INSTRUMENT ELETRONIC

WEIGHING

MANUAL

CODICE SOFTWARE: PW1132

VERSIONE: Rev.0.2
 DISPLAY INDICATIONS

When the instrument is tested for display,and then get an identification code
P36 0.0 and the software version.
It important to comunicate these codes in case of need for assistance.

WEIGHT INDICATIONS

WEIGHT INVALID TO POWER

------ When th instrument, if there are no conditions for running the auto weight.

REPORT OF OVERWEIGHT
When the weight is higher capacity of the instrument.

REPORT OF UNDERWEIGHT
When the weight is under to zero.

NO CON. SIGNAL LOAD CABLE NOT CONNECTED.

SIGNAL OF A LEAD POWER O REFERENCE IS IN SHORT.

CORTOC.

SIGNAL OF A LOAD CELL SIGNAL MISSING.

NO. SEG.

SIGNAL OF A LOAD CELL < - 3.9 mV/V

SEG.INF.

SIGNAL INTERNAL FAULT TO INTRUMENT

ERR. ADC.

Manual PW1132 Pag. 1

 RESET WEIGHT

RESET THE ZERO

>0< Reset zero on the gross weight

This is done to correct small displacements of the zero balance.

This command, the gross weight does not run under the following conditions:
• Unstable weight (the weight does not stabilize within 3 seconds. reset by the command).
• Gross weight, compared to the original setting of zero, major (positive or negative) value of the parameter
included in divisions (from 0 to 200) 0 BAND menu item in the menu PARAM (if this parameter is = 0 the
function is disabled ).

SELECT PROGRAMMING DOSING

FUN Set the program number to be dosed

Manual PW1132 Pag. 2

 PROGRAMMING DOSING PARAMETERS

SET
N.FORM. 2 SEC Set value

>0< Set value

SET

>0<
PRESET Set value

>0<
MAS-AN Set value

>0<
MIN-AN Set value

>0<
T-ACCE Set value

>0< T. SCAR Set value

>0< T. FINE Set value

>0< P.MIN. Set value

>0< LIVEL.2

>0<
T. PRES. Set value

>0< TOLLER Set value

Exit menu

>0< S. TARA Set

>0< CTRL T. Set

>0< PRN.DOS Set

>0< MOD. AN. Set

Manual PW1132 Pag. 3

 PROGRAMMING DOSING PARAMETERS)

PROGRAM NUMBER
N. FORM. Program number to change (from 00 to 50).

SET POINT
SET Set value of setpoint dosing

PRESET
PRESET Set value corresponding at dosing’s preset.

MAXIMUM ANALOG
MAS-AN Set the value analog output used from 0 to PRESET.

MINIMUM ANALOG
MIN-AN Set the value analog output from the analog output from PRESENT to SET.

TIME FOR ASSESTAMENT

T-ACCE Time during which, after reaching the SET, check the weigh; past this time if the weight
is lower than the set it is re-enabled the dosage..

ESCAPE TIME
T. SCAR Set the waiting time for the execution of the escape (in sec from 0.0 to 500.0)

AND CYCLE TIME

T. FINE Set the waiting time between the end of the discharge and the beginning of a new cycle
(in sec from 0.0 to 500.0)

MIN. WEIGHT
P. MIN Set the weight for the control of excape occurred.

PRESET TIME
T. PRES. Delay time to value corresponding at dosing’s preset. (in secondi da 0.0 a 500.0)

TOLERANCE
TOLLER. Tolerance of the net weight measured.

SELECTION TARA CYCLE START

• NO: Not reset the tare weight at the beginning of cycle .
S. TARA • AUTO: The tare weight is cleared automatically at the start of dosing.
• 1-5, 1-10, 1-20: The tare weight is cleared automatically only one cycle every 5, eve-
ry 10 or every 20. In the intermediate cycles is kept the last tare entry .
WEIGHT CONTROL SELECTION
• NO: Is not performed control the net weight measured (tolerance) and is totalized set
theoretical .
CTRL. T. • AUTO: At each cycle is controlled net weight measured (to update the total tolerance
check, calculate the auto queue).
• 1-5, 1-10, 1-20: The control of the dosed weight is carried out only one cycle every
5, 10 or 20. In the intermediate cycles, is considered dosed weight set theory.

SELECTION AUTO PRINT CYCLE (Only configured printer)

PRN.DOS. With this selection, you can avoid printing all dosage cycles performed.

SELECTION CHANGE AUTOMATIC ANALOG OUTPUT MIN

• NO: Does not change the analog output even with weight out of tolerance.
MOD.AN. • AUTO: During each cycle, if the weight is out of tolerance is decreased MIN-AN.
• 1-5, 1-10, 1-20: Control of weight to decrease MIN-AN is done only a
cycle every 5, 10 or 20.

Manual PW1132 Pag. 4

 MENU OF SET-UP

3 SEC SET

>0< LIV.MAS. Set value

>0<
T. OUT. Set value

>0< INGR.3 CONSEN. NONE

>0< RICAR. NO S1

Exit menu

MAXIMUM LEVEL
LIV. MAS. Dosage to load is checked at the beginning of the cycle as max amount of dosage.
Dosage exhaust: gross weight threshold above which is finished charging.
TIMEOUT DOSAGE CYCLE
T. OUT Maximum execution time of the dosage cycle. (in seconds from 0.0 to 500.0, 0 = func-
tion disabled ).
SELECTION INPUT 3
INGR.3. CONSEN : The exhaust outlet is only active if input 3.
NIENTE : Input 3 is not used .

FUNCTION "BIG-BAG"
Activate this function if the dosing system is "BIG-BAG." Must be selected sequence of
dosage exhaust .Selections :
RICAR. • NO : The "BIG-BAG" is disabled .
• S1 : The "BIG-BAG" is enabled .

Manual PW1132 Pag. 5

 MESSAGES AND ALARMS
FORMULA NOT SCHEDULED OR INVALID PARAMETERS
NO SET At the beginning of the cycle are controlled dispensing parameters. Energizes alarm
output. Acknowledge with input 2 or C key
NOT ZERO GRAVITY
In the dosage to the load is provided when the zero tare, but this exceeds the minimum
ER. 2ERO level programmed.
In the dosage to the discharge when the weight is not sufficient to perform the assay.
Energizes alarm output. Acknowledge with input 2 or C key
END CYCLE TIME
TOLLER. Net weight dosed out of tolerance. Energizes alarm output. Acknowledge with input 2 or
C key
BLACK-OUT
The instrument has been turned off during the dosing cycle in progress. The instrument
BL. OUT is able to resume the cycle from where it was suspended with a 1 or FUN key or is abor-
ted with input 2 or C key .
TIMEOUT CYCLE
The dosing cycle has not been completed within a maximum time programmed and is
T. OUT suspended. Energizes alarm output. Acknowledge with input 2 or C key to resume the
dosage. .

CHARGING BOX (Only for function BIG-BAG)

CARICO See p. 11 for a detailed explanation of this feature .

FINISHED DOSAGE (Only if INPUT. 3 = ALLOW)

PRONTA Waiting for input 3 to enable discharge .

Manual PW1132 Pag. 6

 DESCRIPTION OF DOSAGE

START the batching occurs Activating the digital input # 1.

After the START command is executed the auto reset weight (only if parameter S.TARA = AUTO or if diff
erent from NO and the number of cycles corresponds to the setting)
During the dosage will see the letter D to the left of the display.
The outputs of FAST and SLOW are activated.
When the net weight measured reaches a value equal to PRESET, the release of FAST is deactivated.
When the net weight measured reaches a value of SET - CODA, the release of SLOW OFF.
If the weight is less than the measured value of negative tolerance (SET - TOLERANCE) or greater than
the value of positive tolerance (SET + TOLERANCE), the ALARM output is activated and the error messa-
ge appears on the display TOLLER. Press the -> 0 <- or switch input 2 to silence the alarm.
In the case in which CTRL.T = NO or if different from NO and the number of cycles does not correspond
to that set, or if the tolerance set in the formula is = 0 is not executed the control of tolerance.
If you programmed a timeout (parameter T.OUT) and the dosage cycle is not completed within this time,
the outputs of SLOW and FAST are disabled, the ALARM output is activated and the message T. OUT
appears on the display. Press the -> 0 <- or switch input 2 to silence the alarm and could complete the
dosage.
When the dosage of the product has consistently reached the value of SET, the display instrument di-
splays the weight of the product still present in the container, then a new dosing cycle can begin immedia-
tely, unless it has been programmed for a delay time to end of the cycle (parameter T.FINE).
If during a feed cycle to discharge the weight of the container from which the product is taken Reach the
Minimum Weight (parameter P.M1N.) the cycle is completed, however, as soon as the cycle ends exit 4
(charging ) is activated to allow the filling of the container. Output 4 charging turns off when the weight of
the container reaches the Maximum Level (parameter LIV.MAS.). The dosing cycle exhaust can be perfor-
med even if the weight of the container is less than the minimum weight, but only if: Quantity in the .
container> Set-point of the product.
The dosing cycle can be interrupted at any time by deactivating the input 1.

During the dosing cycle can not be initiated procedures for data programming

Manual PW1132 Pag. 7

 DATA CONSTANTS WEIGHING

3 SEC PRG + SET Imp. password

CONFIG. CALIBR. PARAM. IN. OUT. SERIAL. ANALOG. OPTION.

CAPAC. Set value Exit menu

SENSIT. Set value

DEAD L. Set value

DSP.DIV. 0.0001 100

WEIGHING SYSTEM CAPACITY

Set the value corresponding to the sum of the nominal flow of the load cells, in kg. This
figure represents the full scale value of the weighing system. We accept values betw
CAPAC. een 1 and 500,000 kg.
Following the change of the maximum flow rate value is the calibration of the theoretical
weight.

LOAD CELL SENSITIVITY

Set the value corresponding to the average sensitivity to the nominal capacity of the
SENSIT. load cells, in mV / V. Acceptable values are between 0.5 and 4 mV / V. If you do not
program any value is taken 2mV / V .
Following the change of the sensitivity value is the calibration of the theoretical weight.

DEAD LOAD VALUE

Set the value corresponding to the tare weight borne by the load cells. We accept va
DEAD L. lutes between 0 and scope of the system.
Following the change in the value of tare is performed theoretical adjustment of zero.

DISPLAY DIVISION VALUE

The value is expressed in kg division, selectable from 0.0001 kg and 100 kg.
DSP.DIV. The ratio between the maximum capacity of the system and the value of unity repre-
sents the resolution of the system (number of divisions).

Manual PW1132 Pag. 8

 LINEARIZATION AND CALIBRATION WEIGHT

3 SEC PRG + SET Imp. password

CALIBR. PARAM. IN. OUT. SERIAL. ANALOG. OPTION. CONFIG.

CAL >0< Zero calibration

Exit menu
SET

Set sample weight F.S.Calibration

During calibration, the display shows the weight on and off.

ZERO Do this to download but full scale tare, weight stabilized.

CALIBRATION The displayed weight must be zero. Is possible to repeat this operation.

Before you do this, load the sample weight on the scale and wait for stabilization, the
display shows the measured value to be calibrated.
MAXIMUM If the set value is greater than the resolution offered by the instrument is not accept-
CALIBRATION ed and the display for a few seconds an error message.
It 's always possible to repeat the calibration.

Manual PW1132 Pag. 9

 SETTING MENU PARAMETERS OF WEIGHING

3 SEC PRG + SET Imp. password

PARAM. IN.OUT. SERIAL. ANALOG. OPTION. CONFIG. CALIBR.

FILTER Set value

Exit menu

MOD.FLT. Set value

MOTION. Set value

AUTO 0 Set value

0 TRAC. Set value

SIGNAL. Set value

WEIGHT FILTER
This parameter controls the action of the digital filter applied to the measured weight. The
filter acts on all representations of the given weight (display, serial output, analog output,
etc..). If you program a low value is less than the filter action while planning a high value
the weight is more filtered .

Filter Value Refresh weight Response Hz

0 100 Hz 10
1 100 Hz 4
FILTER 2 100 Hz 3.2
3 100 Hz 2.8
4 100 Hz 2.5
5 (default) 100 Hz 2.2
6 100 Hz 2
7 100 Hz 1.8
8 100 Hz 1.6
9 100 Hz 1.4

Manual PW1132 Pag. 10

 SETTING MENU PARAMETERS OF WEIGHING

FILTER MODE
MOD.FLT This parameter determines different modes of operation of the filter weight, which allow to elimi-
nate vibrations or oscillations at different frequencies. Change this value in the presence of such
disorders. Values accepted from 0 to 5 (default 2).

WEIGHT STABILITY
The weight is considered stable when it remains within a certain weight range for a certain period
of time. This parameter determines the selection of different preset combinations and indicated in
the table below. In the presence of oscillations which tend to vary the weight of some units is ne-
cessary to lower this value to be able to consider stable .

MOTION. Value stability Weight range Time

0 2 div. 0.6 sec.
1 1.5 div. 0.8 sec.
2 1 div. 0.8 sec.
3 1 div. 1 sec.
4 0.5 div. 1.3 sec.

AUTOZERO TO POWER
This parameter is the maximum weight zero power. The auto-zero function is to perform a zero
AUTO 0 calibration automatically turning on, if the measured weight off within the set threshold. To di-
sable set the value to 0.

ZERO TRACKING
The function of zero tracking is to perform a calibration of zero automatically when the weight
undergoes a slow variation over time, determined by this parameter as indicated in the table be-
low.
To disable set the value to 0. The maximum weight reset by this function is 2% of the capacity of
the system.

0 TRAC. Value zero tracking Variable

0 Controllo escluso
1 0.5 div / sec.
2 1 div / sec.
3 2 div / sec.
4 3 div / sec.

DISPLAY SIGNAL LOAD CELLS

SIGNAL. The displayed parameter corresponds to the signal detected in real time. It 'expressed in
mV / V (to 3 decimal places).

Manual PW1132 Pag. 11

 TROUBLE SHOOTING GUIDE

PROBLEM CAUSE REMEDY

The dose is not performed • The formula is not programmed • program the formula and its
parameters .

• There is an alarm . • Check the display to the alarm

occurred .
The serial communication is not • has not been performed cor- • check the installation as de-
working properly. rectly the installation scribed in section 1

• the selection of the operation of • select settings as appropriate

the serial interface is incorrect

The semi-automatic zero function • The gross weight exceeds the • To re-establish the need to
does not work. limit of zero semi-automatic calibrate the zero weight .
action. .
• Wait for the stabilization of the
• The weight does not stabilize . weight, or adjust the filter pa-
rameter weight .

The semiautomatic tare function • The gross weight is negative or • Check the gross weight .
does not work. exceeds the value has reached
maximum capacity.. • Wait for the stabilization of the
weight, or adjust the filter pa-
• The weight does not stabilize . rameter weight .

The messages on the display • The selected language is not • Select the Italian language .
and on the printer do not match Italian .
those described in this manual.

• It 'been activated key lock • Check the selected mode key

The keyboard does not work or . lock and password to access
you can not access the program- • It 'been activated password to the menu .
ming menu. access the menus .

Manual PW1132 Pag. 12