#7
OCD
DOCOM
+24 V 0 V
Relay
DV
DV
0V
194
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
NOTE
If the output signal falls to ground when the output signal is
sink–type (0 V common), the output signal stays ON. For
this reason, sink–type output signals are not recommended
for ensuring safety.
By CE–marking compliancy, source–type (+24 V common)
output signals are required.
6.6.3
ALARM LEDs on A16B–2202–0730
Source Output A16B–2202–0731
Operator’s Panel
CP1
Connection Unit ALARM
DAL7
195
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62073E/04
196
6. CONNECTION OF I/O UNITS TO
B–62073E/04 MACHINE INTERFACE
CMB3
1 DO00 33 0V
2 DO03 34 DO02
19 DO01 CMB4
3 DO06 35 DO05
20 DO04
4 DO11 36 DO10 1 DO61 14 DO60
21 DO07 8 DO62
5 DO14 37 DO13 2 DO64 15 DO63
22 DO12 9 DO65
6 DO17 38 DO16 3 DO67 16 DO66
23 DO15 10 DO70
7 DO22 39 DO21 4 DO72 17 DO71
24 DO20 11 DO73
8 DO25 40 DO24 5 DO75 18 DO74
25 DO23 12 DO76
9 DO27 41 DO26 6 DO56 19 DO77
26 DO30 13 DO57
10 DO32 42 DO31 7 0V 20 DOCOM
27 DO33
11 DO35 43 DO34
28 DO36
12 DO40 44 DO37
29 DO41
13 DO43 45 DO42
30 DO44
14 DO46 46 DO45
31 DO47
15 DO51 47 DO50
32 DO52
16 DO54 48 DO53
17 DOCOM 49 DO55
18 DICMN2 50 DOCOM
NOTE
Connector CNB4 is not mounted on this PCB when operator’s panel connection unit (DI/DO
64/32) is selected.
197
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
208
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.1
CRT/MDI UNIT
INTERFACE
ON/OFF BUTTON
POWER SUPPLY UNIT
CP4 See 5.2
ON
ON1 ON BUTTON
COM
Short–circuit ON2
OFF
OFF1 OFF BUTTON
OFF2
KEYBOARD PCB
JA2 CK2
209
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
LCD/MDI
ON/OFF BUTTON
POWER SUPPLY UNIT
CP4 See 5.2
ON
ON1 ON BUTTON
COM
Short–circuit ON2
OFF
OFF1 OFF BUTTON
OFF2
See 7.1.6
CP5 CP5 LCD POWER
JA2
CNK2
CNK1
210
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
(3) MMC–II
CRT/MDI
CRT UNIT
See 7.1.2
CP2, CP3 or CP5 CN2 CRT POWER
KEYBOARD PCB
NOTE
The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
211
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
(4) MMC–III
ON/OFF BUTTON
POWER SUPPLY UNIT
CP4 See 5.2
ON
ON1 ON BUTTON
COM
Short– ON2
OFF circuit
OFF1 OFF BUTTON
OFF2
See 7.1.11
SOFT KEY CABLE
JA1B
KEYBOARD PCB
OPTION–1 BOARD
JA1 CK2
CK1
MAIN CPU BOARD
JA2
See 7.1.9
NOTE
The MMC–III board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
212
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
(5) MMC–IV
CRT/MDI, LCD/MDI
ON/OFF BUTTON
POWER SUPPLY UNIT
CP4 See 5.2
ON
ON1 ON BUTTON
COM
Short–circuit ON2
OFF
OFF1 OFF BUTTON
OFF2
CRT UNIT
See 7.1.9
SOFT KEY CABLE
JA1B
KEYBOARD PCU
MAIN CPU BOARD
See 7.1.9
JA2 CK2
CK1
OPTION 1 BOARD
JA1
NOTE
The MMC–IV board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
213
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.2
9″ CRT or 9″ PDP
Display Interface
(CE Marking
Non–compliant)
JA1,JA1A CN1
(PCR–EV20MDT) HIROSE (MR–20RM)
FI40A–20S (Connector)
1 VDR 11 FI–20–CV5 (Case) 1 VDR 14
8 0V
2 0V 12 VSYNC (Note 1) 2 HSYNC 15
9 0V
3 VDG 13 3 VSYNC 16
10 0V
4 0V 14 0V 4 VDG 17
HONDA 11 0V
5 VDB 15 5 VDB 18
MR–20FH (Connector) 12 0V
6 0V 16 0V 6 19
MR–20LFH (Case) 13
7 17 7 20
8 18 HSYNC
9 19
10 20 Japan FCI
SMS3PN–5 (housing)
RC16M–23T3 (contact)
or RC16M–SCT3 (contact)
CP2 1 200A 1 200A
(Note 2) CN2
or 2 200B 2 200B (SMS3RK–3TK2)
CP3 3 G 3 G
(In case of 9″ color or 9″
monochrome PDP)
GND
214
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 SIGNAL CABLE WIRING
1 1
VDR VDR
2 8
0V 0V
3 4
VDG VDG
4 11
0V 0V
5 5
VDB VDB
6 12
0V 0V
18 2
HSYNC HSYNC
16 9
0V 0V
12 3
VSYNC VSYNC
14 10
0V 0V
Ground plate
NOTE
2 Use three 30/0.18 (0.75 mm2) wires or thicker for the power
cable.
3 There is a set place for the adjustment in the back of the
PDP/MDI unit. Refer to 7.1.7 for the adjustment method.
215
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.3
9″ CRT or PDP Display
Interface (CE Marking
Compliant)
CNC 9″ CRT PDP/MDI unit
216
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 Signal cable wiring
1 1
VDR VDR
2 8
0V 0V
3 4
VDG VDG
4 11
0V 0V
5 5
VDB VDB
6 12
0V 0V
18 2
HSYNC HSYNC
16 9
0V 0V
12 3
VSYNC VSYNC
14 10
0V 0V
Ground plate
NOTE
2 Use two 30/0.18 (0.75 mm2) wires or thicker for the power
cable.
217
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.4
14″ Analog CRT, 10.4″
LCD, 9.5″ LCD Display
Interface (CE Marking
Compliant when
MMC–IV is not Used)
GND
218
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 Signal cable wiring
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
Ground plate
NOTE
2 Use three 30/0.18 (0.75 mm2) wires or thicker for the power
cable.
3 Use two 30/0.18 (0.75 mm2) wires or thicker for the power
cable.
219
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.5
14″ Analog CRT, 10.4″
LCD, 9.5″ LCD Display
Interface (CE Marking
Compliant when
MMC–IV is Used)
14″ CRT/MDI unit
10.4″ LCD/MDI unit
CNC 9.5″ LCD/MDI unit
GND
220
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 Signal cable wiring
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
Ground plate
NOTE
2 Use three 30/0.18 (0.75 mm2) wires or thicker for the po
wer cable.
3 Use two 30/0.18 (0.75 mm2) wires or thicker for the power
cable.
4 The MMC–IV board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
221
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.6
10.4″ LCD Display
Interface (CE Marking
Compliant with Built–in
Graphic Function)
CNC 10.4″ LCD/MDI unit
GND
222
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 Signal cable wiring
1 1
RXD TXD
2 2
0V 0V
4 4
0V 0V
5 5
*RXD *TXD
6 6
0V 0V
18 18
*TXD *RXD
16 16
0V 0V
12 12
TXD RXD
14 14
0V 0V
Ground plate
NOTE
2 Use two 30/0.18 (0.75 mm2) wires or thicker for the power
cable.
223
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
NOTE
The brightness of the LCD display drops in low ambient
temperatures. (The LCD screen is dark immediately after
the power is turned ON.) This is due to the characteristics
of the LCD, and is not a malfunction. The LCD screen
becomes brighter when the ambient temperature rises.
224
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.1.8
Interface between
MMC–IV Board and
Option 1 Board
(Video Signal)
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
NOTE
The MMC–IV board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
225
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.9 The keyboard interface specification is common to all MDI units exccept
Keyboard Interface 9″ keyboard interface.
(Note 1)
CNC (LCD) CRT/MDI UNIT (MDI)
JA2 CNK1
(PCR–EV20MDT) (PCR–E20MD)
1 *KEY00 11 *KEY01 1 *KEY00 11 *KEY01
2 *KEY02 12 *KEY03 2 *KEY02 12 *KEY03
3 *KEY04 13 *KEY05 3 *KEY04 13 *KEY05
4 *KEY06 14 *KEY07 4 *KEY06 14 *KEY07
5 *COM00 15 *COM01 5 *COM00 15 *COM01
6 *COM02 16 *COM03 6 *COM02 16 *COM03
7 *COM04 17 *COM05 7 *COM04 17 *COM05
8 *COM06 18 *COM07 NOTE 8 18
*COM06 *COM07
9 *COM08 19 *COM09 1 The parenthesized mode’s
9 *COM08 19 *COM09
apply to the 10.4″ LCD/MDI
10 *COM10 20 *COM11 10 *COM10 20 *COM11
unit with the internal graphics
function.
Cable wiring
1 1
*KEY00 *KEY00
2 2
*KEY02 *KEY02
3 3
*KEY04 *KEY04
4 4
*KEY06 *KEY06
5 5
*COM00 *COM00
6 6
*COM02 *COM02
7 7
*COM04 *COM04
8 8
*COM06 *COM06
9 9
*COM08 *COM08
10 10
*COM10 *COM10
11 11
*KEY01 *KEY01
12 12
*KEY03 *KEY03
13 13
*KEY05 *KEY05
14 14
*KEY07 *KEY07
15 15
*COM01 *COM01
16 16
*COM03 *COM03
17 17
*COM05 *COM05
18 18
*COM07 *COM07
19 19
*COM09 *COM09
20 20
*COM11 *COM11
Shield
Ground plate
226
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.1.10
Small 9″ Keyboard
Interface
CNC CRT/MDI UNIT
JA2 CA9
(PCR–EV20MDT) (MR–20RFD)
1 *KEY00 11 *KEY01 1 *COM11 14 *COM04
8 *COM02
2 *KEY02 12 *KEY03 2 *COM00 15 *COM05
9 *COM03
3 *KEY04 13 *KEY05 3 *COM01 16 *COM06
10 *KEY07
4 *KEY06 14 *KEY07 4 *KEY06 17 *COM07
11 *KEY05
5 *COM00 15 *COM01 5 *KEY04 18 *COM08
12 *KEY03
6 *COM02 16 *COM03 6 *KEY02 19 *COM09
13 *KEY01
7 *COM04 17 *COM05 7 *KEY00 20 *COM10
8 *COM06 18 *COM07
9 *COM08 19 *COM09
10 *COM10 20 *COM11
Cable wiring
1 7
*KEY00 *KEY00
2 6
*KEY02 *KEY02
3 5
*KEY04 *KEY04
4 4
*KEY06 *KEY06
5 2
*COM00 *COM00
6 8
*COM02 *COM02
7 14
*COM04 *COM04
8 16
*COM06 *COM06
9 18
*COM08 *COM08
10 20
*COM10 *COM10
11 13
*KEY01 *KEY01
12 12
*KEY03 *KEY03
13 11
*KEY05 *KEY05
14 10
*KEY07 *KEY07
15 3
*COM01 *COM01
16 9
*COM03 *COM03
17 15
*COM05 *COM05
18 17
*COM07 *COM07
19 19
*COM09 *COM09
20 1
*COM11 *COM11
Shield
Ground plate
227
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.1.11
Interface between
MMC–III Board and
Option 1 Board
(Video Signal)
JA1 JA1
(PCR–EV20MDT) (PCR–EV20MDT)
1 VDR 11 1 VDR 11
2 0V 12 VSYNC 2 0V 12 VSYNC
3 VDG 13 3 VDG 13
4 0V 14 0V 4 0V 14 0V
5 VDB 15 5 VDB 15
6 0V 16 0V 6 0V 16 0V
7 17 7 17
8 18 HSYNC 8 (DTC) 18 HSYNC
9 19 9 19
10 20 10 20
Signals with marked ( ) is not used.
Cable wiring
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
Ground plate
NOTE
The MMC–III board cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
228
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.2
I/O DEVICE
INTERFACE
7.2.1
RS–232–C Serial Port
RELAYING CONNECTOR
Cable wiring
Shield
Ground plate
NOTE
For +24 V and SG, determine the wire thickness and the number of wires so that the conductor
resistance is 0.33 W or less.
229
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.2.2
PPR Connection
RELAYING CONNECTOR
SIGNAL LAYOUT
Relaying connector
Connector: DBM–25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418–J2 (Japan Aviation
Electronic Inc., Ltd.)
Cable side connector
Connector: DBM–25P (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: DB–C2–J9 (Japan Aviation
Electronic Inc., Ltd.)
AC85 to 125 V
50/60 Hz " 3 Hz 0.2 KVA
NOTE
1 Prepare the relaying connector, the relaying cable and the plug receptacle at the machine tool
builder.
2 Prepare the power supply for PPR at the machine tool builder.
3 Recommended cable specification: A66L–0001–0041
4 When connecting the PPR, set the corresponding parameter to use reader puncher interface
(baud rate is 4800 baud).
230
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.2.3
Portable Tape Reader
Connection
RELAYING CONNECTOR
SIGNAL LAYOUT
Relaying connector
Connector: DBM–25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418–J2 (Japan Aviation
Electronic Inc., Ltd.)
Cable side connector
Connector: DBM–25P (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: DB–C2–J9 (Japan Aviation
Electronic Inc., Ltd.)
Portable tape
reader
Accessory for
Relayingcable portable tape reader
NOTE
1 Prepare the relaying connector, the relaying cable and the plug receptacle at the machine tool
builder.
2 Prepare the power supply for PPR at the machine tool builder.
3 Recommended cable specification: A66L–0001–0041
4 When connecting the portable tape reader, set the corresponding parameter to use reader
puncher interface (baud rate is 4800 baud).
231
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.2.4
FANUC Cassette
Connection
Cable side connector
Connector: DBM–25P (Japan Aviation
Electronic Inc., Ltd.)
Relaying
cable
Relaying connector
Connector: DBM–25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418–J2 (Japan Aviation
Electronic Inc., Ltd.)
RELAYING CONNECTOR
SIGNAL LAYOUT
NOTE
1 Machine tool builder shall furnish relay connector and relay cable.
2 Use a totally shielded cable for the signal cable.
Recommended cable specification: A66L–0001–0041
3 Open all terminals other than illustrated.
4 Set a parameter to be able to use reader puncher interface when connecting FANUC cassette.
The standard baud rate is 4800 baud.
5 Do not use a FANUC Cassette Adapter (an external disk drive) and FANUC Handy File (an I/O
unit) at the same time. If they are connected to separate connectors, two of connectors JD5A,
JD5B, and JD5J, the power capacity may exceed that of +24 V. (When the power capacity
exceeds that of +24 V, the operation may become abnormal or the fuse for +24 V may blow.)
232
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.2.5
Connection with the
FANUC Handy File
Cable side connector
Connector: DBM–25P (Japan Aviation
Electronic Inc., Ltd.)
Relaying
cable
Relaying connector
Connector: DBM–25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418–J2 (Japan Aviation
Electronic Inc., Ltd.)
RELAYING CONNECTOR
SIGNAL LAYOUT
NOTE
1 The machine tool builder must provide the relay connector and relay cable.
2 Use a totally shielded cable for the signal cable.
Ordering code of recommended cable: A66L–0001–0041
3 Open all terminals other than those illustrated.
4 Set the parameter enabling the reader/punch interface to be used when connecting a FANUC
Handy File. The standard baud rate is 4800 bauds.
5 Do not use a FANUC Cassette Adapter FANUC Handy File at the same time. If they are
connected to separate connectors, two of connectors JD5A, JD5B, and JD5J, the power
capacity may exceed that of +24 V. (When the power capacity exceeds that of +24 V, the
operation may become abnormal or the fuse for +24 V may blow.)
233
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.2.6
Connection of Tape
Reader Without Reels
Tape reader
DB–25S–T (Japan Aviation
Electronic Inc., Ltd.
Connector: DB–25P
Locking: D110278
(Japan Aviation
Electronic Inc., Ltd.)
M3 screw terminal
NIHON AMP
1–178128–3 (housing)
1–175218–5 (contact)
NOTE
1 Note that cables with the same names on the control unit and the tape reader cannot be
connected.
2 Recommended cable specification: A66L–0001–0041
3 When CP2 and CP3 for the power supply are used for another device or unit, use the 200 VAC
voltage which is synchronized with the power on/off of the CNC power supply as the power
supply for the tape reader.
234
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.2.7
Connection of Tape
Reader with Reels
Tape reader
BurndyJapan
SMS3PK–5
NIHON AMP
1–178128–3
NOTE
1 Note that cables with the same names on the control unit and the tape reader cannot be
connected.
2 Recommended cable specification: A66L–0001–0041
3 When CP2 and CP3 for the power supply are used for another device or unit, use the 200 VAC
voltage which is synchronized with the power on/off of the CNC power supply as the power
supply for the tape reader.
235
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.2.8
RS–422 Serial Port
CNC Host
Output
Input
236
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
(Note 2)
Shield
Ground plate
NOTE
1 Use twisted–pair cables.
2 Note that the pin position for the *DM signal is irregular on the CNC side (to prevent erroneous
connection).
237
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.3
MANUAL PULSE
GENERATOR
INTERFACE
MPG
MPG UNIT #1
(M3 screw terminal)
MPG UNIT #2
(M3 screw terminal)
MPG UNIT #3
(M3 screw terminal)
CABLE WIRING
Shield
Ground plate
238
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
239
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.4
REMOTE BUFFER
INTERFACE
(RS–232–C)
240
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
Example of cabling
Shield
Ground plate
241
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.5
REMOTE BUFFER
INTERFACE (RS–422)
242
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
(Note 2)
Shield
Ground plate
NOTE
1 Be sure to use twisted pair cable.
2 Note that the pin position of the *DM signal on the CNC side is positioned irregularly relative
to the other signals. This is to reduce the risk of damage to the circuit when this connector is
erroneously connected to the connector on the other side.
243
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
244
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
Cable connection
Shield
Ground plate
Shield
Ground plate
Description
NOTE
Unused pins of the connectors must be left open.
245
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
Â
ÂÂ Â
Driver NC Receiver
ÂÂÂÂ Â
VH/VL
ÂÂ
ÂÂ
Iih/Iil
ÂÂ
ÂÂ Shield
NOTE
1 Symbols lih and lil shows the signal flow direction, + signals
flow into the receiver, and – signals flow out of the receiver.
2 When the input voltage is low level, high–speed skip signals
are regarded as logic “1”, and when the input voltage is high
level, the signals are regarded as logic “0”.
246
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.7 Connect the reference position approach signal as shown below. This
signal is used when using the grid method (only for CNCs for multiaxis
CONNECTION OF machines).
REFERENCE For information regarding connections and sequences for reference
POSITION position return, refer to the BMI Interface Connection Manual. The
following text describes only the connection of the reference position
APPROACH SIGNAL
approach signal.
CNC (Additional cabinet)
Cable wiring
Shield
Ground plate
247
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.8
DNC INTERFACE
JD6A
(PCR–EV20MDT)
1 TRD1(+) 11 TRD2(+) 1 TRD2(+) 14
8
2 TRD1(–) 12 TRD2(–) 2 TRD2(–) 15
9
3 13 3 16
10 TRD1(+)
4 14 4 17
11 TRD1(–)
5 15 5 18
12
6 16 6 19
13
7 17 7 SG 20
8 SG 18
9 19
10 20
Cable connection
1 10
TRD1 (+) TRD1 (+)
2 11
TRD1 (–) TRD1 (–)
11 1
TRD2 (+) TRD2 (+)
12 2
TRD2 (–) TRD2 (–)
8 7
SG SG
248
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
b. 1–1 connection
JD6A
(PCR–EV20MDT)
1 RD 11 SD 1 SD 14 CS
8 TT
2 *RD 12 *SD 2 *SD 15 *CS
9 *TT
3 RT 13 TT 3 TR 16
10 RD
4 *RT 14 *TT 4 *TR 17
11 *RD
5 CS 15 RS 5 RS 18 RT
12 DM
6 *CS 16 *RS 6 *RS 19 *RT
13 *DM
7 DM 17 TR 7 SG 20
8 SG 18 *TR
9 *DM 19
10 20
Cable connection
11 1
SD SD
12 2
*SD *SD
1 10
RD RD
2 11
*RD *RD
13 8
TT TT
14 9
*TT *TT
3 18
RT RT
4 19
*RT *RT
15 5
RS RS
16 6
*RS *RS
5 14
CS CS
6 15
*CS *CS
7 12
DM DM
9 13
*DM *DM
17 3
TR TR
18 4
*TR *TR
8 7
SG SG
249
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.8.2
DNC2 Interface CNC OPTION–1 board Host computer (example)
(RS–232–C) JD5C
(PCR–EV20MDT) DBM–25S
1 RD 11 SD 1 FG
14
2 0V 12 0V 2 SD
15
3 DR 13 ER 3 RD
16
4 0V 14 0V 4 RS
17
5 CS 15 RS 5 CS
18
6 0V 16 0V 6 DR
19
7 CO 17 7 SG
20 ER
8 0V 18 8 CD
21
9 19 (+24V) 9
22
10 (+24V) 20 10
23
11
24
12
25
13
Conceptual diagram of
signal connection
CNC Host
Output
SD SD
Input
RD RD
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
0V FG FG
FRAME
NOTE
When an IBM PC–AT is used, RS becomes low in the
reception phase. When this happens, short CS on the host
with ER on the host.
250
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.8.3
DNC2 Interface CNC OPTION–1 board Host computer (example)
(RS422) JD6A 1 FG
(PCR–EV20MDT) 20
2
21
1 RD 11 SD 3
22 *SD
2 *RD 12 *SD 4 SD
23
3 RT 13 TT 5
24 *RD
4 *RT 14 *TT 6 RD
25 *RS
5 CS 15 RS 7 RS
26 *RT
6 *CS 16 *RS 8 RT
27 *CS
7 DM 17 TR 9 CS
28
8 0V 18 *TR 10
29 *DM
9 *DM 19 (+24V) 11 DM
30 *TR
10 (+24V) 20 12 TR
31
13
32
14
(+24 V) is not used. 33
15
34
16
35 *TT
17 TT
36
18
37
19 SG
Conceptual diagram of
signal connection
CNC Host
Output
Input SD SD
RD RD
RS RS
CS CS
TR TR
DM DM
TT TT
RT RT
SG SG
0V FG FG
FRAME
251
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.9 The following two configurations of the spindle interface are available in
Series 15–B.
SPINDLE INTERFACE
(1) α Series Serial spindle
Â
ÂÂ
P/C
Serial 1st spindle
ÂÂ
Â
SPDL–1 (JA7A) JA7B
JA7A
spindle
amplifier
Motor
Main CPU
board P/C
Serial 2nd spindle
JA7B spindle Motor
JA7A amplifier
P/C
2nd spindle
A–OUT2 (JA8B) Analog signal
Analog spindle Motor
amplifier
The position coder return signal for the 1st spindle is connected to
connector JA7A used for connecting the serial spindle described in (1)
above.
NOTE
Only the 1st analog spindle can be connected for the Series
15–MB and 15–TB. The 1st and 2nd analog spindles can
be connected only for Series 15–TTB.
252
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
ÃÃÃÃÃÃ
WARNING To ensure a high degree of safety in the event of a malfunction, adopt a
safety measure such as that shown below capable of stopping spindle
rotation if a speed higher than the specified spindle speed is detected.
Ã
ÃÃÃÃÃÃÃÃÃÃ ÃÃÃÃÃ Ã ÃÃÃ
ÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
Ã
CNC
ÃÃÃÃÃÃÃÃÃÃ ÃÃÃÃÃ
ÃÃÃÃÃ Ã ÃÃÃ
Spindle
ÃÃÃÃÃ ÃÃÃÃÃÃÃÃÃ
P/C
Spindle speed
ÃÃÃÃÃÃÃÃÃÃ ÃÃÃÃÃÃÃÃÃ
à Ã
Actual spindle speed
ÃÃÃÃÃÃÃÃÃÃ Ã
signal
ÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃ
à ÃÃÃÃ
Ã
AR0 to AR15
ÃÃÃÃÃÃÃÃÃÃ
PMC
ÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ ÃÃÃÃ
MCC
ÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
Greater
than
ÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃ
specified
value?
ÃÃÃÃÃÃÃÃÃ
200 VAC input
The speed of rotation input to the CNC from the position coder is read by
the PMC. If this speed of rotation exceeds the preset spindle speed, the
MCC for the spindle amplifier is shut OFF by the PMC.
253
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.9.1 Connect to the spindle amplifier, using optical fiber cable equipped with
Serial Spindle Interface an optical I/O link adaptor.
(S Series Spindle)
Up to 2 m Optical
fiber
cable
CABLE WIRING
Shield
Ground plate
254
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
See section 6.2.2 for adapter and optical fiber cable specifications.
Pay attention to the following points when you are using the panel internal
wiring type without reinforced covering (A66L–6001–0008).
D Do not to bend optical fiber cable to less than a radius of 15 mm.
D Do not unnecessarily twist optical fiber cable.
D When securing optical fiber cable using nylon bands, do not allow the
outer covering of the cable to be deformed. (Do not tug on nylon bands.
Tugging on nylon bands applies unnecessary force on the optical fiber
cable.)
D When securing optical fiber cable using nylon bands, do not allow
bending force to be applied partially.
7.9.2
Serial Spindle Interface
(α Series)
ÃÃÃÃÃÃ
2 *SIN 12 0V 2 *SIN 12 0V
3 SOUT 13 3 SOUT 13 0V
4 *SOUT 14 0V 4 *SOUT 14 0V
5 15 5 15 0V
6 16 0V 6 16 0V
7 17 7 17
8 18 (+5V) 8 18 (+5V)
9 (+5V) 19 9 (+5V) 19
10 20 (+5V) 10 20 (+5V)
JA7A JA7B
3 1
SOUT SIN
4 2
*SOUT *SIN
1 3
SIN SOUT
2 4
*SIN *SOUT
12 12
0V 0V
14 14
0V 0V
16 16
0V 0V
Shield
Ground plate
255
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
NOTE
1 Recommended cable specification: A66L–0001–0248#10P (#28AWG x 10 pairs)
2 When this cable is wired closely to power cables or other cables, shielded leads must be
grounded to the grounding plate. This is unnecessary when the CNC is mounted close to the
spindle amplifier module.
3 When the CNC and spindle amplifier module are located in the same magnetics box or
magnetics box welded together, connection by electrical signal leads from this case is
necessary. When the CNC and spindle motor are mounted separately in two or more
magnetics boxes that are not welded together, they must be connected by optical fiber cable
using the optical I/O link adapter.
4 The +5 V terminal is for optical link transfer via the optical I/O link adapter. When connecting
by a metal cable such as this cable, leave the +5 V terminal unconnected. When the +5 V
terminal is connected by mistake, short both the +5 V terminals on the NC unit and the spindle
modular.
7.9.3
Analog Spindle
Interface
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
à Ã
ÃÃÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
Signal name Description
à à Ã
Ã
ÃÃÃÃÃÃÃ
SVC, ES
Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
Spindle command voltage and common
à line
Ã
ÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
ENB1, ENB2
à Spindle enable signal (Note 1)
à à Ã
à à Ã
CLKX0, CLKX1 Feed axis check signal (Note 2)
FSX0, FSX1
Ã
DX0, DX1
à Ã
Ã
ÃÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
" 15 V, ) 5 V, 0 V
CABLE WIRING
Shield
Ground plate
256
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 ENB1 and 2 turn on when a spindle command voltage is effective. These signals are not used
when the FANUC Spindle Servo Unit is used.
2 Feed axis check signal is used when a feed axis is checked or service work is done. This signal
is not used for spindle control.
7.9.4
Pulse Coder Interface
ÃÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
Ã
à à Ã
Ã
ÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
Ã
Signal name Description
Ã
ÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
Ã
SC, *SC Pulse coder C–phase signal
ÃÃ
ÃÃÃÃÃÃÃ
PA, *PA
Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃPulse coder A–phase signal
à Ã
ÃÃ
ÃÃÃÃÃÃÃ Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃ
Ã
PB, *PB Pulse coder B–phase signal
à Ã
SOUT, *SOUT Signal for serial spindle (Note 1)
ÃÃ Ã Ã
à Ã
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
POSITION CODER
Shield
Earthplate
257
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
NOTE
1 Signals SPOUT and *SPOUT are for a serial spindle. These
signals are not used for an analog spindle.
2 When the line length is over 14 m, set the maximum
electrical resistance of 0 V and 5 V to 0.5 W.
PA
1024 pulse/revolution
PB
1024 pulse/revolution
SC
1 pulse/revolution
NOTE
A differential driver is used for feedback from the position
coder.
*PA, *PB, and *SC are the inverted signals of PA, PB, and
SC respectively and vice sersa.
258
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.10
SERVO INTERFACE
7.10.1 The servo interface of the Series 15–B has these features.
Outline Digital control AC servo motor
Motor feedback : Serial pulse coder
1) 10,000 pulse/rev incremental pulse coder
2) 1,000,000 pulse/rev absolute pulse coder
Scale feedback : A/B/Z signal interface
SEPARATE TYPE
DISCHARGE UNIT
JFn
MS3106B22–14S
+6 V BATTERY UNIT
JA4A, JA4B FOR ABSOLUTE
PULSE CODER
JF2n
259
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
JV1 to JV8
(PCR–EV20MDT)
n: Axis number
(1 to 8)
CABLE WIRING
Shield
Ground plate
260
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
JV1 to JV8
(PCR–EV20MDT)
n: Axis number (1 to 8)
CABLE WIRING
Shield
Ground plate
261
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
JV1 to JV8
(PCR–EV20MDT)
n: Axis number
(1 to 8)
CABLE WIRING
Shield
Ground plate
262
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
SERVO MOTOR
CABLE WIRING
Ground plate
263
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
SERVO MOTOR
JF1 to JF8 PULSE CODER
(PCR–EV20MDT)
MS3106B20–29SW(straight)
MS3108B20–29SW (elbow)
CABLE WIRING
264
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
(3) For the model 4–0S to 0–0SP (common for incremental and absolute)
SERVO MOTOR
JF1 to JF8 PULSE CODER
(PCR–EV20MDT)
Connector HDAB–15S
Connector cover HDAW–15–CV (2–0SP to 0–0SP)
Connector cover HDA–CTH (4–0S, 3–0S)
CABLE WIRING
265
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
Example 1)
For example, MR connector manufactured by Honda Communications
Pulse corder
Terminal
block
266
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
Example 2)
Pulse corder
Enlarged figure
L t+ m
4R
(a) When A66L–0001–0286 cable is used:
This cable, developed for the Series 15–B/16/18 pulse coder interface,
consists of three pairs of signal wires and six power line wires
(20/0.18, 0.0394 W/m). When this cable is used, the maximum cable
length is calculated as follows:
L t+ 3 + 19 [m]
4 0.0394
This cable has a diameter of 8.5 mm and is suitable for use with the
connector for Series 16 and 18 but cannot be extended up to 50 m.
(b) When A66L–0001–0157 cable is used:
This cable, specified as cable C in the connection manual (B–61393)
for Series 0, consists of five pairs of signal wires and six power line
wires (50/0.18, 0.016 W/m).
When this cable is used, the maximum cable length is calculated as
follows:
L t+ 3 + 46.87 [m]
4 0.016
This cable can be extended up to 46 m from an electrical point of view.
However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp for Series 15–B.
It is therefore necessary to use a larger size connector at a terminal block or
peel off the insulation sheath at the end of the cable to reduce the diameter
so that it fits into the connector.
267
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
Example 1)
For example, MR connector manufactured by Honda Communications
Pulse corder
Terminal
block
Example 2)
Pulse corder
Enlarged figure
Peel off the insulation sheath and cover with a heat shrinkable tube
268
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.10.4
Linear Scale Interface
(A/B/Z Signal Interface)
LINEAR SCALE
JF21 to JF28
(PCR–EV20MDT)
CABLE WIRING
Shield
Ground plate
269
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
A phase signal
Move to + direction
B phase signal
A phase signal
Move to – direction
B phase signal
(2) Phase difference and minimum repeat cycle Tdy 0.15 msec (0.21 msec
when servo software 906X is used)
Ã
A
Ã
PCA/*PCA
0.5V
*PCA/PCA
Ã
B
Ã
PCB/*PCB
0.5V
*PCB/PCB
ÃÃÃÃÃÃÃÃÃ Ã
Td Td Td Td
ÃÃ Ã
Tp
Z phase signal
ÃÃÃ Tw
270
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.10.5
Linear Scale Interface
(Serial Interface)
JF21 to JF28
(PCR–EV20MDT)
ÃÃÃÃ ÃÃÃÃ
1 SD 11
ÃÃÃÃ ÃÃÃÃ
2 *SD 12 0V
3 13
4 14 0V
5 REQ 15
6 *REQ 16 0V
7 (+6V) 17
8 18 +5V +6 V is for separate absolute pulse coders.
9 +5V 19
10 20 +5V
CABLE WIRING
1
SD SD
2
*SD *SD
5
REQ REQ
6
*REQ *REQ
9
+5V +5V
18
+5V +5V
20
+5V +5V
12
0V 0V
14
0V 0V
16
0V 0V
Shield
Ground plate
271
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.10.6
APC Battery Interface
Batterycase
CABLE WIRING
Batterycase
NOTE
The service life of the APC battery is about one year per
four–cell battery case when used for backup of six axes
(serial pulse coder A).
272
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.10.7 The hybrid control system requires an auxiliary position detecting device
Hybrid–control in addition to the position detector used in conventional servo systems.
This auxiliary position detecting device is called the separate detector.
Connections For hybrid control, the pulse detector can be used as the separate detector
(linear scale such as an optical scale or Magnescale). The separate
detector connectors (JF21 to JF28) of the CNC are the same as those of
the linear scale interface (see 7.10.4).
CNC
Linear scale
Position JVn
command AC
Hybride Digital servo
control servo motor
amp.
Build in
pulse
coder
JFn
JF2n
273
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.11
GENERAL–PURPOSE CNC Analog voltage input range: –10 V to +10 V
Input current: " 0.5 mA max.
ANALOG VOLTAGE JA6
(PCR–EV20MDT)
INPUT INTERFACE AIN0 AIN1
1 11
2 0V 12 0V
ÃÃ
ÃÃ
3 AIN2 13 AIN3
4 0V 14 0V
5 15
6 (0V) 16 (0V)
7 17
8 18
9 19
10 20
NOTE
Signals enclosed in parentheses cannot be used.
Unused pins must be left open.
Control unit
+5V
R R 1st analog spindle unit
à R
AIN0 1
0V 2
LM1
0M1
+5V
R 2nd analog spindle unit
R AIN1 11
à R 0V 12
+5V
R
ÃR R AIN2 3
0V 4
1st general–
purpose analog
input signal
+5V
R
à R
R AIN3 13
0V 14
2nd general–
purpose analog
input signal
274
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.12
CONNECTION
BETWEEN THE
SERIES 15–B
(MMC–II) AND
PERIPHERAL UNITS
Control unit
MMC–II MAIN CPU Punch panel (RS–232C)
JD5A to JD5B: PCR20 CD6A to CD6B: DBM–25S
JD5A CD6A
to to
JD5B CD6B
JD6
(Note 3)
NOTE
1 The above diagram shows the connection with the punch panel (connector for an extension
cable). For connection with external devices, prepare cables for direct connection, if necessary.
2 The +24 V terminal in the above diagram is used exclusively for the FANUC I/O devices. Do
not use it for other purposes.
When a FANUC I/O device that utilizes +24 V is connected to Series 15–B, do not connect more
than one device at one time due to the limitation of the power supply.
3 For the MMC CPU (A02B–0120–J201), which requires two RS–232C channels and one
RS–422 channel, JD6 is used as an RS–422 port. Therefore, it cannot be used as an RS–232C
interface.
4 The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
275
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
Ã
JD5A to JD5B – 01 RD RD CD6A to CD6B – 03
Ã
JD5A to JD5B – 02 0V
Ã
JD5A to JD5B – 15 RS RS CD6A to CD6B – 04
Ã
JD5A to JD5B – 16 0V
Ã
JD5A to JD5B – 05 CS CS CD6A to CD6B – 05
Ã
JD5A to JD5B – 06 0V
Ã
JD5A to JD5B – 03 DR DR CD6A to CD6B – 06
Ã
JD5A to JD5B – 04 0V
JD5A to JD5B – 07 CD CD CD6A to CD6B – 08
Ã
JD5A to JD5B – 08 0V
JD5A to JD5B – 13 ER ER CD6A to CD6B – 20
Ã
JD5A to JD5B – 14 0V SG CD6A to CD6B – 07
ÃÃ
JD5A to JD5B – 10 +24V
ÃÃ Ã
Ã
Ã
ÃÃ Ã
ÃÃ Ã
JD5A to JD5B – 19 +24V +24V CD6A to CD6B – 25
FG CD6A to CD6B – 01
Ã
Ã
NOTE
1 The cable shall be shielded twisted–pair cable, 7/0.127 (0.09 mm2) or thicker. Connect the units
in accordance with the above diagram, and fasten the shield with a cable clamp.
Recommended cable: A66L–0001–0284#10P
2 The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
276
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.13
CONNECTION WITH
AN EXTERNAL
DEVICE USING THE
RS–422 INTERFACE
FOR SERIES 15–B
(MMC–II)
Control unit
MMC–II MAIN CPU External device (RS–422)
JD6: PCR20
NOTE
1 In the above diagram, the interface for the external device is an example. The cable to be
actually used shall be designed according to the interface for external device.
2 Do not connect anything to the (+24 V) terminal.
3 For the MMC–II CPU (A02B–0120–J202), which requires three RS–232C channels, JD6 is
used as an RS–232C port. Therefore, it cannot be used as an RS–422 interface.
4 The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
277
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
JD6 – 11 SD RD – 06
JD6 – 12 *SD *RD – 24
JD6 – 01 RD SD – 04
JD6 – 02 *RD *SD – 22
JD6 – 15 RS CS – 09
JD6 – 16 *RS *CS – 27
JD6 – 05 CS RS – 07
JD6 – 06 *CS *RS – 25
JD6 – 07 DR ER – 12
JD6 – 09 *DR *ER – 30
JD6 – 17 ER DR – 11
JD6 – 18 *ER *DR – 29
JD6 – 13 TT RT – 08
JD6 – 14 *TT *RT – 26
JD6 – 03 RT TT – 17
JD6 – 04 *RT *TT – 35
JD6 – 08 0V SG – 19
JD6 – 10 (+24V)
JD6 – 19 (+24V) FG – 01
Ã
NOTE
The cable shall be shielded twisted–pair cable, 7/0.127 (0.09 mm2) or thicker.
Connect the units in accordance with the above diagram, and fasten the shield with a cable
clamp.
Recommended cable: A66L–0001–0284#10P
278
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.14
CONNECTION WITH
A PRINTER USING
THE CENTRONICS
INTERFACE FOR
FANUC SERIES 15–B
(MMC–II)
Control unit
MMC–II MAIN CPU Printer (Centronics)
JD9: PCR20
NOTE
1 In the above diagram, the interface for the external device is an example. The cable to be
actually used shall be designed according to the interface for the applicable external device.
2 The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
279
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
à 0V – 21
Ã
JD9 – 03 STD2 STD2 – 04
0V – 22
JD9 – 04 STD3 STD3 – 05
JD9 – 12 0V Ã 0V – 23
Ã
0V – 25
Ã
JD9 – 07 STD6 STD6 – 08
0V – 26
JD9 – 08 STD7
à STD7 – 09
Ã
0V – 27
JD9 – 14 0V
JD9 – 09 PE PE – 12
0V – 30
Ã
JD9 – 11 *STB *STB – 01
0V –19
JD9 – 10 SLCT SLCT – 13
Ã
– 14
à Ã
JD9 – 13 *AFD *AFD – 16
0V
JD9 – 16 0V
à 0V – 29
Ã
JD9 – 17 *SLIN *SLIN – 36
JD9 – 18 0V Ã Ã 0V – 33
Ã
Ã
FG – 17
NOTE
The cable shall be shielded twisted–pair cable, 7/0.127 (0.09 mm2) or thicker. Connect the units
in accordance with the above diagram, and fasten the shield with a cable clamp.
Recommended cable: A66L–0001–0285#25P
280
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.15
CONNECTION WITH
AN EXTENSION
ADAPTOR UNIT FOR
FANUC SERIES 15–B
(MMC–II)
(Note 1)
To keyboard
M4 screw terminal
NOTE
1 It is not necessary to prepare the cable, because it is attached to the keyboard.
2 The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
281
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
à Ã
à Ã
JD5C – 11 SDK SDK JD5 – 11
à Ã
JD5C – 12 0V 0V JD5 – 12
à Ã
JD5C – 01 RDK RDK JD5 – 01
à Ã
JD5C – 02 0V 0V JD5 – 02
à Ã
JD5C – 05 CSK CSK JD5 – 05
à Ã
JD5C – 04 0V 0V JD5 – 04
à Ã
JD5C – 13 ERK ERK JD5 – 13
à Ã
JD5C – 14 0V 0V JD5 – 14
D5C – 10
à +24V +24V
à JD5 – 10
D5C – 19
à +24V +24V
à JD5 – 19
D5C – 06
à 0V 0V
à JD5 – 06
D5C – 08
à 0V 0V
à JD5 – 08
D5C – 16
à 0V 0V
à JD5 – 16
ÃÃ
NOTE
The cable shall be shielded twisted–pair cable, 7/0.127 (0.09 mm2) or thicker. Connect the units
in accordance with the above diagram, and fasten the shield with a cable clamp.
Recommended cable: A66L–0001–0284#10P.
Extension adapter
NOTE
The cable shall be 30/0.18 (0.75 mm2) or thicker. Ground
the cable.
282
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.16
CONNECTION WITH
A HARD DISK UNIT
FOR FANUC SERIES
15–B (MMC–II)
NOTE
The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
283
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
284
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
ÃÃ Ã
JD7 – 26 *DB0 *DB0 JD7 – 26
ÃÃ Ã
JD7 – 01 0V 0V JD7 – 01
ÃÃ Ã
JD7 – 27 *DB1 *DB1 JD7 – 27
JD7 – 02 0V 0V JD7 – 02
ÃÃ
JD7 – 28 *DB2 *DB2
à JD7 – 28
ÃÃ Ã
JD7 – 03 0V 0V JD7 – 03
ÃÃ Ã
JD7 – 29 *DB3 *DB3 JD7 – 29
JD7 – 04 0V 0V JD7 – 04
ÃÃ
JD7 – 30 *DB4 *DB4
à JD7 – 30
ÃÃ Ã
JD7 – 05 0V 0V JD7 – 05
ÃÃ Ã
JD7 – 31 *DB5 *DB5 JD7 – 31
JD7 – 06 0V 0V JD7 – 06
ÃÃ
JD7 – 32 *DB6 *DB6
à JD7 – 32
ÃÃ
JD7 – 07 0V
Ã
0V JD7 – 07
ÃÃ Ã
JD7 – 33 *DB7 *DB7 JD7 – 33
ÃÃ Ã
JD7 – 08 0V 0V JD7 – 08
JD7 – 34 *DBP *DBP JD7 – 34
ÃÃ
JD7 – 09 0V
Ã
0V JD7 – 09
ÃÃ Ã
JD7 – 38 *TERMPWR *TERMPWR JD7 – 38
ÃÃ Ã
JD7 – 39 0V 0V JD7 – 39
JD7 – 41 *ATN *ATN JD7 – 41
ÃÃ
JD7 – 16 0V
Ã
0V JD7 – 16
ÃÃ Ã
JD7 – 43 *BSY *BSY JD7 – 43
ÃÃ Ã
JD7 – 18 0V 0V JD7 – 18
JD7 – 44 *ACK *ACK JD7 – 44
ÃÃ
JD7 – 19 0V
Ã
0V JD7 – 19
ÃÃ
JD7 – 45 *RST *RST
à JD7 – 45
ÃÃ Ã
JD7 – 20 0V 0V JD7 – 20
ÃÃ Ã
JD7 – 46 *MSG *MSG JD7 – 46
JD7 – 21 0V 0V JD7 – 21
ÃÃ
JD7 – 47 *SEL *SEL
à JD7 – 47
ÃÃ Ã
JD7 – 22 0V 0V JD7 – 22
ÃÃ Ã
JD7 – 48 *C/D *C/D JD7 – 48
JD7 – 23 0V 0V JD7 – 23
ÃÃ
JD7 – 49
ÃÃ
JD7 – 24
*REQ
0V
*REQ
0VÃ
Ã
JD7 – 49
JD7 – 24
ÃÃ Ã
JD7 – 50 *I/O *I/O JD7 – 50
JD7 – 25 0V 0V JD7 – 25
ÃÃ
JD7 – 35 0V 0V
à JD7 – 35
ÃÃ
JD7 – 10 0V 0V
à JD7 – 10
ÃÃ Ã
JD7 – 36 0V 0V JD7 – 36
ÃÃ Ã
JD7 – 11 0V 0V JD7 – 11
JD7 – 37 0V 0V JD7 – 37
ÃÃ
JD7 – 12 0V 0V
à JD7 – 12
ÃÃ Ã
JD7 – 40 0V 0V JD7 – 40
ÃÃ Ã
JD7 – 15 0V 0V JD7 – 15
JD7 – 42 0V 0V JD7 – 42
ÃÃ
JD7 – 17 0V 0V
à JD7 – 17
ÃÃ ÃÃ Ã Ã
JD7 – 14 0V 0V JD7 – 14
JD7 – 13 JD7 – 13
285
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
NOTE
1 Use a shielded cable containing 25 pairs of AWG28 wires,
with a characteristic impedance of 100 to 130 ohms.
Recommended cable material: A66L–0001–0319#25P
2 For noise protection, thread the shielded cable through
ferrite cores as shown below and connect the shield to the
frame ground at both ends.
Connector Connector
Ferrite core Ferrite core
Cable
f f
FG FG
NOTE
3 Ensure that the total signal cable length (J11M + J66M)
does not exceed 6 m.
CP3 – 1 R R PW1 – 1
CP3 – 2 S S PW1 – 2
CP3 – 3 G G PW1 – 3
NOTE
Use a 30/0.18 (0.75 mm2) wire or thicker for the power
cable.
286
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
7.17 Connection with portable 5.25″ and portable 3.5″ floppy disk unit
CONNECTION WITH
A FLOPPY DISK UNIT
FOR FANUC SERIES
15–B (MMC–II)
NOTE
The MMC–II board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
287
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
Portable
à Ã
MAIN CPU
FDD Unit
à Ã
JD8 – 07 *MON *MON JD8 – 07
à Ã
JD8 – 08 0V 0V JD8 – 08
JD8 – 38 *MODE *MODE JD8 – 38
JD8 – 39
Ã
0V
Ã
0V JD8 – 39
à Ã
JD8 – 09 *DS0 *DS0 JD8 – 09
à Ã
JD8 – 10 0V 0V JD8 – 10
JD8 – 36 *DS1 *DS1 JD8 – 36
JD8 – 37
Ã
0V
Ã
0V JD8 – 37
à Ã
JD8 – 17 *DS2 *DS2 JD8 – 17
à Ã
JD8 – 18 0V 0V JD8 – 18
à Ã
JD8 – 40 *DS3 *DS3 JD8 – 40
JD8 – 41 0V 0V JD8 – 41
JD8 – 26
Ã
*SIDE *SIDE
à JD8 – 26
à Ã
JD8 – 27 0V 0V JD8 – 27
à Ã
JD8 – 34 *HDLD *HDLD JD8 – 34
JD8 – 35 0V 0V JD8 – 35
JD8 – 28
Ã
*TRK0 *TRK0
à JD8 – 28
à Ã
JD8 – 29 0V 0V JD8 – 29
à Ã
JD8 – 32 *INDEX *INDEX JD8 – 32
JD8 – 33 0V 0V JD8 – 33
JD8 – 15
JD8 – 16 Ã
*DIR
Ã
0V Ã
*DIR
Ã
0V
JD8 – 15
JD8 – 16
à Ã
JD8 – 30 *STEP *STEP JD8 – 30
JD8 – 31 0V 0V JD8 – 31
JD8 – 13
Ã
*WE *WE
à JD8 – 13
à Ã
JD8 – 14 0V 0V JD8 – 14
à Ã
JD8 – 03 *WPRT *WPRT JD8 – 03
à Ã
JD8 – 04 0V 0V JD8 – 04
JD8 – 05 *WDATA *WDATA JD8 – 05
JD8 – 06
Ã
0V
Ã
0V JD8 – 06
à Ã
JD8 – 11 *RDATA *RDATA JD8 – 11
à Ã
JD8 – 12 0V 0V JD8 – 12
JD8 – 01 *READY *READY JD8 – 01
JD8 – 02
JD8 – 19 Ã
0V
Ã
0V Ã
0V
Ã
0V
JD8 – 02
JD8 – 19
à Ã
JD8 – 20 0V 0V JD8 – 20
JD8 – 42 0V 0V JD8 – 42
JD8 – 43
Ã
0V
Ã
0V JD8 – 43
à Ã
JD8 – 44 0V 0V JD8 – 44
à Ã
JD8 – 45 0V 0V JD8 – 45
à Ã
JD8 – 46 0V 0V JD8 – 46
JD8 – 47 +5V +5V JD8 – 47
JD8 – 21
Ã
+5V
Ã
+5V JD8 – 21
à Ã
JD8 – 22 +5V +5V JD8 – 22
à Ã
JD8 – 23 +5V +5V JD8 – 23
JD8 – 48 +5V +5V JD8 – 48
à Ã
à Ã
à à Ã
288
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
1 The cable for J12M shall be shielded twisted–pair cable, 7/0.127 (0.09 mm2) or thicker.
Connect the units in accordance with the diagram on the previous page, and fasten the shield
with a cable clamp.
Recommended cable: A66L–0001–0285#25P
2 The cable must not be more than 2 m long.
Portable 5.25″
FDD Unit
R PW1 – 1
AC100V to S PW1 – 2
AC240V
G PW1 – 3
NOTE
The cable shall be 20/0.18 (0.5 mm2) or thicker.
289
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.18
RS–232–C SERIAL
PORT (MMC–III)
JD5F to JD5H
(PCR–EV20MDT)
Signal connection
(1) When the terminals (CS, DR, CD) can not be used.
ÃÃ Ã
RS RS
ÃÃ Ã
CS CS
ER ER
DR DR
CD CD
(SIGNAL GROUND) SG SG
(FRAME GROUND) FG FG
290
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
NOTE
The MMC–III board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
291
7. CONNECTION TO CNC PERIPHERALS B–62073E/04
7.19
OUTER HARD DISK
INTERFACE
(MMC–III)
Minislot
Outer Hard Disk Interface Board
NOTE
The MMC–III board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
292
B–62073E/04 7. CONNECTION TO CNC PERIPHERALS
Cable Wiring
*D0 26 26 *D0
0V 1 1 0V
*D1 27 27 *D1
0V 2 2 0V
*D2 28 28 *D2
0V 3 3 0V
*D3 29 29 *D3
0V 4 4 0V
*D4 30 30 *D4
0V 5 5 0V
*D5 31 31 *D5
0V 6 6 0V
*D6 32 32 *D6
0V 7 7 0V
*D7 33 33 *D7
0V 8 8 0V
*DP 34 34 *DP
0V 9 9 0V
0V 35 35 0V
0V 10 10 0V
0V 36 36 0V
0V 11 11 0V
0V 40 40 0V
0V 15 15 0V
*ATN 41 41 *ATN
0V 16 16 0V
0V 42 42 0V
0V 17 17 0V
*BSY 43 43 *BSY
0V 18 18 0V
*ACK 44 44 *ACK
0V 19 19 0V
*RST 45 45 *RST
0V 20 20 0V
*MSG 46 46 *MSG
0V 21 21 0V
*SEL 47 47 *SEL
0V 22 22 0V
*CD 48 48 *CD
0V 23 23 0V
*REQ 49 49 *REQ
0V 24 24 0V
*IO 50 50 *IO
0V 25 25 0V
293
8. EMERGENCY STOP SIGNAL B–62073E/04
8 ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
EMERGENCY STOP SIGNAL
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ
ÃÃÃÃÃÃ
ÃÃÃÃÃÃ
ÃÃÃÃÃÃ
NOTE
We recommend appropriate use of the emergency stop signal when
designing a safe machine tool.
The emergency stop signal is for stopping the machine tool in an
emergency, and is input to the CNC controller, servo amplifier and spindle
amplifier. Generally, B–contact pushbutton switches are used for the
emergency stop signal.
When the emergency stop signal (*ESP) contact is closed, the CNC
controller is set to an emergency stop canceled state, and the servo
amplifier and spindle motor can be controlled and operated.
When the emergency stop signal (*ESP) contact is open, the CNC
controller is reset to an emergency stop state, and the servo amplifier and
spindle motor are decelerated and stopped.
In the case of the servo motor, the drive power supply of the servo
amplifier is turned OFF to activate a dynamic brake and stop servo motor
operation. Since gravity causes the servo motor used for the gravity shaft
to continue operation, you must consider using a servo motor with a
brake.
In the case of the spindle motor, if the drive power supply of the spindle
amplifier is suddenly turned OFF turning spindle operation, inertia causes
the spindle to continue operation, which is more dangerous. The spindle
motor must be controlled in such a way that deceleration and stopping of
spindle motor operation is confirmed before its drive power supply is
turned OFF when the emergency stop signal (*ESP) contact has become
open.
The above have been taken into consideration in FANUC’s α series of
control amplifiers. On these control amplifiers, input the emergency stop
signal to the power supply module (PSM). Since the drive power supply
MCC control signal is output from the PSM, use this signal to control
ON/OFF switching of the drive power supply that is input to the power
supply module.
Detection of overtravel by the software limit function is included in the
basic specifications of this CNC controller, and limit switches for regular
detection of overtravel are not required. However, if a malfunction in the
servo feedback system causes the machine tool to move beyond the
software limits, provide stroke end limit switches so that the emergency
stop signal functions to stop the machine tool.
Figure 8 shows a example of how the emergency stop signal is connected
when this CNC controller and an α series control amplifier are used.
294
B–62073E/04 8. EMERGENCY STOP SIGNAL
Relay power
supply
Release switch
Spark killer
Relay
I/O unit connected to CNC
(module)
External power
supply
Spark killer
Coil
Fig. 8
NOTE
When the amplifier is connected to a spindle motor made by
another manufacturer, a sequence for safely decelerating
and stopping the spindle motor when the emergency stop
signal contact becomes open during spindle motor
operation must be incorporated referring to the instruction
manual for the spindle motor.
295
APPENDIX
B–62073E/04 APPENDIX A. LIST OF EXTERNAL DIMENSIONS
A ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
LIST OF EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
  Â
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 1 (a)
Â
External view of 3–slot control unit
 Â
Fig. 1 (b)
Â
External view of 4–slot control unit
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 1 (c) External view of 6–slot control unit
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 1 (d)
Â
External view of 8–slot control unit
Â
 Â
Fig. 2 (a)
 Â
External view of horizontal type 9I CRT/MDI unit, (Small type,
Â
monochrome CRT)
External view of horizontal type 9I PDP/MDI unit, (Small type)
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (b) External view of horizontal type 9″ small CRT/MDI unit (color CRT)
 Â
Fig. 2 (c)
Â
External view of horizontal type 9″ CRT/MDI unit (standard,
  Â
monochrome CRT)
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
External view of horizontal type 9″ PDP/MDI unit (standard)
  Â
Fig. 2 (d) External dimensions of horizontal type 9″ CRT/MDI unit
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(standard, monochrome CRT)
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (e) External view of horizontal type 9″ CRT/MDI unit (standard, color)
 Â
Fig. 2 (f)
Â
External view of horizontal type 9.5″ LCD/MDI unit [Weight; 4.5 kg]
  Â
External view of horizontal type 10.4″ LCD/MDI unit [Weight; 4.5
kg]
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
  Â
Fig. 2 (g) External view of horizontal type 9.5″ LCD/MDI unit [Weight; 5.0 kg]
External view of horizontal type 10.4″ LCD/MDI unit [Weight; 5.0
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
kg]
Â
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (h)
Â
14″ CRT/MDI unit (horizontal)
  Â
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (i) 14″ CRT/MDI unit (vertical)
 Â
Fig. 2 (j)
Â
9″ separate type CRT unit (monochrome CRT) 9″ separate type
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
PDP unit
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (k) 9″ separate type CRT unit (color)
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (l)
Â
Separate type MDI unit (standard)
  Â
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (m) External dimensions of separate type 10.4″ LCD unit
  Â
Fig. 2 (n) External dimensions of separate type MDI unit (horizontal)
(for separate type LCD with built–in graphic function)
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (p) External dimensions of separate type MDI unit (vertical)
(for separate type LCD with built–in graphic function)
  Â
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 (q) External dimensions of separate type 9.5″ LCD unit
(monochrome STN)
  Â
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 3 (a) External view of control transformer (A80L–0001–0176)
Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 3 (b) Description of control transformer
331
A. LIST OF EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
  Â
  Â
  Â
Fig. 4 (a) External view of position coder A or B
A86L–0026–0001#102: Max. 4000 rpm
Â
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A86L–0026–0001#002: Max. 6000rpm
 Â
Fig. 4 (b)
Â
α External dimensions of position coder A860–0309–T302: Max.
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10,000 rpm
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Fig. 5 (a)
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External view of manual pulse generator A860–0202–T001
  Â
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Fig. 5 (b) External view of pendant type manual pulse generator
A860–0202–T004 to T015
 Â
Fig. 6
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External view of FANUC PPR
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Fig. 7 (a) External view of punch panel (CE marking non–compliant)
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Fig. 7 (b) External dimensions of punch panel (CE marking compliant)
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Fig. 7 (c)
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External dimensions of punch panel (CE marking compliant)
  Â
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Fig. 8 External view of floppy cassette adapter
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Fig. 9 External view of FANUC Handy File
Â
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Fig. 10
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External view of portable tape reader
 Â
Fig. 11
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External view of tape reader without reels (serial interface)
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Fig. 12 External view of tape reader with reels
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Fig. 13 (a)
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External view of input unit (A14B–0076–B001)
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Fig. 13 (b)
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External view of input unit (Multiple axis) (A14B–0076–B401)
  Â
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Fig. 13 (c) External dimensions of input unit (multi–axis machine)
(A14B–0076–B402)
  Â
Â
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Fig. 13 (d) External view of expanded power input unit (A14B–0076–B209)
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Fig. 14 (a) External view of PCR connector (soldering type)
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Fig. 14 (b)
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External view of FI40 connector
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Fig. 15 (a)
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External view of connector case (HONDA, PCR type)
  Â
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Fig. 15 (b) External view of connector case (HIROSE FI–20–CV2 type)
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Fig. 15 (c) External view of connector case (FUJITSU, FCN type)
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Fig. 15 (d)
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External view of connector case (HIROSE FI–20–CV type)
  Â
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Fig. 16 (a) External view of AMP connector (1–178128–3)
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Fig. 16 (b) External view of AMP connector (2–178129–6)
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Fig. 16 (c)
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External view of AMP connector (2–178288–3)
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 Â
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Fig. 16 (d)
 Â
External view of AMP connector (1–178288–3)
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Fig. 16 (e) External view of AMP connector (1–175196–2/–5, 175218–2/–5)
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Fig. 17 (a)
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External view of HONDA connector (case)
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Fig. 17 (b)
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External view of HONDA connector (female)
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Fig. 17 (c) External view of HONDA connector (male)
332
B–62073E/04 APPENDIX A. LIST OF EXTERNAL DIMENSIONS
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  Â
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Fig. 17 (d) External view of HONDA connector (terminal layout)
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Fig. 18 (a) External view of connector made by FCI Japan (3 pins, black)
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Fig. 18 (b)
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External view of connector made by FCI Japan (3 pins, brown)
  Â
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Fig. 18 (c) External view of connector made by FCI Japan (3 pins, white)
Â
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Fig. 18 (d) External view of connector made by FCI Japan (6 pins, brown)
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Fig. 18 (e)
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External view of connector made by FCI Japan (6 pins, white)
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Fig. 19 (a)
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External view of reader puncher panel connector
  Â
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Fig. 19 (b) External view of reader puncher connector metal fitting for lock
Â
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Fig. 20 External view of power receptacle for portable tape reader
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Fig. 21
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External view of battery case for absolute pulse coder
 Â
Fig. 22
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External View of the Extension Adaptor Unit for Series 15–B
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(MMC–II)
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Fig. 23
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External View of the Keyboard for Series 15–B (MMC–II)
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Fig. 24 External view of the hard disk unit for Series 15–B (MMC–II)
 Â
Fig. 25
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External view of the Portable 5″ Floppy Disk Unit for Series 15–B
Â
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(MMC–II)
Â
 Â
Fig. 26
 Â
External view of the Portable 3.5″ Floppy Disk Unit for Series 15–B
Â
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(MMC–II)
  Â
Fig. 27 External view of the Portable Cassette Streamer Unit for Series
Â
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15–B (MMC–II) (A08B–0047–C071)
333
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
B ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Weight: 2.3 kg
334
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Weight: 2.5 kg
335
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
Weight: 3.8 kg
336
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Weight: 5.0 kg
337
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂ
Panel cut drawing
85 (PDP)
220 (Monochrome CRT)
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operator’s panel PCB. Weight: 4.0 kg
Fig. 2 (a) External view of horizontal type 9I CRT/MDI unit, (Small type, monochrome CRT)
External view of horizontal type 9I PDP/MDI unit, (Small type)
ÂÂÂÂÂ
Panel cut drawing
Unit support
(for reference)
Fig. 2 (b) External view of horizontal type 9″ small CRT/MDI unit (color CRT)
338
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂ
Panel cut drawing
85 (PDP)
220 (Monochrome CRT)
Weight: 4.0 kg
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operator’s panel PCB.
Fig. 2 (c) External view of horizontal type 9″ CRT/MDI unit (standard, monochrome CRT)
External view of horizontal type 9″ PDP/MDI unit (standard)
339
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂ
Panel cut drawing
Weight: 5 kg
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operator’s panel PCB.
Fig. 2 (d) External dimensions of horizontal type 9″ CRT/MDI unit (standard, monochrome CRT)
340
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂ
Panel cut drawing
Unit support
(for reference)
Fig. 2 (e) External view of horizontal type 9″ CRT/MDI unit (standard, color)
ÂÂÂÂÂ
Panel cut drawing
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
Fig. 2 (f) External view of horizontal type 9.5″ LCD/MDI unit [Weight; 4.5 kg]
External view of horizontal type 10.4″ LCD/MDI unit [Weight; 4.5 kg]
341
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂ
Panel cut drawing
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
Fig. 2 (g) External view of horizontal type 9.5″ LCD/MDI unit [Weight; 5.0 kg]
External view of horizontal type 10.4″ LCD/MDI unit [Weight; 5.0 kg]
342
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
343
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
8–f 4.8
Weight: 20 kg
ÂÂÂÂÂ
Panel cut drawing
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
344
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂ
Panel cut drawing
85 (PDP)
220 (Monochrome CRT)
Weight: 3.5 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
345
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂ
Panel cut drawing
Weight: 8 kg
346
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂ
Panel cut drawing
Weight: 0.5 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
347
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂ
Panel cut drawing
Weight: 2 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
348
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂ
Panel cut drawing
Weight: 1 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
349
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂ
Panel cut drawing
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
Weight: 1 kg
350
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂ
Panel cut drawing Weight: 2 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operator’s panel PCB.
Fig. 2 (q) External dimensions of separate type 9.5″ LCD unit (monochrome STN)
351
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
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CAUTION
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TB1 OR
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
TB2
Max. 155
Max. 175
Weight: 14 kg
Unit: mm
352
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
TB1
Â
Â
Â
550
Â
480
460
440
Â
ÂÂ 415
Â
380
 TB1
240
 Â
230
 ÂÂÂÂ
ÂÂÂÂ Â
200A
220
ÂÂÂÂ
200 to 550V 200
 ÂÂÂ
 ÂÂÂ
200V
5A
ÂÂ ÂÂ
ÂÂ Â ÂÂ
 Â
ÂÂÂÂ
100V 100A
  ÂÂÂÂÂÂ
Â
1A
COM 200B
 Â 100B
ÂÂ
Fig. 3 (b) Description of control transformer
353
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
Connector
Radial Thrust
Operation 1 kg or less 1 kg or less
Idle 20 kg or less 10 kg or less
Attach a pulley directly to the position coder shaft and drive the
timing belt. Confirm that the loads conform with the above
allowable value.
(4) Weight: 1 kg or less
Unit: mm
Fig. 4 (a) External view of position coder A or B A86L–0026–0001#102: Max. 4000 rpm
A86L–0026–0001#002: Max. 6000rpm
354
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
MS connector: MS3102A–20–29P
Radial Thrust
Operation 10 kg or less 5 kg or less
Idle 20 kg or less 10 kg or less
Attach a pulley directly to the position coder shaft and drive the
timing belt. Confirm that the loads conform with the above
allowable value.
(4) Weight: Approx. 750 g
Unit: mm
Fig. 4 (b) a External dimensions of position coder A860–0309–T302: Max. 10,000 rpm
355
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
M3 screw terminal
356
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
M3 screw terminal
M3 screw terminal
M3 screw terminal
M3 screw terminal
357
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
358
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
4-M3
Â
Â
Panel cutout
Â
Â
Connector: PCR-E20FS
PCS-E20LA
Honda Tsushin
Cover:
For crimp terminal M4
Length: 200 mm
Color: P–ME–N1.5–3G
4- f 3.6
NOTE
A ground terminal is required near the punch panel for connecting with the frame ground.
359
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
Paint masking area on punch panel side
Panel cutout
M4 for frame grounding
For crimp terminal
Connector: PCR-E20FS
PCS-E20LA
Length: 200 mm
Honda Tsushin
Cover:
DBM-25S
External dimensions of wide type
NOTE
1 The touch panel has been designed so that its cover can be locked with screws to ensure dust–
and water–proofing.
2 To comply with EMC directives and safety standards, the locker attached to the touch panel
must be electrically connected. So, the edge of the touch panel PCB has been masked with
a paint band to make it electrically conductive.
3 When the touch panel is used as a CE marking compliant product, mask the touch panel on the
locker side to make it electrically conductive. Use conductive packing when attach the touch panel.
4 A ground terminal is required near the punch panel for connecting with the frame ground.
360
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Paint masking area on punch panel side
Panel cutout
M4 for frame grounding
For crimp terminal
Connector: PCR-E20FS
PCS-E20LA
Length: 200 mm
Honda Tsushin
Cover:
DBM-25S
NOTE
1 The touch panel has been designed so that its cover can be locked with screws to ensure dust–
and water–proofing.
2 To comply with EMC directives and safety standards, the locker attached to the touch panel
must be electrically connected. So, the edge of the touch panel PCB has been masked with
a paint band to make it electrically conductive.
3 When the touch panel is used as a CE marking compliant product, mask the touch panel on the
locker side to make it electrically conductive. Use conductive packing when attach the touch panel.
4 A ground terminal is required near the punch panel for connecting with the frame ground.
361
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
362
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
363
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
364
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
AUTO
RELEASE
MANUAL
Wiring screw M3 × 6
Power
terminal strip
View from
Signal cable f
arrow A Cable holder
4– f 5.3
NOTE
Install the tape reader, from the rear side of panel with holes and secure with screws and nuts.
If this is not convenient, attach a M5 stud in f 5.3 hole and secure with a nut.
296
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
AUTO
REEL ON
ALARM RELEASE
REEL OFF
FORWARD STOP REWIND
M5 × 10
Stud
4– f 5.3
RS–232–C
interface connector
Power connector
Parallel interface
connector
Coating Color: Metallic silver
Weight: 9 kg
Unit: mm
NOTE
Install the tape reader, from the rear side of panel with holes and secure with screws and nuts.
If this is not convenient, attach a M5 stud in f 5.3 hole and secure with a nut.
297
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
298
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
299
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
(AC INPUT)
Key location
300
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
301
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
USAGE: GENERAL
Display
HONDA
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  Â
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Â
Â
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Â
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 A B
   Â
Â
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ÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂ
PCR–E20FS 21.65 11.43
302
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Tab for
shield
con-
nec–
tion
Section AA
303
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
USAGE: GENERAL
Case
Cable clamp
Lock bracket
Lock lever
Set screw for cable clamp
304
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
USAGE: GENERAL
Case
Cable clamp
Lock bracket
Lock lever
Set screw for cable clamp
305
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
USAGE: GENERAL
Cable clamp
Screw
Lock lever
306
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Case
Lock bracket
Lock lever
Cable clamp
Set screw for cable clamp
Fig. 15 (d) External view of connector case (HIROSE FI–20–CV type)
307
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
USAGE: 3 G
POWER SUPPLY UNIT CP1
200VAC INPUT 2 S
1 R Key location
3 G
POWER SUPPLY UNIT CP1
200VAC OUTPUT CP2 2 200B
1 200A
3 G
10I LCD/MDI UNIT CP11
2 200B
1 200A
Circuit No.
Circuit No.
308
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
USAGE: B3 FB A3 COM
POWER SUPPLY UNIT CP4
ON/OFF CONTROL B2 FA A2 OFF
B1 AL A1 ON
Circuit No.
Circuit No.
309
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
USAGE: 3
POWER SUPPLY UNIT CP5
+24V OUTPUT 2 0V
1 +24V
Circuit No.
Circuit No.
310
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
USAGE: 3
POWER SUPPLY UNIT CP6
+24E OUTPUT 2 0V
1 +24E
Circuit No.
Circuit No.
311
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
In case of reel
PLATING ID–MARK
PRESSER ID–MARK
312
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
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ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Symbol
ÂÂÂÂÂ Number of
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
A (B) C (D)
Specification terminals
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
MR–20LMH (Plug)
ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
39.3 44.9 39.8 17 20
MR–20LFH (Jack)
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
MR–50LMH (Plug)
67.9 73.5 44.8 18 50
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
MR–50LFH (Jack)
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
Symbol Name Outer diameter of the cable
MR–20L dia. 10 mm
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
1 Connector cover max
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ME–50L dia. 16 mm max
2 Cable clamp
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
3 Stopper
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
4 Screw for cable clamp
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Plug (MR–20, 50MH)
5
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Jack (MR–20, 50FH)
313
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Number of
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
A B
terminals
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂ
MR–20RHF 32.8 27.8 20
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
MR–50RHF
ÂÂÂÂÂ 61.4 56.4 50
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Symbol Name
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
1 Cable clamp
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
2
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
3 Connector (MR–20, 50FH)
314
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Number of
A B
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
terminals
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
MR–20RMH 32.8 27.8 20
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
MR–50RMH 61.4 56.4 50
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Symbol Name
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
1 Cable clamp
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
2 Screw 2.6 dia. ×8
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
3 Connector (MR–20, 50FH)
315
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
MR–50MH
(50–core, plug)
MR–50FH
(50–core, plug)
MR–20MH
(20–core, plug)
MR–20FH
(20–core, plug)
316
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Specification
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Name (Connector maker Remarks
number)
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Connector housing for cable
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
SMS3PK–5 Black
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Crimp type) RC16M–23T3 For details on tools required
for crimp terminals, contact
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Contact
(Solder type) RC16M–SCT3 the manufacturer.
Fig. 18 (a) External view of connector made by FCI Japan (3 pins, black)
317
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Specification
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Name (Connector maker Remarks
number)
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Connector housing for cable SMS3PNS–5 Brown
ÂÂÂÂÂÂÂÂÂÂÂÂ
Contact
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Crimp type) RC16M–23T3 For details on tools required
for crimp terminals, contact
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Solder type) RC16M–SCT3 the manufacturer.
Fig. 18 (b) External view of connector made by FCI Japan (3 pins, brown)
318
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Specification
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Name (Connector maker Remarks
number)
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Connector housing for cable SMS3PWS–5 White
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Crimp type) RC16M–23D28 For details on tools required
for crimp terminals, contact
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Contact
the manufacturer.
Fig. 18 (c) External view of connector made by FCI Japan (3 pins, white)
319
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Specification
Name Remarks
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Connector maker
number)
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Connector housing for cable SMS6PN–5 Brown
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Crimp type) RC16M–23T3 For details on tools required
Contact for crimp terminals, contact
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Solder type) RC16M–SCT3 the manufacturer.
Fig. 18 (d) External view of connector made by FCI Japan (6 pins, brown)
320
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Manufacturer: FCI Japan
ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Name
Specification
(Connector maker Remarks
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
number)
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Connector housing for cable SMS6PW–5 White
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Crimp type) RC16M–23T28 For details on tools required
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Contact for crimp terminals, contact
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
the manufacturer.
Fig. 18 (e) External view of connector made by FCI Japan (6 pins, white)
321
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
A–A
cross section
2–3.05 f
Spring washer
Fig. 19 (b) External view of reader puncher connector metal fitting for lock
Color: Cream
NOTE
When connecting with crimp terminal, use M4 terminal (all 3 poles)
322
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Arrow view A
323
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
Fig. 22 External View of the Extension Adaptor Unit for Series 15–B (MMC–II)
NOTE
1 This unit is not dustproof.
2 Ambient temperature during operation: 0°C to 40°C
3 Weight: 1 kg
Tilt mechanism
NOTE
1 This unit is not dustproof.
2 A 0.6–m signal cable is attached.
3 Ambient temperature during operation: 0°C to 40°C
4 Weight: 2.5 kg
324
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Air flow
2–f 5.8
Fig. 24 External view of the hard disk unit for Series 15–B (MMC–II)
NOTE
1 This is not dustproof type. Build in to the magnetics cabinet of an enclosed structure together
with the control unit.
2 Ambient temperature at operation: 5°C to 55°C
3 Other environmental conditions are the same as in the control unit.
4 Install in the direction of the air flow being upward as shown in the diagram above. Do not install
in the direction of the air flow being sideways.
5 Weight: 3.5 kg
325
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
Fig. 25 External view of the Portable 5″ Floppy Disk Unit for Series 15–B (MMC–II)
NOTE
1 This unit is not dustproof. Use this unit exclusively for program development.
2 Ambient temperature during operation: 5°C to 35°C
3 Purchase the floppy disk unit, 1.5–m signal cable and 1.6–m power supply cable from FANUC.
(A08B–0047–K822)
4 Weight: 6 kg
326
B–62073E/04 APPENDIX B. EXTERNAL DIMENSIONS
Fig. 26 External view of the Portable 3.5″ Floppy Disk Unit for Series 15–B (MMC–II)
NOTE
1 This unit is not dustproof. It should be used for program development only.
2 Maintain an operating ambient temperature range of 5°C to 35°C.
3 The floppy disk unit, and the 1.5–m signal cable and 1.5–m power cable are to be purchased
from FANUC. (A08B–0047–K822)
4 Weight: 3.5 kg
327
B. EXTERNAL DIMENSIONS APPENDIX B–62073E/04
Fig. 27 External view of the Portable Cassette Streamer Unit for Series 15–B (MMC–II) (A08B–0047–C071)
328
C. 20-PIN INTERFACE CONNECTORS
B–62073E/04 APPENDIX AND CABLES
C ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
20–PIN INTERFACE CONNECTORS AND CABLES
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(1) Connector for the PC board
Model: PCR–EV20MDT manufactured by Honda Tsushin
The connector for the PC board has been specially developed support
FANUC’s high–mounting density. The one of each maker’s including
PCR connectors made by Honda Tsushin are compatible with the
mating part of the connector and can be selected for the cable
connection.
(2) Cable connector
The cable connector is separated into a body and a housing. The
connectors available are shown below. Models marked with (*) have
been customized for FANUC; those not so marked are mass produced
as standard products.
NOTE
Use the same maker’s connector body and housing to
combine them.
365
C. 20-PIN INTERFACE CONNECTORS
AND CABLES APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
D Connector
ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Connector model (manufacturer)
Â
PCR–E20FS (HONDA Tsushin)
Â
Â
Description
Â
ÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
cable assemblies and cable assemblies at the site.
ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI4–20S (HIROSE Electric)
Â
HONDA Tsushin PCR–E20FS or equivalent product
 Â
ÂÂ Â Â
FI40B–20S (HIROSE Electric) This connector has the same number of pins as the FI40–20S, and has a wider row
(previously FI40A–20S) alignment at its soldering section for facilitating soldering which makes it more
 Â
 Â
suitable for soldering thick electrical leads. This connector features higher terminal
Â
strength over the FI40A–20S (suitable for soldering electrical leads up to #20AWG
thick) and is suitable for electrical leads up to #17AWG thick. Note, however, that
  Â
when thick electrical leads such as #17AWG are used, we recommend using higher
ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
strength case such as the FI–20–CV6.
Â
FI40B–2015S (HIROSE Electric)
Â
This connector utilizes the space obtained by skipping some of the pins to produce
ÂÂ Â Â
(previously FI40A–2015S) a wider pitch at the soldering section. The FI40B–2015S is an improved version of
the F140–2015S, and features higher terminal strength. This allows electrical leads
 Â
up to #17AWG in cables having an outside diameter of up to 8.5 mm to be partially
Â
ÂÂÂÂÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
soldered.
D Case
Â
ÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Â
ÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Case model (manufacturer) Description
 Â
FI–20–CV5 (HIROSE Electric)
Â
This plastic case is recommended for the FI40B–20S, and is suitable for cables up
ÂÂÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
to outside diameter 9.2 mm.
ÂÂ Â
FI–20–CV6 (HIROSE Electric)
 Â
This die–cast metal case has been developed for the FI40B–20S, and is suitable for
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
thick cables up to outside diameter 10.25 mm.
366
C. 20-PIN INTERFACE CONNECTORS
B–62073E/04 APPENDIX AND CABLES
When cases and soldered connectors made by HIROSE Electric are used
in combination, you can select combinations shown in the figure below
in addition to those describes in Figure C(a). However, the outside
diameter of cables used must be compatible with the applicable outsider
diameter of the case.
Connector model
⋅ FI40B–2015S
(previously FI40–2015S)
  Case model (applicable cable O.D.)
⋅ FI–20–CV (f 8.5 mm dia.) only compatible
FI40–20S
FI40B–20S
(previously FI40A–20S)
  FI–20–CV2 (f 6.2 mm)
FI–20–CV5 (f 9.2 mm)
FI–20–CV6 (f 10.25 mm)
These connectors and
cases are mutually
compatible.
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂ
 Â
ÂÂÂÂ
Table C (b) List of recommended connectors, compatible housings and compatible cables
      Compatible cable
     Â
FANUC
FANUC authorized (cable O.D.)
     Â
Name of connector in authorized
connector FANUC developed Remarks
connection manual housing (=case)
(manufacturer)
ÂÂ
ÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂ
Â
product
(manufacturer)
FANUC specification No.
 Â
 Â
 Â
 Â
 Â
Â
ÂÂÂÂÂÂ ÂÂÂÂ
PCR–E20FA FCR–E20FA PCR–V20AL A66L–0001–0284#10P Plastic
Connector body (HONDA Tsushin) (HONDA Tsushin) (O.D. 6.2 mm dia.)
     Â
ÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂ
Â
PCS–E20LA Metal
(HONDA Tsushin)
    Â
FI30–20S FI–20–CV2 Plastic
 Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
  Â
ÂÂÂÂ
(HIROSE Electric) (HIROSE Electric)
     Â
FCN–247J020–G/E FCN–240C020–Y/ Plastic
     Â
(FUJITSU Takamisawa) S (FUJITSU
 Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
  Â
ÂÂÂÂ
Takamisawa)
     Â
52622–2011 52624–2015 Plastic
ÂÂ
ÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂ
 Â
(Morex) (Morex)
PCR–E20FS
  ÂFCR–E20FS
 PCR–V20LA Plastic
ÂÂ Â Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂ
Â
Housing (HONDA Tsushin) (HONDA Tsushin)
     PCS–E20LA Metal
ÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂ
Â
(HONDA Tsushin)
    Â
FI40–20S FI–20–CV2 Plastic
Â
ÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂ
 Â
ÂÂÂÂ
(HIROSE Electric) (HIROSE Electric)
Â
FI40B–2015S
    Â
FI40B–2015S FI–20–CV A66L–0001–0286 (Note) Plastic
Â
ÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂ
 Â
ÂÂÂÂ
(previously FI40–2015S) (previously FI40–2015S) (HIROSE Electric) A66L–0001–0402 (Note)
15–pin soldered type (HIROSE Electric) (O.D. 8.5 mm dia.)
ÂÂ
FI40B–20S
Â
Â
(previously FI40A–20S)
Â
 Â
 Â
Â
FI40B–20S
Â
Â
(previously FI40A–20S)
FI–20–CV5
(HIROSE Electric)
A66L–0001–0367
A66L–0001–0368
Plastic
Housing
  Â
ÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂ
(HIROSE Electric) (O.D. 9.2 mm dia.)
ÂÂ Â
 Â
 Â
 Â
FI40B–20S
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
(HIROSE Electric) (HIROSE Electric) (O.D. 9.8 mm dia.)
367
C. 20-PIN INTERFACE CONNECTORS
AND CABLES APPENDIX B–62073E/04
NOTE
Up till now we have recommend using pulse coder cable (A66L–0001–0286) up to 20 m in
length. We have developed two new cables: A66L–0001–0402 that can be used up to 30 m,
and A66L–0001–0403 that can be used up to 50 m. (For detailed specifications, see Figure 4.)
These cables (A66L–0001–0402 and A66L–0001–0403) not only demonstrate the same oil
resistance as cable A66L–0001–0286, they are also bend–resistant (100 mm dia. cables can
be bent up to one million operations), and comply with UL and CSA standards.
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
Â
(In addition to these, a cable for moving parts is under development.)
 Â
Cable type
  Â
Use
  Structure FANUC Manufac–turer Remarks
ÂÂ
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
Â
specification No.
10–pair cable
  Â
General purpose
 Â
Ten 0.08–mm2 A66L–0001–0284#10P Hitachi Cable,
ÂÂ
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
Â
pairs Oki Electric Cable
6–core coaxial
  Â
CRT interface
 Â
Coaxial six A66L–0001–0296 Hitachi Cable 50 m maximum
Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
Â
cable cores
Â
Composite
     Â
Pulse coders, linear Six 0.5–mm2 A66L–0001–0286 Hitachi Cable, 20 m maximum
Â
ÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂ
12–core cable scales, and manual wires and three Oki Electric Cable (Note 2)
0.18–mm2 pairs
Â
ÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂ
(Note 2) pulse generators
NOTE
For the pulse coder, scale, and manual pulse generator, each of which has a +5–V power
supply, wires need to be selected taking into consideration the supply voltage drop caused by
the resistance of the cable.
A66L–0001–0286 has been designed for use with a cable length of 20 mm or less. If the cable
length exceeds 20 m, connect A66L–0001–0286 to a cable with a lower resistance, such as
A66L–0001–0157.
The number of manual pulse generators to be connected is assumed to be three. If only one
generator is connected, the cable can be extended to a maximum of 50 m by connecting wires
with in parallel a cross–sectional area of 0.5 mm2 for the power supply.
368
C. 20-PIN INTERFACE CONNECTORS
B–62073E/04 APPENDIX AND CABLES
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
(a) Specifications
ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ Item
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Unit Specifications
  Â
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Product No. — A66L–0001–0284#10P
   Â
Manufacturer — Hitachi Cable, Ltd.
ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Oki Electric Cable Co., Ltd.
  Â
Rating — 60_C 30 V: UL2789
80_C 30 V: UL80276
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
 Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Material Conductor — Stranded wire of tinned annealed copper (ASTM B–286)
   Â
Insulator
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ — Cross–linked vinyl
ÂÂ Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Shield braid
 — Tinned annealed copper wire
   Â
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Sheath — Heat–resistant oilproof vinyl
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Number of pairs Pairs 10
ÂÂ
Conductor
Â
ÂÂÂÂÂÂÂ
ÂÂÂÂ
Size
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 AWG 28
   Â
ÂÂ Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Structure Conductors/ 7/0.127
mm
  Â
Outside diameter
 mm 0.38
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
 Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Insulator Thickness mm 0.1
Thinnest portion: 008 (3.1 mm)
 Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
ÂÂ Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Outside diameter mm 0.58
(approx.)
   Â
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Core style (rating) mm UL1571 (80_C, 30V)
Â
Twisted pair
  Â
Outside diameter
 mm 1.16
 Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
(approx.)
 Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
Pitch
  mm 20 or less
Lay
    — Collect the required number of twisted pairs into a cable, then
   Â
wrap binding tape around the cable. To make the cable round,
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
apply a cable separator as required.
ÂÂ
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ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Lay diameter (approx.) mm 3.5
Drain wire
  Â
Conductors/ Hitachi Cable: Not available
ÂÂ
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
mm Oki Electric Cable: Available, 10/0.12
Shield braid
  Â
Element wire
 mm 0.12
 Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
diameter
Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ
Braid density
 % 85 or more
Sheath
 Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
Color
  — Black
    Â
 Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Thickness mm 1.0
 Â
  Â
Outside diameter
 mm 6.2
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
(approx.)
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Standard length m 200
369
C. 20-PIN INTERFACE CONNECTORS
AND CABLES APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
   Â
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Item Unit Specifications
ÂÂ
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Packing method
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 — Bundle
Electrical
   Electric
 W/km 233 or less
Â
performance
   resistance
Â
 Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
(at 20_C)
    Insulation
 MW–km 10 or more
ÂÂ Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
resistance
(at 20_C)
   Â
ÂÂ Â
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ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Dielectric strength V/min. 300
(AC)
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
  Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Flame resistance — Shall pass flame resistance test VW–1SC of UL standards.
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Wire identification table (Hitachi)
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂ Insulator color
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Wire No.
 ÂÂÂÂÂÂÂÂÂÂ
First wire Second wire
1
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
10 2 Twisted–pair wire 1 Blue White
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
5 2 Yellow White
Binding tape 3 Green White
ÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
9 3
Shield braid 4 Red White
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
6
8 4 5 Purple White
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Sheath
6 Blue Brown
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
7
7 Yellow Brown
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
8 Green Brown
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
9 Red Brown
10 Purple Brown
The numbers assigned to the wires correspond to the number in the table at right.
370
C. 20-PIN INTERFACE CONNECTORS
B–62073E/04 APPENDIX AND CABLES
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Dot mark
Insula-
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
color
ÂÂÂÂÂÂÂÂÂÂÂÂ
Dot
ÂÂÂÂÂÂÂ
Drain wire Pair tor mark
No.
ÂÂÂÂÂÂÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
color (1 pitch) First Second
1
ÂÂÂÂÂÂÂÂÂÂÂÂ
 Â ÂÂÂÂÂÂÂÂÂÂ
10 2 wire wire
Twisted–pair wire
ÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
6 Binding tape 1 Orange – Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
9 3
Shield braid 2 Gray – Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
7 3 White – Red Black
Sheath
ÂÂÂÂÂÂÂÂÂÂÂÂ
8 4
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
4 Yellow – Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
5 5 Pink – Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂ
6 Orange –– Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
7
ÂÂÂÂÂÂÂ
Gray –– Red Black
ÂÂÂÂÂÂÂÂÂ
8
ÂÂÂÂÂÂÂ
White –– Red Black
ÂÂÂÂÂÂÂÂÂ
9
ÂÂÂÂÂÂÂ
Yellow –– Red Black
ÂÂ ÂÂÂÂÂÂÂÂÂÂ
10
The numbers assigned to the wires correspond to the number in the table at right.
Pink –– Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 (a) Specifications
 Â
ÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Item Unit Specifications
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
Product No. — A66L–0001–0286
Â
Manufacturer
   — Oki Cable, Ltd.
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
Hitachi Electric Cable Co., Ltd.
ÂÂ
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Rating — 80°C, 30 V
Material
   Conductor,
 — Strand wire of tinned annealed copper (JIS C 3152)
ÂÂ Â Â Â Â
braid–shielded
 Â
ÂÂÂÂÂÂ Â
ÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
wire, drain wire
  Â
ÂÂÂÂÂÂ Â
ÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Insulator — Heat–resistant flame–retardant vinyl
ÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂÂÂ
Sheath
 — Oilproof, heat–resistant, flame–retardant vinyl
 Â
Number of wires (wire nos.)
  Cores 6 (1 to 6) 6 (three pairs) (7 to 9)
Â
ÂÂÂÂÂÂÂ Â
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 ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
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Â
 Â
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 ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
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Â
Conductor Size mm2 0.5 0.18
    Â
Structure
 Conductors/ 20/0.18 7/0.18
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
ÂÂÂÂÂÂÂÂÂ
Â
mm
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
ÂÂÂÂÂÂÂÂÂ
Â
Outside diameter mm 0.94 0.54
ÂÂ
Insulator
Â
 Â
   Â
Standard thickness mm 0.25 0.2
 Â
 Â
(The minimum
    Â
thickness is at least
80% of the standard
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ
 Â
ÂÂÂÂÂÂÂÂÂ
Â
thickness.)
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
  ÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂ
Outside diameter mm 1.50 0.94
371
C. 20-PIN INTERFACE CONNECTORS
AND CABLES APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 Â
   Â
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Â
Item Unit Specifications
Â
Twisted pair
Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂ
Outside diameter
 mm 1.88
ÂÂ Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂ
Direction of lay
   Â
Â
— Left
Â
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 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Pitch mm 20 or less
Lay
    — Twist the wires at an appropriate pitch so the outermost layer is
ÂÂ
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ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
right–twisted, and wrap tape around the outermost layer. Apply a
cable separator as required.
  Â
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Lay diameter mm 5.7
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Drain wire Size mm2 0.3
  Â
ÂÂÂÂÂÂ
ÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Structure Wires/mm 12/0.18
    Â
ÂÂ
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Outside diameter mm 0.72
   Â
Shield braid Element wire mm 0.12
diameter
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Thickness mm 0.3
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ
Braid density
 % 70
ÂÂ
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Outside diameter
 mm 6.3
   Â
 Â
ÂÂÂÂÂÂ
 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Sheath Color — Black
    Â
Standard thickness mm 1.1
    Â
(The minimum
thickness is at least
ÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
85% of the standard
thickness.)
Â
   Â
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Outside diameter mm 8.5 Max. 9.0 (Note)
Â
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Standard length m 100
ÂÂ
ÂÂÂÂÂÂÂ
Packing method
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂ
 — Bundle
Electrical
  Â
Electric
  Ω/km 39.4 113
ÂÂ
performance
Â
  Â
resistance (at
  Â
 Â
Â
(1 to 6) (7 to 9)
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
20°C) (wire nos.)
ÂÂ Â
  Â
Insulation
  Â
Â
ΜΩ–km 15
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
resistance (at
20°C)
 Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Dielectric strength V/min. 500
(AC)
  Â
  ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ Â
Flame resistance — Shall pass flame resistance test VW–1SC of UL standards.
NOTE
The maximum outside diameter applies to portions other than the drain wire.
372
C. 20-PIN INTERFACE CONNECTORS
B–62073E/04 APPENDIX AND CABLES
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂ Drain wire
ÂÂÂÂÂÂÂÂÂÂÂÂ
 Red 0.18–mm2 twisted pair wire
ÂÂÂÂÂÂÂÂÂÂÂÂ
 6 7
1
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂ
White 0.5–mm2 insulated wire
Red Black
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
5 Red
2 Binding tape
8
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Red Black
Black Shield braid
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
4 3
Red Black Black Sheath
ÂÂÂÂÂÂÂÂÂÂÂÂ
9
ÂÂÂÂÂÂÂÂÂÂÂÂ
White
ÂÂÂÂÂÂÂÂÂÂÂÂ
The colors in the figure indicate the colors of insulators.
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
  Â
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂ Â
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ÂÂÂÂÂÂÂÂÂÂÂ
Â
Item Specifications
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
Product No.
 Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 A66L–0001–0402 A66L–0001–0403
ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
Manufacturer
Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
 Â
Â
Oki Cable Ltd.
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
  Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
A core wire B core wire A core wire B core wire
      Â
Conductor Structure 16/0.12 3/22/0.12 16/0.12 7/16/0.12
(0.18 mm2) (0.75 mm2) (0.18 mm2) (1.25 mm2)
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
Conductors/mm
Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
O.D. mm 0.55 1.20 0.55 1.70
Â
Insulator
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Color
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
 white, red, black red, black white, red, black red, black
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
(polyester)
Thickness mm 0.16 0.23 0.16 0.25
 Â
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ÂÂÂÂÂÂ
Â
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ÂÂÂÂÂÂ
Â
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Â
Â
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Â
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Â
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Â
Outside diameter 0.87 1.66 0.87 2.20
mm
ÂÂ ÂÂ Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂ
   Â
Twisted pair Structure white×red, white×red,
white×black, white×black,
  Â
ÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂ Â black×red black×red
ÂÂ ÂÂ Â
   Â
Direction of lay
ÂÂÂÂÂÂÂÂÂÂÂÂ
  Â
Â
Left Left
373
C. 20-PIN INTERFACE CONNECTORS
AND CABLES APPENDIX B–62073E/04
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
  Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
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Â
Item Specifications
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
Product No.
 Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 A66L–0001–0402 A66L–0001–0403
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Manufacturer
 Â
ÂÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
 Â
ÂÂÂÂÂÂ
Â
Oki Cable Ltd.
 Â
ÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂ
Â
Lay Number of wires 3 pairs 6 cores 3 pairs 6 cores
ÂÂ ÂÂ
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂ
Direction of lay
Taping
 Â
ÂÂÂÂÂÂÂÂÂÂÂ
 Â
Â
Left
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
ÂJapanese paper after twisting. Japanese paper after twisting.
ÂÂ
ÂÂÂÂÂÂ ÂÂ
ÂÂÂÂÂÂÂ
O.D.
 Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
standard mm
 5.7 6.9
ÂÂÂÂÂÂÂÂÂ
Â
  Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Shield braid Element wire diameter 0.14
standard mm
   Â
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Thickness standard mm 80
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
Â
Drain Wrap one wire set comprising 12/0.8 mm under the shield braid.
Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ
O.D.
 Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
standard mm
 6.4 7.6
ÂÂ
Sheath
ÂÂ
ÂÂÂÂÂÂÂ
Color
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
 Black (matte)
(polyester)
  Â
 Â
ÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Thickness standard mm 1.05 1.1
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂ
Diagonal taping
Â
ÂÂÂÂÂÂÂÂÂÂÂ
  Diagonally wrap Japanese paper tape underneath the sheath.
Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ
O.D.
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
mm
 8.5" 0.3 9.8" 0.3
   Â
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Completed Standard length m 100
product
Â
ÂÂÂÂÂÂ Â
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ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Short length In principle, not recognized as a completed product.
Â
Performance of
Â
ÂÂÂÂÂÂÂ
Rating
Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 80°C 30 V
   Â
completed
product Standard Must comply with UL STYLE 20236 and CSA LL43109 AWM I/II A 80°C30V
 Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
 FT–1
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂ Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Fire resistance
Â
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
 Must pass VW–1 and FT–1.
 Â
ÂÂÂÂÂÂÂ Â
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Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Â
ÂÂÂÂÂÂ
Â
ÂÂ ÂÂ
ÂÂÂÂÂÂÂ Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Electrical Electric resistance 103 max. 25.5 max. 103 max. 15.0 max.
performance W/km (at 20°C)
 Â
 Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Insulation resistance At least 1
MW/km (at 20°C)
   Â
Â
ÂÂÂÂÂÂ Â
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Dielectric strength V–min A.C 500
.
   Â
 Â
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Insulation Tensile strength N/mm2 At least 9.8
performance
 Â
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Elongation % At least 100
  Â
Tensile strength after
 70% or more of pre–aging value
 Â
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
aging %
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374
C. 20-PIN INTERFACE CONNECTORS
B–62073E/04 APPENDIX AND CABLES
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D. ATTACHING THE CRT
PROTECTIVE COVER APPENDIX B–62073E/04
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ATTACHING THE CRT PROTECTIVE COVER
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A CRT protective cover must be attached to the 9″ monochrome CRT to
comply with CE marking (machine tool) directives.
The 9″ monochrome CRT is also provided with a protective cover
(specification : A02B–0200–K820) between its top surface and rear
surface.
376
D. ATTACHING THE CRT
B–62073E/04 APPENDIX PROTECTIVE COVER
Bottom cover
Insert under panel.
377
B–62073E/04 Index
Numbers¡ Connection between the series 15–B (MMC–II) and peripheral
units, 275
10.4″ LCD display interface (CE marking compliant with Connection diagram, 134
built–in graphic function), 222
Connection diagram for MMC–IV, 92
14″ analog CRT, 10.4″ LCD, 9.5″ LCD display interface (CE
marking compliant when MMC–IV is not used), 218 Connection diagram for series 15–B (in case of MMC–III), 89,
91
14″ analog CRT, 10.4″ LCD, 9.5″ LCD display interface (CE
marking compliant when MMC–IV is used), 220 Connection diagram for series 15–MB or series 150–MB (in
case of multiple axis), 83
20–pin interface connectors and cables, 366
Connection diagram for series 15–TB/TTB/MB (when
9″ CRT or 9″ PDP display interface (CE marking LCD/MDI unit with built–in graphic functions is used), 77
non–compliant), 214
Connection diagram for series
9″ CRT or PDP display interface (CE marking compliant), 216 15–TB/TTB/MB/TFB/TTFB/MFB, series 150–TB/MB/TTB
(in case of analog spindle), 80
Connection diagram for series
15–TB/TTB/MB/TFB/TTFB/MFB, series 150–TB/MB/TTB
(in case of serial spindle), 74
A¡
Connection diagram for series
Action against noise, 30 15–TB/TTB/MB/TFB/TTFB/MFB, series 150–TB/MB/TTB
(when LCD/MDI unit with built–in graphic functions is not
Additional cabinet (in case of analog spindle interface), 86 used), 74
Additional cabinet (in case of serial spindle interface), 85 Connection of FANUC I/O link by electric cable, 125
Address–fixed signals, 207 Connection of FANUC I/O link by optical fiber cable, 126
Adjusting the flat display, 224 Connection of I/O units to machine interface, 120
ALARM LEDs on source output operator’s panel connection Connection of input unit for additional cabinet A, 115
unit, 195
Connection of input unit for standalone cabinet A, 105
Analog spindle interface, 256
Connection of input unit for standalone cabinet B, 110
APC battery interface, 272
Connection of operator’s panel connection unit, 175
Attaching the CRT protective cover, 377
Connection of reference position approach signal, 247
Connection of source output operator’s panel connection unit,
189
B¡ Connection of tape reader with reels, 235
Battery for memory backup, 44 Connection of tape reader without reels, 234
Connection of the FANUC I/O link, 123
Connection of the FANUC I/O Unit–MODEL A, 131
Connection pin assignment addresses of source output
C¡ operator’s panel connection unit, 197
Cabinet design and installation conditions of the machine tool Connection to CNC peripherals, 208
magnetic, 10
Connection to control unit, 114
Cabinet exterior environmental requirements, 7
Connection to input unit (A14B–0076–B411), 111
Cabinet lead–in for stand–alone cabinet A, 67
Connection to input units (A14B–0076–B004, –B005, and
Cable clamp and shield processing, 37 –B008), 105
Cable connection [Connection to the input unit Connection to the control unit, 109
(A02B–0075–J141, –J142, –J144, and –J145), 116
Connection with a floppy disk unit for unit FANUC series 15–B
Cable lead–in for additional cabinet A, 69 (MMC–II), 287
Cable lead–in for stand–alone cabinet B, 68 Connection with a hard disk unit for FANUC series 15–B
(MMC–II), 283
Cable lead–in–diagram, 47
Connection with a printer using the centronics interface for
Configuration, 4 FANUC series 15–B (MMC–II), 279
Configuration and installation of the control unit, 40 Connection with an extension adapter unit for FANUC series
15–B (MMC–II), 281
Configuration of control unit connectors, 47
Connection with an external device using the RS–422 interface
Connecting connection unit 1 and connection unit 2, 149 for series 15–B (MMC–II), 277
Connecting input power source, 135 Connection with the FANUC handy file, 233
Connecting signal cables, 138 Connector layout for operator’s panel connection unit, 179
Connecting the connection unit, 147 Connector pin assignment for the connection unit, 154
Connecting the power supply unit, 97 Control unit, 40, 84
Connecting with I/O modules, 141 Cooling by heat exchanger, 13
Connection between the control unit and additional locker, 88 Cooling fin A/B/C, 16
i–1
INDEX B–62073E/04
Correspondence between I/O signals and address in a module, Input signal regulations for the operator’s panel connection
145 unit, 176
CRT/MDI unit interface, 209 Input unit layout, 105, 110, 115
Installation, 6, 24
Installation conditions of the CNC inside cabinet and servo unit,
8
D¡ Installing the heat exchanger, 16
Details of machine side connection of source output operator’s Interface between MMC–III board and option 1 board (video
panel connection unit, 199 signal), 228
Details of the connection between the connection unit and the Interface between MMC–IV board and option 1 board (video
machine, 156 signal), 225
Details of the connection between the operator’s panel
connection unit and the machine, 181
Digital input/output module, 143
DNC interface, 248
K¡
Keyboard interface, 226
DNC1 interface, 248
DNC2 interface (RS–232–C), 250
DNC2 interface (RS422), 251
L¡
Linear scale interface (A/B/Z signal interface), 269
Linear scale interface (serial interface), 271
E¡
List of external dimensions, 299
Emergency stop signal, 294
Environmental requirements, 7
External dimensions, 302
M¡
External dimensions of source output operator’s panel
connection unit, 206 Maintenance, 27
External view of operator’s panel connection unit, 188 Maintenance area, 70
External view of the connection unit, 174 Maintenance area for additional cabinet A, 72
Maintenance area for self–standing A type cabinet, 70
Maintenance area for self–standing B type cabinet, 71
N¡
G¡ Noise suppressor, 36
General–purpose analog voltage input interface, 274
Number of I/O points for I/O Unit–MODEL A, 145
Ground, 31
Grounding, 136
Grounding each unit, 33
O¡
Outer dimensions, 132
Outer hard disk interface (MMC–III), 292
H¡ Output signal regulations for the connection unit, 153
Heat exchanger for CRT/MDI unit, 21 Output signal regulations for the operator’s panel connection
unit, 177
Heat loss of each unit, 14
Output signal standard for source output operator’s panel
High–speed DI signal interface, 244 connection unit, 192
Hybrid–control connections, 273
P¡
I¡ Portable tape reader connection, 231
I/O device interface, 229 Power capacity, 9
Input signal regulations for the connection unit, 151 Power OFF sequence, 104
i–2
B–62073E/04 INDEX
R¡
Remote buffer interface (RS–232–C), 240
Remote buffer interface (RS–422), 242 T¡
Replacing the battery, 45 Temperature rise within the cabinet, 13
RS–232–C serial port, 229 The heat pipe type heat exchanger, 24
RS–232–C serial port (MMC–III), 290 Thermal design of the cabinet, 13
RS–422 serial port, 236 Total connection, 73
S¡ W¡
Separating signal lines, 30
When AC output terminals for which power on/off is controlled
Serial pulse coder interface, 263 are insufficient, 103
Serial spindle interface (α series), 255 When an input unit is not used, 97
Serial spindle interface (S series spindle), 254 When an input unit is used, 100
i–3
Revision Record
04 Nov., ’98
01 Oct., ’92