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Engineering Specification
Electrical Networks
MESP 000003-10
MODULAR SUBSTATION USER REQUIREMENTS
Version: 2
Issued: November 2015
Owner: Head of Engineering/Electrical
Approved By:
Head of Engineering/Electrical
PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION
ELECTRICAL NETWORKS SPECIFICATION
STANDARD MODULAR SUBSTATION USER
REQUIREMENTS
MESP 000003-10
Version: 2 Effective from:10th November 2014
L2-ELN-SPE-024
Approval
Name Position Signature

Manager
Document
George Marulli Substation
Author
Engineering
Document Design and

Stel Mottek
Endorsers Review Manager
Head of
Approving
Andrew Russack Engineering/
Manager
Electrical
Amendment Record
Approval Date Version Description

07/04/2014 1 Initial issue under MTM
10/11/2015 2 Revised
Approving Manager: Chief Engineer Approval Date: 10/11/2015 Next Review Date: 10/11/2018
PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 2 of 16
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
Table of Contents
1 Purpose ........................................................................................................................... 4
2 Scope ............................................................................................................................... 4
3 Abbreviations .................................................................................................................. 4
4 Definitions ....................................................................................................................... 5
5 References and Legislation ........................................................................................... 6
5.1 MTM References .............................................................................................................. 6
5.2 Rail Industry References .................................................................................................. 7
5.3 Australian References and Legislation ............................................................................. 7
5.4 International References ................................................................................................... 7
6 Related Documents ........................................................................................................ 8
7 Safety and Environmental .............................................................................................. 8
8 Type Approval ................................................................................................................. 8
9 System Requirements .................................................................................................... 8
10 Functional Requirements ............................................................................................... 8
11 User Requirements ......................................................................................................... 9
11.1 Design Criteria .................................................................................................................. 9
11.2 Process for Module Determination of Module Configuration ............................................ 9
11.3 Module Configuration ......................................................................................................10
11.4 Standard Modules ...........................................................................................................13
11.4.1 1500V DC Power Switching Module .............................................................13
11.4.2 AC/DC Power Conversion Module ...............................................................13
11.4.3 HV AC Switching Module ..............................................................................14
11.4.4 Essential Services (Signal) Power Conversion and Switching Module ........15
11.4.5 Industrial Substation Module ........................................................................15
11.5 Future Modules ...............................................................................................................16
11.6 Housing and Civil Requirements ....................................................................................16
11.6.1 Module Arrangement ....................................................................................16
11.6.2 Civil Requirements ........................................................................................16
11.6.3 Transport .......................................................................................................16
11.6.4 Design Requirements ...................................................................................16
12 Equipment Specifications ............................................................................................ 16
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
1 Purpose
This document details the MTM technical and performance User Requirements for new
Standardised Modular Substations.
2 Scope
This document shall apply to all new MTM Substations, Tiestations, Switching Substations,
Industrial Substations and Essential Services (Signal) Power Substations.
For the purposes of this document Standardised Modular Substations shall refer to all five
configurations, as defined in Section 4.
This User Requirements specification is a high-level document that details the Module
Inputs and Outputs, defines the functional Modules, the interfaces between the Modules
and the interface between the Modules to the existing Rail Network.
This document covers only details which are not site-specific. Electrical facilities designed
in accordance with the requirements of this document should be standardised, aside from
site-specific issues which shall be considered case by case.
The scope is based on the fundamental principle of standardisation of design,
constructability, operation and maintainability.
3 Abbreviations
ACCB Alternating Current Circuit Breaker
DCCB Direct Current Circuit Breaker
Electrol Electrical Control and Monitoring Centre
MTM Metro Trains Melbourne
OEM Original Equipment Manufacturer
PTV Public Transport Victoria
RAMS Reliability, Availability, Maintainability, Safety
RTU Remote Terminal Unit of SCADA system
SCADA Supervisory Control and Data Acquisition
TDU Thyristor Drainage Unit
HV High Voltage
DC Direct Current
AC Alternating Current
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
4 Definitions
Module An assembly, including the building which contains all the electrical
apparatus necessary to perform a specific electrical function.
Substation The part of the Traction, High Voltage Distribution, Industrial Power
Supply or Essential Services System concentrated in a given place,
including mainly the terminations of transmission or distribution lines
switchgear and housing and which may also include transformers and
facilities necessary for system security and control. According to the
nature of the system within which the substation is included a prefix is
used to qualify it as per AS 1852 (605-01) -1988. Accordingly for the
purpose of this document the following shall be defined:
Traction Substation
The building and all equipment including transformers and rectifiers
providing energy for the metropolitan railway (Refer MEST 000002-01
Part 4)
Industrial Substation
The building and all equipment including transformers and switchgear
providing energy to industrial and customer facilities such as train
maintenance depots, wash plants , workshops, yard lighting and railway
stations . The Industrial Substation converts HV AC power from the
Industrial Power Supply system or High Voltage Distribution Network to
LV AC power. (Refer L1-CHE-STD-015 Part 4.7).
Essential Services (Signal) Power Substation
The building and all equipment including switchgear, sourced from
Traction Substations or other source providing energy for the signalling,
communications and other electrical systems essential for the safe and
reliable operation of the railway as defined in L1-CHE-STD-015 Section
17.
Switching Substation
The building and all equipment including HV AC switchgear and
protection, but excluding power transformers for the purpose of the
distribution of incoming HVAC supplies to HVAC feeders.
Tiestation
The building and all equipment including DCCB’s for the sectioning of
the traction power system (Refer L1-CHE-STD-009, Part 4).
Standardised A Substation which is comprised of a number of standard modules,
Modular which is often prefabricated off site and transportable
Substation
Functional Requirements for a Standardised Modular Substation at a particular site
Requirements to provide functionality in line with the System Requirements
REQUIREMENTS
MESP 000003-10
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System Requirements of the electrical system, including the High Voltage
Requirements Distribution System (* Refer 4.5), Essential Services Distribution System
(*Refer 4.6), Industrial Power Supply System (*Refer 4.7) and 1500V
DC System. (*Refer 4.8 )
* Refers to the Document L1-CHE-STD-015
User Requirements of MTM, as the user of the Substation, to provide the
Requirements desired facility for operational, maintenance and other purposes.
Shall Is used as the descriptive word to express a requirement that is
mandatory to achieve conformance to the standard.
Should Is used as the descriptive word to express a requirement that is
recommended in order to achieve compliance to the standard. Should
can also be used if a requirement is a design goal but not a mandatory
requirement.
5 References and Legislation

The Standardised Modular Substations shall be designed and constructed in accordance
with this specification, relevant MTM Standards and specifications and Australian, Rail
Industry and International Standards.
The design, construction and maintenance of the Standardised Modular Substations shall
comply with all legislative requirements and codes, as far as they are applicable.
5.1 MTM References
Document Number Document Title

L0-SQE-PLA-005 Environmental Management Plan
L1-CHE-STD-011 Standard - Overhead Line Electrification
L1-CHE-STD-015 Electrical Networks Principles and Performance
L1-CHE-STD-001 MTM Requirements - Metropolitan Train Stabling
L1-CHE-STD-009 Traction Substations and Tiestations
L1-CHE-STD-006 MTM Requirements - Spares for New Assets
IPGOR-01 PTC Train Infrastructure Electrical Safety Rules (HV Rules)
L1-AMS-MAN-005 RAMS Manual
L1-AMS-PRO-003 RAMS Procedure
L2-ELN-REP-002 RAMS Requirements – MTM Substation Standardization
L1-SDD-STD-006 Train Maintenance Buildings Electrical Systems – Earthing
And Bonding
L1-CHE-GDL-005 Chief Engineer Guideline
Engineering Standards Listing
L1-CHE-MAN-001 Engineering Management Systems (EMS) Methodology
L2-ELN-PRO-012 Asset Acceptance Process
L4-ELN-INF-009 List of Substation Technical Specifications
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
5.2 Rail Industry References

PTC Train Infrastructure Electrical Safety Rules (High
IPGOR -01
Voltage Rules)
Victorian Traction Industry Electrical Safety Rules 2014
N/A
(Orange Book)
5.3 Australian References and Legislation

AS/NZS 3000 Wiring Rules – 2007 Electrical Installations
AS 2067 Substations and high voltage installations exceeding 1kV AC -
2008
AS 62271 High-voltage switchgear and control gear
N/A Electricity Safety (Installations) Regulations 2009
N/A Electricity Safety (Cathodic Protection) Regulations 2009
N/A Building Code of Australia
AS/NZS 1170 Structural design actions
AS/NZS 1680 Interior Lighting / Interior and Workplace Lighting
AS/NZS 1158.3.1 Lighting for roads and public spaces
VSIR Victorian Service and Installation Rules
AS 1852 (605) International Electro technical Vocabulary –Generation,
Transmission and Distribution of Electricity -Substations
5.4 International References

Railway Applications - Fixed Installations - Electrical
EN 50122-1
Safety, Earthing and the Return Circuit - Part 1: Protective
Provisions Against Electric Shock
Railway Applications - Fixed Installations - Electrical
EN 50122-2
Safety, Earthing and the Return Circuit - Part 2: Provisions
Against the Effects of Stray Currents Caused by D.C. Traction
Systems
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
6 Related Documents
Electrical Networks Form – Traction Substation and Tiestation
L4-CHE-FOR-016
Functional Requirements
7 Safety and Environmental

The Standardised Modular Substations shall be designed, manufactured, operated and
maintained in accordance with all relevant Acts, Legislation and Regulations, Codes of
Practice and Standards, and shall be designed with a focus on the reduction of the whole of
life cost of the installation.
MTM is committed to minimising the impact of its activities on the environment. Accordingly
the design of the Standardised Modular Substations shall source and promote a product
range which will minimise its environmental impact over its entire asset life cycle, including
construction, ongoing operation and disposal. In particular, MTM has a focus on reduced
electrical losses in its substation equipment.
8 Type Approval
The Modular Substations shall be subject to MTM’s type approval process.
9 System Requirements
The system requirements for the following systems will be specified separately:
 High Voltage Distribution System (22kV)
 Essential Services Distribution System (2.2kV, 1.0kV and 650Vac)
 Industrial Power Supply System (22kV,11kV, 6.6kV)
 1500V DC System
Refer to ELECTRICAL NETWORKS PRINCIPLES AND PERFORMANCE (L1-CHE-STD-
015) for the definitions.
10 Functional Requirements
The functional requirements of the Substation, dictated by the System Requirements, will
be specified separately for each Standardised Modular Substation and its individual
location on Form Number L4-CHE-FOR-016.
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
11 User Requirements
11.1 Design Criteria

The following objectives should be realised:
 Through standardisation of layout and design achieve improved cost effectiveness in
construction , installation and ongoing maintenance
 Reduced delivery time
 Improvement on the current functionality, reliability and maintainability
 Avoidance of design change from location to location.
 More flexibility and reduced costs of future upgrades or additions.
The configuration of modules shall be able to be expanded or altered with the minimum of
works, by the installation or removal of a module/s and the necessary interconnections.
The footprint of each Module shall be optimised, to ensure a minimum size is realised whilst
achieving required clearances and maintainability of equipment.
The interfaces between the standard functional blocks and between the blocks and external
connections will be managed by MTM to be consistent, which will help create a “Plug-and-
Play” setup that will minimise Project Management and external design costs as far as
practicable.
The achievement of standardisation may encompass off site construction and testing
techniques and transportable plant to provide the opportunity to minimise site installation
and commissioning time, on site civil works and the required footprint. If this technique is
used, the Standardised Modular Substation shall be transportable in a non-divisible
assembly if possible.
The Head of Engineering/Electrical may vary the extent of site building, installation and
testing works subject to site conditions, cost, maintainability, constructability and other
factors.
11.2 Process for Module Determination of Module Configuration

Owing to the variable nature of the configuration of the Modules, it is vitally important that
the system requirements are determined in the planning stage of a project. The process for
determination of the system and functional requirements and ongoing design shall follow
L1-CHE-MAN 01.
The effective and efficient management of the procurement of equipment is dependent on

these processes being followed, particularly for protection and control and other electrical
system interfaces.
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
11.3 Module Configuration
The Modules shall consist of the basic units detailed in Table 1
Table 1 – Module Numbers and Descriptions
Module Module Description
Number
1 1500VDC Power Switching
2 Rectification-AC/DC Power Conversion
3 HV AC Switching
4 Essential Services (Signal) Power Conversion with UPS
5 Industrial Substation Power Conversion
The modules shall be combined to produce the standard configuration types listed in Table 2.
Each standard configuration shall consist of the modules listed in Table 4.
Table 2 – Standard Modular Configuration Types
Configuration Description
Type
1 TieStation
2 Traction Substation
3 Switching Station
4 Industrial Substation
5 Essential Services Power Substation
The Configuration types may be combined as detailed in Table 3 as subsets of

configuration 2.0 for Traction Substations.
Table 3- Combinations of Standard Module Configurations
Configuration Description
Type
2.1 Traction Substation Base with Essential Services Power Distribution
Substation
Substation and Switching Substation
Substation, Switching Substation and Industrial Substation
2.4 Traction Substation with Switching Station
2.5 Traction Substation with Switching Station and Industrial Substation
2.6 Traction Substation with Industrial Substation
Any configuration stipulated shall be approved by the Head Engineer/Electrical
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
Table 4 Standard Configuration Module Makeup
Standard 1500VDC Rectification- HV AC Essential Industrial
Configuration Power AC/DC Power Switching Services Substation
Switching Conversion (Signal) Power
Power Conversion
Conversion
TieStation Yes No No No No
Traction Yes Yes Yes No No
Substation
Switching No No Yes No No
Station
Industrial No No Yes No Yes
Substation
Essential No No *Yes Yes No
Services
Power
Substation
* Essential Services Supply sourced from HV Feeder
Figure 1 details the standard functional modules and the interfaces between modules and
the MTM network in a typical Substation. The equipment in each module will be controlled
and monitored by the Railway Electrical Systems Control Centre via a SCADA system
connected through a fibre optic network.
For any standard substation configuration the combination of standard modules allows for
those functional requirements which may be necessary to meet the System requirements. It
also allows for convenient segregation of operational functions.
STANDARD MODULAR SUBSTATION USER REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
MTM or Power Company HV Feeder MTM HV Feeder
400V AC
HV AC (11kV / 22kV)
1500V DC Positive
1500V DC Negative
Essential Services Voltage AC
HV AC
Switching
Fibre Optic Comms
Module
Control Wiring
LV DC Supply
LV AC Supply
Electrolysis
AC/DC Power Industrial Power

Conversion Conversion
Module Module
Electrolysis Feeder
Essential Services
(Signal) Power 1500V DC Fleet Train Station
Conversion and Switching Maintenance 400V AC
Switching Module Module Facility Low Switchboard
voltage 400V AC
Negative Switchboard
Pillar
VicTrack Fibre Network
Essential Services Power
1500V Overhead Wiring
Rail
Figure 1- Module Interfaces
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
11.4 Standard Modules
11.4.1 1500V DC Power Switching Module

The 1500V DC Power Switching Module is the fundamental building block for connection to
the Overhead Wiring.
The standard configuration of the 1500V DC Power Switching Module contains all the
required apparatus for connection to the Overhead Wiring as a standalone unit (known as a
Tiestation) or as part of a Traction Substation.
The 1500V DC Power Switching Module shall contain the following Electrical Apparatus:
 One, two or three 1500VDC Switchgear Assembly
 Each 1500V DC Switchgear Bus Assembly containing:
o Feeder DCCBs (typically four)
o 1 no. Rectifier DCCB (if combined with a rectifier power conversion module)
 1500V DC Negative Bus
 Stationary Control Battery System and DC Auxiliary Power Switchboard.
 AC Auxiliary Lighting and Power System (for connection to either an Auxiliary
Transformer or the Public LV Mains)
 Earth Bar
 SCADA RTU and communications equipment (including telephone)
Isolating switches for each outgoing 1500V DC feeder which are mounted on the wall may
be utilised if required.
The 1500V DC Power Switching Module forms an integral part of the Overhead Wiring
system, and is the primary wiring protection element.
11.4.2 AC/DC Power Conversion Module

The AC/DC Power Conversion Module shall contain all the necessary Electrical Apparatus
for the conversion of HV AC Power to 1500V DC.
The AC/DC Power Conversion Module shall contain the following Electrical Apparatus:
 1500V DC Traction Rectifier Transformer –(One, two or three units )
 1500V DC Traction Rectifier Assembly- (One, two or three units)
 Rectifier Unit Control and Protection System- (One, two or three units)
 1500V DC Negative Bus
 Auxiliary Transformer (One or two units)
 DC Auxiliary Power Switchboard
 AC Auxiliary Lighting and Power System
 Earth Bar
 Electrolysis Mitigation Drainage Bus and TDU
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
11.4.3 HV AC Switching Module
The AC Switching Module shall contain all the required equipment for the switching and
protection of the AC Systems of the MTM’s High Voltage Distribution, Essential Services
Distribution System or Industrial Power Supply System HV AC Distribution System.
The number of ACCB’s within the Module will vary depending on the Modular Substation
Configuration as detailed in Table 5. The number of ACCB’s within each system will
depend on the number of feeders specified.
The ACCB configuration of any combination of standard module configuration as detailed in
Table 3 can be deduced from Table 5.
The following ancillary equipment shall be included with any type of HV AC switching
module
 Earth Bar
 Stationary Control Battery System and DC Auxiliary Power Switchboard
Transformer or the Public LV Mains)
The Module shall contain all the necessary Control and Protection equipment for the
switching and protection of each of the Circuit Breakers.
Table 5- HV AC Module Makeup of ACCB’s
Feeder Type
Incoming Incoming Outgoing Outgoing Essential Outgoing Outgoing
HV HV Rectifier Auxiliary Services Industrial HVAC
System Industrial Feeder Transformer Feeder Supply System
Feeder Feeder Feeder Feeder Feeder
Traction Substation Yes No Yes Yes No No No
Configuration
Substation
Switching Station Yes Yes No No No Yes Yes

Industrial Yes Yes No No No Yes No
Substation
Essential Services Yes No No No Yes No No
Power Substation
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
11.4.4 Essential Services (Signal) Power Conversion and Switching Module
The Essential Services (Signal) Power Conversion and Switching Module shall be utilised
for:
 The conversion of HV or LV AC Power to a voltage level suitable for integration into
the MTM Essential Services (Signal) Power Distribution System, and;
 The protection and switching of the MTM Essential Services (Signal) Power
Distribution System.
The Essential Services (Signal) Power Conversion and Switching Module shall contain a
one or two bus AC signal switchboard having the following Electrical Apparatus:
 One or two Essential Services (Signal) Power Transformer (ST) to match the number
of buses
 Dual Convertor Uninterruptable Power Supply (UPS) for connection to the ST to
match the number of buses
 Circuit Breaker between the ST and UPS unit.
Transformer or the Public LV Mains if not connected to a Substation)
 Facility for the installation of a Stationary Control Battery System
 Earth Bar
 All the protection and control required for the Module
11.4.5 Industrial Substation Module

The Industrial Substation Module shall be utilised for conversion of HVAC power to low
voltage AC Power. The Module shall include the following electrical apparatus
 Power Transformer (normally 22kV/400Vac)
 AC Auxiliary Lighting and Power System and switchboard
 Facility for the installation of a Stationary Control Battery System
 Earth Bar
 All the protection and control required for the Module
REQUIREMENTS
MESP 000003-10
L2-ELN-SPE-024
11.5 Future Modules
The Standard Modular Substation design shall allow flexibility for future network expansion
and upgrade, or the addition of new technology as it becomes available.
Future standard functional blocks may include:
 Energy Storage Module
 Bidirectional Energy Conversion Module
 Static Switching Module
11.6 Housing and Civil Requirements
11.6.1 Module Arrangement

The standard Module configurations shall be composed of a number of separate Modules
for each function which may be arranged longitudinally, side-by-side, and/or vertically to a
maximum of four Modules high. The Modules must be designed to facilitate easy
interconnection between different Modules via cabling in any configuration, and easy and
safe access by staff for maintenance purposes, including in the vertical configuration.
The size of the Modules shall be reduced as far as reasonably practicable within regulatory
compliance, in order to optimise the physical footprint of the overall Substation
arrangement.
11.6.2 Civil Requirements

The modules shall be designed to be installed on pillars to allow cables to be readily
connected to equipment.
11.6.3 Transport
Housings shall be readily transportable by road preferably without the need for vehicle
piloting. The Modular Substation shall be able to be transported and loaded and unloaded
as a non-divisible unit.
11.6.4 Design Requirements

Further requirements for the construction of suitable housings are located in MESP
000003-05 Modular Substation Housings.
12 Equipment Specifications
All of the Electrical Equipment in the Modules shall comply with their respective MTM
technical specifications.
The list of Equipment Specifications is given in the MTM List of Substation Equipment
Technical Specifications (L4-ELN-INF-009).

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Engineering Specification

Issued: November 2015

Owner: Head of Engineering/Electrical

Name Position Signature

Document Design and

Approval Date Version Description

5 References and Legislation

5.1 MTM References

Document Number Document Title

5.2 Rail Industry References

5.3 Australian References and Legislation

5.4 International References

Document Number Document Title

7 Safety and Environmental

11.1 Design Criteria

11.2 Process for Module Determination of Module Configuration

The effective and efficient management of the procurement of equipment is dependent on

The Configuration types may be combined as detailed in Table 3 as subsets of

MTM or Power Company HV Feeder MTM HV Feeder

AC/DC Power Industrial Power

Essential Services Power

1500V Overhead Wiring

Figure 1- Module Interfaces

11.4 Standard Modules

11.4.1 1500V DC Power Switching Module

11.4.2 AC/DC Power Conversion Module

Switching Station Yes Yes No No No Yes Yes

11.4.5 Industrial Substation Module

11.6 Housing and Civil Requirements

11.6.1 Module Arrangement

11.6.2 Civil Requirements

11.6.4 Design Requirements

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